JP2003325526A - Ultrasound transducer and method for manufacturing the same - Google Patents

Ultrasound transducer and method for manufacturing the same

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Publication number
JP2003325526A
JP2003325526A JP2002136335A JP2002136335A JP2003325526A JP 2003325526 A JP2003325526 A JP 2003325526A JP 2002136335 A JP2002136335 A JP 2002136335A JP 2002136335 A JP2002136335 A JP 2002136335A JP 2003325526 A JP2003325526 A JP 2003325526A
Authority
JP
Japan
Prior art keywords
electrode
piezoelectric
ultrasonic
input
transmission
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2002136335A
Other languages
Japanese (ja)
Other versions
JP4109013B2 (en
JP2003325526A5 (en
Inventor
Hideo Adachi
日出夫 安達
Kazunari Tokuda
一成 徳田
Takeshi Yokoi
武司 横井
Yuji Tosaka
裕司 登坂
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Olympus Corp
Original Assignee
Olympus Optical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Olympus Optical Co Ltd filed Critical Olympus Optical Co Ltd
Priority to JP2002136335A priority Critical patent/JP4109013B2/en
Publication of JP2003325526A publication Critical patent/JP2003325526A/en
Publication of JP2003325526A5 publication Critical patent/JP2003325526A5/ja
Application granted granted Critical
Publication of JP4109013B2 publication Critical patent/JP4109013B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

<P>PROBLEM TO BE SOLVED: To obtain an ultrasound transducer which has high sensitivity and high selection property to received ultrasonic waves and which has short rigidity length and excellent curving property. <P>SOLUTION: In the ultrasound transducer consisting of the ground electrodes 17 of each of a plurality of piezoelectric oscillators 11 and 12 and ultrasonic input and output electrodes 18 and 23 for inputting and outputting an ultrasonic transmission input signal or an ultrasonic reception output signal, external electrodes 21, 22 and 25 which are provided at the end of a common ground electrode 171 where the ground electrodes 17 of each of the piezoelectric oscillators 11 and 12 are commonly connected and extended and at the ends of the transmission/reception input/output electrodes 18 and 23 of the piezoelectric oscillators 11 and 12 and which are provided in a vertical direction to these electrodes 171, 18 and 23 are connected with a driving controller via a signal control cable. <P>COPYRIGHT: (C)2004,JPO

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、ハーモニックイメ
ージング超音波診断に用いられ超音波トランスジューサ
と、その超音波トランスジューサの製造方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an ultrasonic transducer used for ultrasonic imaging of harmonic imaging and a method for manufacturing the ultrasonic transducer.

【0002】[0002]

【従来の技術】内視鏡の鉗子孔に挿通して、挿入部の先
端部から超音波振動子装着部を突出させて生体組織、例
えば胃壁に接触させ、胃壁の深部情報、例えば粘膜の層
状構造を高い解像度で超音波像描出する超音波診断技術
が重要視されつつある。
2. Description of the Related Art An ultrasonic transducer mounting portion is inserted through a forceps hole of an endoscope so that the ultrasonic transducer mounting portion projects from the distal end portion of the insertion portion and is brought into contact with a living tissue such as the stomach wall. Ultrasonic diagnostic technology that visualizes ultrasonic images of structures with high resolution is becoming more important.

【0003】このような超音波診断には、例えば短冊状
圧電振動子からなり、30MHzの中心周波数を持つ細
径プローブが製品化されている。
For such ultrasonic diagnosis, a small-diameter probe having a center frequency of 30 MHz, which is composed of a strip-shaped piezoelectric vibrator, has been commercialized.

【0004】この細径プローブにおいて、中心周波数で
超音波を送受信することにより、周波数相応の良好な解
像度が得られているが、一方で、検出できる深さ(深達
度)の低下が起こり、診断領域を狭めることにつなが
り、診断の質を低下させる結果となっている。従って深
達度の低下を引き起こさないで、解像度をより良くする
改良が望まれている。具体的には30MHz以上の周波
数に対応した空間分解能を有し、15MHz又はそれ以
下の周波数に対応した基本波並みの深達度の実現が期待
されている。
By transmitting and receiving ultrasonic waves at the center frequency in this small-diameter probe, good resolution corresponding to the frequency is obtained, but on the other hand, the detectable depth (depth of penetration) is reduced, This leads to a narrowing of the diagnostic area, resulting in a decrease in the quality of diagnosis. Therefore, there is a demand for an improvement that improves the resolution without lowering the depth of penetration. Specifically, it has a spatial resolution corresponding to a frequency of 30 MHz or higher and is expected to achieve a depth of penetration equivalent to a fundamental wave corresponding to a frequency of 15 MHz or lower.

【0005】一方、最近、体外用超音波診断分野での新
しい診断モダリティーとして、ハーモニックイメージン
グ診断法が脚光を浴びている。
On the other hand, recently, as a new diagnostic modality in the field of extracorporeal ultrasonic diagnostics, the harmonic imaging diagnostic method is in the spotlight.

【0006】このハーモニックイメージング診断法は、
(1)超音波が生体中を伝播する時に、生体組織の非線
形性の影響を受け基本波超音波に重畳する高調波を種々
の方法で分離し、この分離した高調波信号を用いて画像
化するティッシューハーモニックイメージング法と、
(2)体内に造影剤バブルを注入し、送信超音波の照射
によってバブルが破裂する時に発生する高調波を受信
し、基本波超音波に重畳した高調波を種々の方法で分離
し、この分離した高調波信号を用いて画像化するコント
ラストハーモニックイメージング法に分類される。
This harmonic imaging diagnostic method
(1) When an ultrasonic wave propagates in a living body, the harmonics that are influenced by the non-linearity of the living tissue and are superimposed on the fundamental ultrasonic wave are separated by various methods, and the separated harmonic signal is used for imaging. Tissue harmonic imaging method and
(2) Injecting a contrast agent bubble into the body, receiving the harmonics generated when the bubble bursts by the irradiation of transmitted ultrasonic waves, separating the harmonics superposed on the fundamental wave ultrasonic wave by various methods, and separating this It is classified as a contrast harmonic imaging method in which an image is generated using the generated harmonic signal.

【0007】これらの方法は、いずれも、従来のBモー
ド断層像では得られないほどS/Nが良く、分解能の良
好な診断画像が得られることがわかり、医療診断の診断
精度の向上に寄与している。この高調波の特徴は、S/
Nの向上によるコントラスト分解能の改善効果だけでな
く、周波数が整数倍で高くなる、即ち深さ方向の分解能
がよくなったり、ビーム幅が小さくなることによる横方
向分解能が向上すること、及び超音波の減衰を基本波並
みの低さに抑えることが可能となる。
It is understood that all of these methods can obtain a diagnostic image with a good S / N and a good resolution that cannot be obtained by a conventional B-mode tomographic image, and contributes to the improvement of diagnostic accuracy of medical diagnosis. is doing. The characteristic of this harmonic is S /
In addition to the effect of improving the contrast resolution by improving N, the frequency is increased by an integral multiple, that is, the resolution in the depth direction is improved, and the lateral resolution is improved by decreasing the beam width. It is possible to suppress the attenuation of to as low as the fundamental wave.

【0008】すなわち、例えば分解能は30MHz並み
で有りながら深達度は基本波周波数に対応する遠方とす
ることが可能という大きな特徴がある。
That is, for example, there is a great feature that the depth can be set to a distance corresponding to the fundamental wave frequency while the resolution is about 30 MHz.

【0009】従来の体外用のハーモニックイメージング
診断装置に用いられている超音波トランスデューサは、
基本波送信も高調波受信も同一の圧電エレメントが用い
られてきた。この場合、高調波信号の信号レベルが基本
波に比べはるかに小さいので、ハーモニック画像の劣化
に関わる基本波成分を効率よく除去する必要がある。そ
の為に、パルスインバージョン、フェーズインバージョ
ン、ガウシアンパルスの利用などの特殊な技術が利用さ
れている。
The ultrasonic transducer used in the conventional external body harmonic imaging diagnostic apparatus is
The same piezoelectric element has been used for both fundamental wave transmission and harmonic wave reception. In this case, since the signal level of the harmonic signal is much smaller than that of the fundamental wave, it is necessary to efficiently remove the fundamental wave component related to the deterioration of the harmonic image. Therefore, special techniques such as pulse inversion, phase inversion, and use of Gaussian pulse are used.

【0010】これに対し、例えば、特開2001−25
8879号公報において、これら特殊な手法を必要とし
ないハーモニックイメージング用の送受信分離型超音波
トランスデューサを提案している。
On the other hand, for example, Japanese Patent Laid-Open No. 2001-25
Japanese Patent No. 8879 proposes a transmission / reception separated ultrasonic transducer for harmonic imaging that does not require these special methods.

【0011】このハーモニックイメージング用の送受信
分離型超音波トランスデューサは、基本波送信専用のリ
ング状圧電エレメントと、その内円部に配置した受信専
用の円板状圧電エレメントからなり、それぞれの圧電材
料の組み合わせを最適に選ぶことによって、高感度でし
かも高い選択性で高調波成分を抽出出来るというもので
ある。
This transmission / reception separated ultrasonic transducer for harmonic imaging is composed of a ring-shaped piezoelectric element dedicated to fundamental wave transmission and a disc-shaped piezoelectric element dedicated to reception arranged in an inner circular portion thereof. By selecting the optimum combination, the harmonic components can be extracted with high sensitivity and high selectivity.

【0012】また、この送受信分離型超音波トランスデ
ューサの基本構造を早期胃癌の深速度診断に用いられる
細径プローブに適用させる為の構造を本出願人は、特願
2002−18878号の出願で提案している。
Further, the present applicant has proposed a structure for applying the basic structure of the transmission / reception separated type ultrasonic transducer to a small diameter probe used for deep velocity diagnosis of early gastric cancer in the application of Japanese Patent Application No. 2002-18878. is doing.

【0013】[0013]

【発明が解決しようとする課題】前記細径プローブは、
内視鏡の鉗子孔に挿通させるために、外径に制限があ
る。例えば2.8mmφの鉗子孔に挿通させるために
は、回転方向の振動子最大長はシース外径を2.4mm
φ、そのシース外径中に配置させる圧電エレメント幅は
1.5mm程度に抑える必要がある。
The small-diameter probe is
The outer diameter is limited so that it can be inserted into the forceps hole of the endoscope. For example, in order to insert it into a forceps hole of 2.8 mmφ, the maximum transducer length in the rotation direction is the sheath outer diameter of 2.4 mm.
φ, the width of the piezoelectric element arranged in the outer diameter of the sheath must be suppressed to about 1.5 mm.

【0014】この場合、前述した公報に提案しているリ
ング型送信用圧電エレメントとその内円部に円板状受信
用圧電エレメントを配置したトランスデューサ構造を小
型化したのでは、高調波受信感度に大きな影響を及ぼす
送信用超音波振動子の開口面積を大きくとれないため
に、細径プローブは、短冊形開口にせざるを得ない。
In this case, if the transducer structure in which the ring-type transmitting piezoelectric element and the disc-shaped receiving piezoelectric element are arranged in the inner circular portion proposed in the above-mentioned publication is downsized, the harmonic receiving sensitivity is improved. Since the aperture area of the transmitting ultrasonic transducer, which has a large effect, cannot be made large, the small-diameter probe has to be a strip-shaped aperture.

【0015】この場合、従来の―体型では、基本波送受
信のための短冊形開口の縦横比が1からずれるにつれ
て、中心軸音場の最終ピーク点、すなわち音響焦点にお
ける音圧は大きく変動し、近距離音場におけるピーク点
での音圧よりも小さくなる場合があることが知られてい
る。
In this case, in the conventional body type, as the aspect ratio of the rectangular opening for transmitting and receiving the fundamental wave deviates from 1, the final peak point of the central axis sound field, that is, the sound pressure at the acoustic focus greatly fluctuates, It is known that the sound pressure may be lower than the sound pressure at the peak point in the near field.

【0016】これは、最終ピーク点、即ち音響焦点近傍
における超音波診断像の輝度が得られなかったり、近距
離音場領域に存在するバルーン壁等による多重反射の影
響を受け、良質なBモード像が得られないことを意味し
ている。
This is because the brightness of the ultrasonic diagnostic image at the final peak point, that is, in the vicinity of the acoustic focus cannot be obtained, and is affected by multiple reflections due to the balloon wall or the like existing in the near-field area, which is a good B mode. It means that the image cannot be obtained.

【0017】従って、矩形開口でありながら中心軸音場
の最終ピーク点、即ち音響焦点における音圧が近距離音
場領域におけるピーク音圧よりも出来るだけ大きくする
必要がある。
Therefore, it is necessary to make the final peak point of the central-axis sound field, that is, the sound pressure at the acoustic focus, larger than the peak sound pressure in the near-field sound field region as much as possible even though the opening is rectangular.

【0018】これに対し高調波を用いる時の音場は、こ
の様なことが起こりにくく、縦横比が3前後であっても
音圧ピーク点は中心軸音場の最終ピーク点近傍に存在す
る。
On the other hand, in the sound field when using harmonics, such a phenomenon is unlikely to occur, and even if the aspect ratio is about 3, the sound pressure peak point exists near the final peak point of the central axis sound field. .

【0019】更に、高周波を扱う為に、圧電エレメント
の厚さは薄くなり、細径プローブへの適用を前提として
いるので、圧電エレメントの主面の寸法が小さくなる。
Furthermore, since the high frequency is handled, the thickness of the piezoelectric element becomes thin, and it is premised on the application to a small diameter probe that the size of the main surface of the piezoelectric element becomes small.

【0020】この圧電エレメントの厚さが薄くなり、寸
法が小さくなると、信号入出力用ワイヤの接続点の質量
の影響を顕著に受けるようになり、送受信する超音波音
場の対称性が悪くなったり、感度が低下する。従って圧
電振動子の振動方向に対する質量負荷を極力低減させる
必要がある。
As the piezoelectric element becomes thinner and smaller in size, it becomes significantly affected by the mass of the connection point of the signal input / output wire, and the symmetry of the ultrasonic sound field to be transmitted / received deteriorates. Or the sensitivity decreases. Therefore, it is necessary to reduce the mass load in the vibration direction of the piezoelectric vibrator as much as possible.

【0021】このような上記課題を解決した超音波プロ
ーブを前述の本件出願人の先の出願で提案しているが、
この提案された超音波プローブで平均的には上記課題が
改善されるが、一部、製造工程のバラツキによって、上
記課題を解決しきれずに不良となる確率が高いことが判
明した。
An ultrasonic probe that solves the above-mentioned problems is proposed in the previous application of the applicant of the present invention.
The proposed ultrasonic probe improves the above-mentioned problems on average, but it has been found that there is a high probability that the above-mentioned problems cannot be completely solved and become defective due to a variation in the manufacturing process.

【0022】また、信号入出力用のワイヤの配線の後
に、ダンピング形成を行うので、ダンピング形成によっ
て配線が変形してショートしないように細心の注意を払
う配線作業が求められ、作業効率の低下となっている。
Further, since the damping formation is performed after the wiring of the signal input / output wires, the wiring work must be performed with great care so that the wiring is not deformed due to the formation of the damping and a short circuit is not caused. Has become.

【0023】さらに、従来のプローブは、硬性長の短縮
という技術課題がある。前述したように、細径プローブ
を内視鏡の鉗子孔に挿通させるが、内視鏡が軟性鏡の場
合、自由自在に多方向に出来るだけ小さな曲率半径で湾
曲する機能が必要とされている。
Further, the conventional probe has a technical problem of shortening the rigid length. As described above, the small-diameter probe is inserted into the forceps hole of the endoscope. However, when the endoscope is a flexible endoscope, it is necessary to have a function of freely bending in multiple directions with a radius of curvature as small as possible. .

【0024】この湾曲の曲率半径を小さくすることに対
して、内視鏡内に構成された部材の硬性長であり、特に
鉗子孔を挿通させる鉗子や細径プローブの硬性長は、鉗
子孔の内径が細いので直接湾曲径に影響を及ぼす。この
為に内視鏡用の細径プローブの硬性長を極力短くするこ
とが求められる。
With respect to reducing the radius of curvature of this curvature, the rigid length of the members formed in the endoscope, and particularly the rigid length of the forceps or the small-diameter probe that is inserted through the forceps hole, is the hardness length of the forceps hole. Since the inner diameter is small, it directly affects the curved diameter. For this reason, it is required to make the rigid length of the small-diameter probe for an endoscope as short as possible.

【0025】本発明は、上記課題に鑑みなされたもの
で、受信超音波を高感度、高選択性で検出でき、しかも
音響焦点が生体組織の程良い位置に来るようにできると
共に、製造の歩留まりが高く硬性長が短く湾曲性に優れ
た超音波トランスジューサと超音波トランスジューサの
製造方法を提供することを目的としている。
The present invention has been made in view of the above problems, and it is possible to detect a received ultrasonic wave with high sensitivity and high selectivity, and to make the acoustic focus come to a proper position in the living tissue, and to improve the manufacturing yield. It is an object of the present invention to provide an ultrasonic transducer having a high hardness, a short hardness length, and an excellent bending property, and a method for manufacturing the ultrasonic transducer.

【0026】[0026]

【課題を解決するための手段】本発明の超音波トランス
ジューサは、両主面の略全面に電極が形成された複数の
圧電振動子と、これら圧電振動子それぞれの一方の電極
を接地する接地手段と、前記複数の圧電振動子の他方の
電極に超音波送信入力信号または超音波受信出力信号を
入出力する超音波入出力手段とからなる超音波トランス
デューサにおいて、前記複数の圧電振動子のそれぞれの
一方の電極を共通接合して延在させた共通接地電極と、
前記複数の圧電振動子のそれぞれの他方の電極に接合し
て延在させた送受信入出力電極と、前記共通接地電極
と、送受信入出力電極のそれぞれの端部に設けられ、か
つ、これら電極に対して鉛直方向に設けられた外部電極
と、を具備し、前記共通接地電極の外部電極に前記接地
手段を接続し、前記送受信入出力電極の外部電極に前記
超音波入出力手段を接続することを特徴としている。
An ultrasonic transducer of the present invention comprises a plurality of piezoelectric vibrators having electrodes formed on substantially the entire principal surfaces thereof, and grounding means for grounding one electrode of each of these piezoelectric vibrators. And an ultrasonic input / output unit for inputting and outputting an ultrasonic transmission input signal or an ultrasonic reception output signal to the other electrode of the plurality of piezoelectric vibrators, wherein each of the plurality of piezoelectric vibrators A common ground electrode that extends by joining one of the electrodes in common
The transmission / reception input / output electrodes joined to the other electrodes of the plurality of piezoelectric vibrators to extend, the common ground electrode, and the transmission / reception input / output electrodes are provided at respective ends of the electrodes, and And an external electrode provided in the vertical direction, the external electrode of the common ground electrode is connected to the grounding means, and the external electrode of the transmission / reception input / output electrode is connected to the ultrasonic input / output means. Is characterized by.

【0027】更に、本発明の超音波トランスジューサの
前記複数の圧電振動子は、基本波超音波を生成送信する
一対の送信用圧電振動子エレメントと、この一対の圧電
振動子エレメントとほぼ同一面内で、かつ、前記一対の
圧電振動子エレメントに挟まれるように配置された高調
波超音波を受信する受信用圧電振動子エレメントからな
ることを特徴としている。
Further, the plurality of piezoelectric vibrators of the ultrasonic transducer of the present invention include a pair of transmitting piezoelectric vibrator elements for generating and transmitting a fundamental ultrasonic wave, and substantially the same plane as the pair of piezoelectric vibrator elements. In addition, the piezoelectric vibrator element for reception is arranged so as to be sandwiched between the pair of piezoelectric vibrator elements and receives the ultrasonic ultrasonic wave.

【0028】また、本発明の超音波トランスジューサの
製造方法は、表面にシリンドリカルな凸面部を有した音
響レンズ型台が載置されたレンズ成形型に、音響レンズ
用樹脂材料を注型硬化し、その硬化した音響レンズの表
面を平滑化する音響レンズ成形工程と、前記音響レンズ
成形工程で、成型平滑化された音響レンズ表面に共通電
極膜を形成する共通電極膜形成工程と、前記共通電極膜
形成工程で形成された共通電極膜面に、一対の短冊状で
両主面に電極が形成された基本波送信用圧電振動子と、
その基本波送信用圧電振動子に挟まれて配置される一片
の短冊状で両主面に電極が形成された高調波受信用圧電
振動子とを接合する圧電振動子接合工程と、前記圧電振
動子接合工程で接合した基本波送信用圧電振動子の表面
に入力電極膜と、高調波受信用圧電振動子の表面に出力
電極膜を形成する入出力電極膜形成工程と、前記圧電振
動子接合工程で、前記電極膜面に接合された基本波送信
用圧電振動子と高調波受信用圧電振動子の間隙や寸法誤
差を埋設修正する接着剤を注入塗布する接着剤注入塗布
工程と、前記接着剤注入塗布工程で注入塗布された接着
剤にて、前記基本波送信用圧電振動子と高調波受信用圧
電振動子の表面にダンピング層シートを接合するダンピ
ング層シート接合工程と、前記ダンピング層シート接合
工程のダンピング層シートの接合固化後、前記レンズ形
成型から離型すると共に、所定の形状寸法に裁断する裁
断工程と、前記裁断工程で裁断された裁断面に露出した
前記共通電極膜形成工程で生成した共通電極膜と、前記
入出力電極膜形成工程で生成した入出力電極膜の端部の
一部にそれぞれ外部電極を形成する外部電極形成工程
と、前記外部電極形成工程で形成された共通電極膜の外
部電極と、入出力電極膜の外部電極に前記送信用圧電振
動子と受信用圧電振動子を駆動する同軸ケーブルのシー
ルド線と信号線を接続するケーブル接続工程と、前記ケ
ーブル接続工程での同軸ケーブルのシールド線と信号線
を外部電極に接続後、音響レンズ型台を除去してハウジ
ング内に収納すると共に、樹脂剤で封止固定するハウジ
ング装填工程と、からなることを特徴としている。
Further, in the method for manufacturing an ultrasonic transducer of the present invention, the resin material for an acoustic lens is cast-cured in a lens molding die on which an acoustic lens die base having a cylindrical convex portion is placed. An acoustic lens forming step of smoothing the surface of the hardened acoustic lens; a common electrode film forming step of forming a common electrode film on the surface of the acoustic lens that has been shaped and smoothed in the acoustic lens forming step; and the common electrode film On the common electrode film surface formed in the forming process, a pair of strip-shaped piezoelectric vibrators for fundamental wave transmission in which electrodes are formed on both main surfaces,
A piezoelectric vibrator joining step of joining a harmonic receiving piezoelectric vibrator having electrodes formed on both principal surfaces in a strip shape sandwiched between the fundamental wave transmitting piezoelectric vibrators, and the piezoelectric vibration. An input / output electrode film forming step of forming an input electrode film on the surface of the piezoelectric resonator for transmitting a fundamental wave and an output electrode film on the surface of the piezoelectric resonator for receiving a harmonic wave, and the piezoelectric vibrator bonding In the step, an adhesive injection applying step of injecting and applying an adhesive that corrects a gap and a dimensional error between the fundamental wave transmitting piezoelectric vibrator and the harmonic receiving piezoelectric vibrator bonded to the electrode film surface, A damping layer sheet bonding step of bonding a damping layer sheet to the surfaces of the fundamental wave transmitting piezoelectric resonator and the harmonic receiving piezoelectric resonator with the adhesive injected and applied in the agent injection coating step; and the damping layer sheet. Damping of joining process After the sheet is bonded and solidified, the common electrode formed in the cutting step of releasing from the lens forming mold and cutting into a predetermined shape and the common electrode film forming step exposed in the cutting surface cut in the cutting step A film, an external electrode forming step of forming an external electrode on a part of an end portion of the input / output electrode film formed in the input / output electrode film forming step, and an outside of the common electrode film formed in the external electrode forming step. A cable connecting step of connecting the shield wire and the signal line of the coaxial cable for driving the transmitting piezoelectric vibrator and the receiving piezoelectric vibrator to the electrode and the external electrode of the input / output electrode film, and the coaxial cable in the cable connecting step. After connecting the shield wire and the signal wire to the external electrode, the acoustic lens mold base is removed and housed in the housing, and the housing is loaded and fixed with a resin agent. It is.

【0029】本発明は、送受信分離型構造で、超音波の
高調波を高感度・高選択性で検出出来、しかも音響焦点
が生体組織の程良い位置に来るように設定できる。ま
た、超音波の深達度も大きくとれ、かつ、軟性内視鏡の
鉗子孔に挿通した時、湾曲径に影響する硬性長を短縮で
きる超音波トランスジューサが得られる。
The present invention has a transmission / reception separation type structure, which can detect harmonics of ultrasonic waves with high sensitivity and high selectivity, and can be set so that the acoustic focus comes to a proper position in the living tissue. Further, it is possible to obtain an ultrasonic transducer in which the depth of penetration of ultrasonic waves is large and, when it is inserted into the forceps hole of the flexible endoscope, the rigid length that affects the bending diameter can be shortened.

【0030】[0030]

【発明の実施の形態】以下、図面を参照して本発明の実
施の形態について詳細に説明する。最初に図1乃至図4
を用いて、本発明の第一の実施形態の超音波トランスジ
ューサを説明する。図1は本発明の第一の実施形態に係
る超音波トランスジューサを用いた細径プローブの断面
図、図2は本発明の第一の実施形態に係る超音波トラン
スジューサの基本構成を示す断面図、図3は本発明の第
一の実施形態に係る超音波トランスジューサの詳細構成
を示す断面図、図4は本発明の第一の実施形態に係る超
音波トランスジューサをハウジングに収納した状態を示
す断面図である。
BEST MODE FOR CARRYING OUT THE INVENTION Embodiments of the present invention will be described below in detail with reference to the drawings. First, FIGS.
The ultrasonic transducer according to the first embodiment of the present invention will be described with reference to FIG. FIG. 1 is a sectional view of a small diameter probe using an ultrasonic transducer according to a first embodiment of the present invention, and FIG. 2 is a sectional view showing a basic configuration of an ultrasonic transducer according to a first embodiment of the present invention. FIG. 3 is a sectional view showing a detailed configuration of the ultrasonic transducer according to the first embodiment of the present invention, and FIG. 4 is a sectional view showing a state where the ultrasonic transducer according to the first embodiment of the present invention is housed in a housing. Is.

【0031】図1を用いて、本発明の超音波トランスジ
ューサである超音波振動子1を細径プローブに組み込ん
だ状態を説明する。
A state in which the ultrasonic transducer 1 which is the ultrasonic transducer of the present invention is incorporated in a small-diameter probe will be described with reference to FIG.

【0032】超音波振動子1は、超音波送受面側を開放
したハウジング9に内蔵されている。この超音波振動子
1を内蔵したハウジング9は、音響カプラー液3を満た
した超音波透過性に優れたバルーン2内に収納固定され
ている。前記超音波振動子1には、シース5に内装され
ると共に、ケーブル埋設管32に内蔵された信号制御用
2芯同軸ケーブル6が接続されている。この信号制御用
2芯同軸ケーブル6を内装したケーブル埋設管32の端
部は、ハウジング9に固定されると共に、回転支持手段
4、例えば、ボールベアリングの回動部に固定される。
この回転支持手段4の外周側には、バルーン2と、ケー
ブル埋設管32を被覆するシース5の端部が密着固定さ
れて、バルーン2内の音響カプラー液3が漏洩されない
ようになっている。
The ultrasonic transducer 1 is built in a housing 9 whose ultrasonic transmission / reception surface side is open. The housing 9 containing the ultrasonic transducer 1 is housed and fixed in a balloon 2 filled with an acoustic coupler liquid 3 and having excellent ultrasonic permeability. The ultrasonic transducer 1 is connected to the signal control two-core coaxial cable 6 which is housed in the sheath 5 and also incorporated in the cable burying pipe 32. The end portion of the cable-embedded pipe 32 in which the signal control two-core coaxial cable 6 is housed is fixed to the housing 9 and also fixed to the rotation supporting means 4, for example, the rotating portion of the ball bearing.
The balloon 2 and the end of the sheath 5 that covers the cable burying pipe 32 are tightly fixed to the outer peripheral side of the rotation support means 4 so that the acoustic coupler liquid 3 in the balloon 2 does not leak.

【0033】つまり、信号制御用2芯同軸ケーブル6を
内蔵したケーブル埋設管32を回動させると、回転支持
手段4を介して、バルーン2内のハウジング2と超音波
振動子1が回動するようになっている。
That is, when the cable-embedded pipe 32 containing the signal control two-core coaxial cable 6 is rotated, the housing 2 in the balloon 2 and the ultrasonic transducer 1 are rotated via the rotation supporting means 4. It is like this.

【0034】前記超音波振動子1は、図2に示すよう
に、一対の両主面に電極が形成された基本波送信用圧電
振動子(以下、送信用圧電振動子と称する)11a,1
1bと、この基本波送信用圧電振動子11a,11bに
ほぼ同一面上で、かつ挟まれるように配置され、両主面
に電極が形成された高調波受信用圧電振動子(以下、受
信用圧電振動子と称する)12が、前記基本波送信用圧
電振動子11a,11bが形成する送信超音波7(図1
参照)による音場の中心軸と、高調波受信用圧電振動子
12が形成する受信超音波8による音場の中心軸が一致
するように配置されている。
As shown in FIG. 2, the ultrasonic oscillator 1 is a fundamental wave transmitting piezoelectric oscillator (hereinafter referred to as transmitting piezoelectric oscillator) 11a, 1 having electrodes formed on a pair of principal surfaces.
1b and the piezoelectric vibrators 11a and 11b for transmitting the fundamental wave, which are arranged substantially on the same plane and sandwiched between the piezoelectric vibrators 1a and 11b. A piezoelectric vibrator 12 is used for transmitting ultrasonic waves 7 (FIG. 1) formed by the fundamental wave transmitting piezoelectric vibrators 11a and 11b.
The center axis of the sound field according to the reference) and the center axis of the sound field due to the received ultrasonic wave 8 formed by the piezoelectric resonator 12 for receiving harmonics are arranged so as to coincide with each other.

【0035】また、前記送信用圧電振動子11a,11
bの背面には、送信超音波振動子としての共振尖鋭度Q
が2〜4程度になる柔軟性エポキシ樹脂にアルミナ等の
粉末を分散させた送信振動子用ダンピング層13が、ま
た、前記受信用圧電振動子12の背面には、受信超音波
振動子としての共振尖鋭度Qが4〜8程度になる受信振
動子用ダンピング層14が配設されている。なお、受信
振動子用ダンピング層14の材質は、前記送信振動子用
ダンピング層13とは異なる組成のエポキシ樹脂にアル
ミナ等の粉末を分散したものである。
Further, the transmitting piezoelectric vibrators 11a, 11
On the back surface of b, the resonance sharpness Q as a transmission ultrasonic transducer
The damping layer 13 for the transmitter vibrator, in which a powder of alumina or the like is dispersed in a flexible epoxy resin of about 2 to 4, is provided on the back surface of the piezoelectric vibrator 12 for reception as a receiver ultrasonic vibrator. A damping layer 14 for a receiving oscillator having a resonance sharpness Q of about 4 to 8 is provided. The material of the damping layer 14 for the reception oscillator is a powder of alumina or the like dispersed in an epoxy resin having a composition different from that of the damping layer 13 for the transmission oscillator.

【0036】前記送信用圧電振動子11a,11bと受
信用圧電振動子12の超音波送受信面側に音響レンズ1
5が接合されている。
The acoustic lens 1 is provided on the ultrasonic wave transmitting / receiving surfaces of the transmitting piezoelectric vibrators 11a and 11b and the receiving piezoelectric vibrator 12.
5 are joined.

【0037】この音響レンズ15の送信用圧電振動子1
1a,11bと受信用圧電振動子12と接する面には、
前記送信用圧電振動子11a,11bと受信用圧電振動
子12の超音波送受信面側の電極が共通接地状態になる
ように図示していない導電層が設けられ、他面には、曲
率半径R16の凹面が形成されている。
Piezoelectric vibrator 1 for transmitting the acoustic lens 15
On the surface contacting the piezoelectric vibrator 12 for reception with 1a and 11b,
A conductive layer (not shown) is provided so that the electrodes on the ultrasonic wave transmitting / receiving surface side of the transmitting piezoelectric vibrators 11a and 11b and the receiving piezoelectric vibrator 12 are in a common ground state, and the other surface has a radius of curvature R16. The concave surface is formed.

【0038】なお、図2に示した超音波振動子1の断面
図は、紙面に垂直方向にシリンドリカルに伸びた層状構
造体をダイシングして現したものである。
The cross-sectional view of the ultrasonic transducer 1 shown in FIG. 2 is obtained by dicing a layered structure extending cylindrically in the direction perpendicular to the plane of the drawing.

【0039】この超音波振動子1の送信用圧電振動子1
1a,11bと受信用圧電振動子12の各電極と外部配
線電極について、図3を用いて説明する。なお、図3
(a)は超音波振動子1の側面から見た層状平面図で、
図中矢印A方向から前記信号制御用2芯同軸ケーブル6
が接続される。図3(b)は超音波振動子1の信号制御
用2芯同軸ケーブル6が接続される側の層状平面図で、
図3(c)は図3(a)に示した超音波振動子1を裏面
から見た層状平面図である。
Piezoelectric vibrator 1 for transmission of this ultrasonic vibrator 1
Each of the electrodes 1a and 11b, the receiving piezoelectric vibrator 12, and the external wiring electrodes will be described with reference to FIG. Note that FIG.
(A) is a layered plan view seen from the side surface of the ultrasonic transducer 1,
From the direction of arrow A in the figure, the signal control two-core coaxial cable 6
Are connected. FIG. 3B is a layered plan view of the side to which the signal control two-core coaxial cable 6 of the ultrasonic transducer 1 is connected.
FIG. 3C is a layered plan view of the ultrasonic transducer 1 shown in FIG.

【0040】前記送信用圧電振動子11a,11bの超
音波送信面側には、送信振動子用接地電極17a,17
bが設けられ、この送信振動子用接地電極17a,17
bが設けられた超音波送信面側の反対面側には、送信振
動子用入力側電極18a,18aが設けられている。
On the ultrasonic wave transmitting surface side of the transmitting piezoelectric vibrators 11a and 11b, the transmitting vibrator ground electrodes 17a and 17 are provided.
b is provided, and the ground electrodes 17a, 17 for the transmitter are provided.
On the side opposite to the ultrasonic wave transmission surface side where b is provided, input electrodes 18a, 18a for transmission oscillators are provided.

【0041】前記受信用圧電振動子12の超音波受信面
側には、接地電極24が設けられ、この接地電極24が
設けられた超音波受信面側の反対面には、受信振動子用
出力側電極23が設けられている。
A grounding electrode 24 is provided on the ultrasonic wave receiving surface side of the piezoelectric receiving vibrator 12, and an output for the receiving vibrator is provided on the surface opposite to the ultrasonic wave receiving surface side provided with the ground electrode 24. A side electrode 23 is provided.

【0042】前記音響レンズ15の送信用圧電振動子1
1a,11bと受信用圧電振動子12の超音波送受信面
側と接する面には、共通接地電極171が設けられてい
る。
Piezoelectric vibrator 1 for transmission of the acoustic lens 15
A common ground electrode 171 is provided on the surface in contact with the ultrasonic wave transmitting / receiving surface sides of the receiving piezoelectric vibrators 1 a and 11 b.

【0043】この音響レンズ15の共通接地電極171
は、前記送信用圧電振動子11a,11bの送信振動子
用接地電極17a,17bと受信用圧電振動子12の接
地電極24と接合され、断層面に露出されている。この
音響レンズ15の共通電極171の断層面に露出された
一端部には、図3(b)に示すように、前記信号制御用
2芯同軸ケーブル6が接続する側の略中央部分に接地配
線電極22が設けられている。
A common ground electrode 171 of the acoustic lens 15
Is bonded to the ground electrodes 17a and 17b for the transmitter vibrator of the piezoelectric vibrators 11a and 11b for transmission and the ground electrode 24 of the piezoelectric vibrator 12 for reception, and is exposed on the tomographic plane. At one end of the acoustic lens 15 exposed on the tomographic plane of the common electrode 171, as shown in FIG. 3B, a ground wiring is provided at a substantially central portion on the side to which the signal control two-core coaxial cable 6 is connected. An electrode 22 is provided.

【0044】前記送信用圧電振動子11a,11bの送
信振動子用入力側電極18a,18bが露出した電極断
層部には、送信振動子用入力側引出配線20が接続配置
されている。この送信振動子用入力側引出配線20は、
送信用圧電振動子11a,11bの送信振動子用入力電
極18a,18bを同電位とすると共に、図3(b)に
示すように、前記信号制御用2芯同軸ケーブル6が接続
する側の図中左側に設けた送信振動子用入力側配線電極
21へと延在接続されている。
An input lead wire 20 for the transmission vibrator is connected and arranged at an electrode layer portion where the transmission vibrator input side electrodes 18a, 18b of the transmission piezoelectric vibrators 11a, 11b are exposed. The input side lead wire 20 for the transmitter is
While the transmission vibrator input electrodes 18a and 18b of the transmission piezoelectric vibrators 11a and 11b are set to the same potential, as shown in FIG. 3B, a diagram of a side to which the signal control two-core coaxial cable 6 is connected. It is extendedly connected to the input side wiring electrode 21 for the transmission oscillator provided on the middle left side.

【0045】また、図3(c)に示すように、前記送信
振動子用入力側引出配線20と反対側の側面に露出した
電極断層部には、前記受信用圧電振動子12の受信振動
子用出力電極23に接続された受信振動子用出力引出配
線241が配線され、図3(b)に示すように、前記信
号制御用2芯同軸ケーブル6が接続する側の図中右側に
設けた受信振動子用出力側配線電極25へと延在接続さ
れている。
Further, as shown in FIG. 3 (c), the receiving oscillator of the receiving piezoelectric oscillator 12 is provided on the electrode slice portion exposed on the side surface opposite to the transmitting oscillator input side lead wiring 20. The output lead-out wiring 241 for the receiving oscillator connected to the output electrode 23 for wiring is wired, and as shown in FIG. 3B, it is provided on the right side in the figure on the side to which the signal control two-core coaxial cable 6 is connected. It is extendedly connected to the output wiring electrode 25 for the reception oscillator.

【0046】つまり、送信振動子用入力側電極18a,
18bと受信振動用出力側電極23及び共通接地電極1
71に対して、ほぼ鉛直方向に断層面に送信振動子用入
力側引出配線20、送信振動子用入力側配線電極21、
受信振動子用出力側引出配線241、受信振動子用出力
側配線電極25、及び共通接地電極171が設けられて
いる。
That is, the input side electrode 18a for the transmission oscillator,
18b, output electrode 23 for reception vibration, and common ground electrode 1
71, a transmission oscillator input-side lead-out wiring 20, a transmission oscillator input-side wiring electrode 21, on a tomographic plane in a substantially vertical direction,
An output side lead wire 241 for the reception oscillator, an output side wiring electrode 25 for the reception oscillator, and a common ground electrode 171 are provided.

【0047】このような構成の超音波振動子1を前記ハ
ウジング9への収納と信号制御用2芯同軸ケーブル6と
の接続について、図4を用いて説明する。図4(a)は
超音波振動子の前記信号制御用2芯同軸ケーブル6と接
続される送信振動子用入力側配線電極21、接地配線電
極22、及び受信振動子用出力側配線電極25が設けら
れた側から見た平面図で、図4(b)は信号制御用2芯
同軸ケーブル6が送信振動子用入力側配線電極21、接
地配線電極22、及び受信振動子用出力側配線電極25
に接続された超音波振動子を側面から見た平面図であ
る。
The housing of the ultrasonic transducer 1 having such a configuration in the housing 9 and the connection with the signal control two-core coaxial cable 6 will be described with reference to FIG. FIG. 4A shows an input side wiring electrode 21 for the transmission oscillator, a ground wiring electrode 22, and an output side wiring electrode 25 for the reception oscillator, which are connected to the signal control two-core coaxial cable 6 of the ultrasonic oscillator. FIG. 4B is a plan view seen from the side where it is provided. In FIG. 4B, the signal control two-core coaxial cable 6 has an input wiring electrode 21, a ground wiring electrode 22, and an output wiring electrode for the reception oscillator for the transmission oscillator. 25
FIG. 3 is a plan view of the ultrasonic transducer connected to the side view of the ultrasonic transducer.

【0048】前記送信振動子用入力側配線電極21、接
地配線電極22、及び受信振動子用出力側配線電極25
が設けられた超音波振動子1は、断面が略半円筒形状の
金属部材で形成されたハウジング26の内側に収納し、
封止樹脂27で固着内蔵される。この時、超音波振動子
1の音響レンズ15の凹面、すなわち、送信用圧電振動
子11a,11b及び受信用圧電振動子12の超音波送
受信面側がハウジング26の開口側となるように収納配
置する。
The input wire electrode 21, the ground wire electrode 22, and the output wire electrode 25 for the receiver vibrator for the transmitter vibrator.
The ultrasonic transducer 1 provided with is housed inside a housing 26 formed of a metal member having a substantially semi-cylindrical cross section,
It is fixedly embedded in the sealing resin 27. At this time, the concave surface of the acoustic lens 15 of the ultrasonic vibrator 1, that is, the ultrasonic transmitting / receiving surfaces of the transmitting piezoelectric vibrators 11 a and 11 b and the receiving piezoelectric vibrator 12 are housed and arranged so as to be the opening side of the housing 26. .

【0049】このハウジング26は、図4(b)に示す
ように、超音波振動子1の送信振動子用入力側配線電極
21、接地配線電極22、及び受信振動子用出力側配線
電極25が位置する側の外側には、前記信号制御用2芯
同軸ケーブル6が挿通されるケーブル埋設管32が設け
られ、このケーブル埋設管32が設けられたハウジング
26の内側には、接地部31が設けられている。このケ
ーブル埋設管32と接地部31は、電気的に同電位とな
っている。
As shown in FIG. 4B, the housing 26 includes an input side wiring electrode 21, a ground wiring electrode 22, and a reception oscillator output side wiring electrode 25 of the ultrasonic oscillator 1. A cable embedding pipe 32 through which the signal control two-core coaxial cable 6 is inserted is provided on the outer side of the position where the signal controlling two-core coaxial cable 6 is inserted, and a ground portion 31 is provided on the inside of the housing 26 in which the cable embedding pipe 32 is provided. Has been. The cable buried pipe 32 and the ground portion 31 are electrically at the same potential.

【0050】このケーブル埋設管32に挿通された前記
信号制御用2芯同軸ケーブル6の接地用のシールド線2
8は、前記接地部31と前記超音波振動子1の接地配線
電極22に接続される。また、前記ケーブル埋設管32
に挿通された前記信号制御用2芯同軸ケーブル6の一方
の芯線である受信振動子用出力信号ケーブル29は、前
記超音波振動子1の受信振動子用出力側配線電極25に
接続され、他方の芯線である送信振動子用入力信号ケー
ブル30は、前記超音波振動子1の送信振動子用入力側
配線電極21に接続される。
The shielded wire 2 for grounding the signal control two-core coaxial cable 6 inserted through the cable burying pipe 32.
Reference numeral 8 is connected to the ground portion 31 and the ground wiring electrode 22 of the ultrasonic oscillator 1. In addition, the cable buried pipe 32
The receiving oscillator output signal cable 29, which is one of the cores of the signal controlling two-core coaxial cable 6 inserted in the above, is connected to the receiving oscillator output side wiring electrode 25 of the ultrasonic oscillator 1 and the other. The transmission oscillator input signal cable 30, which is the core wire of the above, is connected to the transmission oscillator input side wiring electrode 21 of the ultrasonic transducer 1.

【0051】つまり、ケーブル埋設管32を送通させた
信号制御用2芯同軸ケーブル6のシールド線28は、ハ
ウジング26の接地部31と超音波振動子1の接地配線
電極22に接続し、前記信号制御用2芯同軸ケーブル6
の一方の芯線である受信振動子用出力信号ケーブル29
を前記超音波振動子1の受信振動子用出力側配線電極2
5に接続し、他方の芯線である送信振動子用入力信号ケ
ーブル30を前記超音波振動子1の送信振動子用入力側
配線電極21に接続した後、超音波振動子1は、ハウジ
ング26内に封止樹脂27で封止固着される。これによ
り、信号制御用2芯同軸ケーブル6の各芯線である信号
ケーブル29,30とシールド線28は、ハウジング2
6に密閉固着される。
That is, the shield wire 28 of the signal control two-core coaxial cable 6 through which the cable burying pipe 32 is fed is connected to the ground portion 31 of the housing 26 and the ground wiring electrode 22 of the ultrasonic transducer 1, and 2-core coaxial cable 6 for signal control
Output signal cable 29 for receiving transducer which is one core wire
The output side wiring electrode 2 for the receiving oscillator of the ultrasonic oscillator 1
5 and after connecting the transmission oscillator input signal cable 30 which is the other core wire to the transmission oscillator input side wiring electrode 21 of the ultrasonic oscillator 1, the ultrasonic oscillator 1 is inserted into the housing 26. Is sealed and fixed with a sealing resin 27. As a result, the signal cables 29, 30 and the shield wire 28, which are the core wires of the signal control two-core coaxial cable 6, are connected to the housing 2
6 is hermetically fixed.

【0052】このようにして信号制御用2芯同軸ケーブ
ル6に接続され、かつ、ハウジング26に封止固着され
た超音波振動子1は、図1に示すように、ケーブル埋設
管32を前記回転支持手段4であるボールベアリングの
回動部の内径に固定し、超音波振動1とハウジング26
を音響カプラー液3が充填されたバルーン2に収納し、
かつ、バルーン2と回転支持手段4との接続部分をシー
ス5で覆うことで、超音波プローブが形成できる。
In this way, the ultrasonic transducer 1 connected to the signal control two-core coaxial cable 6 and sealed and fixed to the housing 26, as shown in FIG. The ultrasonic vibration 1 and the housing 26 are fixed to the inner diameter of the rotating portion of the ball bearing which is the supporting means 4.
Is stored in the balloon 2 filled with the acoustic coupler liquid 3,
Moreover, an ultrasonic probe can be formed by covering the connecting portion between the balloon 2 and the rotation supporting means 4 with the sheath 5.

【0053】このような超音波振動子1を有した超音波
プローブは、信号制御用2芯同軸ケーブル6の送信振動
子用入力信号ケーブル30とシールド線28との間に供
給されたインパルスやバースト波駆動信号は、接地配線
電極22と送信振動子用入力側配線電極21から送信用
圧電振動子11a,11bの接地電極17a,17bと
送信振動子用入力電極18a,18bの間に入力され
る。
The ultrasonic probe having the ultrasonic transducer 1 as described above is provided with an impulse or a burst supplied between the transmission oscillator input signal cable 30 and the shield wire 28 of the signal control twin core coaxial cable 6. The wave drive signal is input from the ground wiring electrode 22 and the transmission oscillator input side wiring electrode 21 between the ground electrodes 17a and 17b of the transmission piezoelectric oscillators 11a and 11b and the transmission oscillator input electrodes 18a and 18b. .

【0054】これによって一対の送信用圧電振動子11
a,11bは、送信用圧電振動子の共振周波数近傍で超
音波振動し、音響レンズ15の曲率半径R16に依存す
る基本波集束超音波である送信超音波7が生体対象物に
送信される。
As a result, the pair of transmitting piezoelectric vibrators 11
The ultrasonic waves a and 11b vibrate in the vicinity of the resonance frequency of the transmitting piezoelectric vibrator, and the transmitting ultrasonic wave 7 which is the fundamental wave focused ultrasonic wave depending on the radius of curvature R16 of the acoustic lens 15 is transmitted to the living body object.

【0055】この送信超音波7の伝播時、或いは造影剤
バブルの破裂や共振で発生する高調波を含んだエコー信
号である受信超音波8が、その共振周波数が高調波周波
数近傍にある受信用圧電振動子12によって受信され
る。この受信用圧電振動子12は、受信された受信超音
波8との共振特性によって、高調波成分が選択的に圧電
変換され、受信振動子用出力電極23と接地電極24の
間に生じた高調波信号は、受信振動子用出力側配線電極
25と接地配線電極22に接続された信号制御用2芯同
軸ケーブル6の受信振動用出力信号ケーブル29とシー
ルド線28へと出力される。
The reception ultrasonic wave 8 which is an echo signal containing a harmonic generated when the transmission ultrasonic wave 7 propagates or when the contrast agent bubble ruptures or resonates has a resonance frequency near the harmonic frequency. It is received by the piezoelectric vibrator 12. In the receiving piezoelectric vibrator 12, the harmonic component is selectively piezoelectric-converted due to the resonance characteristic with the received reception ultrasonic wave 8, and the harmonic generated between the reception vibrator output electrode 23 and the ground electrode 24. The wave signal is output to the reception vibration output signal cable 29 and the shielded wire 28 of the signal control two-core coaxial cable 6 connected to the reception oscillator output side wiring electrode 25 and the ground wiring electrode 22.

【0056】このような超音波振動子の動作において、
前記送信用圧電振動子11a,11bの共振周波数近傍
での超音波振動は、その振動方向に機械的な負荷がある
と、その質量負荷効果によって共振周波数や共振抵抗が
変化する。
In the operation of such an ultrasonic transducer,
In the ultrasonic vibration near the resonance frequency of the transmitting piezoelectric vibrators 11a and 11b, when a mechanical load is applied in the vibration direction, the resonance frequency and the resonance resistance change due to the mass load effect.

【0057】一方、前記受信用圧電振動子12は、その
共振周波数が、基本波周波数の整数倍の高調波周波数に
合うように設計されているが、その振動方向に機械的な
負荷があると、基本波周波数の整数倍からはずれ、高調
波信号が効率良く共振しくなる。
On the other hand, the receiving piezoelectric vibrator 12 is designed so that its resonance frequency matches a harmonic frequency that is an integral multiple of the fundamental wave frequency, but if there is a mechanical load in the vibration direction. , Deviates from an integer multiple of the fundamental frequency, and the harmonic signal resonates efficiently.

【0058】しかし、本発明の超音波振動子は、送信用
圧電振動子11a,11b及び受信用圧電振動子12の
前面には音響レンズ15、背面にはダンピング層13、
14のみの超音波振動子としての基本構造部材のみが配
置することができ、超音波駆動入力及び出力信号配線
や、その配線を電極に接続するための半田等の導電部材
は一切存在しない状態を得ることができる。
However, in the ultrasonic vibrator of the present invention, the acoustic lens 15 is provided on the front surface of the transmission piezoelectric vibrators 11a and 11b and the reception piezoelectric vibrator 12, and the damping layer 13 is provided on the back surface.
Only the basic structural member as the ultrasonic transducer of 14 can be arranged, and the ultrasonic driving input and output signal wiring and the conductive member such as solder for connecting the wiring to the electrode do not exist at all. Obtainable.

【0059】したがって、前記受信用圧電振動子12の
共振周波数を容易に基本波周波数の整数倍の高調波周波
数に合わせることが出来、常に良好な送受信感度が得ら
れるようになる。
Therefore, the resonance frequency of the receiving piezoelectric vibrator 12 can be easily adjusted to a harmonic frequency that is an integral multiple of the fundamental wave frequency, and good transmission / reception sensitivity can always be obtained.

【0060】さらに、従来、質量負荷効果の軽減を目的
にワイヤボンドで軽量配線をしたとしても、配線の中継
部が別に必要になり、細径プローブの長軸方向の長さが
長くなってしまい、前記した硬性長を増加させることに
なるが、本発明の超音波振動子は、送信振動子用入力側
引出配線20、受信振動子用出力側引出配線241、を
帯状の薄膜とすることで、硬性長の短縮が可能となる。
Further, conventionally, even if lightweight wiring is performed by wire bonding for the purpose of reducing the effect of mass loading, a relay portion for the wiring is additionally required, and the length of the small diameter probe in the major axis direction becomes long. Although the above-mentioned hardness length will be increased, the ultrasonic oscillator of the present invention is configured such that the transmission oscillator input-side extraction wiring 20 and the reception oscillator output-side extraction wiring 241 are band-shaped thin films. The hardness length can be shortened.

【0061】さらに本発明は、ダンピング層形成が容易
となる。圧電振動子面上に半田点等の凹凸部が無いので
シート状のダンピング層を接着等の方法で容易に接合出
来る為に、加工組み立てが安易となり、バラツキの少な
い超音波細径プローブが生成できる。
Furthermore, the present invention facilitates the formation of the damping layer. Since there are no irregularities such as solder points on the surface of the piezoelectric vibrator, a sheet-shaped damping layer can be easily joined by a method such as bonding, which facilitates processing and assembly, and can generate an ultrasonic small-diameter probe with little variation. .

【0062】次に、本発明の超音波トランスジューサで
ある超音波振動子と信号制御用2芯同軸ケーブル6との
接続の変形例を図5を用いて説明する。
Next, a modified example of the connection between the ultrasonic transducer which is the ultrasonic transducer of the present invention and the signal control two-core coaxial cable 6 will be described with reference to FIG.

【0063】図5(a)は超音波振動子の長軸方向から
見た平面図で、図5(b)は信号制御用2芯同軸ケーブ
ル6を送信振動子用入力側電極18、共通接地電極17
1、及び受信振動子用出力側電極23に接続された超音
波振動子を側面から見た平面図である。なお、前述の図
1乃至図4と同一部分は、同一符号を付して詳細説明は
省略する。
FIG. 5 (a) is a plan view of the ultrasonic transducer as viewed from the long axis direction, and FIG. 5 (b) shows the signal control two-core coaxial cable 6 with the transmitting transducer input side electrode 18 and the common ground. Electrode 17
2 is a plan view of the ultrasonic transducer connected to the output electrode 23 for the receiving transducer 1 and the transducer, as viewed from the side. FIG. The same parts as those in FIGS. 1 to 4 described above are designated by the same reference numerals, and detailed description thereof will be omitted.

【0064】この超音波振動子の長軸方向の一方の側面
には、前記送信用圧電素子11a,11bの送信振動子
用入力電極18a,18bに接続された前記送信振動子
用入力側引出配線20に変わって、送信振動子用入力電
極パッド35が設けられている。この送信振動子用入力
電極パッド35は、超音波振動子の断層面に露出した前
記送信用振動子用入力電極18a,18bにまたがって
設けられている。更に、超音波振動子の断層面に露出し
た前記共通接地電極171に接続された接地配線電極2
2に変わって、共通接地電極パッド34が設けられてい
る。
On one side surface in the long axis direction of the ultrasonic oscillator, the transmission oscillator input side lead-out wiring connected to the transmission oscillator input electrodes 18a and 18b of the transmission piezoelectric elements 11a and 11b is formed. In place of 20, an input electrode pad 35 for the transmission oscillator is provided. The transmission vibrator input electrode pad 35 is provided so as to straddle the transmission vibrator input electrodes 18a and 18b exposed on the tomographic plane of the ultrasonic vibrator. Further, the ground wiring electrode 2 connected to the common ground electrode 171 exposed on the slice plane of the ultrasonic transducer.
Instead of 2, the common ground electrode pad 34 is provided.

【0065】また、超音波振動子の長軸方向の他方の側
面には、超音波振動素子の断層面に露出した受信振動子
用出力電極23に接続された受信振動子用出力側引出配
線241に変わって、受信振動子用出力電極パッド33
が設けられている。
On the other side surface of the ultrasonic transducer in the long axis direction, the output wiring for the reception transducer 241 connected to the output electrode for the reception transducer 23 exposed on the tomographic plane of the ultrasonic transducer. In place of the output electrode pad 33 for the reception oscillator
Is provided.

【0066】このような構成の超音波振動子をハウジン
グ26に収納する際に、共通接地電極パッド34は、接
地配線37を介してハウジング26に接続し、送信振動
子用出力電極パッド36には、送信振動子用入力ケーブ
ル30の送信振動子用入力信号線40が半田付け39で
接続されると共に、この送信振動子用入力ケーブル33
をシールドしているシールド線38をハウジング26に
接続し、受信振動子用出力電極パッド33には、受信振
動子用出力ケーブル31の図示していない受信振動用出
力信号線が半田接続されると共に、この受信振動子用出
力ケーブル31をシールドしているシールド線36をハ
ウジング26に接続する。
When the ultrasonic vibrator having such a structure is housed in the housing 26, the common ground electrode pad 34 is connected to the housing 26 through the ground wiring 37, and the output electrode pad 36 for the transmitter vibrator is connected. The transmission oscillator input signal line 40 of the transmission oscillator input cable 30 is connected by soldering 39, and the transmission oscillator input cable 33 is also connected.
Is connected to the housing 26, and a reception vibration output signal line (not shown) of the reception vibrator output cable 31 is solder-connected to the reception vibrator output electrode pad 33. A shield wire 36 that shields the output cable 31 for the reception oscillator is connected to the housing 26.

【0067】この送信振動子用入力ケーブル30と受信
振動子用出力ケーブル31は、ハウジング26から導出
される位置から束ねられてケーブル埋設管32に埋設さ
れて、封止樹脂27でハウジング26内に封止固着さ
れ、前記ケーブル埋設管32を前記回転支持手段4であ
るボールベアリングの回動部に固定支持される。
The transmission oscillator input cable 30 and the reception oscillator output cable 31 are bundled from a position led out of the housing 26 and embedded in a cable embedding pipe 32. The cable-embedded pipe 32 is sealed and fixed, and is fixedly supported by the rotating portion of the ball bearing which is the rotation supporting means 4.

【0068】つまり、共通接地電極171、送信振動子
用入力側電極18a,18b、受信振動子用出力側電極
23にそれぞれ接続された共通接地電極パッド34、送
信振動子用入力電極パッド35、受信振動子用出力電極
パッド33を設けている。これら送信振動子用入力電極
パッド35に送信振動子用入力ケーブル30の送信振動
用入力信号線40、受信振動子用出力電極パッド33に
受信振動子用出力ケーブル31の受信振動子用出力信号
線、及び共通接地電極パッド33、送信振動子用入力ケ
ーブル30と受信振動子用出力ケーブル31のシールド
線36,37,38がハウジング26に接続されるよう
になっている。
That is, the common ground electrode 171, the transmission oscillator input side electrodes 18a and 18b, and the reception oscillator output side electrode 23 are connected to the common ground electrode pad 34, the transmission oscillator input electrode pad 35, and the reception oscillator 23, respectively. A vibrator output electrode pad 33 is provided. The transmission vibrator input electrode pad 35 has a transmission vibrator input signal line 40 of the transmission vibrator input cable 30, and the reception vibrator output electrode pad 33 has a reception vibrator output cable 31 of the reception vibrator output signal line. , And the common ground electrode pad 33, the shield oscillator input cables 30 and the shield cables 36, 37, 38 of the receiver oscillator output cables 31 are connected to the housing 26.

【0069】なお、前記送信振動子用入力ケーブル30
と受信振動子用出力ケーブル31に代えて、前記信号制
御用2芯同軸ケーブル6を用いても良い。ただし、信号
制御用2芯同軸ケーブル6を用いた場合には、送信振動
子用入力信号線がハウジング26のケーブル埋設管32
の位置から送信振動子用入力電極パッド35までの間で
ノイズ侵入を防止するためのシールドの配慮が必要とな
ることは明らかである。
Incidentally, the input cable 30 for the transmitter is provided.
The signal control two-core coaxial cable 6 may be used instead of the reception oscillator output cable 31. However, when the signal control two-core coaxial cable 6 is used, the input signal line for the transmission oscillator is the cable-embedded pipe 32 of the housing 26.
It is obvious that it is necessary to consider the shield for preventing the noise from entering from the position of the above to the input electrode pad 35 for the transmission oscillator.

【0070】この超音波振動子の変形例により、信号制
御用同軸ケーブルを超音波振動子の側面の断層面に露出
し送信振動子用入力側電極18、受信振動子用出力側2
3、及び共通接地電極171にそれぞれ直接設けた電極
パッド33,34,35に直接接続するために、信号制
御用同軸ケーブルの中継配線を不要とするため硬性長を
更に短縮ことが可能になる。
According to this modification of the ultrasonic transducer, the signal control coaxial cable is exposed on the cross-sectional surface on the side surface of the ultrasonic transducer, and the input electrode 18 for the transmitter and the output 2 for the receiver are provided.
3 and the common ground electrode 171 are directly connected to the electrode pads 33, 34, and 35, respectively, so that the relay wiring of the signal control coaxial cable is not necessary, so that the rigidity length can be further shortened.

【0071】また、この変形例の構造においても、圧電
振動子の表面上にワイヤを全く使用していないので、前
述の第1の実施形態と同様に質量負荷は軽減でき、不要
振動のない圧電振動を実現出来る。
Also, in the structure of this modified example, since no wire is used on the surface of the piezoelectric vibrator, the mass load can be reduced as in the first embodiment described above, and piezoelectric vibration free of unnecessary vibration can be achieved. Vibration can be realized.

【0072】すなわち、受信用圧電振動子12の共振周
波数を容易に送信用圧電振動子の共振周波数の整数倍、
即ち高調波の周波数に合わすことはでき、大きな送受信
感度が得られるようになる。
That is, the resonance frequency of the receiving piezoelectric vibrator 12 can be easily multiplied by an integer multiple of the resonance frequency of the transmitting piezoelectric vibrator,
That is, it can be adjusted to the frequency of the harmonic wave, and a large transmission / reception sensitivity can be obtained.

【0073】次に本発明の超音波振動子の製造方法を図
6乃至図8を用いて説明する。図6(a,b)に示すよ
うに、表面の一部にシリンドリカルな凸面42と平滑面
43からなるシリンドリカル音響レンズ型台41を準備
する。図6(a)はシリンドリカル音響レンズ型台41
の長軸方向の側面から見た平面で、図6(b)はシリン
ドリカル音響レンズ型台41の長軸方向から見た平面図
である。
Next, a method of manufacturing the ultrasonic vibrator of the present invention will be described with reference to FIGS. As shown in FIGS. 6A and 6B, a cylindrical acoustic lens mold base 41 having a cylindrical convex surface 42 and a smooth surface 43 on a part of its surface is prepared. FIG. 6A shows a cylindrical acoustic lens type base 41.
6 (b) is a plan view of the cylindrical acoustic lens mold base 41 as seen from the major axis direction thereof.

【0074】このシリンドリカル音響レンズ型台41を
図6(c,d)に示すように、箱形状のレンズ材料形成
型44の底部に配置する。図6(c)はレンズ材料形成
型44に前記シリンドリカル音響レンズ型台41を配置
した際の長軸方向の側面から見た平面図で、図6(d)
はレンズ材料形成型44に前記シリンドリカル音響レン
ズ型台41を配置した際の長軸方向から見た平面図であ
る。
This cylindrical acoustic lens mold base 41 is arranged at the bottom of a box-shaped lens material forming mold 44, as shown in FIGS. FIG. 6C is a plan view of the cylindrical acoustic lens mold base 41 when the cylindrical acoustic lens mold base 41 is arranged on the lens material forming mold 44, as seen from the side surface in the major axis direction, and FIG.
FIG. 6 is a plan view seen from the long axis direction when the cylindrical acoustic lens mold base 41 is arranged on the lens material forming mold 44.

【0075】レンズ材料形成型44に配置したシリンド
リカル音響レンズ型台41の凸面22と平滑面43の表
面、及びレンズ材料形成型44の内壁面に離型剤を塗布
した後、図6(e)に示すように、最終的に音響レンズ
15となる樹脂45をレンズ材料形成型44の開口端ま
で注入し、そのレンズ樹脂45が硬化した後、表面を平
滑に研削する。
After the release agent is applied to the surfaces of the convex surface 22 and the smooth surface 43 of the cylindrical acoustic lens mold base 41 arranged on the lens material forming mold 44, and the inner wall surface of the lens material forming mold 44, FIG. As shown in, the resin 45 that finally becomes the acoustic lens 15 is injected to the open end of the lens material forming mold 44, and after the lens resin 45 is cured, the surface is ground smoothly.

【0076】このレンズ樹脂45の研削された表面に、
図6(f)に示すように、スパッタリング、無電解めっ
き、または蒸着等の手段で電極膜46を形成する。
On the ground surface of the lens resin 45,
As shown in FIG. 6F, the electrode film 46 is formed by means of sputtering, electroless plating, vapor deposition, or the like.

【0077】この電極膜46の表面に、両主面に電極が
形成された短冊状の一対の送信用圧電振動子47a,4
7bと、受信用圧電振動子48を粘性の小さなエポキシ
系接着剤で図6(g)に示すように長軸方向に配置接着
する。この送信用圧電振動子47a,47bは、前記凸
面42の頂点を中心に所定の間隔で前記電極膜46に配
置し、その送信用圧電振動子47a,47bの間に受信
用圧電振動子48が配置される。
On the surface of the electrode film 46, a pair of strip-shaped piezoelectric vibrators 47a, 4a for transmission having electrodes formed on both principal surfaces thereof.
7b and the receiving piezoelectric vibrator 48 are arranged and adhered in the long axis direction with an epoxy adhesive having a low viscosity as shown in FIG. 6 (g). The transmitting piezoelectric vibrators 47a and 47b are arranged on the electrode film 46 at a predetermined interval around the apex of the convex surface 42, and the receiving piezoelectric vibrator 48 is provided between the transmitting piezoelectric vibrators 47a and 47b. Will be placed.

【0078】次に、前記送信用圧電振動子47a,47
bと受信用圧電振動子48の表面に図6(h,i)に示
すように、電極箔51a,51b,52を接合させる。
図6(h)はレンズ材料形成型44に前記シリンドリカ
ル音響レンズ型台41を配置し、送受信用圧電素子47
a,47b,48に電極箔51a,51b,52が接合
された際の長軸方向の側面から見た平面図で、図6
(d)はレンズ材料形成型44に前記シリンドリカル音
響レンズ型台41を配置し、送受信用圧電素子47a,
47b,48に電極箔51a,51b,52が接合され
た際の長軸方向から見た平面図である。
Next, the transmitting piezoelectric vibrators 47a, 47
Electrode foils 51a, 51b, and 52 are bonded to the surfaces of b and the piezoelectric vibrator for reception 48, as shown in FIG. 6 (h, i).
In FIG. 6H, the cylindrical acoustic lens mold base 41 is arranged on the lens material forming mold 44, and the transmitting / receiving piezoelectric element 47 is arranged.
6 is a plan view seen from the side surface in the long axis direction when the electrode foils 51a, 51b and 52 are joined to a, 47b and 48, respectively.
(D) shows that the cylindrical acoustic lens mold base 41 is arranged on the lens material forming mold 44, and the transmitting / receiving piezoelectric element 47a,
It is the top view seen from the long axis direction when electrode foil 51a, 51b, 52 is joined to 47b, 48.

【0079】この電極箔51a,51b,52は、後述
する断層面に露出する電極断層部となり確実に外部電極
を接合させるためのものであり、圧電振動子47a,4
7b,48自体の電極だけで後述する外部電極58,5
9,60が確実に導通接続できるのであれば必ずしも必
要ではない。
The electrode foils 51a, 51b, 52 serve as electrode tomographic portions exposed on a tomographic surface, which will be described later, and are intended to reliably bond the external electrodes.
External electrodes 58, 5 which will be described later only by the electrodes 7b, 48 themselves
It is not always necessary as long as 9 and 60 can be surely conductively connected.

【0080】次に、図7(j,k)に示すように前記送
信用圧電振動子47a,47bと受信用圧電振動子48
との厚さの差によって出来た溝状窪みに、適度の弾力性
があるエポキシ接着剤をディスペンサーを用いて、多少
はみ出す程度に注型して弾力接着剤層53を形成する。
図7(j)はレンズ材料形成型44に前記シリンドリカ
ル音響レンズ型台41を配置し、送受信用圧電素子47
a,47b,48に電極箔51a,51b,52が接合
され、更に弾力接着剤層53を形成した際の長軸方向の
側面から見た平面図で、図7(k)はレンズ材料形成型
44に前記シリンドリカル音響レンズ型台41を配置
し、送受信用圧電素子47a,47b,48に電極箔5
1a,51b,52が接合され、更に弾力接着剤層53
を形成した際の長軸方向から見た平面図である。
Next, as shown in FIG. 7 (j, k), the transmitting piezoelectric vibrators 47a and 47b and the receiving piezoelectric vibrator 48.
The elastic adhesive layer 53 is formed by using a dispenser to cast an epoxy adhesive having appropriate elasticity into the groove-shaped depression formed by the difference in thickness between the adhesive and the groove so as to slightly protrude.
In FIG. 7 (j), the cylindrical acoustic lens mold base 41 is arranged on a lens material forming mold 44, and a transmitting / receiving piezoelectric element 47 is arranged.
7 (k) is a plan view of the electrode foils 51a, 51b, 52 joined to a, 47b, 48, and the elastic adhesive layer 53 is formed. The cylindrical acoustic lens type base 41 is arranged at 44, and the electrode foil 5 is provided on the transmitting / receiving piezoelectric elements 47a, 47b, 48.
1a, 51b, 52 are joined together, and further an elastic adhesive layer 53
It is the top view seen from the long axis direction at the time of forming.

【0081】この弾力接着剤層53が形成された直後
に、例えばフェライト粉末をネオプレンゴムに分散した
シート状ダンピング層54を、図7(l,m)に示すよ
うに、前記送信用圧電素子47a,47bの電極箔51
a,51b上に積層されるように、前記弾力接着剤層5
3のはみ出した弾力性接着剤で接着する。図7(l)は
シート上ダンピング層54を形成したレンズ材料形成型
44に前記シリンドリカル音響レンズ型台41を配置
し、送受信用圧電素子47a,47b,48に電極箔5
1a,51b,52が接合された際の長軸方向の側面か
ら見た平面図で、図6(d)はレンズ材料形成型44に
前記シリンドリカル音響レンズ型台41を配置し、送受
信用圧電素子47a,47b,48に電極箔51a,5
1b,52が接合された際の長軸方向から見た平面図で
ある。
Immediately after the elastic adhesive layer 53 is formed, a sheet-like damping layer 54 in which, for example, ferrite powder is dispersed in neoprene rubber is formed on the transmitting piezoelectric element 47a as shown in FIG. 7 (l, m). , 47b electrode foil 51
The elastic adhesive layer 5 so as to be laminated on a and 51b.
Bond with the protruding elastic adhesive of 3. In FIG. 7 (l), the cylindrical acoustic lens mold base 41 is arranged on the lens material forming mold 44 on which the on-sheet damping layer 54 is formed, and the electrode foil 5 is arranged on the transmitting / receiving piezoelectric elements 47a, 47b, 48.
FIG. 6D is a plan view seen from the side surface in the major axis direction when the 1a, 51b, and 52 are joined, and FIG. 6D shows the transmission / reception piezoelectric element in which the cylindrical acoustic lens type base 41 is arranged on the lens material forming die 44. 47a, 47b, 48 with electrode foils 51a, 5
It is the top view seen from the long axis direction when 1b and 52 are joined.

【0082】このようにして、レンズ材料形成型44に
載置させたシリンドリカル音響レンズ型台41の上面
に、レンズ樹脂45を注入硬化し、そのレンズ樹脂45
の表面に電極膜46を形成させた後、送信用圧電振動子
47a,47bと受信用圧電振動子48を長軸方向に設
けると共に、更に、その送信用圧電振動子47a,47
bの上面に電極膜51a,51bと受信用圧電振動子4
8の上面に電極膜52を形成し、その送信用圧電振動子
47a,47bと受信用圧電振動子48の上面の電極膜
51a,51b、52の上面にシート状のダンピング層
54が設けられた長尺の超音波振動形成部材が生成され
る。この長尺超音波振動形成部材の状態で、前記レンズ
材料形成型44から取り出す。
In this way, the lens resin 45 is injected and cured on the upper surface of the cylindrical acoustic lens mold base 41 placed on the lens material forming mold 44, and the lens resin 45 is then cured.
After forming the electrode film 46 on the surface of the, the transmission piezoelectric vibrators 47a and 47b and the reception piezoelectric vibrator 48 are provided in the major axis direction, and further, the transmission piezoelectric vibrators 47a and 47b.
The electrode films 51a and 51b and the receiving piezoelectric vibrator 4 are provided on the upper surface of b.
8 has an electrode film 52 formed on the upper surface thereof, and a sheet-like damping layer 54 is provided on the upper surfaces of the electrode films 51a, 51b, 52 on the upper surfaces of the transmission piezoelectric vibrators 47a, 47b and the reception piezoelectric vibrators 48. A long ultrasonic vibration forming member is generated. This long ultrasonic vibration forming member is taken out from the lens material forming die 44.

【0083】このレンズ材料形成型44から取り出され
た長尺超音波振動形成部材は、図7(n)に示すよう
に、長軸方向の所定の間隔のダイシング線551,55
2,553,55nでダイシングを行う。このダイシン
グ線551〜55nでダイシングされたダイシング面
は、図7(o)示すように、シリンドリカル音響レンズ
型台41、レンズ樹脂45、電極膜46、送信用圧電振
動子47a,47b、受信用圧電振動子48、電極膜5
1a,51b,52、弾力接着剤層53、及びダンピン
グ層54の断層面が得られる。
As shown in FIG. 7 (n), the long ultrasonic vibration forming member taken out of the lens material forming die 44 has dicing lines 551 and 55 at predetermined intervals in the long axis direction.
Dicing is performed at 2,553,55n. The dicing surface diced by the dicing lines 551 to 55n is, as shown in FIG. 7 (o), a cylindrical acoustic lens type base 41, a lens resin 45, an electrode film 46, piezoelectric vibrators 47a and 47b for transmission, and piezoelectric transducers for reception. Transducer 48, electrode film 5
The tomographic planes of 1a, 51b, 52, the elastic adhesive layer 53, and the damping layer 54 are obtained.

【0084】このダイシング線551〜55nでダイシ
ング後、図7(o)に示すダイシング線56,57で長
軸方向にダイシングする。つまり、送信用圧電振動子4
7a,47bの長軸方向の両側面からダイシングして、
超音波振動子チップが形成される。この長軸方向のダイ
シング面には、シリンドリカル音響レンズ型台41、レ
ンズ樹脂45、電極膜46、送信用圧電振動子47a,
47b、電極膜51a,51b、及びダンピング層54
の断層面が得られる。
After dicing with these dicing lines 551 to 55n, dicing is performed in the major axis direction with dicing lines 56 and 57 shown in FIG. 7 (o). That is, the transmission piezoelectric vibrator 4
Dicing from both sides of 7a and 47b in the long axis direction,
An ultrasonic transducer chip is formed. On the dicing surface in the long-axis direction, the cylindrical acoustic lens mold base 41, the lens resin 45, the electrode film 46, the transmitting piezoelectric vibrator 47a,
47b, electrode films 51a and 51b, and damping layer 54
The fault plane of is obtained.

【0085】すなわち、図7(n,o)で説明したダイ
シング後は、図7(p)に示す超音波振動子チップが生
成される。
That is, after the dicing explained in FIG. 7 (n, o), the ultrasonic transducer chip shown in FIG. 7 (p) is produced.

【0086】この超音波振動子チップに、図7(q)に
示すように、長軸方向と直交する方向のダイシング面に
露出している受信用圧電振動子48の電極膜52に受信
用圧電振動子電極導通外付け電極58、送信用圧電振動
子47a,47bの電極膜51a,51bに送信用圧電
振動子電極導通外付け電極59、及び電極膜46に共通
接地電極外付け電極60を形成する。なお、図7(q)
には、送信用圧電振動子電極導通外付け電極59は、送
信用圧電振動子47bの電極膜51bにのみ接続された
状態が示されているが、送信用圧電振動子47aの電極
膜51aは、送信用圧電振動子47bの電極膜51bと
電気的に接続同電位となっていることは明らかである。
In this ultrasonic transducer chip, as shown in FIG. 7 (q), the receiving piezoelectric film is formed on the electrode film 52 of the receiving piezoelectric transducer 48 exposed on the dicing surface in the direction orthogonal to the major axis direction. An external electrode 58 for conducting the vibrator electrode, an external electrode 59 for conducting the piezoelectric vibrator electrode for transmission are formed on the electrode films 51a and 51b of the piezoelectric vibrators for transmission 47a, 47b, and an external electrode 60 for common ground electrode is formed on the electrode film 46. To do. Note that FIG. 7 (q)
In the figure, a state in which the transmission piezoelectric vibrator electrode conductive external electrode 59 is connected only to the electrode film 51b of the transmission piezoelectric vibrator 47b is shown, but the electrode film 51a of the transmission piezoelectric vibrator 47a is It is obvious that the electrode film 51b of the transmitting piezoelectric vibrator 47b is electrically connected and has the same potential.

【0087】前記超音波振動子チップからシリンドリカ
ル音響レンズ型台41を除去して、各電極膜51a,5
1b,52,46に電極導通外付け電極58、59、6
0を設けた超音波振動子チップに、図7(r)に示すよ
うに、受信用圧電振動子電極導通外付け電極58に受信
用圧電振動子48を駆動させる駆動信号ケーブル62、
送信用圧電振動子電極導通外付け電極59に送信信号ケ
ーブル61、及び共通接地電極外付け電極60に接地配
線63を接続する。また、このようにして、超音波振動
子チップに信号ケーブルを接続後、図8に示すように、
ハウジング66内に装填し、前記受信信号ケーブル61
のシールド線64と、駆動信号ケーブル62のシールド
線65、及び設置配線63をハウジング66に接地接続
した後に、封止樹脂67で封止することで、超音波振動
子が生成できる。
By removing the cylindrical acoustic lens mold base 41 from the ultrasonic transducer chip, each electrode film 51a, 5
External electrodes 58, 59, 6 connected to the electrodes 1b, 52, 46
As shown in FIG. 7 (r), the ultrasonic transducer chip provided with 0 has a drive signal cable 62 for driving the receiving piezoelectric transducer 48 to the receiving piezoelectric transducer electrode conductive external electrode 58,
The transmission signal cable 61 is connected to the transmission piezoelectric vibrator electrode conduction external electrode 59, and the ground wiring 63 is connected to the common ground electrode external electrode 60. Further, after connecting the signal cable to the ultrasonic transducer chip in this manner, as shown in FIG.
The received signal cable 61 is loaded in the housing 66.
The ultrasonic transducer can be generated by sealingly connecting the shielded wire 64, the shielded wire 65 of the drive signal cable 62, and the installation wiring 63 to the housing 66 and then sealing with the sealing resin 67.

【0088】このような製造方法で生成された超音波振
動子は、送信用圧電振動子及び受信用圧電振動子の前面
には音響レンズ、背面にはダンピング層のみの超音波振
動子としての基本構造部材のみが配置することができ、
超音波駆動入力及び出力信号配線や、その配線を電極に
接続するための半田等の導電部材は一切存在しない状態
を得ることができ、受信用圧電振動子の共振周波数を容
易に基本波周波数の整数倍の高調波周波数に合わせるこ
とが出来、良好な送受信感度が得られる。
The ultrasonic transducer produced by such a manufacturing method is basically used as an ultrasonic transducer having an acoustic lens on the front surface of the transmitting piezoelectric transducer and the receiving piezoelectric transducer and a damping layer only on the rear surface. Only structural members can be placed,
It is possible to obtain a state in which there is no conductive member such as ultrasonic drive input and output signal wiring or solder for connecting the wiring to the electrode, and the resonance frequency of the receiving piezoelectric vibrator can be easily changed to the fundamental frequency. It is possible to tune to a harmonic frequency that is an integral multiple, and good transmission and reception sensitivity can be obtained.

【0089】また、圧電振動子電極導通外付け電極を断
層面に露出している電極膜に設けることで、硬性長の短
縮が可能となる。
Also, by providing the piezoelectric vibrator electrode conductive external electrode on the electrode film exposed on the tomographic plane, it is possible to shorten the hardness length.

【0090】なお、前述の説明で、音響レンズは、直接
圧電振動子に接するとしたが、両者の間に平面平板状の
音響整合層を1層以上配設した構造としても良い。但し
この場合は、圧電振動子に接する音響整合部材の圧電振
動子に接する面には、導電膜を形成するか、音響整合層
の材料そのものが例えばカーボンガラスの様な高導電材
料にする必要がある。
In the above description, the acoustic lens is in direct contact with the piezoelectric vibrator, but it may have a structure in which one or more flat plate-like acoustic matching layers are disposed between the two. However, in this case, it is necessary to form a conductive film on the surface of the acoustic matching member that is in contact with the piezoelectric vibrator and that is in contact with the piezoelectric vibrator, or to make the material of the acoustic matching layer itself a highly conductive material such as carbon glass. is there.

【0091】また帯状外部電極も必ずしも直線状である
必要はなく、状況に応じてカーブした帯状電極であって
も構わない。更に、2芯同軸ケーブルは、2芯を束ねる
様にシールド線が覆っていてもよいし、2芯のそれぞれ
がシールド線を有していても良いことは明らかである。
The strip-shaped external electrode does not necessarily have to be linear, and may be a curved strip-shaped electrode depending on the situation. Further, it is obvious that the two-core coaxial cable may be covered with the shield wire so as to bundle the two cores, or each of the two cores may have the shield wire.

【0092】[付記]以上詳述した本発明の実施形態に
よれば、以下のごとき構成を得ることができる。
[Additional Notes] According to the embodiment of the present invention described in detail above, the following configuration can be obtained.

【0093】(付記1)両主面の略全面に電極が形成さ
れた複数の圧電振動子と、これら圧電振動子それぞれの
一方の電極を接地する接地手段と、前記複数の圧電振動
子の他方の電極に超音波送信入力信号または超音波受信
出力信号を入出力する超音波入出力手段とからなる超音
波トランスデューサにおいて、前記複数の圧電振動子の
それぞれの一方の電極を共通接合して延在させた共通接
地電極と、前記複数の圧電振動子のそれぞれの他方の電
極に接合して延在させた送受信入出力電極と、前記共通
接地電極と、送受信入出力電極のそれぞれの端部に設け
られ、かつ、これら電極に対して鉛直方向に設けられた
外部電極と、を具備し、前記共通接地電極の外部電極に
前記接地手段を接続し、前記送受信入出力電極の外部電
極に前記超音波入出力手段を接続することを特徴とした
超音波トランスジューサ。
(Supplementary Note 1) A plurality of piezoelectric vibrators in which electrodes are formed on substantially the entire surfaces of both principal surfaces, a grounding means for grounding one electrode of each of these piezoelectric vibrators, and the other of the plurality of piezoelectric vibrators. An ultrasonic wave input / output means for inputting / outputting an ultrasonic wave transmission input signal or an ultrasonic wave reception output signal to an electrode of the ultrasonic transducer, wherein one electrode of each of the plurality of piezoelectric vibrators is jointed and extended. Provided on the respective ends of the common ground electrode, the common ground electrode, and the transmission / reception input / output electrodes, which are joined to the other electrodes of the plurality of piezoelectric vibrators to extend. And an external electrode provided in the vertical direction with respect to these electrodes, the grounding means is connected to the external electrode of the common ground electrode, and the ultrasonic wave is connected to the external electrode of the transmission / reception input / output electrode. Entering Ultrasonic transducers were characterized by connecting the power unit.

【0094】(付記2)前記複数の圧電振動子は、基本
波超音波を生成送信する一対の送信用圧電振動子エレメ
ントと、この一対の圧電振動子エレメントとほぼ同一面
内で、かつ、前記一対の圧電振動子エレメントに挟まれ
るように配置された高調波超音波を受信する受信用圧電
振動子エレメントからなることを特徴とした付記1記載
の超音波トランスジューサ。
(Supplementary Note 2) The plurality of piezoelectric vibrators include a pair of transmitting piezoelectric vibrator elements for generating and transmitting a fundamental wave ultrasonic wave, substantially the same plane as the pair of piezoelectric vibrator elements, and 2. The ultrasonic transducer according to appendix 1, comprising a piezoelectric transducer element for reception which is arranged so as to be sandwiched between a pair of piezoelectric transducer elements and which receives a harmonic ultrasonic wave.

【0095】(付記3)前記共通接地電極は、前記複数
の圧電振動子のそれぞれの一方の電極と接するように配
置した部材の表面に形成した電極膜であることを特徴と
する付記1に記載された超音波トランスジューサ。
(Supplementary Note 3) The supplementary note 1 is characterized in that the common ground electrode is an electrode film formed on a surface of a member arranged so as to contact one electrode of each of the plurality of piezoelectric vibrators. Ultrasonic transducer.

【0096】(付記5)前記共通接地電極は、前記複数
の圧電振動子のそれぞれの一方の電極と接するように配
置したバルク導電性部材であることを特徴とする付記1
に記載された超音波トランスジューサ。
(Supplementary Note 5) The common ground electrode is a bulk conductive member arranged so as to be in contact with one electrode of each of the plurality of piezoelectric vibrators.
The ultrasonic transducer described in.

【0097】(付記6)前記共通接地電極は、前記複数
の圧電振動子のそれぞれの一方の電極と接するように配
置した部材が音響レンズであることを特徴とする付記3
に記載された超音波トランスジューサ。
(Supplementary Note 6) In the common ground electrode, a member arranged so as to contact one electrode of each of the plurality of piezoelectric vibrators is an acoustic lens.
The ultrasonic transducer described in.

【0098】(付記7)前記共通接地電極は、前記複数
の圧電振動子のそれぞれの一方の電極と接するように配
置した部材が音響整合層であることを特徴とする付記1
に記載された超音波トランスジューサ。
(Supplementary Note 7) In the common ground electrode, a member arranged so as to be in contact with one electrode of each of the plurality of piezoelectric vibrators is an acoustic matching layer.
The ultrasonic transducer described in.

【0099】(付記8)前記共通接地電極の前記複数の
圧電振動子のそれぞれの一方の電極と接するように配置
した部材であるバルク導電性部材がグラッシーカーボン
であることを特徴とする付記5に記載された超音波トラ
ンスジューサ。
(Supplementary Note 8) In Supplementary Note 5, the bulk conductive member, which is a member arranged so as to contact one electrode of each of the plurality of piezoelectric vibrators of the common ground electrode, is glassy carbon. Ultrasonic transducer described.

【0100】(付記9)前記一対の圧電振動子エレメン
トの駆動信号入力側電極の端部において、前記駆動信号
入力側電極に対し鉛直で、かつ、同電位とする外部電極
を設けたことを特徴とする付記2に記載した超音波トラ
ンスデューサ。
(Supplementary Note 9) An external electrode that is perpendicular to the drive signal input side electrodes and has the same electric potential is provided at the ends of the drive signal input side electrodes of the pair of piezoelectric vibrator elements. The ultrasonic transducer described in Appendix 2.

【0101】(付記10)前記外部電極は、該外部電極
が形成された面から他の面へ屈曲して帯状に引きまわさ
れていることを特徴とする付記1に記載の超音波トラン
スジューサ。
(Supplementary Note 10) The ultrasonic transducer according to Supplementary Note 1, wherein the external electrode is bent from the surface on which the external electrode is formed to another surface and drawn around in a strip shape.

【0102】(付記11)前記外部電極に、同軸ケーブ
ルを介して、駆動制御装置が直接接続されたことを特徴
とする付記1または付記10に記載の超音波トランスジ
ューサ。
(Supplementary note 11) The ultrasonic transducer according to Supplementary note 1 or Supplementary note 10, wherein a drive control device is directly connected to the external electrode via a coaxial cable.

【0103】(付記12)表面にシリンドリカルな凸面
部を有した音響レンズ型台が載置されたレンズ成形型
に、音響レンズ用樹脂材料を注型硬化し、その硬化され
た音響レンズの表面を平滑化する音響レンズ成形工程
と、前記音響レンズ形成工程で、成形平滑化した音響レ
ンズ表面に共通電極膜を形成する共通電極膜形成工程
と、前記共通電極膜形成工程で形成された共通電極膜面
に、一対の短冊状で両主面に電極が形成された基本波送
信用圧電振動子と、その基本波送信用圧電振動子に挟ま
れて配置される一片の短冊状で両主面に電極が形成され
た高調波受信用圧電振動子とを接合する圧電振動子接合
工程と、前記圧電振動子接合工程で接合した基本波送信
用圧電振動子の表面に入力電極膜と、高調波受信用圧電
振動子の表面に出力電極膜を形成する入出力電極膜形成
工程と、前記圧電振動子接合工程で、前記電極膜面に接
合された基本波送信用圧電振動子と高調波受信用圧電振
動子の間隙や寸法誤差を埋設修正する接着剤を注入塗布
する接着剤注入塗布工程と、前記接着剤注入塗布工程で
注入塗布された接着剤にて、前記基本波送信用圧電振動
子と高調波受信用圧電振動子の表面にダンピング層シー
トを接合するダンピング層シート接合工程と、前記ダン
ピング層シート接合工程のダンピング層シートの接合固
化後、前記レンズ形成型から離型すると共に、所定の形
状寸法に裁断する裁断工程と、前記裁断工程で裁断され
た裁断面に露出した前記共通電極膜形成工程で生成した
共通電極膜と、前記入出力電極膜形成工程で生成した入
出力電極膜の端部の一部にそれぞれ外部電極を形成する
外部電極形成工程と、前記外部電極形成工程で形成され
た共通電極膜の外部電極と、入出力電極膜の外部電極に
前記送信用圧電振動子と受信用圧電振動子を駆動する同
軸ケーブルのシールド線と信号線を接続するケーブル接
続工程と、前記ケーブル接続工程での同軸ケーブルのシ
ールド線と信号線を外部電極に接続後、音響レンズ型台
を除去してハウジング内に収納すると共に、樹脂剤で封
止固定するハウジング装填工程と、からなることを特徴
とした超音波トランスジューサの製造方法。
(Supplementary Note 12) A resin material for an acoustic lens is cast-cured on a lens molding die on which an acoustic lens mold base having a cylindrical convex portion is placed, and the surface of the cured acoustic lens is fixed. An acoustic lens forming step of smoothing, a common electrode film forming step of forming a common electrode film on the acoustic lens surface formed and smoothed in the acoustic lens forming step, and a common electrode film formed in the common electrode film forming step On the surface, a pair of strip-shaped fundamental wave transmitting piezoelectric vibrators with electrodes formed on both principal surfaces, and a strip of strip-shaped piezoelectric resonators arranged on both principal surfaces A piezoelectric vibrator bonding step of bonding a piezoelectric vibrator for harmonic reception having electrodes formed thereon, and an input electrode film on the surface of the piezoelectric vibrator for transmitting a fundamental wave bonded in the piezoelectric vibrator bonding step, and a harmonic reception Electrode on the surface of the piezoelectric vibrator for In the step of forming the input / output electrode film and the step of bonding the piezoelectric vibrator, the gaps and dimensional errors between the fundamental wave transmitting piezoelectric vibrator and the harmonic receiving piezoelectric vibrator bonded to the electrode film surface are buried and corrected. Adhesive injection injection applying step and damping with the adhesive injected in the adhesive injection applying step on the surfaces of the fundamental wave transmitting piezoelectric oscillator and the harmonic receiving piezoelectric oscillator A damping layer sheet joining step of joining the layer sheets, a cutting step of releasing the lens forming mold after the joining and solidification of the damping layer sheet in the damping layer sheet joining step, and cutting into a predetermined shape dimension, and the cutting step. The common electrode film formed in the common electrode film forming process exposed on the cut surface cut in the process and a part of the end portion of the input / output electrode film formed in the input / output electrode film forming process are externally charged with an external electrode. A step of forming an external electrode, an external electrode of the common electrode film formed in the external electrode forming step, and an external electrode of an input / output electrode film that are coaxial to drive the piezoelectric vibrator for transmission and the piezoelectric vibrator for reception. A cable connecting step of connecting the shield wire and the signal wire of the cable, and after connecting the shield wire and the signal wire of the coaxial cable in the cable connecting step to the external electrode, remove the acoustic lens mold base and store it in the housing. And a housing loading step of sealing and fixing with a resin agent, the method of manufacturing an ultrasonic transducer.

【0104】[0104]

【発明の効果】本発明の超音波トランスジューサは、、
配線用ワイヤを一切用いず、圧電振動子、音響レンズ、
音響整合層及びダンピング層等が積層された構造を全層
一括裁断した時の栽断面に露出する電極エッジ断面に鉛
直に接触するように外部電極と共通接地電極を設けたこ
とにより、圧電振動子の振動方向に一切質量負荷が存在
しない為に、圧電振動子の共振周波数のシフトが生ずる
こともなく、基本超音波送信用圧電振動子の2又は3倍
の周波数の高調波受信用圧電振動子用の共振周波数を生
じさせることができ高調波受信感度が向上する効果を有
する。
The ultrasonic transducer of the present invention comprises:
Without using any wires for wiring, piezoelectric vibrator, acoustic lens,
Piezoelectric vibrators are provided with external electrodes and common ground electrodes so as to make vertical contact with the electrode edge section exposed on the section when all layers of a structure in which acoustic matching layers and damping layers are laminated are cut Since there is no mass load in the vibration direction of the piezoelectric vibrator, the resonance frequency of the piezoelectric vibrator does not shift, and the piezoelectric vibrator for receiving harmonics having a frequency two or three times that of the piezoelectric vibrator for transmitting basic ultrasonic waves. It is possible to generate a resonance frequency for use in the application, and it has the effect of improving the harmonic reception sensitivity.

【0105】また、ダンピング層の形成が容易で、配線
同士のショートによる事故の生じる虞もなく、更に、ワ
イヤを用いないので中継基板を必要しないために、硬性
長が短くでき、湾曲径を低下させる要望を実現可能とな
った。
Further, the damping layer is easy to form, and there is no risk of accidents due to short-circuiting between wirings. Furthermore, since no wiring board is used, a relay substrate is not required, so that the hardness length can be shortened and the curvature diameter can be reduced. It became possible to realize the request to

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の第一の実施形態に係る超音波トランス
ジューサを用いた細径プローブの断面図。
FIG. 1 is a sectional view of a small-diameter probe using an ultrasonic transducer according to a first embodiment of the present invention.

【図2】本発明の第一の実施形態に係る超音波トランス
ジューサの基本構成を示す断面図。
FIG. 2 is a sectional view showing a basic configuration of an ultrasonic transducer according to the first embodiment of the present invention.

【図3】本発明の第一の実施形態に係る超音波トランス
ジューサの詳細構成を示す断面図。
FIG. 3 is a sectional view showing a detailed configuration of an ultrasonic transducer according to the first embodiment of the present invention.

【図4】本発明の第一の実施形態に係る超音波トランス
ジューサをハウジングに収納した状態を示す断面図。
FIG. 4 is a sectional view showing a state where the ultrasonic transducer according to the first embodiment of the present invention is housed in a housing.

【図5】本発明の他の実施形態に係る超音波トランスジ
ューサをハウジングに収納した状態を示す断面図。
FIG. 5 is a sectional view showing a state in which an ultrasonic transducer according to another embodiment of the present invention is housed in a housing.

【図6】本発明に係る超音波トランスジューサの製造方
法を説明する説明図。
FIG. 6 is an explanatory view illustrating a method for manufacturing an ultrasonic transducer according to the present invention.

【図7】本発明に係る超音波トランスジューサの製造方
法を説明する説明図。
FIG. 7 is an explanatory diagram illustrating a method for manufacturing an ultrasonic transducer according to the present invention.

【図8】本発明に係る超音波トランスジューサのハウジ
ング収納状態を説明する説明図。
FIG. 8 is an explanatory diagram illustrating a housing housed state of the ultrasonic transducer according to the present invention.

【符号の説明】[Explanation of symbols]

1…超音波振動子 2…バルーン 3…音響カプラー液 4…回転支持手段 5…シース 6…信号制御用2芯同軸ケーブル 7…送信超音波 8…受信超音波 9…ハウジング 11…送信用圧電振動子 12…受信用圧電振動子 13…送信振動子用ダンピング層 14…受信振動子用ダンピング層 15…音響レンズ 16…音響レンズ曲率半径 17…送信振動子用接地電極 18…送信振動子用入力側電極 20…送信振動子用入力側引出配線 21…送信振動子用入力側配線電極 22…接地配線電極 23…受信振動子用出力用電極 24…接地電極 25…受信振動子用出力側配線電極 32…ケーブル埋設管 1 ... Ultrasonic transducer 2 ... Balloon 3 ... Acoustic coupler liquid 4 ... Rotation support means 5 ... Sheath 6 ... 2-core coaxial cable for signal control 7 ... Transmit ultrasonic waves 8 ... Received ultrasonic wave 9 ... Housing 11 ... Piezoelectric vibrator for transmission 12 ... Receiving piezoelectric vibrator 13 ... Damping layer for transmitting oscillator 14 ... Damping layer for receiving oscillator 15 ... Acoustic lens 16 ... Acoustic lens radius of curvature 17 ... Ground electrode for transmitter 18 ... Input electrode for transmitter 20 ... Input side wiring for transmitter 21 ... Input side wiring electrode for transmitting oscillator 22 ... Ground wiring electrode 23 ... Output electrode for receiving oscillator 24 ... Ground electrode 25 ... Output side wiring electrode for receiving oscillator 32 ... Cable buried pipe

フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) H04R 17/00 330 H01L 41/08 J 41/22 Z (72)発明者 横井 武司 東京都渋谷区幡ヶ谷2丁目43番2号 オリ ンパス光学工業株式会社内 (72)発明者 登坂 裕司 東京都渋谷区幡ヶ谷2丁目43番2号 オリ ンパス光学工業株式会社内 Fターム(参考) 4C301 AA03 BB28 BB30 EE06 EE13 EE17 FF04 FF15 GA01 GA02 GA15 GB14 GB18 GB19 GB20 GB29 GB33 GB37 GC01 GC17 HH47 HH48 JA17 5D019 HH03 5D107 AA12 AA14 BB07 CC05 CC10 CC11 CC13 DD11 Front page continuation (51) Int.Cl. 7 identification code FI theme code (reference) H04R 17/00 330 H01L 41/08 J 41/22 Z (72) Inventor Takeshi Yokoi 2-43 Hatagaya, Shibuya-ku, Tokyo No. 2 Olympus Optical Co., Ltd. (72) Inventor Yuji Tosaka 2-43-2 Hatagaya, Shibuya-ku, Tokyo F-Term (reference) 4C301 AA03 BB28 BB30 EE06 EE13 EE17 FF04 FF15 GA01 GA02 GA15 GB14 GB18 GB19 GB20 GB29 GB33 GB37 GC01 GC17 HH47 HH48 JA17 5D019 HH03 5D107 AA12 AA14 BB07 CC05 CC10 CC11 CC13 DD11

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】両主面の略全面に電極が形成された複数の
圧電振動子と、これら圧電振動子それぞれの一方の電極
を接地する接地手段と、前記複数の圧電振動子の他方の
電極に超音波送信入力信号または超音波受信出力信号を
入出力する超音波入出力手段とからなる超音波トランス
デューサにおいて、 前記複数の圧電振動子のそれぞれの一方の電極を共通接
合して延在させた共通接地電極と、 前記複数の圧電振動子のそれぞれの他方の電極に接合し
て延在させた送受信入出力電極と、 前記共通接地電極と、送受信入出力電極のそれぞれの端
部に設けられ、かつ、これら電極に対して鉛直方向に設
けられた外部電極と、 を具備し、前記共通接地電極の外部電極に前記接地手段
を接続し、前記送受信入出力電極の外部電極に前記超音
波入出力手段を接続することを特徴とした超音波トラン
スジューサ。
1. A plurality of piezoelectric vibrators in which electrodes are formed on substantially all of both main surfaces, grounding means for grounding one electrode of each of these piezoelectric vibrators, and the other electrode of the plurality of piezoelectric vibrators. In an ultrasonic transducer consisting of an ultrasonic input / output means for inputting / outputting an ultrasonic transmission input signal or an ultrasonic reception output signal, one electrode of each of the plurality of piezoelectric vibrators is jointed and extended. A common ground electrode, a transmission / reception input / output electrode that is joined to and extends on the other electrode of each of the plurality of piezoelectric vibrators, the common ground electrode, and is provided at each end of the transmission / reception input / output electrode, And an external electrode provided in a vertical direction with respect to these electrodes, wherein the ground means is connected to the external electrode of the common ground electrode, and the ultrasonic input / output is connected to the external electrode of the transmission / reception input / output electrode. means An ultrasonic transducer characterized by connecting to.
【請求項2】前記複数の圧電振動子は、基本波超音波を
生成送信する一対の送信用圧電振動子エレメントと、こ
の一対の圧電振動子エレメントとほぼ同一面内で、か
つ、前記一対の圧電振動子エレメントに挟まれるように
配置された高調波超音波を受信する受信用圧電振動子エ
レメントからなることを特徴とした請求項1記載の超音
波トランスジューサ。
2. The plurality of piezoelectric vibrators include a pair of transmitting piezoelectric vibrator elements for generating and transmitting a fundamental ultrasonic wave, and substantially the same plane as the pair of piezoelectric vibrator elements, and the pair of piezoelectric vibrator elements. 2. The ultrasonic transducer according to claim 1, wherein the ultrasonic transducer comprises a receiving piezoelectric vibrator element that is arranged so as to be sandwiched between the piezoelectric vibrator elements and that receives a harmonic ultrasonic wave.
【請求項3】表面にシリンドリカルな凸面部を有した音
響レンズ型台が載置されたレンズ成形型に、音響レンズ
用樹脂材料を注型硬化し、その硬化された音響レンズの
表面を平滑化する音響レンズ成形工程と、 前記音響レンズ成形工程で、成型平滑化した音響レンズ
表面に共通電極膜を形成する共通電極膜形成工程と、 前記共通電極膜形成工程で形成された共通電極膜面に、
一対の短冊状で両主面に電極が形成された基本波送信用
圧電振動子と、その基本波送信用圧電振動子に挟まれて
配置される一片の短冊状で両主面に電極が形成された高
調波受信用圧電振動子とを接合する圧電振動子接合工程
と、 前記圧電振動子接合工程で接合した基本波送信用圧電振
動子の表面に入力電極膜と、高調波受信用圧電振動子の
表面に出力電極膜を形成する入出力電極膜形成工程と、 前記圧電振動子接合工程で、前記電極膜面に接合された
基本波送信用圧電振動子と高調波受信用圧電振動子の間
隙や寸法誤差を埋設修正する接着剤を注入塗布する接着
剤注入塗布工程と、 前記接着剤注入塗布工程で注入塗布された接着剤にて、
前記基本波送信用圧電振動子と高調波受信用圧電振動子
の表面にダンピング層シートを接合するダンピング層シ
ート接合工程と、 前記ダンピング層シート接合工程のダンピング層シート
の接合固化後、前記レンズ形成型から離型すると共に、
所定の形状寸法に裁断する裁断工程と、 前記裁断工程で裁断された裁断面に露出した前記共通電
極膜形成工程で生成した共通電極膜と、前記入出力電極
膜形成工程で生成した入出力電極膜の端部の一部にそれ
ぞれ外部電極を形成する外部電極形成工程と、 前記外部電極形成工程で形成された共通電極膜の外部電
極と、入出力電極膜の外部電極に前記送信用圧電振動子
と受信用圧電振動子を駆動する同軸ケーブルのシールド
線と信号線を接続するケーブル接続工程と、 前記ケーブル接続工程での同軸ケーブルのシールド線と
信号線を外部電極に接続後、音響レンズ型台を除去して
ハウジング内に収納すると共に、樹脂剤で封止固定する
ハウジング装填工程と、 からなることを特徴とした超音波トランスジューサの製
造方法。
3. A resin molding material for an acoustic lens is cast-cured on a lens molding die on which an acoustic lens mold base having a cylindrical convex portion is placed, and the surface of the cured acoustic lens is smoothed. An acoustic lens forming step, a common electrode film forming step of forming a common electrode film on the acoustic lens surface that has been molded and smoothed in the acoustic lens forming step, and a common electrode film surface formed in the common electrode film forming step. ,
A fundamental wave transmission piezoelectric vibrator in which electrodes are formed on both principal surfaces in a pair of strips, and an electrode is formed on both principal surfaces in a strip shape sandwiched between the fundamental wave transmission piezoelectric transducers Piezoelectric vibrator joining step of joining the piezoelectric resonator for harmonic reception, and an input electrode film on the surface of the piezoelectric vibrator for transmitting fundamental wave joined in the piezoelectric vibrator joining step, and piezoelectric vibration for receiving harmonics An input / output electrode film forming step of forming an output electrode film on the surface of the child, and a piezoelectric vibrator for fundamental wave transmission and a piezoelectric vibrator for harmonic reception, which are bonded to the electrode film surface in the piezoelectric vibrator bonding step. With an adhesive injection coating step of injecting and applying an adhesive to correct gaps and dimensional errors, the adhesive injected and applied in the adhesive injection coating step,
A step of joining a damping layer sheet to the surfaces of the fundamental wave transmitting piezoelectric oscillator and the harmonic receiving piezoelectric oscillator; and a step of joining and solidifying the damping layer sheet in the damping layer sheet joining step, and then forming the lens. While releasing from the mold,
A cutting step of cutting into a predetermined shape dimension, a common electrode film formed in the common electrode film forming step exposed on the cut surface cut in the cutting step, and an input / output electrode formed in the input / output electrode film forming step The external electrode forming step of forming an external electrode on a part of the end of the film, the external electrode of the common electrode film formed in the external electrode forming step, and the external electrode of the input / output electrode film, the piezoelectric vibration for transmission. After connecting the shield cable and signal line of the coaxial cable that drives the child and the piezoelectric transducer for reception to the shield electrode and the signal line, after connecting the shield cable and the signal line of the coaxial cable in the cable connecting step to the external electrode, the acoustic lens type A method of manufacturing an ultrasonic transducer, comprising: a housing loading step of removing a base and housing the housing in a housing; and sealing and fixing with a resin agent.
JP2002136335A 2002-05-10 2002-05-10 Ultrasonic transducer and method of manufacturing ultrasonic transducer Expired - Lifetime JP4109013B2 (en)

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JP2006035003A (en) * 2004-07-22 2006-02-09 Olympus Corp Ultrasonic transducer and method for manufacturing ultrasonic transducer
WO2006129525A1 (en) * 2005-05-31 2006-12-07 Olympus Medical Systems Corp. Capacitive micromachined ultrasonic transducer and method for manufacturing same
WO2014105442A1 (en) * 2012-12-28 2014-07-03 Volcano Corporation Transducer assembly for an imaging device
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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005324008A (en) * 2004-04-16 2005-11-24 Toshiba Corp Ultrasonic probe and ultrasonic diagnostic apparatus
JP2006035003A (en) * 2004-07-22 2006-02-09 Olympus Corp Ultrasonic transducer and method for manufacturing ultrasonic transducer
JP4727953B2 (en) * 2004-07-22 2011-07-20 オリンパス株式会社 Ultrasonic vibrator and method for manufacturing ultrasonic vibrator
WO2006129525A1 (en) * 2005-05-31 2006-12-07 Olympus Medical Systems Corp. Capacitive micromachined ultrasonic transducer and method for manufacturing same
JP2006333952A (en) * 2005-05-31 2006-12-14 Olympus Medical Systems Corp Capacitance ultrasonic trunsducer and its manufacturing method
US7589455B2 (en) * 2005-05-31 2009-09-15 Olympus Medical Systems Corp. Capacitive micromachined ultrasonic transducer and production method of same
WO2014105442A1 (en) * 2012-12-28 2014-07-03 Volcano Corporation Transducer assembly for an imaging device
WO2016047772A1 (en) * 2014-09-26 2016-03-31 テルモ株式会社 Image diagnostic probe
JPWO2016047772A1 (en) * 2014-09-26 2017-07-20 テルモ株式会社 Diagnostic imaging probe
US11116477B2 (en) 2014-09-26 2021-09-14 Terumo Kabushiki Kaisha Imaging probe for diagnosis
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