JP2003320614A - Pre-coated metal sheet excellent in processability, coating film adhesion and photocatalytic activity - Google Patents

Pre-coated metal sheet excellent in processability, coating film adhesion and photocatalytic activity

Info

Publication number
JP2003320614A
JP2003320614A JP2002132289A JP2002132289A JP2003320614A JP 2003320614 A JP2003320614 A JP 2003320614A JP 2002132289 A JP2002132289 A JP 2002132289A JP 2002132289 A JP2002132289 A JP 2002132289A JP 2003320614 A JP2003320614 A JP 2003320614A
Authority
JP
Japan
Prior art keywords
mass
coating
coating film
barrier layer
photocatalyst
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
JP2002132289A
Other languages
Japanese (ja)
Inventor
Yoshiko Sakamoto
佳子 坂本
Setsuko Koura
節子 小浦
Hiroshige Nakamura
浩茂 中村
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Nisshin Co Ltd
Original Assignee
Nisshin Steel Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nisshin Steel Co Ltd filed Critical Nisshin Steel Co Ltd
Priority to JP2002132289A priority Critical patent/JP2003320614A/en
Publication of JP2003320614A publication Critical patent/JP2003320614A/en
Withdrawn legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Catalysts (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Laminated Bodies (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a pre-coated metal sheet excellent in coating film adhesion, processability and photocatalytic activity, by forming a barrier layer 3 and a photocatalyst layer 4 by coating adjusted in moisture content. <P>SOLUTION: The pre-coated metal sheet 1 is constituted by successively laminating a colored organic coating film 2, the barrier layer 3 having a three- dimensional reticulated structure of acrylic silicate formed from a coating composition with a moisture content of 0.1-10 mass%, and the photocatalyst layer 4 formed from a coating composition with a moisture content of 0.05-8 mass% on the surface of a substrate metal sheet 1. The barrier layer 3 is formed from coating having a composition comprising 20-70% of a base resin being a partial hydrolysate condensate of organoalkoxysilane, 20-70% of a polymer or copolymer of an unsaturated ethylenic monomer, and 10-60% of colloidal silica. The photocatalyst layer 4 is formed using coating prepared by compounding 10-60 pts.mass of photocatalyst particles with a mean particle size of 200 nm with 100 pts.mass of the same base resin. <P>COPYRIGHT: (C)2004,JPO

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、後加工可能な加工性を
もち、塗膜密着性,光触媒活性に優れたプレコート金属
板に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a precoated metal sheet which has post processability and is excellent in coating film adhesion and photocatalytic activity.

【0002】[0002]

【従来の技術】TiO2を始めとする光触媒を配合した
塗料から形成された塗膜は、汚れ分解性,抗菌性,脱臭
性,NOx・SOx分解能等、従来の塗膜にはみられない
機能性を呈する。これらの機能は光触媒活性に起因する
ものであり、アナターゼ型TiO2粒子及びシリカから
なる無機塗膜を基材表面に形成することにより光触媒機
能を付与している(特開平7−113272号公報,特開平8−
164334号公報,WO96/29375)。光触媒活性は有機質の
汚れ,異臭,NOx,SOxの分解除去に有効であるもの
の、有機質のベースでは紫外光照射で生成した活性酸素
により塗膜の有機成分が分解され、塗膜剥離を引き起こ
すチョーキング現象が発生する。チョーキング現象抑制
のため、比較的安定なフッ素樹脂をベースとしてアナタ
ーゼ型TiO2粒子を分散させた有機塗膜も知られてい
る(特開平7−171408号公報)が、無機ベースが通常で
ある。
2. Description of the Related Art A coating film formed from a paint containing a photocatalyst such as TiO 2 has stain degrading property, antibacterial property, deodorizing property, NO x · SO x resolution, etc. It exhibits no functionality. These functions are caused by photocatalytic activity, and a photocatalytic function is imparted by forming an inorganic coating film composed of anatase-type TiO 2 particles and silica on the surface of the base material (JP-A-7-113272, JP 8-
164334, WO 96/29375). Although the photocatalytic activity is effective in decomposing and removing organic stains, offensive odors, NO x and SO x , the organic components of the coating film are decomposed by active oxygen generated by irradiation with ultraviolet light and cause film peeling in the organic base. The choking phenomenon occurs. In order to suppress the choking phenomenon, an organic coating film in which anatase-type TiO 2 particles are dispersed based on a relatively stable fluororesin is also known (Japanese Patent Laid-Open No. 7-171408), but an inorganic base is usually used.

【0003】有機塗膜は、チョーキング現象を生じるこ
とが欠点であるが、曲げ加工,絞り加工等の加工性が無
機塗膜に比較して良好である。良好な加工性を活かし、
有機塗膜の安定性を向上させるため、シリカ−オルガノ
アルコキシシラン系塗料にアナターゼ型TiO2粒子を
分散させた有機・無機複合塗膜(特開平10−225658号公
報),下地有機塗膜と光触媒層との間に有機塗膜を活性
酸素から保護するシリコーン系のアンダーコート層を設
けること(特開平11−50006号公報),有機塗膜の上に
加工性を付与したバリア層及び光触媒層を積層すること
(特開2001−131768号公報)等も知られている。
The organic coating film has a drawback in that it causes a choking phenomenon, but has better workability in bending, drawing and the like as compared with the inorganic coating film. Utilizing good workability,
In order to improve the stability of an organic coating film, an organic-inorganic composite coating film (JP-A-10-225658) in which anatase-type TiO 2 particles are dispersed in a silica-organoalkoxysilane-based coating material, an underlying organic coating film and a photocatalyst A silicone-based undercoat layer for protecting the organic coating film from active oxygen is provided between the layers (Japanese Patent Laid-Open No. 11-50006), and a barrier layer and a photocatalyst layer provided with processability are provided on the organic coating film. Laminating (Japanese Patent Laid-Open No. 2001-131768) is also known.

【0004】[0004]

【発明が解決しようとする課題】光触媒粒子を分散させ
た無機塗膜は、耐候性に優れているものの、曲げ加工や
絞り加工の際に生じたクラックを起点として基材・金属
板から剥離しやすい。そのため、曲げ加工,絞り加工等
で製品化される建材,家電製品等の用途では、加工後に
塗装するポストコート法で光触媒活性を付与せざるを得
ない。生産性が低く、製品コストを上昇させるポストコ
ートの欠点を考慮すると、製造コスト低減に有利なプレ
コート化が要求されている。しかし、建材,家電製品等
の用途で要求される加工性を十分満足する光触媒活性に
優れた無機系プレコート鋼板は開発されていない。
The inorganic coating film in which photocatalyst particles are dispersed has excellent weather resistance, but it is peeled off from the base material / metal plate starting from a crack generated during bending or drawing. Cheap. Therefore, in applications such as building materials and home appliances that are commercialized by bending and drawing, it is unavoidable to impart photocatalytic activity by the post-coating method of painting after processing. Considering the drawbacks of post-coating, which has low productivity and increases the product cost, pre-coating which is advantageous for reducing the manufacturing cost is required. However, no inorganic pre-coated steel sheet with excellent photocatalytic activity that satisfies the workability required for applications such as building materials and home appliances has been developed.

【0005】有機・無機複合塗膜は、無機塗膜に比較し
て加工性が良好であるが、プレコート金属板に要求され
る加工性を満足させる上では薄膜化せざるを得ない。塗
膜を薄くすると、顔料添加した場合でも隠蔽能が低く基
材の色調が透けて見えるため、色彩の調節自由度が低下
する。下地に形成した有機塗膜の上に有機・無機複合塗
膜からなる光触媒層を形成した塗膜構成により、塗装金
属板に所望の色彩が付与される。しかし、下地の有機塗
膜が光触媒層に直接接触するため、チョーキング現象が
発生しやすい。下地有機塗膜と光触媒層との間にアンダ
ーコート層を介在させた塗膜構成でチョーキング現象を
抑制できるが、塗膜構成が複雑化することは勿論、アン
ダーコート層及び光触媒層が密着性の低い有機・無機複
合塗膜になり、後加工の際にクラックや塗膜剥離が生じ
やすくなる。
The organic / inorganic composite coating film has better workability than the inorganic coating film, but it must be thinned in order to satisfy the workability required for the precoated metal sheet. When the coating film is thin, the hiding power is low even when a pigment is added, and the color tone of the substrate is transparent, so that the degree of freedom in adjusting the color is reduced. A desired color is imparted to the coated metal plate by the coating composition in which the photocatalyst layer formed of the organic / inorganic composite coating is formed on the organic coating formed on the base. However, since the underlying organic coating film is in direct contact with the photocatalyst layer, the chalking phenomenon is likely to occur. Although the choking phenomenon can be suppressed by a coating structure in which an undercoat layer is interposed between the underlying organic coating film and the photocatalyst layer, the coating structure is not only complicated but the undercoat layer and the photocatalyst layer have good adhesion. A low organic-inorganic composite coating film, and cracks and peeling of the coating film tend to occur during post-processing.

【0006】[0006]

【課題を解決するための手段】本発明は、このような問
題を解消すべく案出されたものであり、水分量を調整し
た塗料からバリア層、光触媒層を形成することにより、
加工性,塗膜密着性,光触媒活性に優れたプレコート金
属板を提供することを目的とする。本発明のプレコート
金属板は、その目的を達成するため、水分量0.1〜1
0質量%の塗料組成物から形成されたアクリルシリケー
トの三次元網目構造をもつバリア層,光触媒粒子が配合
された水分量0.05〜8質量%の塗料組成物から形成
された光触媒層が基材・金属板の表面に着色有機塗膜を
介して順次積層されていることを特徴とする。
The present invention has been devised to solve such a problem, and by forming a barrier layer and a photocatalyst layer from a paint having a controlled water content,
It is an object of the present invention to provide a precoated metal plate having excellent processability, coating adhesion and photocatalytic activity. The precoated metal sheet of the present invention has a water content of 0.1 to 1 in order to achieve the object.
Based on a barrier layer having a three-dimensional network structure of acrylic silicate formed from a coating composition of 0 mass% and a photocatalyst layer formed from a coating composition having a water content of 0.05 to 8 mass% containing photocatalyst particles. It is characterized in that it is sequentially laminated on the surface of the material / metal plate through a colored organic coating film.

【0007】バリア層は、好ましくはアルコキシシラン
を含むオルガノアルコキシシランの部分加水分解縮合
物:20〜70質量%,不飽和エチレン性単量体の重合
体又は共重合体:20〜70質量%,コロイダルシリ
カ:10〜60質量%の組成をもつ。光触媒層は、ベー
ス樹脂100質量部に対し平均粒径200nm以下の光
触媒粒子を10〜60質量部の割合でバリア層と同じ組
成の塗膜に分散させている。
The barrier layer is preferably a partial hydrolysis-condensation product of an organoalkoxysilane containing alkoxysilane: 20 to 70% by mass, a polymer or copolymer of an unsaturated ethylenic monomer: 20 to 70% by mass, Colloidal silica: having a composition of 10 to 60 mass%. In the photocatalyst layer, photocatalyst particles having an average particle diameter of 200 nm or less are dispersed in a coating film having the same composition as that of the barrier layer at a ratio of 10 to 60 parts by mass with respect to 100 parts by mass of the base resin.

【0008】バリア層用塗料は、コロイダルシリカ,オ
ルガノアルコキシシランの部分加水分解縮合物,不飽和
エチレン性単量体の重合体又は共重合体を配合し、水分
量を0.1〜10質量%に調整することにより用意され
る。光触媒層用塗料は、バリア層用塗料と同じ塗料組成
物に平均粒径200nm以下の光触媒粒子を分散させ、
水分量を0.05〜8質量%に調整することにより用意
される。本発明のプレコート金属板は、基材・金属板の
上に着色有機塗膜を形成した後、バリア層用塗料,光触
媒層用塗料を順次塗布・焼付けすることにより製造され
る。
The coating material for the barrier layer contains colloidal silica, a partially hydrolyzed condensate of organoalkoxysilane, a polymer or copolymer of an unsaturated ethylenic monomer, and has a water content of 0.1 to 10% by mass. It is prepared by adjusting to. The photocatalyst layer coating is prepared by dispersing photocatalyst particles having an average particle diameter of 200 nm or less in the same coating composition as the barrier layer coating,
It is prepared by adjusting the water content to 0.05 to 8% by mass. The precoated metal plate of the present invention is produced by forming a colored organic coating film on a substrate / metal plate, and then sequentially coating and baking a coating material for a barrier layer and a coating material for a photocatalyst layer.

【0009】[0009]

【作用】無機系のシリカ樹脂又はアクリル樹脂を配合し
たベース樹脂に光触媒粒子を分散させた塗料から作製さ
れた塗膜では、紫外光照射で励起された光触媒粒子の光
触媒反応によって生じる活性酸素がアクリル樹脂を分解
するチョーキング現象が避けられない。チョーキング現
象が発生すると基材・金属板から塗膜が剥離脱落しやす
く、塗装金属板の耐候性が劣化する。これに対し、アク
リル及びオルガノアルコキシシランの重合反応で生成す
るアクリルシリケートにコロイダルシリカ,光触媒粒子
を配合した塗料から作製された塗膜では、同様な光触媒
反応が生じるにも拘らず優れた耐候性を示す。アクリル
シリケート系塗膜の優れた耐候性は、次のように推察さ
れる。
[Function] In a coating film prepared from a coating material in which photocatalyst particles are dispersed in a base resin mixed with an inorganic silica resin or acrylic resin, active oxygen generated by the photocatalytic reaction of the photocatalyst particles excited by ultraviolet light irradiation is acrylic. The choking phenomenon that decomposes the resin is unavoidable. When the choking phenomenon occurs, the coating film easily peels off from the base material / metal plate, and the weather resistance of the coated metal plate deteriorates. On the other hand, in the case of a coating film prepared from a coating material in which colloidal silica and photocatalyst particles are mixed with acrylic silicate produced by the polymerization reaction of acrylic and organoalkoxysilane, excellent weather resistance is exhibited despite the similar photocatalytic reaction. Show. The excellent weather resistance of the acrylic silicate coating film is presumed as follows.

【0010】アクリルシリケートは、コロイダルシリ
カ,光触媒粒子を巻き込んだ三次元の網目構造を形成す
る。アクリルシリケートの三次元網目構造は、アクリル
の一部が活性酸素で分断・切断されてもシリケート側で
維持される。その結果、チョーキング現象に至らず、塗
膜の耐候性が向上する。また。アクリル成分の導入によ
って塗膜に可撓性が付与され、しかも比較的高濃度で光
触媒粒子を塗膜に分散できるので、加工性,光触媒活性
にも優れた塗膜になる。コロイダルシリカを配合したア
クリルシリケート系塗料を着色有機塗膜上に塗布し焼き
付けた後で光触媒層を積層すると、着色有機塗膜と光触
媒層との間にある塗膜がバリア層となって着色有機塗膜
を光触媒反応から保護する。ところが、通常のプレコー
ト鋼板製造プロセスのように短時間で塗料を焼き付ける
場合、温度,時間等の焼付け条件を種々変化させても着
色有機塗膜/バリア層又はバリア層/光触媒層の界面が
密着不良になり、両者の密着性を両立させることが困難
であった。
Acrylic silicate forms a three-dimensional network structure in which colloidal silica and photocatalyst particles are involved. The three-dimensional network structure of acrylic silicate is maintained on the silicate side even if a part of acrylic is cut and cut by active oxygen. As a result, the chalking phenomenon does not occur, and the weather resistance of the coating film improves. Also. By introducing an acrylic component, flexibility is imparted to the coating film, and since the photocatalyst particles can be dispersed in the coating film at a relatively high concentration, the coating film has excellent processability and photocatalytic activity. When the photocatalyst layer is laminated after coating and baking the acrylic silicate-based paint containing colloidal silica on the colored organic coating film, the coating film between the colored organic coating film and the photocatalyst layer serves as a barrier layer. Protects the coating from photocatalytic reactions. However, when the paint is baked in a short time as in the normal pre-coated steel sheet manufacturing process, the colored organic coating film / barrier layer or barrier layer / photocatalyst layer interface does not adhere well even if the baking conditions such as temperature and time are changed. Therefore, it was difficult to achieve both adhesions.

【0011】着色有機塗膜/バリア層/光触媒層の三層
構造をもつ塗膜の密着性について種々調査・検討した結
果、バリア層用塗料,光触媒層用塗料の水分量が塗膜密
着性に大きな影響を及ぼしていることを見出した。着色
有機塗膜/バリア層の密着性向上には、水分量が少なく
結合に関与する有機物が多いバリア層用塗料ほど好まし
い。他方、バリア層/光触媒層の密着性向上には、バリ
ア層、光触媒層が加水分解及び重縮合によって結合する
ことから水分量の多いバリア層用塗料ほど好ましい。着
色有機塗膜,光触媒層に対するバリア層の密着性を考慮
すると、バリア層用塗料の水分量に適正範囲があること
が判る。本発明者等による研究結果から、バリア層用塗
料を水分量0.1〜10質量%に調整するとき、着色有
機塗膜/バリア層及びバリア層/光触媒層の密着性が両
立することが解明された。
As a result of various investigations and studies on the adhesion of a coating having a three-layer structure of a colored organic coating / barrier layer / photocatalyst layer, the water content of the coating for the barrier layer and the coating for the photocatalyst layer was found to affect the coating adhesion. I found that it had a great influence. In order to improve the adhesiveness between the colored organic coating film / barrier layer, a coating material for a barrier layer having a small amount of water and a large amount of organic substances involved in binding is preferable. On the other hand, in order to improve the adhesion between the barrier layer and the photocatalyst layer, the barrier layer and the photocatalyst layer are bonded to each other by hydrolysis and polycondensation, and therefore a coating material for a barrier layer having a large water content is preferable. Considering the adhesion of the barrier layer to the colored organic coating film and the photocatalyst layer, it can be seen that the water content of the coating material for the barrier layer has an appropriate range. From the research results by the present inventors, it was clarified that when the water content of the barrier layer is adjusted to 0.1 to 10% by mass, the adhesiveness of the colored organic coating film / barrier layer and the barrier layer / photocatalyst layer are compatible with each other. Was done.

【0012】光触媒層用塗料の水分量も、バリア層用塗
料の水分量に応じて調整する必要がある。すなわち、バ
リア層の表面に存在する水酸基に対応する量の水酸基が
光触媒層側で得られないと、バリア層/光触媒層の界面
での結合が不均一になりやすい。水分量0.1〜10質
量%のバリア層用塗料に応じて光触媒層用塗料の水分量
を0.05〜8質量%を調整するとき、水酸基の個数が
バリア層側と光触媒層側との間で整合して脱水重縮合が
均一に進行する。その結果、バリア層/光触媒層の密着
性が向上する。
The water content of the photocatalyst layer coating material must also be adjusted according to the water content of the barrier layer coating material. That is, unless the amount of hydroxyl groups corresponding to the hydroxyl groups present on the surface of the barrier layer is obtained on the photocatalyst layer side, the bond at the barrier layer / photocatalyst layer interface tends to be non-uniform. When adjusting the water content of the photocatalyst layer coating material to 0.05 to 8 mass% in accordance with the barrier layer coating material having a water content of 0.1 to 10% by mass, the number of hydroxyl groups in the barrier layer side and the photocatalyst layer side is The dehydration polycondensation uniformly progresses in conformity with each other. As a result, the adhesion between the barrier layer / photocatalyst layer is improved.

【0013】[0013]

【実施の形態】本発明に従ったプレコート金属板は、基
材・金属板1の上に着色有機塗膜2,バリア層3,光触
媒層4を順次積層している(図1)。基材・金属板1に
は、冷延鋼板,めっき鋼板,ステンレス鋼板,アルミニ
ウム板,アルミニウム合金板,銅板,銅合金板等を使用
できる。めっき鋼板には、溶融亜鉛めっき鋼板,溶融Z
n−Al合金めっき鋼板,溶融Zn−Al−Mg合金め
っき鋼板,溶融Alめっき鋼板,溶融Al−Si合金め
っき鋼板,電気Znめっき鋼板,電気亜鉛合金めっき鋼
板等がある。基材・金属板1は、必要に応じて反応型ク
ロメート処理,塗布型クロメート処理,リン酸塩処理,
クロムフリーの化成処理等、適宜の塗装前処理後に着色
有機塗膜用塗料,バリア層用塗料,光触媒層用塗料が順
次塗布・焼付けされる。塗料の塗布には、ロールコート
法,カーテンコート法,スプレー法,バーコート法,浸
漬法等、適宜の方法が採用可能である。
BEST MODE FOR CARRYING OUT THE INVENTION In a precoated metal plate according to the present invention, a colored organic coating film 2, a barrier layer 3 and a photocatalyst layer 4 are sequentially laminated on a substrate / metal plate 1 (FIG. 1). As the base material / metal plate 1, a cold rolled steel plate, a plated steel plate, a stainless steel plate, an aluminum plate, an aluminum alloy plate, a copper plate, a copper alloy plate or the like can be used. The galvanized steel sheet includes hot-dip galvanized steel sheet and hot-dip Z
There are n-Al alloy plated steel sheet, hot-dip Zn-Al-Mg alloy-plated steel sheet, hot-dip Al-plated steel sheet, hot-dip Al-Si alloy-plated steel sheet, electric Zn-plated steel sheet, electric zinc-alloy plated steel sheet and the like. The base material / metal plate 1 is, if necessary, reactive chromate treatment, coating chromate treatment, phosphate treatment,
After appropriate pretreatment such as chromium-free chemical conversion treatment, the coating for colored organic coating, the coating for barrier layer, and the coating for photocatalyst layer are sequentially applied and baked. Appropriate methods such as a roll coating method, a curtain coating method, a spraying method, a bar coating method and a dipping method can be adopted for applying the paint.

【0014】着色有機塗膜2は,耐食性を向上させるた
めに防錆顔料を含む下塗り塗膜2uと着色顔料を含む上
塗り塗膜2tの二層構成にすることが好ましい。下塗り
塗膜2uは、ポリエステル系,エポキシ系,アクリル
系,フッ素系又はこれらの混合樹脂をベースとし、スト
ロンチウムクロメート,ジンククロメート,変性シリカ
等を防錆顔料として配合した塗料を使用し、3〜15μ
m(好ましくは、6〜9μm)の膜厚で形成される。上
塗り塗膜2t用の塗料には、下塗り塗膜2u及びバリア層
3に対する密着性を確保するため、極性基をもつポリエ
ステル系,エポキシ系,ポリウレタン系,アクリル系,
フッ素系等の1種又は2種以上がベース樹脂に使用され
る。ベース樹脂に酸化チタン,カーボンブラック,チタ
ンイエロー,ベンガラ等の着色顔料を配合することによ
り、隠蔽性の高い上塗り塗膜2tが形成される。上塗り
塗膜2t形成用の塗料は、バリア層3との密着性を向上
させるためポリエチレン系,フッ素系等のワックスを含
まない塗料が好ましい。上塗り塗膜2tは、10〜25
μm(好ましくは、15〜18μm)の膜厚で形成され
る。
The colored organic coating film 2 preferably has a two-layer structure of an undercoat coating film 2u containing an anticorrosive pigment and an overcoat coating film 2t containing a color pigment in order to improve corrosion resistance. The base coating film 2u is made of polyester, epoxy, acrylic, fluorine or a mixed resin thereof, and is a paint containing strontium chromate, zinc chromate, modified silica or the like as a rust preventive pigment, and is 3 to 15 μm.
It is formed with a film thickness of m (preferably 6 to 9 μm). In order to secure the adhesion to the undercoat film 2u and the barrier layer 3, the paint for the overcoat film 2t has a polar group-containing polyester, epoxy, polyurethane, acrylic,
One type or two or more types such as fluorine type are used for the base resin. By blending the base resin with a coloring pigment such as titanium oxide, carbon black, titanium yellow, red iron oxide, etc., the top coat film 2t having a high hiding property is formed. The paint for forming the topcoat 2t is preferably a paint containing no wax such as polyethylene or fluorine in order to improve the adhesion to the barrier layer 3. 2 tons of top coating film is 10 to 25
It is formed with a film thickness of μm (preferably 15 to 18 μm).

【0015】バリア層3は、着色有機塗膜2の有機成分
が光触媒反応で劣化しないように、好ましくは0.1〜
5μmの膜厚で形成される。0.1μm未満の膜厚で
は、下地の凹凸を十分にカバーできず、下地の凸部で生
じる膜切れを起点とする塗膜剥離が生じやすくなる。逆
に5μmを超える厚膜では、曲げ加工,絞り加工等の際
にクラックや剥離が生じやすくなる。バリア層用塗料
は、アルコキシシランを含むオルガノアルコキシシラン
の部分加水分解縮合物:20〜80質量%,不飽和エチ
レン性単量体の重合体又は共重合体:20〜70質量
%,コロイダルシリカ:10〜60質量%の組成に調合
された塗料が好ましく、水分量が0.1〜10質量%に
調整されている。
The barrier layer 3 is preferably 0.1 to 1 so that the organic components of the colored organic coating film 2 are not deteriorated by a photocatalytic reaction.
It is formed with a film thickness of 5 μm. When the film thickness is less than 0.1 μm, the unevenness of the underlayer cannot be sufficiently covered, and the coating film peeling starting from the film breakage caused by the convex portion of the underlayer tends to occur. On the other hand, with a thick film having a thickness of more than 5 μm, cracks and peeling are likely to occur during bending, drawing and the like. The coating material for the barrier layer is a partially hydrolyzed condensate of organoalkoxysilane containing alkoxysilane: 20 to 80% by mass, polymer or copolymer of unsaturated ethylenic monomer: 20 to 70% by mass, colloidal silica: A paint prepared to have a composition of 10 to 60% by mass is preferable, and the water content is adjusted to 0.1 to 10% by mass.

【0016】オルガノアルコキシシランの部分加水分解
縮合物は、式R1Si(OH)3で示されるオルガノヒドロ
キシシラン又はその部分縮合物であり、酸性の水性コロ
イダルシリカ及び非水性のコロイダルシリカの混合分散
液中で式R1Si(OR2)3のオルガノアルコキシシラン
を加水分解することにより得られる。式中、R1は、炭
素数1〜3のアルキル基,ビニル基,3,4-エポキシシク
ロヘキシルエチル基,γ-グリシドキシプロピル基,γ-
メタクリルオキシプロピル基,γ-メルカプトプロピル
基又はγ-クロロプロピル基を示し、R2は炭素数1〜3
のアルキル基又はアリール基を示す。オルガノアルコキ
シシランの部分加水分解縮合物は、バリア層の密着性及
び耐候性を向上させる上で20質量%以上配合すること
が好ましい。しかし、80質量%を超える過剰配合で
は、塗膜の耐衝撃性が低下する。
The partially hydrolyzed condensate of organoalkoxysilane is an organohydroxysilane represented by the formula R 1 Si (OH) 3 or a partial condensate thereof, and is a mixed dispersion of acidic aqueous colloidal silica and non-aqueous colloidal silica. It is obtained by hydrolyzing an organoalkoxysilane of the formula R 1 Si (OR 2 ) 3 in a liquid. In the formula, R 1 is an alkyl group having 1 to 3 carbon atoms, vinyl group, 3,4-epoxycyclohexylethyl group, γ-glycidoxypropyl group, γ-
Represents a methacryloxypropyl group, γ-mercaptopropyl group or γ-chloropropyl group, and R 2 has 1 to 3 carbon atoms
Is an alkyl group or an aryl group. The partial hydrolysis-condensation product of the organoalkoxysilane is preferably added in an amount of 20% by mass or more in order to improve the adhesion and weather resistance of the barrier layer. However, if it exceeds 80% by mass, the impact resistance of the coating film decreases.

【0017】不飽和エチレン性単量体には、メチルアク
リレート,エチルアクリレート,2-エチルヘキシルアク
リレート,t-ブチルアクリレート,2-ヒドロキシメチル
アクリレート,2-ヒドロキシエチルアクリレート,n-ブ
チルメタクリレート,イソブチルメタクリレート,t-ブ
チルメタクリレート,グリシジルメタクリレート,2-ヒ
ドロキシエチルメタクリレート,2-ヒドロキシプロピル
メタクリレート,ジメチルアミノエチルメタクリレー
ト,ジエチルアミノエチルメタクリレート,2-エチルヘ
キシルメタクリレート,メトキシジエチレングリコール
メタクリレート,メトキシテトラエチレングリコールメ
タクリレート,アリルメタクリレート等のアクリル酸エ
ステルやメタクリル酸エステル等が挙げられ、スチレン
等の他の単量体を不飽和エチレン性単量体に配合するこ
とも可能である。不飽和エチレン性単量体の重合体又は
共重合体を20質量%以上の割合で配合すると、バリア
層3を数μm以上の膜厚に成膜でき、熱収縮等で生じる
クラックが防止され加工性も向上する。しかし、70質
量%を超える過剰配合では、活性酸素によるチョーキン
グ現象が発生しやすく、塗膜寿命が短くなる。
The unsaturated ethylenic monomers include methyl acrylate, ethyl acrylate, 2-ethylhexyl acrylate, t-butyl acrylate, 2-hydroxymethyl acrylate, 2-hydroxyethyl acrylate, n-butyl methacrylate, isobutyl methacrylate, t. -Acrylic acid esters such as butyl methacrylate, glycidyl methacrylate, 2-hydroxyethyl methacrylate, 2-hydroxypropyl methacrylate, dimethylaminoethyl methacrylate, diethylaminoethyl methacrylate, 2-ethylhexyl methacrylate, methoxydiethylene glycol methacrylate, methoxytetraethylene glycol methacrylate, allyl methacrylate Methacrylic acid ester, etc. It is also possible to blend the lens monomer. When the polymer or copolymer of unsaturated ethylenic monomer is blended in a proportion of 20% by mass or more, the barrier layer 3 can be formed into a film having a thickness of several μm or more, and cracks caused by heat shrinkage or the like can be prevented and processed. The property is also improved. However, if the content exceeds 70% by mass, the choking phenomenon due to active oxygen is likely to occur and the coating film life is shortened.

【0018】コロイダルシリカは、必要硬度をバリア層
3に付与するため10質量%以上配合される。しかし、
60質量%を超える過剰量のコロイダルシリカを配合す
ると、バリア層3の耐衝撃性が低下する。所定組成に調
合されたバリア層用塗料は、0.1〜10質量%の範囲
で水分量が調整される。0.1質量%以上の水分量でバ
リア層3/光触媒層4の層間密着性が確保されるが、1
0質量%を超える水分量では着色有機塗膜2/バリア層
3の層間密着性が低下する。
Colloidal silica is blended in an amount of 10% by mass or more in order to impart required hardness to the barrier layer 3. But,
When an excessive amount of colloidal silica exceeding 60% by mass is blended, the impact resistance of the barrier layer 3 is lowered. The water content of the barrier layer paint prepared to have a predetermined composition is adjusted within the range of 0.1 to 10% by mass. Interlayer adhesion of the barrier layer 3 / photocatalyst layer 4 is secured with a water content of 0.1% by mass or more.
If the amount of water exceeds 0% by mass, the interlayer adhesion of the colored organic coating film 2 / barrier layer 3 will decrease.

【0019】光触媒層4の形成には、バリア層3に対す
る親和性を確保するためバリア層用塗料と同じ組成のベ
ース樹脂が使用される。該ベース樹脂に光触媒粒子5を
配合することにより、光触媒層用塗料が調製される。光
触媒層用塗料は、バリア層3/光触媒層4の層間密着性
を向上させるため0.05質量%以上の水分量に調整さ
れる。しかし、8質量%を超える水分量では、加水分解
しやすくなって光触媒層4の重縮合が加速されるため、
曲げ加工や絞り加工の際にクラック,剥離等の欠陥が光
触媒層4に発生しやすくなる。光触媒粒子5には、Ti
2,ZnO,WO3,FeTiO3,SrTiO3等があ
り、光触媒反応に必要な表面積を確保するため平均粒径
200nm以下の微粒子が好ましい。なかでも、優れた
光触媒活性を呈し、入手が容易なことからアナターゼ型
酸化チタンが好適である。光触媒粒子5を10質量%以
上の割合で分散させると、十分な光触媒活性を発現する
光触媒層4が形成される。しかし、60質量%を超える
過剰配合では、樹脂分が不足して緻密な光触媒層4が形
成されないので、曲げ加工や絞り加工の際にクラック,
剥離等が光触媒層4に生じやすくなる。
To form the photocatalyst layer 4, a base resin having the same composition as the coating material for the barrier layer is used in order to secure the affinity for the barrier layer 3. A photocatalyst layer coating material is prepared by blending the photocatalyst particles 5 with the base resin. The coating material for the photocatalyst layer is adjusted to have a water content of 0.05% by mass or more in order to improve the interlayer adhesion between the barrier layer 3 and the photocatalyst layer 4. However, when the water content exceeds 8% by mass, hydrolysis easily occurs and polycondensation of the photocatalyst layer 4 is accelerated.
Defects such as cracks and peeling are likely to occur in the photocatalyst layer 4 during bending and drawing. The photocatalyst particles 5 contain Ti
O 2, ZnO, there are WO 3, FeTiO 3, SrTiO 3, etc., following the average particle diameter 200nm to ensure the surface area necessary for the photocatalytic reaction is preferred. Of these, anatase-type titanium oxide is preferable because it exhibits excellent photocatalytic activity and is easily available. When the photocatalyst particles 5 are dispersed in a proportion of 10% by mass or more, the photocatalyst layer 4 exhibiting sufficient photocatalytic activity is formed. However, when the content is more than 60% by mass, the resin content is insufficient and the dense photocatalyst layer 4 cannot be formed. Therefore, cracks are generated during bending or drawing.
Peeling or the like is likely to occur on the photocatalyst layer 4.

【0020】[0020]

【実施例】〔溶液Aの調製〕酸性の水性コロイダルシリ
カ分散液とメタノール性コロイダルシリカ分散液と混合
した後、メチルメトキシシランを添加し、室温で5.5
時間攪拌することにより加水分解を完了させた。加水分
解生成物にイソプロピルアルコールを添加し、固形分2
0質量%の溶液Aを調製した。 〔溶液Bの調製〕アクリル酸エステル(メチルメタクリ
レート:n-ブチルメタクリレート=2:1の混合物)を
イソプロパノール:エチレングリコールモノブチルエー
テル=2:5の混合液で希釈し、窒素雰囲気下でアゾビ
スイソブチルニトリル(AIBN)を添加し、80℃×6時
間で重合させ、溶液Bを調製した。
EXAMPLES [Preparation of Solution A] After mixing an acidic aqueous colloidal silica dispersion and a methanolic colloidal silica dispersion, methylmethoxysilane was added and the mixture was stirred at room temperature for 5.5.
The hydrolysis was completed by stirring for a time. Isopropyl alcohol was added to the hydrolysis product to obtain a solid content of 2
A 0 mass% solution A was prepared. [Preparation of Solution B] Acrylic acid ester (a mixture of methyl methacrylate: n-butyl methacrylate = 2: 1) was diluted with a mixed solution of isopropanol: ethylene glycol monobutyl ether = 2: 5, and azobisisobutylnitrile was added under a nitrogen atmosphere. (AIBN) was added and polymerized at 80 ° C. for 6 hours to prepare a solution B.

【0021】〔バリア層用塗料Cの調製〕溶液Aと溶液
Bとを混合し、固形分組成比でメチルトリエトキシシラ
ンの部分加水分解縮合物:32質量%,不飽和エチレン
性単量体の重合体:27質量%,コロイダルシリカ:3
9質量%のバリア層用塗料Cを調製した。 〔光触媒層用塗料Dの調製〕光触媒粒子5として平均粒
径7nmのアナターゼ型酸化チタンをバリア層用塗料C
に配合し、光触媒層4全体に対する光触媒粒子5の割合
が60質量%になる光触媒層用塗料Dを調製した。
[Preparation of Coating C for Barrier Layer] Solution A and solution B were mixed, and the partial hydrolysis-condensation product of methyltriethoxysilane was 32% by mass in terms of solid content composition ratio of unsaturated ethylenic monomer. Polymer: 27% by mass, colloidal silica: 3
A coating material C for barrier layer of 9% by mass was prepared. [Preparation of Coating D for Photocatalyst Layer] Anatase type titanium oxide having an average particle size of 7 nm is used as the coating C for the barrier layer as the photocatalyst particles 5.
To prepare a photocatalyst layer coating material D in which the ratio of the photocatalyst particles 5 to the entire photocatalyst layer 4 was 60% by mass.

【0022】用意されたバリア層用塗料C及び光触媒層
用塗料Dを用い、次の工程でプレコート金属板を製造し
た。 〔成膜例1:本発明例〕片面当りZn付着量45g/m
2,板厚0.6mmの溶融Znめっき鋼板を塗布型クロメ
ート処理した後、下塗り塗料を塗布し、200℃×40
秒の加熱・乾燥により膜厚5μmの下塗り塗膜2uを形成
した。下塗り塗料には、ストロンチウムクロメート系の
防錆顔料をエポキシ系のベース樹脂に5質量%配合した
塗料を使用した。ポリフッ化ビニリデン(PVDF)/アク
リル樹脂=7/3の上塗り塗料を下塗り塗膜2uの上に
塗布し、250℃×60秒の乾燥・焼付けにより膜厚1
8μmの上塗り塗膜2t(着色有機塗膜2)を形成し
た。上塗り塗膜2tにバリア層用塗料Cを塗布して21
5℃×40秒の乾燥・焼付けにより膜厚1.2μmのバリ
ア層3を形成した後、光触媒層用塗料Dを塗布して23
0℃×1分の乾燥・焼付けにより膜厚2μmの光触媒層
4を形成した。このとき、バリア層3,光触媒層4の水
分量が0.3〜5質量%の範囲に収まるように、バリア
層用塗料C及び光触媒層用塗料Dの水分量を調節した。
Using the prepared coating C for barrier layer and coating D for photocatalyst layer, a precoated metal plate was manufactured in the following steps. [Film Forming Example 1: Inventive Example] Zn adhesion amount per side 45 g / m
2. Hot-dip Zn-plated steel sheet with a plate thickness of 0.6 mm was coated with chromate and then coated with an undercoat paint at 200 ° C x 40
An undercoat coating film 2u having a film thickness of 5 μm was formed by heating and drying for 2 seconds. As the undercoat paint, a paint was used in which 5% by mass of a strontium chromate rust preventive pigment was mixed with an epoxy base resin. Polyvinylidene fluoride (PVDF) / acrylic resin = 7/3 topcoat paint is applied on top of the undercoat 2u, and dried and baked at 250 ° C for 60 seconds to give a film thickness of 1
An 8 μm topcoat coating film 2 t (colored organic coating film 2) was formed. Apply the barrier layer coating material C to the top coating film 2t 21
After forming the barrier layer 3 having a film thickness of 1.2 μm by drying and baking at 5 ° C. for 40 seconds, the photocatalyst layer coating material D is applied to form the barrier layer 23.
The photocatalyst layer 4 having a film thickness of 2 μm was formed by drying and baking at 0 ° C. for 1 minute. At this time, the water content of the barrier layer coating material C and the photocatalyst layer coating material D was adjusted so that the water content of the barrier layer 3 and the photocatalyst layer 4 was within the range of 0.3 to 5 mass%.

【0023】〔成膜例2:比較例〕水分量0.05質量
%のバリア層用塗料C,水分量0.03質量%の光触媒
層用塗料Dを使用する以外は、成膜例1と同じ条件下で
着色有機塗膜2,バリア層3,光触媒層4を形成した。 〔成膜例3:比較例〕水分量15質量%のバリア層用塗
料C,水分量10質量%の光触媒層用塗料Dを使用する
以外は、成膜例1と同じ条件下で着色有機塗膜2,バリ
ア層3,光触媒層4を形成した。
[Film Forming Example 2: Comparative Example] Film forming example 1 except that a barrier layer coating material C having a water content of 0.05 mass% and a photocatalyst layer coating material D having a water content of 0.03 mass% were used. Under the same conditions, a colored organic coating film 2, a barrier layer 3 and a photocatalyst layer 4 were formed. [Film Forming Example 3: Comparative Example] Colored organic coating under the same conditions as Film Forming Example 1 except that a barrier layer coating material C having a water content of 15% by mass and a photocatalyst layer coating material D having a water content of 10% by mass were used. A film 2, a barrier layer 3 and a photocatalyst layer 4 were formed.

【0024】得られた各塗装鋼板から試験片を切り出
し、次の試験に供した。 〔初期塗膜密着性試験〕成膜直後に水冷し、十分乾燥さ
せた塗膜に粘着テープを貼り付け、直ちに引き剥がした
後、塗膜表面を観察した。剥離が生じていない塗膜を
○,剥離が検出された塗膜を×として初期塗膜密着性を
評価した。 〔沸騰水浸漬後の塗膜密着性試験〕試験片を100℃の
沸騰水に2時間浸漬し,十分乾燥させた後、同じ粘着テ
ープ貼付け・引剥し試験で塗膜の密着性を評価した。
Test pieces were cut out from each of the obtained coated steel sheets and subjected to the following tests. [Initial coating film adhesion test] Immediately after film formation, water-cooled and sufficiently dried coating film was attached with an adhesive tape and immediately peeled off, and then the coating film surface was observed. The initial coating film adhesion was evaluated by setting the coating film in which peeling did not occur as ◯ and the coating film in which peeling was detected as x. [Film adhesion test after immersion in boiling water] The test piece was immersed in boiling water at 100 ° C for 2 hours and dried sufficiently, and then the adhesion of the coating film was evaluated by the same adhesive tape sticking / peeling test.

【0025】〔塗膜加工密着性試験〕温度20℃の恒温
室に放置しておいた試験片の上塗り塗膜2tと反対側に
同じ厚さの板2〜5枚を挟み、180度曲げ試験した。
曲げ部外側の塗膜に粘着テープを貼り付け、直ちに引き
剥がした後で塗膜の剥離状態を調査した。2T曲げ以下
で剥離が生じなかった塗膜を○,5T曲げ以下で剥離が
生じなかった塗膜を△,5T曲げで剥離した塗膜を×と
して塗膜の加工密着性を評価した。 〔光触媒活性試験〕幅300mm,高さ500mm,奥
行き300mmの試験室の天井面に試験片を取り付け、
試験片表面の光触媒層4にタバコのヤニを付着させた。
試験片表面のΔb値が1以上になるまでヤニを付着させ
た後、試験片から10cm離れた位置に配置した蛍光灯
を点灯し、試験片を照射した。照射を24時間継続した
後で試験片のb値を測定した。ヤニ付着前の値b1,ヤ
ニ付着後の値b2及び試験片照射後の値b3をヤニ分解率
(%)=(b2−b3)/(b2−b1)×100の式に代入
し、ヤニ分解率を算出した。
[Film coating adhesion test] Two to five plates of the same thickness are sandwiched on the side opposite to the top coat film 2t of the test piece left in a thermostatic chamber at a temperature of 20 ° C., and a 180 ° bending test is conducted. did.
An adhesive tape was attached to the coating film on the outside of the bent portion and immediately peeled off, and then the peeled state of the coating film was investigated. The processing adhesion of the coating film was evaluated by setting the coating film which did not peel off below 2T bending to ◯, the coating film which did not peel off below 5T bending to Δ and the coating film which peeled off below 5T bending to x. [Photocatalytic activity test] A test piece was attached to the ceiling surface of a test chamber with a width of 300 mm, a height of 500 mm, and a depth of 300 mm.
A cigarette tar was attached to the photocatalyst layer 4 on the surface of the test piece.
After the tar was adhered until the Δb value on the surface of the test piece was 1 or more, the fluorescent lamp arranged at a position 10 cm away from the test piece was turned on and the test piece was irradiated. After the irradiation was continued for 24 hours, the b value of the test piece was measured. Tar before adhesion values b 1, Jani values b 2 and the value b 3 the tar decomposition rate after the test piece irradiation after deposition (%) = (b 2 -b 3) / (b 2 -b 1) × 100 Substituting into the equation, the tar decomposition rate was calculated.

【0026】表1の試験結果にみられるように、バリア
層3,光触媒層4の水分量を調整することにより、初期
塗膜密着性,沸騰水浸漬後の塗膜密着性が改善されてい
た。また、着色有機塗膜2/バリア層3及びバリア層3
/光触媒層4の層間密着性が良好なため、後加工が予定
されるプレコート金属板に必要な加工性をもち、光触媒
活性にも優れていた。他方、バリア層3,光触媒層4の
水分量が不適切な比較例では、初期塗膜密着性,沸騰水
浸漬後の塗膜密着性が悪く、プレコート金属板に必要な
加工性が不足し、光触媒活性にも劣っていた。
As seen from the test results in Table 1, by adjusting the water content of the barrier layer 3 and the photocatalyst layer 4, the initial coating film adhesion and the coating film adhesion after immersion in boiling water were improved. . In addition, the colored organic coating film 2 / barrier layer 3 and barrier layer 3
/ Since the interlayer adhesion of the photocatalyst layer 4 was good, it had the workability required for the precoated metal plate to be post-processed, and the photocatalytic activity was also excellent. On the other hand, in Comparative Examples in which the water content of the barrier layer 3 and the photocatalyst layer 4 is inappropriate, the initial coating film adhesion and the coating film adhesion after immersion in boiling water are poor, and the workability required for the precoated metal plate is insufficient, It was also inferior in photocatalytic activity.

【0027】 [0027]

【0028】[0028]

【発明の効果】以上に説明したように、本発明のプレコ
ート金属板は、水分量を調節した塗料でバリア層,光触
媒層を形成しているので、着色有機塗膜/バリア層及び
バリア層/光触媒層の層間密着性が良好で、後加工した
場合でもクラック,剥離等の欠陥が塗膜に生じることが
ないプレコート用に必要な加工性を備えている。しか
も、光触媒活性が付与されているので、外装建材,外置
きの家電製品筐体,天井材等、広範な分野で使用され
る。
As described above, in the precoated metal sheet of the present invention, the barrier layer and the photocatalyst layer are formed by the coating material whose water content is adjusted. Therefore, the colored organic coating film / barrier layer and barrier layer / The photocatalyst layer has good interlayer adhesion, and has the workability necessary for precoating in which defects such as cracks and peeling do not occur in the coating film even after post-processing. Moreover, since it is provided with photocatalytic activity, it is used in a wide range of fields such as exterior building materials, external home appliances housings, and ceiling materials.

【図面の簡単な説明】[Brief description of drawings]

【図1】 本発明に従ったプレコート金属板の塗膜構成
を示す模式図
FIG. 1 is a schematic diagram showing a coating film configuration of a precoated metal plate according to the present invention.

【符号の説明】[Explanation of symbols]

1:基材・金属板 2:着色有機塗膜 2u:下塗り
塗膜 2t:上塗り塗膜 3:バリア層 4:光
触媒層 5:光触媒粒子
1: Base material / metal plate 2: Colored organic coating film 2u: Undercoat coating film 2t: Topcoat coating film 3: Barrier layer 4: Photocatalyst layer 5: Photocatalyst particles

フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) C23C 28/00 C23C 28/00 Z (72)発明者 中村 浩茂 千葉県市川市高谷新町7番1号 日新製鋼 株式会社技術研究所内 Fターム(参考) 4D075 AE03 CA13 CA32 CA33 CA34 CA44 DA06 DB02 DB04 DB05 DB06 DB07 DC01 DC10 DC18 EA06 EA10 EB17 EB22 EB33 EB43 EB47 EB56 EC02 EC03 EC53 EC54 4F100 AA20B AA21 AA22 AB01D AB03 AB18 AH06B AK19 AK25A AK52B AK53 BA04 BA07 BA10B BA10D CA15 CA30B CB00A CB00B DE01B EH71 EJ69 HB00C JA20B JB12A JD01A JL10C YY00A YY00B 4G069 AA03 BA02A BA02B BA04A BA04B BA17 BA22A BA22B CA10 CA11 CA17 EA08 EC22X EC22Y 4K044 AA02 AB02 BA10 BA15 BA17 BB03 BC03 CA11 CA16 CA17Front page continuation (51) Int.Cl. 7 identification code FI theme code (reference) C23C 28/00 C23C 28/00 Z (72) Inventor Hiroshige Nakamura 7-1 Takaya Shinmachi, Ichikawa City, Chiba Nisshin Steel Technical Research Institute F-term (reference) 4D075 AE03 CA13 CA32 CA33 CA34 CA44 DA06 DB02 DB04 DB05 DB06 DB07 DC01 DC10 DC18 EA06 EA10 EB17 EB22 EB33 EB43 EB47 EB56 EC02 EC03 EC53 EC54 4F100 AA20B AA21 AA22 AB52BAK19A25 AB01B25AK53A18 AB01B25AK53A18 AB01B25AK53A18 AB01B25A23B01A25 BA04 BA07 BA10B BA10D CA15 CA30B CB00A CB00B DE01B EH71 EJ69 HB00C JA20B JB12A JD01A JL10C YY00A YY00B 4G069 AA03 BA02A BA02B BA04A BA04B A15 BA15 BA15 BA17B A17 BA22B A17 AB4 EC17A22

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】 水分量0.1〜10質量%の塗料組成物
から形成されたアクリルシリケートの三次元網目構造を
もつバリア層,光触媒粒子が配合された水分量0.05
〜8質量%の塗料組成物から形成された光触媒層が基材
・金属板の表面に着色有機塗膜を介して順次積層されて
いることを特徴とする加工性,塗膜密着性,光触媒活性
に優れたプレコート金属板。
1. A barrier layer having a three-dimensional network structure of acrylic silicate formed from a coating composition having a water content of 0.1 to 10% by mass, and a water content of 0.05 containing photocatalyst particles.
Processability, coating adhesion, photocatalytic activity, characterized in that a photocatalyst layer formed from a coating composition of 8 to 8% by mass is sequentially laminated on the surface of a substrate / metal plate through a colored organic coating film. Excellent pre-coated metal plate.
【請求項2】 バリア層がアルコキシシランを含むオル
ガノアルコキシシランの部分加水分解縮合物:20〜7
0質量%,不飽和エチレン性単量体の重合体又は共重合
体:20〜70質量%,コロイダルシリカ:10〜60
質量%の組成をもつ請求項1記載のプレコート金属板。
2. A partially hydrolyzed condensate of an organoalkoxysilane in which the barrier layer contains an alkoxysilane: 20 to 7
0% by mass, polymer or copolymer of unsaturated ethylenic monomer: 20 to 70% by mass, colloidal silica: 10 to 60
The precoated metal sheet according to claim 1, having a composition of mass%.
【請求項3】 光触媒層がアルコキシシランを含むオル
ガノアルコキシシランの部分加水分解縮合物:20〜7
0質量%,不飽和エチレン性単量体の重合体又は共重合
体:20〜70質量%,コロイダルシリカ:10〜60
質量%の組成をもち、ベース樹脂100質量部に対して
平均粒径200nm以下の光触媒粒子が10〜60質量
部の割合で分散している請求項1記載のプレコート金属
板。
3. A partially hydrolyzed condensate of organoalkoxysilane whose photocatalyst layer contains alkoxysilane: 20 to 7
0% by mass, polymer or copolymer of unsaturated ethylenic monomer: 20 to 70% by mass, colloidal silica: 10 to 60
The precoated metal sheet according to claim 1, wherein the photocatalyst particles having an average particle diameter of 200 nm or less are dispersed in a ratio of 10 to 60 parts by mass with respect to 100 parts by mass of the base resin.
JP2002132289A 2002-05-08 2002-05-08 Pre-coated metal sheet excellent in processability, coating film adhesion and photocatalytic activity Withdrawn JP2003320614A (en)

Priority Applications (1)

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Publication Number Publication Date
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Country Link
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008023840A (en) * 2006-07-20 2008-02-07 Nippon Steel Corp Coated plate and its manufacturing method
JP2009514662A (en) * 2005-11-03 2009-04-09 エボニック デグサ ゲーエムベーハー Method for coating a support
JP2009131987A (en) * 2007-11-29 2009-06-18 Jfe Galvanizing & Coating Co Ltd Precoated steel sheet
JP2009131960A (en) * 2007-10-30 2009-06-18 Jfe Galvanizing & Coating Co Ltd Precoated steel sheet
JP2010221109A (en) * 2009-03-23 2010-10-07 Jfe Galvanizing & Coating Co Ltd Method for manufacturing precoated metal plate
JP2014004829A (en) * 2012-05-31 2014-01-16 Nippon Steel & Sumitomo Metal Precoated metal plate superior in resistance to staining

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009514662A (en) * 2005-11-03 2009-04-09 エボニック デグサ ゲーエムベーハー Method for coating a support
JP2008023840A (en) * 2006-07-20 2008-02-07 Nippon Steel Corp Coated plate and its manufacturing method
JP2009131960A (en) * 2007-10-30 2009-06-18 Jfe Galvanizing & Coating Co Ltd Precoated steel sheet
JP2009131987A (en) * 2007-11-29 2009-06-18 Jfe Galvanizing & Coating Co Ltd Precoated steel sheet
JP2010221109A (en) * 2009-03-23 2010-10-07 Jfe Galvanizing & Coating Co Ltd Method for manufacturing precoated metal plate
JP2014004829A (en) * 2012-05-31 2014-01-16 Nippon Steel & Sumitomo Metal Precoated metal plate superior in resistance to staining

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