JP2003311877A - Highly durable coated steel plate - Google Patents

Highly durable coated steel plate

Info

Publication number
JP2003311877A
JP2003311877A JP2002119300A JP2002119300A JP2003311877A JP 2003311877 A JP2003311877 A JP 2003311877A JP 2002119300 A JP2002119300 A JP 2002119300A JP 2002119300 A JP2002119300 A JP 2002119300A JP 2003311877 A JP2003311877 A JP 2003311877A
Authority
JP
Japan
Prior art keywords
mass
pigment
steel sheet
coated steel
highly durable
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
JP2002119300A
Other languages
Japanese (ja)
Inventor
Hiromasa Nomura
広正 野村
Hiroshi Kanai
洋 金井
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Nippon Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Steel Corp filed Critical Nippon Steel Corp
Priority to JP2002119300A priority Critical patent/JP2003311877A/en
Publication of JP2003311877A publication Critical patent/JP2003311877A/en
Withdrawn legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/30Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
    • C23C28/32Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer
    • C23C28/322Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer only coatings of metal elements only
    • C23C28/3225Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer only coatings of metal elements only with at least one zinc-based layer
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/30Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
    • C23C28/34Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates
    • C23C28/345Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates with at least one oxide layer
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T50/00Aeronautics or air transport
    • Y02T50/60Efficient propulsion technologies, e.g. for aircraft

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Laminated Bodies (AREA)
  • Paints Or Removers (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a highly durable coated steel plate suppressed in the rise in temperature due to solar rays and excellent in coating film deterioration resistance and corrosion resistance. <P>SOLUTION: As a substrate plating steel plate, a Zn alloy plated steel plate containing 1-10 mass% Mg, 2-19 mass% Al, and 0.01-2 mass% Si is used, and characterized in that Mg and Al satisfy Mg (mass%)+Al (mass%)≤20 mass% and the remainder comprises Zn and inevitable impurities. A topcoating layer containing 2-60 mass% of an infrared-resistant pigment and having not less than 4.0% of solar radiation reflectivity at a wavelength of 780-2,100 nm is provided to the uppermost layer of at least the single surface of the Zn alloy plated steel plate to obtain the highly durable coated steel plate. <P>COPYRIGHT: (C)2004,JPO

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は耐久性に優れた塗装
鋼板に関するものであり、さらに詳しくは、屋根や壁と
いった屋外建材分野、エアコンの室外機や自動販売機と
いった屋外家電分野、さらには自動車等の外板に好適な
ものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a coated steel sheet having excellent durability. More specifically, the present invention relates to the field of outdoor building materials such as roofs and walls, the field of outdoor home appliances such as air conditioner outdoor units and vending machines, and automobiles. It is suitable for outer plates such as.

【0002】[0002]

【従来の技術】屋外で使用される塗装鋼板は通常、耐食
性を担う下地めっき鋼板、耐食性と塗料密着性を担う化
成処理、耐食性を担う下塗り塗装(プライマー塗装)、
意匠性と耐候性を担う上塗り塗装(トップ塗装)からな
っている。
2. Description of the Prior Art Painted steel sheets used outdoors are usually coated steel sheets for corrosion resistance, chemical conversion treatment for corrosion resistance and paint adhesion, undercoat coating for corrosion resistance (primer coating),
It consists of a top coating that is designed and has weather resistance.

【0003】従来から、屋外で長期間使用される塗装鋼
板では、太陽光、酸性雨、飛来海塩等による塗膜の劣化
とめっき鋼板の腐食が起こるので、様々な改善方法が検
討されてきた。
Conventionally, in the case of a coated steel sheet that is used outdoors for a long time, deterioration of the coating film and corrosion of the plated steel sheet occur due to sunlight, acid rain, flying sea salt, etc. Therefore, various improvement methods have been studied. .

【0004】例えば、耐塗膜劣化性に優れるものとして
ふっ素樹脂系がよく知られている。これはC−Fの結合
エネルギーが大きいことを利用して、太陽の光エネルギ
ーで塗膜を構成する樹脂が分解する反応を抑えたもので
ある。さらに、ふっ素樹脂系に紫外線吸収剤やヒンダー
ドアミン系光安定剤を配合したものも使用されている。
また、紫外線吸収剤やヒンダードアミン系光安定剤はふ
っ素樹脂系より耐候性は劣るものの安価で汎用性のある
ポリエステル系、ウレタン系、シリコンポリエステル
系、アクリル系、ポリ塩化ビニル系といった樹脂の耐候
性を向上させる添加剤としても広く使用されている。
For example, fluororesin resins are well known as those having excellent resistance to deterioration of coating film. This is to suppress the reaction of the resin constituting the coating film to be decomposed by the light energy of the sun by utilizing the large binding energy of C—F. Further, a fluororesin compound containing an ultraviolet absorber or a hindered amine light stabilizer is also used.
UV absorbers and hindered amine-based light stabilizers have lower weather resistance than fluororesin-based resins, but are cheaper and more versatile than polyester-based, urethane-based, silicon polyester-based, acrylic-based, and polyvinyl chloride-based resins. It is also widely used as an additive to improve.

【0005】一方、下地鋼板としては溶融亜鉛めっき鋼
板が広く使用されており、さらに耐食性が必要な場合に
は溶融亜鉛−5%アルミニウム合金めっき鋼板や55%
アルミニウム−亜鉛合金めっき鋼板が使用されている。
On the other hand, hot-dip galvanized steel sheet is widely used as the base steel sheet, and when corrosion resistance is required, hot-dip galvanized-5% aluminum alloy-plated steel sheet or 55% is used.
Aluminum-zinc alloy plated steel sheet is used.

【0006】特に長期の耐久性が必要とされる用途では
55%アルミニウム−亜鉛合金めっき鋼板にふっ素樹脂
塗装の組み合わせが用いられており、この組み合わせは
多くの塗装鋼板メーカーが商品化している。下地鋼板の
腐食を防ぐための下塗り塗装についても多くの検討がな
されており、高耐食性が必要とされる用途では、防錆顔
料を可能な範囲で最大限まで添加したものが使用されて
いる。
In particular, for applications requiring long-term durability, a combination of 55% aluminum-zinc alloy plated steel sheet with a fluorine resin coating is used, and this combination has been commercialized by many coated steel sheet manufacturers. Many studies have been conducted on the undercoating for preventing the corrosion of the base steel sheet, and in applications requiring high corrosion resistance, rust preventive pigments added to the maximum extent possible are used.

【0007】以上述べてきた技術を適用した例として特
開平10−264305号公報がある。この技術はポリ
塩化ビニル樹脂フィルムの上に紫外線吸収剤とヒンダー
ドアミン系光安定剤を配合した接着剤層を塗布し、その
上に紫外線吸収剤を含有するふっ素樹脂フィルムを接着
し、積層ラミネートフィルムを作製するものである。こ
の積層ラミネートフィルムをめっき鋼板の上に処理する
ことにより、耐食性と耐候性を向上させるものである。
As an example to which the above-mentioned technique is applied, there is Japanese Patent Laid-Open No. 10-264305. In this technology, an adhesive layer containing a UV absorber and a hindered amine light stabilizer is applied on a polyvinyl chloride resin film, and then a fluororesin film containing the UV absorber is adhered onto it to form a laminated laminate film. It is to be made. By treating this laminated laminate film on a plated steel sheet, the corrosion resistance and weather resistance are improved.

【0008】確かにこの積層ラミネートフィルムをめっ
き鋼板上に処理することにより、優れた耐候性と耐食性
を付与することができるが、屋外で長時間使用した場合
の塗装鋼板の温度上昇に起因する塗膜の劣化速度とめっ
きの腐食速度の上昇を抑えることができていないため、
長年の使用においては、塗膜の劣化と腐食がどうしても
問題となってしまう。
Although it is possible to impart excellent weather resistance and corrosion resistance by treating this laminated laminate film on a plated steel sheet, it is possible to obtain a coating due to a temperature rise of the coated steel sheet when used outdoors for a long time. Since it is not possible to suppress the increase in the deterioration rate of the film and the corrosion rate of plating,
In many years of use, deterioration and corrosion of the coating film become a problem.

【0009】本件は1例にしか過ぎないが、従来の高耐
久性塗装鋼板の開発は、耐候性は上塗り塗装の樹脂と紫
外線吸収剤やヒンダードアミン系光安定剤により保持さ
れ、耐食性は下塗り塗装の防錆顔料とめっきにより保持
するという設計思想からなっていた。確かにこの設計思
想により、優れた塗装鋼板が開発されてきたが、屋外使
用の際の温度上昇が塗膜の劣化とめっき鋼板の腐食を加
速すると言うことはあまり考慮されてこなかったのであ
る。温度が塗装鋼板の劣化を促進することは、亜熱帯地
域での劣化が寒帯地域のそれより大きいことからも明白
である。
Although this case is only one example, the conventional high-durability coated steel sheet was developed such that the weather resistance is maintained by the resin of the top coating and the UV absorber or the hindered amine light stabilizer, and the corrosion resistance of the under coating is maintained. It was based on the design concept of holding it with an anticorrosive pigment and plating. Certainly, although excellent coated steel sheets have been developed based on this design concept, it has not been taken into consideration that the temperature rise during outdoor use accelerates the deterioration of the coating film and the corrosion of the plated steel sheet. The fact that temperature accelerates the deterioration of coated steel sheets is also evident from the fact that the deterioration in the subtropical regions is greater than that in the boreal regions.

【0010】ところで、太陽光による温度上昇は色に大
きな影響を受ける。白色系の塗装鋼板は太陽光に含まれ
る赤外線を効率的に反射するため、塗装鋼板の上塗り塗
装の色を白色系にすることで、屋外で使用しても温度上
昇に起因する塗膜の劣化速度とめっきの腐食速度の上昇
をある程度は抑えることができる。しかし、白色系の塗
膜は雨だれ汚染等の汚れが目立つため、屋外ではほとん
ど使用されていない。屋外で使用されるのは、黒味がか
った、青、緑、茶といった色であり、通常これらは太陽
光に含まれる赤外光を吸収してしまうため、塗装鋼板の
温度が上昇して、塗膜の劣化速度とめっき鋼板の腐食速
度を上昇させる問題があった。
By the way, the temperature rise due to sunlight is greatly affected by color. Since white coated steel plates reflect infrared rays contained in sunlight efficiently, by changing the color of the top coating of the coated steel plate to white, deterioration of the coating film due to temperature rise even when used outdoors The increase in the speed and the corrosion rate of the plating can be suppressed to some extent. However, the white coating film is rarely used outdoors because it is contaminated by rain and other stains. The colors that are used outdoors are blackish, blue, green, and brown, which usually absorb infrared light contained in the sunlight, so the temperature of the coated steel plate rises, There is a problem of increasing the deterioration rate of the coating film and the corrosion rate of the plated steel sheet.

【0011】[0011]

【発明が解決しようとする課題】本発明は上記課題を解
決するものであり、具体的には塗装鋼板の温度上昇を抑
え、塗膜の劣化速度とめっきの腐食速度を抑制すること
により、耐久性に優れた塗装鋼板を提供するものであ
る。
DISCLOSURE OF THE INVENTION The present invention is intended to solve the above-mentioned problems. Specifically, the temperature rise of a coated steel sheet is suppressed, and the deterioration rate of the coating film and the corrosion rate of the plating are suppressed to improve durability. It provides a coated steel sheet having excellent properties.

【0012】[0012]

【課題を解決するための手段】本発明者らは塗装鋼板を
構成する上塗り塗膜の劣化挙動とめっき鋼板の腐食挙動
を詳細に検討した。その結果、上塗り塗膜中に太陽光に
起因する赤外線を効率的に反射する顔料を添加し、下地
めっき鋼板としてZn−Al−Mg−Si合金めっき鋼
板を使用することにより、塗装鋼板の温度上昇が抑えら
れ、塗膜の劣化速度とめっきの腐食速度が抑制されるこ
とを見出し本発明に至った。
Means for Solving the Problems The present inventors have studied in detail the deterioration behavior of a top coating film constituting a coated steel sheet and the corrosion behavior of a plated steel sheet. As a result, the temperature of the coated steel sheet was increased by adding a pigment that efficiently reflects infrared rays caused by sunlight into the top coating film and using the Zn-Al-Mg-Si alloy-plated steel sheet as the undercoat steel sheet. The present invention has been found to suppress the deterioration rate of the coating film and the corrosion rate of the plating.

【0013】本発明の要旨とするところは以下のとおり
である。 (1)塗装鋼板の塗装の下層として、Mg:1〜10質
量%、Al:2〜19質量%、Si:0.01〜2質量
%を含有し、かつ、MgとAlが、次式 Mg(質量%)+Al(質量%)≦20質量% を満たし、残部がZnおよび不可避的不純物からなるZ
n合金めっき層を有し、かつ、塗装鋼板の少なくとも片
面の最上層に、780nm〜2100nmの波長におけ
る日射反射率が4.0%以上である耐赤外線顔料を2〜
60質量%含む上塗り塗装を有することを特徴とする、
高耐久性塗装鋼板。 (2)前記Zn合金めっき層と前記上塗り塗装の間に、
化成処理層と防錆顔料を含む下塗り塗装を有することを
特徴とする、上記(1)に記載の高耐久性塗装鋼板。 (3)前記耐赤外線顔料が、黒色顔料を含むことを特徴
とする、上記(1)または(2)に記載の高耐久性塗装
鋼板。 (4)前記耐赤外線顔料が、イルメナイト構造、フォル
ステライト構造、スピネル構造、逆スピネル構造、フリ
デライト構造、ルチル構造のいずれつ1種または2種以
上の構造を持つ複合酸化物系顔料を含むことを特徴とす
る、上記(1)ないし(3)のいずれか1項に記載の高
耐久性塗装鋼板。 (5)前記耐赤外線顔料が、酸化ジルコニウム、酸化イ
ットリウム、酸化インジウムのいずれか1種または2種
以上の酸化物を含むことを特徴とする、上記(1)ない
し(4)のいずれか1項に記載の高耐久性塗装鋼板。 (6)前記耐赤外線顔料が、Si、Al、Fe、Mg、
Ni、Ti、CrおよびCaの中から選ばれる何れか1
種の金属または2種以上の金属との合金のうちの1種ま
たは2種以上を含むことを特徴とする、上記(1)ない
し(5)のいずれか1項に記載の高耐久性塗装鋼板。
The gist of the present invention is as follows. (1) As a coating lower layer of a coated steel sheet, Mg: 1 to 10 mass%, Al: 2 to 19 mass%, Si: 0.01 to 2 mass% are contained, and Mg and Al are represented by the following formula Mg. (Mass%) + Al (mass%) ≦ 20 mass%, with the balance Zn and unavoidable impurities
An infrared resistant pigment having an n-alloy plating layer and having a solar reflectance of 4.0% or more at a wavelength of 780 nm to 2100 nm is at least 2 on the uppermost layer of at least one surface of the coated steel sheet.
Characterized by having a topcoat coating containing 60% by weight,
Highly durable coated steel sheet. (2) Between the Zn alloy plating layer and the top coating,
The highly durable coated steel sheet according to (1) above, which has a chemical conversion treatment layer and an undercoat coating containing a rust preventive pigment. (3) The highly durable coated steel sheet according to the above (1) or (2), wherein the infrared resistant pigment contains a black pigment. (4) The infrared resistant pigment contains a complex oxide pigment having one or more structures selected from the group consisting of an ilmenite structure, a forsterite structure, a spinel structure, an inverse spinel structure, a friderite structure and a rutile structure. The highly durable coated steel sheet according to any one of (1) to (3) above, which is characterized. (5) Any one of (1) to (4) above, wherein the infrared resistant pigment contains an oxide of one or more of zirconium oxide, yttrium oxide, and indium oxide. Highly durable coated steel sheet described in. (6) The infrared resistant pigment is Si, Al, Fe, Mg,
Any one selected from Ni, Ti, Cr and Ca
High-durability coated steel sheet according to any one of (1) to (5) above, characterized in that it contains one or two or more of two kinds of metals or alloys with two or more kinds of metals. .

【0014】[0014]

【発明の実施の形態】以下に本発明を詳しく説明する。BEST MODE FOR CARRYING OUT THE INVENTION The present invention is described in detail below.

【0015】本発明に使用する下地のめっき鋼板は、M
g:1〜10質量%、Al:2〜19質量%、Si:
0.01〜2質量%を含有し、かつ、MgとAlがMg
(質量%)+Al(質量%)≦20質量%を満たし、残
部がZnおよび不可避的不純物からなるZn−Al−M
g−Si合金めっき鋼板である。
The base plated steel sheet used in the present invention is M
g: 1 to 10% by mass, Al: 2 to 19% by mass, Si:
0.01 to 2 mass% and Mg and Al are Mg
Zn-Al-M satisfying (mass%) + Al (mass%) ≤ 20 mass%, and the balance Zn and unavoidable impurities
It is a g-Si alloy plated steel sheet.

【0016】Mgはめっき層の耐食性を向上させるため
に添加する。添加量を1質量%〜10質量%に限定した
理由は、1質量%未満では添加した効果がえられず、1
0質量%を超えるとめっき層がもろくなって加工時にめ
っき剥離が生ずる可能性があるからである。
Mg is added to improve the corrosion resistance of the plating layer. The reason why the addition amount is limited to 1% by mass to 10% by mass is that if the amount is less than 1% by mass, the effect of addition cannot be obtained.
This is because if the amount exceeds 0% by mass, the plating layer becomes fragile and the plating may peel during processing.

【0017】Alはめっき層の加工性の改善と耐食性の
向上を目的として添加する。添加量を2質量%〜19質
量%に限定した理由は、2質量%では耐食性と加工性の
向上効果が得られず、19質量%を超えると耐食性の向
上効果が飽和するからである。
Al is added for the purpose of improving the workability of the plating layer and improving the corrosion resistance. The reason why the addition amount is limited to 2% by mass to 19% by mass is that the effect of improving the corrosion resistance and workability cannot be obtained at 2% by mass, and the effect of improving the corrosion resistance is saturated when the amount exceeds 19% by mass.

【0018】Siはめっきと地鉄の密着性を向上させる
目的で添加する。添加量を0.01質量%〜2質量%に
限定した理由は、0.01質量%未満では密着性を向上
させる効果が現れず、2質量%を超えるとめっき層自体
がもろくなって加工時にめっき剥離が生ずる可能性があ
るからである。
Si is added for the purpose of improving the adhesion between plating and base iron. The reason why the addition amount is limited to 0.01% by mass to 2% by mass is that when the amount is less than 0.01% by mass, the effect of improving the adhesiveness does not appear, and when the amount exceeds 2% by mass, the plating layer itself becomes brittle during processing. This is because plating peeling may occur.

【0019】MgとAlの添加量の関係は、Mg(質量
%)+Al(質量%)≦20質量%を満たすものとす
る。両者の質量%の合計が20質量%以下に限定した理
由は、めっき鋼板自体の塗装後耐食性が高いことと、め
っき層が効率的に熱を外部へ逃がすことが可能でその結
果として温度上昇が抑えられるからである。MgとAl
の添加量の和の下限は特に限定しないが、3質量%以上
が好ましい。
The relationship between the amounts of Mg and Al added is such that Mg (mass%) + Al (mass%) ≦ 20 mass%. The reason why the total of the mass% of both is limited to 20 mass% or less is that the coated steel sheet itself has high corrosion resistance after coating, and the plating layer can efficiently release heat to the outside, resulting in a temperature rise. Because it can be suppressed. Mg and Al
The lower limit of the sum of the addition amounts of is not particularly limited, but is preferably 3 mass% or more.

【0020】本発明の下地めっき鋼板の最上層の塗装に
は、780nm〜2100nmの波長における日射反射
率が4.0%以上である耐赤外線顔料を2質量%〜60
質量%の範囲で含むものとする。耐赤外線顔料として7
80nm〜2100nmの波長における日射反射率が
4.0%以上であると効率的に太陽光からの赤外光を反
射して、塗装鋼板の温度上昇を抑えることができるから
である。2質量%未満では添加した効果が現れない。ま
た、60質量%を超えると塗装鋼板の温度上昇を抑える
効果はよくなるが、一方で加工性の低下が起こるため好
ましくない。好ましくはこの耐赤外線顔料を10〜55
質量%含み、より好ましくは30〜50質量%含む。耐
赤外線顔料の上記反射率が6.0%以上、さらには8.
0%以上がより好ましい。
For coating the uppermost layer of the underplated steel sheet of the present invention, 2% by mass to 60% of an infrared resistant pigment having a solar reflectance of 4.0% or more at a wavelength of 780 nm to 2100 nm.
It is included in the range of mass%. 7 as an infrared resistant pigment
This is because when the solar reflectance at a wavelength of 80 nm to 2100 nm is 4.0% or more, infrared light from sunlight can be efficiently reflected and the temperature rise of the coated steel sheet can be suppressed. If it is less than 2% by mass, the effect of addition does not appear. On the other hand, if it exceeds 60 mass%, the effect of suppressing the temperature rise of the coated steel sheet is improved, but on the other hand, the workability is lowered, which is not preferable. This infrared resistant pigment is preferably 10 to 55
It is contained in an amount of 30% by mass, more preferably 30 to 50% by mass. The reflectance of the infrared resistant pigment is 6.0% or more, and further 8.
0% or more is more preferable.

【0021】濃い青や緑等に調色する際には、本発明の
耐赤外線顔料としては黒色顔料が好適である。これは黒
色顔料を使用することで屋外建材分野で広く使用されて
いる濃彩色が容易にできるからである。通常の黒色は赤
外光を吸収し易いため温度上昇を引き起こすが、本発明
では780nm〜2100nmの波長における日射反射
率が4.0%以上のものを選定することで、温度上昇を
おさえることが可能である。顔料の種類は特に限定する
ものではないが、有機系の黒色顔料としてはアゾメチン
基を有する残基を有するアゾ系有機顔料が好適である。
When adjusting tones such as dark blue and green, black pigments are suitable as the infrared resistant pigment of the present invention. This is because the use of a black pigment makes it easy to produce a deep color that is widely used in the field of outdoor building materials. Ordinary black color tends to absorb infrared light and causes a temperature rise. However, in the present invention, the temperature rise can be suppressed by selecting a solar radiation reflectance of 4.0% or more at a wavelength of 780 nm to 2100 nm. It is possible. The type of pigment is not particularly limited, but as the organic black pigment, an azo organic pigment having a residue having an azomethine group is suitable.

【0022】本発明の耐赤外線顔料としては複合酸化物
系顔料が好適である。複合酸化物系顔料とは、2種以上
の金属と酸素の化合物、または、2種以上の金属および
酸素の化合物と1種以上の金属および酸素の化合物を含
む化合物1種以上とが固溶したものである。このような
複合酸化物系顔料としては、イルメナイト構造、フォル
ステライト構造、スピネル構造、逆スピネル構造、フリ
デライト構造、ルチル構造、等の構造を持つものが好ま
しく、特にイルメナイト構造、スピネル構造、逆スピネ
ル構造、ルチル構造が好ましい。これらの複合酸化物系
顔料は太陽光に含まれる赤外光を良好に反射するため、
塗装鋼板の温度が上昇しにくくなり、塗膜の劣化速度と
めっきの腐食速度の抑制に寄与する。複合酸化物系顔料
は含有する金属の種類により様々な色を持つので、調色
を容易に行うことができる。例えば、黄色顔料として
は、CrSbO4とTiO2が固溶したルチル構造等の顔
料が使用でき、青色顔料としては、CoAl24の組成
を有するスピネル構造等の顔料が使用でき、茶色の顔料
としてはZnFe24の組成を有するスピネル構造等の
顔料が使用でき、黒色顔料としてはCuCr24の組成
を有するスピネル構造等の顔料が使用できる。屋外建材
分野に使用される濃色の塗装を行う場合はFe、Cr、
Co、Mn、Cu、Znの何れか1種以上を含む複合酸
化物系顔料が好適である。これらの金属を含有する複合
酸化物系顔料は近赤外線領域で高い反射率を有する特徴
を持つ。
As the infrared resistant pigment of the present invention, a composite oxide pigment is suitable. The complex oxide pigment is a solid solution of a compound of two or more metals and oxygen, or a compound of two or more metals and oxygen and one or more compounds containing one or more metals and oxygen compounds. It is a thing. As such a complex oxide pigment, those having a structure such as an ilmenite structure, a forsterite structure, a spinel structure, an inverse spinel structure, a friderite structure, a rutile structure, etc. are preferable, and particularly an ilmenite structure, a spinel structure, an inverse spinel structure. , Rutile structure is preferred. Since these complex oxide pigments reflect infrared light contained in sunlight well,
The temperature of the coated steel sheet is less likely to rise, which contributes to suppressing the deterioration rate of the coating film and the corrosion rate of the plating. Since the complex oxide-based pigment has various colors depending on the type of metal contained, it is possible to easily carry out color matching. For example, as the yellow pigment, a pigment having a rutile structure or the like in which CrSbO 4 and TiO 2 are solid-solved can be used, and as the blue pigment, a pigment having a spinel structure or the like having a composition of CoAl 2 O 4 can be used, and a brown pigment the available pigment a spinel structure such as having a composition of ZnFe 2 O 4, as a black pigment may be used pigments having a spinel structure such as having a composition of CuCr 2 O 4. Fe, Cr, and
A composite oxide pigment containing at least one of Co, Mn, Cu, and Zn is suitable. The complex oxide pigments containing these metals are characterized by having a high reflectance in the near infrared region.

【0023】本発明の耐赤外線顔料としては、酸化ジル
コニウム、酸化イットリウム、酸化インジウム、の何れ
か1種以上の酸化物が好適である。これらの酸化物は太
陽光に含まれる赤外光を良好に反射するため、塗装鋼板
の温度が上昇しにくくなり、塗膜の劣化速度とめっきの
腐食速度の抑制に寄与する。これらの酸化物を酸化チタ
ンやマイカ等の他の顔料の表面にコーティングして使用
してもよい。
The infrared resistant pigment of the present invention is preferably an oxide of at least one selected from zirconium oxide, yttrium oxide and indium oxide. Since these oxides well reflect infrared light contained in sunlight, the temperature of the coated steel sheet is less likely to rise, which contributes to the suppression of the deterioration rate of the coating film and the corrosion rate of the plating. You may coat and use these oxides on the surface of other pigments, such as titanium oxide and mica.

【0024】耐赤外線顔料として、Si、Al、Fe、
Mg、Ni、Ti、CrおよびCaの中から選ばれる何
れか1種の金属または2種以上の金属との合金のうちの
1種または2種以上を含むものが好適である。これらの
耐赤外線顔料は太陽光に起因する赤外線を良好に反射す
るのみならず、屋外での使用で重要な要素である耐水性
にも優れており、耐久性に優れた塗装鋼板を製造するこ
とができる。上記の各金属および各金属同士の各種合金
が優れた性能を示す理由は明確にはなっていないが、表
面に緻密で安定な酸化皮膜が生成することが原因ではな
いかと推定される。
As the infrared resistant pigment, Si, Al, Fe,
A material containing one or two or more of any one metal selected from Mg, Ni, Ti, Cr and Ca or an alloy with two or more metals is suitable. These infrared resistant pigments not only reflect infrared rays caused by sunlight well, but also have excellent water resistance, which is an important factor when used outdoors, and to manufacture coated steel sheets with excellent durability. You can The reason why each of the above metals and the various alloys of the above metals exhibit excellent performance has not been clarified, but it is presumed that the reason is that a dense and stable oxide film is formed on the surface.

【0025】本発明の各耐赤外線顔料は1種類を単独で
用いてもよいし、複数を混合して用いてもよい。
Each of the infrared resistant pigments of the present invention may be used alone or as a mixture of plural kinds.

【0026】また、最上層の塗膜の顔料添加量は耐久性
と同時に塗装鋼板の色を考慮して決定されるべきもので
あるので、当然のこととして本発明の耐赤外線顔料とそ
れ以外の着色顔料を混合して調色しても何ら問題はな
い。着色は一般的な顔料や染料等による。顔料として
は、無機系、有機系、両者の複合系に関わらず公知のも
のを使用することができ、チタン白、亜鉛黄、アルミナ
白、シアニンブルー、等のシアニン系顔料、カーボンブ
ラック、ピラゾロンオレンジ、アゾ系顔料、紺青、縮合
多環系顔料、等が例示できる。この他に、金属片・粉
末、パール顔料、マイカ顔料等の光輝性顔料、インジゴ
イド染料、硫化染料、フタロシアニン染料、ジフェニル
メタン染料、ニトロ染料、アクリジン染料等の染料、等
が挙げられる。顔料濃度は特に限定されず、必要な色や
隠蔽力によって決定すればよい。さらに、着色顔料以外
にも塗料に通常添加されているものであれば問題なく添
加できる。例えば、炭酸カルシウム、タルク、石膏、ク
レー等の体質顔料、その他の有機架橋微粒子および/ま
たは無機微粒子等である。また、必要に応じて、表面平
滑剤、紫外線吸収剤、ヒンダードアミン系光安定剤、粘
度調整剤、硬化触媒、顔料分散剤、顔料沈降防止剤、色
別れ防止剤等を用いることができる。
Since the amount of pigment added to the uppermost coating film should be determined in consideration of the color of the coated steel sheet as well as the durability, it is natural that the infrared resistant pigment of the present invention and other pigments are not used. There is no problem even if a color pigment is mixed and toned. Coloring is based on general pigments and dyes. As the pigment, known pigments can be used regardless of whether they are inorganic, organic, or a composite of the two. Titanium white, zinc yellow, alumina white, cyanine blue, and other cyanine pigments, carbon black, and pyrazolone orange. , Azo pigments, dark blue, condensed polycyclic pigments, and the like. In addition to these, bright pigments such as metal flakes / powder, pearl pigments, mica pigments, indigoid dyes, sulfur dyes, phthalocyanine dyes, diphenylmethane dyes, nitro dyes, acridine dyes and the like can be mentioned. The pigment concentration is not particularly limited and may be determined depending on the required color and hiding power. Further, in addition to the color pigments, any of those usually added to paints can be added without any problem. For example, extender pigments such as calcium carbonate, talc, gypsum and clay, and other organic crosslinked fine particles and / or inorganic fine particles. Further, if necessary, a surface smoothing agent, an ultraviolet absorber, a hindered amine light stabilizer, a viscosity adjusting agent, a curing catalyst, a pigment dispersant, a pigment settling inhibitor, a color separation preventing agent and the like can be used.

【0027】本発明の塗膜に使用する樹脂としては、耐
候性、耐変色性、光沢保持性、耐水性に優れたものが好
ましく、例えば、ポリオレフィン樹脂、アクリル樹脂、
ウレタン樹脂、エポキシ樹脂、ポリエステル樹脂、シリ
コンポリエステル樹脂、塩化ビニル樹脂、フッ素系樹
脂、ブチラール樹脂、ポリカーボネート樹脂、フェノー
ル樹脂等である。これらの混合物や共重合物も使用でき
る。また、これらにイソシアネート樹脂、アミノ樹脂、
シランカップリング剤あるいはチタンカップリング剤等
を補助成分として併用することができる。本発明による
プレコート金属板は加工後に補修をされずにそのまま使
用されるケースが多いので、厳しい加工が施される用途
では、ポリエステル樹脂をメラミンで架橋する樹脂系、
ポリエステル樹脂をイソシアネートで架橋する樹脂系、
塩化ビニル樹脂系、フッ素樹脂系(溶剤可溶型、アクリ
ル樹脂との分散混合型)が望ましい。
The resin used in the coating film of the present invention is preferably one having excellent weather resistance, discoloration resistance, gloss retention and water resistance, such as polyolefin resin, acrylic resin,
Examples thereof include urethane resin, epoxy resin, polyester resin, silicon polyester resin, vinyl chloride resin, fluorine resin, butyral resin, polycarbonate resin, and phenol resin. Mixtures or copolymers of these can also be used. In addition to these, isocyanate resin, amino resin,
A silane coupling agent or a titanium coupling agent can be used together as an auxiliary component. Since the precoated metal sheet according to the present invention is often used as it is without being repaired after processing, in applications where severe processing is applied, a resin system in which a polyester resin is crosslinked with melamine,
Resin system that cross-links polyester resin with isocyanate,
Vinyl chloride resin type and fluorine resin type (solvent-soluble type, dispersion mixed type with acrylic resin) are desirable.

【0028】本発明の上塗り塗装の耐候性をさらに高め
るために、HALS構造を有するヒンダードアミン系の
紫外線安定剤や、ベンゾフェノン系、ベンゾトリアゾー
ル系、蓚酸アニリド系、シアノアクリレート系およびト
リアジン系等の紫外線吸収剤を添加または塗膜を構成す
る樹脂に化学結合させて用いてもよい。これらは1種類
を加えてもよいが、耐候性を効率的に改善するためには
紫外線安定剤と紫外線吸収剤を複数組合せて用いるのが
よい。
In order to further improve the weather resistance of the top coat of the present invention, a hindered amine-based UV stabilizer having a HALS structure, and a benzophenone-based, benzotriazole-based, oxalic acid anilide-based, cyanoacrylate-based, and triazine-based UV-absorbing agent are used. The agent may be added or chemically bonded to the resin forming the coating film. One of these may be added, but it is preferable to use a plurality of ultraviolet stabilizers and ultraviolet absorbers in combination in order to efficiently improve the weather resistance.

【0029】本発明の塗膜の厚さは1μm以上、好まし
くは5μm以上の厚さに塗装することで優れた性能が得
られる。1μm未満では顔料による温度上昇の抑制効果
が現れず、塗膜の劣化速度とめっきの腐食速度も軽減さ
れない。塗装方法としては、例えば、はけ、ロールコー
ター、カーテンフローコーター、ローラーカーテンコー
ター、静電塗装、スプレー塗装、ブレードコータ、ダイ
コータ、浸漬塗装等がある。その後、熱風、誘導加熱、
近赤外、遠赤外、等の加熱によって乾燥・硬化される。
有機被覆層の樹脂が電子線や紫外線で硬化するものであ
ればこれらの照射によって硬化される。これらの併用で
あってもよい。
By coating the coating film of the present invention to a thickness of 1 μm or more, preferably 5 μm or more, excellent performance can be obtained. If it is less than 1 μm, the effect of suppressing the temperature rise due to the pigment does not appear, and the deterioration rate of the coating film and the corrosion rate of plating are not reduced. Examples of the coating method include a brush, a roll coater, a curtain flow coater, a roller curtain coater, electrostatic coating, spray coating, a blade coater, a die coater, and dip coating. After that, hot air, induction heating,
It is dried and cured by heating in the near infrared and far infrared.
If the resin of the organic coating layer is curable by electron beams or ultraviolet rays, it is cured by these irradiations. These may be used in combination.

【0030】本発明の下地めっき鋼板の上には必要に応
じて化成処理を施してもよい。塗装と下地めき鋼板の密
着性をより強固なものとするためと、耐食性の向上を目
的として処理される。化成処理としては公知の技術が使
用でき、例えば、リン酸亜鉛処理、クロメート処理、シ
ランカップリング処理、複合酸化被膜処理、タンニン酸
処理、これらの混合処理等が挙げられる。また、さらに
耐食性を向上させる目的で、化成処理層と本発明の上塗
り塗装の間に下塗り塗装を設けてもよい。下塗り塗装に
は防錆顔料を添加して、さらに耐食性を向上させること
が可能である。防錆顔料としては公知の防錆顔料を適用
でき、例えば、リン酸亜鉛、リン酸鉄、リン酸アルミニ
ウム、亜リン酸亜鉛、等のリン酸系防錆顔料、モリブデ
ン酸カルシウム、モリブデン酸アルミニウム、モリブデ
ン酸バリウム、等のモリブデン酸系防錆顔料、酸化バナ
ジウム等のバナジウム系防錆顔料、カルシウムシリケー
ト等のシリケート系顔料、ストロンチウムクロメート、
ジンククロメート、カルシウムクロメート、カリウムク
ロメート、バリウムクロメート等のクロメート系防錆顔
料、水分散シリカ、ヒュームドシリカ、等の微粒シリ
カ、フェロシリコン等のフェロアロイ、等を用いること
ができる。これらは単独で用いてもよいし、複数を混合
して用いてもよい。
If necessary, a chemical conversion treatment may be applied on the undercoated steel sheet of the present invention. It is treated for the purpose of strengthening the adhesion between the coating and the base steel sheet, and for the purpose of improving corrosion resistance. As the chemical conversion treatment, known techniques can be used, and examples thereof include zinc phosphate treatment, chromate treatment, silane coupling treatment, complex oxide film treatment, tannic acid treatment, and a mixture treatment thereof. Further, for the purpose of further improving the corrosion resistance, an undercoat coating may be provided between the chemical conversion treatment layer and the top coating of the present invention. Anticorrosion pigments can be added to the undercoat to further improve the corrosion resistance. As the rust preventive pigment, known rust preventive pigments can be applied, for example, zinc phosphate, iron phosphate, aluminum phosphate, zinc phosphite, and other phosphate-based rust preventive pigments, calcium molybdate, aluminum molybdate, Barium molybdate, etc. molybdate anticorrosion pigments, vanadium oxide, etc. vanadium anticorrosion pigments, calcium silicates, etc. silicate pigments, strontium chromate,
Chromate-based rust preventive pigments such as zinc chromate, calcium chromate, potassium chromate and barium chromate, finely divided silica such as water-dispersed silica and fumed silica, and ferroalloy such as ferrosilicon can be used. These may be used alone or in combination of two or more.

【0031】本発明の下塗り塗装の塗料に用いられる樹
脂としては用途に応じて一般に公知の樹脂を適用するこ
とができる。すなわち、ポリオレフィン樹脂、アクリル
樹脂、ウレタン樹脂、エポキシ樹脂、ポリエステル樹
脂、シリコンポリエステル樹脂、塩化ビニル樹脂、フッ
素系樹脂、ブチラール樹脂、ポリカーボネート樹脂、フ
ェノール樹脂等である。これらの混合物や共重合物も使
用できる。また、これらにイソシアネート樹脂、アミノ
樹脂、シランカップリング剤あるいはチタンカップリン
グ剤等を補助成分として併用することができる。塗料と
しての形態は特に限定するものではなく、有機溶剤系塗
料、水系塗料、コロイド分散系塗料、粉体塗料、電着塗
料等が挙げられる。
As the resin used for the undercoat paint of the present invention, generally known resins can be applied depending on the application. That is, it is a polyolefin resin, an acrylic resin, a urethane resin, an epoxy resin, a polyester resin, a silicone polyester resin, a vinyl chloride resin, a fluorine resin, a butyral resin, a polycarbonate resin, a phenol resin, or the like. Mixtures or copolymers of these can also be used. Further, an isocyanate resin, an amino resin, a silane coupling agent, a titanium coupling agent, or the like can be used in combination therewith as an auxiliary component. The form of the paint is not particularly limited, and examples thereof include organic solvent-based paints, water-based paints, colloidal dispersion-based paints, powder paints, and electrodeposition paints.

【0032】下塗り塗装の膜厚は特に限定するものでは
ないが、好ましくは1μm以上、100μm未満であ
る。1μm未満では耐食性の向上効果が不明確であり、
100μmを越えると加工性が低下して厳しい加工で塗
膜の割れが起こり、結果として耐食性が低下する。
The thickness of the undercoat coating is not particularly limited, but is preferably 1 μm or more and less than 100 μm. If it is less than 1 μm, the effect of improving corrosion resistance is unclear,
If it exceeds 100 μm, the workability is deteriorated, cracking of the coating film occurs in severe processing, and as a result, the corrosion resistance is deteriorated.

【0033】塗装方法としては、例えば、はけ、ロール
コーター、カーテンフローコーター、ローラーカーテン
コーター、静電塗装、スプレー塗装、ブレードコータ、
ダイコータ、浸漬塗装等がある。その後、熱風、誘導加
熱、近赤外、遠赤外、等の加熱によって乾燥・硬化され
る。有機被覆層の樹脂が電子線や紫外線で硬化するもの
であればこれらの照射によって硬化される。これらの併
用であってもよい。
As the coating method, for example, brush, roll coater, curtain flow coater, roller curtain coater, electrostatic coating, spray coating, blade coater,
There are die coaters, dip coating, etc. After that, it is dried and cured by heating with hot air, induction heating, near infrared, far infrared, or the like. If the resin of the organic coating layer is curable by electron beams or ultraviolet rays, it is cured by these irradiations. These may be used in combination.

【0034】本発明の上塗り塗装と防錆顔料を有する下
塗り塗装の間に中塗り塗装を設けてもよい。中塗り塗装
は特に限定されるものではなく通常の3コート塗装に使
用されている中塗り塗装をそのまま適用することができ
る。また、さらに温度上昇を抑制する目的で中塗り塗装
として断熱性を有する球状中空体を添加したものを使用
してもよい。球状中空体としてはガラスバルーン等のセ
ラミックス系中空体やポリスチレン等の樹脂系中空体が
適用できる。防錆顔料を有する下塗り層を使用するとき
には、球状中空体を使用した塗装は本発明の上塗り層と
下塗り層の間に中塗り層として処理する。
An intermediate coating may be provided between the top coating of the present invention and the base coating having a rust preventive pigment. The intermediate coating is not particularly limited, and the intermediate coating used for ordinary three-coat coating can be applied as it is. Further, for the purpose of further suppressing a temperature rise, a spherical hollow body having heat insulating properties may be added as an intermediate coating. As the spherical hollow body, a ceramic hollow body such as a glass balloon or a resin hollow body such as polystyrene can be applied. When an undercoat layer having an anticorrosive pigment is used, the coating using the spherical hollow body is treated as an intermediate coat layer between the overcoat layer and the undercoat layer of the present invention.

【0035】[0035]

【実施例】以下、実施例により本発明をさらに詳細に説
明するが、本発明はこれらに何ら限定されるものではな
いめっき原板としては厚さ0.8mmの冷延鋼板を使用
した。Zn合金めっきは溶融めっき法で作製した。すな
わち、様々な組成のZn−Al−Mg−Si合金めっき
浴を400℃〜500℃で調整し、このめっき浴に冷延
鋼板を3秒間浸漬処理して、Zn−Al−Mg−Si合
金めっき鋼板を製造した。めっき付着量は窒素ワイピン
グで片面135g/m2に調整した。得られためっき層
の元素組成を表1に示した。このようにして調整した各
種めっき鋼板に塗布型のクロメート処理(Cr付着量5
0mg/m2)を施した後、Cr系の防錆顔料を含有す
るエポキシ系の下塗り塗装を5μmの厚さで処理した。
上塗り塗装には本発明の各種耐赤外線顔料と比較顔料を
添加した。
EXAMPLES The present invention will be described in more detail with reference to examples below, but the present invention is not limited to these. A cold-rolled steel sheet having a thickness of 0.8 mm was used as a plating original plate. The Zn alloy plating was produced by the hot dipping method. That is, Zn-Al-Mg-Si alloy plating baths having various compositions are adjusted at 400 ° C to 500 ° C, and a cold-rolled steel sheet is immersed in this plating bath for 3 seconds to perform Zn-Al-Mg-Si alloy plating. A steel plate was manufactured. The coating weight was adjusted to 135 g / m 2 on one side by nitrogen wiping. Table 1 shows the elemental composition of the obtained plating layer. Coating type chromate treatment (Cr adhesion amount 5
0 mg / m 2 ) and then an epoxy base coat containing a Cr-based anticorrosive pigment was applied to a thickness of 5 μm.
Various infrared resistant pigments of the present invention and comparative pigments were added to the top coat.

【0036】[0036]

【表1】 [Table 1]

【0037】本発明の耐赤外線顔料としては以下のもの
を添加した。今回検討した何れの顔料も780nm〜2
100nmの波長における日射反射率が4.0%以上で
ある。 顔料A:Fe、Cr、Coの複合酸化物系焼成顔料 顔料B:Cu、Cr、Mnの複合酸化物系焼成顔料 顔料C:Zn、Fe、Crの複合酸化物系焼成顔料 顔料D:Cr、Sb、Tiの複合酸化物系焼成顔料 顔料E:Co、Zn、Alの複合酸化物系焼成顔料 顔料F:Co、Ti、Ni、Znの複合酸化物系焼成顔
料 顔料G:酸化ジルコニウム系顔料 顔料H:酸化イットリウム系顔料 顔料I:フェロシリコン系顔料 顔料J:アゾメチンアゾ系顔料 顔料K:Fe、Cr、Coの複合酸化物系焼成顔料と酸
化ジルコニウム系顔料の1:1混合物(重量比) 比較顔料としてはカーボンブラックを使用した。カーボ
ンブラックは太陽光からの赤外光をよく吸収する特徴を
もつものである。 顔料X:カーボンブラック 上塗り塗装の樹脂としてはポリエステル系を使用した。
上塗り乾燥塗膜中の組成としては本発明の顔料が40質
量%、着色顔料(酸化チタン)が10質量%、樹脂が5
0質量%になるように調整した。さらに色相がマンセル
記号でN9.5〜N6となるようにカーボンブラックを
少量加えた。なお、条件及び試験結果の表では調色に使
用したカーボンブラックの添加量は除いて質量%を算出
してある。溶剤としてシクロヘキサノンを加えて塗料と
した。このようにして作製した上塗り塗料を、上記、下
塗り塗装を施しためっき鋼板に乾燥膜厚が15μmの厚
さになるように塗装した。裏面には表面の下塗り塗装と
同じものを3μmの厚さで処理し、さらに上塗り塗装と
同じものを7μmの厚さで処理した。塗装全て、バーコ
ート塗装で行った。条件の詳細を表2に示した。
The following were added as the infrared resistant pigment of the present invention. All the pigments examined this time are 780 nm to 2
The solar reflectance at a wavelength of 100 nm is 4.0% or more. Pigment A: Complex oxide calcined pigment of Fe, Cr, Co Pigment B: Complex oxide calcined pigment of Cu, Cr, Mn Pigment C: Complex oxide calcined pigment of Zn, Fe, Cr Pigment D: Cr, Sb, Ti complex oxide calcined pigment pigment E: Co, Zn, Al complex oxide calcined pigment pigment F: Co, Ti, Ni, Zn complex oxide calcined pigment pigment G: Zirconium oxide pigment pigment H: Yttrium oxide pigment pigment I: Ferrosilicon pigment pigment J: Azomethine azo pigment pigment K: 1: 1 mixture of Fe, Cr, Co composite oxide fired pigment and zirconium oxide pigment (weight ratio) Comparative pigment Was used as carbon black. Carbon black has a characteristic of absorbing infrared light from sunlight well. Pigment X: Polyester resin was used as the resin for the top coating of carbon black.
The composition of the dry coating film is 40% by mass of the pigment of the present invention, 10% by mass of the coloring pigment (titanium oxide), and 5% of the resin.
It was adjusted to be 0% by mass. Further, a small amount of carbon black was added so that the hue was Munsell symbol N9.5 to N6. In the table of conditions and test results, the mass% is calculated excluding the addition amount of carbon black used for toning. Cyclohexanone was added as a solvent to prepare a paint. The topcoat paint prepared in this manner was applied to the above-mentioned undercoated undercoated steel sheet so that the dry film thickness was 15 μm. The backside was treated with the same undercoating on the surface to a thickness of 3 μm, and the same as the topcoating with a thickness of 7 μm. All coating was done by bar coating. The details of the conditions are shown in Table 2.

【0038】塗装鋼板の耐久性は沖縄県具志頭村で1年
間屋外暴露試験を行い調査した。各塗装鋼板を100m
m×50mmのサイズに切断し、切断端面部の上ばり部
からの膨れ幅を測定した。下地めっき鋼板として溶融亜
鉛めっき鋼板を使用し、上塗り塗料の顔料としてカーボ
ンブラックを使用したものを基準として、膨れ幅が基準
サンプルより小さいものを1、同等のものを2、大きい
ものを3として、1を合格とした。
The durability of the coated steel sheet was investigated by conducting an outdoor exposure test for one year in Gushizu Village, Okinawa Prefecture. 100m for each coated steel plate
It was cut into a size of m × 50 mm, and the swelling width from the upper flash portion of the cut end face portion was measured. Using a hot-dip galvanized steel sheet as the base-plated steel sheet and using carbon black as the pigment of the overcoat paint as a reference, one with a swelling width smaller than the reference sample is 1, an equivalent is 2 and a large one is 3, 1 was passed.

【0039】[0039]

【表2】 [Table 2]

【0040】[0040]

【表3】 [Table 3]

【0041】[0041]

【表4】 [Table 4]

【0042】表2より、本発明の範囲の下地めっき鋼板
を使用して、上塗り塗料に本発明の顔料を含むものを適
用すると、屋外環境での耐食性が向上することがわか
る。この傾向は塩水噴霧試験のような屋内の太陽光があ
たりにくい環境では再現されないものであり、本発明の
高耐久性塗装鋼板は太陽光の赤外線を効率的に反射する
ことにより、温度上昇を抑え、それにより、塗膜の劣化
速度とめっきの腐食速度を遅くしていることがわかる。
From Table 2, it can be seen that when a base-plated steel sheet within the scope of the present invention is used and a top coat containing the pigment of the present invention is applied, the corrosion resistance in an outdoor environment is improved. This tendency is not reproduced in an environment where sunlight is hard to hit such as a salt spray test, and the highly durable coated steel sheet of the present invention efficiently reflects infrared rays of sunlight to suppress a temperature rise. Therefore, it can be seen that the deterioration rate of the coating film and the corrosion rate of the plating are slowed.

【0043】[0043]

【発明の効果】本発明の高耐久性塗装鋼板は、太陽光に
さらされる屋外環境で耐候性と耐食性に優れるものであ
り、屋外建材の屋根材や壁材、屋外家電のエアコン室外
機、として好適なものである。
EFFECTS OF THE INVENTION The highly durable coated steel sheet of the present invention is excellent in weather resistance and corrosion resistance in an outdoor environment exposed to sunlight, and is used as a roofing material and a wall material for outdoor building materials, an air conditioner outdoor unit for outdoor home appliances, and the like. It is suitable.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) B32B 27/20 B32B 27/20 A C09D 5/00 C09D 5/00 Z 5/33 5/33 7/12 7/12 201/00 201/00 C23C 28/00 C23C 28/00 A Fターム(参考) 4D075 AE03 CA13 CA32 CA33 CA38 DA06 DB02 DB05 DC02 DC10 DC18 EA05 EB13 EB15 EB16 EB19 EB22 EB32 EB33 EB35 EB38 EB42 EC11 EC54 4F100 AB03A AB09B AB10B AB11B AB18B AB31B AK53 AT00A CA13C CC01C CC03 EH46 EH66B EJ69 YY00C 4J038 CB001 CD021 CD091 CE061 CG001 DA041 DB001 DD001 DE001 DG001 DL031 HA066 HA146 KA08 NA03 NA04 PB05 PB09 PC02 4K044 AA02 AA06 AB02 BA10 BA12 BA15 BA17 BA21 BB05 BC02 BC05 CA11 CA16 CA53 CA62─────────────────────────────────────────────────── ─── Continued Front Page (51) Int.Cl. 7 Identification Code FI Theme Coat (Reference) B32B 27/20 B32B 27/20 A C09D 5/00 C09D 5/00 Z 5/33 5/33 7/12 7/12 201/00 201/00 C23C 28/00 C23C 28/00 AF term (reference) 4D075 AE03 CA13 CA32 CA33 CA38 DA06 DB02 DB05 DC02 DC10 DC18 EA05 EB13 EB15 EB16 EB19 EB22 EB32 EB33 EB35 EB38 EB42 EC11 EC54 4F100 AB AB09B AB10B AB11B AB18B AB31B AK53 AT00A CA13C CC01C CC03 EH46 EH66B EJ69 YY00C 4J038 CB001 CD021 CD091 CE061 CG001 DA041 DB001 DD001 DE001 DG001 DL031 HA066 HA02 KA04 HABHABA06 A02 BA05 A02 BA05 A02 BA02 A05A02 BA02 ABA4A02

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】 塗装鋼板の塗装の下層として、 Mg:1〜10質量% Al:2〜19質量% Si:0.01〜2質量% を含有し、かつ、MgとAlが次式 Mg(質量%)+Al(質量%)≦20質量% を満たし、残部がZnおよび不可避的不純物からなるZ
n合金めっき層を有し、かつ、塗装鋼板の少なくとも片
面の最上層に、780nm〜2100nmの波長におけ
る日射反射率が4.0%以上である耐赤外線顔料を2〜
60質量%含む上塗り塗装を有することを特徴とする、
高耐久性塗装鋼板。
1. As a lower layer for coating a coated steel sheet, Mg: 1 to 10% by mass Al: 2 to 19% by mass Si: 0.01 to 2% by mass, and Mg and Al are represented by the following formula Mg ( Mass%) + Al (mass%) ≦ 20 mass%, with the balance Zn and unavoidable impurities
An infrared resistant pigment having an n-alloy plating layer and having a solar reflectance of 4.0% or more at a wavelength of 780 nm to 2100 nm is at least 2 on the uppermost layer of at least one surface of the coated steel sheet.
Characterized by having a topcoat coating containing 60% by weight,
Highly durable coated steel sheet.
【請求項2】 前記Zn合金めっき層と前記上塗り塗装
の間に、化成処理層と防錆顔料を含む下塗り塗装を有す
ることを特徴とする、請求項1に記載の高耐久性塗装鋼
板。
2. The highly durable coated steel sheet according to claim 1, further comprising a chemical conversion treatment layer and an undercoat containing a rust preventive pigment between the Zn alloy plating layer and the overcoat.
【請求項3】 前記耐赤外線顔料が、黒色顔料を含むこ
とを特徴とする、請求項1または請求項2に記載の高耐
久性塗装鋼板。
3. The high durability coated steel sheet according to claim 1, wherein the infrared resistant pigment contains a black pigment.
【請求項4】 前記耐赤外線顔料が、イルメナイト構
造、フォルステライト構造、スピネル構造、逆スピネル
構造、フリデライト構造、ルチル構造のいずれつ1種ま
たは2種以上の構造を持つ複合酸化物系顔料を含むこと
を特徴とする、請求項1ないし請求項3のいずれか1項
に記載の高耐久性塗装鋼板。
4. The infrared resistant pigment includes a complex oxide pigment having one or more structures selected from the group consisting of an ilmenite structure, a forsterite structure, a spinel structure, an inverse spinel structure, a friderite structure and a rutile structure. The highly durable coated steel sheet according to any one of claims 1 to 3, which is characterized by the above.
【請求項5】 前記耐赤外線顔料が、酸化ジルコニウ
ム、酸化イットリウム、酸化インジウムのいずれか1種
または2種以上の酸化物を含むことを特徴とする、請求
項1ないし請求項4のいずれか1項に記載の高耐久性塗
装鋼板。
5. The infrared resistant pigment contains any one kind or two or more kinds of oxides of zirconium oxide, yttrium oxide, and indium oxide, and any one of claims 1 to 4. Highly durable coated steel sheet according to item.
【請求項6】 前記耐赤外線顔料が、Si、Al、F
e、Mg、Ni、Ti、CrおよびCaの中から選ばれ
る何れか1種の金属または2種以上の金属との合金のう
ちの1種または2種以上を含むことを特徴とする、請求
項1ないし請求項5のいずれか1項に記載の高耐久性塗
装鋼板。
6. The infrared resistant pigment is Si, Al, F
e, Mg, Ni, Ti, Cr, and any one kind of metal selected from the group consisting of two or more kinds of metal, or one or more kinds of alloys with metal. The highly durable coated steel sheet according to any one of claims 1 to 5.
JP2002119300A 2002-04-22 2002-04-22 Highly durable coated steel plate Withdrawn JP2003311877A (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005264276A (en) * 2004-03-22 2005-09-29 Nippon Steel Corp Inorganic and organic composite treatment zinc-based plated steel sheet for blade supporting member
JP2006225875A (en) * 2005-02-15 2006-08-31 Nisshin Steel Co Ltd Ventilation member for residence
JP2007239027A (en) * 2006-03-08 2007-09-20 Nippon Steel & Sumikin Coated Sheet Corp Aluminum-zinc-alloy-plated and surface-coated steel sheet
JP2011184278A (en) * 2010-03-11 2011-09-22 Nagoya Electrical Educational Foundation Inorganic material body having low heat storability and method for producing the same, method for controlling heat storage in inorganic material body, method for specifying spinel type crystal existing amount and method for producing tile
JP2014043581A (en) * 2013-10-01 2014-03-13 Nippon Steel & Sumikin Coated Sheet Corp Coating material for coated metal plate, coated metal plate, and production method of coated metal plate
CN116426153A (en) * 2023-03-24 2023-07-14 东方日升新能源股份有限公司 Anticorrosive section bar, frame, solar module, support and photovoltaic system

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005264276A (en) * 2004-03-22 2005-09-29 Nippon Steel Corp Inorganic and organic composite treatment zinc-based plated steel sheet for blade supporting member
JP2006225875A (en) * 2005-02-15 2006-08-31 Nisshin Steel Co Ltd Ventilation member for residence
JP2007239027A (en) * 2006-03-08 2007-09-20 Nippon Steel & Sumikin Coated Sheet Corp Aluminum-zinc-alloy-plated and surface-coated steel sheet
JP2011184278A (en) * 2010-03-11 2011-09-22 Nagoya Electrical Educational Foundation Inorganic material body having low heat storability and method for producing the same, method for controlling heat storage in inorganic material body, method for specifying spinel type crystal existing amount and method for producing tile
JP2014043581A (en) * 2013-10-01 2014-03-13 Nippon Steel & Sumikin Coated Sheet Corp Coating material for coated metal plate, coated metal plate, and production method of coated metal plate
CN116426153A (en) * 2023-03-24 2023-07-14 东方日升新能源股份有限公司 Anticorrosive section bar, frame, solar module, support and photovoltaic system
WO2024198551A1 (en) * 2023-03-24 2024-10-03 东方日升新能源股份有限公司 Anti-corrosion profile, frame, solar cell module, support, and photovoltaic system

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