JP2003312640A - Corrugated fiberboard tray - Google Patents

Corrugated fiberboard tray

Info

Publication number
JP2003312640A
JP2003312640A JP2002124303A JP2002124303A JP2003312640A JP 2003312640 A JP2003312640 A JP 2003312640A JP 2002124303 A JP2002124303 A JP 2002124303A JP 2002124303 A JP2002124303 A JP 2002124303A JP 2003312640 A JP2003312640 A JP 2003312640A
Authority
JP
Japan
Prior art keywords
plates
tray
cardboard
side wall
bottom wall
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2002124303A
Other languages
Japanese (ja)
Inventor
Atsuo Ishikawa
淳生 石川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Rengo Co Ltd
Original Assignee
Rengo Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Rengo Co Ltd filed Critical Rengo Co Ltd
Priority to JP2002124303A priority Critical patent/JP2003312640A/en
Publication of JP2003312640A publication Critical patent/JP2003312640A/en
Pending legal-status Critical Current

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  • Stackable Containers (AREA)
  • Cartons (AREA)
  • Packaging Frangible Articles (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a corrugated fiberboard tray to improve the strength of the entire tray by improving the strength of partitions. <P>SOLUTION: A bottom wall 2 is provided at a center part of one corrugated fiberboard, and outer plates 3a and 3b forming outer sides of a side wall and inner plates 5a and 5b forming inner sides of the side wall are successively and continuous provided on both sides of the bottom wall 2 and in the longitudinal direction of the corrugated fiberboard. Outward extension pieces 10a-10d and inward extension pieces 12a-12d are continuous provided on both ends of the outer plates 3a and 3b and the inner plates 5a and 5b. Outer end plates 7a and 7b and sashes 8a and 8b to cover the outer end plates 7a and 7b and a part of upper ends of the side walls are successively and continuous provided on both ends of the bottom wall 2. Cutting lines from the upper end to the lower ends of the inner plates are formed to form separable partition pieces 20a and 20b. <P>COPYRIGHT: (C)2004,JPO

Description

【発明の詳細な説明】 【0001】 【発明の属する技術分野】本発明は、底壁と4つの側壁
とからなる上端開口の段ボール製トレイであり、特に、
イチゴパック等を収容するのに用いられる段ボール製ト
レイに関するものである。 【0002】 【従来の技術】従来の段ボール製トレイは、1枚の段ボ
ールから底壁と4つの側壁を有するトレイを組み立てて
いた。さらに、トレイ内に仕切りを設け、仕切られた区
画にイチゴパック等を収容していた。 【0003】 【発明が解決しようとする課題】しかしながら、1枚の
段ボールからトレイの材料と仕切りの材料を取った、従
来の段ボール製トレイ(特開2002−19768号参
照)では、仕切りにおいて段ボールの縦目が水平方向に
沿っていた。この場合、段ボール製トレイを積み上げた
場合、垂直方向の力により仕切りが座屈し、内部の品物
がつぶれてしまうなどの問題があった。 【0004】そこで、本発明は、仕切りの強度を向上さ
せることによりトレイ全体での強度を向上する段ボール
製トレイを提供することを課題とする。 【0005】 【課題を解決するための手段】本発明は、前記課題を解
決するための手段として、1枚の段ボール中央部に底壁
を設け、前記底壁の両側かつ前記段ボールの縦目方向に
側壁外面をなす外側板と側壁内面をなす内側板とを順次
連設し、前記外側板および内側板の両端に延長片をそれ
ぞれ連設し、前記底壁の両端に外端板と前記側壁上端の
一部を覆う桟とを順次連設し、前記内側板に、前記内側
板上端から下端までの切目線を施こすことにより切り離
し可能な仕切り片を形成したものである。 【0006】前記発明では、外側板と内側板を垂直方向
に折り曲げて側壁を構成し、この立ち上げられた側壁の
両端に位置し、対向する延長片同士を互いに係合させて
端壁を構成し、外端板を垂直方向に折り曲げて前記端壁
に外方から重ね合わせるとともに桟により前記側壁上端
の一部を覆うことにより、段ボール製トレイを構成す
る。さらに、前記側壁の内側板から仕切り片を切り離し
て互いに組み合わせることにより、側壁と同じ高さを有
する仕切りを構成する。段ボールの縦目が垂直方向に沿
う仕切りを、段ボール製トレイ内側に配置したので、従
来の段ボールの縦目が水平方向に沿う仕切りに比べて垂
直方向の圧縮強度および曲げ強度が向上し、変形したり
座屈することがなくなる。また、仕切りの高さは、側壁
と同じ高さなので、収容物を保護するのに役立つ。 【0007】 【発明の実施の形態】以下、本発明の実施の形態を添付
図面にしたがって説明する。 【0008】図1は、本発明に係る段ボール製トレイ1
であって、両面段ボールからなる。前記段ボール製トレ
イ1の展開図を図2に示す。段ボール製トレイ1の縦目
は、図2における左右方向に沿っている。段ボール製ト
レイ1は、底壁2の両側に、外側板3a,bと内側板5
a,bが2つの折目線を介して順に連設され、一方、前
記底壁2の両端に、外端板7a,bおよび桟8a,bが
折目線を介して順に連設されている。 【0009】前記外側板3a,bの両端には、外延長片
10a,d、10b,cがそれぞれ設けられ、前記内側
板5a,bの両端には、内延長片12a,d、12b,
cがそれぞれ設けられている。また、それぞれの外延長
片10a〜10dと内延長片12a〜12dとの間に
は、2つの折目線が形成されている。 【0010】前記桟8a,bの両側には、係止片13
a,bおよび係止片13c,dがそれぞれ形成されてい
る。また、前記外側板3a,bの上部両端には、前記係
止片13a,b,c,dがそれぞれ嵌合し、係止片13
a,b,c,dを係止する係止穴14a,b,c,dが
それぞれ形成されている。また、前記係止穴14a,
b,c,dと連続するとともに、前記係止片13a,
b,c,dの先端形状と略一致する形状の位置決め部1
5a,b,c,dがそれぞれ形成されている。また、前
記外側板3a,bの上部中央には、切目線を施すことに
より突起部16a,b,c,dが設けられている。ま
た、前記外側板3a,bと底壁2との折目線上には、矩
形状の位置決め穴17a,b,c,dが設けられてい
る。また、前記外側板3a,bの下部中央には、後述す
る仕切りを固定するための嵌合穴18a,bがそれぞれ
設けられている。 【0011】前記内側板5a,bには、前記内側板5
a,b上端から下端までの切目線を施こすことにより切
り離し可能な仕切り片20a,bが形成されている。ま
た、前記内側板5a,bと内延長片12a,b,c,d
との間には、逃がし穴22a,b,c,dがそれぞれ形
成されている。 【0012】この段ボール製トレイ1の組み立て作業
は、まず、仕切り片20a,bを内側板5a,bから切
り離す。次に、図3において矢印Aで示すように、外側
板3a,bと底壁2の間の折目線で谷折りして外側板3
a,bおよび内側板5a,bを立ち上げる。続いて、図
3において矢印Bで示すように、外側板3a,bと内側
板5a,bの間の2つの折目線で山折りして内側板5
a,bを外側板3a,bに沿って配置して額縁構造を有
する側壁を形成する。また、側壁を形成すると同時に、
外延長片10a〜10dと内延長片12a〜12dの間
の2つの折目線で山折りすることにより外延長片10a
〜10dと内延長片12a〜12dとが重ね合わされ
る。 【0013】この重ね合わされた延長片を、図3におい
て矢印Cで示すように、内側に折り曲げて、対向する内
延長片12a〜12d同士を互いに係合させて端壁を形
成する。この延長片を内側に折り曲げるとき、内側板5
a,bと内延長片12a〜12dの間には、逃がし穴2
2a〜22dが形成されているので、折り曲げることが
容易となり組立作業性が良い。 【0014】そして、図3において矢印Dで示すよう
に、外端板7a,bを垂直方向に折り曲げて前記端壁に
外方から重ね合わせる。そして、桟8a,bを外端板7
a,bと桟8a,bの間の折目線で山折りし、係止片1
3a,b,c,dを折り返した状態で、係止片13a,
b,c,dをそれぞれ係止穴14a,b,c,dに嵌合
することにより桟8a,bを係止する。これにより、桟
8a,bが前記側壁上端の一部を覆い、図1の状態とな
る。 【0015】そして、始めに切り離された仕切り片20
a,bを互いに組み合わせ、仕切り片20aまたは20
bの両端に形成された突起部を外側板3a,bの嵌合穴
18a,bに嵌合させて、段ボール製トレイ1内側に配
置し、段ボール製トレイ1の仕切りを構成する。この仕
切りを構成する仕切り片20a,bの段ボールの縦目
は、図示するように垂直方向に沿っている。また、仕切
りの高さは、段ボール製トレイ1の側壁と同じ高さを有
する。 【0016】次に、前記構成からなる段ボール製トレイ
1の作用について説明する。 【0017】ユーザは、段ボール製トレイ1内部の仕切
りにより仕切られたそれぞれの区画に野菜、果実等のパ
ックを収容する。図4に示すように、複数の段ボール製
トレイ1を積み上げる場合、下方の隣接する段ボール製
トレイ1の突起部16a,b,c,dがそれぞれ上方の
段ボール製トレイ1の位置決め穴17a,b,c,dに
嵌合し、各段ボール製トレイ1が位置決めされる。 【0018】このとき、段ボール製トレイ1の側壁およ
び端壁にはその上側に位置する段ボール製トレイ1の重
量が作用するが、側壁および端壁は額縁構造を有するの
で撓むことなく形状を維持するので段ボール製トレイ1
はつぶれない。また、桟8a,bが段ボール製トレイ1
の上端開口部の一部を覆っているので、上側に位置する
段ボール製トレイ1が位置ズレしても収容物は保護され
る。そして、上側に位置する段ボール製トレイ1が桟8
a,bを越えて位置ズレした場合でも、段ボール製トレ
イ1の側壁と同じ高さを有する仕切りは、段ボールの縦
目が垂直方向に沿っているので撓むことなく上側に位置
する段ボール製トレイ1の重量を支持し、収容物を保護
する。 【0019】 【発明の効果】以上の説明から明らかなように、本発明
によれば、1枚の段ボール中央部に底壁を設け、底壁の
両側かつ段ボールの縦目方向に側壁外面をなす外側板と
側壁内面をなす内側板とを順次連設し、外側板および内
側板の両端に延長片をそれぞれ連設し、底壁の両端に外
端板と側壁上端の一部を覆う桟とを順次連設し、内側板
に、前記内側板上端から下端までの切目線を施こすこと
により切り離し可能な仕切り片を形成し、段ボール製ト
レイに段ボールの縦目が垂直方向に沿った仕切りを配置
することにより、従来の段ボールの縦目が水平方向に沿
う仕切りに比べて垂直方向の圧縮強度および曲げ強度が
向上し、収容物を確実に保護できる。
Description: BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a corrugated cardboard tray having an upper end opening having a bottom wall and four side walls.
The present invention relates to a cardboard tray used to store strawberry packs and the like. 2. Description of the Related Art In a conventional cardboard tray, a tray having a bottom wall and four side walls is assembled from one piece of cardboard. Further, a partition is provided in the tray, and a strawberry pack or the like is accommodated in the partitioned section. [0003] However, in a conventional cardboard tray (refer to Japanese Patent Application Laid-Open No. 2002-19768), in which a tray material and a partition material are obtained from one cardboard, the cardboard is not used in the partition. The vertical lines were along the horizontal direction. In this case, when the cardboard trays are stacked, there is a problem that the partition buckles due to a vertical force, and the items inside are crushed. Accordingly, an object of the present invention is to provide a corrugated cardboard tray which improves the strength of the entire tray by improving the strength of the partition. According to the present invention, as a means for solving the above-mentioned problems, a bottom wall is provided at a central portion of one cardboard, and both sides of the bottom wall and a longitudinal direction of the cardboard are provided. An outer plate forming an outer surface of the side wall and an inner plate forming an inner surface of the side wall are sequentially connected to each other, extension pieces are respectively connected to both ends of the outer plate and the inner plate, and an outer end plate and the side wall are provided at both ends of the bottom wall. A crosspiece that covers a part of the upper end is sequentially provided, and a separating piece is formed on the inner plate by forming a cut line from the upper end to the lower end of the inner plate. In the above invention, the outer plate and the inner plate are bent in the vertical direction to form a side wall, and end walls are formed at both ends of the raised side wall and opposed extension pieces are engaged with each other. Then, the outer end plate is bent in the vertical direction and overlapped with the end wall from the outside, and a part of the upper end of the side wall is covered with a crosspiece, thereby forming a cardboard tray. Furthermore, a partition having the same height as the side wall is formed by separating the partition pieces from the inner plate of the side wall and combining them with each other. Since the vertical partition of the cardboard is placed inside the tray made of corrugated cardboard, the vertical compressive strength and bending strength of the vertical corrugated cardboard are improved compared to the horizontal partition of the cardboard. No buckling or buckling. In addition, the height of the partition is the same as the height of the side wall, which helps to protect the contents. Embodiments of the present invention will be described below with reference to the accompanying drawings. FIG. 1 shows a cardboard tray 1 according to the present invention.
And made of double-faced cardboard. FIG. 2 is a development view of the cardboard tray 1. The vertical length of the cardboard tray 1 is along the left-right direction in FIG. The cardboard tray 1 has outer plates 3a, 3b and inner plates 5 on both sides of the bottom wall 2.
a and b are sequentially provided via two fold lines, while outer end plates 7a and b and bars 8a and b are provided sequentially at both ends of the bottom wall 2 via the fold lines. At both ends of the outer plates 3a, b, outer extension pieces 10a, d, 10b, c are provided, respectively. At both ends of the inner plates 5a, b, inner extension pieces 12a, d, 12b, c are provided.
c are provided respectively. Two fold lines are formed between the outer extension pieces 10a to 10d and the inner extension pieces 12a to 12d. On both sides of the bars 8a and 8b, locking pieces 13 are provided.
a, b and locking pieces 13c, 13d are formed respectively. The locking pieces 13a, 13b, 13c, 13d are fitted to both upper ends of the outer plates 3a, 3b, respectively.
Lock holes 14a, b, c, and d for locking a, b, c, and d are formed, respectively. Further, the locking holes 14a,
b, c, d and the locking pieces 13a,
Positioning part 1 having a shape substantially matching the tip shape of b, c, d
5a, b, c and d are formed respectively. Further, projections 16a, b, c, d are provided at the upper center of the outer plates 3a, b by making a cut line. Further, rectangular positioning holes 17a, b, c, d are provided on the fold line between the outer plates 3a, b and the bottom wall 2. Further, fitting holes 18a, 18b for fixing partitions, which will be described later, are provided at the lower center of the outer plates 3a, 3b, respectively. The inner plates 5a and 5b are provided with the inner plate 5
Partition pieces 20a, 20b that can be separated by forming a score line from the upper end to the lower end of a, b are formed. Also, the inner plates 5a, b and the inner extension pieces 12a, b, c, d
Escape holes 22a, b, c, and d are formed between them. In assembling the corrugated cardboard tray 1, first, the partition pieces 20a and 20b are separated from the inner plates 5a and 5b. Next, as shown by an arrow A in FIG. 3, the outer plates 3a, b and the bottom
a, b and the inner plates 5a, 5b are started up. Subsequently, as shown by an arrow B in FIG. 3, the inner plate 5 is folded in a mountain at two fold lines between the outer plates 3a, b and the inner plates 5a, b.
a and b are arranged along the outer plates 3a and 3b to form a side wall having a frame structure. Also, at the same time as forming the side wall,
The outer extension piece 10a is formed by mountain-folding at two fold lines between the outer extension pieces 10a to 10d and the inner extension pieces 12a to 12d.
To 10d and the inner extension pieces 12a to 12d are overlapped. The superposed extension pieces are bent inward as indicated by arrow C in FIG. 3, and the opposing inner extension pieces 12a to 12d are engaged with each other to form an end wall. When this extension piece is bent inward, the inner plate 5
a, b and the inner extension pieces 12a to 12d
Since 2a to 22d are formed, bending is easy and assembly workability is good. Then, as shown by an arrow D in FIG. 3, the outer end plates 7a and 7b are bent in the vertical direction and overlap the end walls from outside. Then, the bars 8a and 8b are connected to the outer end plate 7
a, b and the bars 8a, b are folded at the fold line,
In the state where 3a, b, c, and d are folded, the locking pieces 13a,
The bars 8a and 8b are locked by fitting b, c and d into the locking holes 14a, b, c and d, respectively. Thereby, the bars 8a and 8b cover a part of the upper end of the side wall, and the state shown in FIG. 1 is obtained. Then, the partition piece 20 that has been separated first is
a and b are combined with each other to form a partition 20a or 20
The projections formed on both ends of the b are fitted into the fitting holes 18a, 18b of the outer plates 3a, 3b and arranged inside the corrugated cardboard tray 1 to constitute a partition of the corrugated cardboard tray 1. The vertical length of the corrugated cardboard of the partition pieces 20a and 20b constituting this partition extends in the vertical direction as shown in the figure. The partition has the same height as the side wall of the cardboard tray 1. Next, the operation of the cardboard tray 1 having the above configuration will be described. The user stores packs of vegetables, fruits, and the like in each section partitioned by the partition inside the cardboard tray 1. As shown in FIG. 4, when a plurality of cardboard trays 1 are stacked, the projections 16a, b, c, and d of the lower adjacent cardboard trays 1 are aligned with the positioning holes 17a, b, Each of the cardboard trays 1 is positioned by fitting into c and d. At this time, the weight of the cardboard tray 1 located on the upper side acts on the side wall and the end wall of the cardboard tray 1, but the side wall and the end wall maintain the shape without bending since they have a frame structure. To make a cardboard tray 1
It doesn't collapse. Also, the bars 8a and 8b are the cardboard trays 1
Of the upper cardboard tray, the stored contents are protected even if the upper cardboard tray 1 is displaced. Then, the cardboard tray 1 located on the upper side is
Even if the position is shifted beyond a and b, the partition having the same height as the side wall of the corrugated cardboard tray 1 is placed on the upper side of the corrugated cardboard tray without bending because the vertical line of the corrugated cardboard is in the vertical direction. 1 to support the weight and protect the contents. As is apparent from the above description, according to the present invention, a bottom wall is provided at the center of one corrugated cardboard, and the outer walls are formed on both sides of the bottom wall and in the longitudinal direction of the corrugated cardboard. An outer plate and an inner plate forming the inner surface of the side wall are sequentially connected, extension pieces are respectively connected to both ends of the outer plate and the inner plate, and an outer end plate and a crosspiece that partially covers the upper end of the side wall are provided at both ends of the bottom wall. Are sequentially connected to each other, and the inner plate is cut off from the upper end to the lower end of the inner plate to form a partition piece that can be separated, and the vertical line of the corrugated cardboard is formed on a corrugated cardboard tray. By arranging the cardboard, the compressive strength and bending strength in the vertical direction are improved as compared with the conventional partitions in which the longitudinal edges of the cardboard are along the horizontal direction, and the stored items can be protected reliably.

【図面の簡単な説明】 【図1】 本発明の実施形態に係る段ボール製トレイの
斜視図。 【図2】 図1の段ボール製トレイの展開図。 【図3】 図2の段ボール製トレイを組み立てた状態を
示した斜視図。 【図4】 図1の段ボール製トレイを積み上げた状態を
示した斜視図。 【符号の説明】 1…段ボール製トレイ 2…底壁 3a,b…外側板 5a,b…内側板 7a,b…外端板 8a,b…桟 10a〜d…外延長片 12a〜d…内延長片 20a,b…仕切り片
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective view of a cardboard tray according to an embodiment of the present invention. FIG. 2 is an exploded view of the cardboard tray shown in FIG. 1; FIG. 3 is a perspective view showing a state where the cardboard tray shown in FIG. 2 is assembled. FIG. 4 is a perspective view showing a state in which the cardboard trays of FIG. 1 are stacked. DESCRIPTION OF SYMBOLS 1 ... Corrugated cardboard tray 2 ... Bottom walls 3a, b ... Outer plates 5a, b ... Inner plates 7a, b ... Outer end plates 8a, b ... Bars 10a-d ... Outer extension pieces 12a-d ... Inside Extension pieces 20a, b ... partition pieces

───────────────────────────────────────────────────── フロントページの続き Fターム(参考) 3E006 AA03 BA01 CA04 DA03 DB04 3E060 AA03 AB18 BB01 BB05 BC02 CC13 CC14 CC17 CC32 CC45 CD03 CD12 DA07 DA08 DA12 DA23 EA06 EA12 3E096 AA13 BA27 BB07 CA03 CB03 CC01 DA01 DB08 DC01 EA01X FA20 GA09    ────────────────────────────────────────────────── ─── Continuation of front page    F term (reference) 3E006 AA03 BA01 CA04 DA03 DB04                 3E060 AA03 AB18 BB01 BB05 BC02                       CC13 CC14 CC17 CC32 CC45                       CD03 CD12 DA07 DA08 DA12                       DA23 EA06 EA12                 3E096 AA13 BA27 BB07 CA03 CB03                       CC01 DA01 DB08 DC01 EA01X                       FA20 GA09

Claims (1)

【特許請求の範囲】 【請求項1】 1枚の段ボール中央部に底壁を設け、 前記底壁の両側かつ前記段ボールの縦目方向に側壁外面
をなす外側板と側壁内面をなす内側板とを順次連設し、 前記外側板および内側板の両端に延長片をそれぞれ連設
し、 前記底壁の両端に外端板と前記側壁上端の一部を覆う桟
とを順次連設し、 前記内側板に、前記内側板上端から下端までの切目線を
施こすことにより切り離し可能な仕切り片を形成したこ
とを特徴とする段ボール製トレイ。
Claims 1. A bottom wall is provided at a central portion of one corrugated cardboard, and an outer plate forming an outer wall surface on both sides of the bottom wall and a longitudinal direction of the corrugated cardboard and an inner plate forming an inner wall surface of the side wall. Sequentially extended pieces are respectively provided at both ends of the outer plate and the inner plate, and an outer end plate and a crosspiece that partially covers the upper end of the side wall are sequentially provided at both ends of the bottom wall. A corrugated cardboard tray, characterized in that a partition line that can be cut off is formed by applying a score line from the upper end to the lower end of the inner plate on the inner plate.
JP2002124303A 2002-04-25 2002-04-25 Corrugated fiberboard tray Pending JP2003312640A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2002124303A JP2003312640A (en) 2002-04-25 2002-04-25 Corrugated fiberboard tray

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2002124303A JP2003312640A (en) 2002-04-25 2002-04-25 Corrugated fiberboard tray

Publications (1)

Publication Number Publication Date
JP2003312640A true JP2003312640A (en) 2003-11-06

Family

ID=29539369

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2002124303A Pending JP2003312640A (en) 2002-04-25 2002-04-25 Corrugated fiberboard tray

Country Status (1)

Country Link
JP (1) JP2003312640A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100949184B1 (en) * 2008-03-28 2010-03-23 주식회사 조은테크팩 Boxes
JP2014019445A (en) * 2012-07-12 2014-02-03 Chuoh Pack Industry Co Ltd Corrugated fiberboard tray

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100949184B1 (en) * 2008-03-28 2010-03-23 주식회사 조은테크팩 Boxes
JP2014019445A (en) * 2012-07-12 2014-02-03 Chuoh Pack Industry Co Ltd Corrugated fiberboard tray

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