JP2003311883A - Manufacturing method for resin-coated metal sheet - Google Patents
Manufacturing method for resin-coated metal sheetInfo
- Publication number
- JP2003311883A JP2003311883A JP2003022284A JP2003022284A JP2003311883A JP 2003311883 A JP2003311883 A JP 2003311883A JP 2003022284 A JP2003022284 A JP 2003022284A JP 2003022284 A JP2003022284 A JP 2003022284A JP 2003311883 A JP2003311883 A JP 2003311883A
- Authority
- JP
- Japan
- Prior art keywords
- resin film
- resin
- polyester
- coated metal
- weight
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
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- Rigid Containers With Two Or More Constituent Elements (AREA)
- Details Of Rigid Or Semi-Rigid Containers (AREA)
- Laminated Bodies (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は樹脂被覆金属板の製
造方法に関するものである。さらに詳細には、製缶性
(例えば、絞り・しごき加工性)とフレーバー性に優れ
た樹脂被覆金属板の製造方法に関するものであって、か
つ温水殺菌処理が実施される金属缶に好適な樹脂被覆金
属板の製造方法に関するものである。TECHNICAL FIELD The present invention relates to a method for producing a resin-coated metal plate. More specifically, the present invention relates to a method for producing a resin-coated metal plate having excellent can-making properties (for example, drawing / ironing processability) and flavor properties, and a resin suitable for a metal can to be sterilized with warm water. The present invention relates to a method for manufacturing a coated metal plate.
【0002】[0002]
【従来技術】従来、金属缶の缶内面及び缶外面は腐蝕防
止を目的として、エポキシ系,フェノール系等の各種熱
硬化性樹脂を溶剤に溶解又は分散させたものを塗布し、
金属表面を被覆することが広く行われてきた。しかしな
がら、この熱硬化性樹脂の被覆方法では塗料の乾燥に長
時間を要するため生産性が低下したり、多量の有機溶剤
による環境汚染など好ましくない問題を発生させること
が多いという欠点があった。2. Description of the Related Art Conventionally, for the purpose of preventing corrosion, the inner surface and the outer surface of a metal can are coated with various thermosetting resins such as epoxy type and phenol type which are dissolved or dispersed in a solvent.
The coating of metal surfaces has been widely practiced. However, this method of coating a thermosetting resin has drawbacks that it takes a long time to dry the coating material, resulting in reduced productivity and often causing undesirable problems such as environmental pollution due to a large amount of organic solvent.
【0003】かかる欠点を解決するため、金属板に熱可
塑性樹脂を溶融押出法で被覆する方法が開示されている
(例えば、特許文献1参照。)。又、溶融押出した熱可
塑性樹脂を一旦冷却固化させた後、加熱された金属板に
圧着する方法が開示されている(例えば、特許文献2参
照。)。又、溶融押出法で作製したポリエチレンテレフ
タレート及び/又はポリブチレンテレフタレートの未配
向フィルムを加熱された金属板に圧着する方法が開示さ
れている(例えば、特許文献3参照。)。しかしなが
ら、これらの熱可塑性樹脂の被覆方法では、Tダイから
層状に溶融樹脂を押出す際、溶融樹脂膜の巾減少(ネッ
クインと称す)が大きく、被覆に必要な樹脂巾に対して
数10cm広い巾で製膜する必要があり、経済性の点か
ら満足される方法ではなかった。In order to solve such a drawback, a method of coating a metal plate with a thermoplastic resin by a melt extrusion method has been disclosed (for example, refer to Patent Document 1). Further, there is disclosed a method in which a melt-extruded thermoplastic resin is once cooled and solidified, and then pressure-bonded to a heated metal plate (see, for example, Patent Document 2). Further, there is disclosed a method of press-bonding an unoriented film of polyethylene terephthalate and / or polybutylene terephthalate produced by a melt extrusion method onto a heated metal plate (for example, refer to Patent Document 3). However, in these thermoplastic resin coating methods, when the molten resin is extruded in layers from the T-die, the width of the molten resin film is greatly reduced (referred to as neck-in), which is several tens of centimeters with respect to the resin width required for coating. It was necessary to form a film with a wide width, which was not a satisfactory method from the economical point of view.
【0004】かかる欠点を解決するため、三官能以上の
多塩基酸又は多価アルコール成分を共重合させたポリエ
ステルを配合してなるポリエステルを使用することによ
りネックインを小さくする方法が開示されている(例え
ば、特許文献4、5参照。)。しかしながら、これらの
被覆方法では、三官能以上の多塩基酸又は多価アルコー
ル成分を共重合させたポリエステルが押出機からTダイ
に至る溶融工程で熱劣化しやすく、熱安定剤を併用して
も得られた溶融樹脂膜に異物(例えば、ゲル状異物又は
劣化物を核とした異物)が発生しやすく、製缶時に樹脂
被覆層に異物を起点とした亀裂が入るため、製缶用の樹
脂被覆金属板として満足されるものではなかった。In order to solve such a drawback, a method of reducing the neck-in by using a polyester prepared by blending a polyester obtained by copolymerizing a trifunctional or higher functional polybasic acid or a polyhydric alcohol component has been disclosed. (For example, see Patent Documents 4 and 5). However, in these coating methods, the polyester obtained by copolymerizing a trifunctional or higher polybasic acid or polyhydric alcohol component is likely to be thermally deteriorated in the melting process from the extruder to the T-die, and even if a heat stabilizer is used in combination. Foreign substances (for example, gel-like foreign substances or foreign substances whose core is a deteriorated product) are likely to be generated in the obtained molten resin film, and cracks originating from the foreign substances are generated in the resin coating layer during can making. It was not satisfactory as a coated metal plate.
【0005】[0005]
【特許文献1】特開昭57−203545号公報[Patent Document 1] Japanese Patent Application Laid-Open No. 57-203545
【特許文献2】特開平10−309775号公報[Patent Document 2] Japanese Patent Laid-Open No. 10-309775
【特許文献3】特開2001−1447号公報[Patent Document 3] Japanese Patent Laid-Open No. 2001-1447
【特許文献4】特開平10−86308号公報[Patent Document 4] Japanese Patent Laid-Open No. 10-86308
【特許文献5】特開2000−71388号公報[Patent Document 5] Japanese Patent Laid-Open No. 2000-71388
【0006】[0006]
【発明が解決しようとする課題】本発明は前記従来技術
の問題点を解消することを目的とするものである。即
ち、溶融押出時のネックインが小さく、かつ得られた溶
融樹脂膜に異物が発生しにくいため、経済性と製缶性に
優れ、かつ得られた金属缶のフレーバー性に優れ、かつ
内容物を充填後に実施される温水殺菌処理で金属缶外面
の外観不良(樹脂膜の白化)が発生しにくい樹脂被覆金
属板の製造方法を提供するものである。SUMMARY OF THE INVENTION It is an object of the present invention to solve the above problems of the prior art. That is, the neck-in at the time of melt extrusion is small, and since foreign matter is unlikely to occur in the obtained molten resin film, it is excellent in economical efficiency and can-making property, and the flavor property of the obtained metal can is excellent, and the contents are The present invention provides a method for producing a resin-coated metal plate in which appearance defects (whitening of a resin film) on the outer surface of a metal can are less likely to occur in a warm water sterilization treatment carried out after the filling.
【0007】[0007]
【課題を解決するための手段】本発明の目的は、金属板
の片面に融点180℃以上の結晶性ポリエステルとオレ
フィン系ポリマーよりなる樹脂膜(A)を被覆しもう一
方の面に融点180℃以上の結晶性ポリエステルよりな
る樹脂膜(B)を被覆する製造方法において、Tダイを
用いて両端部にオレフィン系ポリマーが合流された状態
で得た溶融樹脂膜を冷却固化後に両端部を切断除去して
樹脂膜(A)と樹脂膜(B)を得る方法と樹脂膜(A)
及び樹脂膜(B)を加熱された金属板にラミネートする
方法よりなる樹脂被覆金属板の製造方法であって、かつ
樹脂膜(A)はポリエチレンテレフタレートとポリブチ
レテレフタレートが60:40〜30:70重量%のポ
リエステルとオレフィン系ポリマーが70:30〜10
0:0重量%よりなるものであり、樹脂層(B)はポリ
エチレンテレフタレートとポリブチレンテレフタレート
が60:40〜30:70重量%のポリエステルよりな
るものであることを特徴とする樹脂被覆金属板の製造方
法によって達成される。An object of the present invention is to cover one surface of a metal plate with a resin film (A) composed of a crystalline polyester having an melting point of 180 ° C. or higher and an olefin polymer and to melt the other surface with a melting point of 180 ° C. In the above-mentioned production method for coating the resin film (B) made of crystalline polyester, both ends are cut and removed after cooling and solidification of the molten resin film obtained in a state where the olefin polymer is joined at both ends using a T die. Method for obtaining resin film (A) and resin film (B) and resin film (A)
And a method for producing a resin-coated metal plate, which comprises laminating the resin film (B) on a heated metal plate, wherein the resin film (A) comprises polyethylene terephthalate and polybutyle terephthalate at 60:40 to 30: 70:30 by weight of polyester and olefinic polymer 70:30 to 10
The resin layer (B) is made of polyester of 60:40 to 30: 70% by weight of polyethylene terephthalate and polybutylene terephthalate. This is achieved by the manufacturing method.
【0008】[0008]
【発明の実施の形態】本発明ではポリエチレンテレフタ
レート及びポリブチレンテレフタレートの特性を損なわ
ない範囲でテレフタル酸以外のジカルボン酸成分とエチ
レングリコール及びブタンジオール以外のグリコール成
分を使用できる。例えば、ジカルボン酸として、イソフ
タル酸,オルソフタル酸,ナフタレンジカルボン酸,ジ
フェニルスルホンジカルボン酸,5−ナトリウムスルホ
イソフタル酸等の芳香族ジカルボン酸、シュウ酸,コハ
ク酸,アジピン酸,セバシン酸,デカンジカルボン酸,
マレイン酸,フマル酸,ダイマー酸等の脂肪族ジカルボ
ン酸、p−オキシ安息香酸等のオキシカルボン酸、シク
ロヘキサンジカルボン酸等の脂環族ジカルボン酸が使用
できる。又、エチレングリコール及びブタンジオール以
外のグリコール成分として、プロパンジオール,ペンタ
ンジオール,ヘキサンジオール,ネオペンチルグリコー
ル等の脂肪族グリコール、シクロヘキサンジメタノール
等の脂環族グリコール、ビスフェノールA,ビスフェノ
ールS等の芳香族グリコールが使用できる。BEST MODE FOR CARRYING OUT THE INVENTION In the present invention, a dicarboxylic acid component other than terephthalic acid and a glycol component other than ethylene glycol and butanediol can be used as long as the characteristics of polyethylene terephthalate and polybutylene terephthalate are not impaired. For example, as dicarboxylic acids, aromatic dicarboxylic acids such as isophthalic acid, orthophthalic acid, naphthalene dicarboxylic acid, diphenyl sulfone dicarboxylic acid, 5-sodium sulfoisophthalic acid, oxalic acid, succinic acid, adipic acid, sebacic acid, decane dicarboxylic acid,
Aliphatic dicarboxylic acids such as maleic acid, fumaric acid and dimer acid, oxycarboxylic acids such as p-oxybenzoic acid, and alicyclic dicarboxylic acids such as cyclohexanedicarboxylic acid can be used. As glycol components other than ethylene glycol and butanediol, aliphatic glycols such as propanediol, pentanediol, hexanediol and neopentyl glycol, alicyclic glycols such as cyclohexanedimethanol, aromatic compounds such as bisphenol A and bisphenol S, etc. Glycol can be used.
【0009】本発明におけるポリエステルには、必要に
応じて酸化防止剤,熱安定剤,紫外線吸収剤,可塑剤,
顔料,帯電防止剤,潤滑剤,結晶核剤,無機又は有機粒
子よりなる滑剤等を配合させてもよい。In the polyester of the present invention, if necessary, an antioxidant, a heat stabilizer, an ultraviolet absorber, a plasticizer,
Pigments, antistatic agents, lubricants, crystal nucleating agents, lubricants composed of inorganic or organic particles, etc. may be added.
【0010】本発明におけるポリエステルの製造方法に
ついては特に限定しない。即ち、エステル交換法又は直
接重合法のいずれの方法で製造されたものであっても使
用できる。又、分子量を高めるために固相重合法で製造
されたものであってもかまわない。さらに缶に内容物を
充填後に実施されるパストライズ処理,レトルト処理等
でのポリエステル樹脂からのオリゴマー量を少なくする
点より、減圧固相重合法で製造されたオリゴマー含有量
が低いポリエステルを使用することは好ましい。The method for producing the polyester in the present invention is not particularly limited. That is, any of those produced by the transesterification method or the direct polymerization method can be used. Further, it may be produced by a solid phase polymerization method to increase the molecular weight. Furthermore, from the viewpoint of reducing the amount of oligomers from the polyester resin in the pastelize treatment, retort treatment, etc., which is carried out after filling the can with contents, use polyester with a low oligomer content produced by the reduced pressure solid-state polymerization method. Is preferred.
【0011】樹脂膜(A)と樹脂膜(B)のポリエステ
ルのポリエチレンテレフタレートとポリブチレンテレフ
タレートのブレンド比率が同一であることが好ましい。
その理由は、樹脂の無駄を省く観点から層状に押出され
た樹脂を冷却固化後に切断除去して得た両端部を含む樹
脂を樹脂膜(A)の中央部で再使用した場合、金属板に
被覆された樹脂膜の品質が安定するためである。It is preferable that the blend ratios of the polyethylene terephthalate and the polybutylene terephthalate of the polyester of the resin film (A) and the resin film (B) are the same.
The reason is that, from the viewpoint of saving the waste of the resin, when the resin including both ends obtained by cutting and removing the resin extruded in layers after cooling and solidifying is reused in the central portion of the resin film (A), This is because the quality of the coated resin film is stable.
【0012】本発明で使用されるポリエステルの融点は
180℃以上であることが製缶性(絞り・しごき加工に
おいて、缶内面側の樹脂ではポンチの離型性の確保、缶
外面側の樹脂ではかじり抑制[樹脂皮膜での縦方向のキ
ズ])から必要である。The melting point of the polyester used in the present invention is 180 ° C. or more. Can-making property (in drawing and ironing, the resin on the inner surface of the can secures the releasability of the punch, and on the resin on the outer surface of the can, It is necessary to prevent galling [vertical scratches on the resin film].
【0013】ポリエステルとブレンドされるオレフィン
系ポリマーは特に限定しない。低密度ポリエチレン,中
密度ポリエチレン,高密度ポリエチレン,直鎖状低密度
ポリエチレン,超高分子量ポリエチレン,ポリプロピレ
ン,エチレンープロピレン共重合体,エチレンーブテン
共重合体,エチレンー酢酸ビニル共重合体,エチレンー
エチルアクリレート共重合体,エチレンービニルアルコ
ール共重合体,アイオノマー等が使用できる。The olefin polymer blended with the polyester is not particularly limited. Low density polyethylene, medium density polyethylene, high density polyethylene, linear low density polyethylene, ultra high molecular weight polyethylene, polypropylene, ethylene-propylene copolymer, ethylene-butene copolymer, ethylene-vinyl acetate copolymer, ethylene-ethyl acrylate copolymer Polymers, ethylene-vinyl alcohol copolymers, ionomers and the like can be used.
【0014】Tダイから押出された層状の樹脂膜(A)
の両端部と中央部で使用するオレフィン系ポリマー及び
樹脂膜(B)の両端部で使用するオレフィン系ポリマー
は同一であることが好ましい。その理由は、樹脂の無駄
を省く観点から層状に押出された樹脂を冷却固化後に切
断除去して得た両端部を含む樹脂を樹脂膜(A)の中央
部で再使用した場合、金属板に被覆された樹脂膜の品質
が安定するためである。本発明では両端部を含む樹脂を
樹脂膜(A)の中央部で再使用する場合、再使用比率は
特に限定しないが、5〜60重量%が好ましい。Layered resin film (A) extruded from a T-die
It is preferable that the olefin-based polymer used at both end portions and the central portion and the olefin-based polymer used at both end portions of the resin film (B) are the same. The reason is that, from the viewpoint of eliminating waste of resin, when the resin including both ends obtained by cutting and removing the resin extruded in layers after cooling and solidifying is reused in the central portion of the resin film (A), This is because the quality of the coated resin film is stable. In the present invention, when the resin including both ends is reused in the central portion of the resin film (A), the reuse ratio is not particularly limited, but is preferably 5 to 60% by weight.
【0015】本発明ではポリエステルとオレフィン系ポ
リマーをTダイから層状に押出す際、両端部(片側が5
cm以下の部分)にオレフィン系ポリマーを使用すること
が必要である。In the present invention, when a polyester and an olefin polymer are extruded in layers from a T-die, both ends (one side is 5
It is necessary to use an olefin-based polymer for the part (cm or less).
【0016】本発明ではポリエステルとオレフィン系ポ
リマーをドライブレンド又は溶融混合して得たポリマー
を公知の1軸又は2軸押出機内で溶融させた後、エッジ
ラミネーションタイプ等の公知のマルチマニホールドダ
イを使用して層状の溶融樹脂膜を得る。In the present invention, a polymer obtained by dry blending or melt-mixing polyester and an olefin polymer is melted in a known single-screw or twin-screw extruder, and then a known multi-manifold die such as an edge lamination type is used. To obtain a layered molten resin film.
【0017】本発明では冷却固化方法として、回転させ
た冷却ロールにTダイから層状に溶融した樹脂を接触さ
せる公知の方法が使用できる。溶融樹脂を冷却ロールに
接触させる際、強制的にエアーを吹き付ける方法又は静
電気で密着させる方法を採用することが好ましい。又、
強制エアー吹き付け法,静電密着法のいずれにおいても
層状樹脂の両端部と中央部を独立させて実施する方法が
より好ましい。In the present invention, as a cooling and solidifying method, a known method in which a layer of molten resin is brought into contact with a rotating cooling roll from a T-die can be used. When the molten resin is brought into contact with the cooling roll, it is preferable to employ a method of forcibly blowing air or a method of adhering it by static electricity. or,
In both the forced air blowing method and the electrostatic adhesion method, it is more preferable to perform the method in which both end portions and the central portion of the layered resin are independent.
【0018】本発明では冷却固化させた後、両端部を切
断除去して得た樹脂膜を加熱された金属板に直接ラミネ
ートする方法、又は冷却固化させた後、両端部を切断除
去して得た樹脂膜を一旦巻取った後、別工程で加熱され
た金属板にラミネートする方法のいずれも使用できる。In the present invention, the resin film obtained by cooling and solidifying and then cutting off both ends is laminated directly on the heated metal plate, or after cooling and solidifying, both ends are cut off and obtained. Any of the methods in which the resin film is once wound and then laminated on a metal plate heated in another step can be used.
【0019】後者の被覆方法においては、冷却固化物を
縦延伸(例えば、ポリエステルのガラス転移点以上かつ
冷結晶化温度未満の温度で2.0〜6.0倍延伸)を実
施し、さらに緊張下で熱処理(例えば、50℃以上かつ
ポリエステルの融点−20℃の温度で1〜20秒間)を
実施することが好ましい。その理由は、巻取った樹脂膜
ロールを保管した後、この樹脂膜ロールを加熱金属板に
被覆する際、巻出し張力による樹脂膜の破断と樹脂膜ロ
ールの保管時における経時収縮に起因したシワ,ブロッ
キング等を抑制するのに好ましいためである。In the latter coating method, the cooled solidified product is longitudinally stretched (for example, 2.0 to 6.0 times stretched at a temperature not lower than the glass transition temperature of polyester and lower than the cold crystallization temperature), and further stretched. It is preferable to carry out heat treatment (for example, at a temperature of 50 ° C. or higher and a melting point of polyester of −20 ° C. for 1 to 20 seconds) under the conditions. The reason is that after the wound resin film roll is stored, when the resin film roll is coated on the heated metal plate, the wrinkles caused by the breakage of the resin film due to the unwinding tension and the temporal shrinkage during the storage of the resin film roll. This is because it is preferable for suppressing blocking and the like.
【0020】本発明では金属板として、ティンフリース
ティール等の表面処理鋼板あるいはアルミニウム板又は
アルミニウム合金板あるいは表面処理を施したアルミニ
ウム板又はアルミニウム合金板が使用できる。これらの
金属板をポリエステルの融点−20℃以上かつ融点+1
50℃に加熱した後、ラミネートロールを使用して樹脂
膜(A)と樹脂膜(B)を金属板に同時ラミネート又は
逐次ラミネートし、引き続いてこのラミネート金属板を
ポリエステルの融点+10℃以上かつ融点+60℃で加
熱した後、水冷及び/又は空冷して樹脂被覆金属板を得
る。In the present invention, a surface-treated steel plate such as tin-free steel, an aluminum plate, an aluminum alloy plate, or a surface-treated aluminum plate or an aluminum alloy plate can be used as the metal plate. These metal plates have a polyester melting point of -20 ° C or higher and a melting point of +1
After heating to 50 ° C., the resin film (A) and the resin film (B) are simultaneously or sequentially laminated on a metal plate using a laminating roll, and subsequently, this laminated metal plate is melted at a melting point of polyester + 10 ° C. or higher and a melting point of 10 ° C. or more. After heating at + 60 ° C., water cooling and / or air cooling is performed to obtain a resin-coated metal plate.
【0021】本発明では金属板上の樹脂膜厚みは特に限
定されないが、10〜50μmが被覆効果(防錆性)と
経済性の点から好ましい。In the present invention, the thickness of the resin film on the metal plate is not particularly limited, but 10 to 50 μm is preferable from the viewpoint of coating effect (rust prevention) and economical efficiency.
【0022】[0022]
【実施例】以下、実施例をもとに本発明を説明する。 [評価方法]EXAMPLES The present invention will be described below with reference to examples. [Evaluation methods]
【0023】(1)ポリエステルの融点
ポリエステル組成物を300℃で5分間加熱溶融した
後、液体窒素で急冷して得たサンプル10mgを用い、
窒素気流中、示差走査型熱量計(DSC)を用いて10
℃/分の昇温速度で発熱・吸熱曲線(DSC曲線)を測
定したときの、融解に伴う吸熱ピークの頂点温度を融点
Tm(℃)とした。(1) Melting Point of Polyester 10 mg of a sample obtained by heating and melting a polyester composition at 300 ° C. for 5 minutes and then rapidly cooling it with liquid nitrogen was used.
10 using a differential scanning calorimeter (DSC) in a nitrogen stream
When the exothermic / endothermic curve (DSC curve) was measured at a temperature rising rate of ° C / min, the peak temperature of the endothermic peak associated with melting was taken as the melting point Tm (° C).
【0024】(2)ネックイン量
Tダイの吐出口巾(60cm)とn=3で測定した冷却
固化後の樹脂膜巾(両端部を切断除去する前の樹脂膜
巾)の平均値(Acm)を用い、次式でネックイン量
(cm)を求めた。ネックイン量が5cm以下を実用性
ありと評価した。
ネックイン量(cm)=60−A(2) Neck-in amount T Die discharge port width (60 cm) and average value (Acm) of resin film width after cooling and solidification (resin film width before cutting and removing both ends) measured at n = 3 ) Was used to determine the neck-in amount (cm) by the following formula. The neck-in amount of 5 cm or less was evaluated as being practical. Neck-in amount (cm) = 60-A
【0025】(3)樹脂被覆金属板の作製方法
250℃に加熱したアルミニウム合金板(厚み:0.26
mmの3004系合金板)の片面に樹脂膜(A),もう一
方の面に樹脂膜(B)を同時にラミネートした後、27
5℃で加熱した後に水中急冷してラミネートアルミニウ
ム板を作製した。(3) Method for producing resin-coated metal plate Aluminum alloy plate heated to 250 ° C. (thickness: 0.26
mm 3004 series alloy plate) is laminated with the resin film (A) on one side and the resin film (B) on the other side at the same time, and then 27
After heating at 5 ° C., it was rapidly cooled in water to prepare a laminated aluminum plate.
【0026】(4)缶内面樹脂と加工ポンチの離型性
ラミネートアルミニウム板をn=10で製缶し、成形缶
上部に起る座屈程度を目視観察した。評価基準は以下の
とおり設定し、○を実用性ありと評価した。
○:缶開口部の座屈未発生
△:缶開口部円周の約1/3に座屈発生
×:缶開口部円周の1/3以上に座屈発生(4) Releasable laminated aluminum plate of the resin on the inner surface of the can and the processing punch was made into a can with n = 10, and the degree of buckling occurring at the upper part of the formed can was visually observed. The evaluation criteria were set as follows, and ◯ was evaluated as practical. ○: No buckling of the can opening △: Buckling occurred in about 1/3 of the circumference of the can opening ×: Buckling occurred in more than 1/3 of the circumference of the can opening
【0027】(5)缶外面の耐かじり性(缶外面樹脂に
おける縦方向のキズ)
ラミネートアルミニウム板をn=10で製缶し、成形し
た缶体胴壁部外面樹脂のキズ発生程度を目視観察した。
評価基準は以下のとおり設定し、○を実用性ありと評価
した。
○:キズ未発生
△:外面の約1/3にキズ発生
×:外面の1/3以上に激しいキズ発生(5) Scuffing resistance of the outer surface of the can (longitudinal scratches on the resin on the outer surface of the can) A laminated aluminum plate was made into a can with n = 10, and the degree of occurrence of scratches on the resin on the outer surface of the body of the can body was visually observed. did.
The evaluation criteria were set as follows, and ◯ was evaluated as practical. ◯: No scratches were found Δ: Scratches were found on about 1/3 of the outer surface X: Severe scratches were found on more than 1/3 of the outer surface
【0028】(6)フレーバー性
密閉型のガラス容器に充填したd−リモネン中に5cm角
のラミネートアルミニウム板を浸漬させた後、40℃の
恒温室で10日間静置し、d−リモネンを吸着させる。
表面に付着しているd−リモネンをキムワイプで拭き取
り重量W1を測定する。重量W1測定後のラミネートア
ルミニウム板を60℃で24時間真空乾燥させた後、重
量W2を測定する。さらに、ラミネートアルミニウム板
のアルミニウム板を酸溶解後乾燥して得た剥離フィルム
の重量W3を測定する。d−リモネン吸着量を次式によ
り求め重量%で表示する。D−リモネン吸着量が3重量
%以下のものを実用性ありと評価する。
d−リモネン吸着量(重量%)=(W1−W2)/W3
×100(6) Flavoring A laminated aluminum plate of 5 cm square was dipped in d-limonene filled in a hermetically sealed glass container, and then allowed to stand in a thermostatic chamber at 40 ° C. for 10 days to adsorb d-limonene. Let
The d-limonene adhering to the surface is wiped off with Kimwipe and the weight W1 is measured. The laminated aluminum plate after measuring the weight W1 is vacuum dried at 60 ° C. for 24 hours, and then the weight W2 is measured. Furthermore, the weight W3 of the release film obtained by dissolving the aluminum plate of the laminated aluminum plate in an acid and drying it is measured. The adsorbed amount of d-limonene is calculated by the following formula and expressed in% by weight. Those having an adsorbed amount of D-limonene of 3% by weight or less are evaluated as being practical. Adsorption amount of d-limonene (% by weight) = (W1-W2) / W3
× 100
【0029】(7)温水処理後の缶外面の白化程度
アルミニウムラミネート板を製缶して得た缶を270℃
で40秒間加熱した後水中急冷したものをサンプルとす
る。このサンプルを80℃の温水中に10分間浸漬した
後、水中急冷して得た缶外面を目視観察した。評価基準
は以下のとおり設定 し、○を実用性ありと評価した。
○:白化が目立たない
△:明らかに白化しているが、アルミニウム合金板の色
が見える
×:白化によりアルミニウム合金板の色がみえない(7) Whitening of the outer surface of the can after hot water treatment The can obtained by making an aluminum laminate plate at 270 ° C.
Samples are those that have been heated for 40 seconds and then rapidly cooled in water. This sample was immersed in warm water of 80 ° C. for 10 minutes and then rapidly cooled in water to visually observe the outer surface of the can. The evaluation criteria were set as follows, and ○ was evaluated as practical. ◯: Whitening is inconspicuous △: Whitening is apparent, but the color of the aluminum alloy plate is visible ×: Color of the aluminum alloy plate is not visible due to whitening
【0030】[実施例・比較例に用いたポリエステルと
オレフィン系ポリマーの略号と内容]
(1)PET:ポリエチレンテレフタレート
(2)PBT:ポリブチレンテレフタレート
(3)CO−PES:テレフタル酸とエチレングリコー
ル/シクロヘキサンジメタノール(モル% 70/3
0)との共重合ポリエステル
(4)オレフィン:タフマーA−4085(三井化学社
製、商品名)
(5)アイオノマー:ハイミラン1706(三井デュポ
ンポリケミカル社製、商品名)[Abbreviations and Contents of Polyester and Olefin Polymer Used in Examples and Comparative Examples] (1) PET: polyethylene terephthalate (2) PBT: polybutylene terephthalate (3) CO-PES: terephthalic acid and ethylene glycol / Cyclohexanedimethanol (mol% 70/3
Copolymerized polyester with 0) (4) Olefin: Toughmer A-4085 (manufactured by Mitsui Chemicals, Inc., trade name) (5) Ionomer: Himilan 1706 (manufactured by Mitsui DuPont Polychemicals, trade name)
【0031】[実施例 1]樹脂膜(A)の中央部の原
料としてPET/PBT=40/60重量%のポリエス
テル87重量%とオレフィン13重量%を280℃で溶
融させ、樹脂膜(A)の両端部の原料としてオレフィン
単体を250℃で溶融させ、エッジラミネーションタイ
プのTダイ(オレフィンの吐出口巾/中央部の吐出口巾
/オレフィンの吐出口巾=2cm/56cm/2cm、
260℃に加熱)を用いて、層状に冷却ロール(周速2
0m/分)へキャスト(Tダイから冷却ロールでの溶融
樹脂の接地点までの距離15cm、中央部と両端部は別々
の装置で強制的にエアーを吹付け)した後、両端部(片
側5cm)を切断除去して巻取り、樹脂膜(A)に用い
る厚みが25μmのロール状の樹脂膜を得た。Example 1 As a raw material for the central portion of the resin film (A), 87% by weight of PET / PBT = 40/60% by weight of polyester and 13% by weight of olefin were melted at 280 ° C. to form a resin film (A). Olefin simple substance is melted at 250 ° C. as a raw material for both ends of the edge lamination type T die (olefin discharge port width / center discharge port width / olefin discharge port width = 2 cm / 56 cm / 2 cm,
Using a heating roll (heated to 260 ° C), cooling rolls (peripheral speed 2
0 m / min) (distance from the T-die to the ground point of the molten resin on the cooling roll is 15 cm, air is forcibly blown by separate devices for the center and both ends), then both ends (5 cm on each side) ) Was cut and removed and wound up to obtain a roll-shaped resin film having a thickness of 25 μm used for the resin film (A).
【0032】又、樹脂膜(B)の中央部の原料としてP
ET/PBT=40/60重量%のポリエステルを28
0℃で溶融させ、樹脂膜(B)の両端部の原料としてオ
レフィン単体を250℃で溶融させ、エッジラミネーシ
ョンタイプのTダイ(オレフィンの吐出口巾/中央部の
吐出口巾/オレフィンの吐出口巾=2cm/56cm/
2cm、260℃に加熱)を用いて、層状に冷却ロール
(周速 20m/分)へキャスト(Tダイから冷却ロー
ルでの溶融樹脂の接地点までの距離 15cm、中央部と
両端部は別々の装置で強制的にエアーを吹付け)した
後、両端部(片側5cm)を切断除去して巻取り、樹脂
膜(B)に用いる厚みが16μmのロール状の樹脂膜を
得た。Further, P is used as a raw material for the central portion of the resin film (B).
ET / PBT = 40/60 wt% polyester 28
Melt at 0 ° C., melt olefin simple substance as a raw material for both ends of the resin film (B) at 250 ° C., and use edge lamination type T-die (olefin outlet width / central outlet width / olefin outlet) Width = 2 cm / 56 cm /
2 cm, heated to 260 ° C.) and cast into layers on a cooling roll (peripheral speed 20 m / min) (distance from T die to ground point of molten resin on cooling roll 15 cm, center part and both ends are separate) After forcibly blowing air with an apparatus, both ends (5 cm on one side) were cut and removed, and wound up to obtain a roll-shaped resin film having a thickness of 16 μm used for the resin film (B).
【0033】250℃に加熱した3004系アルミニウ
ム合金板(厚み 0.26mm)の片面に樹脂膜(A)を
圧着し、もう一方の面に樹脂膜(B)を圧着し275℃
に加熱した後、水中急冷してラミネートアルミニウム板
を得た。A resin film (A) is pressure-bonded to one surface of a 3004 series aluminum alloy plate (thickness 0.26 mm) heated to 250 ° C., and a resin film (B) is pressure-bonded to the other surface at 275 ° C.
After being heated to 1, it was rapidly cooled in water to obtain a laminated aluminum plate.
【0034】こうして得られたラミネートアルミニウム
板に成形用潤滑剤を塗布した後、加熱して板温70℃で
樹脂膜(A)が缶内面側となるようにして絞り加工を実
施した。次いで、得られたカップの温度を40℃にして
金型温度80℃でしごき加工を実施し、350mlサイズ
のシームレス缶を得た。After applying a forming lubricant to the laminated aluminum plate thus obtained, it was heated and drawn at a plate temperature of 70 ° C. so that the resin film (A) was on the inner surface side of the can. Then, the temperature of the obtained cup was set to 40 ° C. and ironing was performed at a mold temperature of 80 ° C. to obtain a 350 ml size seamless can.
【0035】ポリエステルの融点,キャスト時のネック
イン量,製缶性(缶内面樹脂膜とポンチの離型性と缶外
面樹脂膜のキズ発生程度),フレーバー性,温水処理後
の缶外面の白化程度を表1に示す。本実施例の方法は、
ネックイン量が小さく経済性に優れた樹脂被覆金属板の
製造方法であり、製缶性とフレーバー性が優れた樹脂被
覆金属板の製造方法であり、さらに外面の耐温水白化性
が優れた金属缶が得られる樹脂被覆金属板の製造方法で
あるといえる。Melting point of polyester, neck-in amount during casting, can-making property (releasing property of resin film and punch on inner surface of can and degree of scratching of resin film on outer surface of can), flavor property, whitening of outer surface of can after hot water treatment The degree is shown in Table 1. The method of this embodiment is
A method for producing a resin-coated metal sheet having a small neck-in amount and excellent economic efficiency, a method for producing a resin-coated metal sheet having excellent can-making properties and flavor properties, and a metal having excellent hot water whitening resistance on the outer surface. It can be said that this is a method for producing a resin-coated metal plate from which a can is obtained.
【0036】[実施例 2]樹脂膜(A)の中央部の原
料としてPET/PBT=50/50重量%のポリエス
テル87重量%とオレフィン13重量%とし、樹脂膜
(B)の中央部の原料としてPET/PBT=50/5
0重量%とした以外は実施例1と同様にして樹脂膜
(A)に用いる厚みが25μmのロール状樹脂膜と樹脂
膜(B)に用いる厚みが16μmのロール状樹脂膜を得
た。Example 2 87% by weight of PET / PBT = 50/50% by weight polyester and 13% by weight of olefin were used as raw materials for the central portion of the resin film (A), and the raw material for the central portion of the resin film (B) was used. As PET / PBT = 50/5
A roll-shaped resin film having a thickness of 25 μm used for the resin film (A) and a roll-shaped resin film having a thickness of 16 μm used for the resin film (B) were obtained in the same manner as in Example 1 except that the content was 0% by weight.
【0037】ついで、実施例1と同様にラミネートアル
ミニウム板を作製し、製缶して350mlサイズのシーム
レス缶を得た。Then, a laminated aluminum plate was prepared in the same manner as in Example 1, and a can was made to obtain a seamless can having a size of 350 ml.
【0038】ポリエステルの融点,キャスト時のネック
イン量,製缶性(缶内面樹脂膜とポンチの離型性と缶外
面樹脂膜のキズ発生程度),フレーバー性,温水処理後
の缶外面の白化程度を表1に示す。本実施例の方法は、
ネックイン量が小さく経済性に優れた樹脂被覆金属板の
製造方法であり、製缶性とフレーバー性が優れた樹脂被
覆金属板の製造方法であり、さらに外面の耐温水白化性
が優れた金属缶が得られる樹脂被覆金属板の製造方法で
あるといえる。[0038] Melting point of polyester, neck-in amount during casting, can-making property (releasing property of resin film and punch on inner surface of can and extent of scratching of resin film on outer surface of can), flavor property, whitening of outer surface of can after hot water treatment The degree is shown in Table 1. The method of this embodiment is
A method for producing a resin-coated metal sheet having a small neck-in amount and excellent economic efficiency, a method for producing a resin-coated metal sheet having excellent can-making properties and flavor properties, and a metal having excellent hot water whitening resistance on the outer surface. It can be said that this is a method for producing a resin-coated metal plate from which a can is obtained.
【0039】[実施例 3]樹脂膜(A)の中央部の原
料としてPET/PBT=40/60重量%のポリエス
テル87重量%とアイオノマー13重量%とし、樹脂膜
(A)の両端部と樹脂膜(B)の両端部の原料をアイオ
ノマーとした以外は実施例1と同様にして樹脂膜(A)
に用いる厚みが25μmのロール状樹脂膜と樹脂膜
(B)に用いる厚みが16μmのロール状樹脂膜を得
た。Example 3 87% by weight of PET / PBT = 40/60% by weight of polyester and 13% by weight of ionomer were used as raw materials for the central part of the resin film (A), and both ends of the resin film (A) Resin film (A) was prepared in the same manner as in Example 1 except that the ionomer was used as the raw material for both ends of the film (B).
A roll-shaped resin film having a thickness of 25 μm and a roll-shaped resin film having a thickness of 16 μm used for the resin film (B) were obtained.
【0040】ついで、実施例1と同様にラミネートアル
ミニウム板を作製し、製缶して350mlサイズのシーム
レス缶を得た。Then, a laminated aluminum plate was prepared in the same manner as in Example 1 and made into a can of 350 ml in size.
【0041】ポリエステルの融点,キャスト時のネック
イン量,製缶性(缶内面樹脂膜とポンチの離型性と缶外
面樹脂膜のキズ発生程度),フレーバー性,温水処理後
の缶外面の白化程度を表1に示す。本実施例の方法は、
ネックイン量が小さく経済性に優れた樹脂被覆金属板の
製造方法であり、製缶性とフレーバー性が優れた樹脂被
覆金属板の製造方法であり、さらに外面の耐温水白化性
が優れた金属缶が得られる樹脂被覆金属板の製造方法で
あるといえる。Melting point of polyester, neck-in amount during casting, can-making property (releasability of resin film and punch on inner surface of can and degree of scratching of resin film on outer surface of can), flavor property, whitening of outer surface of can after hot water treatment The degree is shown in Table 1. The method of this embodiment is
A method for producing a resin-coated metal sheet having a small neck-in amount and excellent economic efficiency, a method for producing a resin-coated metal sheet having excellent can-making properties and flavor properties, and a metal having excellent hot water whitening resistance on the outer surface. It can be said that this is a method for producing a resin-coated metal plate from which a can is obtained.
【0042】[実施例 4]樹脂膜(A)の中央部の原
料としてPET/PBT=40/60重量%のポリエス
テル87重量%とオレフィン13重量%を70重量%と
実施例1で樹脂膜(A)を得る前に切断除去した両端部
を造粒して得たポリマーを30重量%とした以外は実施
例1と同様にして樹脂膜(A)に用いる厚みが25μm
のロール状樹脂膜と樹脂膜(B)に用いる厚みが16μ
mのロール状樹脂膜を得た。ついで、実施例1と同様に
ラミネートアルミニウム板を作製し、製缶して350ml
サイズのシームレス缶を得た。Example 4 As a raw material for the central part of the resin film (A), 87% by weight of PET / PBT = 40/60% by weight polyester and 70% by weight of 13% by weight of olefin were used. The thickness used for the resin film (A) was 25 μm in the same manner as in Example 1 except that the polymer obtained by granulating the both ends cut and removed before obtaining A) was 30% by weight.
The thickness used for the roll-shaped resin film and the resin film (B) is 16μ
A roll-shaped resin film of m was obtained. Then, a laminated aluminum plate was prepared in the same manner as in Example 1, and a can was made into 350 ml.
Got a seamless can of size.
【0043】ポリエステルの融点,キャスト時のネック
イン量,製缶性(缶内面樹脂膜とポンチの離型性と缶外
面樹脂膜のキズ発生程度),フレーバー性,温水処理後
の缶外面の白化程度を表1に示す。本実施例の方法は、
ネックイン量が小さく経済性に優れた樹脂被覆金属板の
製造方法であり、製缶性とフレーバー性が優れた樹脂被
覆金属板の製造方法であり、さらに外面の耐温水白化性
が優れた金属缶が得られる樹脂被覆金属板の製造方法で
あるといえる。Melting point of polyester, neck-in amount during casting, can-making property (releasing property of resin film on inner surface of can and punch and degree of scratching of resin film on outer surface of can), flavor property, whitening of outer surface of can after hot water treatment The degree is shown in Table 1. The method of this embodiment is
A method for producing a resin-coated metal sheet having a small neck-in amount and excellent economic efficiency, a method for producing a resin-coated metal sheet having excellent can-making properties and flavor properties, and a metal having excellent hot water whitening resistance on the outer surface. It can be said that this is a method for producing a resin-coated metal plate from which a can is obtained.
【0044】[実施例 5]樹脂膜(A)の中央部の原
料としてPET/PBT=40/60重量%のポリエス
テル87重量%とオレフィン13重量%を70重量%と
実施例1で樹脂膜(A)を得る前に切断除去した両端部
を造粒して得たポリマーを15重量%と実施例1で樹脂
膜(B)を得る前に切断除去した両端部を造粒して得た
ポリマーを15重量%とした以外は実施例1と同様にし
て樹脂膜(A)に用いる厚みが25μmのロール状樹脂
膜と樹脂膜(B)に用いる厚みが16μmのロール状樹
脂膜を得た。ついで、実施例1と同様にラミネートアル
ミニウム板を作製し、製缶して350mlサイズのシーム
レス缶を得た。Example 5: 87% by weight of PET / PBT = 40/60% by weight polyester and 70% by weight of olefin 13% by weight were used as raw materials for the central part of the resin film (A). 15% by weight of the polymer obtained by granulating the both ends cut and removed before obtaining A) and the polymer obtained by granulating the both ends cut and removed before obtaining the resin film (B) in Example 1. Was obtained in the same manner as in Example 1 except that the content was 15% by weight, to obtain a roll-shaped resin film having a thickness of 25 μm used for the resin film (A) and a roll-shaped resin film having a thickness of 16 μm used for the resin film (B). Then, a laminated aluminum plate was produced in the same manner as in Example 1, and a can was made to obtain a 350 ml size seamless can.
【0045】ポリエステルの融点,キャスト時のネック
イン量,製缶性(缶内面樹脂膜とポンチの離型性と缶外
面樹脂膜のキズ発生程度),フレーバー性,温水処理後
の缶外面の白化程度を表1に示す。本実施例の方法は、
ネックイン量が小さく経済性に優れた樹脂被覆金属板の
製造方法であり、製缶性とフレーバー性が優れた樹脂被
覆金属板の製造方法であり、さらに外面の耐温水白化性
が優れた金属缶が得られる樹脂被覆金属板の製造方法で
あるといえる。Melting point of polyester, neck-in amount during casting, can-making property (releasing property of resin film and punch on inner surface of can and degree of scratching of resin film on outer surface of can), flavor property, whitening of outer surface of can after hot water treatment The degree is shown in Table 1. The method of this embodiment is
A method for producing a resin-coated metal sheet having a small neck-in amount and excellent economic efficiency, a method for producing a resin-coated metal sheet having excellent can-making properties and flavor properties, and a metal having excellent hot water whitening resistance on the outer surface. It can be said that this is a method for producing a resin-coated metal plate from which a can is obtained.
【0046】[実施例 6]樹脂膜(A)の中央部の原
料としてPET/PBT=40/60重量%のポリエス
テル87重量%とオレフィン13重量%を70重量%と
実施例1で樹脂膜(B)を得る前に切断除去した両端部
を造粒して得たポリマーを30重量%とした以外は実施
例1と同様にして樹脂膜(A)に用いる厚みが25μm
のロール状樹脂膜と樹脂膜(B)に用いる厚みが16μ
mのロール状樹脂膜を得た。ついで、実施例1と同様に
ラミネートアルミニウム板を作製し、製缶して350ml
サイズのシームレス缶を得た。Example 6 As a raw material for the central part of the resin film (A), 87% by weight of PET / PBT = 40/60% by weight polyester and 70% by weight of 13% by weight of olefin were used. The thickness used for the resin film (A) was 25 μm in the same manner as in Example 1 except that the polymer obtained by granulating the both ends cut and removed before obtaining B) was 30% by weight.
The thickness used for the roll-shaped resin film and the resin film (B) is 16μ
A roll-shaped resin film of m was obtained. Then, a laminated aluminum plate was prepared in the same manner as in Example 1, and a can was made into 350 ml.
Got a seamless can of size.
【0047】ポリエステルの融点,キャスト時のネック
イン量,製缶性(缶内面樹脂膜とポンチの離型性と缶外
面樹脂膜のキズ発生程度),フレーバー性,温水処理後
の缶外面の白化程度を表1に示す。本実施例の方法は、
ネックイン量が小さく経済性に優れた樹脂被覆金属板の
製造方法であり、製缶性とフレーバー性が優れた樹脂被
覆金属板の製造方法であり、さらに外面の耐温水白化性
が優れた金属缶が得られる樹脂被覆金属板の製造方法で
あるといえる。Melting point of polyester, neck-in amount during casting, can-making property (release property of can film on inner surface of can and punch and degree of scratching of resin film on outer surface of can), flavor property, whitening of outer surface of can after hot water treatment The degree is shown in Table 1. The method of this embodiment is
A method for producing a resin-coated metal sheet having a small neck-in amount and excellent economic efficiency, a method for producing a resin-coated metal sheet having excellent can-making properties and flavor properties, and a metal having excellent hot water whitening resistance on the outer surface. It can be said that this is a method for producing a resin-coated metal plate from which a can is obtained.
【0048】[比較例 1]樹脂膜(A)と樹脂膜
(B)の両端部の原料をPET/PBT=40/60重
量%とした以外は実施例1と同様にしてロール状樹脂膜
を得ようとしたが、ネックイン量が大きく,かつ両端部
を18cm切断除去しなければ、厚み分布が一様な中央部
が得られないため、経済性に劣る樹脂膜製造方法であっ
た。[Comparative Example 1] A rolled resin film was prepared in the same manner as in Example 1 except that the raw materials at both ends of the resin film (A) and the resin film (B) were PET / PBT = 40/60% by weight. Although it was tried to obtain the resin film, the method was not economical because the central portion having a large neck-in amount and a uniform thickness distribution could not be obtained unless both ends were cut and removed by 18 cm.
【0049】[比較例 2]樹脂膜(A)の中央部の原
料としてPET/PBT=20/80重量%のポリエス
テル87重量%とオレフィン13重量%とし、樹脂膜
(B)の中央部の原料としてPET/PBT=20/8
0とした以外は実施例1と同様にして製膜しようとした
が、冷却ロールと巻取ロール間で樹脂膜が割れることが
多く、ロール状の樹脂膜を安定して得られないため、樹
脂膜製造方法として好ましくない。[Comparative Example 2] 87% by weight of PET / PBT = 20/80% by weight polyester and 13% by weight of olefin were used as raw materials for the central portion of the resin film (A), and raw materials for the central portion of the resin film (B) were used. As PET / PBT = 20/8
A film was formed in the same manner as in Example 1 except that 0 was used, but the resin film was often cracked between the cooling roll and the winding roll, and a resin film in a roll shape could not be stably obtained. It is not preferable as a film manufacturing method.
【0050】[比較例 3]樹脂膜(A)の中央部の原
料としてPET/PBT=70/30重量%のポリエス
テル87重量%とオレフィン13重量%とし、樹脂膜
(B)の中央部の原料としてPET/PBT=70/3
0とした以外は実施例1と同様にして樹脂膜(A)に用
いる厚みが25μmのロール状樹脂膜と樹脂膜(B)に
用いる厚みが16μmのロール状樹脂膜を得た。Comparative Example 3 87% by weight of PET / PBT = 70/30% by weight polyester and 13% by weight of olefin were used as the starting materials for the central part of the resin film (A), and the starting materials for the central part of the resin film (B) were used. As PET / PBT = 70/3
A roll-shaped resin film having a thickness of 25 μm used for the resin film (A) and a roll-shaped resin film having a thickness of 16 μm used for the resin film (B) were obtained in the same manner as in Example 1 except that the value was 0.
【0051】ついで、実施例1と同様にラミネートアル
ミニウム板を作製し、製缶して350mlサイズのシーム
レス缶を得た。Then, a laminated aluminum plate was prepared in the same manner as in Example 1, and a can was made to obtain a 350 ml seamless can.
【0052】ポリエステルの融点,キャスト時のネック
イン量,製缶性(缶内面樹脂皮膜とポンチの離型性と缶
外面樹脂のキズ発生程度),フレーバー性,温水処理後
の缶外面の白化程度を表1に示す。この方法は、ネック
イン量が小さく経済性に優れた樹脂被覆金属板の製造方
法であり、製缶性とフレーバー性が優れた樹脂被覆金属
板の製造方法であったが、外面の耐温水白化性が劣るた
め、樹脂被覆金属板の製造方法として好ましくない。Melting point of polyester, neck-in amount during casting, can-making property (releasing property of resin film on inner surface of can and punch and scratching of resin on outer surface of can), flavor property, whitening of outer surface of can after hot water treatment Is shown in Table 1. This method is a method for producing a resin-coated metal sheet with a small amount of neck-in and excellent in economic efficiency, and was a method for producing a resin-coated metal sheet with excellent can-making properties and flavor properties, but the outer surface was resistant to warm water whitening. Since it is inferior in properties, it is not preferable as a method for producing a resin-coated metal plate.
【0053】[比較例 4]樹脂膜(A)の中央部の原
料としてCO−PES87重量%とオレフィン13重量
%とし、樹脂膜(B)の中央部の原料としてCO−PE
S単体とした以外は実施例1と同様にして樹脂膜(A)
に用いる厚みが25μmのロール状樹脂膜と樹脂膜
(B)に用いる厚みが16μmのロール状樹脂膜を得
た。[Comparative Example 4] 87% by weight of CO-PES and 13% by weight of olefin were used as raw materials for the central portion of the resin film (A), and CO-PE was used as raw material for the central portion of the resin film (B).
A resin film (A) was prepared in the same manner as in Example 1 except that S alone was used.
A roll-shaped resin film having a thickness of 25 μm and a roll-shaped resin film having a thickness of 16 μm used for the resin film (B) were obtained.
【0054】ついで、実施例1と同様にラミネートアル
ミニウム板を作製し、製缶して350mlサイズのシーム
レス缶を得た。Then, a laminated aluminum plate was prepared in the same manner as in Example 1, and a can was made to obtain a seamless can having a size of 350 ml.
【0055】ポリエステルの融点,キャスト時のネック
イン量,製缶性(缶内面樹脂皮膜とポンチの離型性と缶
外面樹脂のキズ発生程度),フレーバー性,温水処理後
の缶外面の白化程度を表1に示す。この方法は、ネック
イン量が小さく経済性に優れた樹脂被覆金属板の製造方
法であったが、この樹脂膜を被覆した金属板(ラミネー
トアルミニウム板)を製缶したが、缶内面樹脂と加工ポ
ンチが粘着し缶開口部の全周にわたって座屈が発生し、
さらに缶外面樹脂の全周にキズが発生したため製缶性が
劣っており、又樹脂被覆金属板(ラミネートアルミニウ
ム板)のフレーバー性も劣っていたため、樹脂被覆金属
板の製造方法として好ましくない。Melting point of polyester, neck-in amount during casting, can-making property (releasing property of resin film on inner surface of can and punch and scratching of resin on outer surface of can), flavor property, degree of whitening of outer surface of can after hot water treatment Is shown in Table 1. This method was a method for producing a resin-coated metal plate with a small neck-in amount and excellent economical efficiency. A metal plate (laminated aluminum plate) coated with this resin film was made into a can. The punch sticks and buckles occur all around the can opening,
Furthermore, since the outer surface of the resin on the outer surface of the can has scratches, the can-making property is inferior and the resin-coated metal plate (laminated aluminum plate) is also inferior in the flavor property, which is not preferable as a method for producing a resin-coated metal plate.
【0056】[比較例 5]樹脂膜(A)の中央部の原
料としてPET/PBT=40/60重量%のポリエス
テル50重量%とオレフィン50重量%とした以外は実
施例1と同様にしてロール状樹脂膜を得た。Comparative Example 5 Rolls were prepared in the same manner as in Example 1 except that 50% by weight of PET / PBT = 40/60% by weight polyester and 50% by weight of olefin were used as raw materials for the central portion of the resin film (A). A resin film was obtained.
【0057】ポリエステルの融点,キャスト時のネック
イン量,を表1に示す。この方法は、ネックイン量が小
さく経済性に優れた樹脂膜製造方法であったが、得られ
た樹脂被覆金属板(ラミネートアルミニウム板)のフレ
ーバー性が劣り、さらに加工ポンチの抜けが悪く缶内面
開口部の約1/3に座屈が発生したため、樹脂被覆金属
板の製造方法として好ましくない。Table 1 shows the melting point of polyester and the neck-in amount during casting. This method was a method for producing a resin film with a small neck-in amount and excellent economical efficiency, but the obtained resin-coated metal plate (laminated aluminum plate) had a poor flavor property, and the processing punch did not come off easily. Buckling occurred in about 1/3 of the opening, which is not preferable as a method for producing a resin-coated metal plate.
【0058】[0058]
【表1】 [Table 1]
【0059】[0059]
【発明の効果】本発明の樹脂被覆金属板の製造方法は原
料の無駄を省けるため、経済性に優れた製造方法である
ばかりでなく、フレーバー性に優れた樹脂被覆金属板が
得られる製造方法である。さらに、製缶性(特に、缶内
面樹脂膜と加工ポンチの離型性と缶外面樹脂膜の耐キズ
つき性)に優れた樹脂被覆金属板が得られる製造方法で
ある。さらに、内容物を充填後に実施される温水殺菌処
理で金属缶外面の外観不良(樹脂膜の白化)が発生しに
くいため、極めて有用な樹脂被覆金属板の製造方法とい
える。Industrial Applicability The method for producing a resin-coated metal sheet of the present invention is not only an economical production method because it is possible to eliminate waste of raw materials, but also a production method by which a resin-coated metal sheet excellent in flavor can be obtained. Is. Furthermore, it is a method of producing a resin-coated metal plate having excellent can-making properties (particularly, the releasing property of the resin film on the can inner surface and the processing punch and the scratch resistance of the resin film on the can outer surface). Furthermore, since the appearance of the outer surface of the metal can (whitening of the resin film) is unlikely to occur in the warm water sterilization treatment performed after filling the contents, it can be said that this is a very useful method for producing a resin-coated metal plate.
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) B29K 67:00 B29K 67:00 Fターム(参考) 3E061 AA15 AB21 AD01 3E062 AA04 AB02 AC03 JA01 JA07 JA08 JB22 JC02 JD08 4F100 AB01A AK03B AK03C AK41B AK41C AK42B BA02 BA03 BA07 BA27 EH23 EJ17 EK06 GB16 JA04B JA04C JA11B JA11C JL01 JL11 YY00B YY00C 4F207 AA03 AA24 AA25 AD03 AD08 AG03 AH55 KA01 KA17 KB13 KW23 ─────────────────────────────────────────────────── ─── Continuation of front page (51) Int.Cl. 7 Identification code FI theme code (reference) B29K 67:00 B29K 67:00 F term (reference) 3E061 AA15 AB21 AD01 3E062 AA04 AB02 AC03 JA01 JA07 JA08 JB22 JC02 JD08 4F100 AB01A AK03B AK03C AK41B AK41C AK42B BA02 BA03 BA07 BA27 EH23 EJ17 EK06 GB16 JA04B JA04C JA11B JA11C JL01 JL11 YY00B YY00C 4F207 AA03 AA24 AA25 AD03 AD08 AG03 AH55 KA01W17K17W23
Claims (3)
性ポリエステルを主体とする樹脂膜(A)を被覆しもう
一方の面に融点180℃以上の結晶性ポリエステルより
なる樹脂膜(B)を被覆する製造方法において、Tダイ
を用いて両端部にオレフィン系ポリマーが合流された状
態で得た溶融樹脂膜を冷却固化後に両端部を切断除去し
て樹脂膜(A)と樹脂膜(B)を得る方法と樹脂膜
(A)及び樹脂膜(B)を加熱された金属板にラミネー
トする方法よりなる樹脂被覆金属板の製造方法であっ
て、かつ樹脂膜(A)はポリエチレンテレフタレートと
ポリブチレテレフタレートが60:40〜30:70重
量%のポリエステルとオレフィン系ポリマーが70:3
0〜100:0重量%よりなるものであり、樹脂膜
(B)はポリエチレンテレフタレートとポリブチレンテ
レフタレートが60:40〜30:70重量%のポリエ
ステルよりなるものであることを特徴とする樹脂被覆金
属板の製造方法。1. A resin film (B) consisting of a crystalline polyester having a melting point of 180 ° C. or higher and a crystalline polyester (A) having a melting point of 180 ° C. or higher as one body and a crystalline polyester having a melting point of 180 ° C. or higher on the other side. In a manufacturing method for coating a resin film (A) and a resin film (B), the molten resin film obtained by merging the olefin-based polymer at both ends with a T-die is cooled and solidified, and then both ends are cut and removed. And a resin film (A) and a resin film (B) are laminated on a heated metal plate, wherein the resin film (A) comprises polyethylene terephthalate and poly (ethylene terephthalate). Butyre terephthalate 60:40 to 30:70 wt% polyester and olefin polymer 70: 3
0 to 100: 0% by weight, and the resin film (B) is composed of polyethylene terephthalate and polybutylene terephthalate consisting of 60:40 to 30: 70% by weight polyester resin-coated metal Method of manufacturing a plate.
ィン系ポリマー及び樹脂膜(B)の両端部のオレフィン
系ポリマーが同一であることを特徴とする請求項1に記
載された樹脂被覆金属板の製造方法。2. The resin according to claim 1, wherein the olefin polymer at both ends and the center of the resin film (A) and the olefin polymer at both ends of the resin film (B) are the same. A method for manufacturing a coated metal plate.
テルのポリエチレンテレフタレートとポリブチレンテレ
フタレートのブレンド比率が同一であることを特徴とす
る請求項1に記載された樹脂被覆金属板の製造方法。3. The resin-coated metal sheet according to claim 1, wherein the resin film (A) and the resin film (B) have the same blending ratio of polyethylene terephthalate and polybutylene terephthalate of polyester. Method.
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