JP2003291136A - Surface processing method for alc panel and surface processing apparatus therefor - Google Patents
Surface processing method for alc panel and surface processing apparatus thereforInfo
- Publication number
- JP2003291136A JP2003291136A JP2002100582A JP2002100582A JP2003291136A JP 2003291136 A JP2003291136 A JP 2003291136A JP 2002100582 A JP2002100582 A JP 2002100582A JP 2002100582 A JP2002100582 A JP 2002100582A JP 2003291136 A JP2003291136 A JP 2003291136A
- Authority
- JP
- Japan
- Prior art keywords
- panel
- alc
- cutting tool
- recess
- cut
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、ALC(軽量気泡
コンクリート)パネルの表面部に帯状の意匠凹部を加工
する表面加工方法及び表面加工装置に関するものであ
る。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a surface processing method and a surface processing apparatus for processing a belt-shaped design concave portion on a surface portion of an ALC (lightweight cellular concrete) panel.
【0002】[0002]
【従来の技術】この種の表面加工方法として、本願出願
人による先の出願により(特開2001−138320
公報)、図13に示すように、非回転式の刃具61をA
LCパネル62の小口面からパネル表面と平行にALC
母材に切り込ませ、パネル表面部に、底面及び側面が平
滑な切肌溝部63と割石調の割肌凹部64とからなる帯
状の意匠凹部65を加工する方法が知られている。2. Description of the Related Art As a surface processing method of this kind, according to a prior application by the applicant of the present application (Japanese Patent Laid-Open No. 2001-138320)
Gazette), and as shown in FIG.
ALC from the edge of LC panel 62 parallel to the panel surface
A method is known in which a base material is cut, and a band-shaped design concave portion 65 including a cut surface groove portion 63 having a smooth bottom surface and a side surface and a split stone-like divided skin concave portion 64 is processed on a panel surface portion.
【0003】[0003]
【発明が解決しようとする課題】ところが、従来の表面
加工方法によると、意匠凹部65の一部に切肌溝部63
より深い又は同じ深さのえぐれ部Sが生じることがあっ
た。このえぐれ現象は、強度的に脆いALC母材に物理
的衝撃を与えることから、パネル表面部に深いクラック
が広範囲に入り、ALC母材が大きく割り砕かれること
で発生し、特に、意匠凹部65を深く加工した場合に、
気泡が粗くなっている箇所、補強鉄筋がパネル表面に偏
っている箇所、加工済の意匠凹部と交差する箇所等に発
生しやすい。えぐれ部Sは、図14(a)に示すよう
に、切肌溝部63とその両側の割肌凹部64にわたる広
範囲に切肌溝部63の溝底より深く又は同じ深さで形成
されたり、図14(b)に示すように、両側又は片側の
割肌凹部64のみに切肌溝部63の溝底より深く又は同
じ深さで形成されたりするため、切肌溝部63の底縁が
消えたり不鮮明となり、意匠凹部65の見栄えを低下さ
せる問題点があった。However, according to the conventional surface processing method, the cut surface groove portion 63 is formed in a part of the design concave portion 65.
Deeper or the same depth of the engraved portion S may occur. This pavement phenomenon is caused by a physical impact on the ALC base material, which is weak in terms of strength, so that deep cracks widely enter the panel surface portion and the ALC base material is largely crushed. When deeply processed,
Bubbles are likely to occur in places where the bubbles are coarse, where reinforcing bars are unevenly distributed on the panel surface, where the reinforcement bars cross the processed design recesses, and the like. As shown in FIG. 14 (a), the cut-out portion S is formed deeper or at the same depth as the groove bottom of the cut skin groove portion 63 over a wide range over the cut skin groove portion 63 and the split skin concave portions 64 on both sides thereof. As shown in (b), since it is formed deeper than the groove bottom of the cut groove portion 63 or at the same depth only in the split skin concave portions 64 on both sides or one side, the bottom edge of the cut groove portion 63 disappears or becomes unclear. However, there is a problem that the appearance of the design concave portion 65 is deteriorated.
【0004】本発明の目的は、上記課題を解決し、AL
Cパネルの表面部にえぐれ部がない見栄えのよい意匠凹
部を加工できる表面加工方法及び装置を提供することに
ある。The object of the present invention is to solve the above-mentioned problems and to
It is an object of the present invention to provide a surface processing method and apparatus capable of processing a well-designed recess having a good appearance, which has no engraved portion on the surface of the C panel.
【0005】[0005]
【課題を解決するための手段】本発明に係るALCパネ
ルの表面加工方法は、ALCパネルの表面部に帯状の意
匠凹部を加工する方法であって、非回転式の先行刃具を
ALCパネルの小口面からパネル表面と平行にALC母
材に切り込ませ、先行刃具がパネル表面部を割り砕いて
先行凹部を形成した後に、非回転式の後続刃具をパネル
小口面から先行凹部に切り込ませ、後続刃具が先行凹部
を先行刃具より深く切削して、パネル表面部に帯状の意
匠凹部を形成することを特徴とする。A surface processing method for an ALC panel according to the present invention is a method for processing a belt-shaped design recess on a surface portion of an ALC panel, wherein a non-rotating leading blade is used for a small edge of the ALC panel. From the surface to the ALC base material in parallel with the panel surface, and the leading blade cuts the panel surface to form the leading recess, and then the non-rotating trailing blade is cut from the panel edge surface into the leading recess, The trailing blade tool cuts the leading recess deeper than the leading blade tool to form a band-shaped design recess on the panel surface portion.
【0006】ここで、意匠凹部の形状は特に限定され
ず、底面及び側面が平滑な切肌溝部と、この切肌溝部の
両側に広がる割石調の割肌凹部との組み合わせからなる
もの、断面がコ字形の切肌溝部のみからなるもの、断面
がV字形の割肌凹部のみからなるもの等を例示できる。
先行凹部の形状は最終形状である意匠凹部と相違させて
もよいが、後続刃具が先行凹部を切削するときに、えぐ
れ部が生じないように、先行刃具が先行凹部を意匠凹部
と略相似する正面形状で形成するのが好ましい。特に、
意匠凹部が切肌溝部と割肌凹部との組み合わせからなる
場合は、えぐれた溝底面及び溝側面を再生して連続させ
るために、後続刃具が意匠凹部の切肌溝部を先行凹部の
切肌溝部よりも幅広く形成するのが望ましい。Here, the shape of the design recess is not particularly limited, and the cut recess having a smooth bottom and side surfaces and the split recess having a split stone pattern which spreads on both sides of the cut recess have a cross section. Examples thereof include those having only U-shaped cut surface groove portions, those having only V-shaped split skin concave portions, and the like.
The shape of the preceding recess may be different from the final shape of the design recess, but when the following cutting tool cuts the preceding recess, the preceding cutting tool substantially resembles the design recess so that no recess is formed. It is preferably formed in a front shape. In particular,
When the design recess is composed of a combination of cut skin groove and split skin recess, the cutting tool groove of the design recess is changed to the cut groove groove of the preceding recess in order to regenerate and continue the cut groove bottom surface and groove side surface. It is desirable to form it wider than.
【0007】後続刃具の本数は1本に限定されず、2本
以上の後続刃具を用い、先行凹部を複数回に分け順次深
く切削することで、意匠凹部をより深く加工することも
可能である。また、先行刃具がALCパネルの一方の小
口面から他方の小口面まで一気に切り抜けると、意匠凹
部の終端に大きな欠損部が発生しやすい。これを防止す
るためには、先行刃具が一方のパネル小口面に切り込ん
だ後に、先行刃具及び後続刃具が他方のパネル小口面か
ら一方のパネル小口面まで切り抜けるのが好ましい。The number of the subsequent cutting tools is not limited to one, and it is also possible to machine the design concave more deeply by using two or more subsequent cutting tools and sequentially deeply cutting the preceding concave into a plurality of times. . Further, when the preceding cutting tool cuts through from one small edge surface of the ALC panel to the other small edge surface at once, a large defect is likely to occur at the end of the design concave portion. In order to prevent this, it is preferable that the leading blade and the trailing blade cut out from the other panel edge surface to the one panel edge surface after the leading blade tool cuts into one panel edge surface.
【0008】ALCパネルの厚さは用途に応じて多様で
あるが、大半のALCパネルが含まれる厚さ35〜15
0mmのものにおいて、意匠凹部(切肌溝部と割肌凹部と
の組み合わせからなる場合は切肌溝部の深さ。以下、同
じ。)を先行凹部(切肌溝部と割肌凹部との組み合わせ
からなる場合は切肌溝部の深さ。以下、同じ。)よりも
1〜10mm深く形成することが好ましく、2〜5mm深く
形成することがさらに好ましい。えぐれ部のないシャー
プな溝部を形成することができるからである。この深さ
の差が1mm未満であると、仮に先行刃具でえぐれ部が発
生した場合に、後続刃具でそのえぐれ部より深く切削で
きないゆえにシャープな溝部を形成できなくなり、ま
た、10mmを越えると、後続刃具で新たなえぐれ部を発
生させるおそれがある。The thickness of the ALC panel varies depending on the application, but the thickness of most ALC panels is 35 to 15
In the case of 0 mm, the design concave portion (the depth of the cut surface groove portion when the combination of the cut surface groove portion and the split surface concave portion. The same applies hereinafter) is formed by the preceding concave portion (the combination of the cut surface groove portion and the split surface concave portion). In this case, the depth of the cut surface groove portion. The same applies hereinafter.) It is preferable to form 1 to 10 mm deeper, more preferably 2 to 5 mm deeper. This is because it is possible to form a sharp groove portion having no engraved portion. If the difference in depth is less than 1 mm, if a cutting edge is formed on the leading cutting tool, a sharp groove cannot be formed because the trailing cutting tool cannot cut deeper than that, and if it exceeds 10 mm, There is a risk that a new cutout will be generated in the subsequent cutting tool.
【0009】また、厚さ35〜80mm程度の薄手パネル
の場合は、通常、意匠凹部が5mm以下の深さで加工され
るので、えぐれ部の発生率はほとんどない。しかし、厚
さ90〜150mmの厚手パネルの場合には、意匠効果を
高めるために、意匠凹部を5mm以上の深さで彫り深く加
工するので、加工深さに略比例してえぐれ部の発生率が
高くなる。そこで、厚さ90〜150mmのALCパネル
については、先行凹部を5〜15mmの深さで形成し、意
匠凹部を先行凹部よりも2〜5mm深く形成する方法を好
ましく例示できる。先行刃具でえぐれ部が発生しても、
そのえぐれ部が目立たないように後続刃具で十分に切削
できるからである。Further, in the case of a thin panel having a thickness of about 35 to 80 mm, the design concave portion is usually processed to a depth of 5 mm or less, so that there is almost no occurrence of the cutout portion. However, in the case of a thick panel with a thickness of 90 to 150 mm, in order to enhance the design effect, the design recess is deeply carved with a depth of 5 mm or more, so the rate of occurrence of the engraved part is approximately proportional to the working depth. Becomes higher. Therefore, for an ALC panel having a thickness of 90 to 150 mm, a method in which the preceding concave portion is formed to a depth of 5 to 15 mm and the designed concave portion is formed to be 2 to 5 mm deeper than the preceding concave portion can be preferably exemplified. Even if the leading edge tool has an engraved part,
This is because the subsequent cutting tool can sufficiently cut the engraved portion so that it does not stand out.
【0010】また、先行刃具でも後続刃具でもえぐれ部
を発生させないようにするため、先行凹部を2〜5mmm
の深さで形成し、意匠凹部を先行凹部よりも2〜5mm深
く形成する方法も好ましく例示できる。Further, in order to prevent the engraved portion from being generated in the leading cutting tool and the succeeding cutting tool, the leading concave portion is set to 2 to 5 mmm.
It is also preferable to use a method in which the design recess is formed 2 to 5 mm deeper than the preceding recess.
【0011】本発明に係るALCパネルの表面加工装置
は、ALCパネルの表面部に帯状の意匠凹部を加工する
装置であって、パネル表面部を割り砕いて先行凹部を形
成する非回転式の先行刃具と、先行凹部を先行刃具より
も深く切削する非回転式の後続刃具と、先行刃具及び後
続刃具をパネル小口面からパネル表面と平行にALC母
材に順次切り込ませる機構とを備えたことを特徴とす
る。A surface processing apparatus for an ALC panel according to the present invention is an apparatus for processing a belt-shaped design concave portion on the surface portion of an ALC panel, which is a non-rotational preceding type which divides the panel surface portion to form a leading concave portion. A cutting tool, a non-rotating subsequent cutting tool that cuts the preceding recess deeper than the preceding cutting tool, and a mechanism that sequentially cuts the preceding cutting tool and the following cutting tool into the ALC base material parallel to the panel surface from the panel edge surface. Is characterized by.
【0012】ここで、先行刃具及び後続刃具は、特定の
形状に限定されず、例えば、靴形、鋭く突き出した鳥の
くちばし形、正面コ字形、正面V字形等、意匠凹部の形
状に応じた同一又は相似形状のものを使用できる。特
に、意匠凹部が切肌溝部を含む場合は、えぐれた溝底面
及び溝側面を見栄えよく再生できるように、後続刃具の
切刃を先行刃具の切刃よりも低くかつ幅広く形成するの
が好ましい。Here, the preceding cutting tool and the following cutting tool are not limited to particular shapes, and may be in accordance with the shape of the design recess, such as a shoe shape, a beak shape of a sharply protruding bird, a front U-shape, and a front V-shape. The same or similar shapes can be used. In particular, when the design concave portion includes the cut surface groove portion, it is preferable that the cutting edge of the trailing cutting tool is formed to be lower and wider than the cutting blade of the preceding cutting tool so that the cut bottom surface and the groove side surface can be reproduced satisfactorily.
【0013】また、先行刃具と後続刃具との高低差が1
〜10mmであることが好ましく、2〜5mmであることが
さらに好ましい。この高低差が1mm未満であると、仮に
先行刃具でえぐれ部が発生した場合に、後続刃具でその
えぐれ部より深く切削できないゆえにシャープな溝部を
形成できなくなり、また、10mmを越えると、後続刃具
で新たなえぐれ部を発生させるおそれがある。Further, the difference in height between the leading blade and the trailing blade is 1
It is preferably -10 mm, more preferably 2-5 mm. If the height difference is less than 1 mm, if the leading cutting tool has an engraved portion, the trailing cutting tool cannot cut deeper than the engraved portion so that a sharp groove cannot be formed. There is a possibility that a new engraved part may be generated.
【0014】また、互いに反対向きの外側2本の先行刃
具と互いに反対向きの内側2本の後続刃具とを一列に並
設し、各刃具を加工位置と待機位置とに選択的に配置替
えする手段を設けてもよい。この構成によれば、先行刃
具及び後続刃具をパネル両端のどちらの小口面からでも
切り込ませることができるため、意匠凹部終端の欠損を
防止する前記方法を首尾よく実施できるうえ、複数本の
意匠凹部を能率よく往復加工することもでき、えぐれ部
が生じにくい薄手パネルを先行刃具のみで加工すること
もできるなど、表面加工装置の機動性が向上する。Further, two outer cutting tools which are opposite to each other and two inner cutting tools which are opposite to each other are arranged in a line, and each cutting tool is selectively rearranged between a machining position and a standby position. Means may be provided. According to this configuration, the leading blade and the trailing blade can be cut from either of the edge surfaces of the both ends of the panel, so that the method of preventing damage to the end of the design recess can be successfully carried out, and a plurality of designs are provided. It is possible to efficiently reciprocate the concave portion, and it is also possible to process a thin panel in which an engraved portion is less likely to occur by using only the leading blade tool, which improves the mobility of the surface processing apparatus.
【0015】なお、先行刃具及び後続刃具をALC母材
に切り込ませる機構としては、特定の機構に限定され
ず、例えば、ALCパネルの停止状態で刃具を移動する
機構、刃具の停止状態でパネルを移動する機構、刃具及
びパネルの両方を相反する方向へ移動する機構等を採用
できる。The mechanism for cutting the preceding cutting tool and the following cutting tool into the ALC base material is not limited to a specific mechanism. For example, a mechanism for moving the cutting tool when the ALC panel is stopped, or a panel when the cutting tool is stopped. It is possible to employ a mechanism for moving the blade, a mechanism for moving both the blade and the panel in opposite directions.
【0016】[0016]
【発明の実施の形態】以下、本発明の実施の形態を図面
に基づいて説明する。図1はALCパネル1の表面部を
一方向(例えば、長方形平パネルの縦方向)に加工する
パネル加工機11を示すものである。この加工機11
は、ALCパネル1を載せる加工テーブル12と、AL
Cパネル1の表面中央部に帯状の意匠凹部3を加工する
複数台(図1に5台を例示)の表面加工装置13と、A
LCパネル1の表面両端縁に帯状の意匠部4を加工する
2台の端縁加工装置14とから構成されている。なお、
パネル表面部を他方向(例えば、長方形平パネルの横方
向)に加工するパネル加工機は、縦方向の加工機11と
同様に構成され、この加工機11の近傍に90°異なる
向きで設置されている(図示略)。BEST MODE FOR CARRYING OUT THE INVENTION Embodiments of the present invention will be described below with reference to the drawings. FIG. 1 shows a panel processing machine 11 for processing the surface portion of an ALC panel 1 in one direction (for example, the vertical direction of a rectangular flat panel). This processing machine 11
Is the processing table 12 on which the ALC panel 1 is placed and the AL
A plurality of surface processing devices 13 (five in FIG. 1 are illustrated) for processing the band-shaped design concave portion 3 in the central portion of the surface of the C panel 1, and A
The LC panel 1 includes two edge processing devices 14 for processing the belt-shaped design portions 4 on both edges of the surface. In addition,
A panel processing machine for processing the panel surface portion in another direction (for example, the horizontal direction of a rectangular flat panel) is configured in the same manner as the vertical processing machine 11, and is installed in the vicinity of this processing machine 11 in a 90 ° different direction. (Not shown).
【0017】加工テーブル12は3本の三角柱状の受台
16を備え、各受台16はエアシリンダ(図示略)によ
り水平軸17の周りで回転可能に設けられている。図2
に示すように、平板状のALCパネル(平パネル)1を
加工するときには、各受台16の一つの面を上にして平
パネル1を支持する。図3に示すように、直角のコーナ
部を備えたALCパネル(コーナパネル)2を加工する
ときには、(a)1本の受台16の頂辺を上にしてコー
ナパネル2の供給を受け、(b)その受台16の一つの
面を上にしてコーナパネル2の一方の表面部に意匠凹部
3を加工した後に、(c)受台16の別の面を上にして
コーナパネル2の別の表面部に意匠凹部3を加工できる
ようになっている。The processing table 12 is provided with three triangular column-shaped receiving bases 16, and each receiving base 16 is rotatably provided around a horizontal axis 17 by an air cylinder (not shown). Figure 2
As shown in FIG. 4, when processing the flat plate-shaped ALC panel (flat panel) 1, the flat panel 1 is supported with one surface of each pedestal 16 facing upward. As shown in FIG. 3, when processing an ALC panel (corner panel) 2 having a right-angled corner portion, (a) the corner panel 2 is supplied with the top side of one pedestal 16 facing upward, (B) After processing the design recess 3 on one surface portion of the corner panel 2 with one surface of the pedestal 16 facing upward, (c) with the other surface of the pedestal 16 facing upward, The design concave portion 3 can be processed on another surface portion.
【0018】なお、コーナパネル2は、平パネル1を縦
方向に加工するパネル加工機11によって横方向に加工
され、平パネル1を横方向に加工する加工機によって縦
方向に加工される。また、平パネル1及びコーナパネル
2は、クランプ移送装置(図示略)を用いて加工テーブ
ル12に供給され、加工後にテーブル12から排出され
る。加工テーブル12には、各パネル1,2の小口面を
当てる定規(図示略)と、パネル1,2を定規に当てた
状態でクランプするクランパ(図示略)とが設けられて
いる。The corner panel 2 is processed in the horizontal direction by a panel processing machine 11 for processing the flat panel 1 in the vertical direction and in the vertical direction by a processing machine for processing the flat panel 1 in the horizontal direction. The flat panel 1 and the corner panel 2 are supplied to the processing table 12 by using a clamp transfer device (not shown), and are discharged from the table 12 after processing. The processing table 12 is provided with a ruler (not shown) that abuts the front surface of each of the panels 1 and 2, and a clamper (not shown) that clamps the panels 1 and 2 in a state of abutting the ruler.
【0019】図1及び図2に示すように、表面加工装置
13は上下に長いフレーム19を備え、フレーム19の
下端にベース20とブラケット21とが固定されてい
る。ブラケット21にはホルダ22が取り付けられ、ホ
ルダ22に4本のロッド23が昇降可能に支持され、ベ
ース20にロッド23を各別に昇降するエアシリンダ2
4が設置されている。外側2本のロッド23の下端には
非回転式の先行刃具25が互いに反対向きに(それぞれ
の刃先が互いに反対側の外側を向くように)ボルト26
で取り付けられ、内側2本のロッド23の下端には非回
転式の後続刃具27が互いに反対向きに(それぞれの刃
先が互いに反対側の外側を向くように)ボルト28で取
り付けられ、表面加工装置13の最下端に4本の刃具2
5,27が外向きの形態でパネル加工方向へ一列に並設
されている。As shown in FIGS. 1 and 2, the surface processing apparatus 13 is provided with a vertically long frame 19, and a base 20 and a bracket 21 are fixed to the lower end of the frame 19. A holder 22 is attached to the bracket 21, and four rods 23 are supported by the holder 22 so as to be able to move up and down.
4 are installed. At the lower ends of the two outer rods 23, non-rotating leading blades 25 are bolted in opposite directions (so that their respective cutting edges face outwards on opposite sides).
The non-rotating subsequent cutting tools 27 are attached to the lower ends of the two inner rods 23 by bolts 28 in opposite directions to each other (so that the cutting edges of the cutting edges face the opposite sides). 4 cutting tools 2 at the bottom of 13
5, 27 are arranged in a line in the panel processing direction so as to face outward.
【0020】フレーム19はスライダ30及びレール3
1を介し走行機枠32に加工方向と直角の方向へ摺動可
能に支持され、各表面加工装置13の相互間隔を意匠凹
部3の加工ピッチに合わせて調整できるようになってい
る。走行機枠32はモータ又はエアシリンダ等の駆動手
段により加工方向へ走行可能に設けられるとともに、エ
アシリンダ又はネジ等の自動又は手動の調整手段により
上下方向へ高さ調整可能に設けられていて、これらの手
段と走行機枠32とが先行刃具25及び後続刃具27を
パネル小口面からパネル表面と平行にALC母材に順次
切り込ませる機構を構成している。The frame 19 includes a slider 30 and a rail 3.
1 is slidably supported by the traveling machine frame 32 in a direction perpendicular to the machining direction, and the mutual intervals of the surface machining devices 13 can be adjusted according to the machining pitch of the design recesses 3. The traveling machine frame 32 is provided so as to be movable in the processing direction by a driving unit such as a motor or an air cylinder, and is also vertically adjustable by an automatic or manual adjusting unit such as an air cylinder or a screw. These means and the traveling machine frame 32 constitute a mechanism for sequentially cutting the leading blade 25 and the trailing blade 27 from the edge of the panel to the ALC base material in parallel with the panel surface.
【0021】また、フレーム19上に設けられた前記エ
アシリンダ24は各刃具25,27を加工位置とそれよ
り上方の待機位置とに選択的に配置替えする手段を構成
している。そして、例えば、往復加工に際し、2本2組
の刃具25,27を交互に加工位置に配置したり、一方
向加工に際し、加工終端で4本の刃具25,27を待機
位置に配置して加工始端に早送りして戻したり、えぐれ
部が生じにくい薄手パネルの加工に際し、先行刃具25
又は後続刃具27のうち1本のみを加工位置に配置した
りするなど、表面加工装置13を加工プログラムに従っ
て機動性よく制御できるようになっている。The air cylinder 24 provided on the frame 19 constitutes means for selectively relocating the cutting tools 25 and 27 between the processing position and the standby position above it. Then, for example, when performing reciprocating processing, two sets of two cutting tools 25 and 27 are alternately arranged at the processing position, and at the time of one-way processing, four cutting tools 25 and 27 are arranged at the standby position at the standby position for processing. When fast-forwarding to the starting end and returning it, or when processing thin panels that are less likely to have engraved parts, the preceding cutting tool 25
Alternatively, the surface processing apparatus 13 can be controlled with good maneuverability according to a processing program, such as disposing only one of the subsequent cutting tools 27 at the processing position.
【0022】図4に示すように、先行刃具25は、全体
がL字形で下端が靴形に形成され、加工方向の前側にお
いて、パネル表面部を割り砕いて先行凹部5を形成す
る。先行刃具25には、ALC母材を略水平に切り込む
(例えば平面先丸形の)先端辺から両側に回り込んで後
に向かうにつれて高くなるように傾斜した切刃34と、
ALC母材をすくい上げるすくい面35とが設けられ、
この刃形状に従い、先行凹部5に底面及び両側面が平滑
な切肌溝部6と、この切肌溝部6の両側に広がる割石調
の割肌凹部7とが形成される。例えば、厚さ120mmの
ALCパネル1を加工する場合、先行刃具25の切刃3
4の切込深さD1は約12mm、切刃34の幅W1は約8
mm、すくい面35の角度γ1は約70°である。As shown in FIG. 4, the leading blade 25 has an L-shape as a whole and a shoe-shaped lower end, and on the front side in the processing direction, the panel surface portion is crushed to form the leading recess 5. The leading blade 25 includes a cutting blade 34 that cuts the ALC base material in a substantially horizontal direction (for example, a rounded tip in a plane) from the leading edge side to both sides, and is inclined so as to become higher toward the rear.
And a rake face 35 for picking up the ALC base material,
According to this blade shape, a cut surface groove portion 6 having a smooth bottom surface and both side surfaces is formed in the preceding recess portion 5, and a split stone-like cut surface recess portion 7 spreading on both sides of the cut surface groove portion 6. For example, when processing the ALC panel 1 having a thickness of 120 mm, the cutting blade 3 of the leading blade 25 is
The cutting depth D1 of 4 is about 12 mm, and the width W1 of the cutting edge 34 is about 8
mm, the angle γ1 of the rake face 35 is about 70 °.
【0023】後続刃具27は、先行刃具25と相似する
形状で形成され、パネル加工方向の後側において、先行
凹部5を先行刃具25よりも深くかつ幅広く切削して、
パネル表面部に帯状の意匠凹部3を形成する。後続刃具
27にも切刃36とすくい面37とが設けられ、切刃3
6は先行刃具25の切刃34よりも低くかつ幅広く形成
されていて、この刃形状に従い、切肌溝部6の底面をよ
り深くかつ側面をより幅広く切削して、先行凹部5に生
じたえぐれ部を解消できるようになっている。例えば、
厚さ120mmのALCパネル1を加工する場合、後続刃
具27の切刃36の切込深さD2は約15mm(先行刃具
25の切刃34との高低差Gは約3mm)、切刃36の幅
W2は約10mm、すくい面37の角度γ2は約70°で
ある。The trailing blade 27 is formed in a shape similar to that of the leading blade 25. By cutting the leading recess 5 deeper and wider than the leading blade 25 on the rear side in the panel processing direction,
A belt-shaped design concave portion 3 is formed on the panel surface portion. The cutting edge 36 and the rake face 37 are also provided on the subsequent cutting tool 27, and the cutting edge 3
6 is formed to be lower and wider than the cutting edge 34 of the preceding cutting tool 25, and according to this blade shape, the bottom surface of the cut surface groove portion 6 is cut deeper and the side surface is cut wider to form the undercut portion formed in the preceding concave portion 5. Can be resolved. For example,
When processing the ALC panel 1 having a thickness of 120 mm, the cutting depth D2 of the cutting blade 36 of the subsequent cutting tool 27 is about 15 mm (the height difference G from the cutting blade 34 of the preceding cutting tool 25 is about 3 mm), The width W2 is about 10 mm and the angle γ2 of the rake face 37 is about 70 °.
【0024】図1及び図5に示すように、端縁加工装置
14は上下に長いフレーム39を備え、フレーム39の
下部にヘッド40がエアシリンダ41によりレール42
に沿って昇降可能に支持されている。ヘッド40の下端
にはガイド43が取り付けられ、ガイド43にスライダ
44を介し端縁加工用の刃具45がパネル加工方向と直
角の方向へ摺動可能に支持されている。ヘッド40の側
面には軸受46により刃具駆動軸47が支持され、その
上端はカップリング48を介しモータ49に結合され、
下端はクランク板50、クランクピン51、クランクア
ーム52を介し刃具45の基端部に連結されている。As shown in FIGS. 1 and 5, the edge processing device 14 is provided with a vertically long frame 39, and a head 40 is provided at the bottom of the frame 39 with a rail 42 by an air cylinder 41.
It is supported so as to be able to move up and down. A guide 43 is attached to the lower end of the head 40, and a blade 45 for edge processing is supported by the guide 43 via a slider 44 so as to be slidable in a direction perpendicular to the panel processing direction. A blade driving shaft 47 is supported on a side surface of the head 40 by a bearing 46, and an upper end thereof is coupled to a motor 49 via a coupling 48.
The lower end is connected to the base end of the cutting tool 45 via a crank plate 50, a crank pin 51, and a crank arm 52.
【0025】刃具45は四角板状に形成され、先端の刃
部54にパネル加工方向に長い直線状の切刃55とすく
い面56とが設けられ、切刃55に複数のV字形スリッ
ト57が大小交互に設けられている。そして、刃具45
は、ガイド43により切刃55が常にパネル端縁と平行
となる姿勢に保持され、モータ49の回転に伴ってパネ
ル端縁と直角の方向へ往復移動しつつ、走行機枠32の
走行によりパネル端縁と平方に移動し、この複合動作に
よって切刃55を加工方向に拡がる小口面からパネル表
面と平行にALC母材に切り込ませ、パネル表面部を割
り砕いて、パネル端縁に切肌部8と割肌部9とからなる
帯状の意匠部4を加工するようになっている。The cutting tool 45 is formed in the shape of a square plate, and the cutting edge 54 at the tip is provided with a straight cutting edge 55 and a rake face 56 which are long in the panel processing direction, and the cutting edge 55 is provided with a plurality of V-shaped slits 57. Large and small are provided alternately. And a blade 45
The guide 43 keeps the cutting edge 55 always in parallel with the panel edge, and reciprocates in the direction perpendicular to the panel edge as the motor 49 rotates. Moves to the edge and square, and by this combined operation, the cutting edge 55 is cut into the ALC base material parallel to the panel surface from the edge surface that expands in the processing direction, the panel surface part is crushed, and the cut surface is cut on the panel edge. The band-shaped design portion 4 including the portion 8 and the split skin portion 9 is processed.
【0026】なお、この端縁加工装置14において、エ
アシリンダ41は表面加工装置13のエアシリンダ24
と同様に機能し、刃具45を加工位置と待機位置とに昇
降する。また、フレーム39にはエアシリンダ41の高
さを手動操作によって調整するネジ式アジャスタ58が
設けられ、刃具45の高さを表面加工装置13の刃具2
5,27と相違させ、意匠部4の切肌部8を意匠凹部3
の切肌溝部6と異なる深さで加工することもできるよう
になっている。In the edge processing device 14, the air cylinder 41 is the air cylinder 24 of the surface processing device 13.
And the blade 45 is moved up and down between the processing position and the standby position. Further, the frame 39 is provided with a screw type adjuster 58 for adjusting the height of the air cylinder 41 by a manual operation, and the height of the cutting tool 45 is adjusted to the cutting tool 2 of the surface processing apparatus 13.
5 and 27, the cut surface portion 8 of the design portion 4 is changed to the design concave portion 3
It is also possible to process at a depth different from that of the cut surface groove portion 6.
【0027】上記のように構成されたパネル加工機11
において、次に、表面加工装置13による表面加工方法
について説明する。ALCパネル1が加工テーブル12
上に載置されると、走行機枠32の駆動モータ、表面加
工装置13のエアシリンダ24及び端縁加工装置14の
エアシリンダ41が加工プログラムに従って制御され
る。The panel processing machine 11 configured as described above
Next, the surface processing method by the surface processing apparatus 13 will be described. ALC panel 1 is processing table 12
When mounted on the top, the drive motor of the traveling machine frame 32, the air cylinder 24 of the surface processing device 13, and the air cylinder 41 of the edge processing device 14 are controlled according to the processing program.
【0028】表面加工装置13においては、まず、図6
に示すように、片側の先行刃具25及び後続刃具27を
加工位置に配置した状態で、先行刃具25がALCパネ
ル1の一方の小口面からALC母材に切り込み、パネル
表面部を割り砕いて、このパネル小口面に開放部10を
予備的に形成する。この予備工程では、切込長さは短く
てよく、後続刃具27をパネル1に切り込ませても、切
り込ませなくてもよい。In the surface processing apparatus 13, first, as shown in FIG.
As shown in, in a state in which the leading blade 25 and the trailing blade 27 on one side are arranged at the processing position, the leading blade 25 cuts from one of the front surfaces of the ALC panel 1 into the ALC base material, and cracks the panel surface portion, The opening portion 10 is preliminarily formed on the edge of the panel. In this preliminary step, the cutting length may be short, and the subsequent cutting tool 27 may or may not be cut into the panel 1.
【0029】次に、4本の刃具25,27を待機位置に
配置した状態で、一方のパネル小口面から他方のパネル
小口面まで早送りしたのち、前記工程とは反対側の先行
刃具25及び後続刃具27を加工位置に配置する。そし
て、図7に示すように、先行刃具25が他方のパネル小
口面からパネル表面と平行にALC母材に切り込み、切
刃34でパネル表面部を割り砕き、すくい面35でAL
C母材の割砕片をすくい上げ、パネル表面部に切肌溝部
6と割肌凹部7とからなる先行凹部5を形成する。Next, with the four blades 25 and 27 in the standby position, the blades are fast forwarded from one panel edge face to the other panel edge face, and then the leading blade 25 and the trailing edge on the side opposite to the above step. The cutting tool 27 is arranged at the processing position. Then, as shown in FIG. 7, the leading blade 25 cuts into the ALC base material from the other edge of the panel in parallel with the panel surface, the panel surface portion is crushed by the cutting edge 34, and the rake face 35 is used for AL.
The crushed pieces of the C base material are scooped up to form the preceding concave portion 5 including the cut surface groove portion 6 and the split surface concave portion 7 on the panel surface portion.
【0030】本実施形態では、厚さ120mmのALCパ
ネル1に、先行凹部5を幅約8mm、深さ約12mm(例え
ば5〜15mmの範囲で変更可)で、最終形状である意匠
凹部3と略相似する形状で形成した。先行凹部5を深さ
5mm以上で形成すると、気泡が粗い箇所等でALC母材
に深いクラックCが広範囲に入り、図8に示すように、
ALC母材が先行刃具25により深くかつ割り砕かれ、
先行凹部5にその切肌溝部6の底面より深く又は同じ深
さでえぐれ部Sが生じる場合がある。前述したとおり、
えぐれ部Sは、先行凹部5の切肌溝部6とその両側の割
肌凹部7にわたる広範囲に形成されたり、両側又は片側
の割肌凹部7のみに形成されたりする。In the present embodiment, the preceding concave portion 5 has a width of about 8 mm and a depth of about 12 mm (for example, can be changed within a range of 5 to 15 mm) in the ALC panel 1 having a thickness of 120 mm, and the design concave portion 3 which is the final shape. It was formed in a substantially similar shape. When the preceding concave portion 5 is formed to have a depth of 5 mm or more, deep cracks C enter a wide area in the ALC base material at a place where bubbles are rough, and as shown in FIG.
The ALC base material is deeply and crushed by the preceding cutting tool 25,
There may be a case where the engraved portion S is formed in the preceding concave portion 5 deeper or at the same depth as the bottom surface of the cut surface groove portion 6. As mentioned above,
The cut-out portion S is formed over a wide range over the cut surface groove portion 6 of the preceding recessed portion 5 and the split skin concave portions 7 on both sides thereof, or formed only on the split skin concave portions 7 on both sides or one side.
【0031】先行刃具25がさらに切り進むと、図9に
示すように、後続刃具27がパネル小口面から先行凹部
5に切り込み、切刃36で先行凹部5を先行刃具25よ
りも深くかつ幅広く切削して、ALCパネル1の表面部
に帯状の意匠凹部3を形成する。本実施形態では、後続
刃具27がパネル表面部を幅約10mm、深さ約15mmで
切り込み、意匠凹部3を先行凹部5よりも約3mm深く
(例えば2〜5mmの範囲で変更可)形成する。When the preceding cutting tool 25 further cuts, as shown in FIG. 9, the following cutting tool 27 cuts into the preceding recess 5 from the fore edge of the panel, and the cutting recess 36 cuts the preceding recess 5 deeper and wider than the preceding cutting tool 25. Then, the strip-shaped design concave portion 3 is formed on the surface portion of the ALC panel 1. In the present embodiment, the trailing blade 27 cuts the panel surface portion with a width of about 10 mm and a depth of about 15 mm, and forms the design recess 3 about 3 mm deeper than the preceding recess 5 (for example, it can be changed within a range of 2 to 5 mm).
【0032】従って、前記の通り先行凹部5にえぐれ部
Sが生じた場合でも、図10に示すように、そのえぐれ
部Sを後続刃具27で平滑に切削して、切肌溝部6の底
面6a及び側面6bを再生し、溝底縁が一直線に連続す
るシャープな意匠凹部3を形成することができる。ま
た、予め先行凹部5が意匠凹部3と相似する形状で形成
されているので、後続刃具27の切込量がごく僅かとな
り、この後続刃具27による切削時に意匠凹部3にえぐ
れ部が生じるおそれもない。Therefore, as described above, even when the recessed portion S is formed in the leading concave portion 5, as shown in FIG. 10, the recessed portion S is smoothly cut by the subsequent cutting tool 27 and the bottom surface 6a of the cut surface groove portion 6 is formed. Also, by regenerating the side surface 6b, it is possible to form a sharp design concave portion 3 in which the groove bottom edge is continuous in a straight line. Further, since the preceding concave portion 5 is formed in advance in a shape similar to the design concave portion 3, the cutting amount of the subsequent cutting tool 27 becomes very small, and there is a possibility that a cutout portion may be formed in the design concave portion 3 during cutting by the following cutting tool 27. Absent.
【0033】その後、先行刃具25及び後続刃具27は
他方のパネル小口面から一方のパネル小口面まで切り抜
け、加工を完了する。このとき、一方のパネル小口面に
は予め開放部10(図6参照)が形成されているため、
先行刃具25が切り抜ける際の小口面の欠損を防止で
き、図11に示すように、パネル表面部にえぐれ部も欠
損部もない見栄えのよい意匠凹部3を加工することがで
きる。なお、ALCパネル1の端縁には、端縁加工装置
14における刃具45の複合動作により、切肌部8が平
滑に切削され、割肌部9が割肌凹部7とほぼ均等な大き
さで形成され、意匠部4が見栄えよく加工される。After that, the leading blade 25 and the trailing blade 27 are cut out from the other panel edge surface to the one panel edge surface, and the processing is completed. At this time, since the opening portion 10 (see FIG. 6) is formed in advance on one of the panel edge surfaces,
It is possible to prevent the edge of the fore edge from being cut off when the preceding cutting tool 25 cuts out, and as shown in FIG. 11, it is possible to form a good-looking design concave portion 3 having neither a cutout portion nor a cut portion on the panel surface portion. At the edge of the ALC panel 1, the cut surface portion 8 is smoothly cut by the combined operation of the cutting tool 45 in the edge processing device 14, and the split surface portion 9 has a size substantially equal to that of the split surface recess 7. The design portion 4 is formed and processed with a good appearance.
【0034】また、先行刃具25でも後続刃具27でも
えぐれ部を発生させないようにするため、先行凹部5を
5mmmの深さ(2〜5mmの範囲で変更可)で形成し、意
匠凹部3を先行凹部5よりも5mm深く(2〜5mmの範囲
で変更可)形成する方法を採ることもできる。Further, in order to prevent the leading edge 25 and the trailing edge 27 from causing engraved portions, the leading concave portion 5 is formed with a depth of 5 mm (changeable within a range of 2 to 5 mm) and the design concave portion 3 is preceded. It is also possible to adopt a method of forming the groove 5 deeper than the recess 5 (changeable within a range of 2 to 5 mm).
【0035】なお、本発明は前記実施形態に限定される
ものではなく、例えば以下のように、発明の趣旨から逸
脱しない範囲で適宜変更して具体化することもできる。
(1) 前記実施形態の表面加工方法を、図3に示すA
LCパネル2(コーナパネル)に適用し、このパネル表
面部に意匠凹部3を加工すること。
(2)図12に示すように、先行刃具25及び後続刃具
27を突き出した鳥のくちばし形に形成し、ALCパネ
ル1の表面部に割肌凹部7のみからなる意匠凹部3を加
工すること。この場合も、底縁が一直線に連続したシャ
ープで見栄えのよい意匠凹部3を加工することができ
る。(3)前記実施形態とは逆に、加工テーブル12を
表面加工装置13に対し移動可能に設け、ALCパネル
1を加工テーブル12で移動して、パネル表面部を加工
すること。The present invention is not limited to the above-described embodiment, but may be embodied with appropriate modifications within the scope not departing from the spirit of the invention, for example, as follows. (1) The surface processing method of the above embodiment is shown in FIG.
Applying to the LC panel 2 (corner panel), and processing the design recessed portion 3 on the panel surface portion. (2) As shown in FIG. 12, the leading blade 25 and the trailing blade 27 are formed in a protruding bird's beak shape, and the design recess 3 including only the split skin recess 7 is formed on the surface of the ALC panel 1. Also in this case, it is possible to process the sharp and good-looking design concave portion 3 whose bottom edge is continuous. (3) Contrary to the above embodiment, the processing table 12 is provided so as to be movable with respect to the surface processing apparatus 13, and the ALC panel 1 is moved by the processing table 12 to process the panel surface portion.
【0036】(4)加工テーブル12を旋回可能に設
け、ALCパネル1の向きを変えて、一台の加工機11
でパネル表面部を縦横に加工すること。
(5)複数台の表面加工装置13の刃具25,27をそ
れぞれ別個に高さ調整可能に設け、ALCパネル1に深
さが異なる複数本の意匠凹部3を加工すること。
(6)前記実施形態の表面加工装置13を一台用い、こ
の装置13をALCパネル1に対して往復移動し、往路
で片側2本の刃具25,27により意匠凹部3を加工し
た後に、復路で反対側2本の刃具25,27により別の
意匠凹部3を加工すること。(4) The processing table 12 is provided so as to be rotatable, and the direction of the ALC panel 1 is changed so that one processing machine 11 is operated.
To process the panel surface vertically and horizontally. (5) The heights of the cutting tools 25 and 27 of the plurality of surface processing devices 13 are individually adjusted and the plurality of design recesses 3 having different depths are processed in the ALC panel 1. (6) Using one surface processing apparatus 13 of the above-mentioned embodiment, this apparatus 13 is reciprocally moved with respect to the ALC panel 1, and the design recess 3 is processed by two cutting tools 25, 27 on one side in the outward path, and then the return path Then, another design concave portion 3 is processed by the two cutting tools 25 and 27 on the opposite side.
【0037】[0037]
【発明の効果】以上詳述した通り、本発明の表面加工方
法及び装置によれば、先行刃具が形成した先行凹部を後
続刃具が先行刃具よりも深く切削するので、ALCパネ
ルの表面部にえぐれ部がない見栄えのよい意匠凹部を加
工できるという優れた効果を奏する。As described in detail above, according to the surface processing method and apparatus of the present invention, the trailing edge tool cuts the leading recess formed by the leading edge tool deeper than the leading edge tool, so that the surface portion of the ALC panel is engraved. It has an excellent effect that it is possible to process a well-designed recess having no parts.
【図1】本発明の実施形態に係るALCパネル加工機を
示す正面図である。FIG. 1 is a front view showing an ALC panel processing machine according to an embodiment of the present invention.
【図2】パネル加工機の表面加工装置を示す図1のII
−II線断面図である。FIG. 2 II of FIG. 1 showing a surface processing apparatus of a panel processing machine
It is a II sectional view.
【図3】パネル加工機によるコーナパネルの加工形態を
示す側面図である。FIG. 3 is a side view showing a processing form of a corner panel by a panel processing machine.
【図4】表面加工装置における先行刃具及び後続刃具の
形状説明図である。FIG. 4 is a shape explanatory view of a leading blade and a trailing blade in the surface processing apparatus.
【図5】パネル加工機の端縁加工装置を示す図1のV−
V線断面図である。5 is a view showing an edge processing device of the panel processing machine, which is taken along line V- of FIG.
It is a V line sectional view.
【図6】本発明の実施形態に係る表面加工方法の工程説
明図である。FIG. 6 is a process explanatory view of the surface processing method according to the embodiment of the present invention.
【図7】図6に続く工程説明図である。FIG. 7 is a process explanatory diagram that follows FIG.
【図8】図7に続く工程説明図である。FIG. 8 is a process explanatory diagram that follows FIG.
【図9】図8に続く工程説明図である。FIG. 9 is a process explanatory diagram that follows FIG.
【図10】図9に続く工程説明図である。FIG. 10 is an explanatory view of the process following FIG.
【図11】同方法により加工したALCパネルの部分斜
視図である。FIG. 11 is a partial perspective view of an ALC panel processed by the same method.
【図12】図4とは異なる形状の刃具による加工方法を
示すALCパネルの部分斜視図である。FIG. 12 is a partial perspective view of an ALC panel showing a processing method using a cutting tool having a shape different from that of FIG.
【図13】従来の加工方法を示すALCパネルの部分斜
視図である。FIG. 13 is a partial perspective view of an ALC panel showing a conventional processing method.
【図14】従来の方法により加工した意匠凹部を示すA
LCパネルの断面図である。[FIG. 14] A showing a design recess processed by a conventional method
It is sectional drawing of an LC panel.
1 ALCパネル 3 意匠凹部 5 先行凹部 6 切肌溝部 7 割肌凹部 10 開放部 11 パネル加工機 12 加工テーブル 13 表面加工装置 24 エアシリンダ 25 先行刃具 27 後続刃具 32 走行機枠 S えぐれ部 1 ALC panel 3 Design recess 5 Leading recess 6 cut surface groove 7 split skin recess 10 Open section 11 panel processing machine 12 Processing table 13 Surface processing equipment 24 air cylinders 25 Cutting tool 27 Subsequent cutting tools 32 traveling machine frame S Egg section
Claims (11)
を加工する方法であって、非回転式の先行刃具をALC
パネルの小口面からパネル表面と平行にALC母材に切
り込ませ、先行刃具がパネル表面部を割り砕いて先行凹
部を形成した後に、非回転式の後続刃具をパネル小口面
から先行凹部に切り込ませ、後続刃具が先行凹部を先行
刃具よりも深く切削して、パネル表面部に帯状の意匠凹
部を形成することを特徴とするALCパネルの表面加工
方法。1. A method of processing a belt-shaped design concave portion on a surface portion of an ALC panel, wherein a non-rotating leading blade is ALC.
Cut the panel edge from parallel to the panel surface into the ALC base material, and cut the non-rotating trailing edge tool from the panel edge to the leading recess after the leading blade breaks the panel surface to form the leading recess. A surface processing method of an ALC panel, characterized in that a trailing cutting tool cuts the preceding recess deeper than the preceding cutting tool to form a band-shaped design recess on the panel surface.
な切肌溝部と、切肌溝部の両側に広がる割石調の割肌凹
部との組み合わせからなる請求項1記載のALCパネル
の表面加工方法。2. The surface treatment of an ALC panel according to claim 1, wherein the strip-shaped design concave portion is formed by a combination of a cut surface groove portion having a smooth bottom surface and a side surface and a split stone-like cut surface concave portion spreading on both sides of the cut surface groove portion. Method.
部の切肌溝部よりも幅広く形成する請求項2記載のAL
Cパネルの表面加工方法。3. The AL according to claim 2, wherein the trailing cutting tool forms the cut surface groove portion of the design recessed portion wider than the cut surface groove portion of the preceding recessed portion.
Surface treatment method for C panel.
んだ後に、先行刃具及び後続刃具が他方のパネル小口面
から一方のパネル小口面まで切り抜ける請求項1〜3の
いずれか一項に記載のALCパネルの表面加工方法。4. The cutting tool according to claim 1, wherein the leading cutting tool and the trailing cutting tool cut out from the other panel edge surface to the one panel edge surface after the leading cutting tool cuts into one panel edge surface. Surface processing method of ALC panel.
く形成する請求項1〜4のいずれか一項に記載のALC
パネルの表面加工方法。5. The ALC according to claim 1, wherein the design recess is formed 1 to 10 mm deeper than the preceding recess.
Panel surface processing method.
先行凹部を5〜15mmの深さで形成し、意匠凹部を先行
凹部よりも2〜5mm深く形成する請求項1〜4のいずれ
か一項に記載のALCパネルの表面加工方法。6. An ALC panel having a thickness of 90 to 150 mm,
The surface processing method for an ALC panel according to claim 1, wherein the preceding recess is formed to have a depth of 5 to 15 mm, and the design recess is formed to be 2 to 5 mm deeper than the preceding recess.
意匠凹部を先行凹部よりも2〜5mm深く形成する請求項
1〜4のいずれか一項に記載のALCパネルの表面加工
方法。7. The preceding recess is formed to have a depth of 2 to 5 mm,
The surface processing method for an ALC panel according to claim 1, wherein the design recess is formed 2 to 5 mm deeper than the preceding recess.
を加工する装置であって、パネル表面部を割り砕いて先
行凹部を形成する非回転式の先行刃具と、先行凹部を先
行刃具よりも深く切削する非回転式の後続刃具と、先行
刃具及び後続刃具をパネル小口面からパネル表面と平行
にALC母材に順次切り込ませる機構とを備えたことを
特徴とするALCパネルの表面加工装置。8. An apparatus for processing a belt-shaped design concave portion on a surface portion of an ALC panel, which comprises a non-rotating leading blade for breaking the panel surface portion to form a leading concave portion, and a leading concave portion more than the leading blade. A non-rotating subsequent cutting tool for deep cutting, and a mechanism for sequentially cutting the preceding cutting tool and the following cutting tool into the ALC base material parallel to the panel surface from the front edge of the panel .
低くかつ幅広く形成した請求項8記載のALCパネルの
表面加工装置。9. The surface processing apparatus for an ALC panel according to claim 8, wherein the cutting edge of the subsequent cutting tool is formed to be lower and wider than the cutting edge of the preceding cutting tool.
10mmである請求項9記載のALCパネルの表面加工装
置。10. The height difference between the leading blade and the trailing blade is 1 to
The surface processing apparatus for an ALC panel according to claim 9, which has a length of 10 mm.
と互いに反対向きの内側2本の後続刃具とを一列に並設
し、各刃具を加工位置と待機位置とに選択的に配置替え
する手段を備えた請求項8〜10のいずれか一項に記載
のALCパネルの表面加工装置。11. A pair of two outer cutting tools, which are opposite to each other, and two inner cutting tools, which are opposite to each other, are arranged side by side in a row, and each cutting tool is selectively rearranged between a machining position and a standby position. The surface processing apparatus for an ALC panel according to claim 8, further comprising a means.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2012052296A (en) * | 2010-08-31 | 2012-03-15 | Ohbayashi Corp | Wall panel, structure, and manufacturing method of wall panel |
CN102909793A (en) * | 2012-10-17 | 2013-02-06 | 南京旭建新型建材股份有限公司 | Three-dimensional processing technology for autoclaved lightweight concrete (ALC) plate |
-
2002
- 2002-04-02 JP JP2002100582A patent/JP4046536B2/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2012052296A (en) * | 2010-08-31 | 2012-03-15 | Ohbayashi Corp | Wall panel, structure, and manufacturing method of wall panel |
CN102909793A (en) * | 2012-10-17 | 2013-02-06 | 南京旭建新型建材股份有限公司 | Three-dimensional processing technology for autoclaved lightweight concrete (ALC) plate |
CN102909793B (en) * | 2012-10-17 | 2016-02-03 | 南京旭建新型建材股份有限公司 | The Three-dimension process technique of ALC sheet material |
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