CN102909793A - Three-dimensional processing technology for autoclaved lightweight concrete (ALC) plate - Google Patents
Three-dimensional processing technology for autoclaved lightweight concrete (ALC) plate Download PDFInfo
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- CN102909793A CN102909793A CN2012103961497A CN201210396149A CN102909793A CN 102909793 A CN102909793 A CN 102909793A CN 2012103961497 A CN2012103961497 A CN 2012103961497A CN 201210396149 A CN201210396149 A CN 201210396149A CN 102909793 A CN102909793 A CN 102909793A
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Abstract
The invention discloses a three-dimensional processing technology for an autoclaved lightweight concrete (ALC) plate. The surface of the ALC plate is subjected to digital control processing through a digital control three-dimensional processing technology. By the three-dimensional processing technology, the dry method three-dimensional cutting of the ALC plate is realized, the accuracy and the aesthetic property of a processed three-dimensional graph are greatly improved, the strength of a product cannot be influenced, and the quality of the product is perfect; and through automatic processing of a digital control machine tool, the production efficiency is greatly improved, the labor intensity is reduced, the operating environment is improved, and the standard of large-scale mass production is completely realized.
Description
Technical field
The invention belongs to materials processing and forming field, the three-dimensional processing technology of a kind of ALC sheet material of specific design.
Background technology
ALC sheet material (autoclaved lightweight aerated concrete partition plate) more and more is applied in the construction of top-grade building thing because of its lightweight that has, high-strength, insulation, sound insulation, the outstanding characteristic such as fire-resistant, attractive in appearance, and its primary raw material is cement, lime, silica sand etc.For making ALC sheet material increase under construction its decorative effect, need the three-dimensional sheet material of ALC that a kind of stereoeffect of exploitation is good, the layer of structure sense is strong.
The three-dimensional pattern effect of general ALC sheet material all is to finish by the wet method processing technology in its manufacturing process, namely in manufacturing process raw material is added on the casting mold with effect of decorative patterns that designs in advance, finishes by the operation such as steam-cured.But be subject to the restriction of equipment and technique because of wet method processing, be preset in the mould owing to present the one side of decorative pattern, can not be to the further deburring processing of its surface, the flute profile decorative pattern that processes is comparatively coarse, fill when insufficient when raw material, the phenomenon of losing fangle can occur; And the decorative pattern on the ALC sheet material needs just to design before board making, also need to make the therewith mould of effect of decorative patterns coupling, increased to a certain extent the operation of processing, a kind of mould can only produce a kind of decorative pattern of effect simultaneously, the great inconvenience that brings to production management.
Another kind is to plate surface or the processing of side straight line lines by two dimensional surface straight line processing technology in the method that the ALC plate surface processes stereoeffect, processing effect is comparatively single, simple, and use the cutting of cutter two dimension, and can the intensity of sheet material be impacted, produce building safety hidden danger.
Summary of the invention
Goal of the invention: the objective of the invention is in order to solve the immature of the three-dimensional process technology of present ALC sheet material, a kind of comparatively three-dimensional processing technology of advanced ALC sheet material is provided, this process not only can process three-dimensional pattern effect attractive in appearance at the ALC plate surface, does not affect sheet material self intensity simultaneously.
Technical scheme: the three-dimensional processing technology of ALC sheet material of the present invention, by the three-dimensional process technology of digital control three-dimensional the ALC plate surface is carried out digital control processing.
The three-dimensional processing technology of aforesaid ALC sheet material may further comprise the steps:
(1) make the ALC embryonic plate, be used for the moisture content of the three-dimensional ALC embryonic plate of processing between 20%-45%, compression strength is more than or equal to 3.5MPa.
(2) selected ALC embryonic plate is placed on the three-dimension numerical controlled lathe and the location clamping, clamp pressure is at 3-8 ㎏.
(3) go out 3-D graphic to be processed by computer simulation, and generate cutting circuit and thickness of cutting according to analog result.
(4) select cutting tool, with universal cutter embryonic plate is carried out the flute profile cutting, with the processing patterns dedicated tool embryonic plate is carried out the decorative pattern cutting.
(5) cutting is finished, and makes the three-dimensional sheet material with effect of decorative patterns after the cleaning.
As above in the step (4), the null speed of three-dimension numerical controlled lathe is less than 30m/min, and the translational speed of cutting tool is less than 20m/min.
As above in the step (4), the rotating speed of universal cutter is at 800r/min-1500r/min, and the rotating speed of dedicated tool is at 800r/min-2400r/min.
According to above-mentioned steps, when the 3-D graphic of needs processing is larger, after computer simulation goes out 3-D graphic to be processed, can cut apart simulation drawing according to ALC embryonic plate size, generate separately every cutting circuit on the ALC embryonic plate.
Beneficial effect: the three-dimensional processing technology of ALC sheet material of the present invention, ALC sheet material is carried out the dry three-dimensional machining, the 3-D graphic degree of accuracy and the aesthetic property of processing all increase substantially, and can not affect the intensity of product, and product quality is very good; And automatically process by Digit Control Machine Tool, greatly improved production efficiency, alleviated hand labor intensity, improved operating environment, realize the standard of large-scale mass production fully.
The specific embodiment
In order to deepen the understanding of the present invention, the invention will be further described below in conjunction with embodiment, and this embodiment only is used for explaining the present invention, does not consist of the restriction to protection domain of the present invention.
The three-dimensional processing technology of ALC sheet material of the present invention may further comprise the steps:
(1) makes the ALC embryonic plate, be used for the ALC embryonic plate of three-dimensional processing according to general production technology, when satisfying the timber intensity requirement, reserve certain allowance at thickness, sheet material through cast, precuring, cutting, the multiple working procedure moulding such as steam-cured after, left standstill 2-3 days, the moisture content of control sheet material is between 20%45%, and compression strength is more than or equal to 3.5MPa.
(2) ALC embryonic plate to be processed is lifted on the roll-over table of three-dimension numerical controlled lathe, and check whether set level, ALC embryonic plate on the roll-over table is transported on the positioning bogie, by the clamp mechanism on the positioning bogie ALC embryonic plate location is clamped, because ALC sheet material belongs to the lower insulation porous material of compression strength, clamp pressure is at 3-8 ㎏.
(3) read building or Art Design graphic file by computer and software, and convert the Digit Control Machine Tool processed file to, when graphics processing needs the multi-sheets splicing to be shaped, figure is divided into a plurality of graphic files by the sheet material size, simulate 3-D graphic to be processed, and generate cutting circuit and thickness of cutting according to analog result.
(4) select cutting tool, when being carried out the flute profile cutting, selects embryonic plate universal cutter, the rotating speed of universal cutter is controlled at 800r/min-1500r/min, selects the processing patterns dedicated tool when sheet material is carried out the decorative pattern cutting, and the rotating speed of dedicated tool is at 800r/min-2400r/min.
The null speed of three-dimension numerical controlled lathe is less than 30m/min, and the translational speed of cutting tool is less than 20m/min.
(5) after ALC sheet material machines on the chassis, conveying carrier is transported to the station that rolls off the production line with the ALC sheet material that machines, and under traveling crane, next piece ALC embryonic plate to be processed is picked in the positioning bogie reposition.
The above only is preferred embodiment of the present invention, and is in order to limit the present invention, within the spirit and principles in the present invention not all, any modification of doing, is equal to replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (5)
1. the three-dimensional processing technology of an ALC sheet material is characterized in that by the three-dimensional process technology of digital control three-dimensional the ALC plate surface being carried out digital control processing.
2. the three-dimensional processing technology of ALC sheet material according to claim 1 is characterized in that may further comprise the steps:
(1) make the ALC embryonic plate, be used for the moisture content of the three-dimensional ALC embryonic plate of processing between 20%-45%, compression strength is more than or equal to 3.5MPa.
(2) selected ALC embryonic plate is placed on the three-dimension numerical controlled lathe and the location clamping, clamp pressure is at 3-8 ㎏.
(3) go out 3-D graphic to be processed by computer simulation, and generate cutting circuit and thickness of cutting according to analog result.
(4) select cutting tool, with universal cutter embryonic plate is carried out the flute profile cutting, with the processing patterns dedicated tool embryonic plate is carried out the decorative pattern cutting.
(5) cutting is finished, and makes the three-dimensional sheet material with effect of decorative patterns after the cleaning.
3. the three-dimensional processing technology of ALC sheet material according to claim 2, it is characterized in that: in the above-mentioned steps (4), the null speed of three-dimension numerical controlled lathe is less than 30m/min, and the translational speed of cutting tool is less than 20m/min.
4. the three-dimensional processing technology of ALC sheet material according to claim 2, it is characterized in that: in the above-mentioned steps (4), the rotating speed of universal cutter is at 800r/min-1500r/min, and the rotating speed of dedicated tool is at 800r/min-2400r/min.
5. the three-dimensional processing technology of ALC sheet material according to claim 2, it is characterized in that: according to above-mentioned steps, after computer simulation goes out 3-D graphic to be processed, according to ALC embryonic plate size simulation drawing is cut apart, generated separately every cutting circuit on the ALC embryonic plate.
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CN201210396149.7A CN102909793B (en) | 2012-10-17 | 2012-10-17 | The Three-dimension process technique of ALC sheet material |
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CN201210396149.7A CN102909793B (en) | 2012-10-17 | 2012-10-17 | The Three-dimension process technique of ALC sheet material |
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CN102909793B CN102909793B (en) | 2016-02-03 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108357270A (en) * | 2018-02-01 | 2018-08-03 | 上海同磊土木工程技术有限公司 | A kind of production method of the mold of curved slab |
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JP2011212864A (en) * | 2010-03-31 | 2011-10-27 | Clion Co Ltd | Method of processing alc panel |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108357270A (en) * | 2018-02-01 | 2018-08-03 | 上海同磊土木工程技术有限公司 | A kind of production method of the mold of curved slab |
CN108357270B (en) * | 2018-02-01 | 2019-10-08 | 上海同磊土木工程技术有限公司 | A kind of production method of the mold of curved slab |
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