JP2003279305A - Method and apparatus for measuring wall thickness of steel pipe - Google Patents

Method and apparatus for measuring wall thickness of steel pipe

Info

Publication number
JP2003279305A
JP2003279305A JP2002087098A JP2002087098A JP2003279305A JP 2003279305 A JP2003279305 A JP 2003279305A JP 2002087098 A JP2002087098 A JP 2002087098A JP 2002087098 A JP2002087098 A JP 2002087098A JP 2003279305 A JP2003279305 A JP 2003279305A
Authority
JP
Japan
Prior art keywords
steel pipe
wall thickness
exciting coil
inclination
wall
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2002087098A
Other languages
Japanese (ja)
Inventor
Masakazu Umemura
昌和 梅村
Hideo Takahashi
英夫 高橋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Osaka Gas Co Ltd
Original Assignee
Osaka Gas Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Osaka Gas Co Ltd filed Critical Osaka Gas Co Ltd
Priority to JP2002087098A priority Critical patent/JP2003279305A/en
Publication of JP2003279305A publication Critical patent/JP2003279305A/en
Pending legal-status Critical Current

Links

Abstract

<P>PROBLEM TO BE SOLVED: To highly accurately measure wall thickness distribution in a circumferential direction of a steel pipe even if an inspecting probe is displaced or inclined. <P>SOLUTION: When an exciting coil 23 is displaced in a steel pipe pile 21, or the inspecting probe 25 is inclined, the distance between the exciting coil 23 and an inner wall 22 of the steel pipe pile 21 changes in the circumferential direction. Since the displacement or inclination of the inspecting probe 25 is the displacement of the exciting coil 23, by arranging a plurality of distance sensors 24 in the circumferential direction in the vicinity of the exciting coil 23, it is possible to detect its displacement, correct measured values of thickness, measure more accurate wall thickness distribution, and evaluate the state of corrosion. <P>COPYRIGHT: (C)2004,JPO

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、腐食状態を推定す
るためなどに、鋼製の導管や鋼管杭などの肉厚を測定す
る鋼管肉厚測定方法および装置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a steel pipe wall thickness measuring method and apparatus for measuring the wall thickness of a steel pipe, a steel pipe pile or the like in order to estimate a corrosion state.

【0002】[0002]

【従来の技術】従来から、地上構造物の耐震性を向上さ
せるため、鋼管杭を地面に打込むことがある。土中には
湿分があるため、鋼管杭の外面に腐食が生じ、鋼管の肉
厚が減少して強度が低下するおそれがある。鋼管杭の肉
厚を測定して腐食状態を診断する方法として、本件出願
人は、たとえば特開2001−289824号公報(特
願2000−104691)で、離隔渦流探傷法(RF
EC法)を用いる鋼管の腐食診断方法を開示している。
離隔渦流探傷法は、Remote Field Eddy CurrentTechniq
ueからRFECTやRFEC法と略称されることもあ
る。
2. Description of the Related Art Conventionally, in order to improve the earthquake resistance of a ground structure, a steel pipe pile is sometimes driven into the ground. Since there is moisture in the soil, corrosion may occur on the outer surface of the steel pipe pile, and the wall thickness of the steel pipe may decrease, resulting in a decrease in strength. As a method for diagnosing a corrosion state by measuring the wall thickness of a steel pipe pile, the applicant of the present application has disclosed, for example, in Japanese Unexamined Patent Application Publication No. 2001-289824 (Japanese Patent Application No. 2000-104691), which uses a separated eddy current flaw detection method (RF
A method for diagnosing corrosion of steel pipes using the EC method) is disclosed.
Remote field Eddy CurrentTechniq
It may also be abbreviated as RFECT or RFEC method from ue.

【0003】図6、図7および図8は、特開2001−
289824号公報の図1、図5および図8をそれぞれ
示す。図6は、離隔渦流探傷法で地中の鋼管杭1の部分
減肉を測定して、腐食の診断を行うRFEC探傷装置2
の概略的な構成を示す。図7および図8は、図6の検査
プローブの側断面および軸線に垂直な断面をそれぞれ示
す。
FIG. 6, FIG. 7 and FIG.
FIG. 1, FIG. 5 and FIG. 8 of Japanese Patent No. 289824 are shown, respectively. FIG. 6 shows an RFEC flaw detection device 2 for diagnosing corrosion by measuring partial wall thinning of a steel pipe pile 1 in the ground by a separated eddy current flaw detection method.
2 shows a schematic configuration of. 7 and 8 respectively show a side section and a section perpendicular to the axis of the test probe of FIG.

【0004】地中の鋼管杭1は、地上構造物の基礎杭と
して地中に打込まれている。ただし、直接地上構造物を
支える基礎杭は、地上構造物が診断の障害となることが
あるので、基礎杭と同等の鋼管杭1を、基礎杭の近傍で
地中に打込み、鋼管杭1の腐食診断結果で基礎杭の腐食
の推定を行うこともある。
The underground steel pipe pile 1 is driven into the ground as a foundation pile for a ground structure. However, the foundation pile that directly supports the aboveground structure may interfere with the diagnosis, so the steel pipe pile 1 equivalent to the foundation pile is driven into the ground near the foundation pile and the steel pipe pile 1 In some cases, the corrosion diagnosis results may be used to estimate the corrosion of foundation piles.

【0005】鋼管杭1の内部に励磁コイル3を挿入し、
交流電流により磁界を発生させれば、鋼管にはこの磁界
を打ち消すような渦電流が流れ、これによる二次的な磁
界が発生する。このとき、管の表面に腐食があれば、渦
電流の流れに乱れが生じ、これによる二次的な磁界も乱
れる。RFECTは、受信コイル4により、磁界の乱れ
を検出し、鋼管の肉厚や腐食状態を推定する診断手法で
ある。
The exciting coil 3 is inserted inside the steel pipe pile 1,
If a magnetic field is generated by an alternating current, an eddy current that cancels this magnetic field flows in the steel pipe, and a secondary magnetic field is generated thereby. At this time, if the surface of the tube is corroded, the flow of the eddy current is disturbed, and the secondary magnetic field is also disturbed. RFECT is a diagnostic method of detecting the disturbance of the magnetic field by the receiving coil 4 and estimating the wall thickness and corrosion state of the steel pipe.

【0006】図6では、RFEC法の励磁コイル3と受
信コイル4とを搭載した探傷治具としての検査プローブ
5に、水浸法超音波探触子も組み込む。検査プローブ5
は、走行装置7によって、鋼管杭1内部を上下に移動す
ることができる。RFEC探傷装置2は、超音波厚み計
8を含み、計器収納ラック9に搭載される検査装置1
0、およびデータ収録装置としての信号処理用パソコン
11から構成されている。
In FIG. 6, a water immersion ultrasonic probe is also incorporated into an inspection probe 5 as a flaw detection jig on which an exciting coil 3 and a receiving coil 4 of the RFEC method are mounted. Inspection probe 5
Can be moved up and down inside the steel pipe pile 1 by the traveling device 7. The RFEC flaw detection device 2 includes an ultrasonic thickness gauge 8 and is mounted on the instrument storage rack 9 for inspection.
0, and a signal processing personal computer 11 as a data recording device.

【0007】水浸法超音波探触子からの信号は、高周波
ケーブル12で地上の超音波厚み計8に伝送される。超
音波厚み計8のCRTモニタ13には、水浸法超音波探
触子から鋼管杭1の内側から管壁内に入射されたパルス
信号に対する反射としてのエコーが表示される。
A signal from the water immersion ultrasonic probe is transmitted to an ultrasonic thickness gauge 8 on the ground by a high frequency cable 12. On the CRT monitor 13 of the ultrasonic thickness gauge 8, an echo is displayed as a reflection for a pulse signal incident from the inside of the steel pipe pile 1 from the water immersion ultrasonic probe into the pipe wall.

【0008】受信コイル4は、周方向に一定間隔で複数
個が配置される。各受信コイル4で受信された信号は、
アンプで増幅され、アナログ信号からデジタル信号への
A/D変換後、高周波ケーブル12で検査装置10のR
FEC探傷装置に送られる。RFEC探傷装置は、たと
えば信号処理用パソコン11などで実現され、データ収
録装置としてのプログラムに従って、RFEC解析、R
FEC解析グラフの校正、および解析データの出力等の
処理を行う。解析データは、たとえばディスプレイモニ
タ14の画面に図示のように表示される。
A plurality of receiving coils 4 are arranged at regular intervals in the circumferential direction. The signal received by each receiving coil 4 is
After being amplified by an amplifier and A / D converted from an analog signal to a digital signal, the high frequency cable 12 is used to
It is sent to the FEC flaw detector. The RFEC flaw detection device is realized by, for example, the signal processing personal computer 11 or the like, and according to the program as the data recording device, the RFEC analysis and R
The FEC analysis graph is calibrated and analysis data is output. The analysis data is displayed on the screen of the display monitor 14, for example, as illustrated.

【0009】RFEC法では、受信コイル4における起
電力の信号振幅をAとし、起電力の位相をΦとしたと
き、X軸をAcosΦ、Y軸をAsinΦとして描かれ
るリサージュ波形とX軸とがなすリサージュ平面位相角
θを求める。予めテストピースで、リサージュ平面位相
角θと鋼管の肉厚の減少率である減肉率との相関式を求
めておくことによって、各受信コイル4の位置毎に鋼管
杭1の減肉率を求めることができる。
In the RFEC method, when the signal amplitude of the electromotive force in the receiving coil 4 is A and the phase of the electromotive force is Φ, a Lissajous waveform drawn as AcosΦ on the X-axis and AsinΦ on the Y-axis forms the X-axis. Find the Lissajous plane phase angle θ. By obtaining the correlation formula between the Lissajous plane phase angle θ and the wall thickness reduction rate of the wall thickness of the steel pipe in advance with the test piece, the wall thickness reduction rate of the steel pipe pile 1 can be calculated for each position of each receiving coil 4. You can ask.

【0010】図7に示すように、検査プローブ5の先端
には、励磁コイル3が配置され、直径の2倍以上の距離
を離して配置される受信コイル4に近接して、水浸法超
音波探触子6が配置される。検査プローブ5は、複数の
保持車輪15によって、鋼管杭1などの鋼管内の中心軸
付近に保持されながら、鋼管内を軸線方向に移動するこ
とができる。検査プローブ5の中心には、中心軸16が
設けられ、励磁コイル3と受信コイル4との軸線方向の
間隔を保つ。
As shown in FIG. 7, the exciting coil 3 is arranged at the tip of the inspection probe 5 and is close to the receiving coil 4 which is arranged at a distance of at least twice the diameter, and the ultrasonic probe is used. The sound wave probe 6 is arranged. The inspection probe 5 can be moved in the steel pipe in the axial direction while being held by the plurality of holding wheels 15 near the central axis in the steel pipe such as the steel pipe pile 1. A central axis 16 is provided at the center of the inspection probe 5 and maintains a gap between the exciting coil 3 and the receiving coil 4 in the axial direction.

【0011】図8は、図7に示す切断面線VIII−V
IIIから見た断面を示す。受信コイル4は、複数、例
えば12個ずつ、前後で位置がずれるように、周方向に
一定間隔で配置される。図6のディスプレイモニタ14
の表示画面では、周方向に隣接して配置されている受信
コイル4を3個ずつ組合わせて、合計8チャンネルで周
方向の減肉率を評価している。
FIG. 8 is a section line VIII-V shown in FIG.
The cross section seen from III is shown. A plurality of receiving coils 4, for example, 12 receiving coils 4 are arranged at regular intervals in the circumferential direction so that the positions thereof are displaced in the front and rear. Display monitor 14 of FIG.
In the display screen of (3), three reception coils 4 arranged adjacent to each other in the circumferential direction are combined, and the metal thinning rate in the circumferential direction is evaluated for a total of 8 channels.

【0012】[0012]

【発明が解決しようとする課題】RFEC法では、検査
プローブ5が図9(a)に示す正常時の姿勢にあること
を前提として鋼管杭1などの診断を行う。このような前
提で、各受信コイル4からの出力を、信号増幅・A/D
変換器17を介して検査装置10に送り、周方向の減肉
を評価している。地中では、腐食が必ずしも均一に進行
するとは限らず、一定の方向に偏って進行する場合があ
る。
In the RFEC method, the steel pipe pile 1 and the like are diagnosed on the assumption that the inspection probe 5 is in the normal posture shown in FIG. 9 (a). Under such a premise, the output from each receiving coil 4 is amplified by the signal amplification / A / D converter.
It is sent to the inspection device 10 through the converter 17 to evaluate the circumferential wall thinning. In the ground, corrosion does not always progress uniformly, but it may progress in a certain direction.

【0013】しかしながら、鋼管杭1は、鉛直方向に打
込んでも、地盤の抵抗の不均一性などで傾いて打込まれ
たり、時間経過に伴う地盤の変動で傾いたりする可能性
がある。また、鋼管杭1は鉛直方向に打込まれていて
も、検査プローブ5自体で完全な鉛直姿勢をとることが
できない場合もある。このため、図9(b)に示すよう
に中心軸16が傾いたり、図9(c)に示すようにに鋼
管杭1の軸線に対して中心軸16がずれて偏りが生じた
りする。傾きや偏りが生じると、正常時には鋼管杭1の
内面と励磁コイル3との間はどの方向も同一であるもの
が、差を生じる。また、検査プローブ5を引上げる走行
装置7が鋼管杭1の中心に設置されていない場合も傾き
や偏りを生じる。
However, even if the steel pipe pile 1 is driven in the vertical direction, there is a possibility that the steel pipe pile 1 may be driven at an inclination due to non-uniformity of the resistance of the ground, or may be inclined due to the fluctuation of the ground with the passage of time. Further, even if the steel pipe pile 1 is driven in the vertical direction, the inspection probe 5 itself may not be able to take a complete vertical posture. Therefore, the central axis 16 is inclined as shown in FIG. 9B, or the central axis 16 is displaced from the axis of the steel pipe pile 1 as shown in FIG. When the inclination or the deviation occurs, a difference occurs between the inner surface of the steel pipe pile 1 and the exciting coil 3 in the same direction in all the normal times. Also, when the traveling device 7 that pulls up the inspection probe 5 is not installed at the center of the steel pipe pile 1, tilting or deviation occurs.

【0014】検査プローブ5と鋼管杭1とで偏りや傾き
が生じると、励磁コイル3と鋼管杭1の内壁との距離が
方向によって異なることになり、鋼管杭1に発生する渦
電流が周方向で異なってしまう。これによってRFEC
法による測定値に誤差を生じ、減肉率の周方向の変化を
正確に評価することができなくなってしまう。
If the inspection probe 5 and the steel pipe pile 1 are biased or tilted, the distance between the exciting coil 3 and the inner wall of the steel pipe pile 1 will be different depending on the direction, and the eddy current generated in the steel pipe pile 1 will be in the circumferential direction. Will be different. This makes RFEC
An error occurs in the measured value by the method, and it becomes impossible to accurately evaluate the change in the wall thickness reduction rate in the circumferential direction.

【0015】図7に示すように、検査プローブ5に水浸
法超音波探触子6を搭載すれば、超音波によって鋼管杭
1の肉厚を直接測定することは可能である。しかし、水
浸法超音波探触子6は、鋼管杭1の内壁にほとんど接触
させる状態で、水を介在させて肉厚を測定する必要があ
るので、周方向の全体で迅速な肉厚の測定を行うことは
できない。
As shown in FIG. 7, if a water immersion ultrasonic probe 6 is mounted on the inspection probe 5, it is possible to directly measure the wall thickness of the steel pipe pile 1 by ultrasonic waves. However, since the water immersion method ultrasonic probe 6 needs to measure the wall thickness with water interposed in the state of being almost in contact with the inner wall of the steel pipe pile 1, the wall thickness of the entire wall in the circumferential direction can be quickly measured. It is not possible to make measurements.

【0016】本発明の目的は、検査プローブが偏ったり
傾いたりしても、精度良く測定することが可能な鋼管肉
厚測定方法および装置を提供することである。
It is an object of the present invention to provide a steel pipe wall thickness measuring method and apparatus capable of accurately measuring even if the inspection probe is biased or tilted.

【0017】[0017]

【課題を解決するための手段】本発明は、鋼管内で、励
磁コイルと受信コイルとを軸線方向に間隔をあけて配置
し、励磁コイルから発生される磁束を受信する離隔渦流
探傷法を用いて肉厚を測定する鋼管肉厚測定方法におい
て、鋼管の中心に対する励磁コイルの偏りを検出し、予
めテストピースで求めておいた偏りに対する補正テーブ
ルに基づいて、離隔渦流探傷法で得られる肉厚の測定値
を補正することを特徴とする鋼管肉厚測定方法である。
DISCLOSURE OF THE INVENTION The present invention uses a separated eddy current flaw detection method in which an exciting coil and a receiving coil are axially spaced in a steel pipe and a magnetic flux generated from the exciting coil is received. In the wall thickness measurement method for steel pipes, the deviation of the exciting coil with respect to the center of the steel pipe is detected, and the wall thickness obtained by the separated eddy current flaw detection method is based on the correction table for the deviation obtained in advance with the test piece. Is a steel pipe wall thickness measuring method characterized by correcting the measured value of.

【0018】本発明に従えば、鋼管の肉厚を、励磁コイ
ルと受信コイルとを軸線方向に間隔をあけて配置し、励
磁コイルから発生される磁束を受信する離隔渦流探傷法
を用いて測定する際に、鋼管の中心に対する励磁コイル
の偏りを検出する。励磁コイルの偏りに対する補正テー
ブルを、予めテストピースで求めておき、補正テーブル
に基づいて離隔渦流探傷法で得られる肉厚の測定値を補
正するので、励磁コイルの偏りによる誤差を除去して、
周方向の肉厚測定を精度良く行うことができる。
According to the present invention, the wall thickness of the steel pipe is measured by using the separated eddy current flaw detection method in which the exciting coil and the receiving coil are axially spaced from each other and the magnetic flux generated from the exciting coil is received. In doing so, the bias of the exciting coil with respect to the center of the steel pipe is detected. A correction table for the bias of the excitation coil is obtained in advance with a test piece, and the measured value of the wall thickness obtained by the isolated eddy current flaw detection method is corrected based on the correction table, so the error due to the bias of the excitation coil is removed,
It is possible to accurately measure the wall thickness in the circumferential direction.

【0019】また本発明は、前記受信コイルの前記鋼管
内壁に対する傾きを検出し、予めテストピースで求めて
おいた傾きに対する補正テーブルに基づいて、前記肉厚
の測定値を補正することを特徴とする。
Further, the present invention is characterized in that the inclination of the receiving coil with respect to the inner wall of the steel pipe is detected, and the measured value of the wall thickness is corrected based on the inclination correction table obtained in advance by a test piece. To do.

【0020】本発明に従えば、受信コイルが鋼管内壁に
対して傾いていることを検出すると、予めテストピース
で求めておいた傾きに対する補正テーブルに基づいて、
離隔渦流探傷法で得られる肉厚の測定値を補正するの
で、偏りによる補正と合わせて、より正確に周方向の肉
厚測定を行うことができる。
According to the present invention, when it is detected that the receiving coil is inclined with respect to the inner wall of the steel pipe, based on the inclination correction table previously obtained by the test piece,
Since the measured value of the wall thickness obtained by the separated eddy current flaw detection method is corrected, it is possible to more accurately measure the wall thickness in the circumferential direction together with the correction due to the deviation.

【0021】さらに本発明は、鋼管内で、励磁コイルと
受信コイルとを備えるセンサを軸線方向に移動させなが
ら、励磁コイルから発生される磁束を、励磁コイルから
軸線方向に間隔をあけて配置される受信コイルで受信し
て、離隔渦流探傷法による肉厚測定を行う鋼管肉厚測定
装置において、励磁コイルに近接し、鋼管の軸線まわり
の周方向に間隔をあけて複数配置され、鋼管の中心に対
する励磁コイルの偏りを検出する偏り検出手段と、予め
テストピースで求められる励磁コイルの偏りに対する補
正テーブルを記憶しておくテーブル記憶手段と、受信コ
イルからの出力に基づいて、離隔渦流探傷法による鋼管
の肉厚測定値を求める肉厚測定手段と、偏り検出手段に
よって検出される励磁コイルの偏りに基づいてテーブル
記憶手段に記憶されている補正テーブルを参照し、肉厚
測定手段で求められる肉厚の測定値を補正する肉厚補正
手段とを含むことを特徴とする鋼管肉厚測定装置であ
る。
Further, according to the present invention, the magnetic flux generated from the exciting coil is arranged in the steel pipe at a distance from the exciting coil in the axial direction while moving the sensor having the exciting coil and the receiving coil in the axial direction. In a steel pipe wall thickness measuring device that receives the signal with a receiving coil and measures the wall thickness by the isolated eddy current flaw detection method, a plurality of steel pipe wall thickness measuring devices are placed close to the exciting coil and spaced in the circumferential direction around the axis of the steel pipe. Bias detection means for detecting the bias of the excitation coil with respect to the, the table storage means for storing the correction table for the bias of the excitation coil obtained in advance in the test piece, based on the output from the receiving coil, by the isolated eddy current flaw detection method A wall thickness measuring means for obtaining a wall thickness measurement value of the steel pipe, and a table storing means based on the bias of the exciting coil detected by the bias detecting means. And which refers to the correction table, a steel pipe wall thickness measuring device which comprises a wall thickness correction means for correcting the measured value of the wall thickness as determined by the thickness measuring means.

【0022】本発明に従えば、鋼管肉厚測定装置は、鋼
管内で、励磁コイルと受信コイルとを備えるセンサを軸
線方向に移動させながら、励磁コイルから発生される磁
束を、励磁コイルから軸線方向に間隔をあけて配置され
る受信コイルで受信して、離隔渦流探傷法による肉厚測
定を行うために、偏り検出手段と、テーブル記憶手段
と、肉厚測定手段と、肉厚補正手段とを含む。偏り検出
手段は、励磁コイルに近接して複数個が、鋼管の軸線ま
わりの周方向に間隔をあけて配置され、鋼管の中心に対
する励磁コイルの偏りを検出する。テーブル記憶手段に
は、予めテストピースで求められる励磁コイルの偏りに
対する補正テーブルを記憶しておき、肉厚測定手段が受
信コイルからの出力に基づいて、離隔渦流探傷法による
鋼管の肉厚測定値を求めると、肉厚補正手段が偏り検出
手段によって検出される励磁コイルの偏りに基づいてテ
ーブル記憶手段に記憶されている補正テーブルを参照
し、肉厚測定手段で求められる肉厚の測定値を補正す
る。励磁コイルが鋼管の中心からずれて偏りが生じて
も、偏り検出手段によって検出し、肉厚測定手段の測定
値を補正テーブルに基づいて肉厚補正手段によって補正
するので、励磁コイルの偏りによる誤差を除去して、周
方向の肉厚測定を精度良く行うことができる。
According to the present invention, the steel pipe wall thickness measuring device moves the magnetic flux generated from the exciting coil from the exciting coil to the axial line while moving the sensor including the exciting coil and the receiving coil in the axial direction in the steel pipe. A bias detecting means, a table storing means, a wall thickness measuring means, and a wall thickness correcting means for receiving the wall thickness with a receiving coil arranged at intervals in the direction and measuring the wall thickness by the separated eddy current flaw detection method. including. A plurality of bias detecting means are arranged in the vicinity of the exciting coil at intervals in the circumferential direction around the axis of the steel pipe, and detect the bias of the exciting coil with respect to the center of the steel pipe. The table storage means stores in advance a correction table for the bias of the exciting coil obtained by the test piece, and the wall thickness measurement means uses the output from the receiving coil to measure the wall thickness of the steel pipe by the separated eddy current flaw detection method. Then, the wall thickness correction unit refers to the correction table stored in the table storage unit based on the bias of the exciting coil detected by the bias detection unit, and obtains the measured value of the wall thickness obtained by the wall thickness measurement unit. to correct. Even if the exciting coil is deviated from the center of the steel pipe and is deviated, the deviation is detected by the deviation detecting means and the measured value of the wall thickness measuring means is corrected by the wall thickness correcting means based on the correction table. It is possible to accurately measure the wall thickness in the circumferential direction by removing.

【0023】また本発明は、前記受信コイルの前記鋼管
内壁に対する傾きを検出する傾き検出手段をさらに含
み、前記テーブル記憶手段には、予めテストピースで求
めておいた傾きに対する補正テーブルも記憶しておき、
前記肉厚補正手段は、傾き検出手段によって検出される
受信コイルの傾きに基づいてテーブル記憶手段に記憶さ
れている補正テーブルを参照し、前記肉厚の測定値を補
正することを特徴とする。
Further, the present invention further comprises inclination detecting means for detecting the inclination of the receiving coil with respect to the inner wall of the steel pipe, and the table storage means also stores a correction table for the inclination previously obtained by a test piece. Every
The wall thickness correction means corrects the measured value of the wall thickness by referring to a correction table stored in the table storage means based on the inclination of the receiving coil detected by the inclination detection means.

【0024】本発明に従えば、傾き検出手段で受信コイ
ルの鋼管内壁に対する傾きを検出し、肉厚補正手段は、
テーブル記憶手段に記憶されている予めテストピースで
求めておいた傾きに対する補正テーブルを参照して、肉
厚の測定値を補正するので、偏りによる補正と合わせ
て、より正確に周方向の肉厚測定を行うことができる。
According to the present invention, the inclination detecting means detects the inclination of the receiving coil with respect to the inner wall of the steel pipe, and the wall thickness correcting means comprises:
Since the measured value of the wall thickness is corrected by referring to the correction table for the inclination stored in the table storage means in advance obtained by the test piece, the wall thickness in the circumferential direction can be more accurately combined with the correction by the deviation. A measurement can be made.

【0025】また本発明で、前記偏り検出手段および前
記傾き検出手段は、前記鋼管の内壁との間の距離を超音
波で計測して、前記偏りおよび前記傾きをそれぞれ検出
することを特徴とする。
Further, in the present invention, the deviation detecting means and the inclination detecting means are characterized in that the distance between the steel pipe and the inner wall of the steel pipe is ultrasonically measured to detect the deviation and the inclination, respectively. .

【0026】本発明に従えば、鋼管の内壁に対する励磁
コイルの偏りや受信コイルの傾きは、超音波で鋼管の内
壁に対する距離を計測して検出するので、簡便に正確な
距離を計測して、偏りや傾きを検出することができる。
According to the present invention, the bias of the exciting coil and the inclination of the receiving coil with respect to the inner wall of the steel pipe are detected by ultrasonically measuring the distance with respect to the inner wall of the steel pipe. Bias and inclination can be detected.

【0027】[0027]

【発明の実施の形態】図1は、本発明の実施の一形態で
ある鋼管肉厚測定方法に用いる鋼管肉厚測定装置の部分
的な構成を示す。図1(a)は部分的な側面断面を示
し、図1(b)は部分的な平面断面を示す。肉厚測定の
対象となる鋼管杭21は、実質的に図6の鋼管杭1と同
等である。また、鋼管肉厚測定装置の構成も、図6と同
等である。鋼管杭21の内壁22の内部に、励磁コイル
23が挿入され、鋼管杭21内に渦電流を発生させる。
本実施形態では、図9の(b)や図9の(c)に示す傾
きや偏りが生じると、どちらの場合でも、誤差の最大要
因は励磁コイル23と鋼管杭21の内壁22との間の距
離が周方向で異なることであるため、励磁コイル23の
偏りに注目している。励磁コイル23の偏りを検出する
ために、励磁コイル23の直上に、内壁22との距離を
測定する距離センサ24を周方向に等間隔で4箇所、す
なわち90°毎に設置し、距離を測定することによっ
て、励磁コイル23の偏りを、方向および距離として検
出する。
1 shows a partial construction of a steel pipe wall thickness measuring apparatus used in a steel pipe wall thickness measuring method according to an embodiment of the present invention. FIG. 1A shows a partial side cross section, and FIG. 1B shows a partial plan cross section. The steel pipe pile 21 that is the target of wall thickness measurement is substantially the same as the steel pipe pile 1 of FIG. The configuration of the steel pipe wall thickness measuring device is also the same as that shown in FIG. The exciting coil 23 is inserted inside the inner wall 22 of the steel pipe pile 21 to generate an eddy current in the steel pipe pile 21.
In the present embodiment, when the inclination and the deviation shown in FIG. 9B and FIG. 9C occur, the largest cause of the error is between the exciting coil 23 and the inner wall 22 of the steel pipe pile 21 in either case. Since the distance is different in the circumferential direction, attention is paid to the bias of the exciting coil 23. In order to detect the bias of the exciting coil 23, distance sensors 24 for measuring the distance to the inner wall 22 are installed immediately above the exciting coil 23 at four locations at equal intervals in the circumferential direction, that is, every 90 °, and the distance is measured. By doing so, the bias of the exciting coil 23 is detected as the direction and the distance.

【0028】距離センサ24は、3以上設ければよい。
距離センサ24としては、たとえば超音波センサを用い
ることができる。また光センサや直接機械的な接触を行
うセンサを用いることができる。ただし、光センサや直
接的な接触では、内壁22の表面状態の影響を受けやす
い。超音波センサ24であれば、超音波が内壁22の表
面で反射して戻る時間に基づいて距離を求めるので、濡
れたりしていても、簡便に正確な距離を求めることがで
きる。
Three or more distance sensors 24 may be provided.
As the distance sensor 24, for example, an ultrasonic sensor can be used. Further, an optical sensor or a sensor that makes direct mechanical contact can be used. However, the optical sensor or direct contact is easily affected by the surface state of the inner wall 22. With the ultrasonic sensor 24, the distance is calculated based on the time when the ultrasonic wave is reflected by the surface of the inner wall 22 and returned, so that an accurate distance can be easily calculated even when the ultrasonic wave is wet.

【0029】励磁コイル23を含む検査プローブ25の
構成は、図6に示す検査プローブ5と基本的に同等であ
り、中心軸26を介して受信コイルが複数個配置され、
鋼管杭21の肉厚の分布を周方向に測定することができ
る。
The structure of the inspection probe 25 including the exciting coil 23 is basically the same as that of the inspection probe 5 shown in FIG. 6, and a plurality of receiving coils are arranged via the central axis 26.
The distribution of the wall thickness of the steel pipe pile 21 can be measured in the circumferential direction.

【0030】図2は、本実施形態でRFEC法による肉
厚測定を行うための概略的な電気的構成を示す。検査プ
ローブ25の励磁コイル23には、検査装置30のパソ
コンデータ処理31に接続される励磁電流出力器32よ
り励磁電流が供給され、離隔渦流探傷のための磁界を発
生させる。距離センサ24からの出力は、パソコンデー
タ処理31に入力され、偏りが検出される。RFEC法
による肉厚の測定値は、検査装置30の検出器33から
パソコンデータ処理31に与えられる。検出器33に
は、検査プローブ25の受信コイル34からの出力を、
信号増幅・A/D変換器35で増幅し、デジタル値に変
換して与える。
FIG. 2 shows a schematic electrical configuration for performing wall thickness measurement by the RFEC method in this embodiment. An exciting current is supplied to the exciting coil 23 of the inspection probe 25 from an exciting current output device 32 connected to a personal computer data processing 31 of the inspection device 30 to generate a magnetic field for isolated eddy current flaw detection. The output from the distance sensor 24 is input to the personal computer data processing 31, and the deviation is detected. The measured value of the wall thickness by the RFEC method is given from the detector 33 of the inspection device 30 to the personal computer data processing 31. The output from the receiving coil 34 of the inspection probe 25 is supplied to the detector 33.
The signal is amplified by the signal amplification / A / D converter 35, converted into a digital value, and given.

【0031】図3は、本実施形態で図2のパソコンデー
タ処理31が鋼管杭21の肉厚を残肉量として求め、偏
りで補正する概略的な手順を示す。ステップa1では、
励磁電流出力器32から検査プローブ25の励磁コイル
23に励磁電流を供給し、受信コイル34から信号増幅
・A/D変換器35を経て検出器33に与えられるセン
サ出力信号を入力する。ステップa2では、センサ出力
信号に基づいて、前述のようなリサージュ平面位相角θ
を計算する。ステップa3では、予めテストピースに対
する測定で得られている位相角−残肉率相関式40にし
たがって、残肉率計算を行う。ステップa4では、ステ
ップa3で計算した残肉率を基準肉厚値41に乗算する
残肉量計算を行う。基準肉厚値41は、鋼管杭21と同
一管種の鋼管について、腐食による減肉が生じていない
状態での測定値を使用する。直径300mmの鋼管杭2
1で、7mm程度の厚みである。
FIG. 3 shows a schematic procedure in which the personal computer data processing 31 of FIG. 2 in this embodiment obtains the wall thickness of the steel pipe pile 21 as the remaining wall thickness and corrects it by the deviation. In step a1,
An exciting current is supplied from the exciting current output device 32 to the exciting coil 23 of the inspection probe 25, and a sensor output signal given from the receiving coil 34 to the detector 33 via the signal amplification / A / D converter 35 is input. In step a2, based on the sensor output signal, the Lissajous plane phase angle .theta.
To calculate. In step a3, the remaining wall ratio is calculated according to the phase angle-remaining wall ratio correlation formula 40 previously obtained by measurement on the test piece. In step a4, the remaining wall amount is calculated by multiplying the reference wall thickness value 41 by the remaining wall ratio calculated in step a3. As the reference wall thickness value 41, a measurement value is used for a steel pipe of the same pipe type as the steel pipe pile 21 in a state in which there is no thinning due to corrosion. Steel pipe pile with a diameter of 300 mm 2
No. 1 has a thickness of about 7 mm.

【0032】ステップa5では、たとえば図6に示す水
浸法超音波接触子6などを用いて測定した超音波法肉厚
測定値42を用いて、残肉量補正を行う。この残肉量補
正は、実際の鋼管杭21の電磁気学的特性の補正であ
る。水浸法超音波接触子6は、内壁22の荒れの影響を
受けやすく、周方向に沿っての連続測定も困難である。
ただし、良好な条件が得られれば、ピンポイントで正確
な測定を行うことができる。したがって、超音波による
厚み測定値が得られる場所では、同一場所でのRFEC
法による測定値と比較して、個々の鋼管毎の透磁率や電
気抵抗などの電磁気学的特性の違いを補正することがで
きる。さらにステップa6で、励磁コイル偏り補正テー
ブル43を用いて、残肉量補正を行う。この補正が励磁
コイルの偏り補正である。励磁コイル偏り補正テーブル
43は、パソコンデータ処理31を行うパーソナルコン
ピュータ内のメモリや記憶装置などのテーブル記憶手段
に記憶される。次の表1は、励磁コイル偏り補正テーブ
ル43の一例を示す。
In step a5, the residual wall thickness correction is performed using the ultrasonic wall thickness measurement value 42 measured by using, for example, the water immersion ultrasonic contactor 6 shown in FIG. This correction of the amount of remaining wall is correction of the electromagnetic characteristics of the actual steel pipe pile 21. The water immersion method ultrasonic contactor 6 is easily affected by the roughness of the inner wall 22, and continuous measurement along the circumferential direction is also difficult.
However, if good conditions are obtained, pinpoint accurate measurement can be performed. Therefore, in places where ultrasonic thickness measurements can be obtained, RFEC at the same location
Compared with the values measured by the method, it is possible to correct differences in electromagnetic characteristics such as magnetic permeability and electric resistance between individual steel pipes. Further, in step a6, the exciting coil bias correction table 43 is used to correct the remaining amount. This correction is the bias correction of the exciting coil. The excitation coil bias correction table 43 is stored in a table storage means such as a memory or a storage device in the personal computer that performs the personal computer data processing 31. Table 1 below shows an example of the excitation coil bias correction table 43.

【0033】[0033]

【表1】 [Table 1]

【0034】表1に示す励磁コイル偏り補正テーブル4
3は、鋼管杭21と同使用のテストピースを作成し、意
図的に励磁コイル23を偏らせて測定を行って作成す
る。テストピースは、鋼管杭21と径、厚み、JIS規
格での材質等が同一となる鋼管を使用する。測定して得
られるデータを、水浸式超音波厚み測定法などで得られ
る真値と比較して補正値を決定する。偏り量を、5m
m,10mm,…のように変化させて測定を繰返せば、
表1を得ることができる。角度は、励磁コイル23がテ
ストピースの内壁に最も接近する偏った方向を0°と
し、右回りを+45°,+90°,…というようにと
る。図1の距離センサ24を用いれば、測定時の偏り方
向および偏り量が判るので、この励磁コイル偏り補正テ
ーブル43を使用して、検査プローブ25の傾きや偏り
の影響を軽減する補正を行うことができる。なお、測定
時の偏り方向および偏り量が表1に直接記載されていな
いときは、補間を行えばよい。
Excitation coil bias correction table 4 shown in Table 1
In No. 3, a test piece used in the same manner as the steel pipe pile 21 is prepared, and the exciting coil 23 is intentionally biased to be measured and prepared. As the test piece, a steel pipe having the same diameter, thickness, and JIS standard material as the steel pipe pile 21 is used. The correction value is determined by comparing the data obtained by measurement with the true value obtained by the water immersion type ultrasonic thickness measurement method or the like. Bias amount 5m
If you repeat the measurement by changing m, 10 mm, ...
Table 1 can be obtained. The angle is set such that the biased direction in which the exciting coil 23 comes closest to the inner wall of the test piece is 0 °, and the clockwise direction is + 45 °, + 90 ° ,. If the distance sensor 24 of FIG. 1 is used, the bias direction and bias amount at the time of measurement can be known. Therefore, using the excitation coil bias correction table 43, correction for reducing the influence of the tilt or bias of the inspection probe 25 can be performed. You can When the deviation direction and deviation amount at the time of measurement are not directly described in Table 1, interpolation may be performed.

【0035】図4は、本発明の実施の他の形態で、受信
コイル34の傾き補正を行う考え方を示す。図4(a)
は正常時の状態を示し、図4(b)は装置傾き時の状態
を示す。受信コイル34は、正常時、鋼管杭21の内壁
22に当接する状態で使用される。正常時の状態で、傾
きセンサ50としての超音波距離センサは、超音波51
を内壁22に照射し、反射波を受けるまでの時間に基づ
いて、傾きセンサ50から内壁22までの距離を検出す
ることができる。図4(b)に示すように検査プローブ
25が傾くと、傾きセンサ50から内壁22までの距離
が変化し、傾きが生じていることを検知することができ
る。受信コイル34が傾いていると、コイル巻線52と
内壁22との距離が変化し、肉厚測定値に誤差が生じ
る。本実施形態では、図1の実施形態のような偏りによ
る誤差とともに、傾きによる誤差も補正することができ
る。
FIG. 4 shows the concept of correcting the inclination of the receiving coil 34 in another embodiment of the present invention. Figure 4 (a)
Shows a normal state, and FIG. 4B shows a state when the device is tilted. The receiving coil 34 is used in a state of being in contact with the inner wall 22 of the steel pipe pile 21 in a normal state. In a normal state, the ultrasonic distance sensor as the inclination sensor 50 is
The distance from the tilt sensor 50 to the inner wall 22 can be detected based on the time until the inner wall 22 is irradiated with and the reflected wave is received. When the inspection probe 25 tilts as shown in FIG. 4B, the distance from the tilt sensor 50 to the inner wall 22 changes, and it is possible to detect that tilting has occurred. When the receiving coil 34 is tilted, the distance between the coil winding 52 and the inner wall 22 changes, causing an error in the wall thickness measurement value. In this embodiment, it is possible to correct the error due to the inclination as well as the error due to the bias as in the embodiment of FIG.

【0036】本実施形態では、図4に示すような傾きセ
ンサ50を、周方向に90°おきに4個設置し、4個の
傾きセンサ50からの信号を処理し、検査プローブ25
の傾き量を距離から角度に換算して求めることができ
る。傾きに対する補正も、表2として示すような受信コ
イル補正テーブル53を用いて行うことができる。本実
施形態でも、基本的な装置の構成は、図6と同等であ
る。
In this embodiment, four inclination sensors 50 as shown in FIG. 4 are installed at 90 ° intervals in the circumferential direction, signals from the four inclination sensors 50 are processed, and the inspection probe 25 is used.
The inclination amount of can be calculated by converting the distance into an angle. The correction for the inclination can also be performed using the reception coil correction table 53 shown in Table 2. Also in this embodiment, the basic configuration of the device is the same as that in FIG.

【0037】[0037]

【表2】 [Table 2]

【0038】図5は、図2のパソコンデータ処理31が
鋼管杭21の肉厚を残肉量として求め、偏りで補正する
概略的な手順を示す。ステップb1からステップb6ま
での各ステップは、図3のステップa1〜ステップa6
までの各ステップと同等である。ステップb7では、表
2に示すような受信コイル傾き補正テーブル53に基づ
き、受信コイル34の傾き補正のための残肉量補正を行
う。これによって、受信コイル34が内壁22に斜めに
接触することによる誤差を補正することが可能となる。
FIG. 5 shows a schematic procedure in which the personal computer data processing 31 of FIG. 2 obtains the wall thickness of the steel pipe pile 21 as the residual wall thickness and corrects it by the deviation. Steps b1 to b6 are the same as steps a1 to a6 in FIG.
It is equivalent to each step up to. In step b7, the remaining amount correction for the inclination correction of the receiving coil 34 is performed based on the receiving coil inclination correction table 53 as shown in Table 2. This makes it possible to correct an error caused by the receiving coil 34 obliquely contacting the inner wall 22.

【0039】以上の説明では、地中に打込まれる鋼管杭
21の腐食状態を診断するために肉厚測定を行っている
けれども、ほぼ水平な姿勢で敷設される流体輸送用の導
管などの肉厚測定にも、本発明を適用することができ
る。鋼管が鉛直な姿勢でないときは、検査プローブ25
を正確に鋼管の中心に保持することは困難になる。本発
明を適用すれば、偏りや傾きの影響を除去することがで
きるので、肉厚の測定を精度良く行うことができる。
In the above description, the wall thickness is measured in order to diagnose the corrosion state of the steel pipe pile 21 driven into the ground, but the meat such as a conduit for fluid transportation laid in a substantially horizontal posture is measured. The present invention can also be applied to thickness measurement. When the steel pipe is not in a vertical posture, the inspection probe 25
It becomes difficult to keep the center of the steel pipe accurately. By applying the present invention, it is possible to eliminate the influence of the deviation and the inclination, and thus it is possible to accurately measure the wall thickness.

【0040】[0040]

【発明の効果】以上のように本発明によれば、鋼管の肉
厚を離隔渦流探傷法を用いて測定する際に、鋼管の中心
に対する励磁コイルの偏りを検出し、予めテストピース
で求めておいた補正テーブルに基づいて、肉厚の測定値
を補正するので、励磁コイルの偏りによる誤差を除去し
て、周方向の肉厚測定を精度良く行うことができる。
As described above, according to the present invention, when the wall thickness of the steel pipe is measured by the separated eddy current flaw detection method, the bias of the exciting coil with respect to the center of the steel pipe is detected and preliminarily obtained by the test piece. Since the measured value of the wall thickness is corrected based on the corrected table, the error due to the bias of the exciting coil can be removed, and the wall thickness can be accurately measured in the circumferential direction.

【0041】また本発明によれば、受信コイルが鋼管内
壁に対して傾いているときには、予めテストピースで求
めておいた傾きに対する補正テーブルに基づいて、肉厚
の測定値を補正するので、偏りによる補正と合わせて、
より正確に周方向の肉厚測定を行うことができる。
Further, according to the present invention, when the receiving coil is tilted with respect to the inner wall of the steel pipe, the measured value of the wall thickness is corrected on the basis of the correction table for the tilt previously obtained by the test piece. Together with the correction by
It is possible to more accurately measure the wall thickness in the circumferential direction.

【0042】さらに本発明によれば、複数個の偏り検出
手段を、励磁コイルに近接して鋼管の軸線まわりの周方
向に間隔をあけて配置し、鋼管の中心に対する励磁コイ
ルの偏りを検出して、予めテストピースで求められる励
磁コイルの偏りに対する補正テーブルを参照し、肉厚の
測定値を補正する。励磁コイルが鋼管の中心からずれて
偏りが生じても、測定値を補正テーブルに基づいて補正
するので、励磁コイルの偏りによる誤差を除去して、周
方向の肉厚測定を精度良く行うことができる。
Further, according to the present invention, a plurality of bias detecting means are arranged close to the exciting coil and spaced apart in the circumferential direction around the axis of the steel pipe to detect the bias of the exciting coil with respect to the center of the steel pipe. Then, the measured value of the wall thickness is corrected by referring to the correction table for the bias of the exciting coil obtained in advance on the test piece. Even if the exciting coil is deviated from the center of the steel pipe and the deviation occurs, the measured value is corrected based on the correction table, so the error due to the deviation of the exciting coil can be removed and the thickness measurement in the circumferential direction can be performed accurately. it can.

【0043】また本発明によれば、受信コイルの鋼管内
壁に対する傾きを検出し、予めテストピースで求めてお
いた傾きに対する補正テーブルを参照して、肉厚の測定
値を補正するので、偏りによる補正と合わせて、より正
確に周方向の肉厚測定を行うことができる。
Further, according to the present invention, the inclination of the receiving coil with respect to the inner wall of the steel pipe is detected, and the measured value of the wall thickness is corrected by referring to the correction table for the inclination obtained in advance with the test piece. Together with the correction, it is possible to more accurately measure the wall thickness in the circumferential direction.

【0044】また本発明によれば、超音波を用いて、簡
便に正確な距離を計測して、偏りや傾きを検出すること
ができる。
Further, according to the present invention, it is possible to simply and accurately measure the distance using ultrasonic waves and detect the deviation and the inclination.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の実施の一形態で離隔渦流探傷法による
肉厚測定を行う際に、励磁コイル23の偏りを検出する
ための構成を簡略化して示す部分的な側面断面図および
水平断面図である。
FIG. 1 is a partial side cross-sectional view and a horizontal cross-sectional view showing a simplified configuration for detecting a bias of an exciting coil 23 when measuring a wall thickness by a separated eddy current flaw detection method according to an embodiment of the present invention. It is a figure.

【図2】図1の実施形態で使用する装置の概略的な電気
的構成を示すブロック図である。
FIG. 2 is a block diagram showing a schematic electrical configuration of an apparatus used in the embodiment of FIG.

【図3】図1の実施形態で鋼管杭21の肉厚測定を行う
概略的な手順を示すフローチャートである。
3 is a flowchart showing a schematic procedure for measuring the wall thickness of the steel pipe pile 21 in the embodiment of FIG.

【図4】本発明の実施の他の形態で離隔渦流探傷法によ
る肉厚測定を行う際に、受信コイル34の傾きを検出す
るための構成を簡略化して示す部分的な側面断面図であ
る。
FIG. 4 is a partial side sectional view showing a simplified configuration for detecting the inclination of the receiving coil when performing wall thickness measurement by the separated eddy current flaw detection method according to another embodiment of the present invention. .

【図5】図4の実施形態で鋼管杭21の肉厚測定を行う
概略的な手順を示すフローチャートである。
5 is a flowchart showing a schematic procedure for measuring the wall thickness of the steel pipe pile 21 in the embodiment of FIG.

【図6】離隔渦流探傷法で地中の鋼管杭1の部分減肉を
測定して、腐食の診断を行うRFEC探傷装置2の概略
的な構成を示すブロック図である。
FIG. 6 is a block diagram showing a schematic configuration of an RFEC flaw detector 2 for performing corrosion diagnosis by measuring partial wall thinning of a steel pipe pile 1 in the ground by a separated eddy current flaw detection method.

【図7】図6の検査プローブ5の構成を示す側面断面図
である。
7 is a side sectional view showing the configuration of the inspection probe 5 of FIG.

【図8】図7の切断面線VIII−VIIIから見た断
面図である。
8 is a cross-sectional view taken along the section line VIII-VIII in FIG. 7.

【図9】図6に示すような鋼管杭1の肉厚測定で、誤差
が生じる原因を示す図である。
FIG. 9 is a diagram showing a cause of an error in wall thickness measurement of the steel pipe pile 1 as shown in FIG.

【符号の説明】[Explanation of symbols]

21 鋼管杭 22 内壁 23 励磁コイル 24 距離センサ 25 検査プローブ 26 中心軸 30 検査装置 31 パソコンデータ処理 34 受信コイル 40 位相角−残肉率相関式 43 励磁コイル偏り補正テーブル 53 受信コイル傾き補正テーブル 21 steel pipe pile 22 Inner wall 23 Excitation coil 24 distance sensor 25 Inspection probe 26 central axis 30 inspection equipment 31 PC data processing 34 receiver coil 40 Phase angle-remaining wall ratio correlation formula 43 Excitation coil bias correction table 53 Receiver coil tilt correction table

フロントページの続き Fターム(参考) 2F063 AA16 BA30 BB05 BC02 CB10 CC10 DA02 DA05 DC08 DD10 GA08 KA01 LA19 2F069 AA02 AA71 BB40 GG07 GG09 GG65 Continued front page    F term (reference) 2F063 AA16 BA30 BB05 BC02 CB10                       CC10 DA02 DA05 DC08 DD10                       GA08 KA01 LA19                 2F069 AA02 AA71 BB40 GG07 GG09                       GG65

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 鋼管内で、励磁コイルと受信コイルとを
軸線方向に間隔をあけて配置し、励磁コイルから発生さ
れる磁束を受信する離隔渦流探傷法を用いて肉厚を測定
する鋼管肉厚測定方法において、 鋼管の中心に対する励磁コイルの偏りを検出し、 予めテストピースで求めておいた偏りに対する補正テー
ブルに基づいて、離隔渦流探傷法で得られる肉厚の測定
値を補正することを特徴とする鋼管肉厚測定方法。
1. A steel pipe meat in which an exciting coil and a receiving coil are axially spaced in a steel pipe and a wall thickness is measured by a separated eddy current flaw detection method for receiving a magnetic flux generated from the exciting coil. In the thickness measurement method, it is necessary to detect the deviation of the exciting coil with respect to the center of the steel pipe and correct the measured wall thickness obtained by the separated eddy current flaw detection method based on the correction table for the deviation obtained in advance with the test piece. Characteristic steel pipe wall thickness measurement method.
【請求項2】 前記受信コイルの前記鋼管内壁に対する
傾きを検出し、 予めテストピースで求めておいた傾きに対する補正テー
ブルに基づいて、前記肉厚の測定値を補正することを特
徴とする請求項1記載の鋼管肉厚測定方法。
2. The measurement value of the wall thickness is corrected based on a correction table for the inclination, which is obtained in advance by a test piece, by detecting the inclination of the receiving coil with respect to the inner wall of the steel pipe. 1. The method for measuring the wall thickness of a steel pipe according to 1.
【請求項3】 鋼管内で、励磁コイルと受信コイルとを
備えるセンサを軸線方向に移動させながら、励磁コイル
から発生される磁束を、励磁コイルから軸線方向に間隔
をあけて配置される受信コイルで受信して、離隔渦流探
傷法による肉厚測定を行う鋼管肉厚測定装置において、 励磁コイルに近接し、鋼管の軸線まわりの周方向に間隔
をあけて複数配置され、鋼管の中心に対する励磁コイル
の偏りを検出する偏り検出手段と、 予めテストピースで求められる励磁コイルの偏りに対す
る補正テーブルを記憶しておくテーブル記憶手段と、 受信コイルからの出力に基づいて、離隔渦流探傷法によ
る鋼管の肉厚測定値を求める肉厚測定手段と、 偏り検出手段によって検出される励磁コイルの偏りに基
づいてテーブル記憶手段に記憶されている補正テーブル
を参照し、肉厚測定手段で求められる肉厚の測定値を補
正する肉厚補正手段とを含むことを特徴とする鋼管肉厚
測定装置。
3. A receiving coil in which a magnetic flux generated from the exciting coil is axially spaced from the exciting coil while moving a sensor including the exciting coil and the receiving coil in the steel pipe in the axial direction. In a steel pipe wall thickness measuring device that receives the signal by the remote eddy current flaw detection method, a plurality of magnets are placed close to the exciting coil and spaced in the circumferential direction around the axis of the steel pipe. Deviation detecting means for detecting the deviation of the magnetic field, table storage means for storing the correction table for the deviation of the exciting coil previously obtained by the test piece, and the meat of the steel pipe by the separated eddy current flaw detection method based on the output from the receiving coil. A thickness measurement means for obtaining a thickness measurement value and a correction stored in the table storage means based on the bias of the exciting coil detected by the bias detection means. Referring to Buru, steel pipe wall thickness measuring device which comprises a wall thickness correction means for correcting the measured value of the wall thickness as determined by the thickness measuring means.
【請求項4】 前記受信コイルの前記鋼管内壁に対する
傾きを検出する傾き検出手段をさらに含み、 前記テーブル記憶手段には、予めテストピースで求めて
おいた傾きに対する補正テーブルも記憶しておき、 前記肉厚補正手段は、傾き検出手段によって検出される
受信コイルの傾きに基づいてテーブル記憶手段に記憶さ
れている補正テーブルを参照し、前記肉厚の測定値を補
正することを特徴とする請求項3記載の鋼管肉厚測定装
置。
4. A tilt detecting means for detecting a tilt of the receiving coil with respect to the inner wall of the steel pipe is further included, and the table storing means also stores a correction table for the tilt previously obtained by a test piece, The thickness correction means corrects the measured value of the thickness by referring to a correction table stored in the table storage means based on the inclination of the receiving coil detected by the inclination detection means. 3. The steel pipe wall thickness measuring device according to 3.
【請求項5】 前記偏り検出手段および前記傾き検出手
段は、前記鋼管の内壁との間の距離を超音波で計測し
て、前記偏りおよび前記傾きをそれぞれ検出することを
特徴とする請求項4記載の鋼管肉厚測定装置。
5. The bias detecting means and the inclination detecting means measure the distance between the steel pipe and the inner wall of the steel pipe by ultrasonic waves to detect the bias and the inclination, respectively. The described steel pipe wall thickness measuring device.
JP2002087098A 2002-03-26 2002-03-26 Method and apparatus for measuring wall thickness of steel pipe Pending JP2003279305A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2002087098A JP2003279305A (en) 2002-03-26 2002-03-26 Method and apparatus for measuring wall thickness of steel pipe

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2002087098A JP2003279305A (en) 2002-03-26 2002-03-26 Method and apparatus for measuring wall thickness of steel pipe

Publications (1)

Publication Number Publication Date
JP2003279305A true JP2003279305A (en) 2003-10-02

Family

ID=29233450

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2002087098A Pending JP2003279305A (en) 2002-03-26 2002-03-26 Method and apparatus for measuring wall thickness of steel pipe

Country Status (1)

Country Link
JP (1) JP2003279305A (en)

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