JP2003255516A - Method for manufacturing pellicle - Google Patents

Method for manufacturing pellicle

Info

Publication number
JP2003255516A
JP2003255516A JP2002054051A JP2002054051A JP2003255516A JP 2003255516 A JP2003255516 A JP 2003255516A JP 2002054051 A JP2002054051 A JP 2002054051A JP 2002054051 A JP2002054051 A JP 2002054051A JP 2003255516 A JP2003255516 A JP 2003255516A
Authority
JP
Japan
Prior art keywords
plate
pellicle
quartz glass
synthetic quartz
support plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2002054051A
Other languages
Japanese (ja)
Inventor
Hitoshi Mishiro
均 三代
Kaname Okada
要 岡田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
AGC Inc
Original Assignee
Asahi Glass Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Asahi Glass Co Ltd filed Critical Asahi Glass Co Ltd
Priority to JP2002054051A priority Critical patent/JP2003255516A/en
Publication of JP2003255516A publication Critical patent/JP2003255516A/en
Pending legal-status Critical Current

Links

Abstract

<P>PROBLEM TO BE SOLVED: To industrially easily obtain a pellicle which is below 300 μm in the thickness of a pellicle plate made of synthetic quartz glass and is uniform in an intra-surface transmittance distribution. <P>SOLUTION: This method includes an outside surface side supporting plate pasting process step of pasting an outside surface side supporting plate to a surface on the side, configuring the outside surface of the pellicle, of a synthetic quartz glass plate which is the blank for the pellicle plate, an inside surface side depositing process step of depositing an antireflection film on the surface of the synthetic quartz glass plate on the side opposite to the side pasted to the outside surface side supporting plate, a pellicle frame attaching process step of attaching a pellicle frame to the surface of the synthetic quartz glass plate deposited with the antireflection film on the inside surface side depositing process step, and an outside surface side supporting plate peeling process step of peeling the outside surface side supporting plate from the synthetic quartz glass plate in this order. <P>COPYRIGHT: (C)2003,JPO

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は集積回路の製造工程
で使用されるマスクまたはレチクル(以降、両者をあわ
せてマスクと称す)、特にはFレーザー(波長15
7.6nm)を用いたリソグラフィ工程で使用されるマ
スクまたはレチクルに異物付着防止の目的で装着される
ペリクルの製造方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a mask or reticle (hereinafter, both are collectively referred to as a mask) used in a manufacturing process of an integrated circuit, and more particularly to an F 2 laser (wavelength 15).
7.6 nm) and a method for manufacturing a pellicle mounted on a mask or reticle used in a lithography process for the purpose of preventing foreign matter from adhering.

【0002】[0002]

【従来の技術】集積回路の製造工程で使用される光リソ
グラフィ工程においては、レジスト材を塗布した半導体
ウェハを露光することによりパターン形成が行われる。
この際に用いるマスクに傷・異物が存在していると、パ
ターンとともに傷・異物がウェハ上に転写され、回路の
短絡・断線等の原因となる。
2. Description of the Related Art In a photolithography process used in a process of manufacturing an integrated circuit, a semiconductor wafer coated with a resist material is exposed to form a pattern.
If the mask used at this time has scratches / foreign matter, the scratches / foreign matter is transferred onto the wafer together with the pattern, which may cause a short circuit or disconnection of the circuit.

【0003】このため、マスクの表面の異物よけとし
て、マスクの片面または両面にペリクルを装着する方法
がとられている。
For this reason, a method of mounting a pellicle on one or both sides of the mask has been adopted to prevent foreign matter on the surface of the mask.

【0004】従来、ペリクルは図3の平面図および側面
図に示すような外形で、アルミニウムなどからなるペリ
クルフレーム1の開口部にニトロセルロース、フッ素樹
脂などの有機樹脂からなる数nm〜数μmの厚みのペリ
クル膜2を接着剤3で貼り付けたものが用いられてお
り、これをマスク上のパターンを覆うように固定して用
いられていた。
Conventionally, the pellicle has an outer shape as shown in the plan view and side view of FIG. 3, and has a pellicle frame 1 made of aluminum or the like and having an opening of several nm to several μm made of an organic resin such as nitrocellulose or fluororesin. A pellicle film 2 having a thickness attached with an adhesive 3 is used, and the pellicle film 2 is fixed and used so as to cover the pattern on the mask.

【0005】近年、パターン微細化、高密度化の要求に
応じて波長220nm以下の光を用いる露光が検討され
ている。しかし、前述の有機樹脂膜を使用したペリクル
は、露光解像力を向上させるために短波長の露光光を使
用すると、有機樹脂膜の有機分が分解されるため、耐久
性が低い。そこで、短波長の露光系では、ペリクル膜と
して合成石英ガラスからなるペリクル板を用いることが
検討されている。この合成石英ガラスは、例えば、珪素
源と酸素源とを気相で反応させスートと呼ばれる酸化珪
素からなる多孔質体を成長させ、この多孔質体を焼結し
て得られる実質的に酸化珪素のみからなる合成石英ガラ
スである。そして、同時に上記の短波長光線の透過率を
向上させるために合成石英ガラス製ペリクル板に反射防
止膜を成膜することが検討されている。
In recent years, exposure using light having a wavelength of 220 nm or less has been studied in response to the demands for pattern miniaturization and high density. However, the pellicle using the organic resin film described above has low durability because the organic content of the organic resin film is decomposed when exposure light of a short wavelength is used in order to improve the exposure resolution. Therefore, in a short wavelength exposure system, the use of a pellicle plate made of synthetic quartz glass as a pellicle film has been studied. This synthetic quartz glass is, for example, a substantially silicon oxide obtained by reacting a silicon source and an oxygen source in a gas phase to grow a porous body made of silicon oxide called soot and sintering the porous body. It is a synthetic quartz glass consisting of only. At the same time, it has been studied to form an antireflection film on a synthetic quartz glass pellicle plate in order to improve the transmittance of the short wavelength light.

【0006】[0006]

【発明が解決しようとする課題】ところで、ペリクル板
2の板内に厚みのばらつきがあると、露光中に図4に示
すように露光光4の屈折光の光路が変わるため転写パタ
ーンの位置がずれ、良好なリソグラフィが行えないおそ
れがある。
By the way, when the thickness of the pellicle plate 2 varies, the position of the transfer pattern changes because the optical path of the refracted light of the exposure light 4 changes during exposure as shown in FIG. There is a possibility that deviation may occur and good lithography cannot be performed.

【0007】この厚みばらつきの影響を小さくする方法
としては、ペリクル板の厚みを薄くすれば良いが、特に
300μm以下の厚みまで薄くすると、以下のような不
具合が顕著であった。
As a method of reducing the influence of this thickness variation, the thickness of the pellicle plate may be reduced, but when the thickness is reduced to 300 μm or less, the following problems are remarkable.

【0008】まず、反射防止膜の膜厚ばらつきによる光
透過率ばらつきの問題がある。つまり、合成石英ガラス
からなるペリクル板は、表面反射による透過率の低下を
低減するためにペリクル板の両面に反射防止膜を成膜す
ることが望ましい。この成膜の際には、ワークホルダー
を用いて合成石英ガラス板を保持するが、合成石英ガラ
ス板が薄いと自重により基板にたわみが生じる。ペリク
ル板としての面内での透過率のばらつきは±0.2%が
求められているが、たわみをもった状態で、反射防止膜
を形成した場合、膜厚にばらつきが生じ、ひいてはペリ
クル板の透過率ばらつきが大きくなるおそれがある。
First, there is a problem of variations in light transmittance due to variations in the thickness of the antireflection film. That is, in the pellicle plate made of synthetic quartz glass, it is desirable to form an antireflection film on both surfaces of the pellicle plate in order to reduce a decrease in transmittance due to surface reflection. During the film formation, the work holder is used to hold the synthetic quartz glass plate, but if the synthetic quartz glass plate is thin, the substrate is bent due to its own weight. The variation in the in-plane transmittance of the pellicle plate is required to be ± 0.2%. However, when the antireflection film is formed in a flexed state, the film thickness varies, which in turn results in the pellicle plate. There is a possibility that the variation in the transmittance of 1 becomes large.

【0009】また、ペリクル板の破損による歩留り低下
も大きな問題である。つまり、ペリクル板の素板となる
合成石英ガラス板は、ペリクルとして形成されるまでに
多くのハンドリングの機会がある。例えば、研磨工程で
の研磨機へのロード・アンロード、研磨が終了した後に
は研磨剤等を除去するための洗浄、素板の平坦度や平行
度の測定、成膜装置へのロード・アンロード、成膜後の
洗浄、場合によっては、ペリクルフレームに貼り付けら
れた状態または貼り付けられる前の状態でペリクルフレ
ームと寸法を同じくするための切断、ペリクルフレーム
の接着、等々である。これらの工程で、合成石英ガラス
板が薄いと、破損し、製品歩留りが低下するおそれが高
まる。
Further, a decrease in yield due to breakage of the pellicle plate is also a big problem. That is, the synthetic quartz glass plate that is the base plate of the pellicle plate has many opportunities for handling before being formed as a pellicle. For example, load and unload to the polishing machine in the polishing process, cleaning to remove the polishing agent etc. after polishing, measurement of flatness and parallelism of the base plate, load and unload to the film forming equipment. Loading, cleaning after film formation, cutting to have the same size as the pellicle frame in the state of being attached to the pellicle frame or the state before being attached, adhesion of the pellicle frame, etc. in some cases. In these steps, if the synthetic quartz glass plate is thin, it may be damaged and the product yield may be reduced.

【0010】すなわち、本発明は薄いペリクル板を備え
たペリクルの製造方法において、光透過率のばらつきを
抑えたペリクルを高歩留りで得ることができる製造方法
を提供することを目的とする。
That is, an object of the present invention is to provide a method of manufacturing a pellicle provided with a thin pellicle plate, which is capable of obtaining a pellicle with suppressed variations in light transmittance with high yield.

【0011】[0011]

【課題を解決するための手段】本発明は、ペリクルフレ
ームと、ペリクルフレームの開口部を覆うように取り付
けられた合成石英ガラスからなるペリクル板とを備えた
ペリクルの製造方法であって、ペリクル板の素板である
合成石英ガラス板の、ペリクルの外面となる側の表面に
外面側支持板に貼着する外面側支持板貼着工程と、外面
側支持板に貼着された側とは反対側の合成石英ガラス板
表面に反射防止膜を成膜する内面側成膜工程と、前記内
面側成膜工程で反射防止膜が成膜された合成石英ガラス
板表面にペリクルフレームを取り付けるペリクルフレー
ム取り付け工程と、合成石英ガラス板から外面側支持板
を剥離する外面側支持板剥離工程と、をこの順で含むこ
とを特徴とするペリクルの製造方法を提供する。これに
より、ペリクル板が薄くとも、反射防止膜の膜厚のばら
つきに起因する透過率のばらつきを抑えたペリクルを歩
留まり良く、製造することができる。
SUMMARY OF THE INVENTION The present invention is a method for manufacturing a pellicle provided with a pellicle frame and a pellicle plate made of synthetic quartz glass attached so as to cover an opening of the pellicle frame. The outer side support plate attaching step of attaching the outer side support plate to the outer side surface of the pellicle of the synthetic quartz glass plate, which is the base plate, is opposite to the side attached to the outer side support plate. -Side film forming step of forming an antireflection film on the surface of the synthetic quartz glass plate on the side, and mounting of a pellicle frame on the surface of the synthetic quartz glass plate on which the antireflection film has been formed in the film forming step on the inner surface side There is provided a method for manufacturing a pellicle, comprising: a step, and an outer surface side support plate peeling step of peeling the outer surface side support plate from a synthetic quartz glass plate in this order. As a result, even if the pellicle plate is thin, it is possible to manufacture a pellicle in which the variation in the transmittance due to the variation in the thickness of the antireflection film is suppressed with a good yield.

【0012】特に、外面側支持板剥離工程の後に、ペリ
クルフレームが取り付けられている側とは反対側の合成
石英ガラス板表面に反射防止膜を成膜する工程をさらに
含むか、あるいは外面側支持板貼着工程の前に、外面側
支持板が貼着される側の合成石英ガラス板表面に反射防
止膜をあらかじめ成膜する工程をさらに含むことが好ま
しい。これにより、ペリクル板の素板となる合成石英ガ
ラス板の両面に反射防止膜を歩留まり良く成膜すること
ができる。
In particular, after the step of peeling the outer surface side support plate, there is further included a step of forming an antireflection film on the surface of the synthetic quartz glass plate opposite to the side on which the pellicle frame is attached, or the outer surface side support is carried out. It is preferable to further include a step of forming an antireflection film in advance on the surface of the synthetic quartz glass plate on the side to which the outer surface side support plate is attached, before the plate attaching step. As a result, it is possible to form the antireflection film on both surfaces of the synthetic quartz glass plate that will be the base plate of the pellicle plate with good yield.

【0013】また、外面側支持板貼着工程の前に、外面
側支持板が貼着される側の合成石英ガラス板表面をあら
かじめ研磨する工程をさらに含むとともに、外面側支持
板貼着工程と内面側成膜工程との間に、外面側支持板に
貼着された側とは反対側の合成石英ガラス板表面を研磨
する工程をさらに含むか、あるいは外面側支持板貼着工
程の前に、合成石英ガラス板の両表面をあらかじめ研磨
する工程をさらに含むことが好ましい。前者の方法によ
れば、ペリクル板が薄くとも、研磨中の割れ等を抑止す
ることができる。後者の方法によれば、公知の両面研磨
機によりペリクル板を加工することが可能であり、高平
行度のペリクル板を容易に得ることが可能である。
Before the step of attaching the outer surface side support plate, the method further includes the step of previously polishing the surface of the synthetic quartz glass plate on the side to which the outer side support plate is attached, and the step of attaching the outer surface side support plate, Between the inner surface side film forming step and the step of polishing the surface of the synthetic quartz glass plate opposite to the side adhered to the outer surface side support plate, or before the outer surface side support plate sticking step It is preferable to further include a step of previously polishing both surfaces of the synthetic quartz glass plate. According to the former method, even if the pellicle plate is thin, cracks and the like during polishing can be suppressed. According to the latter method, the pellicle plate can be processed by a known double-sided polishing machine, and a pellicle plate with high parallelism can be easily obtained.

【0014】[0014]

【発明の実施の形態】本発明のペリクルの製造方法は、
ペリクル板の素板である合成石英ガラス板の、ペリクル
の外面となる側の表面に外面側支持板に貼着する外面側
支持板貼着工程と、外面側支持板に貼着された側とは反
対側の合成石英ガラス板表面に反射防止膜を成膜する内
面側成膜工程と、前記内面側成膜工程で反射防止膜が成
膜された合成石英ガラス板表面にペリクルフレームを取
り付けるペリクルフレーム取り付け工程と、合成石英ガ
ラス板から外面側支持板を剥離する外面側支持板剥離工
程と、をこの順で含む。
BEST MODE FOR CARRYING OUT THE INVENTION The method for producing a pellicle of the present invention is
An outer support plate attaching step of attaching the outer support plate to the outer surface of the pellicle of the synthetic quartz glass plate that is the base plate of the pellicle plate; and a side attached to the outer support plate. And a pellicle for attaching a pellicle frame to the surface of the synthetic quartz glass plate on which the antireflection film has been formed in the step of forming the antireflection film on the surface of the synthetic quartz glass plate on the opposite side. A frame mounting step and an outer surface side support plate peeling step of peeling the outer surface side support plate from the synthetic quartz glass plate are included in this order.

【0015】外面側支持板貼着工程は、後工程で設けら
れる反射防止膜の厚みばらつきを抑えるために、ペリク
ル板の素板である合成石英ガラス板の、ペリクルの外面
となる側の表面にあらかじめ、外面側支持板に貼着し、
成膜時のたわみを抑制する工程であり、次の内面側成膜
工程で、外面側支持板に貼着された側とは反対側の合成
石英ガラス板表面に反射防止膜を成膜する。
In the step of attaching the outer surface side support plate, in order to suppress the thickness variation of the antireflection film to be provided in the subsequent step, the surface of the synthetic quartz glass plate, which is the base plate of the pellicle plate, which is the outer surface of the pellicle is attached. Adhere to the outer support plate in advance,
This is a step of suppressing the deflection during film formation, and in the next inner surface side film forming step, an antireflection film is formed on the surface of the synthetic quartz glass plate opposite to the side adhered to the outer surface side support plate.

【0016】次のペリクルフレーム取り付け工程では、
内面側成膜工程で反射防止膜が成膜された側の合成石英
ガラス板表面にペリクルフレームを取り付けて、ペリク
ルを形成する。合成石英ガラス板をペリクルフレームに
接着するのに用いる接着剤は、エポキシ系、アクリル
系、シリコーン系、フッ素樹脂系等の熱硬化性接着剤、
または紫外線硬化性接着剤等が使用できる。本発明で
は、ペリクル板の素板である合成石英ガラス板が外面側
支持板に貼着された状態でペリクルフレームに接着され
るので、合成石英ガラス板が薄くとも接着時に自重によ
る歪みが生じにくい。ペリクルフレームが合成石英ガラ
ス板に取り付けられた後、外面側支持板剥離工程で、合
成石英ガラス板から外面側支持板を剥離する。
In the next pellicle frame mounting step,
A pellicle frame is formed by attaching a pellicle frame to the surface of the synthetic quartz glass plate on which the antireflection film is formed in the inner surface side film forming step. The adhesive used to bond the synthetic quartz glass plate to the pellicle frame is an epoxy-based, acrylic-based, silicone-based or fluororesin-based thermosetting adhesive,
Alternatively, an ultraviolet curable adhesive or the like can be used. In the present invention, since the synthetic quartz glass plate, which is the base plate of the pellicle plate, is adhered to the pellicle frame in the state of being adhered to the outer surface side support plate, even if the synthetic quartz glass plate is thin, distortion due to its own weight hardly occurs at the time of adhesion. . After the pellicle frame is attached to the synthetic quartz glass plate, the outer surface side supporting plate is peeled from the synthetic quartz glass plate in the outer surface side supporting plate peeling step.

【0017】ペリクル板の両面に反射防止膜を形成する
ことは、光透過率向上のために好ましい。本発明の製造
方法を用いて、両面に反射防止膜を形成したペリクル板
を得るためには、ペリクル板の素板である合成石英ガラ
ス板の、ペリクルの外面となる側の表面にも反射防止膜
を成膜する工程(以下、この工程を「外面側成膜工程」
といい、内面側成膜工程と外面側成膜工程とを併せて単
に「成膜工程」という。)が必要になるが、例えば以下
のいずれかの方法をとることができる。
It is preferable to form an antireflection film on both surfaces of the pellicle plate in order to improve the light transmittance. In order to obtain a pellicle plate having antireflection films formed on both sides using the manufacturing method of the present invention, antireflection is also applied to the surface of the synthetic quartz glass plate, which is the base plate of the pellicle plate, which is the outer surface of the pellicle. Step of forming a film (hereinafter, this step is referred to as "external surface side film forming step").
That is, the inner surface side film forming step and the outer surface side film forming step are simply referred to as “film forming step”. ) Is required, but one of the following methods can be used, for example.

【0018】1つのの方法は、支持板剥離工程の後に、
ペリクルフレームが取り付けられている側とは反対側の
合成石英ガラス板表面に反射防止膜を成膜する方法であ
る。また、もうひとつの方法は、支持板貼着工程の前
に、支持板が貼着される側の合成石英ガラス板表面に反
射防止膜をあらかじめ成膜する方法である。あらかじめ
合成石英ガラス板表面に反射防止膜を成膜する場合は、
前述した本発明の各工程に準じて、合成石英ガラス板を
支持板に貼着した後、反射防止膜を成膜することもでき
る。なお、この場合の支持板は、ペリクル板の素板であ
る合成石英ガラス板の、ペリクルの外面となる側の表面
に貼着される支持板なので、本明細書では、本発明の外
面側支持板に対して「内面側支持板」と称する。また、
外面側支持板と内面側支持板とを併せて単に「支持板」
と称する。外面側支持板と内面側支持板とは同じ物であ
ってもよい。
One method is, after the supporting plate peeling step,
This is a method of forming an antireflection film on the surface of the synthetic quartz glass plate on the side opposite to the side on which the pellicle frame is attached. Another method is to form an antireflection film in advance on the surface of the synthetic quartz glass plate on the side where the support plate is attached, before the step of attaching the support plate. When forming an antireflection film on the surface of a synthetic quartz glass plate in advance,
According to each step of the present invention described above, an antireflection film may be formed after the synthetic quartz glass plate is attached to the support plate. The supporting plate in this case is a supporting plate that is attached to the surface of the synthetic quartz glass plate, which is the base plate of the pellicle plate, which is the outer surface of the pellicle. The plate is referred to as an "inner side support plate". Also,
Outer side support plate and inner side support plate are combined and simply referred to as "support plate"
Called. The outer surface side support plate and the inner surface side support plate may be the same thing.

【0019】成膜工程で形成される反射防止膜は、単層
または複数層からなり、膜を構成する物質としてはMg
、CaF、SiO、AlおよびHfO
から選ばれる1種以上であることが好ましい。そして、
例えば、電子ビーム蒸着機、イオンプレーティング装
置、スパッタ装置などの公知の成膜装置を用いることに
より合成石英ガラス板の表面に膜を形成することができ
る。
The antireflection film formed in the film forming step is composed of a single layer or a plurality of layers, and the material constituting the film is Mg.
F 2 , CaF 2 , SiO 2 , Al 2 O 3 and HfO 2
It is preferable that at least one selected from the following. And
For example, a film can be formed on the surface of the synthetic quartz glass plate by using a known film forming device such as an electron beam vapor deposition device, an ion plating device, and a sputtering device.

【0020】なお、成膜工程で、真空蒸着を用いた場合
には、パージにより成膜面にパーティクルが付着するの
で、この状態で成膜面にさらに外面側支持板に貼着する
と、平坦な貼着にならない。よって、成膜した面を洗浄
した後、外面側支持板を貼り付けることが望ましい。
When vacuum deposition is used in the film forming process, particles adhere to the film forming surface due to purging. Therefore, if the outer surface side support plate is attached to the film forming surface in this state, a flat surface is obtained. It does not stick. Therefore, it is desirable to attach the outer support plate after cleaning the film-formed surface.

【0021】さらに、ペリクル板として充分な平坦度、
平行度を得るためには、その素板である合成石英ガラス
板を研磨する必要があるが、その工程を本発明の外面側
支持板貼着工程の後に、合成石英ガラス板を支持板に貼
着した状態で行うことができる。すなわち、外面側支持
板貼着工程と内面側成膜工程との間で、外面側支持板に
貼着された側とは反対側の合成石英ガラス板表面を研磨
する(以下、この工程を「内面側研磨工程」と称す
る)。外面側支持板を貼着した状態で研磨すると、合成
石英ガラス板の実質的な厚みが大きくなるので精度の良
い研磨が可能になるメリットがある。また、研磨後に成
膜することにより、一層、膜厚ばらつきのちいさい反射
防止膜の形成が可能である。
Further, a flatness sufficient as a pellicle plate,
In order to obtain parallelism, it is necessary to polish the synthetic quartz glass plate which is the base plate, but this step is performed after the step of attaching the outer surface side support plate of the present invention, and then attaching the synthetic quartz glass plate to the support plate. It can be done while wearing. That is, between the outer surface side support plate attaching step and the inner surface side film forming step, the surface of the synthetic quartz glass plate opposite to the side adhered to the outer side support plate is polished (hereinafter, this step The inner surface side polishing step "). Polishing with the outer surface side support plate adhered has the advantage of enabling accurate polishing because the substantial thickness of the synthetic quartz glass plate increases. Further, by forming the film after polishing, it is possible to form an antireflection film having a smaller variation in film thickness.

【0022】なお、この場合は、外面側支持板貼着工程
の前に、外面側支持板が貼着される側の合成石英ガラス
板表面をあらかじめ研磨する必要があるが、この研磨も
上記の研磨工程に準じて、内面側支持板に貼着して行う
ことができる。
In this case, it is necessary to previously polish the surface of the synthetic quartz glass plate on the side to which the outer surface side support plate is attached, before the step of attaching the outer surface side support plate. It can be adhered to the inner support plate according to the polishing step.

【0023】支持板は、成膜時の膜厚ばらつきや研磨量
のばらつきを抑えるために平坦度、平行度が良好でなけ
ればならず、少なくとも合成石英ガラス板を接着・保持
する領域で平坦度が2μm以下、平行度が2μm以下で
あることが望ましい。また、支持板の厚みは、5〜50
mm、特に20〜30mmであることが好ましい。
The support plate must have good flatness and parallelism in order to suppress variations in film thickness during film formation and variations in polishing amount, and at least in a region where the synthetic quartz glass plate is bonded and held. Is preferably 2 μm or less and the parallelism is preferably 2 μm or less. The thickness of the support plate is 5 to 50.
mm, and particularly preferably 20 to 30 mm.

【0024】また、成膜工程においては合成石英ガラス
板および支持板に概ね200〜300℃の熱をかける場
合があるので、合成石英ガラス板と支持板との熱膨張係
数の差を小さくすることで接着強度を維持し、かつ、そ
りを低減させることができる。よって、支持板の材質と
しては、合成石英ガラスが最も望ましく、ついで溶融石
英ガラス(両者を合わせて、石英ガラスと称す。)が望
ましい。石英ガラスと熱膨係数の近い多成分系ガラスや
セラミックスまたは金属も使用できる。合成石英ガラス
板と支持板との熱膨張係数の差を小さくすることは、研
磨の精度を上げるためにも有効である。
Further, in the film forming step, the synthetic quartz glass plate and the supporting plate may be heated at about 200 to 300 ° C., so that the difference in the coefficient of thermal expansion between the synthetic quartz glass plate and the supporting plate should be made small. The adhesive strength can be maintained and the warpage can be reduced. Therefore, as the material of the support plate, synthetic quartz glass is most desirable, and then fused silica glass (both are collectively referred to as quartz glass) is desirable. Multi-component glass, ceramics, or metal having a thermal expansion coefficient close to that of quartz glass can also be used. Reducing the difference in the coefficient of thermal expansion between the synthetic quartz glass plate and the support plate is also effective for improving the accuracy of polishing.

【0025】また、支持板の大きさは、これらの工程で
使用される装置の大きさによって決まり、本発明で制限
されるものではない。したがって、装置の大きさによっ
ては、支持板に複数枚の合成石英ガラス板を保持し成膜
を行うこともできる。
The size of the support plate depends on the size of the apparatus used in these steps and is not limited by the present invention. Therefore, depending on the size of the apparatus, it is possible to hold a plurality of synthetic quartz glass plates on the support plate and perform film formation.

【0026】支持板の貼着に用いる接着剤は、後で剥離
可能なものであれば、限定されないが、オレフィン系、
スチレン系等の熱可塑性の接着剤、フェノール樹脂系、
エポキシ樹脂系等の熱硬化性の接着剤、シリコーン系、
アクリル樹脂系等の光硬化性の接着剤、粘着剤などが例
示されるが、ある程度の耐熱性があり、また加熱により
容易に剥離できることから、熱可塑性の接着剤が好まし
い。
The adhesive used for attaching the support plate is not limited as long as it can be peeled off later, but is not limited to olefin,
Styrene-based thermoplastic adhesives, phenolic resins,
Thermosetting adhesive such as epoxy resin type, silicone type,
Photocurable adhesives and pressure sensitive adhesives such as acrylic resins are exemplified, but thermoplastic adhesives are preferable because they have a certain degree of heat resistance and can be easily peeled off by heating.

【0027】また、支持板に貼着して合成石英ガラス板
を研磨する場合には、研磨による水平方向の抵抗に対し
て素板を保持するにたる接着力、あるいは吸着力を有
し、かつ、支持板より素板を剥離する際の操作性がよけ
れば限定されない。
When the synthetic quartz glass plate is affixed to a support plate and polished, it has an adhesive force or a suction force for holding the blank plate against the horizontal resistance due to polishing, and There is no limitation as long as the operability when peeling the base plate from the support plate is good.

【0028】例えば、支持板に貼着して合成石英ガラス
板を研磨する場合には、上記の接着剤、粘着剤を使用す
る以外にも、シリコンウェハの研磨加工などにみられる
ように、支持板に合成石英ガラス板の水平方向のズレを
抑制するテンプレートを接着し、テンプレートの枠内に
発泡層をもつ不織布を貼付け、この発泡層によるリンギ
ング効果によって基板を保持するといった方法を用いれ
ば、接着や剥離の工程が簡略化できる。
For example, when a synthetic quartz glass plate is attached to a support plate and polished, the support may be used in addition to the above-mentioned adhesives and pressure-sensitive adhesives, as seen in the polishing process of silicon wafers. If you use a method such as bonding a template that suppresses horizontal displacement of the synthetic quartz glass plate to the plate, pasting a non-woven fabric with a foam layer in the template frame, and holding the substrate by the ringing effect of this foam layer The peeling process can be simplified.

【0029】あらかじめ行われる外面研磨工程では、合
成石英ガラス板は、スライスしたそのままのものでもよ
いが、両面ラップ加工を施し、平坦度、平行度を所定の
精度まで加工したものが望ましい。また、この合成石英
ガラス板は、破損を防止するために面取り加工や面取り
後の外周部の鏡面加工、あるいはクラックの伸長を止め
るためのHFエッチングなどを施し、加工強度を増して
おくことが望ましい。
In the outer surface polishing step which is carried out in advance, the synthetic quartz glass plate may be sliced as it is, but it is preferable that the synthetic quartz glass plate is subjected to double-side lapping and processed to a predetermined accuracy in flatness and parallelism. Further, it is desirable that the synthetic quartz glass plate is chamfered to prevent damage, mirror-finished on the outer peripheral portion after chamfering, or subjected to HF etching to stop the expansion of cracks to increase the working strength. .

【0030】研磨工程は、一般に平行度を出すためのラ
ップ工程と鏡面化のためのポリッシュ工程とを含むが、
いずれも、一般に知られているオスカータイプや多軸片
面研磨機などの片面研磨装置をもちいればよい。各加工
を複数段設けてもよい。もちろん、支持板ごと両面研磨
機で加工することも可能である。
The polishing step generally includes a lapping step for obtaining parallelism and a polishing step for mirroring.
In either case, a generally known single sided polishing machine such as an Oscar type or a multi-axis single sided polishing machine may be used. You may provide each process in multiple steps. Of course, it is also possible to process the whole supporting plate with a double-sided polishing machine.

【0031】なお、支持板の形状は円形、方形のいずれ
でもよいが、上記のように両面研磨を行う場合はワーク
ホルダーの中で支持板が研磨の抵抗により自転すること
で、より精度の高い加工が可能となるので、円形の支持
板を使用したほうが有利である。
The shape of the support plate may be either circular or rectangular, but in the case of performing double-sided polishing as described above, the support plate rotates in the work holder due to the resistance of the polishing, so that the precision is higher. It is advantageous to use a circular support plate as it allows processing.

【0032】研磨後は、研磨により付着した研磨剤等を
除去するために、支持板に貼り付けた状態で洗浄を実施
する。洗浄は、生産効率を考え浸漬型の多槽式洗浄機で
も良いが、接着面の接着強度保持や取扱いの利便性など
から、枚葉式のブラシ洗浄機などが望ましい。
After polishing, in order to remove the polishing agent and the like attached by polishing, cleaning is carried out in a state of being attached to the support plate. The washing may be performed by an immersion type multi-tank washing machine in consideration of production efficiency, but a single-wafer brush washing machine is preferable from the viewpoint of maintaining the adhesive strength of the adhesive surface and convenience of handling.

【0033】剥離は、支持板の貼着に用いた接着剤の種
類に応じて、加熱したり、有機溶剤を用いたりして行う
ことができる。
Peeling can be performed by heating or using an organic solvent, depending on the type of adhesive used for attaching the support plate.

【0034】なお、研磨工程は成膜工程から独立させる
こともできる。この場合は、外面側支持板貼着工程の前
に、合成石英ガラス板の両表面をあらかじめ研磨する。
この場合の研磨方法は、前述のように支持板に貼着して
片面ずつ研磨してもよいし、両面研磨を行ってもよい。
The polishing process may be independent of the film forming process. In this case, both surfaces of the synthetic quartz glass plate are polished in advance before the step of attaching the outer support plate.
In this case, the polishing method may be such that it is attached to the support plate and polished on each side as described above, or may be polished on both sides.

【0035】また、合成石英ガラス板は、外面側支持板
に貼り付ける前よりペリクル板の所定の寸法に仕上げる
ことが効率的ではあるが、研磨工程では素板の外周部の
平坦度が内周部と比べて加工による変化が大きいので、
高精度の加工のためには、素板の寸法を所定のペリクル
板の寸法より10mm以上大きくし、フレームより飛び
出す部分は、ペリクル板としてフレームに接着した後
で、レーザー切断機等で切断することことが好ましい。
Further, it is efficient to finish the synthetic quartz glass plate to a predetermined size of the pellicle plate before it is attached to the outer surface side support plate, but in the polishing step, the flatness of the outer peripheral portion of the raw plate is the inner periphery. Since the change due to processing is large compared to the part,
For high-precision processing, make the size of the blank plate 10 mm or more larger than the size of the specified pellicle plate, and cut the part protruding from the frame with a laser cutting machine after adhering to the frame as the pellicle plate. It is preferable.

【0036】以下、具体的な実施形態に沿って本発明を
説明する。すなわち、図1および図2に示す実施形態で
示す各加工手順である。以下に詳細を説明する。
The present invention will be described below with reference to specific embodiments. That is, each processing procedure shown in the embodiment shown in FIGS. 1 and 2. The details will be described below.

【0037】図1の(a)の実施形態は、外面側成膜方
法としては、外面側支持板貼着工程の前に、外面側支持
板が貼着される側の合成石英ガラス板表面にあらかじめ
反射防止膜を成膜するものであり、外面側研磨方法とし
ては、外面側支持板が貼着される側の合成石英ガラス板
表面をあらかじめ研磨するとともに、外面側支持板貼着
工程と内面側成膜工程との間に、外面側支持板に貼着さ
れた側とは反対側の合成石英ガラス板表面を研磨するも
のである。
In the embodiment of FIG. 1 (a), as the outer surface side film forming method, before the outer surface side supporting plate sticking step, the surface of the synthetic quartz glass plate on which the outer side supporting plate is stuck is attached. The antireflection film is formed in advance.As the outer surface side polishing method, the surface of the synthetic quartz glass plate on the side to which the outer surface side support plate is adhered is preliminarily polished, and the outer surface side support plate adhesion step and the inner surface are performed. During the side film formation step, the surface of the synthetic quartz glass plate opposite to the side adhered to the outer surface side support plate is polished.

【0038】この手順は、支持板が貼着される側の合成
石英ガラス板表面をあらかじめ研磨(外面側研磨)した
後、反射防止膜を成膜(外面側成膜)する工程(ステッ
プSa−1)、外面側支持板貼着工程(ステップSa−
2)、外面側支持板が貼着される側と反対側の合成石英
ガラス板表面を研磨(内面側研磨)する工程(ステップ
Sa−3)、内面側成膜工程(ステップSa−4)、フ
レーム取り付け工程(ステップSa−5)および外面側
支持板剥離工程(ステップSa−6)を含んでいる。ま
た、ステップSa−1は、未研磨の合成石英ガラスの素
板を準備する工程、その合成石英ガラス板を内面側支持
板に貼着する工程、内面側支持板と反対側の合成石英ガ
ラス板表面を研磨(外面側研磨)する工程、洗浄する工
程、さらに反射防止膜を成膜(外面側成膜)する工程、
内面側支持板を剥離する工程、洗浄する工程をこの順に
含む。
In this procedure, the surface of the synthetic quartz glass plate on the side to which the support plate is attached is polished in advance (outer surface side), and then an antireflection film is formed (outer surface side film formation) (step Sa- 1), step of attaching outer support plate (step Sa-
2), a step of polishing (inside surface polishing) the surface of the synthetic quartz glass plate on the side opposite to the side to which the outer surface side support plate is attached (step Sa-3), an inner surface side film forming step (step Sa-4), It includes a frame mounting step (step Sa-5) and an outer surface side support plate peeling step (step Sa-6). Step Sa-1 is a step of preparing an unpolished synthetic quartz glass base plate, a step of adhering the synthetic quartz glass plate to an inner surface side support plate, and a synthetic quartz glass plate opposite to the inner surface side support plate. A step of polishing the surface (polishing the outer surface), a step of cleaning, and a step of forming an antireflection film (film forming the outer surface),
The step of peeling off the inner support plate and the step of cleaning are included in this order.

【0039】図1の(b)の実施形態は、外面側成膜方
法としては、外面側支持板貼着工程の前に、外面側支持
板が貼着される側の合成石英ガラス板表面に反射防止膜
をあらかじめ成膜するものであり、外面側研磨方法とし
ては、外面側支持板貼着工程の前に、合成石英ガラス板
の両表面をあらかじめ研磨するものである。
In the embodiment shown in FIG. 1 (b), as the outer surface side film forming method, before the outer surface side support plate sticking step, the surface of the synthetic quartz glass plate on which the outer side support plate is stuck is attached. The antireflection film is formed in advance, and as the outer surface side polishing method, both surfaces of the synthetic quartz glass plate are previously polished before the outer surface side support plate attaching step.

【0040】この手順は、合成石英ガラス板の両表面を
あらかじめ研磨する工程(ステップSb−1)、支持板
が貼着される側の合成石英ガラス板表面にあらかじめ反
射防止膜を成膜(外面側成膜)する工程(ステップSb
−2)、外面側支持板貼着工程(ステップSb−3)、
内面側成膜工程(ステップSb−4)、フレーム取り付
け工程(ステップSb−5)および外面側支持板剥離工
程(ステップSb−6)を含んでいる。また、ステップ
Sb−2は、合成石英ガラス板を内面側支持板に貼着す
る工程、内面側支持板と反対側の合成石英ガラス板表面
に反射防止膜を成膜(外面側成膜)する工程、内面側支
持板を剥離する工程、洗浄する工程をこの順に含む。
This procedure is performed by preliminarily polishing both surfaces of the synthetic quartz glass plate (step Sb-1), and forming an antireflection film on the surface of the synthetic quartz glass plate on which the support plate is to be adhered (outer surface). Side film formation) (Step Sb
-2), an outer surface side support plate attaching step (step Sb-3),
It includes an inner surface side film forming step (step Sb-4), a frame attaching step (step Sb-5), and an outer surface side support plate peeling step (step Sb-6). Step Sb-2 is a step of attaching the synthetic quartz glass plate to the inner support plate, and forming an antireflection film on the surface of the synthetic quartz glass plate opposite to the inner support plate (external film formation). The process includes a process, a process of peeling the inner support plate, and a cleaning process in this order.

【0041】図2の(a)の実施形態は、外面側成膜方
法としては、外面側支持板剥離後にペリクルフレームが
取り付けられている側とは反対側の合成石英ガラス板表
面に反射防止膜を成膜するものであり、外面側研磨方法
としては、外面側支持板が貼着される側の合成石英ガラ
ス板表面をあらかじめ研磨するとともに、外面側支持板
貼着工程と内面側成膜工程との間に、外面側支持板に貼
着された側とは反対側の合成石英ガラス板表面を研磨す
るものである。
In the embodiment of FIG. 2 (a), as the outer surface side film forming method, an antireflection film is formed on the surface of the synthetic quartz glass plate on the side opposite to the side on which the pellicle frame is attached after the outer surface side supporting plate is peeled off. The outer surface side polishing method includes polishing the surface of the synthetic quartz glass plate on the side where the outer surface side support plate is adhered in advance, and the outer surface side support plate adhesion step and the inner surface side film formation step. And the surface of the synthetic quartz glass plate on the opposite side to the side adhered to the outer surface side support plate.

【0042】この手順は、外面側支持板が貼着される側
の合成石英ガラス板表面をあらかじめ研磨(外面側研
磨)する工程(ステップSc−1)、外面側支持板貼着
工程(ステップSc−2)、外面側支持板が貼着される
側と反対側の合成石英ガラス板表面を研磨(内面側研
磨)する工程(ステップSc−3)、内面側成膜工程
(ステップSc−4)、フレーム取り付け工程(ステッ
プSc−5)および外面側支持板剥離工程(ステップS
c−6)、外面側支持板を貼着していた側の合成石英ガ
ラス板表面に成膜(外面側成膜)する工程(ステップS
c−7)を含んでいる。また、Sc−1は、未研磨の合
成石英ガラスの素板を準備する工程、その合成石英ガラ
ス板を内面側支持板に貼着する工程、内面側支持板と反
対側の合成石英ガラス板表面を研磨(外面研磨)する工
程、内面側支持板を剥離する工程、洗浄する工程をこの
順に含む。
In this procedure, the surface of the synthetic quartz glass plate on the side to which the outer surface side support plate is attached is polished in advance (outer surface side polishing) (step Sc-1), and the outer surface side support plate attachment step (step Sc). -2), a step (step Sc-3) of polishing the surface of the synthetic quartz glass plate on the side opposite to the side to which the outer surface side support plate is attached (step Sc-3), and an inner surface side film forming step (step Sc-4) , Frame attachment step (step Sc-5) and outer surface side support plate peeling step (step S)
c-6), a step of forming a film on the surface of the synthetic quartz glass plate on the side to which the outer surface side support plate was adhered (outer surface side film formation) (step S)
c-7) is included. Further, Sc-1 is a step of preparing an unpolished synthetic quartz glass base plate, a step of adhering the synthetic quartz glass plate to an inner surface side support plate, a surface of the synthetic quartz glass plate opposite to the inner surface side support plate. The step of polishing (polishing the outer surface), the step of peeling the inner support plate, and the step of cleaning are included in this order.

【0043】図2の(b)の実施形態は、外面側成膜方
法としては、外面側支持板剥離後にペリクルフレームが
取り付けられている側とは反対側の合成石英ガラス板表
面に反射防止膜を成膜するものであり、外面側研磨方法
としては、外面側支持板貼着工程の前に、合成石英ガラ
ス板の両表面をあらかじめ研磨するものである。
In the embodiment shown in FIG. 2B, as an outer surface side film forming method, an antireflection film is formed on the surface of the synthetic quartz glass plate opposite to the side where the pellicle frame is attached after the outer surface side supporting plate is peeled off. As the outer surface side polishing method, both surfaces of the synthetic quartz glass plate are previously polished before the outer surface side support plate attaching step.

【0044】この手順は、合成石英ガラス板の両表面を
あらかじめ研磨する工程(ステップSd−1)、外面側
支持板貼着工程(ステップSd−2)、内面側成膜工程
(ステップSd−3)、フレーム取り付け工程(ステッ
プSd−4)および外面側支持板剥離工程(ステップS
d−5)および外面側支持板を貼着していた側の合成石
英ガラス板表面に成膜(外面側成膜)する工程(ステッ
プSd−6)を含んでいる。
This procedure is performed by preliminarily polishing both surfaces of the synthetic quartz glass plate (step Sd-1), attaching the outer surface side support plate (step Sd-2), and forming the inner surface side film (step Sd-3). ), Frame mounting step (step Sd-4) and outer surface side support plate peeling step (step S).
d-5) and a step (step Sd-6) of forming a film on the surface of the synthetic quartz glass plate on which the outer surface side support plate was adhered (outer surface side film formation).

【0045】[0045]

【実施例】以下、実施例によって本発明を具体的に説明
するが、本発明は本実施例に限定されない。公知の方法
で合成された所定の厚みで所定の波長を82%以上透過
する合成石英ガラスのインゴットを内周刃スライサーで
151mm×124mm×1.2mm厚に切断したあ
と、市販のNC面取り機で外形寸法が149mm×12
2mmになるよう面取り加工を実施した。
EXAMPLES The present invention will be specifically described below with reference to examples, but the present invention is not limited to these examples. A synthetic quartz glass ingot that has been synthesized by a known method and has a predetermined wavelength of 82% or more and transmits through it is cut into a thickness of 151 mm × 124 mm × 1.2 mm with an inner peripheral blade slicer, and then a commercially available NC chamfering machine is used. External dimensions are 149 mm x 12
Chamfering was carried out so that the thickness was 2 mm.

【0046】次に、切断によるクラックおよび面取りに
よるクラックの進行を止めるため、5質量%HF溶液に
浸漬しエッチング処理したのち、市販の端面鏡面機を用
いて周部分を鏡面加工して、ペリクル板の素板である合
成石英ガラス板を得た。ついで、あらかじめ両面研磨加
工により得たプレートの面が各々2μm以下の平坦度で
2面間の平行度が2μm以下の合成石英ガラス製の支持
板(φ230mm×30mm厚)の片面に合成石英ガラ
ス板を接着した。このとき用いた接着剤は紫外線硬化性
接着剤(スリーボンド製、商品名3052B)である。
Next, in order to stop the progress of the cracks due to cutting and the cracks due to chamfering, it is immersed in a 5 mass% HF solution for etching, and then the peripheral portion is mirror-finished by using a commercially available end-face mirror finishing machine to obtain a pellicle plate. A synthetic quartz glass plate, which is a blank plate of Then, the surface of the plate obtained by double-side polishing in advance has a flatness of 2 μm or less, and the parallelism between the two surfaces is 2 μm or less. A synthetic quartz glass plate is provided on one side of a synthetic quartz glass support plate (φ230 mm × 30 mm thickness). Glued. The adhesive used at this time was an ultraviolet curable adhesive (manufactured by ThreeBond, trade name 3052B).

【0047】次に、市販のオスカー型片面研磨機にて被
研磨面に対してラッピング、ポリシングを行い(外面側
研磨工程)、合成石英ガラス板厚を0.8mmとした。
洗剤、超純水を使用した超音波洗浄機で研磨剤を除去し
たあと、温水引き上げ法と熱風により乾燥させた。その
後、真空蒸着機で反射防止膜を成膜した(外面側成膜工
程)。
Next, the surface to be polished was lapped and polished by a commercially available Oscar type single-side polishing machine (outer surface side polishing step) to make the synthetic quartz glass plate thickness 0.8 mm.
After removing the abrasive with an ultrasonic cleaner using detergent and ultrapure water, it was dried by a hot water drawing method and hot air. After that, an antireflection film was formed by a vacuum vapor deposition machine (external surface side film forming step).

【0048】この合成石英ガラス板を支持板より剥離
し、イソプロピルアルコールで洗浄した後、成膜済の面
を接着面として支持板に再度接着した(外面側支持板貼
工程)。これを、再度オスカー型片面研磨機を用いて
0.25mm厚になるまで、ラップ、ポリシングを行い
(内面側研磨工程)、洗浄した。次いで、上記の工程と
同様に反射防止膜の成膜を行ったのち(内面側成膜工
程)、イソプロピルアルコールによる洗浄を行った。
The synthetic quartz glass plate was peeled from the support plate, washed with isopropyl alcohol, and then adhered again to the support plate with the film-formed surface as an adhesive surface (outer surface side support plate attaching step). This is lapped and polished again using an Oscar type single-side polishing machine until it becomes 0.25 mm thick.
(Inner surface side polishing step) and washed. Next, after forming an antireflection film in the same manner as in the above step (inner surface side film forming step), cleaning with isopropyl alcohol was performed.

【0049】最後に合成石英ガラスを使用し作成された
ペリクルフレーム(外形寸法、149mm×122mm
×5mm厚でフレーム幅2mm)を接着剤で合成石英ガ
ラス板に貼付け(ペリクルフレーム取り付け工程)、そ
の後、支持板を合成石英ガラス板より剥離し(外面側支
持板剥離工程)、フレームごとイソプロピルアルコール
により洗浄した。
Finally, a pellicle frame (outer dimensions: 149 mm × 122 mm) made by using synthetic quartz glass
X 5 mm thickness and 2 mm frame width) is attached to a synthetic quartz glass plate with an adhesive (pellicle frame attaching step), then the support plate is peeled from the synthetic quartz glass plate (external side support plate peeling step), and the frame is isopropyl alcohol Washed by.

【0050】ここで使用した合成石英ガラス製のペリク
ルフレームは、152mm×152mm×6.2mm厚
のスライス後の素材を5mm厚になるまで両面研磨した
後、エンドミルにより削りだしたものであり、フレーム
の2面の平坦度は各々1μm以下、両面の平行度は2μ
m以下のものである。
The pellicle frame made of synthetic quartz glass used here is one in which a sliced material having a thickness of 152 mm × 152 mm × 6.2 mm is double-sided polished to a thickness of 5 mm and then carved by an end mill. The flatness of the two surfaces is 1 μm or less, and the parallelism of both surfaces is 2 μm.
m or less.

【0051】以上の工程により得られた、反射防止膜付
きの合成石英製ペリクル板と合成石英製フレームからな
るペリクルを水平状態に保持し、光学式平坦度測定器で
ペリクル板のたわみを計測したところ、平坦度2μm以
下であり十分な精度を保持していた。
The pellicle consisting of a synthetic quartz pellicle plate with an antireflection film and a synthetic quartz frame obtained in the above steps was held in a horizontal state, and the deflection of the pellicle plate was measured by an optical flatness measuring device. However, the flatness was 2 μm or less, and sufficient accuracy was maintained.

【0052】[0052]

【発明の効果】本発明によれば、合成石英ガラス製のペ
リクル板の厚みが300μm未満で、かつ面内光透過率
分布が均一なのペリクルを工業的に容易に得ることが可
能である。
According to the present invention, it is possible to industrially easily obtain a pellicle in which the thickness of the synthetic quartz glass pellicle plate is less than 300 μm and the in-plane light transmittance distribution is uniform.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の実施形態の概略手順を示す図FIG. 1 is a diagram showing a schematic procedure of an embodiment of the present invention.

【図2】本発明の実施形態の概略手順を示す図FIG. 2 is a diagram showing a schematic procedure of an embodiment of the present invention.

【図3】従来のペリクルを示す正面図と側面図FIG. 3 is a front view and a side view showing a conventional pellicle.

【図4】板厚ばらつきによる露光光路のズレの概念図FIG. 4 is a conceptual diagram of a shift of an exposure optical path due to variation in plate thickness.

【符号の説明】[Explanation of symbols]

1:ペリクルフレーム 2:ペリクル膜 3:接着剤 4:露光光線 1: Pellicle frame 2: Pellicle film 3: Adhesive 4: Exposure ray

Claims (7)

【特許請求の範囲】[Claims] 【請求項1】ペリクルフレームと、ペリクルフレームの
開口部を覆うように取り付けられた合成石英ガラスから
なるペリクル板とを備えたペリクルの製造方法であっ
て、 ペリクル板の素板である合成石英ガラス板の、ペリクル
の外面となる側の表面に外面側支持板に貼着する外面側
支持板貼着工程と、 外面側支持板に貼着された側とは反対側の合成石英ガラ
ス板表面に反射防止膜を成膜する内面側成膜工程と、 前記内面側成膜工程で反射防止膜が成膜された合成石英
ガラス板表面にペリクルフレームを取り付けるペリクル
フレーム取り付け工程と、 合成石英ガラス板から外面側支持板を剥離する外面側支
持板剥離工程と、をこの順で含むことを特徴とするペリ
クルの製造方法。
1. A method of manufacturing a pellicle comprising a pellicle frame and a pellicle plate made of synthetic quartz glass attached so as to cover an opening of the pellicle frame, the synthetic quartz glass being a raw plate of the pellicle plate. On the surface of the plate, which is the outer surface of the pellicle, on the outer support plate sticking step, which is stuck to the outer support plate, and on the surface of the synthetic quartz glass plate on the opposite side to the side stuck to the outer support plate. An inner surface side film forming step of forming an antireflection film, a pellicle frame attaching step of attaching a pellicle frame to the surface of the synthetic quartz glass plate on which the antireflection film is formed in the inner surface side film forming step, and a synthetic quartz glass plate An outer surface side support plate peeling step of peeling off the outer surface side support plate, in this order, a pellicle manufacturing method.
【請求項2】外面側支持板剥離工程の後に、ペリクルフ
レームが取り付けられている側とは反対側の合成石英ガ
ラス板表面に反射防止膜を成膜する工程をさらに含む請
求項1記載のペリクルの製造方法。
2. The pellicle according to claim 1, further comprising a step of forming an antireflection film on the surface of the synthetic quartz glass plate opposite to the side on which the pellicle frame is attached after the step of peeling the outer surface side support plate. Manufacturing method.
【請求項3】外面側支持板貼着工程の前に、外面側支持
板が貼着される側の合成石英ガラス板表面に反射防止膜
をあらかじめ成膜する工程をさらに含む請求項1記載の
ペリクルの製造方法。
3. The method according to claim 1, further comprising a step of forming an antireflection film in advance on the surface of the synthetic quartz glass plate on the side to which the outer side support plate is attached, before the step of attaching the outer side support plate. Manufacturing method of pellicle.
【請求項4】外面側支持板貼着工程の前に、外面側支持
板が貼着される側の合成石英ガラス板表面をあらかじめ
研磨する工程をさらに含むとともに、 外面側支持板貼着工程と内面側成膜工程との間に、外面
側支持板に貼着された側とは反対側の合成石英ガラス板
表面を研磨する工程をさらに含む請求項1、2または3
記載のペリクルの製造方法。
4. A step of preliminarily polishing the surface of the synthetic quartz glass plate on the side to which the outer side support plate is attached, prior to the step of attaching the outer side support plate, and the step of attaching the outer side support plate, The method further comprising a step of polishing the surface of the synthetic quartz glass plate on the side opposite to the side adhered to the outer surface side support plate between the inner surface side film forming step and the inner surface side film forming step.
A method for producing the pellicle described.
【請求項5】外面側支持板貼着工程の前に、合成石英ガ
ラス板の両表面をあらかじめ研磨する工程をさらに含む
請求項1、2または3記載のペリクルの製造方法。
5. The method of manufacturing a pellicle according to claim 1, further comprising a step of previously polishing both surfaces of the synthetic quartz glass plate before the step of adhering the outer surface side support plate.
【請求項6】外面側支持板が石英ガラス製である請求項
1〜5いずれか1項記載のペリクルの製造方法。
6. The method of manufacturing a pellicle according to claim 1, wherein the outer surface side support plate is made of quartz glass.
【請求項7】ペリクル板の厚みが300μm以下である
請求項1〜6いずれか1項記載のペリクルの製造方法。
7. The method for producing a pellicle according to claim 1, wherein the pellicle plate has a thickness of 300 μm or less.
JP2002054051A 2002-02-28 2002-02-28 Method for manufacturing pellicle Pending JP2003255516A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2002054051A JP2003255516A (en) 2002-02-28 2002-02-28 Method for manufacturing pellicle

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2002054051A JP2003255516A (en) 2002-02-28 2002-02-28 Method for manufacturing pellicle

Publications (1)

Publication Number Publication Date
JP2003255516A true JP2003255516A (en) 2003-09-10

Family

ID=28665309

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2002054051A Pending JP2003255516A (en) 2002-02-28 2002-02-28 Method for manufacturing pellicle

Country Status (1)

Country Link
JP (1) JP2003255516A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006072364A (en) * 2004-08-31 2006-03-16 Corning Inc Improvement in surface formation of metal fluoride excimer optical element
JP2013088793A (en) * 2011-10-24 2013-05-13 Shin Etsu Chem Co Ltd Glass substrate for semiconductor and manufacturing method for the same

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006072364A (en) * 2004-08-31 2006-03-16 Corning Inc Improvement in surface formation of metal fluoride excimer optical element
JP2013088793A (en) * 2011-10-24 2013-05-13 Shin Etsu Chem Co Ltd Glass substrate for semiconductor and manufacturing method for the same

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