JP2003226948A - Nonoriented silicon steel sheet and production method therefor - Google Patents

Nonoriented silicon steel sheet and production method therefor

Info

Publication number
JP2003226948A
JP2003226948A JP2002029451A JP2002029451A JP2003226948A JP 2003226948 A JP2003226948 A JP 2003226948A JP 2002029451 A JP2002029451 A JP 2002029451A JP 2002029451 A JP2002029451 A JP 2002029451A JP 2003226948 A JP2003226948 A JP 2003226948A
Authority
JP
Japan
Prior art keywords
less
steel
thickness
inclusions
steel sheet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2002029451A
Other languages
Japanese (ja)
Other versions
JP4023172B2 (en
Inventor
Taisei Nakayama
大成 中山
Noriyuki Honjo
法之 本庄
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Sumitomo Metal Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Metal Industries Ltd filed Critical Sumitomo Metal Industries Ltd
Priority to JP2002029451A priority Critical patent/JP4023172B2/en
Publication of JP2003226948A publication Critical patent/JP2003226948A/en
Application granted granted Critical
Publication of JP4023172B2 publication Critical patent/JP4023172B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Landscapes

  • Treatment Of Steel In Its Molten State (AREA)
  • Manufacturing Of Steel Electrode Plates (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a practical nonoriented silicon steel sheet which has excellent caulking properties even in the case of a sheet thickness of ≤0.4 mm, and can secure prescribed high frequency magnetic properties, and to provide a production method therefor. <P>SOLUTION: The steel sheet has a steel composition containing ≤0.01% C, ≤3.0% Si, 0.1 to 2.5% Mn, ≤0.01% S, ≤3.0% acid soluble Al, ≤0.2% P and ≤0.004% N. The number of MnS and inclusions compounded with MnS, or CaS and inclusions compounded with CaS having dimensions of 0.5 to 5 μm in the steel is ≤30 pieces/mm<SP>2</SP>. The thickness of an insulation film provided on the surface of the steel sheet, and consisting only of an organic resin or obtained by compounding an organic resin and inorganic components is controlled to 0.05 to 0.4 μm on the average value per mm<SP>2</SP>, and further, its sheet thickness is controlled to 0.15 to 0.4 mm. <P>COPYRIGHT: (C)2003,JPO

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、無方向性電磁鋼板
およびその製造方法に関する。より詳述すれば、本発明
は、主として高周波磁気特性に優れた高効率モータ(
例: エアコンのコンプレッサーに使用されるハーメティ
ックモータ、パソコンのハードディスクなどに使用され
るスピンドルモータ、ハイブリツド自動車や電気自動車
の主モータやスタータジェネレータ、掃除機や真空ポン
プなどに用いられる高速回転モータ、多極モータである
サーボモータなど) に使用される高周波磁気特性および
自動かしめ性に優れた無方向性電磁鋼板およびその製造
方法に関する。
TECHNICAL FIELD The present invention relates to a non-oriented electrical steel sheet and a method for manufacturing the same. More specifically, the present invention mainly relates to a high-efficiency motor excellent in high frequency magnetic characteristics (
Examples: Hermetic motors used in air conditioner compressors, spindle motors used in personal computer hard disks, main motors and starter generators in hybrid and electric vehicles, high-speed rotary motors used in vacuum cleaners and vacuum pumps, etc. The present invention relates to a non-oriented electrical steel sheet having excellent high-frequency magnetic properties and automatic crimping properties used for a multi-pole motor such as a servo motor, and a method for manufacturing the same.

【0002】[0002]

【従来の技術】無方向性電磁鋼板は、モータや小型トラ
ンスに使用されるが、近年、環境問題とエネルギー問題
で火力発電所あるいは自動車から排出されるCO2 、窒素
酸化物等の削減が求められている。かかる排出ガスの削
減方法としては、消費電力の削減のためにモータの高効
率化が求められ、また自動車のエンジンのかわりに電気
モータで駆動する電気自動車やエンジンと電気モータを
組み合わせることで排出ガスを削減したハイブリッド電
気自動車が開発されている。
2. Description of the Related Art Non-oriented electrical steel sheets are used for motors and small transformers, but in recent years, there has been a demand for reduction of CO 2 , nitrogen oxides, etc. emitted from thermal power plants or automobiles due to environmental and energy problems. Has been. As a method of reducing such exhaust gas, high efficiency of the motor is required in order to reduce power consumption, and by combining an electric vehicle driven by an electric motor instead of the engine of the vehicle or an engine and an electric motor A hybrid electric vehicle with reduced power consumption is being developed.

【0003】従来技術では、例えばエアコン用のコンプ
レッサーのハーメティックモータでは効率の低い誘導モ
ータにおいて鉄心として使用される電磁鋼板はJIS C255
2 で規定された50A1300程度であった。かかる鋼板は鉄
損も悪いが、Siの含有量が低く、板厚も0.5mm と比較的
厚いため、自動かしめ性は良好で、超硬の自動かしめ用
金型でかしめたコアの結束力は、かしめ1点あたり40MP
a 程度あり、強固に固着していた。しかし、Si含有量の
増加は鋼板の伸び低下を招き、かしめ突起の形成が困難
となるためSi含有量の増加はかしめ性に不利となる。
In the prior art, for example, a magnetic steel sheet used as an iron core in an induction motor having a low efficiency in a hermetic motor of a compressor for an air conditioner is JIS C255.
It was about 50A1300 specified in 2. Although such a steel sheet has a poor iron loss, it has a low Si content and a relatively thick sheet thickness of 0.5 mm, so it has good automatic crimping ability, and the binding force of the core crimped by the superhard automatic crimping die is , 40MP per caulking
There was about a, and it was firmly fixed. However, an increase in the Si content leads to a decrease in the elongation of the steel sheet, and it becomes difficult to form the caulking projections, so an increase in the Si content is disadvantageous to the caulking property.

【0004】ところがモータの高効率化とともに永久磁
石を使用した同期モータが主流となりまた効率改善のた
めにSiを多量に含有し、かつ高周波鉄損低減のために板
厚も0.35mmや0.27mmあるいは0.2mm などの板厚の薄い電
磁鋼板の使用が主流となってきた。
However, synchronous motors that use permanent magnets have become the mainstream along with higher motor efficiency, and a large amount of Si is included to improve efficiency, and the plate thickness is 0.35 mm, 0.27 mm or to reduce high frequency iron loss. The mainstream is the use of thin electrical steel sheets with a thickness of 0.2 mm.

【0005】これら電磁鋼板は、例えばJIS C2552 に規
定された35A230 などの電磁鋼板であり、これらの製品
のコーティング膜厚は通常0.5 μm 程度のものであるた
め、そのかしめ1点当たりの結束力が10MPa 程度まで低
下し結束力が弱い。さらに板厚さ0.27mmなどと言う様に
薄肉化すると、かしめ突起の接触部面積がさらに低下す
るため、かしめ強度は一層低下し、少ない接触面積での
結束力のアップが重要な課題となってきた。板厚が薄く
なればそれだけ結束力の低下は避けられないのである。
[0005] These electromagnetic steel sheets are, for example, electromagnetic steel sheets such as 35A230 specified in JIS C2552. Since the coating film thickness of these products is usually about 0.5 µm, the binding force per caulking point is It is reduced to about 10MPa and the cohesion is weak. Furthermore, if the plate thickness is reduced to 0.27 mm, the contact area of the caulking projections will be further reduced, so the caulking strength will be further reduced and increasing the binding force with a small contact area will be an important issue. It was The thinner the plate is, the more inevitable the binding force will be.

【0006】一方、主としてパソコンのハードディスク
に使用されるスピンドルモータ等のマイクロモータの用
途では電機工業会規格による薄手電磁鋼板ST−20(0.2mm
板厚)などが主として使用されており、これら薄手電磁
鋼板は磁気特性の規定はあるものの、成形性とくに自動
かしめ性には言及されておらず、膜厚は0.5 μm 以上と
なっている。しかも、これらマイクロモータはかしめ方
式で製造されるが、かしめたコアをさらに樹脂で固める
ため、かしめ強度はかしめ1点あたり5MPa 程度の弱い
結束力で十分であり、これまでかしめ性は重視されてこ
なかった。
On the other hand, in the use of micromotors such as spindle motors mainly used in hard disks of personal computers, thin electromagnetic steel plate ST-20 (0.2 mm) according to the Electrical Manufacturers' Association standard.
Sheet thickness) is mainly used. These thin electromagnetic steel sheets have magnetic characteristics specified, but formability, especially automatic caulking property, is not mentioned, and the film thickness is 0.5 μm or more. Moreover, although these micromotors are manufactured by the caulking method, the caulking core is further hardened with resin, so a caulking strength of about 5 MPa per caulking point is sufficient, and caulking ability has been emphasized until now. There wasn't.

【0007】ところが近年、電気自動車等に使用される
大型モータにこれら0.2mm の電磁鋼板やさらに薄手の電
磁鋼板を使用するようになりかしめ性が重要になってき
た。しかし、そのような薄い板ではかしめ性が大幅に劣
化するため実用性の点からは、板厚の低下とかしめ性の
確保という相反する特性を同時に満足させる必要が生じ
てきているのである。
In recent years, however, the use of these 0.2 mm electromagnetic steel sheets and thinner electromagnetic steel sheets for large motors used in electric vehicles and the like has made crimpability important. However, since the crimpability of such a thin plate is significantly deteriorated, from the point of practicality, it is necessary to satisfy the contradictory characteristics of reducing the plate thickness and securing the crimpability at the same time.

【0008】自動かしめ性に優れた無方向性電磁鋼板に
ついては、特許第2742688 号公報において、S:0.01 %
以下とした珪素鋼板に厚さ0.1 〜0.3 μm の絶縁被膜を
設けることが提案されているが、これは、絶縁被膜とか
しめ性との関連性に着目して、その改善を図るものであ
る。
Regarding the non-oriented electrical steel sheet excellent in automatic crimping property, S: 0.01% in Japanese Patent No. 2742688 is disclosed.
It has been proposed to provide an insulating coating having a thickness of 0.1 to 0.3 μm on the following silicon steel sheet, but this is aimed at improvement by focusing on the relationship between the insulating coating and caulking property.

【0009】なお、プレスによる自動かしめを行ったと
きのプレス後の結束力は、結束されたコアの間にくさび
を押込み、結束が外れたときの押込み力で表わし、これ
は自動かしめ性を評価する1つの指標である。通常、こ
の結束力は8kgf/mm2(78.4MPa)以上が求められている。
上記特許ではこの結束力は最大12kgf/mm2(117MPa) であ
った。
The binding force after pressing when the automatic crimping by the press is performed is expressed by the pushing force when the wedge is pushed between the bound cores and the binding is released, which is the evaluation of the automatic crimping property. This is one indicator to do. Normally, this binding force is required to be 8 kgf / mm 2 (78.4 MPa) or more.
In the above patent, the binding force was 12 kgf / mm 2 (117 MPa) at maximum.

【0010】[0010]

【発明が解決しようとする課題】しかしながら、上記特
許では、かしめ性を改善するために、S:0.01 %以下と
するとともに、絶縁被膜の厚さを0.1 〜0.3 μm として
いるだけで、例えばSiについては圧延性を考慮して4 %
以下としているが、実際に実施例においては、Si:0.2〜
0.5 %とあるように、磁気特性の改善が十分でなく、板
厚についても言及がなく、例えば0.5mm 以下というよう
に薄くなると結束力が大幅に低下することが予測される
など、更なる改善の余地がある。
However, in the above patent, in order to improve the caulking property, S: 0.01% or less and the thickness of the insulating film is 0.1 to 0.3 μm. Is 4% in consideration of rollability
Although the following is set, in the practical example, Si: 0.2 to
As 0.5%, the magnetic properties are not sufficiently improved, and the thickness of the plate is not mentioned. For example, it is predicted that the binding force will be significantly reduced when the thickness is reduced to 0.5 mm or less. There is room for

【0011】その後の研究の結果、上記特許において提
案された技術をさらに一層実用的たらしめるためには、
磁気特性、特に高周波磁気特性、かしめ性の更なる改善
が求められるのであって、そのためには、鋼組成さらに
は介在物の形態の面から、さらには電磁鋼板それ自体の
形態の面からというように総合的見地からの検討が必要
であることが判明した。
As a result of the subsequent research, in order to make the technique proposed in the above patent even more practical,
Further improvements in magnetic properties, especially high-frequency magnetic properties, and caulking properties are required, and for that purpose, from the aspect of the steel composition, the form of inclusions, and the form of the electrical steel sheet itself. It was found that it is necessary to study from a comprehensive viewpoint.

【0012】ここに、本発明の課題は、板厚0.4mm 以
下、例えば0.2mm 以下であっても実用上十分なかしめ性
を備えており、かつ所定の高周波磁気特性を確保でき
る、実用性をさらに高めた無方向性電磁鋼板とその製造
方法を提供することである。
An object of the present invention is to provide a crimping property which is practically sufficient even if the plate thickness is 0.4 mm or less, for example 0.2 mm or less, and is capable of ensuring a predetermined high frequency magnetic characteristic. It is another object of the present invention to provide a further improved non-oriented electrical steel sheet and a manufacturing method thereof.

【0013】[0013]

【課題を解決するための手段】かかる問題を解決するた
めに、本発明者らは、種々検討を重ね、高周波磁気特性
とかしめ性の両者の優れた薄手無方向性電磁鋼板および
その製造方法を見いだし、本発明に至った。
In order to solve such a problem, the inventors of the present invention have conducted various studies and have developed a thin non-oriented electrical steel sheet excellent in both high frequency magnetic characteristics and caulking property and a method for producing the same. The inventors have found the present invention and have reached the present invention.

【0014】高周波特性を良くするためには板厚を薄く
することが知られており、本発明にかかる無方向性電磁
鋼板おいても、板厚は0.15mmから0.4mm の範囲とする
が、この高周波特性の良好な薄肉領域でかしめ性を改善
するためには2つの重要なポイントがあることがわかっ
た。またそのうちのひとつは高周波磁気特性の改善に寄
与し相乗効果があることを見出した。
It is known to reduce the plate thickness in order to improve the high-frequency characteristics. Even in the non-oriented electrical steel sheet according to the present invention, the plate thickness is in the range of 0.15 mm to 0.4 mm. It was found that there are two important points in order to improve the crimping property in the thin region having a good high frequency characteristic. It was also found that one of them contributes to the improvement of high frequency magnetic properties and has a synergistic effect.

【0015】一般に0.4mm 以下の薄手電磁鋼板を自動か
しめにて結束する場合、突起の接触断面積が少な<なる
ため、かしめ強度が低くなる。前述の特許第2742688 号
公報ではMnS によるすべる効果でかしめ力が弱くなるこ
とを記載してあるが、S系介在物はMnS 単独の場合ばか
りでなく、酸化物にMnS が析出したような複合介在物
や、CaS のようなCa系介在物またその複合化合物など複
雑な形態のものが多く、これら複合介在物の挙動が明確
ではなかった。
Generally, when a thin electromagnetic steel sheet having a thickness of 0.4 mm or less is bound by automatic crimping, the contact cross-sectional area of the protrusion is small, so that the crimping strength is low. Although the above-mentioned Japanese Patent No. 2742688 describes that the caulking force is weakened by the sliding effect of MnS, the S-based inclusion is not limited to the case of MnS alone, but also the complex inclusion in which MnS is precipitated in the oxide. Many of them have complicated forms such as Ca, inclusions such as CaS and complex compounds thereof, and the behavior of these complex inclusions was not clear.

【0016】ところで、電磁鋼板のかしめによる積層
は、まず突起を形成し、次にその突起に積層する次の鋼
板の突起を嵌め込むことで結束される。したがって、突
起を形成したときの突起胴部の健全性が重要となる。通
常、表面に絶縁コーティングを設けた電磁鋼板では突起
の胴部にコーティング成分が若干回り込み、コーティン
グに樹脂を含む場合、その樹脂が潤滑作用をもつため結
束力の低下を招く。
By the way, in the lamination of the electromagnetic steel plates by caulking, first, a protrusion is formed, and then the protrusion of the next steel plate to be laminated is fitted into the protrusion to bind them together. Therefore, the soundness of the protrusion body when the protrusion is formed is important. Usually, in an electromagnetic steel sheet having an insulating coating on its surface, the coating component slightly wraps around the body of the protrusion, and when the coating contains a resin, the resin has a lubricating action, which causes a decrease in the binding force.

【0017】かしめ突起が丸平状の場合は、胴部が健全
な絞り面であること、切り込みのあるVあるいは丸V型
の場合は、切り込みの剪断面比率が大きいことが、それ
ぞれかしめ力を向上させることになる。
When the caulking projection is round and flat, the body has a sound diaphragm surface, and when the V or round V type has a notch, the shearing surface ratio of the notch is large. Will be improved.

【0018】ここに、本発明者らの知見によれば、前述
の特許第2742688 号公報に記載されたMnS のすべり効果
ばかりでなく、鋼中介在物のうち特にS系の介在物がこ
の絞り面の健全性を損ない接触面積を低下させかしめ強
度を値下させているのであり、かかる知見に基づいて、
本発明ではS系介在物の大きさおよび量をコントロール
することでかしめ性の向上を図っているのであり、これ
は上記特許公報からは何一つ教えられない。
According to the knowledge of the present inventors, not only the slip effect of MnS described in the above-mentioned Japanese Patent No. 2742688 but also the S-type inclusions among the inclusions in the steel are reduced by this reduction. The surface integrity is impaired, the contact area is reduced, and the caulking strength is lowered.
In the present invention, the caulking property is improved by controlling the size and amount of the S-based inclusions, which cannot be taught from the above patent publication.

【0019】また、介在物の大きさが大きくなるとプレ
スによる切断の際、「割れ」やすくなるため破断面の比
率が高くなる。この傾向は介在物の大きさが例えば5μ
mという一定値を超えると著しくなる。
Further, if the size of the inclusions becomes large, it becomes easy to "crack" at the time of cutting by a press, and the ratio of the fracture surface becomes high. This tendency is due to the size of inclusions being 5μ, for example.
It becomes remarkable when m exceeds a certain value.

【0020】かしめは破断面ではなく剪断面の摩擦力で
支えられており、剪断面が小さくなることはかしめ力の
低下につながる。一方、磁気特性の面では板厚0.15mmか
ら0.4mm の薄手電磁鋼板では板厚が薄いため再結晶の過
程で表面エネルギーが大きくなり結晶粒の成長が困難と
なる。したがって、この「S系介在物が多い」と、仕上
げ焼鈍時に結晶粒の成長を阻害し、高周波磁気特性が悪
くなるが、S系介在物をコントロールすれば磁気特性の
改善もできることを見出した。
The caulking is supported by the frictional force of the shearing surface, not the fracture surface, and the reduction of the shearing surface leads to the reduction of the caulking force. On the other hand, in terms of magnetic properties, thin electromagnetic steel sheets with a thickness of 0.15 mm to 0.4 mm have a small sheet thickness, so that the surface energy increases during the recrystallization process, making it difficult to grow crystal grains. Therefore, it has been found that when "there are many S-based inclusions", the growth of crystal grains is hindered during the finish annealing and the high frequency magnetic properties deteriorate, but the magnetic properties can be improved by controlling the S-based inclusions.

【0021】表面の絶縁コーティングは、通常打抜性改
善のために有機樹脂を含有しているが、前述の特許第27
42688 号公報にもある通り、この有機樹脂がかしめ突起
部の接触面に廻りこみ、この廻り込んだ樹脂が、潤滑の
作用をするために結束力が弱くなる。薄手電磁鋼板の場
合、突起の剪断面に対するコーティングの厚みの比率が
大きくなるため、廻り込み量も大きくなり、一層かしめ
結束力も低下する傾向にあることから、膜厚をコントロ
ールすることが重要であることを見出した。
The surface insulating coating usually contains an organic resin in order to improve punchability, but the above-mentioned Patent No. 27
As described in Japanese Patent No. 42688, this organic resin wraps around the contact surface of the caulking projection, and the wrapping resin acts as a lubricant, and the binding force becomes weak. In the case of thin electrical steel sheets, the ratio of the coating thickness to the shearing surface of the protrusion is large, so the amount of wrapping around is also large, and the caulking and binding force tends to decrease further, so it is important to control the film thickness. I found that.

【0022】本発明は、そのような各種知見に基づいて
完成されたものであって、その要旨とするところは、次
の通りである。 (1) 質量%で、C:0.01%以下、Si:3.0 %以下、Mn:
0.1 %以上2.5 %以下、S:0.01%以下、酸可溶Al:3.
0 %以下、P:0.2 %以下、N:0.004 %以下を含む鋼
組成を有し、鋼中の介在物であってMnS およびMnS と複
合した介在物、あるいはCaS およびCaS と複合した介在
物で大きさが0.5 μm 以上5μm 以下のものが30個/mm2
以下の鋼板において、鋼板表面に有機樹脂のみまたは有
機樹脂と無機成分の複合した絶縁被膜を有し、その絶縁
被膜の厚みが1mm2 あたりの平均値で0.05μm 以上0.4
μm 以下である、板厚が0.15mm以上0.4mm 以下の無方向
性電磁鋼板。
The present invention has been completed based on such various findings, and the gist of the invention is as follows. (1) Mass%, C: 0.01% or less, Si: 3.0% or less, Mn:
0.1% or more and 2.5% or less, S: 0.01% or less, acid-soluble Al: 3.
It has a steel composition containing 0% or less, P: 0.2% or less, and N: 0.004% or less, and is an inclusion in the steel, which is an inclusion compounded with MnS and MnS or an inclusion compounded with CaS and CaS. 30 pieces / mm 2 with a size of 0.5 μm or more and 5 μm or less
In the following steel sheets, the surface of the steel sheet has an insulating coating composed of only organic resin or a composite of organic resin and inorganic component, and the thickness of the insulating coating is 0.05 μm or more 0.4 mm on average per 1 mm 2.
Non-oriented electrical steel sheet with a thickness of 0.15 mm or more and 0.4 mm or less, which is μm or less.

【0023】(2) 前記鋼組成が、残部Feおよび不可避不
純物より成る上記(1) 記載の無芳香性電磁鋼板。 (3) 上記(1) または(2) 記載の鋼組成を有する溶鋼を連
続鋳造により凝固させてスラブとし、500 ℃以上で保持
し加熱炉に挿入し900 ℃以上1300℃以下の温度で加熱し
てから熱間圧延を行った後、600 ℃〜1100℃の熱延板焼
鈍を行うか、あるいは熱延まま冷間圧延を1回または中
間焼鈍をはさんで2回以上行って最終板厚を0.15mm以上
0.4mm 以下に仕上げ、次いで700 ℃〜1150℃の連続焼鈍
にて仕上焼鈍を行った後、有機樹脂または、有機樹脂お
よび無機物の複合物よりなる表面絶縁被膜をその厚みが
1mm2 あたりの平均値で0.05μm 以上0.4 μm 以下で鋼
板表面に形成することを特徴とする無方向性電磁鋼板の
製造方法。
(2) The fragrance-free electrical steel sheet according to the above (1), wherein the steel composition comprises the balance Fe and inevitable impurities. (3) Molten steel having the steel composition described in (1) or (2) above is solidified by continuous casting into a slab, held at 500 ° C or higher, inserted into a heating furnace, and heated at a temperature of 900 ° C or higher and 1300 ° C or lower. After hot rolling, hot-rolled sheet is annealed at 600 ℃ ~ 1100 ℃, or cold-rolled as-rolled once or twice or more with intermediate annealing to obtain the final thickness. 0.15 mm or more
After finishing to 0.4 mm or less and then finishing annealing by continuous annealing at 700 ° C to 1150 ° C, a surface insulating film made of an organic resin or a composite of an organic resin and an inorganic material has an average value per 1 mm 2 of thickness. A method for manufacturing a non-oriented electrical steel sheet, which comprises forming on the surface of the steel sheet at 0.05 μm or more and 0.4 μm or less.

【0024】(4) 溶鋼の段階で成分調整を行う際に、S
が0.01%以下になるまで鋼中のSをCaにて系外に排除す
るためにCa系脱硫剤を添加し、生成したCaS が鋼中に0.
001%以下になるまで還流を行い、最終製品鋼中の介在
物でMnS およびMnS と複合したもの、ならびにCaS およ
びCaS と複合したものであるS系介在物が大きさが0.5
μm 以上5μm 以下のものが30個/mm2以下になるように
コントロールすることを特徴とする上記(3) 記載の無方
向性電磁鋼板の製造方法。
(4) When adjusting the composition at the molten steel stage, S
The Ca-based desulfurizing agent was added to remove S in the steel from the system to the outside of the system with a Ca content of 0.01% or less.
Refluxing was performed until the content became 001% or less, and the inclusions in the final product steel compounded with MnS and MnS and S-based inclusions compounded with CaS and CaS had a size of 0.5.
The method for producing a non-oriented electrical steel sheet according to the above (3), characterized in that the control is performed so that the number of those having a size of μm or more and 5 μm or less is 30 pieces / mm 2 or less.

【0025】[0025]

【発明の実施の形態】本発明の電磁鋼板の鋼組成、介在
物、板厚、そして絶縁被膜の厚さを上述のように限定し
た理由を以下に示す。なお、本明細書において、鋼組成
を示す「%」は、特にことわりがない限り、「質量%」
である。
BEST MODE FOR CARRYING OUT THE INVENTION The reasons for limiting the steel composition, inclusions, plate thickness, and insulating coating thickness of the electromagnetic steel sheet of the present invention as described above are shown below. In the present specification, "%" indicating the steel composition is "mass%" unless otherwise specified.
Is.

【0026】鋼組成:Cが0.01%を越えて含有される
と、磁気時効が起こり磁気特性を劣化させるため、0.01
%以下とする。好ましくは0.005 %以下とする。
Steel composition: When C exceeds 0.01%, magnetic aging occurs and the magnetic properties are deteriorated.
% Or less. It is preferably 0.005% or less.

【0027】Siは磁気特性改善のために必須の元素であ
るが、3.0 %を越えて含有させると冷間圧延が困難とな
り、また、かしめ性が劣化するので、3.0 %以下とし
た。好ましくは2.9 %以下である。Siの下限は特に制限
はないが、磁気特性を確保するには、好ましくは、0.05
%超、さらに好ましくは0.1 %以上である。
Si is an essential element for improving the magnetic properties, but if it is contained in excess of 3.0%, cold rolling becomes difficult and the caulking property deteriorates, so it was made 3.0% or less. It is preferably 2.9% or less. The lower limit of Si is not particularly limited, but in order to secure magnetic properties, it is preferably 0.05
%, More preferably 0.1% or more.

【0028】Mnは磁気特性改善に有効な元素であるが、
0.1 %未満では効果がなく、一方、2.5 %を越えて添加
すると冷間圧延が困難となるため、2.5 %以下とした。
好ましくは0.2 %以上1.5 %以下である。
Mn is an element effective for improving magnetic properties,
If it is less than 0.1%, there is no effect, while if it exceeds 2.5%, cold rolling becomes difficult, so the content was made 2.5% or less.
It is preferably 0.2% or more and 1.5% or less.

【0029】Sの添加は逆に磁気特性を劣化させるため
Sは0.01%以下とした。好ましくは0.005 %以下であ
る。酸可溶Alは、3.0 %以下に限定するが、鋼中のAlの
存在は、磁気特性を改善するのに重要であるが、酸可溶
Alとして3.0 %を超えて含有すると硬さの著しい上昇を
まねき冷間圧延が困難となる。好ましくは0.2 %以上2.
5 %以下であるPの存在は、打抜き性を確保するための
機械的性質を改善するのに重要であるが、0.2 %を越え
て含有すると冷間圧延時に破断を引き起こすため、0.2
%以下とした。また、0.005 %未満では効果が薄くなる
ので好ましくは0.005 %以上とした。
On the contrary, the addition of S deteriorates the magnetic properties, so S was made 0.01% or less. It is preferably 0.005% or less. Acid soluble Al is limited to 3.0% or less, but the presence of Al in steel is important for improving magnetic properties,
If the content of Al exceeds 3.0%, the hardness significantly increases, and cold rolling becomes difficult. Preferably 0.2% or more 2.
The presence of P of 5% or less is important for improving the mechanical properties for securing punchability, but if it is contained in excess of 0.2%, it causes fracture during cold rolling, so 0.2% is included.
% Or less. Further, if it is less than 0.005%, the effect becomes small, so it is preferably made 0.005% or more.

【0030】Nは、磁気特性にとって有害であり、Alと
結合しAlN を形成し結晶粒を微細化させ磁気特性劣化を
招くのでNを0.0040%以下とした。本発明において鋼組
成の残部は、Feおよび不可避不純物であるが、溶製の段
階でCa系脱硫剤を使った脱硫処理が行われるときは、不
可避不純物の1種としてCaが含まれ、好ましくは、その
量は、CaS として0.001 %以下である。その他、不可避
不純物としては、Ti、V、Zr、Nb、Sb、Sn、B、Cr、N
i、Mo等が合計で1.0%以下含有されることもある。
N is detrimental to the magnetic properties and is combined with Al to form AlN, resulting in finer crystal grains and deterioration of the magnetic properties, so N was made 0.0040% or less. In the present invention, the balance of the steel composition is Fe and inevitable impurities, but when desulfurization treatment using a Ca-based desulfurizing agent is performed in the stage of melting, Ca is included as one of the inevitable impurities, and preferably , Its amount is less than 0.001% as CaS. Other inevitable impurities include Ti, V, Zr, Nb, Sb, Sn, B, Cr and N.
The total content of i, Mo, etc. may be 1.0% or less.

【0031】製品板厚については、板厚が0.15mm未満で
はかしめで結束することが困難となり、一方、0.4mm を
超えると高周波鉄損の増加が著しいので0.15mm以上0.4m
m 以下とした。
Regarding the product plate thickness, if the plate thickness is less than 0.15 mm, it becomes difficult to bind by caulking, while if it exceeds 0.4 mm, the high frequency iron loss increases remarkably, so 0.15 mm or more and 0.4 m
It was set to m or less.

【0032】介在物の形態については、MnS 、CaS 系の
介在物が多いとプレス加工で剪断面の比率が少なくな
り、鋼板同士の接触面積が小さくなったり、絞り形状の
かしめ突起では微細な割れで接触面積の低下を招き、か
しめ力を低下させることが判明した。かかる介在物のう
ち、その大きさが0.5 μm 以上5μm 以下の大型介在物
が剪断比率や介在物起点の微小割れを支配していること
が分かった。そのような大型のMnS 、CaS 等のS系介在
物の個数が30個/mm2を超えるとその傾向が著しいことが
判明し、本発明においては、そのような大型介在物の数
を、良好なかしめ性が得るために、30個/mm2以下とし
た。好ましくは、15個/mm2以下である。
Regarding the form of inclusions, if there are many MnS and CaS-based inclusions, the ratio of shear planes will be reduced by press working, the contact area between steel sheets will be small, and fine cracking will occur in the case of caulking projections in the form of a drawing. It was found that the contact area was decreased and the caulking force was decreased. It was found that among these inclusions, large inclusions having a size of 0.5 μm or more and 5 μm or less dominate the shear ratio and the microcracks at the origin of the inclusions. It was found that the tendency was remarkable when the number of such S-type inclusions such as large MnS and CaS exceeded 30 / mm 2 , and in the present invention, the number of such large inclusions was determined to be good. 30 pieces / mm 2 or less in order to obtain good properties. It is preferably 15 / mm 2 or less.

【0033】本発明にかかる鋼板は、絶縁被膜でコーテ
ィングされているが、コーティングは有機樹脂分を含有
し、プレス加工時に剪断面に廻りこむことが分かった。
この回り込みをしたコーティングが、かしめ部の鋼板同
士の接触面で潤滑作用として働き、かしめ力を低下させ
ることが分かった。
Although the steel sheet according to the present invention is coated with an insulating coating, it has been found that the coating contains an organic resin component and wraps around the sheared surface during press working.
It has been found that this wraparound coating acts as a lubricating action on the contact surface between the steel plates in the caulking portion and reduces the caulking force.

【0034】製品板厚0.15mmから0.4mm の鋼板の切断面
ではコーティング膜厚が0.4 μm 以下であれば、回り込
みによる潤滑でのかしめ力低下は少ないことが分かり、
かしめ性が良好であるためコーティング膜厚は0.4 μm
以下とした。一方、コーティング膜厚0.05μm 未満では
安定したコーティングが製造できないため膜厚下限は0.
05μm とした。好ましくは0.15〜0.35μm である。
It was found that when the coating film thickness is 0.4 μm or less on the cut surface of the steel plate having a product plate thickness of 0.15 mm to 0.4 mm, the caulking force does not significantly decrease due to the wraparound.
Coating thickness is 0.4 μm due to good caulking
Below. On the other hand, if the coating film thickness is less than 0.05 μm, a stable coating cannot be manufactured, so the film thickness lower limit is 0.
It was set to 05 μm. It is preferably 0.15 to 0.35 μm.

【0035】本発明にかかる無方向性電磁鋼板の製造に
当たっては、慣用手段によって所定鋼組成の溶鋼を溶製
し、連続鋳造法あるいはインゴット法等の適宜手段によ
ってスラブを得る。かくして得られたスラブについて本
発明にしたがって熱間圧延、冷間圧延を行うのである。
In producing the non-oriented electrical steel sheet according to the present invention, molten steel having a predetermined steel composition is melted by a conventional means, and a slab is obtained by an appropriate means such as a continuous casting method or an ingot method. The slab thus obtained is subjected to hot rolling and cold rolling according to the present invention.

【0036】溶鋼の溶製に当たっては、まず、通常の高
炉法あるいは電気炉による方法で得られた溶鋼をトーピ
ードカー内、溶銑脱硫炉、転炉あるいは2次精錬炉にお
いて成分調整を行う。慣用の成分調整手段によって本発
明の所定鋼組成になれば問題ないが、例えば、高S含有
量の場合、Sが規定量になるまで鋼中のSをCaにて系外
に排除するために、例えば真空2次精錬に際してCaO あ
るいはCaSi等のCa系脱硫剤を添加し、生成したCaS が鋼
中に0.001 %以下になるまで真空脱ガス槽内を還流さ
せ、最終製品鋼中の介在物でMnS およびMnS と複合した
もの、あるいはCaS およびCaS と複合したS系介在物で
あって、その大きさが0.5 μm 以上5μm以下のものが3
0個/mm2以下になるようにS系介在物の大きさおよび量
をコントロールする。
In the production of molten steel, first, the components of molten steel obtained by a usual blast furnace method or electric furnace method are adjusted in a torpedo car, a hot metal desulfurization furnace, a converter or a secondary refining furnace. There is no problem if the predetermined steel composition of the present invention is achieved by the conventional component adjusting means. For example, in the case of a high S content, in order to eliminate S in the steel from the system by Ca until S reaches a specified amount. For example, Ca-based desulfurizing agents such as CaO or CaSi are added at the time of vacuum secondary refining, and the generated CaS is refluxed in the vacuum degassing tank until it becomes 0.001% or less in the steel. MnS and MnS composites, or CaS and CaS composite S-based inclusions with a size of 0.5 μm or more and 5 μm or less
The size and amount of S-type inclusions are controlled so that the number is 0 / mm 2 or less.

【0037】本発明によれば、製鋼においてその介在物
を低減するために2次精錬において十分な還流をおこな
うことで介在物浮上をはかり、製品において5ミクロン
を超えるような超大型の介在物は完全に排除することが
好ましい。
According to the present invention, in order to reduce the inclusions in the steelmaking, the inclusions are levitated by performing sufficient reflux in the secondary refining, and ultra-large inclusions exceeding 5 microns are produced in the product. It is preferable to eliminate it completely.

【0038】このようにして鋼組成が調整された溶鋼を
通常の連続鋳造により凝固させてスラブとし、500 ℃以
上で保持し、加熱炉に挿入し900 ℃以上1180℃以下の温
度で加熱する。
The molten steel whose steel composition has been adjusted in this way is solidified into slabs by ordinary continuous casting, held at 500 ° C. or higher, inserted into a heating furnace, and heated at a temperature of 900 ° C. or higher and 1180 ° C. or lower.

【0039】このように低温で再加熱することでMnS お
よびMnS との複合介在物およびCaSおよびCaS との複合
介在物の再溶解を防止し、0.5 μm 以下の微細析出物の
生成を極力低減する。
By reheating at a low temperature in this way, the re-dissolution of the complex inclusions of MnS and MnS and the complex inclusions of CaS and CaS is prevented, and the generation of fine precipitates of 0.5 μm or less is reduced as much as possible. .

【0040】本発明において熱間圧延は慣用手段によっ
て行えばよく、特に制限されないが、例えば上記鋼組成
のスラブを1300℃以下の温度で加熱し通常の熱間圧延を
行う。1300℃を越えた加熱温度は鋼中のMnS を溶解させ
磁気特性の劣化を招く。圧延性を確保するために、好ま
しくは1100℃〜1250℃である。熱間圧延後、場合により
熱延板焼鈍を行う。
In the present invention, hot rolling may be carried out by a conventional means and is not particularly limited. For example, a slab having the above-mentioned steel composition is heated at a temperature of 1300 ° C. or lower and ordinary hot rolling is carried out. Heating temperatures above 1300 ° C cause MnS in the steel to melt and lead to deterioration of magnetic properties. In order to secure the rollability, the temperature is preferably 1100 ° C to 1250 ° C. After hot rolling, hot-rolled sheet annealing may be performed as the case may be.

【0041】熱間圧延を行った後、場合により、磁気特
性改善のために600 ℃〜1100℃、好ましくは600 ℃〜10
00℃の熱延板焼鈍を行うか、あるいは熱延まま冷間圧延
を1回または中間焼鈍をはさんで少なくとも2回の冷間
圧延を行い、最終板厚を0.15mm以上0.4mm 以下に仕上げ
る。熱延板焼鈍温度は600 ℃未満では効果がなく、1100
℃を超えると結晶粒が適度に粗大化し、冷間圧延時に破
断等のトラブルを引き起こす。
After hot rolling, in order to improve magnetic properties, 600 ° C. to 1100 ° C., preferably 600 ° C. to 10 ° C.
Perform hot-rolled sheet annealing at 00 ℃, or cold-roll one time with hot rolling or at least two times with intermediate annealing to finish the final sheet thickness from 0.15mm to 0.4mm. . If the hot-rolled sheet annealing temperature is less than 600 ℃
When the temperature exceeds ℃, the crystal grains are appropriately coarsened, causing troubles such as breakage during cold rolling.

【0042】冷間圧延に引き続いて、700 ℃〜1150℃の
連続焼鈍にて仕上焼鈍を行う。仕上焼鈍温度が700 ℃未
満では再結晶組織が十分得られず磁気特性は不良となり
かつ硬さの上昇を招く。しかし、1150℃超では結晶粒が
著しく粗大化しモータコア打ち抜き加工の際、割れを生
じるなど、加工性が劣るので仕上げ焼鈍温度は、1150℃
以下とする。
Following the cold rolling, finish annealing is performed by continuous annealing at 700 ° C to 1150 ° C. If the finish annealing temperature is less than 700 ° C, a sufficient recrystallized structure cannot be obtained, magnetic properties become poor, and hardness increases. However, if the temperature exceeds 1150 ° C, the crystal grains become extremely coarse and cracks occur during motor core punching, resulting in poor workability. Therefore, the finish annealing temperature is 1150 ° C.
Below.

【0043】仕上げ焼鈍後は、打抜性、絶縁性を改善す
るために、無機バインダを含む有機樹脂または有機樹脂
と無機物の複合物よりなる表面絶縁被膜をその厚みが1
mm2あたりの平均値で0.05μm 以上0.4 μm 以下で鋼板
表面に形成させる。かしめ力を十分に得るためにコーテ
ィングの膜厚は0.05μm から0.4 μm とする。かかる膜
厚は、1mm2当たりの平均値で求めるが、これは、かしめ
に係わる面積が1mm2以上あるためである。
After the finish annealing, in order to improve the punching property and the insulating property, a surface insulating film made of an organic resin containing an inorganic binder or a composite of an organic resin and an inorganic material has a thickness of 1
The average value per mm 2 is 0.05 μm or more and 0.4 μm or less. The coating thickness should be 0.05 μm to 0.4 μm to obtain sufficient crimping force. The film thickness is calculated as an average value per 1 mm 2 , because the area related to caulking is 1 mm 2 or more.

【0044】このような有機コーティングは、ロールコ
ータ式やカーテンフロー式などその塗装方法は限定しな
いが、たとえばロールコータ式の場合、ピックアップロ
ールとミータリングロールあるいは直接アプリケータロ
ールと接触する形式の場合、回転数の差(周速比)のコ
ントロールと、アプリケータロールと鋼板との接触圧の
コントロールで膜厚を制御し連続式の膜厚計でコイル全
長で1mm2 あたり0.05から0.4 μm に膜厚制御を行う。
あるいはカーテンフロー式コータの場合、塗液の吐出量
と鋼板のラインスピードの制御により、膜厚制御を行
う。
The coating method of such an organic coating is not limited to a roll coater type or a curtain flow type. For example, in the case of a roll coater type, in the case of a type in which a pickup roll and a metering roll are directly contacted with an applicator roll. The film thickness is controlled by controlling the rotational speed difference (circumferential speed ratio) and the contact pressure between the applicator roll and the steel plate, and the continuous coil thickness meter measures the total coil length from 0.05 to 0.4 μm per 1 mm 2. Control the thickness.
Alternatively, in the case of the curtain flow type coater, the film thickness is controlled by controlling the discharge amount of the coating liquid and the line speed of the steel plate.

【0045】このときの膜厚は、赤外線厚み計を用い連
続式膜厚計により測定、制御する。本発明において、絶
縁性被膜の組成それ自体は特に限定されないが、有機樹
脂としては、アクリル樹脂、フェノール樹脂、ポリスチ
レン樹脂、酢酸ビニル樹脂、有機ケイ素樹脂等の1種ま
たは2種以上の混合物が例示される。必要により、これ
に、クロム酸塩、りん酸塩、コロイダルシリカ、アルカ
リ土類金属塩などを1種または2種以上の無機物質をさ
らに配合してもよい。さらに慣用のほう酸等を使用して
も差し支えない。
The film thickness at this time is measured and controlled by a continuous film thickness meter using an infrared thickness meter. In the present invention, the composition of the insulating coating itself is not particularly limited, but the organic resin is exemplified by one kind or a mixture of two or more kinds such as acrylic resin, phenol resin, polystyrene resin, vinyl acetate resin and organic silicon resin. To be done. If necessary, one or more inorganic substances such as chromate, phosphate, colloidal silica, alkaline earth metal salt and the like may be further added thereto. Further, conventional boric acid or the like may be used.

【0046】かくして本発明におけるS系介在物をコン
トロールすることによる効果は次の通りである。 介在物による磁気特性、特に鉄損の劣化を防止するこ
と、
The effects of controlling the S-type inclusions in the present invention are as follows. Preventing magnetic properties due to inclusions, especially deterioration of iron loss,

【0047】かしめ性が改善され、0.5mm 以下の薄板
についても、実用上十分な程度のかしめ強度 (結束力)
が確保できること、なお、従来にあっては、例えば前述
の特許第2742688 号においては、結束力が少なくとも7
8.4MPa が必要であるとされているが、これは0.5mm 以
上の板厚の電磁鋼板を用いた大型機器について云うもの
であって、本発明が対象とする0.4mm 以下の厚さの薄鋼
板が用いられる機器の場合には、機器自体の小形化も相
まって、かしめ強度( 結束力) は、少なくとも40MPa で
あれば十分であることが判明している、そして
The crimping property is improved, and even for a thin plate of 0.5 mm or less, the crimping strength (bonding force) is of a degree practically sufficient.
However, in the past, for example, in the above-mentioned Japanese Patent No. 2742688, the binding force is at least 7
It is said that 8.4 MPa is required, but this refers to large equipment using electromagnetic steel sheets with a thickness of 0.5 mm or more, and a thin steel sheet with a thickness of 0.4 mm or less, which is the subject of the present invention. It has been proved that the caulking strength (coalescing force) of at least 40 MPa is sufficient in the case of a device in which is used, together with the miniaturization of the device itself, and

【0048】S系介在物のコントロールするのにも、
従来より実施されている実用上の操業条件を採用するこ
とで可能となり、新たな設備投資などを必要としないと
いう実用上の意義もある。
For controlling S-based inclusions,
This is possible by adopting the practical operating conditions that have been implemented in the past, and there is also a practical significance in that new capital investment is not required.

【0049】次に、本発明の作用効果について実施例に
よってさらに具体的に説明する。
Next, the function and effect of the present invention will be described more specifically by way of examples.

【0050】[0050]

【実施例】(実施例1)転炉から出鋼後、取鍋による真空
精錬を行い、その際にCa系脱硫剤を溶鋼に添加し、RH真
空槽での還流を行うことで、表1に示した化学組成より
なる溶鋼を溶製した。各鋼組成のスラブを同表中に示し
た条件にて加熱、熱間圧延、酸洗後、熱延板の焼鈍を行
ってから冷間圧延を行い、表中の板厚に仕上げた後、表
中の温度で連続焼鈍を実施し、再結晶焼鈍の後、アクリ
ル樹脂エマルジョン、クロム酸マグネシウム、およびほ
う酸よりなる表面の絶縁皮膜 (コーティング) を膜厚0.
2 μm を目標にロールコーター方式により鋼板表面に形
成させた。
(Example) (Example 1) After tapping from the converter, vacuum refining with a ladle was performed, at which time a Ca-based desulfurizing agent was added to the molten steel, and reflux was performed in an RH vacuum tank. Molten steel having the chemical composition shown in 1 was melted. Heating slabs of each steel composition under the conditions shown in the same table, hot rolling, after pickling, after annealing the hot rolled sheet and then cold rolling, after finishing the sheet thickness in the table, Continuous annealing was performed at the temperature shown in the table, and after recrystallization annealing, a surface insulation film (coating) consisting of acrylic resin emulsion, magnesium chromate, and boric acid was formed to a film thickness of 0.
A target of 2 μm was formed on the surface of the steel sheet by the roll coater method.

【0051】磁気特性は25cm型の可聴周波数用エプスタ
イン試験にて、非正弦波のうちPWM(パルス幅変調) によ
りキャリア周波数3kHz 、励磁周波数50Hzと400Hz で磁
束密度1.5 Tの時の鉄損をJIS C2550 の方法に従い測定
した。鉄損W15/50 は3W/kg 以下、W10/400は40W/k
g 以下をそれぞれ良好とした。
The magnetic characteristics are 25 cm type audible frequency Epstein test, and the iron loss when the carrier frequency is 3 kHz by the PWM (pulse width modulation) of the non-sinusoidal wave, the excitation frequency is 50 Hz and 400 Hz, and the magnetic flux density is 1.5 T is JIS. It was measured according to the method of C2550. Iron loss W15 / 50 is 3 W / kg or less, W10 / 400 is 40 W / k
Each g or less was regarded as good.

【0052】表面コーティング層の厚さは、FIB 法 (集
束イオンビーム法、Focused Ion Beam法) によって測定
した。介在物の計測はJIS G0555 に従い、介在物のうち
大きさが0.5 μm 以上5μm以下のものについて、EDX
によりMnS 、CaS およびそれらの複合介在物だけを選別
し、その個数を測定した。
The thickness of the surface coating layer was measured by the FIB method (focused ion beam method, Focused Ion Beam method). According to JIS G0555, the measurement of inclusions is EDX for inclusions with a size of 0.5 μm or more and 5 μm or less.
Only MnS, CaS and their composite inclusions were selected by the method and their numbers were measured.

【0053】かしめ強度は、内径33mm外径45mmのリング
を4点でかしめ (4mmφ丸平型、切り起し量板厚の80
%、押込量板厚の90%) 上下面をシアノアクリレート系
接着剤で引張試験用金具に接着し、引張試験機にて分離
強度、つまり引張り法でのかしめ強度を測定した。かし
め強度30Mpa 以上を良好とした。
The caulking strength is such that a ring having an inner diameter of 33 mm and an outer diameter of 45 mm is caulked at four points (4 mmφ round flat type, cut and raised plate thickness 80
%, Indentation amount 90% of plate thickness) The upper and lower surfaces were bonded to a tensile test metal fitting with a cyanoacrylate adhesive, and the tensile strength was measured with a tensile tester, that is, the caulking strength by the tensile method. A crimping strength of 30 MPa or more was considered good.

【0054】これとは別に上述のように4点でかしめた
後に、結束された各リングの間にくさびを押し込み、結
束が外れたときの押し込み力を測定し、これをくさび法
によるかしめ強度とした。これは、上述の引張り法によ
るかしめ強度と同じ特性を評価するものであるが、くさ
び法のほうがバラツキが大きく、引張り法の方がより適
すると云える。
Separately from this, after crimping at four points as described above, a wedge is pushed between the bound rings, the pushing force when the bundle is released is measured, and this is determined as the crimping strength by the wedge method. did. This is to evaluate the same characteristic as the caulking strength by the above-mentioned tensile method, but it can be said that the wedge method has a larger variation and the tensile method is more suitable.

【0055】[0055]

【表1】 [Table 1]

【0056】図1は、本例の供試材について、剪断比率
と介在物大きさとの関係を示すグラフである。これは、
介在物の大きさが大きくなるとプレスによる切断の際、
「割れ」やすくなるため破断面の比率が高くなる。この
傾向は介在物の大きさが一定値を超えると著しくなり5
μmの大きさがおおまかな境界であった。
FIG. 1 is a graph showing the relationship between the shear ratio and the size of inclusions in the test material of this example. this is,
When the size of inclusions increases, when cutting with a press,
The ratio of the fracture surface increases because it becomes easy to "crack". This tendency becomes remarkable when the size of inclusions exceeds a certain value.
The size of μm was the rough boundary.

【0057】かしめは破断面ではなく剪断面の摩擦力で
支えられており、剪断面が小さくなることはかしめ力の
低下につながる。本発明によるくさび法により計測され
る結束力は約40MPa 以上であった。
The caulking is supported by the frictional force of the shearing surface, not the fracture surface, and the reduction of the shearing surface leads to the reduction of the caulking force. The binding force measured by the wedge method according to the present invention was about 40 MPa or more.

【0058】図2はS系鋼中介在物(MnS、CaS およびそ
の複合物) のうち0.5 〜5μmの大きさのものを個数別
に分けてかしめ強度と板厚の関係を調べたものである。
ただし、図2の場合、絶縁皮膜の厚さは、0.25μm であ
った。
FIG. 2 shows the relationship between the caulking strength and the plate thickness of the S-type steel inclusions (MnS, CaS and their composites) having a size of 0.5 to 5 μm, which are classified by the number.
However, in the case of FIG. 2, the thickness of the insulating film was 0.25 μm.

【0059】これらの結果からも分かるように、従来に
あっては、板厚が0.5mm より薄くなるとかしめ強度は大
幅にかつ急激に低下することが予測されたが (図中、黒
四角で示すデータ参照) 、本発明によりS系介在物を制
御することで、板厚を0.4mm以下にしても、40MPa 以上
のかしめ強度を十分に確保することができ、これは最近
の薄鋼板を用いた機器においては十分に許容されるかし
め強度である。
As can be seen from these results, in the conventional case, it was predicted that the caulking strength would drastically and drastically decrease when the plate thickness became thinner than 0.5 mm (indicated by a black square in the figure). By controlling the S-based inclusions according to the present invention, it is possible to sufficiently secure the caulking strength of 40 MPa or more even if the plate thickness is 0.4 mm or less. It is a caulking strength that is well tolerated in equipment.

【0060】本発明によれば従来想定していなかった0.
5mm より薄い板、特に0.15〜0.4mmでは従来はかしめ結
束力としては不足とされる範囲でも介在物コントロール
で有意差があることが分かる。もちろん、板厚を0.15〜
0.4mm とすることで、磁気特性、特に高周波特性が大幅
に改善されることは云うまでもない。
According to the present invention, the value of 0.
It can be seen that there is a significant difference in inclusion control even in the range where the crimping binding force is conventionally insufficient for plates thinner than 5 mm, particularly 0.15 to 0.4 mm. Of course, the plate thickness is 0.15 ~
It goes without saying that the magnetic properties, especially the high frequency properties, are significantly improved by setting the thickness to 0.4 mm.

【0061】[0061]

【発明の効果】以上説明してきたように、本発明によれ
ば、板厚の薄い鋼板による高周波磁気特性が改善される
ばかりでなく、自動かしめ性にも優れた無方向性電磁鋼
板が得られ、特に今日注目を浴びている電気自動車用の
大型モータ用に有用な無方向性電磁鋼板が得られること
が分かる。
As described above, according to the present invention, it is possible to obtain a non-oriented electrical steel sheet which not only has improved high-frequency magnetic properties due to a thin steel sheet but also has excellent automatic caulking properties. In particular, it can be seen that a non-oriented electrical steel sheet useful for a large motor for electric vehicles, which is attracting attention today, can be obtained.

【図面の簡単な説明】[Brief description of drawings]

【図1】実施例により得られた、介在物の大きさと剪断
比率との関係を示すグラフである。
FIG. 1 is a graph showing the relationship between the size of inclusions and the shear ratio, obtained in the examples.

【図2】S系介在物の大きさによるかしめ強度と板厚と
の関係を示すグラフである。
FIG. 2 is a graph showing the relationship between the caulking strength and the plate thickness depending on the size of S-based inclusions.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) C21D 9/46 501 C21D 9/46 501B C22C 38/06 C22C 38/06 Fターム(参考) 4K013 AA04 BA05 CE01 EA25 4K033 AA01 CA09 EA01 FA01 FA13 HA01 HA03 JA01 LA04 RA02 SA03 TA03 ─────────────────────────────────────────────────── ─── Continuation of front page (51) Int.Cl. 7 Identification code FI theme code (reference) C21D 9/46 501 C21D 9/46 501B C22C 38/06 C22C 38/06 F term (reference) 4K013 AA04 BA05 CE01 EA25 4K033 AA01 CA09 EA01 FA01 FA13 HA01 HA03 JA01 LA04 RA02 SA03 TA03

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 質量%で、C:0.01%以下、Si:3.0 %
以下、Mn:0.1 %以上2.5 %以下、S:0.01%以下、酸
可溶Al:3.0 %以下、P:0.2 %以下、N:0.004 %以
下を含む鋼組成を有し、鋼中の介在物であってMnS およ
びMnS と複合した介在物、あるいはCaS およびCaS と複
合した介在物で大きさが0.5 μm 以上5μm 以下のもの
が30個/mm2以下の鋼板において、鋼板表面に有機樹脂の
みまたは有機樹脂と無機成分の複合した絶縁被膜を有
し、その絶縁被膜の厚みが1mm2あたりの平均値で0.05
μm 以上0.4 μm 以下である、板厚が0.15mm以上0.4mm
以下の無方向性電磁鋼板。
1. Mass%, C: 0.01% or less, Si: 3.0%
Below, Mn: 0.1% or more and 2.5% or less, S: 0.01% or less, acid-soluble Al: 3.0% or less, P: 0.2% or less, N: 0.004% or less. Of MnS and inclusions mixed with MnS, or inclusions mixed with CaS and CaS and having a size of 0.5 μm or more and 5 μm or less in a steel plate of 30 pieces / mm 2 or less, only the organic resin on the steel plate surface or It has a composite insulation film of organic resin and inorganic components, and the thickness of the insulation film is 0.05 per 1 mm 2 on average.
Thickness of 0.15 mm or more and 0.4 mm or less, and plate thickness of 0.15 mm or more and 0.4 mm
The following non-oriented electrical steel sheets.
【請求項2】 前記鋼組成が、残部Feおよび不可避不純
物より成る請求項1記載の無方向性電磁鋼板。
2. The non-oriented electrical steel sheet according to claim 1, wherein the steel composition comprises the balance Fe and unavoidable impurities.
【請求項3】 請求項1または2記載の鋼組成を有する
溶鋼を連続鋳造により凝固させてスラブとし、500 ℃以
上で保持し加熱炉に挿入し900 ℃以上1300℃以下の温度
で加熱してから熱間圧延を行った後、600 ℃〜1100℃の
熱延板焼鈍を行うか、あるいは熱延まま冷間圧延を1回
または中間焼鈍をはさんで2回以上行って最終板厚を0.
15mm以上0.4mm 以下に仕上げ、次いで700 ℃〜1150℃の
連続焼鈍にて仕上焼鈍を行った後、有機樹脂または、有
機樹脂および無機物の複合物よりなる表面絶縁被膜をそ
の厚みが1mm2 あたりの平均値で0.05μm 以上0.4 μm
以下で鋼板表面に形成することを特徴とする無方向性電
磁鋼板の製造方法。
3. Molten steel having the steel composition according to claim 1 or 2 is solidified by continuous casting to form a slab, which is held at 500 ° C. or higher and inserted into a heating furnace and heated at a temperature of 900 ° C. or higher and 1300 ° C. or lower. Hot-rolled sheet is annealed at 600 ℃ ~ 1100 ℃ after hot rolling, or cold-rolled once as hot-rolled or twice or more with intermediate annealing between them to obtain the final thickness of 0. .
Finish 15mm above 0.4mm or less, and then after the finish annealing in a continuous annealing 700 ° C. to 1150 ° C., the organic resin or the surface insulation film made of a composite of organic resin and inorganic its thickness per 1 mm 2 0.05 μm or more on average 0.4 μm
A method for manufacturing a non-oriented electrical steel sheet, which comprises forming the steel sheet surface below.
【請求項4】 溶鋼の段階で成分調整を行う際に、Sが
0.01%以下になるまで鋼中のSをCaにて系外に排除する
ためにCa系脱硫剤を添加し、生成したCaS が鋼中に0.00
1 %以下になるまで還流を行い、最終製品鋼中の介在物
でMnS およびMnS と複合したもの、ならびにCaS および
CaS と複合したものであるS系介在物が大きさが0.5 μ
m 以上5μm 以下のものが30個/mm2以下になるようにコ
ントロールすることを特徴とする請求項3記載の無方向
性電磁鋼板の製造方法。
4. When the composition is adjusted in the molten steel stage, S is
A Ca-based desulfurizing agent was added to remove S in the steel from the system to 0.01% or less by Ca, and the generated CaS was 0.00
Refluxing was performed until the content became 1% or less, and inclusions in the final product steel mixed with MnS and MnS, CaS and
The size of the S-based inclusion, which is a complex with CaS, is 0.5 μ
4. The method for producing a non-oriented electrical steel sheet according to claim 3, wherein the number of those having a size of m or more and 5 μm or less is controlled to 30 pieces / mm 2 or less.
JP2002029451A 2002-02-06 2002-02-06 Non-oriented electrical steel sheet and manufacturing method thereof Expired - Fee Related JP4023172B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2002029451A JP4023172B2 (en) 2002-02-06 2002-02-06 Non-oriented electrical steel sheet and manufacturing method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2002029451A JP4023172B2 (en) 2002-02-06 2002-02-06 Non-oriented electrical steel sheet and manufacturing method thereof

Publications (2)

Publication Number Publication Date
JP2003226948A true JP2003226948A (en) 2003-08-15
JP4023172B2 JP4023172B2 (en) 2007-12-19

Family

ID=27750149

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2002029451A Expired - Fee Related JP4023172B2 (en) 2002-02-06 2002-02-06 Non-oriented electrical steel sheet and manufacturing method thereof

Country Status (1)

Country Link
JP (1) JP4023172B2 (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008231504A (en) * 2007-03-20 2008-10-02 Jfe Steel Kk Non-oriented electromagnetic steel sheet
JP2010063252A (en) * 2008-09-03 2010-03-18 Jfe Steel Corp Core for high-speed motor having excellent heat dissipation properties and core material for high-speed motor
JP2012001772A (en) * 2010-06-17 2012-01-05 Sumitomo Metal Ind Ltd Method for manufacturing non-oriented electromagnetic steel sheet
US20120267015A1 (en) * 2009-12-28 2012-10-25 Posco Non-Oriented Electrical Steel Sheet Having Superior Magnetic Properties and a Production Method Therefor
CN114207158A (en) * 2019-07-31 2022-03-18 杰富意钢铁株式会社 Non-oriented electromagnetic steel sheet and method for producing same

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008231504A (en) * 2007-03-20 2008-10-02 Jfe Steel Kk Non-oriented electromagnetic steel sheet
JP2010063252A (en) * 2008-09-03 2010-03-18 Jfe Steel Corp Core for high-speed motor having excellent heat dissipation properties and core material for high-speed motor
US20120267015A1 (en) * 2009-12-28 2012-10-25 Posco Non-Oriented Electrical Steel Sheet Having Superior Magnetic Properties and a Production Method Therefor
JP2012001772A (en) * 2010-06-17 2012-01-05 Sumitomo Metal Ind Ltd Method for manufacturing non-oriented electromagnetic steel sheet
CN114207158A (en) * 2019-07-31 2022-03-18 杰富意钢铁株式会社 Non-oriented electromagnetic steel sheet and method for producing same

Also Published As

Publication number Publication date
JP4023172B2 (en) 2007-12-19

Similar Documents

Publication Publication Date Title
KR100956530B1 (en) Nonoriented electromagnetic steel sheet
US6638368B2 (en) Non-oriented electrical steel sheet and method for producing the same
JP5126788B2 (en) Non-oriented electrical steel sheet for rotor and manufacturing method thereof
KR101797334B1 (en) Non-oriented electrical steel sheet having excellent magnetic properties
JP5028992B2 (en) Non-oriented electrical steel sheet and manufacturing method thereof
JP2007016278A (en) Non-oriented electromagnetic steel sheet for rotor, and its manufacturing method
JP5119710B2 (en) High strength non-oriented electrical steel sheet and manufacturing method thereof
JP4019608B2 (en) Non-oriented electrical steel sheet and manufacturing method thereof
JP5200376B2 (en) Non-oriented electrical steel sheet and manufacturing method thereof
EP4001450A1 (en) 600mpa grade non-oriented electrical steel sheet and manufacturing method thereof
KR20170005517A (en) Non-oriented electromagnetic steel sheet, method for producing same, laminate for motor iron core, and method for producing said laminate
JP3815336B2 (en) Non-oriented electrical steel sheet
JP3835227B2 (en) Non-oriented electrical steel sheet and manufacturing method thereof
EP3564399B1 (en) Non-oriented electrical steel sheet having an excellent recyclability
JP2007031754A (en) Method for manufacturing non-oriented electromagnetic steel sheet to be aged
JP4023172B2 (en) Non-oriented electrical steel sheet and manufacturing method thereof
JP2007039754A (en) METHOD FOR PRODUCING Cu-CONTAINING NONORIENTED ELECTRICAL STEEL SHEET
JP2003055746A (en) Nonoriented silicon steel sheet and production method therefor
JP4599843B2 (en) Method for producing non-oriented electrical steel sheet
EP1052043A2 (en) Silicon steel plate and method for producing the same
JP3252692B2 (en) Non-oriented electrical steel sheet with excellent magnetic properties and method for producing the same
JPH0949023A (en) Production of grain oriented silicon steel sheet excellent in iron loss
JPH06215622A (en) Directional electromagnetic steel sheet with insulating film excellent in processability and heat resistance, and its manufacture
JP3791226B2 (en) Non-oriented electrical steel sheet and manufacturing method thereof
WO2024080140A1 (en) Nonoriented electromagnetic steel sheet and method for manufacturing same

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20040318

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20050428

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20070306

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20070425

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20070911

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20070924

R150 Certificate of patent or registration of utility model

Free format text: JAPANESE INTERMEDIATE CODE: R150

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20101012

Year of fee payment: 3

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20111012

Year of fee payment: 4

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20121012

Year of fee payment: 5

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20131012

Year of fee payment: 6

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20131012

Year of fee payment: 6

S111 Request for change of ownership or part of ownership

Free format text: JAPANESE INTERMEDIATE CODE: R313111

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20131012

Year of fee payment: 6

R350 Written notification of registration of transfer

Free format text: JAPANESE INTERMEDIATE CODE: R350

LAPS Cancellation because of no payment of annual fees