JP2003191934A - Barrier plastic cup container - Google Patents

Barrier plastic cup container

Info

Publication number
JP2003191934A
JP2003191934A JP2001398087A JP2001398087A JP2003191934A JP 2003191934 A JP2003191934 A JP 2003191934A JP 2001398087 A JP2001398087 A JP 2001398087A JP 2001398087 A JP2001398087 A JP 2001398087A JP 2003191934 A JP2003191934 A JP 2003191934A
Authority
JP
Japan
Prior art keywords
side wall
barrier
container
plastic cup
insert
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2001398087A
Other languages
Japanese (ja)
Inventor
Tadasuke Kojima
忠祐 小嶋
Nobuyuki Inomata
暢之 猪又
Hideki Miyazawa
秀木 宮沢
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toppan Inc
Original Assignee
Toppan Printing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toppan Printing Co Ltd filed Critical Toppan Printing Co Ltd
Priority to JP2001398087A priority Critical patent/JP2003191934A/en
Publication of JP2003191934A publication Critical patent/JP2003191934A/en
Pending legal-status Critical Current

Links

Landscapes

  • Injection Moulding Of Plastics Or The Like (AREA)
  • Containers Having Bodies Formed In One Piece (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a barrier plastic cup container, which enhances barrier properties of the container, by reducing a joint of side-wall fusing parts of a barrier label for an insert to the utmost. <P>SOLUTION: In this plastic cup container having a square cross section with rounded corners, the barrier label 200 for the insert is precedently inserted for attachment into an injection mold; a container body is injection-molded; and concurrently to that, and the label 200 is thermally fused with an outer surface of a side wall of the container body and an outer surface of a bottom thereof. In terms of a developed shape of the label 200 to be used, one side-wall fusing part 211 is continuously provided on one side of a square rounded-corner bottom fusing part 220 in which a through-hole 230 for a gate is provided in a central position; and the three side-wall fusing parts 212, 213 and 214 except the fusing part 211 are continuously provided in an arc shape on one side of the fusing part 211 in sequence. <P>COPYRIGHT: (C)2003,JPO

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、デザート食品など
の特にバリア性を必要とする内容物に使用するバリア性
プラスチックカップ容器に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a barrier plastic cup container used for contents such as dessert foods which particularly require barrier properties.

【0002】[0002]

【従来の技術】従来、バリア性を必要とする内容物に使
用するプラスチック製のカップ容器としては、バリア性
積層プラスチックシートをシート成形したカップ容器や
バリア性樹脂で射出成形したカップ容器などがあるが、
前者のカップ容器は、商品を説明する文字や絵柄を印刷
したシートから成形するため、文字や絵柄が変形して意
匠性が悪く、また、容器に部分的な偏肉が大きいことが
あり、また、後者のカップ容器は、成形樹脂が高価であ
り、また、溶融粘度が高いため薄肉の容器が出来ず容器
が肉厚となり、製造費用が高くなった。このため、プラ
スチックカップ容器へのバリア性付与に関する発明や考
案が数多くなされており、例えば、特開平9−1745
95号公報で開示されたインサート用バリア性ラベルを
側壁面と底面とに熱融着したバリア性プラスチックカッ
プ容器が知られていた。
2. Description of the Related Art Conventionally, as a plastic cup container used for contents requiring barrier properties, there are a cup container formed by molding a laminated barrier plastic sheet into a sheet and a cup container formed by injection molding with a barrier resin. But,
Since the former cup container is formed from a sheet on which characters or patterns for explaining the product are printed, the characters or patterns may be deformed and the design may be poor, and the container may have a large uneven wall thickness. In the latter cup container, the molding resin is expensive, and since the melt viscosity is high, a thin container cannot be formed and the container becomes thick, resulting in an increase in manufacturing cost. For this reason, many inventions and devices relating to imparting a barrier property to a plastic cup container have been made, for example, Japanese Patent Laid-Open No. 9-1745.
There has been known a barrier plastic cup container in which the barrier label for insert disclosed in Japanese Patent Publication No. 95 is heat-sealed to the side wall surface and the bottom surface.

【0003】[0003]

【発明が解決しようとする課題】しかしながら、上述の
バリア性プラスチックカップ容器は、底面と側壁面に別
々の2枚のインサート用バリア性ラベルを熱融着したも
のであり、容器本体を成形するときに、底面に熱融着し
たバリア性ラベルがずれたり、皺が発生して、容器のバ
リア性に十分な効果が発揮し得ないことがあった。これ
とは別に、底融着部と側壁融着部とを連続させた一枚の
インサート用バリア性ラベルを、前もって、射出成形用
金型の雌型の側壁と底を形成するキャビティ面にを挿着
し、容器本体を射出成形すると同時に、容器本体の側壁
と底の外面にインサート用バリア性ラベルを熱融着する
セルボックス・スタイルのバリア性プラスチックカップ
容器が知られていた。このバリア性プラスチックカップ
容器に使用されるインサート用バリア性ラベル(20
0)の展開形状は、図4(a)に示すように、中央位置
にゲート用貫通孔(230)をもつ角丸の正方形状の底
融着部(220)の四辺に、それぞれの側壁融着部(2
11,212,213,214)を連設したもの、また
は、図4(b)に示すように、底融着部(220)の対
向する二辺に、それぞれ4つの側壁融着部を半分ずつ
(211の半分と212と213の半分,213の半分
と214と211の半分)を連設したものであった。し
かし、側壁融着部の合わせ目が、前者では、四箇所あ
り、後者では、二箇所あり、この合わせ目に起因して容
器のバリア性が低下することがあった。
However, the above-mentioned barrier plastic cup container is one in which two separate barrier labels for insert are heat-sealed on the bottom surface and the side wall surface, and when the container body is molded. In some cases, the barrier label heat-sealed on the bottom surface may be displaced or wrinkles may occur, failing to exert a sufficient effect on the barrier property of the container. Separately from this, one barrier label for inserts in which the bottom fusion part and the side wall fusion part are continuous is provided in advance on the cavity surface forming the side wall and bottom of the female die of the injection molding die. There has been known a cell box style barrier plastic cup container in which a barrier label for insert is heat-fused to the side wall and the outer surface of the bottom of the container body at the same time of inserting and injection molding the container body. Barrier label (20) for inserts used for this barrier plastic cup container
As shown in FIG. 4 (a), the developed shape of 0) is such that the side wall fusion is performed on each of the four sides of the rounded corner square bottom fusion-bonding portion (220) having the gate through hole (230) at the central position. Dressing part (2
11, 212, 213, 214), or, as shown in FIG. 4 (b), four side wall fusion portions are formed on each of two opposite sides of the bottom fusion portion (220). (Half of 211, half of 212 and 213, half of 213 and half of 214 and 211) were connected in series. However, in the former, there are four joints of the fusion-bonded side wall, and in the latter, there are two joints, and the barrier property of the container may be deteriorated due to these joints.

【0004】本発明は、上述の従来のバリア性プラスチ
ックカップ容器の問題を解決したものであり、インサー
ト用バリア性ラベルの側壁融着部の合わせ目をできるだ
け少なくして、容器のバリア性を向上させたバリア性プ
ラスチックカップ容器を提供するものである。
The present invention solves the above-mentioned problems of the conventional barrier plastic cup container, and improves the barrier property of the container by minimizing the joints of the side wall fusion parts of the barrier label for insert. The present invention provides a barrier plastic cup container.

【0005】[0005]

【課題を解決するための手段】すなわち、本発明の第1
の発明は、前もって、射出成形用金型の雌型の側壁と底
を形成するキャビティ面に、インサート用バリア性ラベ
ルを挿着し、容器本体を射出成形すると同時に、容器本
体の側壁と底の外面に前記インサート用バリア性ラベル
を熱融着する水平断面形状が角丸の正方形状のプラスチ
ックカップ容器において、前記インサート用バリア性ラ
ベルの展開形状が、中央位置にゲート用貫通孔をもつ角
丸の正方形状の底融着部の一辺に一つの側壁融着部が連
設し、該側壁融着部の片側に他の三つの側壁融着部が順
次弧状に連設していることを特徴とするバリア性プラス
チックカップ容器である。
That is, the first aspect of the present invention
In the invention of, the barrier label for insert is inserted in advance on the cavity surface forming the side wall and the bottom of the female mold of the injection molding die, and at the same time when the container body is injection molded, the side wall and the bottom of the container body are In a square plastic cup container with a horizontal cross-sectional shape having rounded corners for heat-sealing the barrier label for inserts on the outer surface, the developed shape of the barrier label for inserts is rounded with a through hole for a gate in the central position. One side wall fusion part is continuously connected to one side of the square bottom fusion part of, and the other three side wall fusion parts are sequentially connected to one side of the side wall fusion part in an arc shape. It is a barrier plastic cup container.

【0006】そして、本発明の第2の発明は、前もっ
て、射出成形用金型の雌型の側壁と底を形成するキャビ
ティ面に、インサート用バリア性ラベルを挿着し、容器
本体を射出成形すると同時に、容器本体の側壁と底の外
面に前記インサート用バリア性ラベルを熱融着する水平
断面形状が角丸の正方形状のプラスチックカップ容器に
おいて、前記インサート用バリア性ラベルの展開形状
が、中央位置にゲート用貫通孔をもつ角丸の正方形状の
底融着部の一辺に一つの側壁融着部が連設し、該側壁融
着部の両側のそれぞれに、他の一つの側壁融着部と他の
半分の側壁融着部が弧状に連設していることを特徴とす
るバリア性プラスチックカップ容器である。
In a second aspect of the present invention, a barrier label for insert is previously attached to the cavity surface forming the side wall and the bottom of the female die of the injection molding die, and the container body is injection molded. At the same time, in the plastic cup container having a square cross-section with a horizontal cross-section in which the insert barrier label is heat-sealed to the side wall and the outer surface of the bottom of the container body, the developed shape of the insert barrier label is the center. One side wall fusion part is connected to one side of the bottom fusion part having a rounded corner having a through hole for a gate at a position, and one side wall fusion part is provided on each side of the side wall fusion part. The barrier plastic cup container is characterized in that the first portion and the other half of the side wall fused portion are connected in an arc shape.

【0007】[0007]

【発明の実施の形態】次に、本発明のバリア性プラスチ
ックカップ容器の実施の形態について、図を用いて詳細
に説明する。図1は、本発明のバリア性プラスチックカ
ップ容器に用いる一実施形態のインサート用バリア性ラ
ベルの展開図であり、図2は、他の実施形態のインサー
ト用バリア性ラベルの展開図である。そして、図3
(a)は、一例のバリア性プラスチックカップ容器の平
面図であり、図3(b)は、その断面図である。
BEST MODE FOR CARRYING OUT THE INVENTION Next, embodiments of the barrier plastic cup container of the present invention will be described in detail with reference to the drawings. FIG. 1 is a development view of a barrier label for insert of one embodiment used in the barrier plastic cup container of the present invention, and FIG. 2 is a development view of a barrier label for insert of another embodiment. And FIG.
FIG. 3A is a plan view of an example of a barrier plastic cup container, and FIG. 3B is a sectional view thereof.

【0008】本発明の実施形態のバリア性プラスチック
カップ容器(10)は、図3(a)又は(b)に示すよ
うに、上方からフランジ(130)、側壁(111,1
12,113,114)、底(120)とからなる容器
本体(100)の側壁と底の外面にバリア性ラベル(2
00)を熱融着した容器であり、水平断面形状が角丸の
正方形状で垂直断面形状が逆台形状の容器である。そし
て、バリア性ラベルを容器本体に熱融着する方法は、前
もって、射出成形用金型の雌型の側壁と底を形成するキ
ャビティ面に、インサート用バリア性ラベルを挿着し、
射出成形機でゲート位置(G)よりインサート用バリア
性ラベルの底融着部のゲート用貫通孔(230)を通し
て金型キャビティ(成形品が成形される雌型と雄型との
空間)内に溶融成形樹脂を射出し、容器本体を射出成形
すると同時に、容器本体の側壁と底の外面にインサート
用バリア性ラベルを熱融着するものである。なお、容器
本体を成形する成形樹脂としては、ポリプロピレン、ポ
リエチレン、ポリエチレンテレフタレートなど容器の使
用目的に合わせた熱可塑性樹脂を用いるものであり、イ
ンサート用バリア性ラベルは、酸化ケイ素蒸着フィルム
などのバリア層を構成層中にもち、容器本体の成形樹脂
と熱融着する樹脂層を容器本体との熱融着面に有するも
のである。そして、内容物を充填した容器は、容器上端
の開口部をバリア性の封止フィルムで覆い、その封止フ
ィルムをフランジの上面に剥離可能に熱融着して密封す
るものである。
The barrier plastic cup container (10) of the embodiment of the present invention is, as shown in FIG. 3 (a) or (b), a flange (130) and side walls (111, 1) from above.
12, 113, 114) and a bottom (120), and a barrier label (2
No. 00) is heat-sealed, and has a square horizontal cross section and an inverted trapezoid vertical cross section. Then, the method of heat-sealing the barrier label to the container body is such that the barrier label for insert is previously attached to the cavity surface forming the side wall and bottom of the female mold of the injection molding die,
From the gate position (G) on the injection molding machine, through the gate through hole (230) of the bottom fusion bonding part of the barrier label for insert into the mold cavity (the space between the female mold and the male mold in which the molded product is molded). A melt-molded resin is injected to injection-mold a container body, and at the same time, a barrier label for insert is heat-sealed to the side wall and the outer surface of the bottom of the container body. The molding resin used to mold the container body is a thermoplastic resin such as polypropylene, polyethylene, or polyethylene terephthalate that matches the intended use of the container.The barrier label for inserts is a barrier layer such as a silicon oxide deposited film. In the constituent layers and having a resin layer that is heat-sealed with the molding resin of the container body on the heat-sealing surface of the container body. In the container filled with the contents, the opening at the upper end of the container is covered with a sealing film having a barrier property, and the sealing film is peelably heat-sealed to the upper surface of the flange to seal it.

【0009】本発明のバリア性プラスチックカップ容器
に用いる一実施形態のインサート用バリア性ラベル(2
00)の展開形状は、図1に示すように、中央位置にゲ
ート用貫通孔(230)をもつ角丸の正方形状の底融着
部(220)の一辺に一つの側壁融着部(211)が連
設し、この側壁融着部の片側に他の三つの側壁融着部
(212,213,214)を順次弧状に連設するもの
である。
The barrier label for insert (2) of the embodiment used in the barrier plastic cup container of the present invention
As shown in FIG. 1, the developed shape of (00) is one side wall fusion part (211) on one side of the bottom fusion part (220) with a rounded corner having a through hole (230) for gate at the central position. ) Are continuously provided, and the other three side wall fusion-bonded portions (212, 213, 214) are sequentially provided in an arc shape on one side of the side wall fusion-bonded portion.

【0010】また、他の一実施形態のインサート用バリ
ア性ラベル(200)の展開形状は、図2に示すよう
に、中央位置にゲート用貫通孔(230)をもつ角丸の
正方形状の底融着部(220)の一辺に一つの側壁融着
部(211)が連設し、この側壁融着部の両側のそれぞ
れに、他の一つの側壁融着部と他の半分の側壁融着部
(212と213の半分,214と213の半分)を弧
状に連設するものである。
Further, as shown in FIG. 2, the developed shape of the barrier label for insert (200) according to another embodiment has a rounded square bottom having a gate through hole (230) at the central position. One side wall fusion part (211) is connected to one side of the fusion part (220), and another side wall fusion part and the other half of the side wall fusion part are respectively provided on both sides of this side wall fusion part. The parts (half of 212 and 213, half of 214 and 213) are connected in an arc shape.

【0011】本発明のバリア性プラスチックカップ容器
に用いるインサート用バリア性ラベルは、角丸の正方形
状の底融着部(220)の一辺に、四つ側壁融着部が弧
状に連設する壁融着部を、一つの側壁融着部を連設する
ことにより接続したものであるため、容器本体の側壁と
底の外面に熱融着したときに、インサート用バリア性ラ
ベルの側壁融着部の合わせ目は一箇所であり、従来のバ
リア性プラスチックカップ容器の場合の四箇所又は二箇
所と比較して少なく、側壁融着部の合わせ目に起因して
容器のバリア性の低下が極めて少ない。
The barrier label for inserts used in the barrier plastic cup container of the present invention is a wall in which four side wall fusion portions are connected in an arc shape to one side of the bottom fusion portion (220) having a rounded corner. Since the fusion-bonding parts are connected by arranging one side-wall fusion-bonding part in series, the side-wall fusion-bonding part of the insertable barrier label when heat-bonded to the side wall of the container body and the outer surface of the bottom. The number of joints is one, which is smaller than that of four or two in the case of the conventional barrier plastic cup container, and the deterioration of the barrier property of the container due to the joint of the side wall fusion part is extremely small. .

【0012】[0012]

【発明の効果】本発明のバリア性プラスチックカップ容
器は、側壁の外面に熱融着しているインサート用バリア
性ラベルの側壁融着部の合わせ目が一箇所と少なく、側
壁融着部の合わせ目に起因する容器のバリア性の低下が
極めて少なく、バリア特性が良好である。
EFFECTS OF THE INVENTION The barrier plastic cup container of the present invention has a small number of joints of the side wall fusion parts of the barrier label for inserts heat-sealed to the outer surface of the side wall, and the side wall fusion parts are aligned. The deterioration of the barrier property of the container caused by eyes is extremely small, and the barrier property is good.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明のバリア性プラスチックカップ容器に用
いる一実施形態のインサート用バリア性ラベルの展開図
である。
FIG. 1 is a development view of a barrier label for insert of an embodiment used in a barrier plastic cup container of the present invention.

【図2】本発明のバリア性プラスチックカップ容器に用
いる他の実施形態のインサート用バリア性ラベルの展開
図である。
FIG. 2 is a development view of a barrier label for insert of another embodiment used in the barrier plastic cup container of the present invention.

【図3】(a)は、一例のバリア性プラスチックカップ
容器の平面図であり、(b)は、その断面図である。
FIG. 3A is a plan view of an example of a barrier plastic cup container, and FIG. 3B is a sectional view thereof.

【図4】(a)は、従来のバリア性プラスチックカップ
容器に用いる一例のインサート用バリア性ラベルの展開
図であり、(b)は、他の一例のインサート用バリア性
ラベルの展開図である。
FIG. 4A is a development view of an example insert barrier label used in a conventional barrier plastic cup container, and FIG. 4B is a development view of another example insert barrier label. .

【符号の説明】[Explanation of symbols]

10……バリア性プラスチックカップ容器 100……容器本体 111,112,113,114……側壁 120……底 130……フランジ 211,212,213,214……側壁融着部 220……底融着部 230……ゲート用貫通孔 10: Barrier plastic cup container 100: Container body 111, 112, 113, 114 ... Side wall 120 ... bottom 130: Flange 211, 212, 213, 214 ... Sidewall fusion bonding part 220 ... Bottom fusion part 230 ... Through hole for gate

───────────────────────────────────────────────────── フロントページの続き Fターム(参考) 3E033 AA08 BA15 BA16 BA18 BB08 CA15 DA08 DD01 FA02 4F206 AD08 AD09 AD24 AG03 AG07 AH56 JA07 JB13 JF05    ─────────────────────────────────────────────────── ─── Continued front page    F term (reference) 3E033 AA08 BA15 BA16 BA18 BB08                       CA15 DA08 DD01 FA02                 4F206 AD08 AD09 AD24 AG03 AG07                       AH56 JA07 JB13 JF05

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】前もって、射出成形用金型の雌型の側壁と
底を形成するキャビティ面に、インサート用バリア性ラ
ベルを挿着し、容器本体を射出成形すると同時に、容器
本体の側壁と底の外面に前記インサート用バリア性ラベ
ルを熱融着する水平断面形状が角丸の正方形状のプラス
チックカップ容器において、前記インサート用バリア性
ラベルの展開形状が、中央位置にゲート用貫通孔をもつ
角丸の正方形状の底融着部の一辺に一つの側壁融着部が
連設し、該側壁融着部の片側に他の三つの側壁融着部が
順次弧状に連設していることを特徴とするバリア性プラ
スチックカップ容器。
Claims: 1. A barrier label for inserts is previously attached to a cavity surface forming a side wall and a bottom of a female mold of an injection molding die, and a container body is injection-molded at the same time, and at the same time, a side wall and a bottom of the container body. In a square plastic cup container having a rounded horizontal cross-section for heat-sealing the barrier label for insert on the outer surface of the container, the developed shape of the barrier label for insert has a corner with a through hole for a gate in the central position. One side wall fusion part is continuously connected to one side of the round square bottom fusion part, and three other side wall fusion parts are sequentially connected in an arc shape to one side of the side wall fusion part. Characteristic barrier plastic cup container.
【請求項2】前もって、射出成形用金型の雌型の側壁と
底を形成するキャビティ面に、インサート用バリア性ラ
ベルを挿着し、容器本体を射出成形すると同時に、容器
本体の側壁と底の外面に前記インサート用バリア性ラベ
ルを熱融着する水平断面形状が角丸の正方形状のプラス
チックカップ容器において、前記インサート用バリア性
ラベルの展開形状が、中央位置にゲート用貫通孔をもつ
角丸の正方形状の底融着部の一辺に一つの側壁融着部が
連設し、該側壁融着部の両側のそれぞれに、他の一つの
側壁融着部と他の半分の側壁融着部が弧状に連設してい
ることを特徴とするバリア性プラスチックカップ容器。
2. In advance, a barrier label for insert is inserted into the cavity surface forming the side wall and the bottom of the female mold of the injection molding die, and the container body is injection-molded, and at the same time, the side wall and the bottom of the container body. In a square plastic cup container having a rounded horizontal cross-section for heat-sealing the barrier label for insert on the outer surface of the container, the developed shape of the barrier label for insert has a corner with a through hole for a gate in the central position. One side wall fusion part is continuously provided on one side of the round square bottom fusion part, and one side wall fusion part and the other half side wall fusion part are respectively provided on both sides of the side wall fusion part. A barrier plastic cup container characterized in that the parts are connected in an arc shape.
JP2001398087A 2001-12-27 2001-12-27 Barrier plastic cup container Pending JP2003191934A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2001398087A JP2003191934A (en) 2001-12-27 2001-12-27 Barrier plastic cup container

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2001398087A JP2003191934A (en) 2001-12-27 2001-12-27 Barrier plastic cup container

Publications (1)

Publication Number Publication Date
JP2003191934A true JP2003191934A (en) 2003-07-09

Family

ID=27603654

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2001398087A Pending JP2003191934A (en) 2001-12-27 2001-12-27 Barrier plastic cup container

Country Status (1)

Country Link
JP (1) JP2003191934A (en)

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