JP2003190847A - Coating material feed apparatus - Google Patents

Coating material feed apparatus

Info

Publication number
JP2003190847A
JP2003190847A JP2001390179A JP2001390179A JP2003190847A JP 2003190847 A JP2003190847 A JP 2003190847A JP 2001390179 A JP2001390179 A JP 2001390179A JP 2001390179 A JP2001390179 A JP 2001390179A JP 2003190847 A JP2003190847 A JP 2003190847A
Authority
JP
Japan
Prior art keywords
paint
cylinder
coating material
pressure
feeding
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2001390179A
Other languages
Japanese (ja)
Other versions
JP3927026B2 (en
Inventor
Takao Nomura
村 孝 夫 野
Masato Yamamori
盛 昌 人 山
Makoto Ichimura
村 誠 市
Takao Ueno
野 隆 夫 上
Katsuhiro Ishikawa
川 勝 浩 石
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Trinity Industrial Corp
Original Assignee
Trinity Industrial Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Trinity Industrial Corp filed Critical Trinity Industrial Corp
Priority to JP2001390179A priority Critical patent/JP3927026B2/en
Publication of JP2003190847A publication Critical patent/JP2003190847A/en
Application granted granted Critical
Publication of JP3927026B2 publication Critical patent/JP3927026B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

<P>PROBLEM TO BE SOLVED: To provide a small-sized, inexpensive and remarkably simply controllable coating material feed apparatus capable of uniformly mixing even a coating material such as a water based two component mixing type coating material in which a principal agent and a curing agent are hardly mixed with each other to feed it to a coater or a coating material tank. <P>SOLUTION: In the coating material feed apparatus for feeding the coating material prepared by mixing ≥2 kinds of coating material components in a prescribed ratio to the coating material tank (2) mounted in the coater, each coating material component is uniformly distributed by separately and simultaneously pushing out each coating material component in the quantity corresponding to the mixing ratio by a measuring cylinder (4), filling the coating material components preliminarily mixed in a line mixing type preliminary mixer (5) into a force-feeding cylinder (6) and passing the coating material through a jetting type distribution mixer (7) when the coating material is forcibly fed to the coating material tank (2) by the force-feeding cylinder (6) to form the coating material into a jet stream by the fluid pressure. <P>COPYRIGHT: (C)2003,JPO

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、二種以上の塗料成
分を所定の比率で混合して調整した塗料、特に主剤と硬
化剤からなる水性二液混合型塗料を、塗装機や、これに
装備もしくは脱着自在に装着される塗料タンクに送給す
る塗料送給装置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a paint prepared by mixing two or more kinds of paint components at a predetermined ratio, and more particularly to a water-based two-component mixed paint composed of a main agent and a curing agent, and The present invention relates to a paint feeding device that feeds a paint tank that is equipped or detachably attached.

【0002】[0002]

【従来の技術】近年では地球的規模における環境保護の
観点から、塗装工程における排出有機溶剤規制や塗料の
VOC規制が高まり、塗装業界においてもこのような要
請にこたえるべく、有機溶剤を使用しない水性塗料が開
発され、その市場規模も拡大している。
2. Description of the Related Art In recent years, from the viewpoint of environmental protection on a global scale, the regulations on organic solvents discharged in the painting process and the VOC regulations on paints have increased, and in the painting industry, in order to meet such demands, water-based solvents that do not use organic solvents are used. Paints have been developed and their market size is expanding.

【0003】自動車ボディの塗装においては、下塗り、
中塗り、上塗りのうち、下塗りはもともと水性塗料を電
着塗装により塗装しており、従来有機溶剤系塗料を使用
していた中塗りでも、今ではそのほとんどが水性塗料や
粉体塗装に切り替わりつつある。
In the coating of automobile bodies, undercoating,
Of the middle coat and top coat, the bottom coat is originally coated with water-based paint by electrodeposition coating, and even with the middle coat that used to use organic solvent-based paint, most of it is now switching to water-based paint or powder coating. is there.

【0004】また、上塗りも、一部の特殊な色を除きベ
ースコートはそのほとんどが水性塗料や粉体塗料に替わ
りつつあるが、高級品質が要求されるクリアコートだけ
は、外観性、耐候性、耐水性、耐化学薬品性、耐酸性雨
性、耐スリキズ性等において高度な塗膜品質を満たす水
性塗料がなく、有機溶剤系の一液型又は二液混合型塗料
を使用せざるを得ないのが現状であった。
Also, as for the top coat, most of the base coats are being replaced with water-based paints or powder paints except for some special colors, but only clear coats, which require high quality, have excellent appearance, weather resistance and There is no water-based paint that satisfies high coating quality in terms of water resistance, chemical resistance, acid rain resistance, scratch resistance, etc., and there is no choice but to use organic solvent-based one-component or two-component mixed type paint. It was the current situation.

【0005】しかし最近になって、有機溶剤系二液混合
型塗料に劣らない物性を有する強固な塗膜の水性クリア
コートとして、主剤と硬化剤を混合して使用する水性二
液混合型塗料が開発された。この水性二液混合型塗料
は、水酸基を持った水溶性もしくは水分散型ポリオール
を基体樹脂とする主剤に、水分散可能なポリイソシアネ
ートを主成分とする硬化剤を混合して架橋・硬化させる
ものである。
However, recently, as an aqueous clear coat of a strong coating film having physical properties not inferior to those of an organic solvent-based two-component mixed type paint, an aqueous two-component mixed type paint in which a main agent and a curing agent are mixed and used. It has been developed. This water-based two-component mixed paint is a base resin containing a water-soluble or water-dispersible polyol having a hydroxyl group, and a curing agent containing water-dispersible polyisocyanate as a main component, which is cross-linked and cured. Is.

【0006】[0006]

【発明が解決しようとする課題】しかしながら、この種
の水性二液混合型塗料は、主剤となる水分散型ポリオー
ルが親水性であるのに対し、硬化剤となるポリイソシア
ネートが疎水性であるため、水と油のように分離し易
く、均一に混合させることが困難であるという問題があ
った。
However, in this type of water-based two-liquid mixed type coating material, the water-dispersible polyol as the main component is hydrophilic, whereas the polyisocyanate as the curing agent is hydrophobic. However, there is a problem that water and oil are easily separated and it is difficult to mix them uniformly.

【0007】このため、ブレンダー等で予め機械的に攪
拌混合したものを塗装機に供給するようにしているが、
攪拌混合すると同時に主剤と硬化剤が硬化反応を開始し
てしまうので、自動車塗装のように連続して長時間塗装
する場合は、供給している間に徐々に塗料が硬化してい
き、塗料粘度が変化して塗装品質が一定でなくなった
り、塗料供給配管内に残存する塗料が硬化して目詰まり
を起したり、塗装機から吐出されて塗膜面に付着してブ
ツと称する塗装不良を生ずるおそれがあった。
For this reason, a mechanically agitated and blended material is supplied to the coating machine in advance by a blender or the like.
When the mixture is stirred and mixed, the main agent and the curing agent start a curing reaction, so when coating continuously for a long time, such as automobile coating, the coating gradually cures while it is being supplied, and the coating viscosity Change and the coating quality is not constant, the paint remaining in the paint supply pipe hardens and causes clogging, and it is also possible to cause coating defects called spots that are discharged from the coating machine and adhere to the coating surface. There was a possibility that it would occur.

【0008】一方、有機溶剤系二液混合型塗料は、塗料
供給流路中にスタティックミキサを介装しておけば均一
に混合可能であるため、予め混合しておかなくても、使
用する直前に混合しながら塗料供給することが可能であ
ったが、水性二液混合型塗料は上述のように混ざり難い
ため、塗料供給流路中にスタティックミキサを介装して
も、塗料を均一に混合させて十分な塗膜性能を得ること
ができなかった。
On the other hand, the organic solvent-based two-component mixed type paint can be mixed uniformly if a static mixer is provided in the paint supply flow path, so that it can be mixed immediately before use. Although it was possible to supply the paint while mixing, the water-based two-component mixed paint is difficult to mix as described above, so even if a static mixer is installed in the paint supply channel, the paint can be mixed uniformly. However, sufficient coating performance could not be obtained.

【0009】また、二液混合型塗料は主剤と硬化剤の混
合比が変化すると、混合された塗料の物性も変化するの
で、塗装品質を均一に維持するためには、混合比を正確
にコントロールする必要があり、その一方で、制御が極
めて簡単で、塗装ラインに設置したときに邪魔になら
ず、しかも、設備費やランニングコストが安価であるこ
とが望ましい。
Further, in the two-component mixed type coating material, when the mixing ratio of the main agent and the curing agent changes, the physical properties of the mixed coating material also change. Therefore, in order to maintain uniform coating quality, the mixing ratio is accurately controlled. On the other hand, it is desirable that the control is extremely simple, does not get in the way when it is installed on the coating line, and the equipment cost and running cost are low.

【0010】そこで本発明は、水性二液混合型塗料のよ
うに主剤と硬化剤が混ざり難い塗料でも、これらを均一
に混合しながら塗装機や塗料タンクなどに送給すること
ができ、しかも、制御が極めて簡単で、小型、安価な塗
料送給装置を提供することを技術的課題としている。
In view of the above, according to the present invention, even a paint such as a water-based two-component mixed paint in which a main component and a curing agent are difficult to mix can be fed to a coater, a paint tank, etc. while uniformly mixing them. It is a technical subject to provide a small-sized, inexpensive paint feeder which is extremely easy to control.

【0011】[0011]

【課題を解決するための手段】この課題を解決するため
に、請求項1の発明は、二種以上の塗料成分を所定の比
率で混合して調整された塗料を塗装機やこれに装備され
もしくは脱着自在に装着される塗料タンクに送給する塗
料送給装置において、前記塗料成分を各々その混合比率
に応じた分量ずつ個別に且つ同時に圧し出す計量シリン
ダと、当該シリンダから圧し出された前記塗料成分を通
過させることによって予備混合させる管路攪拌型予備混
合器と、当該予備混合器で前記塗料成分を予備混合した
塗料を前記塗装機又は塗料タンクへ圧送する圧送用シリ
ンダと、当該シリンダから圧送される塗料の流体圧によ
り当該塗料を噴流化させて各塗料成分を均一に拡散させ
る噴射型拡散混合器を備えたことを特徴とする。
In order to solve this problem, the invention of claim 1 is to equip a coating machine or the like with a paint prepared by mixing two or more kinds of paint components in a predetermined ratio. Alternatively, in a paint feeding device that feeds to a paint tank that is detachably mounted, a metering cylinder that presses out the paint components individually and simultaneously by an amount corresponding to the mixing ratio thereof, and the pressurizing cylinder that presses out from the cylinder. A pipe-stirring type premixer for premixing by passing the paint components, a pressure-feeding cylinder for pressure-feeding the paint premixed with the paint components in the premixer to the coating machine or paint tank, and from the cylinder. The present invention is characterized in that a spray-type diffusion mixer is provided which makes the paint flow into a jet by the fluid pressure of the paint to be pumped and uniformly diffuses each paint component.

【0012】この請求項1の発明を用いて、水性二液混
合型塗料の塗料成分となる主剤及び硬化剤を混合して送
給する場合について説明すると、計量シリンダから主剤
及び硬化剤がその混合比率に応じた分量ずつ個別に且つ
同時に圧し出され、各塗料成分がその混合比率に応じた
一定流量比で予備混合器に送給されて予備混合され、こ
れによって各塗料成分が均一に分散される。
The case of mixing and feeding the main component and the curing agent, which are the coating components of the water-based two-component mixed coating composition, will be described using the invention of claim 1. The main component and the curing agent are mixed from the measuring cylinder. Separately and at the same time, the respective components corresponding to the ratio are squeezed out, and each paint component is fed to the premixer at a constant flow rate ratio corresponding to the mixing ratio to be premixed, whereby each paint component is uniformly dispersed. It

【0013】したがって、予備混合器で混合された塗料
は、各塗料成分を均一に分散させた状態で圧送用シリン
ダに充填され、その混合比率も常に一定に維持されるこ
とになる。
Therefore, the paint mixed in the premixer is filled in the pressure-feeding cylinder in a state in which the paint components are uniformly dispersed, and the mixing ratio thereof is always maintained constant.

【0014】そして、このようにして塗料成分を均一に
分散させた塗料が圧送用シリンダ内に一時的に蓄えられ
るので、その時間を利用して各塗料成分の境界面では分
子拡散が進み、各塗料成分同士が馴染んでくる。
Since the paint in which the paint components are uniformly dispersed in this way is temporarily stored in the pressure-feeding cylinder, the molecular diffusion proceeds at the boundary surface between the paint components by utilizing the time, and The paint components become familiar with each other.

【0015】ただし、この時点では均一に分散している
といっても各塗料成分の液滴の粒径が、まだ比較的大き
く、このまま塗装しても十分な塗膜性能が得られない。
However, at this point in time, even if it is said that they are uniformly dispersed, the particle size of the droplets of each coating component is still relatively large, and sufficient coating performance cannot be obtained by coating as it is.

【0016】そこで、圧送用シリンダから塗装機や塗料
タンクに対して塗料を圧送すると、その塗料が噴射型拡
散混合器で噴流化され、粒径の大きな各塗料成分同士が
微粒化して拡散するので、親水性主剤と疎水性硬化剤な
どの混ざり難い塗料成分でも均一に混合される。
Therefore, when the paint is pressure-fed from the pressure-feeding cylinder to the coating machine or the paint tank, the paint is jetted by the injection type diffusion mixer, and the paint components having large particle sizes are atomized and diffused. , Even the hard-to-mix paint components such as the hydrophilic main agent and the hydrophobic curing agent are uniformly mixed.

【0017】このように予備混合−噴射拡散混合の2段
階で各塗料成分同士が均一に混合されて送給されるの
で、塗料タンクに塗料を充填する場合はもちろんのこ
と、塗装機に塗料を直接送給して長時間に連続して塗装
する場合にも、各塗料成分を塗装機の直前で均一に混合
しながら送給することができ、予めブレンダなどにより
機械的に混合したものを蓄えておく必要がない。
As described above, since the paint components are uniformly mixed and fed in the two stages of premixing-jet diffusion mixing, not only when the paint tank is filled with the paint, but also when the paint is applied to the coating machine. Even when directly feeding and continuously painting for a long time, each paint component can be fed while being mixed evenly just before the painting machine, and the mixture that has been mechanically mixed by a blender in advance can be stored. There is no need to keep it.

【0018】請求項2の発明は、計量シリンダが、前記
塗料成分を各々その混合比率に応じた分量ずつ個別に充
填する二以上のバレルを具備し、これら各バレルに充填
された塗料成分を圧し出す各ピストンが、同一のストロ
ーク長を有すると共に、同期的に起動及び停止せられる
ように成されている。
According to a second aspect of the present invention, the measuring cylinder comprises two or more barrels for individually filling the coating components in an amount corresponding to the mixing ratio, and pressing the coating components filled in each barrel. Each of the ejected pistons has the same stroke length and is adapted to be synchronously activated and deactivated.

【0019】この請求項2の発明によれば、主剤及び硬
化剤等の塗料成分をその混合比率に応じた分量ずつ各バ
レルに個別に充填し、各ピストンを同一のストロークで
同期的に起動及び停止させるだけで、塗料成分が各バレ
ルから混合比率に応じた流量で圧し出されるので、面倒
な制御は一切不要となる。
According to the second aspect of the present invention, each barrel is individually filled with the coating components such as the main component and the curing agent in an amount corresponding to the mixing ratio, and the pistons are synchronously activated with the same stroke. Simply by stopping, the paint components are squeezed out from each barrel at a flow rate according to the mixing ratio, so no complicated control is required.

【0020】請求項3の発明は、圧送用シリンダへの塗
料の充填及び当該シリンダからの塗料の圧送に同期させ
て、前記各計量シリンダからの塗料成分の圧し出し及び
当該シリンダへの塗料成分の充填を交互に行うようにな
っている。
According to a third aspect of the present invention, in synchronization with the filling of the paint into the pressure-feeding cylinder and the pressure-feeding of the paint from the cylinder, the paint components are pressed out from the respective measuring cylinders and the paint components are fed to the cylinder. The filling is performed alternately.

【0021】この請求項3の発明によれば、圧送用シリ
ンダから塗料が圧送されている間に各計量シリンダに塗
料成分が充填され、圧送用シリンダが空になると同時
に、各計量シリンダから塗料成分が圧し出されて圧送用
シリンダに塗料が充填されるので、圧送用シリンダは塗
料の充填と圧送を連続してインターバルを設けることな
く交互に行うことができ、したがって、タクトタイムに
無駄がない。
According to the third aspect of the present invention, the paint components are filled in the respective measuring cylinders while the paint is being fed from the pressure feeding cylinders, and the pressure feeding cylinders become empty. At the same time, the paint components are fed from the respective measuring cylinders. Is squeezed out to fill the pressure-feeding cylinder with the paint, so that the pressure-feeding cylinder can alternately perform the filling and the pressure-feeding of the paint continuously without providing an interval, and therefore, the takt time is not wasted.

【0022】また、請求項4の発明のように、各シリン
ダを一つのシリンダユニットに配設し、シリンダユニッ
トにスタティックミキサ及び噴射型拡散混合器を搭載す
れば、これらが一体に設けたオールインワンに形成され
るので、装置全体の小型化・軽量化が図られ、全体とし
てよりコンパクトになる。
If each cylinder is arranged in one cylinder unit and the static mixer and the injection type diffusion mixer are mounted on the cylinder unit, they are integrated into an all-in-one unit. Since it is formed, the size and weight of the entire device can be reduced, and the device as a whole can be made more compact.

【0023】請求項5の発明は、各塗料成分を混合した
塗料が流れる予備混合器、圧送用シリンダ、噴射型拡散
混合器及びこれらを接続する配管からなる一連の流路が
その上流から下流に至るまで複数に分断されると共に、
分断された夫々の流路に洗浄流体を個別に導入してその
流路内を洗浄する洗浄系を備えている。
According to a fifth aspect of the invention, a series of flow passages consisting of a premixer through which the paint mixed with the paint components flows, a pressure-feeding cylinder, an injection type diffusion mixer, and a pipe connecting these are provided from upstream to downstream. While being divided into multiple pieces,
A cleaning system is provided for individually introducing a cleaning fluid into each of the divided flow paths to clean the inside of the flow path.

【0024】この請求項5の発明によれば、分断された
夫々の流路を同時に洗浄できるので、計量シリンダから
水性二液混合型塗料の主剤及び硬化剤を供給する場合で
も、スタティックミキサから塗料タンクに至る流路内に
残存する二液混合型塗料が硬化する前に、これを短時間
で簡単に洗浄除去することができる。
According to the fifth aspect of the present invention, since each of the divided flow paths can be washed at the same time, even when the main agent and the curing agent for the aqueous two-liquid mixed type paint are supplied from the measuring cylinder, the paint is supplied from the static mixer. Before the two-liquid mixed type paint remaining in the flow path to the tank is cured, it can be easily washed and removed in a short time.

【0025】[0025]

【発明の実施の形態】以下、本発明の実施の形態を図面
に基づいて具体的に説明する。図1は本発明に係る塗料
送給装置の一例を示す流体回路図、図2はその外観図、
図3はその動作を示す説明図、図4は洗浄系を示す説明
図である。
BEST MODE FOR CARRYING OUT THE INVENTION Embodiments of the present invention will be specifically described below with reference to the drawings. FIG. 1 is a fluid circuit diagram showing an example of a paint feeding device according to the present invention, FIG. 2 is an external view thereof,
FIG. 3 is an explanatory diagram showing its operation, and FIG. 4 is an explanatory diagram showing a cleaning system.

【0026】図1〜図4に示す塗料送給装置1は、主剤
と硬化剤を塗料成分とする水性二液混合型塗料を所定の
比率で混合し、塗装機に脱着自在に装着されるカートリ
ッジ式の塗料タンク2に送給して充填するタイプのもの
である。
The paint feeding device 1 shown in FIGS. 1 to 4 is a cartridge in which an aqueous two-component mixed type paint having a main component and a curing agent as paint components is mixed at a predetermined ratio and which is detachably mounted on a coating machine. It is of a type of feeding and filling the paint tank 2 of the formula.

【0027】この塗料送給装置1は、シリンダユニット
3に、主剤供給源S及び硬化剤供給源Sから送給さ
れる主剤及び硬化剤を各々その混合比率に応じた分量ず
つ個別に且つ同時に圧し出す計量シリンダ4と、当該計
量シリンダ4から圧し出された主剤及び硬化剤を通過さ
せることによって予備混合させるスタティックミキサ
(管路攪拌型予備混合器)5と、当該スタティックミキ
サ5で主剤及び硬化剤を予備混合した塗料を塗料タンク
2へ送給する圧送用シリンダ6と、当該シリンダ6から
塗料タンク2へ圧送される塗料の流体圧により当該塗料
を噴流化させて各塗料成分を均一に拡散させるジェット
ディスパージョンと称する噴射型拡散混合器7が設けら
れている。
In the paint feeding device 1, the main component and the curing agent fed from the main component supply source S 1 and the curing agent supply source S 2 are individually and individually supplied to the cylinder unit 3 in an amount corresponding to the mixing ratio. At the same time, a measuring cylinder 4 that presses out, a static mixer (pipe-line stirring type premixer) 5 that premixes by passing the main agent and the curing agent that have been pressed out from the measuring cylinder 4, and the main agent by the static mixer 5 A pressure-feeding cylinder 6 that feeds the paint in which the curing agent is premixed to the paint tank 2, and the paint is jetted by the fluid pressure of the paint that is sent from the cylinder 6 to the paint tank 2 to make each paint component uniform. An injection type diffusion mixer 7 called a jet dispersion for diffusing is provided.

【0028】シリンダユニット3は略直方体のブロック
状に形成されており、計量シリンダ4のバレルB及び
が、圧送用シリンダ6のバレルBを挟んでその両
側に配されるように互いに平行に形成されている。ま
た、各シリンダ4及び6は塗料成分及び塗料を圧し出す
ときに油圧駆動されるピストンP、P及びPを備
えている。
The cylinder unit 3 is formed in a substantially rectangular parallelepiped block shape, and the barrels B 1 and B 2 of the measuring cylinder 4 are arranged on both sides of the barrel B 3 of the pressure-feeding cylinder 6 with the barrel B 3 interposed therebetween. It is formed in parallel. Each of the cylinders 4 and 6 is provided with a paint component and pistons P 1 , P 2 and P 3 that are hydraulically driven when the paint is pressed out.

【0029】そして、計量シリンダ4は、ピストンP
及びPを境にシリンダユニット3のヘッド3H側が作
動油室8、ボトム3B側が塗料成分室9に形成されてい
る。また、圧送用シリンダ6は、ピストンPを境にシ
リンダユニット3のヘッド3H側が塗料室10、ボトム
3B側が作動油室11に形成されている。
The measuring cylinder 4 has a piston P 1
And P 2 heads 3H side hydraulic chamber 8 of the cylinder unit 3 the boundary of the bottom 3B side is formed in the paint component chamber 9. Further, in the pressure feeding cylinder 6, the head 3H side of the cylinder unit 3 is formed in the paint chamber 10 and the bottom 3B side is formed in the hydraulic oil chamber 11 with the piston P 3 as a boundary.

【0030】計量シリンダ4の各バレルB及びB
は、主剤及び硬化剤を各々その混合比率に応じた分量
ずつ個別に充填し得る容量に形成され、各バレルB
びBに充填された主剤及び硬化剤を圧し出す各ピスト
ンP及びPが、同一のストローク長を有すると共
に、同期的に起動及び停止せられるように成されてい
る。
Each barrel B 1 and B of the measuring cylinder 4
2 is formed in a capacity capable of individually filling each of the main agent and the curing agent in an amount corresponding to the mixing ratio thereof, and the pistons P 1 and P 1 for pressing out the main agent and the curing agent filled in the barrels B 1 and B 2 respectively. P 2 has the same stroke length and is adapted to be activated and deactivated synchronously.

【0031】すなわち、各ピストンP及びPのスト
ローク長に対する夫々の圧出容量が、混合比率に応じて
設定されており、ストローク長が同一なことから、各バ
レルB及びBから押し出される主剤及び硬化剤の流
量比は、混合比率に等しくなる。
That is, the respective extruding capacities with respect to the stroke lengths of the pistons P 1 and P 2 are set in accordance with the mixing ratio, and the stroke lengths are the same, so the pistons P 1 and P 2 are extruded from the barrels B 1 and B 2. The flow rate ratio between the main agent and the curing agent is equal to the mixing ratio.

【0032】これら各ピストンP及びPは、ピスト
ンロッド12を介してビーム13に一体に取り付けら
れ、バレルB及びBの作動油室8に供給される作動
油の供給圧及び塗料成分室9への塗料成分供給圧によ
り、互いに同期して同一のストロークで往復駆動され
る。
These pistons P 1 and P 2 are integrally attached to the beam 13 via the piston rod 12, and the supply pressure of the hydraulic oil supplied to the hydraulic oil chambers 8 of the barrels B 1 and B 2 and the paint components. The paint components are supplied to the chamber 9 to be reciprocally driven in the same stroke in synchronization with each other.

【0033】また、作動油室8には作動油の流入出口8
aが形成され、塗料成分室9には塗料成分の流入口9in
及び流出口9outが形成されている。そして、各塗料成
分室9の流入口9inは、主剤(硬化剤)、洗浄エア、洗
浄液を選択的に供給するバルブ装置VA(VA)の
主剤バルブ14(硬化剤バルブ15)を介して主剤供給
源S(硬化剤供給源S)に接続されており、流出口
9outは、バルブ装置VAの主剤バルブ16(硬化剤
バルブ17)を介してスタティックミキサ5のシリンダ
ボトム3B側に形成された流入口5inに接続されてい
る。
Further, the hydraulic oil chamber 8 has an inflow / outflow port 8 for the hydraulic oil.
a is formed, and the paint component inflow port 9 in the paint component chamber 9
And an outlet 9out are formed. Then, the inflow port 9in of each paint component chamber 9 is passed through the main agent valve 14 (hardener valve 15) of the valve device VA 1 (VA 2 ) for selectively supplying the main agent (hardener), cleaning air, and cleaning liquid. It is connected to the main agent supply source S 1 (hardener supply source S 2 ), and the outlet 9out is connected to the cylinder bottom 3B side of the static mixer 5 via the main agent valve 16 (hardener valve 17) of the valve device VA 3. It is connected to the formed inflow port 5in.

【0034】バルブ装置VAは、スタティックミキサ
5へ通ずる流路を切り換えるもので、計量シリンダ4か
ら圧し出された主剤及び硬化剤と、洗浄エアと、洗浄液
とを選択的にスタティックミキサ5内に供給すると共
に、計量シリンダ4から排出された洗浄液をドレンに排
出できるようになっている。また、スタティックミキサ
5のシリンダヘッド3H側に形成された流出口5out
が、オンオフバルブ18を介して圧送用シリンダ6に接
続されている。
The valve device VA 3 switches the flow path leading to the static mixer 5, and selectively transfers the main agent and the curing agent extruded from the measuring cylinder 4, the cleaning air, and the cleaning liquid into the static mixer 5. The cleaning liquid discharged from the measuring cylinder 4 can be discharged to the drain while being supplied. Further, the outflow port 5out formed on the cylinder head 3H side of the static mixer 5
Are connected to the pressure-feeding cylinder 6 via the on / off valve 18.

【0035】スタティックミキサ5は、主剤及び硬化剤
が合流して流れる流路内に、その流れを繰返し分割し、
置換し、重合せて混合する多数のエレメントが流れの方
向に沿って配されてなる。
The static mixer 5 repeatedly divides the flow into a flow path in which the main agent and the curing agent flow together.
A number of displacing, polymerizing and mixing elements are arranged along the direction of flow.

【0036】圧送用シリンダ6は、前記各ピストンP
及びPが1ストロークしたときに送給される主剤及び
硬化剤の総供給量に等しい容量に形成されると共に、バ
レルBに充填された塗料を圧し出す各ピストンP
が、前記各ピストンP及びPと同一のストローク
長で往復されるようになっている。そして、このピスト
ンPは、バレルBの塗料室10に供給される塗料供
給圧及び作動油室11に供給される作動油供給圧により
往復駆動される。
The pressure-feeding cylinder 6 includes the pistons P 1
And P 2 are formed to have a volume equal to the total supply amount of the main agent and the curing agent that are fed in one stroke, and each piston P that presses out the paint filled in the barrel B 3
3 is reciprocated with the same stroke length as the pistons P 1 and P 2 . The piston P 3 is reciprocally driven by the paint supply pressure supplied to the paint chamber 10 of the barrel B 3 and the hydraulic oil supply pressure supplied to the hydraulic oil chamber 11.

【0037】なお、主剤及び硬化剤の混合比が例えば
5:2であるときに、各シリンダ4及び6の各ピストン
〜Pを単位長さ動かしたときに圧し出される主
剤:硬化剤:塗料の流量比が5:2:7になるように各
バレルB〜Bが設計されている。
When the mixing ratio of the main agent and the curing agent is, for example, 5: 2, the main agent and the curing agent are extruded when the pistons P 1 to P 3 of the cylinders 4 and 6 are moved by a unit length. The barrels B 1 to B 3 are designed so that the flow rate ratio of the paint is 5: 2: 7.

【0038】また、バレルBの容量は任意であるが、
本例では,ピストンPを3往復させたときに塗料タン
ク2への混合塗料の充填が完了されるように、塗料タン
ク2の約1/3程度と小型に形成されている。
The capacity of the barrel B 3 is arbitrary,
In this example, the size of the paint tank 2 is reduced to about 1/3 so that the paint tank 2 is completely filled with the mixed paint when the piston P 3 is reciprocated three times.

【0039】この圧送用シリンダ6の塗料室10には塗
料流入口10in及び流出口10outが形成され、作動油
室11には作動油の流入出口11aが形成されている。
塗料室10の流出口10outは、バルブ装置VAの塗
料バルブ19を介して噴射型拡散混合器7に接続されて
いる。
A paint inflow port 10in and an outflow port 10out are formed in the paint chamber 10 of the pressure feeding cylinder 6, and a hydraulic oil inflow port 11a is formed in the hydraulic oil chamber 11.
Outlet 10out of the paint chamber 10 is connected to the injection-type diffusion mixer 7 through the paint valve 19 of the valve device VA 4.

【0040】このバルブ装置VAは、圧送用シリンダ
6の流出口10outを噴射型拡散混合器7側とドレン側
に切換接続すると共に、洗浄エア及び洗浄液を選択的に
噴射型拡散混合器7に供給するようになっている。
This valve device VA 4 connects the outlet 10out of the pressure-feeding cylinder 6 to the injection type diffusion mixer 7 side and the drain side, and at the same time, selectively supplies the cleaning air and the cleaning liquid to the injection type diffusion mixer 7. It is supposed to be supplied.

【0041】噴射型拡散混合器7は、流入口7inと流出
口7outの間に小径オリフィス7aが形成されている。
本例では、直径0.2〜0.5mm程度に形成された同軸
の対向型小径オリフィス7aが形成されてなり、圧送用
シリンダ6から1〜10MPaで供給される二液混合型
塗料がオリフィス7aを通過するときに噴流化される。
The injection type diffusion mixer 7 has a small diameter orifice 7a formed between the inflow port 7in and the outflow port 7out.
In this example, a coaxial opposed type small diameter orifice 7a having a diameter of about 0.2 to 0.5 mm is formed, and the two-liquid mixed type paint supplied from the pressure feeding cylinder 6 at 1 to 10 MPa is used as the orifice 7a. Is jetted when passing through.

【0042】これにより、塗料中に含まれる主剤及び硬
化剤は微粒化状態となって拡散されるので、二液混合型
塗料がより均一に混合されることとなり、このように十
二分に混合された塗料が塗料吐出ポート20に接続され
た塗料タンク2へ送給される。
As a result, the main agent and the curing agent contained in the paint are atomized and diffused, so that the two-component mixed type paint is more uniformly mixed, and the two-component mixed paint is more than sufficiently mixed. The paint thus applied is fed to the paint tank 2 connected to the paint discharge port 20.

【0043】また、前記各シリンダ4及び6に作動油を
切換供給すると共に、各シリンダ4及び6から排出され
る作動油を回収する作動油供給系Dは、作動油タンク2
1からポンプ22により1〜10MPaの供給圧で作動
油を供給する作動油供給管23と、作動油タンク21に
作動油を戻すドレン24の夫々が、切換弁25を介し
て、計量シリンダ4の各作動油室8に接続された低圧配
管26と、圧送用シリンダ6の作動流体室11に連通さ
れた高圧配管27に切換可能に接続されている。
Further, the hydraulic oil supply system D for switching and supplying the hydraulic oil to the cylinders 4 and 6 and collecting the hydraulic oil discharged from the cylinders 4 and 6 includes the hydraulic oil tank 2
The hydraulic oil supply pipe 23 for supplying hydraulic oil at a supply pressure of 1 to 10 MPa by the pump 22 from 1 and the drain 24 for returning the hydraulic oil to the hydraulic oil tank 21 are connected to the measuring cylinder 4 via the switching valve 25. A low-pressure pipe 26 connected to each hydraulic oil chamber 8 and a high-pressure pipe 27 connected to the hydraulic fluid chamber 11 of the pressure feeding cylinder 6 are switchably connected.

【0044】なお、低圧配管26には、設定圧1MPa
以下の減圧弁28が介装され、計量シリンダ4から圧し
出される主剤及び硬化剤の供給圧を低圧に維持するよう
に成されている。
The low pressure pipe 26 has a set pressure of 1 MPa.
The following pressure reducing valve 28 is provided so as to maintain the supply pressures of the main agent and the curing agent that are extruded from the measuring cylinder 4 at a low pressure.

【0045】そして、各シリンダ4及び6に対して作動
油供給系Dにより作動油の供給/排出を所定のタイミン
グで行うと同時に、各バルブ装置VA〜VA、オン
オフバルブ18の開閉制御を行うことにより、主剤及び
硬化剤の充填/圧出、塗料の充填/圧出を行う。
The hydraulic oil supply system D supplies / discharges the hydraulic oil to / from each cylinder 4 and 6 at a predetermined timing, and at the same time, controls the opening / closing of the valve devices VA 1 to VA 4 and the on / off valve 18. By doing so, filling / pressurization of the main agent and the curing agent, and filling / pressurization of the paint are performed.

【0046】以上が本発明の一例であって、次にその作
用について図3を伴って説明する。まず、図3(a)に
示すように、計量シリンダ4の作動油室8をドレン24
に接続し、バルブ装置VA及びVAの主剤バルブ1
4及び硬化剤バルブ15を開き、夫々の塗料成分室9に
親水性主剤及び疎水性硬化剤を充填する(図3
(b))。
The above is one example of the present invention, and its operation will be described with reference to FIG. First, as shown in FIG. 3A, the hydraulic oil chamber 8 of the measuring cylinder 4 is drained 24
Connected to the main valve 1 of the valve devices VA 1 and VA 2.
4 and the curing agent valve 15 are opened to fill the respective paint ingredient chambers 9 with the hydrophilic main agent and the hydrophobic curing agent (FIG. 3).
(B)).

【0047】そして、バルブ装置VA及びVAの各
バルブを閉じ、スタティックミキサ5の流入口5inに形
成されたバルブ装置VAの主剤バルブ16及び硬化剤
バルブ17を開き、作動油供給系Dの切換弁25を操作
して作動油供給管23を低圧配管26に接続し、圧送用
シリンダ6の高圧配管27をドレン24に接続する。
Then, the valves of the valve devices VA 1 and VA 2 are closed, the main agent valve 16 and the hardening agent valve 17 of the valve device VA 3 formed at the inflow port 5 in of the static mixer 5 are opened, and the hydraulic oil supply system D The switching valve 25 is operated to connect the hydraulic oil supply pipe 23 to the low pressure pipe 26, and connect the high pressure pipe 27 of the pressure feeding cylinder 6 to the drain 24.

【0048】これにより、計量シリンダ4に1MPa以
下の低圧で作動油が供給され、ピストンP及びP
同期して一体的にシリンダボトム3b側に摺動し、親水
性主剤及び疎水性硬化剤がスタティックミキサ5に圧し
出されて予備混合され、圧送用シリンダ6のバレルB
内に流入されていく(図3(c))。
As a result, the working oil is supplied to the measuring cylinder 4 at a low pressure of 1 MPa or less, and the pistons P 1 and P 2 synchronously slide integrally on the cylinder bottom 3b side, and the hydrophilic main agent and the hydrophobic hardening are applied. The agents are squeezed out to the static mixer 5 and premixed, and the barrel B 3 of the pressure-feeding cylinder 6
It flows in (Fig. 3 (c)).

【0049】このとき、ピストンP及びPが同期し
ているので、押出速度が変化しても、計量シリンダ4か
ら供給される主剤及び硬化剤の流量比は常に混合比に等
しい。そして、主剤及び硬化剤がその混合比率に応じた
一定流量比でスタティックミキサ5に送給されると、主
剤及び硬化剤は均一に分散された状態で圧送用シリンダ
6に流入することとなる。
At this time, since the pistons P 1 and P 2 are synchronized, the flow rate ratio of the main agent and the curing agent supplied from the measuring cylinder 4 is always equal to the mixing ratio even if the extrusion speed changes. Then, when the main agent and the curing agent are fed to the static mixer 5 at a constant flow rate ratio according to the mixing ratio, the main agent and the curing agent flow into the pressure-feeding cylinder 6 in a uniformly dispersed state.

【0050】したがって、圧送用シリンダ6内には、予
め設定された混合比率に維持されて混合された主剤及び
硬化剤が、均一に分散された状態で充填される。しか
も、主剤及び硬化剤は低圧で供給されているので、主剤
及び硬化剤がスタティックミキサ5内を通過する際や、
混合塗料が圧送用シリンダ6に流入される際に、気泡が
生じることもない。
Therefore, the pressure-feeding cylinder 6 is filled with the main agent and the curing agent, which are mixed and maintained at a preset mixing ratio, in a uniformly dispersed state. Moreover, since the main agent and the curing agent are supplied at a low pressure, when the main agent and the curing agent pass through the static mixer 5,
When the mixed paint flows into the pressure-feeding cylinder 6, no bubbles are generated.

【0051】そして、このようにして主剤及び硬化剤を
均一に分散させた塗料が圧送用シリンダ内に一時的に蓄
えられるので、その時間を利用して主剤及び硬化剤の境
界面では分子拡散が進み、主剤及び硬化剤が各塗料成分
同士が馴染んでくる。
Since the coating material in which the main agent and the curing agent are evenly dispersed in this way is temporarily stored in the pressure-feeding cylinder, molecular diffusion occurs at the interface between the main agent and the curing agent by utilizing the time. Then, the main component and the curing agent become compatible with each other.

【0052】ただし、主剤及び硬化剤が夫々親水性及び
疎水性であるため、スタティックミキサ5で呼び混合さ
せただけでは、個々の液滴の直径が最大0.5mm程度
と大きく、このまま塗装しても十分な塗膜性能が得られ
ない。そこで、圧送用シリンダ6への充填が完了する
(図3(d))と、作動油供給系Dの切換弁25を操作
して、作動油供給管23を高圧配管27に接続すると共
に、各計量シリンダ4の作動油室8をドレン24に接続
する。
However, since the main agent and the curing agent are hydrophilic and hydrophobic respectively, the diameters of individual droplets are as large as about 0.5 mm at the maximum only by mixing them by the static mixer 5, and they are coated as they are. However, sufficient coating performance cannot be obtained. Therefore, when the filling of the pressure-feeding cylinder 6 is completed (FIG. 3D), the switching valve 25 of the hydraulic oil supply system D is operated to connect the hydraulic oil supply pipe 23 to the high-pressure pipe 27 and The hydraulic oil chamber 8 of the measuring cylinder 4 is connected to the drain 24.

【0053】同時に、オンオフバルブ18を閉じて圧送
用シリンダ6からの逆流を阻止し、噴射型拡散混合器7
に連通されるバルブ装置VAの塗料バルブ19を開
く。さらに、各計量シリンダ4に主剤及び硬化剤を供給
するバルブ装置VA及びVAの主剤バルブ14及び
硬化剤バルブ15を開く。
At the same time, the on / off valve 18 is closed to prevent the backflow from the pressure-feeding cylinder 6, and the injection type diffusion mixer 7 is used.
The paint valve 19 of the valve device VA 4 which is communicated with is opened. Further, the main agent valve 14 and the hardener valve 15 of the valve devices VA 1 and VA 2 for supplying the main agent and the hardener to each measuring cylinder 4 are opened.

【0054】これにより、まず、圧送用シリンダ6の作
動油室9に1〜10MPaの高圧で作動油が供給され、
塗料室10から噴射型拡散混合器7に対して作動油の供
給圧と等しい圧力で二液混合型塗料が送り出される(図
3(e))。
As a result, first, the hydraulic oil is supplied to the hydraulic oil chamber 9 of the pressure-feeding cylinder 6 at a high pressure of 1 to 10 MPa,
The two-liquid mixed type paint is delivered from the paint chamber 10 to the injection type diffusion mixer 7 at a pressure equal to the supply pressure of the hydraulic oil (FIG. 3 (e)).

【0055】噴射型拡散混合器7の流入口7inから1〜
10MPaの高圧で流入された二液混合型塗料は、直径
0.2〜0.5mm程度に形成された同軸の対向型小径オ
リフィス7aに向かって徐々に高圧となり、小径オリフ
ィス7aを通過する際に噴流化される。これにより、塗
料中に含まれる主剤及び硬化剤は微粒化状態となって拡
散されるので、混ざり難い親水性主剤及び疎水性硬化剤
でも均一に拡散混合されて、これが塗料充填ポート20
に接続された塗料タンク2へ供給される。
From the inflow port 7in of the injection type diffusion mixer 7 to 1
The two-liquid mixed type paint, which was flowed in at a high pressure of 10 MPa, gradually became a high pressure toward a coaxial opposed type small diameter orifice 7a formed with a diameter of about 0.2 to 0.5 mm, and when passing through the small diameter orifice 7a. It becomes a jet. As a result, the main agent and the curing agent contained in the coating material are diffused in the form of atomized particles, and even the hydrophilic main agent and the hydrophobic curing agent, which are difficult to mix, are uniformly diffused and mixed, and this is mixed with the coating material filling port 20.
Is supplied to the paint tank 2 connected to.

【0056】このように予備混合−噴射拡散混合の2段
階で各塗料成分同士が均一に混合されて送給されるの
で、塗料タンク2に塗料を充填する場合はもちろんのこ
と、塗装機に塗料を直接送給して長時間連続して塗装す
る場合にも、各塗料成分を塗装機の直前で均一に混合し
ながら送給することができ、予めブレンダなどにより機
械的に混合したものを蓄えておく必要がない。
As described above, since the paint components are uniformly mixed and fed in the two stages of premixing-spray diffusion mixing, not only when the paint tank 2 is filled with the paint, but also when the paint is applied to the coating machine. Even when it is directly fed to paint continuously for a long time, each paint component can be fed while being mixed evenly just before the painting machine, and the mixture that has been mechanically mixed beforehand with a blender etc. can be stored. There is no need to keep it.

【0057】なお、圧送用シリンダ6から二液混合型塗
料を圧し出して塗料タンク2に充填している間に、計量
シリンダ4に対し主剤及び硬化剤が供給され、夫々の塗
料成分室9に主剤及び硬化剤が充填されていく(図3
(e))。このとき、各計量シリンダ4への主剤及び硬
化剤の供給圧が低くても、夫々の作動油はドレン24に
逃がされるので、圧送用シリンダ6からの塗料の圧しだ
しが完了するまでに短時間で充填することができる。
While the two-liquid mixed type paint is being squeezed out from the pressure-feeding cylinder 6 and being filled in the paint tank 2, the main agent and the curing agent are supplied to the measuring cylinder 4 and are supplied to the respective paint component chambers 9. The main agent and the curing agent are filled (Fig. 3
(E)). At this time, even if the supply pressures of the main agent and the curing agent to each of the measuring cylinders 4 are low, the respective hydraulic oils are released to the drain 24, so that it takes a short time to complete the pressurization of the paint from the pressure-feeding cylinders 6. Can be filled with.

【0058】また、圧送用シリンダ6の容量は塗料タン
ク21/3であるから、圧送用シリンダ6内の混合塗料
の押出が完了すると、直ちに、各計量シリンダ4から主
剤及び硬化剤を圧し出して、混合塗料を圧送用シリンダ
6に充填し、これを再び圧し出して塗料タンク2に供給
する手順を3回繰返して、ピストンPを合計3往復さ
せれば、塗料タンク2への混合塗料の充填が完了する
(図3(b)〜(e))。
Since the capacity of the pressure-feeding cylinder 6 is the paint tank 21/3, as soon as the extrusion of the mixed paint in the pressure-feeding cylinder 6 is completed, the main agent and the curing agent are immediately squeezed out from each measuring cylinder 4. The procedure of filling the mixed paint into the pressure-feeding cylinder 6 and pressing it again to supply it to the paint tank 2 is repeated 3 times, and the piston P 3 is reciprocated a total of 3 times. The filling is completed (FIGS. 3B to 3E).

【0059】このように、圧送用シリンダ6から混合塗
料が圧し出されている間に、各計量シリンダ4に主剤及
び硬化剤が充填されるので、圧送用シリンダ6からの塗
料の押出が完了すると同時に、圧送用シリンダ6に塗料
を充填開始することができる。
As described above, since the base material and the curing agent are filled in each measuring cylinder 4 while the mixed coating material is being pressed out from the pressure-feeding cylinder 6, when the extrusion of the coating material from the pressure-feeding cylinder 6 is completed. At the same time, it is possible to start filling the pressure-feeding cylinder 6 with the paint.

【0060】したがって、圧送用シリンダ6から、塗料
の充填と圧送との間にインターバルを設けることなく、
これらを連続して交互に行うことができ、したがって、
タクトタイムに無駄がない。また、一の塗料タンク2に
ついて混合塗料の充填が完了した後、次に待機している
空の塗料タンク2を塗料吐出ポート20にセットしなが
ら、混合塗料を圧送用シリンダに充填することができる
ので、塗料タンク2を交換して充填開始するまでのタク
トタイムも短縮することができる。
Therefore, from the pressure-feeding cylinder 6 without providing an interval between the filling of the paint and the pressure-feeding,
These can be done sequentially and alternately, and thus
There is no waste in takt time. After the filling of the mixed paint for one paint tank 2 is completed, the mixed paint can be filled in the pressure-feed cylinder while setting the next empty paint tank 2 in the paint discharge port 20. Therefore, it is possible to shorten the takt time until the paint tank 2 is replaced and filling is started.

【0061】次いで、この塗料送給装置1を洗浄する場
合はバルブ装置VA〜VAを操作することにより、
図4に示すように、流路を上流側から下流側へ4つの洗
浄系F〜Fに分断する。各洗浄系F〜Fには、
夫々の上流側に配された各バルブ装置VA〜VA
ら洗浄液・洗浄エアが導入され、その洗浄廃液が、洗浄
系F〜Fでは下流側のバルブ装置VA、VA
らドレンへ排出され、洗浄系Fでは塗料タンク2が接
続されていない充填ポート20から外部に排出される。
Next, when cleaning the paint feeding device 1,
If the valve device VA1~ VAFourBy operating
As shown in Figure 4, the flow path is washed from the upstream side to the downstream side by four washings.
Purification system F1~ FFourDivide into. Each cleaning system F1~ FFourHas
Each valve device VA arranged on the upstream side of each1~ VA FourOr
Cleaning liquid and cleaning air are introduced, and the cleaning waste liquid is cleaned.
System F1~ FThreeThen, the downstream valve device VAThree, VAFourOr
Is discharged to the drain, and the cleaning system FFourThen the paint tank 2 contacts
It is discharged from the filling port 20 which is not connected to the outside.

【0062】具体的には、洗浄系F及びFは、バル
ブ装置VA及びVAから各計量シリンダ4内を通っ
てバルブ装置VAのドレンへ至る流路を洗浄し、洗浄
系Fは、バルブ装置VAからスタティックミキサ5
及び圧送用シリンダ6内を通ってバルブ装置VAのド
レンへ至る流路を洗浄し、洗浄系Fは、バルブ装置V
から噴射型拡散混合器7内を通って塗料充填ポート
6に至る流路を洗浄する。
Specifically, the cleaning systems F 1 and F 2 clean the flow path from the valve devices VA 1 and VA 2 through the respective metering cylinders 4 to the drain of the valve device VA 3 , and the cleaning system F 1 3 is a valve device VA 3 to a static mixer 5
And the flow path through the pressure-feeding cylinder 6 to the drain of the valve device VA 4 is cleaned, and the cleaning system F 4 is connected to the valve device V 4.
From A 4 through an injection type diffusion mixing vessel 7 to wash the flow path leading to the paint filling port 6.

【0063】このように、流路を複数の洗浄系F〜F
に分断して、夫々を同時に洗浄することができるの
で、塗料送給装置1全体を、迅速且つ確実に洗浄するこ
とができ、必要に応じて任意のタイミングで洗浄を行う
ことにより、二液混合型塗料がスタティックミキサ5、
圧送用シリンダ6、噴射型拡散混合器7やこれらを接続
する配管内などに残留して硬化することを未然に防止す
ることができる。
As described above, the flow passages are provided with a plurality of cleaning systems F 1 to F 1.
Since it can be divided into four parts and each can be washed at the same time, the entire paint feeding device 1 can be quickly and surely washed, and the two liquids can be washed at any timing as necessary. Mixed type paint is static mixer 5,
It is possible to prevent the resin from remaining in the pressure-feeding cylinder 6, the injection-type diffusion mixer 7 and the pipe connecting them and hardening.

【0064】なお、作動油供給系Dは、一つのポンプ2
2で各シリンダ4、6に対し作動油を供給する場合に限
らず、計量シリンダ4に低圧で作動油を供給するポンプ
を設けた系と、圧送用シリンダ6に高圧の作動油を供給
するポンプを設けた系を並設してもよい。さらに、計量
シリンダ4から塗料成分を低圧で圧し出し、圧送用シリ
ンダ6から二液混合型塗料を高圧で圧し出す場合に限ら
ず、1MPa程度の一定圧力で供給する場合でもよい。
The hydraulic oil supply system D includes one pump 2
Not only when hydraulic oil is supplied to each of the cylinders 4 and 6 in 2, a system in which a pump for supplying hydraulic oil to the measuring cylinder 4 at low pressure is provided, and a pump for supplying high pressure hydraulic oil to the pressure-feeding cylinder 6 You may arrange the system provided with. Furthermore, it is not limited to the case where the coating material component is pressed out from the measuring cylinder 4 at a low pressure and the two-liquid mixing type coating material is pressed out from the pressure-feeding cylinder 6 at a high pressure, and may be supplied at a constant pressure of about 1 MPa.

【0065】また、圧送用シリンダ6のピストンロッド
(図示せず)を、計量シリンダ4のピストンロッドR
及びRと共にビーム13に一体的に取り付けておけ
ば、全てのピストンP〜Pを同期させて同じストロ
ークで摺動させることもできる。
Further, the piston rod (not shown) of the pressure feeding cylinder 6 is replaced with the piston rod R 1 of the measuring cylinder 4.
If it is integrally attached to the beam 13 together with R 2 and R 2 , all the pistons P 1 to P 3 can be synchronized and slid with the same stroke.

【0066】これによれば、各ピストンP〜Pが同
期して後退するときに、各計量シリンダ4から主剤及び
硬化剤が混合比に応じた所定流量比で送り出される同時
に、圧送用シリンダ6に混合塗料が充填される。また、
各ピストンP〜Pが同期して前進するときに、圧送
用シリンダ6から塗料タンク2に混合塗料が圧し出され
ると同時に、各計量シリンダ4に主剤及び硬化剤が送給
される。このように、各ピストンP〜Pを同期させ
て同じストロークで進退させるだけで、主剤及び硬化剤
が所定の混合比で混合されるので、その流量制御及びタ
イミング制御がより簡単になる。
According to this, when the pistons P 1 to P 3 retreat in synchronization with each other, the main agent and the curing agent are delivered from each metering cylinder 4 at a predetermined flow rate ratio corresponding to the mixing ratio, and at the same time, the pressure feeding cylinder. 6 is filled with the mixed paint. Also,
When the pistons P 1 to P 3 move forward synchronously, the mixed paint is squeezed out from the pressure-feeding cylinder 6 to the paint tank 2, and at the same time, the main agent and the curing agent are fed to the respective measuring cylinders 4. In this way, the main agent and the curing agent are mixed at a predetermined mixing ratio only by synchronizing the pistons P 1 to P 3 and advancing and retreating with the same stroke, so that the flow rate control and the timing control thereof become easier.

【0067】さらに、上述の説明では、主剤と硬化剤か
らなる二液混合型塗料について説明したが、複数の主剤
と硬化剤、主剤と添加剤など、二種以上の塗料成分を混
合する任意の多成分混合型塗料に適用し得る。
Further, in the above description, the two-component mixed type paint consisting of the main agent and the curing agent has been described, but any two or more kinds of coating components such as a plurality of main agents and curing agents, a main agent and additives are mixed. It can be applied to multi-component paints.

【0068】さらにまた、本発明の塗料送給装置1は、
塗装機内に装備または装着される塗料タンク2に塗料を
充填させる場合に限らず、塗料の供給を受けながら塗装
を行う塗装機へ直接塗料を供給する塗料供給装置として
使用することもできる。
Furthermore, the paint feeding device 1 of the present invention is
The present invention is not limited to the case where the paint is filled in the paint tank 2 that is equipped or installed in the coating machine, and can also be used as a paint supply device that directly supplies the paint to the coating machine that performs the coating while receiving the supply of the paint.

【0069】[0069]

【発明の効果】以上述べたように、本発明によれば、主
剤及び硬化剤等の塗料成分が、計量シリンダからその混
合比率に応じた分量ずつ個別に且つ同時に圧し出される
ので、各塗料成分がその混合比率に応じた一定流量比で
予備混合器に送給されて均一に分散され、その塗料を圧
送用シリンダに充填した後、塗装機や塗料タンクに対し
て圧送すると、その塗料が噴射型拡散混合器で噴流化さ
れ、粒径の大きな各塗料成分同士が微粒化して拡散する
ので、親水性主剤と疎水性硬化剤などの混ざり難い塗料
成分でも均一に混合した状態で塗料タンクに充填するこ
とができるという大変優れた効果を奏する。
As described above, according to the present invention, the paint components such as the base resin and the curing agent are individually and simultaneously squeezed out from the measuring cylinder individually and simultaneously by the amount corresponding to the mixing ratio. Is sent to the premixer at a constant flow rate according to the mixing ratio and is evenly dispersed, and after the paint is filled in the pump cylinder, it is sprayed when it is pumped to the coating machine or paint tank. Since the paint components with large particle diameters are atomized and diffused by the type diffusion mixer, even the difficult-to-mix hydrophilic main components and hydrophobic curing agents are evenly mixed into the paint tank. It has a very excellent effect of being able to do.

【0070】このように予備混合−噴射拡散混合の2段
階で各塗料成分同士が均一に混合されて送給されるの
で、塗料タンクに塗料を充填する場合はもちろんのこ
と、塗装機に塗料を直接送給して長時間に連続して塗装
する場合にも、予めブレンダなどにより機械的に混合し
たものを蓄えておくまでもなく、各塗料成分を塗装機や
塗料タンクの直前で均一に混合しながら送給することが
できるという効果がある。
As described above, since the paint components are uniformly mixed and fed in the two stages of premixing-spray-diffusion mixing, not only when the paint tank is filled with the paint but also when the paint is applied to the coating machine. Even when directly feeding and coating continuously for a long time, it is not necessary to store the mechanical mixture beforehand with a blender etc., and each paint component is evenly mixed just before the painting machine or paint tank. There is an effect that it can be sent while.

【0071】また、計量シリンダから主剤及び硬化剤等
の塗料成分が、その混合比率に応じた分量ずつ圧し出さ
れるので、面倒な流量制御は一切不要になるという効果
もある。このとき、例えば、計量シリンダとして、同一
のストロークで同期的に起動及び停止されるピストンを
備えると共に、主剤及び硬化剤等の塗料成分をその混合
比率に応じた分量ずつ個別に充填可能な容積のバレルを
用いれば、ピストンを同期させて動かすだけで各塗料成
分をその混合比率に応じた流量比で圧し出すことがで
き、ピストンの駆動制御も極めて簡単になるという効果
がある。
Further, since the coating material components such as the base material and the curing agent are squeezed out from the measuring cylinder by the amount corresponding to the mixing ratio thereof, there is an effect that the troublesome flow rate control is completely unnecessary. At this time, for example, as a measuring cylinder, a piston that is synchronously started and stopped with the same stroke is provided, and a coating component such as a main agent and a curing agent having a volume that can be individually filled in a quantity corresponding to the mixing ratio is provided. If the barrel is used, the paint components can be squeezed out at a flow rate ratio corresponding to the mixing ratio by simply moving the pistons in synchronization, and the piston drive control can be extremely simplified.

【0072】さらに、圧送用シリンダへの塗料の充填及
び当該シリンダからの塗料の圧送に同期させて、各計量
シリンダからの塗料成分の圧し出し及び当該シリンダへ
の塗料成分の充填を交互に行えば、圧送用シリンダから
塗料を圧送している間に各計量シリンダに塗料成分が充
填され、圧送用シリンダが空になると同時に、各計量シ
リンダから塗料成分が圧し出されて圧送用シリンダに塗
料が充填されるので、圧送用シリンダは塗料の充填と圧
送との間にインターバルを設けることなまでもなく、充
填と圧送を連続して交互に行うことができ、したがっ
て、タクトタイムに無駄がなく、作業効率に優れる。
Furthermore, in synchronization with the filling of the paint into the pressure-feeding cylinder and the feeding of the paint from the cylinder, the press-out of the paint component from each measuring cylinder and the filling of the paint component into the cylinder are alternately performed. , While each pumping cylinder is pumping paint, each metering cylinder is filled with the paint component, and at the same time the pumping cylinder is emptied, at the same time, each metering cylinder presses out the paint component to fill the pumping cylinder with paint. Therefore, the pressure-feeding cylinder can continuously and alternately perform the filling and the pressure-feeding without providing an interval between the filling and the pressure-feeding of the paint. Excellent efficiency.

【0073】そして、各シリンダを一つのシリンダユニ
ットに配設し、シリンダユニットに予備混合器及び拡散
混合器を搭載すれば、これらが一体に配されたオールイ
ンワンタイプに形成されるので、装置全体の小型化・軽
量化が図られ、全体としてよりコンパクトにすることが
できるという利点もある。
If each cylinder is arranged in one cylinder unit and the premixer and the diffusion mixer are mounted in the cylinder unit, these are integrally formed into an all-in-one type, so that the entire apparatus is formed. There is also an advantage that the size and weight can be reduced and the overall size can be made more compact.

【0074】また、予備混合器、圧送用シリンダ、噴射
型拡散混合器及びこれらを接続する配管からなる一連の
流路をその上流から下流に至るまで複数に分断し、分断
された夫々の流路に洗浄流体を個別に導入すれば、夫々
の流路を同時に洗浄できるので、計量シリンダから水性
二液混合型塗料の主剤及び硬化剤を供給する場合でも、
予備混合器から塗料タンクに至る流路内に残存する二液
混合型塗料が硬化する前に、これを短時間で簡単且つ確
実に洗浄除去することができるという効果もある。
Further, a series of flow paths consisting of a premixer, a pressure-feeding cylinder, an injection type diffusion mixer, and a pipe connecting them are divided into a plurality of parts from upstream to downstream, and each of the divided flow paths. If the cleaning fluid is individually introduced into, each flow path can be cleaned at the same time, so even when supplying the main agent and curing agent of the aqueous two-liquid mixed paint from the measuring cylinder,
There is also an effect that the two-liquid mixed type paint remaining in the flow path from the premixer to the paint tank can be easily and reliably washed and removed in a short time before being cured.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明に係る塗料送給装置を示す流体回路図。FIG. 1 is a fluid circuit diagram showing a paint feeding device according to the present invention.

【図2】その外観図。FIG. 2 is an external view thereof.

【図3】その動作を示す説明図。FIG. 3 is an explanatory diagram showing the operation.

【図4】その洗浄系を示す説明図。FIG. 4 is an explanatory view showing the cleaning system.

【符号の説明】[Explanation of symbols]

1………塗料送給装置 2………塗料タンク 3………シリンダユニット 4………計量シリンダ 5………管路攪拌型予備混合器 6………圧送用シリンダ 7………噴射型拡散混合器 B〜B………バレル P〜P………ピストン F〜F………洗浄系 1 ... Paint feeding device 2 ... Paint tank 3 ... Cylinder unit 4 ......... Measuring cylinder 5 ......... Pipe mixer 6 ... Cylinder for pressure feeding 7 ......... Injection type diffusion mixer B1~ BThree………barrel P1~ PThree………piston F1~ FFour……… Cleaning system

───────────────────────────────────────────────────── フロントページの続き (72)発明者 市 村 誠 愛知県豊田市柿本町一丁目9番地 トリニ ティ工業株式会社内 (72)発明者 上 野 隆 夫 愛知県豊田市柿本町一丁目9番地 トリニ ティ工業株式会社内 (72)発明者 石 川 勝 浩 愛知県豊田市柿本町一丁目9番地 トリニ ティ工業株式会社内 Fターム(参考) 4F033 QA01 QB18 QD02 QD11    ─────────────────────────────────────────────────── ─── Continued front page    (72) Inventor Makoto Ichimura             Trini, 1-9 Kakimoto-cho, Toyota City, Aichi Prefecture             Within Tee Industry Co., Ltd. (72) Inventor Takao Ueno             Trini, 1-9 Kakimoto-cho, Toyota City, Aichi Prefecture             Within Tee Industry Co., Ltd. (72) Inventor Katsuhiro Ishikawa             Trini, 1-9 Kakimoto-cho, Toyota City, Aichi Prefecture             Within Tee Industry Co., Ltd. F-term (reference) 4F033 QA01 QB18 QD02 QD11

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】二種以上の塗料成分を所定の比率で混合し
て調整された塗料を塗装機やこれに装備されもしくは脱
着自在に装着される塗料タンク(2)に送給する塗料送
給装置において、前記塗料成分を各々その混合比率に応
じた分量ずつ個別に且つ同時に圧し出す計量シリンダ
(4)と、当該シリンダ(4)から圧し出された前記塗
料成分を通過させることによって予備混合させる管路攪
拌型予備混合器(5)と、当該予備混合器(5)で前記
塗料成分を予備混合した塗料を前記塗装機又は塗料タン
ク(2)へ圧送する圧送用シリンダ(6)と、当該シリ
ンダ(6)から圧送される塗料の流体圧により当該塗料
を噴流化させて各塗料成分を均一に拡散させる噴射型拡
散混合器(7)を備えたことを特徴とする塗料送給装
置。
1. A paint feed for feeding a paint prepared by mixing two or more kinds of paint components at a predetermined ratio to a paint machine or a paint tank (2) equipped or detachably attached to the paint machine. In the apparatus, the paint components are premixed by individually and simultaneously pressing each of the paint components in an amount corresponding to the mixing ratio, and by passing the paint components extruded from the cylinder (4). A pipe-stirring type premixer (5), a pressure-feeding cylinder (6) for pressure-feeding the paint premixed with the paint components in the premixer (5) to the coater or paint tank (2), A paint feeding device characterized by comprising a jet type diffusion mixer (7) for jetting the paint by fluid pressure of the paint sent from a cylinder (6) to uniformly diffuse each paint component.
【請求項2】前記計量シリンダ(4)が、前記塗料成分
を各々その混合比率に応じた分量ずつ個別に充填する二
以上のバレル(B、B)を具備し、これら各バレル
(B、B)に充填された塗料成分を圧し出す各ピス
トン(P、P)が、同一のストローク長を有すると
共に、同期的に起動及び停止せられる請求項1記載の塗
料送給装置。
2. The measuring cylinder (4) is provided with two or more barrels (B 1 , B 2 ) for individually filling the paint components in amounts according to their mixing ratios, respectively. 1, B 2) each piston out dividing the filled paint component (P 1, P 2) is, while having the same stroke length, paint delivery device of synchronously activated and claim 1, wherein for stopping .
【請求項3】前記圧送用シリンダ(6)への塗料の充填
及び当該シリンダ(6)からの塗料の圧送に同期させ
て、前記各計量シリンダ(4)からの塗料成分の圧し出
し及び当該シリンダ(4)への塗料成分の充填を交互に
行う請求項1記載の塗料送給装置。
3. Pressing out paint components from each of said measuring cylinders (4) and said cylinders in synchronism with the filling of paint into said pumping cylinder (6) and the pumping of paint from said cylinder (6). The paint feeding device according to claim 1, wherein the paint components are alternately filled in (4).
【請求項4】前記各シリンダ(4、6)が、一つのシリ
ンダユニット(3)に配設されると共に、当該シリンダ
ユニット(3)に前記予備混合器(5)及び噴射型拡散
混合器(7)が搭載された請求項1乃至3記載の塗料送
給装置。
4. The cylinders (4, 6) are arranged in one cylinder unit (3), and the cylinder unit (3) is provided with the premixer (5) and an injection-type diffusion mixer (5). 7. The paint feeding device according to claim 1, which is equipped with 7).
【請求項5】各塗料成分を混合した塗料が流れる前記予
備混合器(5)、圧送用シリンダ(6)、噴射型拡散混
合器(7)及びこれらを接続する配管からなる一連の流
路がその上流から下流に至るまで複数に分断されると共
に、分断された夫々の流路に洗浄流体を個別に導入して
その流路内を洗浄する洗浄系(F〜F)を備えた請
求項1乃至4記載の塗料送給装置。
5. A series of flow paths consisting of the premixer (5), a pressure-feeding cylinder (6), an injection type diffusion mixer (7), and a pipe connecting them, through which the paint mixed with each paint component flows. A cleaning system (F 1 to F 4 ) that is divided into a plurality of parts from the upstream side to the downstream side, and separately introduces a cleaning fluid into each of the divided flow paths to clean the inside of the flow path. Item 4. The paint feeder according to any one of items 1 to 4.
JP2001390179A 2001-12-21 2001-12-21 Paint feeder Expired - Fee Related JP3927026B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2001390179A JP3927026B2 (en) 2001-12-21 2001-12-21 Paint feeder

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2001390179A JP3927026B2 (en) 2001-12-21 2001-12-21 Paint feeder

Publications (2)

Publication Number Publication Date
JP2003190847A true JP2003190847A (en) 2003-07-08
JP3927026B2 JP3927026B2 (en) 2007-06-06

Family

ID=27598183

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2001390179A Expired - Fee Related JP3927026B2 (en) 2001-12-21 2001-12-21 Paint feeder

Country Status (1)

Country Link
JP (1) JP3927026B2 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2005051550A1 (en) * 2003-11-26 2005-06-09 Trinity Industrial Corporation Injection disperser
JP2006102645A (en) * 2004-10-05 2006-04-20 Trinity Ind Corp Coating system and coating material stably supplying apparatus
JP7488647B2 (en) 2019-12-24 2024-05-22 タクボエンジニアリング株式会社 Coating method using a multi-component paint coating system

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101037650B1 (en) 2008-09-22 2011-05-30 주식회사 프로다이나믹스산업 Paint spray system using hydraulic pressure

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2005051550A1 (en) * 2003-11-26 2005-06-09 Trinity Industrial Corporation Injection disperser
JPWO2005051550A1 (en) * 2003-11-26 2007-06-14 トリニティ工業株式会社 Injection disperser
US7377451B2 (en) 2003-11-26 2008-05-27 Trinity Industrial Corporation Jet dispersing device
JP2006102645A (en) * 2004-10-05 2006-04-20 Trinity Ind Corp Coating system and coating material stably supplying apparatus
JP7488647B2 (en) 2019-12-24 2024-05-22 タクボエンジニアリング株式会社 Coating method using a multi-component paint coating system

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