EP3177391B1 - Cartridge holder, multi-chamber cartridges and metering and mixing devices containing same - Google Patents
Cartridge holder, multi-chamber cartridges and metering and mixing devices containing same Download PDFInfo
- Publication number
- EP3177391B1 EP3177391B1 EP15732752.9A EP15732752A EP3177391B1 EP 3177391 B1 EP3177391 B1 EP 3177391B1 EP 15732752 A EP15732752 A EP 15732752A EP 3177391 B1 EP3177391 B1 EP 3177391B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- cartridge
- chambers
- multichamber
- tubular
- metering
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
Links
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/02—Spray pistols; Apparatus for discharge
- B05B7/04—Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge
- B05B7/0408—Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge with arrangements for mixing two or more liquids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/40—Static mixers
- B01F25/42—Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
- B01F25/43—Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
- B01F25/431—Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/50—Movable or transportable mixing devices or plants
- B01F33/501—Movable mixing devices, i.e. readily shifted or displaced from one place to another, e.g. portable during use
- B01F33/5011—Movable mixing devices, i.e. readily shifted or displaced from one place to another, e.g. portable during use portable during use, e.g. hand-held
- B01F33/50112—Movable mixing devices, i.e. readily shifted or displaced from one place to another, e.g. portable during use portable during use, e.g. hand-held of the syringe or cartridge type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/50—Mixing receptacles
- B01F35/52—Receptacles with two or more compartments
- B01F35/522—Receptacles with two or more compartments comprising compartments keeping the materials to be mixed separated until the mixing is initiated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/716—Feed mechanisms characterised by the relative arrangement of the containers for feeding or mixing the components
- B01F35/7162—A container being placed inside the other before contacting the contents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
- B01F35/7174—Feed mechanisms characterised by the means for feeding the components to the mixer using pistons, plungers or syringes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/24—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas with means, e.g. a container, for supplying liquid or other fluent material to a discharge device
- B05B7/2402—Apparatus to be carried on or by a person, e.g. by hand; Apparatus comprising containers fixed to the discharge device
- B05B7/2405—Apparatus to be carried on or by a person, e.g. by hand; Apparatus comprising containers fixed to the discharge device using an atomising fluid as carrying fluid for feeding, e.g. by suction or pressure, a carried liquid from the container to the nozzle
- B05B7/2408—Apparatus to be carried on or by a person, e.g. by hand; Apparatus comprising containers fixed to the discharge device using an atomising fluid as carrying fluid for feeding, e.g. by suction or pressure, a carried liquid from the container to the nozzle characterised by the container or its attachment means to the spray apparatus
- B05B7/241—Apparatus to be carried on or by a person, e.g. by hand; Apparatus comprising containers fixed to the discharge device using an atomising fluid as carrying fluid for feeding, e.g. by suction or pressure, a carried liquid from the container to the nozzle characterised by the container or its attachment means to the spray apparatus the container being pressurised
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/24—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas with means, e.g. a container, for supplying liquid or other fluent material to a discharge device
- B05B7/2402—Apparatus to be carried on or by a person, e.g. by hand; Apparatus comprising containers fixed to the discharge device
- B05B7/2405—Apparatus to be carried on or by a person, e.g. by hand; Apparatus comprising containers fixed to the discharge device using an atomising fluid as carrying fluid for feeding, e.g. by suction or pressure, a carried liquid from the container to the nozzle
- B05B7/2435—Apparatus to be carried on or by a person, e.g. by hand; Apparatus comprising containers fixed to the discharge device using an atomising fluid as carrying fluid for feeding, e.g. by suction or pressure, a carried liquid from the container to the nozzle the carried liquid and the main stream of atomising fluid being brought together by parallel conduits placed one inside the other
- B05B7/2437—Apparatus to be carried on or by a person, e.g. by hand; Apparatus comprising containers fixed to the discharge device using an atomising fluid as carrying fluid for feeding, e.g. by suction or pressure, a carried liquid from the container to the nozzle the carried liquid and the main stream of atomising fluid being brought together by parallel conduits placed one inside the other and a secondary stream of atomising fluid being brought together in the container or putting the carried fluid under pressure in the container
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/24—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas with means, e.g. a container, for supplying liquid or other fluent material to a discharge device
- B05B7/2402—Apparatus to be carried on or by a person, e.g. by hand; Apparatus comprising containers fixed to the discharge device
- B05B7/2472—Apparatus to be carried on or by a person, e.g. by hand; Apparatus comprising containers fixed to the discharge device comprising several containers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C17/00—Hand tools or apparatus using hand held tools, for applying liquids or other fluent materials to, for spreading applied liquids or other fluent materials on, or for partially removing applied liquids or other fluent materials from, surfaces
- B05C17/005—Hand tools or apparatus using hand held tools, for applying liquids or other fluent materials to, for spreading applied liquids or other fluent materials on, or for partially removing applied liquids or other fluent materials from, surfaces for discharging material from a reservoir or container located in or on the hand tool through an outlet orifice by pressure without using surface contacting members like pads or brushes
- B05C17/00553—Hand tools or apparatus using hand held tools, for applying liquids or other fluent materials to, for spreading applied liquids or other fluent materials on, or for partially removing applied liquids or other fluent materials from, surfaces for discharging material from a reservoir or container located in or on the hand tool through an outlet orifice by pressure without using surface contacting members like pads or brushes with means allowing the stock of material to consist of at least two different components
- B05C17/00559—Hand tools or apparatus using hand held tools, for applying liquids or other fluent materials to, for spreading applied liquids or other fluent materials on, or for partially removing applied liquids or other fluent materials from, surfaces for discharging material from a reservoir or container located in or on the hand tool through an outlet orifice by pressure without using surface contacting members like pads or brushes with means allowing the stock of material to consist of at least two different components the different components being stored in coaxial chambers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/30—Mixing paints or paint ingredients, e.g. pigments, dyes, colours, lacquers or enamel
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/24—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas with means, e.g. a container, for supplying liquid or other fluent material to a discharge device
- B05B7/2402—Apparatus to be carried on or by a person, e.g. by hand; Apparatus comprising containers fixed to the discharge device
- B05B7/2478—Gun with a container which, in normal use, is located above the gun
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C17/00—Hand tools or apparatus using hand held tools, for applying liquids or other fluent materials to, for spreading applied liquids or other fluent materials on, or for partially removing applied liquids or other fluent materials from, surfaces
- B05C17/005—Hand tools or apparatus using hand held tools, for applying liquids or other fluent materials to, for spreading applied liquids or other fluent materials on, or for partially removing applied liquids or other fluent materials from, surfaces for discharging material from a reservoir or container located in or on the hand tool through an outlet orifice by pressure without using surface contacting members like pads or brushes
- B05C17/015—Hand tools or apparatus using hand held tools, for applying liquids or other fluent materials to, for spreading applied liquids or other fluent materials on, or for partially removing applied liquids or other fluent materials from, surfaces for discharging material from a reservoir or container located in or on the hand tool through an outlet orifice by pressure without using surface contacting members like pads or brushes with pneumatically or hydraulically actuated piston or the like
Definitions
- the present invention relates to a cartridge holder (1), multi-chamber cartridges (2) and metering and mixing devices comprising them. Furthermore, the invention relates to a method for conveying, metering, mixing and / or application of multicomponent systems using the metering and mixing devices according to the invention.
- Multi-component systems for the purposes of the present invention are those systems whose individual components are stored separately before application and are mixed together only in the required proportions before the application.
- Typical multicomponent systems are, for example, room-temperature-crosslinking coating agents, such as, for example, paints, but also many sealants or adhesives.
- those systems are also regarded as multicomponent systems whose individual components do not chemically react with one another, but after the mixing of the components changes in physical properties occur. For example, these may be increases in viscosity after mixing two low-viscosity components without having to undergo a chemical reaction.
- mixing devices are known from the prior art, which are designed differently for the respective purposes.
- mixing devices such as those used in painting processes, in particular spray painting processes, often differ greatly from those used for adhesives and sealing compounds, as are offered, for example, in many home improvement and DIY markets.
- the material is discharged from the cartridge by plungers, that is to say positively displaceable pistons. Since the mixing devices of the present invention can be used universally, the state of the art for both the spray painting and the adhesive and sealant applications is outlined below.
- Spray painting processes are widely used, for example, without electrostatic paint charging in industrial and artisanal paint shops. Above all, the processes are distinguished from other painting methods in that they can be used manually, have high flexibility with regard to the shape, size and materials of the objects to be painted, as well as the choice of paint and the paint change, are mobile in use and entail relatively low investment costs ( H. Kittel, "Lehrbuch der Lacke und Be harshungen", Second Edition, Volume 9, pp. 26-40; S. Hirzel Verlag Stuttgart Stuttgart, 2004 ).
- the spray painting processes can be distinguished essentially in compressed air spraying in the high pressure or low pressure method on the one hand and airless spraying, with or without air assistance.
- the compressed air flows from an annular opening which is formed by a central bore in the air cap and the paint nozzle arranged therein. Further air jets from different air cap holes serve to regulate the jet shape and aid atomization. Due to the compressed air flowing out at high velocity, a negative pressure area is created directly at the paint nozzle orifice, which, especially in the case of the unpressurised paint supply from a so-called suction cup, supports the paint outflow through its suction effect (H. Kittel, ibid).
- Two component (2K) coating agents are predominantly sprayed due to their limited processing time (pot life).
- the dosing of base varnish and hardener is the central problem.
- the 2K material is usually mixed manually in the specified ratio and sprayed like a one-component material.
- a fast drying and curing behavior of the paint film is desired, which is why curing catalysts are often incorporated into the base paint and / or hardener of the 2K or multi-component mixture.
- the WO 93/13872 A1 describes a method for applying a multicomponent refinish coating composition wherein at least two paint components are held in separate containers and at least one component is supplied under pressure to a kinetic dosing system comprising two piston-mounted double-acting cylinders with cylinder rods. The metered components are fed to a mixer, which opens into a paint spray gun.
- the structure of the metering device is rather complex.
- the WO 2013/104771 A1 discloses a device for conveying, metering and mixing liquid paint components, comprising a paint supply device comprising two or more paint reservoirs, each with at least one outlet opening for different paint components to be mixed together; or a paint reservoir comprising two or more chambers for different paint components to be mixed together, each chamber having at least one outlet port.
- the device further comprises a metering device, which is connected downstream of the paint supply device and has a number of outlet openings of the paint reservoir or the paint reservoir corresponding number of inlet openings for the paint components, wherein the metering device is designed so that the volume flows entering via the inlet openings to be mixed with each other Paint components separated from each other are positively conveyed via serving as dosing units, rotating conveyors and the conveyors are connected together so that their speeds are in fixed proportions to each other, and wherein the metering device has separate outlet openings for the now metered volume flows of the paint components.
- the device has a static mixing device
- the Dosing device is connected downstream and has one of the number of outlet openings of the metering device corresponding number of inlet openings for the metered volume flows, and whose output is designed so that it can be connected to a paint spray gun.
- a simple multi - chamber cartridge for the mixing and application of multicomponent adhesives having at least two concentrically arranged chambers is disclosed in US Pat GB 2 276 365 A described.
- the DE 30 31 798 A1 also discloses a squeezing device for multi-component masses, in particular Mehrkomponentenklebe-, sealing or leveling compounds with juxtaposed containers, which are separated by extending parallel to the pressing device partitions.
- Each container has a pressure piece associated therewith, wherein the pressure pieces are connected to each other via a web having a cutting edge which cuts through the partitions of the container during the pressing.
- the container can be arranged coaxially to each other and the connection of the plungers can be done by a realized as a piston rod web, which can be operated for example via a gas column.
- a mixing of the components takes place in a chamber, which connects as a tip to the two containers in the pressing direction.
- the US 4,493,436 describes a similar to the two aforementioned devices device but not coaxially arranged chambers.
- the British patent application GB 2 246 172 discloses a complex construction of a two-chamber cartridge in which a concertina-like structure of a chamber is realized and the chambers in the pressing direction, a static mixer connects.
- the DE 10 2010 019 220 A1 discloses a cartridge system with connected conveyors, in particular for mixing and applying a medical cement.
- the delivery pistons can be operated with gas pressure.
- a shown in the figures of this document central mixing space is closed on one side and can, if at all, only partially serve the mixing of the components. It does not replace the necessary mixing in the area of the outlet opening of the cartridge or syringe.
- the material chambers are very small due to the required path of the delivery piston, so that a poor utilization of the total volume of the device is carried out by the cement components.
- a coating applicator comprising: a nozzle configured to dispense an associated mixture; a mixing device in fluid communication with the nozzle; a plurality of fluid storage reservoirs operatively communicating to meter a plurality of associated fluid components into the mixing device; and an actuator that operatively connected to the plurality of fluid storage reservoirs to convey the associated fluid components from the plurality of fluid storage reservoirs.
- the metering and mixing devices should have a low construction height with the longest possible mixing section.
- the operation of the metering and mixing device should be possible without be movable components possible, wherein the promotion of the materials to be mixed by compressed gases, in particular compressed air should be done.
- the mixing should be superior to the mixing variants known from the prior art, without the mixing section leading to an additional construction height of the cartridges to be used in the metering and mixing device.
- the mixing elements of the static mixer of the metering and mixing device should be easy to clean, if possible, even in the whereabouts of the components in the cartridge of the metering and mixing device.
- components that are not completely used up should also be able to be removed from the dosing and mixing device in a simple manner with the cartridge for storage.
- FIG. 2 shows a cartridge holder according to the invention
- FIG. 3 a cartridge according to the invention
- FIG. 4 a metering and mixing device according to the invention.
- cartridge holder (1.1) receptacle for multi-chamber cartridges, (1.1.1) inner wall of the cartridge holder, (1.2) compressed air connection, (1.3) connection for an application device, (1.4) internal tube, (1.5) static mixing elements , (2) multi-chamber cartridge, (2.1) upper section of the multi-chamber cartridge, (2.1.1) directional control valve, (2.2) middle section of the multi-chamber cartridge, (2.2.1) tubular empty space, (2.2.2) and (2.2.3) chambers, (2.2.4) partition between adjacent chambers, (2.2.5) openings of the chambers of the central portion of the multi-chamber cartridge towards the upper portion of the multi-chamber cartridge, (2.2.6) outer wall of the middle portion of the multi-chamber cartridge, (2.3) lower portion of the multi-chamber cartridge, (2.3.1) and (2.3.2) piston, (2.3.3) cutting device, (3) bayonet coupling, (4) connection for flushing media, (A) cutting surface in the dividing wall of two
- a "tubular chamber” means that the chamber is shaped in the shape of a straight hollow cylinder, the cavity forming the chamber.
- the cross-sectional area of the chamber is a circular ring, but other cross-sectional surface geometries are conceivable, such as segments of circular rings.
- an annular cross-sectional area can also be subdivided into two or more, equal or different sized segments. As boundaries of the segments in this case serve the partitions of adjacent chambers.
- almost any other geometries can be realized, for example, can also take the place of the straight hollow cylinder with annular segment-shaped cross-sectional area, individual tubes with a circular cross-sectional area.
- Such a construction can be obtained, for example, by coaxial arrangement of three tubes, in which case the inner tube encloses the tubular empty space (2.2.1).
- the space between the outer surface of the inner tube and the inner surface of the middle tube forms, closed towards the lower portion (2.3) by a piston (2.3.1) and towards the upper portion (2.1) through an opening (2.2 .5) to the upper section (2.1), a first chamber (2.2.2).
- the space between the outer surface of the middle tube and the inner surface of the outer tube forms towards the lower section (2.3) by a piston (2.3.2) completed and completed in the direction of the upper section (2.1) through an opening (2.2.5) to the upper section (2.1), a second chamber (2.2.3).
- the tubular empty spaces (2.2.1) of the aforementioned cartridges serve to receive the inner tube (1.4) of the cartridge holder (1). If the tube-shaped empty space (2.2.1) is enclosed by a tube, it also extends through the lower section (2.3) of the cartridge.
- the inner tube (1.4) of the cartridge holder in the cartridge holder (1) may be missing and already integrated into the multi-chamber cartridge (2). That is, in such a case, the cartridge holder (1) does not have to have an inner tube (1.4) and thus is an ordinary cartridge holder, since in this embodiment, the static mixing elements (1.5) are already integrated in the multi-chamber cartridge (2). This has the advantage that a simple cartridge holder without inner tube (1.4) can be used.
- a multi-chamber cartridge (2) suitable for this embodiment thus comprises: an upper section (2.1) comprising a directional control valve (2.1.1); a central portion (2.2) whose center is designed in the direction of the longitudinal axis as a tubular space provided with static mixing elements (1.5), and the tubular space is enclosed by at least two chambers (2.2.2 and 2.2.3), the chambers being tubular and are arranged in the direction of the longitudinal axis of the cartridge and adjacent chambers are separated by a common partition wall (2.2.4) and each chamber is connected to the upper portion (2.1) via at least one opening (2.2.5); and a lower section (2.3) comprising for each of the chambers a piston (2.3.1 and 2.3.2), the pistons (2.3.1 and 2.3.2) defining the chambers (2.2.2 and 2.2.3) of at the bottom and are connected to each other by means of cutting devices (2.3.3), and the cutting devices (2.3.3) are arranged such that they define the common partition (2.2.4) of respectively adjacent chambers during displacement of the pistons (2.3.1 and 2.3
- these preferably contain different components to be mixed for use as conveying, metering and mixing units in the individual chambers.
- base lacquers and their hardeners can be stored separately in the chambers of the cartridges or low-viscosity liquids which build up a higher viscosity or thixotropy only after they have been mixed.
- differently colored components such as, for example, a black filler component and a white filler component may also be mixed to a gray blend.
- the components to be mixed can be stored separately in the required proportions for later application.
- the volumes of the chambers are defined by the diameters of the tubes.
- the volume flows of the components, such as, for example, the master varnish and hardener, separated from each other as the directional control valve (2.1.1) of the upper section (2.1) are supplied.
- the directional control valve (2.1.1) is particularly preferably a 3/2-way valve (2.1.1).
- the directional control valve (2.1.1) or 3/2-way valve (2.1.1), in a preferred embodiment, may also have a premixing chamber integrated in the directional control valve (2.1.1), in which the initially separate volume flows of the components meet one another and themselves can mix. If the directional control valve (2.1.1) is in the "dosing / mixing" position, ie in the working position, the components which are premixed either in the premixing chamber integrated in the directional control valve (2.1.1) or as far as possible in the absence of such a premixing chamber present unmixed, fed to the actual mixing section.
- the mixing section used is either the inner tube (1.4) located in the cartridge holder (1), which is equipped with static mixing elements (1.5), or the tubular space provided with static mixing elements (1.5) of the variant of a multi-chamber cartridge (2) also described above. In both cases, prior to the first static mixing elements (1.5) located in the mixing section, a region free from static mixing elements (1.5) can be present as premixing path.
- the pistons (2.3.1 and 2.3.2) press pneumatically driven the corresponding components from their chambers in the upper section (2.1) of the multi-chamber cartridge (2).
- the cutting device (2.3.3) which connects the pistons (2.3.1 and 2.3.2
- the partition wall (2.2.4) is severed between the chambers, whereby only a further emptying of the chambers is possible.
- the cutting device connects the pistons (2.3.1 and 2.3.2) serving as the bottom of the chambers, which also ensures that the pistons (2.3.1 and 2.3.2) are pressurized when pressurized be moved simultaneously and thus, even with very different viscous components, the extrusion of the components from the chambers in the ratio of the chamber sizes to each other and thus takes place independent of viscosity.
- the emptying is therefore done in the predetermined by the chamber size volumes and thus in the desired dosage.
- the components stored in the separate chambers can thus either already be in a premixing chamber integrated in the directional control valve (2.1.1) of the upper section (2.1), an optional section between the directional control valve (2.1.1) and the first static mixing elements (1.5) or in contact with the static mixing elements (1.5) come into contact with each other.
- the static mixing device consists of a mixing tube with fixed internals.
- mixer rods can be used.
- Very particularly preferred mixer bars are, for example, from the company Fluitec Georg AG (Neftenbach, Switzerland) under the name CSE-X® mixer or from the company Industra GmbH (Heusenstamm, Germany) under the name "mixing element" with the article number 205059 (76-104 ) available.
- the cartridge holder (1) has a compressed air connection (1.2), which is preferably arranged at the bottom of the receptacle (1.1) and a connection (1.3) for an application device.
- the placement of the compressed air connection (1.2) is such that the compressed air flowing in during operation moves the pistons (2.3.1 and 2.3.2) serving as the bottoms of the chamber, so that the components can be forced out of the chambers.
- the cartridge holder (1) can be closed in all embodiments of the invention with a lid, which then fixes the multi-chamber cartridge (2) in the cartridge holder (1).
- a multi-chamber cartridge (2) according to the invention in the cartridge holder (1) is used and the cartridge holder (1) is closed with a pressure-tight lid.
- the type of closure is not relevant here, so for example, a screw thread closure used, or in a particularly preferred embodiment, a bayonet closure (3), in particular a safety bayonet closure.
- Cartridge holder (1) and multi-chamber cartridge (2) are then adapted to the type of closure of the lid.
- the cartridge holder (1) has a thread suitable for this purpose or is provided with a corresponding material stiffening when using a bayonet closure (3) for receiving the grooves, wherein the multi-chamber cartridge (2) is equipped with webs for the bayonet closure.
- the cutting device (2.3.3) for cutting through the wall between two adjacent component chambers (2.2.2 and 2.2.3) is preferably designed as a wedge-shaped gap, similar to an open scissors. Thus, a material compression can be prevented when cutting the partitions and at the same time the Anschneidekraft be reduced.
- connection of the terminal (1.3) at the bottom of the receptacle (1.1) of the cartridge holder (1) with an application device is not a problem and can be done with all common connections, preferably by a screw thread or quick couplings or dovetail connections. It is also possible to integrate static mixing elements (1.5) in the connection (1.3) or the inner tube (1.4) equipped with static mixing elements (1.5) in the cartridge holder (1) through the connection (1.3) or connection area through to the connected one Extend application device.
- any type of application device is suitable as the application device.
- the application devices are used for applying the mixed components, which are preferably coating agents such as paints, Spatula, sealants or adhesives are on substrates.
- coating agents such as paints, Spatula, sealants or adhesives are on substrates.
- a very particularly preferred application device is spray guns, preferably those for spray application of coating compositions.
- spray guns that are used in compressed air spraying are suitable as spray guns.
- the connection of the terminal (1.3) at the bottom of the receptacle (1.1) of the cartridge holder (1) with the spray gun is straightforward and can be done with all common compounds, preferably by a screw thread or quick couplings or dovetail connections. Paint spray guns are available, for example, from Sata GmbH & Co. KG (Kornwestheim, Germany) under the name SATAjet®, as HVLP or RP spray guns.
- All components and materials of the dosing and mixing device are chosen so that they are designed for the pressures occurring and their intended function and chemically largely inert to the mixed and the mixed components.
- pistons (2.3.1 and 2.3.2) are usually suitable polyethylenes, polycarbonates and / or composite materials and as a material for the cutting device (2.3.3) polycarbonate.
- the metering and mixing device and its components are not limited to these materials.
- metals, for example, for the execution of the cutting device (2.3.3) can be used or coated materials, for example, to allow an inert behavior against any chemically aggressive components.
- the cleaning of the metering and mixing devices according to the invention can be carried out in a simple way via the directional control valve (2.1.1), wherein the multi-chamber cartridge (2) during cleaning in the receptacle (1.1) may remain.
- the directional control valve (2.1.1) moved from its operating position "Dosing / Mixing" into the cleaning position "Rinse”.
- the components can be pushed out of the chambers into the directional control valve (2.1.1), with simultaneous shut-off of the flushing connection (4), while in the "Rinse” cleaning position the supply of the components from the component chambers is interrupted and the central mixing channel can be connected to a flushing connection (4).
- the rinsing is carried out with a rinsing medium, preferably with commercially available solvents and / or water, wherein the rinsing medium may contain, if desired or required, additional detergents and / or other typical cleaning agent additives.
- the flushing can be done with or without air pulses.
- the flushing medium should be able to dissolve the components of the multicomponent system and any reaction products as completely as possible.
- the rinsing medium is passed through the static mixing device, in order in particular to free the static mixing elements (1.5) from the adhering component mixture and optionally already formed reaction products.
- the multi-chamber cartridge (2) can be easily removed from the dosing and mixing device and stored.
- the present invention also relates to a method for conveying, metering and mixing of two or more components, preferably paint components, adhesive components or sealant components, more preferably paint components, which makes use of the metering and mixing device according to the invention.
- the present invention relates to a method for coating substrates with 2K or multi-component coating compositions using the metering and mixing device according to the invention in combination with an application device, preferably a paint spray gun.
- the coating process according to the invention is particularly advantageously carried out purely manually.
- the inventive method for coating using small amounts of paint is suitable.
- the process is carried out as a HVLP spraying process.
- it is used in automotive refinish.
- the aforementioned method can However, also be used in the context of an OEM OEM, especially in the so-called assembly repair.
- the inventive method for coating substrates with 2K or multi-component coating compositions using the metering and mixing device according to the invention in combination with an application device comprises, in a particular embodiment, a rinsing step.
- the application of the 2-component or multi-component coating agent is interrupted once or several times, the multi-chamber cartridge (2) is cleaned within the interruption of the application and the application is after cleaning the multi-chamber cartridge (2) with the same multi-chamber cartridge (2) or another inventive multi-chamber cartridge (2) continued.
- the static mixing device of the dosing and mixing device according to the invention is rinsed.
- the multi-chamber cartridge (2) according to the invention can advantageously remain in the cartridge holder (1). However, it can also be removed for the rinsing process or after the rinsing process in order to be used again to continue the coating.
- the atomizing pressure is usually 1.5 to 2 bar.
- work is usually carried out at an atomization pressure of 1.5 to 3 bar.
- one component may be, for example, a so-called parent lacquer and the second component may be a hardener tailored to the master lacquer.
- the masterbatches are preferably hydroxy-functional polymers such as polyhydroxy-functional poly (meth) acrylates, polyester polyols, polyether polyols, polyurethane polyols or mixed polyester / polyether polyols used. Polythiols, for example, can be used.
- the hardener components are usually polyisocyanates such as hexamethylene diisocyanate, tolylene diisocyanate, isophorone diisocyanate or diphenylmethane diisocyanate or the dimers, trimers and polymers of the aforementioned isocyanates, and / or aminoplast resins such as melamine resins used.
- polyisocyanates such as hexamethylene diisocyanate, tolylene diisocyanate, isophorone diisocyanate or diphenylmethane diisocyanate or the dimers, trimers and polymers of the aforementioned isocyanates, and / or aminoplast resins such as melamine resins used.
- epoxy systems both conventional and aqueous. Of course, it is also possible to use systems which only become reactive at atmospheric humidity (eg aldimines, silanes).
- parent lacquer and hardener have compounds with complementary functional groups. That is, groups that react with each other after mixing the two components.
- the following complementary groups may be mentioned: amine / isocyanate, hydroxy / isocyanate, thiol / isocyanate, amine / epoxy / isocyanate, amine / epoxy, epoxy / anhydride, amine / Anhydride, anhydride / hydroxy, hydroxy / isocyanate / amine, or carbodiimide / carboxyl, thiol / ene, amine / cyclocarbonate, hydroxyl / cyclocarbonate, amine / hydroxyl / cyclocarbonate , Oxazoline / carboxyl, silane / silane, silane / hydroxyl groups.
- base lacquer and hardener react after application at temperatures of 0 to 100 ° C, preferably 10 to 80 ° C, that is under conditions conventional refinish conditions.
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Dispersion Chemistry (AREA)
- Accessories For Mixers (AREA)
- Nozzles (AREA)
- Containers And Packaging Bodies Having A Special Means To Remove Contents (AREA)
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Coating Apparatus (AREA)
Description
Die vorliegende Erfindung betrifft einen Kartuschenhalter (1), Mehrkammerkartuschen (2) und Dosier- und Mischvorrichtungen, welche diese umfassen. Des Weiteren betrifft die Erfindung ein Verfahren zur Förderung, Dosierung, Mischung und/oder Applikation von Mehrkomponentensystemen unter Verwendung der erfindungsgemäßen Dosier- und Mischvorrichtungen.The present invention relates to a cartridge holder (1), multi-chamber cartridges (2) and metering and mixing devices comprising them. Furthermore, the invention relates to a method for conveying, metering, mixing and / or application of multicomponent systems using the metering and mixing devices according to the invention.
Mehrkomponentensysteme im Sinne der vorliegenden Erfindung sind solche Systeme, deren einzelne Komponenten vor der Applikation getrennt gelagert werden und erst unmittelbar vor der Applikation in den benötigten Mengenverhältnissen miteinander vermischt werden. Typische Mehrkomponentensysteme sind beispielsweise bei Raumtemperatur vernetzende Beschichtungsmittel, wie beispielsweise Lacke, aber auch viele Dichtungsmittel oder Klebstoffe. Im Sinne der vorliegenden Erfindung werden jedoch auch solche Systeme als Mehrkomponentensysteme angesehen, deren Einzelkomponenten nicht miteinander chemisch reagieren, aber nach der Vermischung der Komponenten Änderungen physikalischer Eigenschaften auftreten. Beispielsweise können dies Viskositätserhöhungen nach Vermischen zweier niedrig viskoser Komponenten sein, ohne dass eine chemische Reaktion stattfinden muss.Multi-component systems for the purposes of the present invention are those systems whose individual components are stored separately before application and are mixed together only in the required proportions before the application. Typical multicomponent systems are, for example, room-temperature-crosslinking coating agents, such as, for example, paints, but also many sealants or adhesives. For the purposes of the present invention, however, those systems are also regarded as multicomponent systems whose individual components do not chemically react with one another, but after the mixing of the components changes in physical properties occur. For example, these may be increases in viscosity after mixing two low-viscosity components without having to undergo a chemical reaction.
Aus dem Stand der Technik sind daher verschiede Mischvorrichtungen bekannt, die für die jeweiligen Einsatzzwecke unterschiedlich ausgeführt sind. So unterscheiden sich Mischvorrichtungen wie sie in Lackierverfahren, insbesondere Spritzlackierverfahren eingesetzt werden häufig stark von solchen, die für Klebstoffe und Dichtmasssen Verwendung finden, wie sie beispielsweise in vielen Bau- und Heimwerkermärkten angeboten werden. Bei diesen wird das Material durch Stößel, also formschlüssig verschiebbare Kolben, aus der Kartusche ausgebracht. Da die Mischvorrichtungen der vorliegenden Erfindung universell eingesetzt werden können, wird im Folgenden der Stand der Technik sowohl für den Bereich der Spritzlackierverfahren als auch der Klebstoff- und Dichtmassenapplikation umrissen.Therefore, various mixing devices are known from the prior art, which are designed differently for the respective purposes. Thus, mixing devices such as those used in painting processes, in particular spray painting processes, often differ greatly from those used for adhesives and sealing compounds, as are offered, for example, in many home improvement and DIY markets. In these, the material is discharged from the cartridge by plungers, that is to say positively displaceable pistons. Since the mixing devices of the present invention can be used universally, the state of the art for both the spray painting and the adhesive and sealant applications is outlined below.
Spritzlackierverfahren werden beispielsweise ohne elektrostatische Lackaufladung weit verbreitet in industriellen und handwerklichen Lackierereien eingesetzt. Die Verfahren zeichnen sich gegenüber anderen Lackierverfahren vor allem dadurch aus, dass sie manuell einsetzbar sind, eine hohe Flexibilität bezüglich der Form, Größe und Werkstoffe der Lackierobjekte sowie der Lackauswahl und des Lackwechsels besitzen, mobil im Einsatz sind und relativ geringe Investitionskosten mit sich bringen (
Die Spritzlackierverfahren lassen sich im Wesentlichen in Druckluft-Spritzen im Hochdruck oder Niederdruckverfahren einerseits sowie Airless-Spritzen, ohne oder mit Luftunterstützung, unterscheiden.The spray painting processes can be distinguished essentially in compressed air spraying in the high pressure or low pressure method on the one hand and airless spraying, with or without air assistance.
Als erstes Spritzlackierverfahren wurde um 1900 die pneumatische Zerstäubung bzw. das Druckluft-Spritzen entwickelt. Noch heute wird in Industrie und Handwerk die Druckluftzerstäubung am häufigsten eingesetzt. Beim Hochdruck-Spritzen, auch als konventionelles Spritzen oder pneumatisches Spritzen bezeichnet, wird zumeist mit einem Luftdruck von etwa 2 bis 7 bar gearbeitet, während beim Niederdruck-Spritzen, auch als HVLP-Spritzen ("High Volume, Low Pressure"-Spritzen bzw. Spritzen mit hohem Spritzvolumenstrom und niedrigem Druck) bezeichnet, zumeist mit einem Luftdruck von 0,2 bis 0,7 bar gearbeitet wird (H. Kittel, ibid).As the first spray painting process, pneumatic atomization or compressed air spraying was developed around 1900. Even today, compressed air atomization is the most frequently used in industry and trade. When high-pressure spraying, also referred to as conventional spraying or pneumatic spraying, is usually worked with an air pressure of about 2 to 7 bar, while the low-pressure spraying, as HVLP spraying ("High Volume, Low Pressure" syringes or Syringes with a high injection volume flow and low pressure), usually working with an air pressure of 0.2 to 0.7 bar (H. Kittel, ibid).
Am Zerstäuberkopf strömt die Druckluft aus einer ringförmigen Öffnung, die durch eine zentrale Bohrung in der Luftkappe und der darin angeordneten Lackdüse gebildet wird. Weitere Luftstrahlen aus verschiedenen Luftkappenbohrungen dienen zur Regulierung der Strahlform sowie der Unterstützung der Zerstäubung. Durch die mit hoher Geschwindigkeit ausströmende Druckluft entsteht unmittelbar an der Lackdüsenmündung ein Unterdruckgebiet, das vor allem bei der drucklosen Lackzufuhr aus einem so genannten Saugbecher den Lackausfluss durch seine Saugwirkung unterstützt (H. Kittel, ibid).At the atomizing head, the compressed air flows from an annular opening which is formed by a central bore in the air cap and the paint nozzle arranged therein. Further air jets from different air cap holes serve to regulate the jet shape and aid atomization. Due to the compressed air flowing out at high velocity, a negative pressure area is created directly at the paint nozzle orifice, which, especially in the case of the unpressurised paint supply from a so-called suction cup, supports the paint outflow through its suction effect (H. Kittel, ibid).
Neben der Förderung des Lackmaterials aus einem Saugbecher besteht auch die Möglichkeit das Lackmaterial je nach Mengenbedarf und Viskosität durch Fördersysteme wie Fließbecher, Druckbehälter oder Umlaufsysteme der Spritzpistolendüse zuzuführen (
Zweikomponenten-Beschichtungsmittel (2K-Beschichtungsmittel) werden aufgrund ihrer zeitlich begrenzten Verarbeitungszeit (Topfzeit) überwiegend mit Spritzverfahren verarbeitet. Dabei stellt die Dosierung von Stammlack und Härter das zentrale Problem dar. Bei Kleinserien und Einzelteilen wie insbesondere auch im Reparaturlackbereich, beispielsweise dem Autoreparaturlackbereich, wird das 2K-Material in der Regel im vorgegebenen Verhältnis manuell gemischt und wie ein Einkomponentenmaterial verspritzt. In der Praxis bedeutet dies, dass sowohl die Dosierung als auch die Mischung der Komponenten vorder Befüllung eines Fließbechers bzw. Saugbechers oder im Fließbecher bzw. Saugbecher selbst erfolgt und somit auch die Qualität und Homogenität der Mischung stark von den manuellen Fähigkeiten des Lackierers abhängt. Nicht verbrauchtes Material muss nach Ablauf der Topfzeit verworfen werden. Andererseits ist ein schnelles Trocknungs- und Härtungsverhalten des Lackfilms erwünscht, weshalb häufig Härtungskatalysatoren in den Stammlack und/oder Härter der 2K- oder Mehrkomponentenmischung eingearbeitet werden.Two component (2K) coating agents are predominantly sprayed due to their limited processing time (pot life). In this case, the dosing of base varnish and hardener is the central problem. For small series and individual parts, in particular in the refinish area, such as the automotive refinish area, the 2K material is usually mixed manually in the specified ratio and sprayed like a one-component material. In practice, this means that both the metering and the mixing of the components takes place before filling a flow cup or suction cup or in the flow cup or suction cup itself and thus also the quality and homogeneity of the mixture strongly depends on the manual skills of the painter. Unused material must be discarded after the pot life has expired. On the other hand, a fast drying and curing behavior of the paint film is desired, which is why curing catalysts are often incorporated into the base paint and / or hardener of the 2K or multi-component mixture.
Es besteht daher gerade beim Einsatz von 2K- oder Mehrkomponenten-Beschichtungsmitteln der Wunsch einer langen Verarbeitungs- beziehungsweise Topfzeit bei jedoch gleichzeitig verbesserter Trocknung und rascher Härteentwicklung des aufgesprühten Lackfilms.It is therefore precisely when using 2K or multi-component coating compositions, the desire for a long processing or Pot life but at the same time improved drying and rapid development of hardness of the sprayed paint film.
Um ein bestmögliches Erscheinungsbild ("Appearance") des gehärteten Lackfilms sowie reproduzierbare Qualitäten zu erhalten, ist es zwingend notwendig möglichst homogene gleichbleibend hochwertige Zusammensetzungen aus Stammlack und Härter herzustellen, die über den gesamten Zeitraum der Applikation gleichbleibende Eigenschaften aufweisen. Dies ist gerade bei vorvermischten 2K-Systemen nicht immer der Fall, wenn beispielsweise eine kurze Topfzeit dazu führt, dass das zuerst versprühte Material aufgrund einer noch nicht fortgeschrittenen Reaktion der Bestandteile eine niedrige Viskosität aufweist, während die später versprühten Materialreste bereits teilweise viskositätserhöhende Vernetzungsprodukte enthalten.In order to obtain the best possible appearance (appearance) of the cured lacquer film as well as reproducible qualities, it is absolutely necessary to produce as homogeneous as possible consistently high-quality compositions of base lacquer and hardener which have consistent properties over the entire period of application. This is not always the case especially in premixed 2K systems, for example if a short pot life results in the first sprayed material having a low viscosity due to a not yet advanced reaction of the constituents while the later sprayed material residues already contain partially viscosity increasing crosslinking products.
Bei der Fertigung großer Stückzahlen, bei kurzen Topfzeiten und hohen Qualitätsanforderungen werden in der Industrie hochspezialisierte Dosier- und Mischanlagen verwendet, um Toleranzgrenzen der Dosiergenauigkeit von +/- 5 % des Härtervolumens bezogen auf die Stammlackmenge einzuhalten. Weiterentwicklungen zielen auf pulsationsfreie Dosierung und geringen Anlagenverschleiß, zum Beispiel durch den Einsatz von Membrandosierern. Es sind auch Lackfördersysteme mit druckgesteuerten Zahnradpumpen bekannt. Bei Mehrkomponentensystemen sind die Fördermengen der einzelnen Zahnradpumpen aufeinander abgestimmt. Zur Mischung werden statische oder dynamische Systeme mit angetriebenen Mischaggregaten verwendet. Bei sehr kurzen Topfzeiten werden auch Spezialpistolen eingesetzt, bei welchen Stammlack und Härter aus getrennten Düsen ausgetragen werden und die entstehenden Tröpfchen sich im Sprühstrahl vermischen (H. Kittel, ibid).In the production of large quantities, with short pot lives and high quality requirements, highly specialized dosing and mixing systems are used in industry to comply with tolerance limits of the dosing accuracy of +/- 5% of the hardener volume in relation to the base varnish quantity. Further developments aim at pulsation-free dosing and low system wear, for example through the use of diaphragm dosing devices. Paint delivery systems with pressure-controlled gear pumps are also known. In multi-component systems, the flow rates of the individual gear pumps are matched. For mixing static or dynamic systems are used with driven mixing units. In the case of very short pot lives, special guns are also used in which base lacquer and hardener are discharged from separate nozzles and the resulting droplets mix in the spray jet (H. Kittel, ibid).
Gerade in kleinen Lackierbetrieben besteht jedoch der Bedarf an deutlich weniger aufwändigen Förder-, Dosier- und Mischvorrichtungen. Insbesondere sollte es nicht erforderlich sein, die vorerwähnten Spezialpistolen einzusetzen oder hochspezialisierte Dosier- und Mischaggregate. Die Einfachheit des Gebrauchs von Saugbechern beziehungsweise Fließbechern sollte erhalten bleiben. Förderung, Dosierung und Mischung sollte einzig durch beaufschlagten Druck erfolgen. Ein zusätzlicher externer Antrieb der Förderung, Dosierung oder Mischung sollte nicht erforderlich sein. Insbesondere sollte kein Antrieb durch Pumpen und dergleichen notwendig sein. Trotzdem sollte eine nahezu von der Topfzeit unabhängige Verarbeitbarkeit gewährleistet bleiben, bei gleichzeitig homogener Vermischung der Komponenten, bevor diese die Düse der Spritzpistole, vorzugsweise die Spritzpistole selbst, erreichen, oder einer anderen Applikationsvorrichtung. Die erhaltenen Lackfilme sollen eine gute Trocknung und rasche Härteentwicklung aufweisen und zu gehärteten Filmen mit gutem Erscheinungsbild führen.Especially in small paint shops, however, there is a need for much less expensive conveyor, metering and mixing devices. In particular, it should not be necessary to use the abovementioned special guns or highly specialized metering and mixing units. The simplicity of use of suction cups or fluid cups should be preserved. Delivery, metering and mixing should only be done by applying pressure. An additional external propulsion, metering or mixing drive should not to be required. In particular, no drive by pumps and the like should be necessary. Nevertheless, an almost independent of the pot life processability should be ensured, while homogeneous mixing of the components before they reach the nozzle of the spray gun, preferably the spray gun itself, or another application device. The resulting paint films should have good drying and rapid hardness development and lead to cured films with good appearance.
Die
Die
Eine einfache Mehrkammerkartusche für die Vermischung und Applikation von Mehrkomponentenklebstoffen mit wenigstens zwei konzentrisch angeordneten Kammern ist in
Die
Von einem ähnlichen Aufbau macht die in
In der
Die
Die britische Patentanmeldung
Die
Allen vorgenannten Vorrichtungen gemeinsam ist, dass diese sich der Auspressrichtung anschließende Mischstrecken aufweisen, die als einfache Mischkammern oder einfache statische Mischer ausgeführt sind. Alle Mischstrecken sind entweder sehr kurz und nicht für anspruchsvolle Mischvorgänge wie die Mischung von Zwei- oder Mehrkomponentenlacken geeignet, insbesondere nicht für den Automobillackbereich oder die Dosierung und Mischung ist komplex gestaltet. Gerade hier ist eine absolut homogene Vermischung Grundvoraussetzung für ein hervorragendes Erscheinungsbild. Die Anbringung langer Mischstrecken würde den Aufbau der Kartuschen des Stands der Technik jedoch erheblich erhöhen, wodurch diese im manuellen Betrieb unhandlich werden.It is common to all the above-mentioned devices that they have mixing sections that follow the extrusion direction, which are designed as simple mixing chambers or simple static mixers. All mixing lines are either very short and not suitable for demanding mixing operations such as the mixture of two- or multi-component coatings, especially not for the automotive paint sector or the dosage and mixing is complex. Especially here is an absolutely homogeneous mixing basic requirement for an excellent appearance. However, the attachment of long mixing lines would greatly increase the design of the prior art cartridges, rendering them unwieldy in manual operation.
In der
Es besteht daher insbesondere für anspruchsvolle Mischvorgänge ein Bedarf an Dosier- und Mischvorrichtungen, die eine genaue Dosierung der zu vermischenden Komponenten gewährleisten, insbesondere auch bei der Vermischung von Komponenten unterschiedlicher Viskositäten. Zudem sollten die Dosier- und Mischvorrichtungen eine geringe Aufbauhöhe bei möglichst langer Mischstrecke aufweisen. Der Betrieb der Dosier- und Mischvorrichtung sollte möglichst ohne bewegliche Bauteile möglich sein, wobei die Förderung der zu vermischenden Materialien durch Druckgase, insbesondere Druckluft erfolgen soll. Die Vermischung sollte den aus dem Stand der Technik bekannten Mischvarianten überlegen sein, ohne dass die Mischstrecke zu einer zusätzlichen Aufbauhöhe der in der Dosier- und Mischvorrichtung zu verwendenden Kartuschen führt. Darüber hinaus sollten die Mischelemente des statischen Mischers der Dosier- und Mischvorrichtung leicht zu reinigen sein, wenn möglich auch beim Verbleib der Komponenten in der Kartusche der Dosier- und Mischvorrichtung. Nicht vollständig aufgebrauchte Komponenten sollten der Dosier- und Mischvorrichtung allerdings auch auf einfache Weise mit der Kartusche zur Einlagerung entnehmbar sein.There is therefore a demand for metering and mixing devices which ensure precise metering of the components to be mixed, in particular also for the mixing of components of different viscosities, especially for demanding mixing operations. In addition, the metering and mixing devices should have a low construction height with the longest possible mixing section. The operation of the metering and mixing device should be possible without be movable components possible, wherein the promotion of the materials to be mixed by compressed gases, in particular compressed air should be done. The mixing should be superior to the mixing variants known from the prior art, without the mixing section leading to an additional construction height of the cartridges to be used in the metering and mixing device. In addition, the mixing elements of the static mixer of the metering and mixing device should be easy to clean, if possible, even in the whereabouts of the components in the cartridge of the metering and mixing device. However, components that are not completely used up should also be able to be removed from the dosing and mixing device in a simple manner with the cartridge for storage.
Die vorgenannten Aufgaben wurden von den Erfindern der vorliegenden Erfindung in überraschender Weise durch Bereitstellung einer Dosier- und Mischvorrichtung gelöst, welche die Nachteile des Stands der Technik nicht aufweist und welche den oben genannten Anforderungen entspricht.The above objects have been achieved by the inventors of the present invention surprisingly by providing a metering and mixing device which does not have the disadvantages of the prior art and which meets the above requirements.
Die beigefügten
Die erfindungsgemäße Dosier- und Mischvorrichtung umfasst dabei
- i. einen Kartuschenhalter (1), umfassend
- (a) einen Aufnahmebehälter (1.1) für Mehrkammerkartuschen (2),
- (b) einen Druckluftanschluss (1.2) sowie einen Anschluss (1.3) für eine Applikationsvorrichtung, wobei
- (c) der Aufnahmebehälter (1.1) ein koaxial zu den Wänden des Kartuschenhalters (1) angeordnetes, innenliegendes Rohr (1.4) aufweist, welches mit statischen Mischelementen (1.5) ausgestattet ist, und
- ii.eine Mehrkammerkartusche (2) für den Kartuschenhalter (1) gemäß i., wobei diese folgende Abschnitte umfasst:
- einen oberen Abschnitt (2.1), umfassend ein Wegeventil (2.1.1);
- einen mittleren Abschnitt (2.2), dessen Zentrum in Richtung der Längsachse als röhrenförmiger Leerraum (2.2.1) gestaltet ist, und der röhrenförmige Leerraum (2.2.1) von mindestens zwei Kammern (2.2.2 und 2.2.3) umschlossen ist, wobei die Kammern röhrenförmig und in Richtung der Längsachse der Kartusche angeordnet sind und benachbarte Kammern durch eine gemeinsame Trennwand (2.2.4) voneinander getrennt sind und jede Kammer mit dem oberen Abschnitt (2.1) über jeweils mindestens eine Öffnung (2.2.5) verbunden ist; und
- einen unteren Abschnitt (2.3), der für jede der Kammern einen Kolben (2.3.1 und 2.3.2) umfasst, wobei die Kolben (2.3.1 und 2.3.2) die Kammern (2.2.2 und 2.2.3) von unten dicht abschließen und miteinander über Schneidvorrichtungen (2.3.3) verbunden sind, und die Schneidvorrichtungen (2.3.3) so angeordnet sind, dass sie die gemeinsame Trennwand (2.2.4) jeweils benachbarter Kammern beim Verschieben der Kolben (2.3.1 und 2.3.2) in Richtung des oberen Abschnitts (2.1) zu durchtrennen vermögen,
- i. a cartridge holder (1) comprising
- (a) a receptacle (1.1) for multi-chamber cartridges (2),
- (B) a compressed air connection (1.2) and a connection (1.3) for an application device, wherein
- (C) the receptacle (1.1) has a coaxial with the walls of the cartridge holder (1) arranged, inner tube (1.4), which is equipped with static mixing elements (1.5), and
- ii.a multi-chamber cartridge (2) for the cartridge holder (1) according to i., comprising the following sections:
- an upper portion (2.1) comprising a directional control valve (2.1.1);
- a middle section (2.2) whose center is designed in the direction of the longitudinal axis as a tubular void (2.2.1), and the tubular void (2.2.1) of at least two chambers (2.2.2 and 2.2.3) is enclosed, wherein the chambers are arranged tubular and in the direction of the longitudinal axis of the cartridge and adjacent chambers are separated by a common partition wall (2.2.4) and each chamber is connected to the upper section (2.1) via at least one opening (2.2.5); and
- a lower section (2.3) comprising for each of the chambers a piston (2.3.1 and 2.3.2), wherein the piston (2.3.1 and 2.3.2) the chambers (2.2.2 and 2.2.3) from below close tightly and connected to each other via cutting devices (2.3.3), and the cutting devices (2.3.3) are arranged so that they the common partition (2.2.4) each adjacent chambers when moving the piston (2.3.1 and 2.3. 2) in the direction of the upper section (2.1) to be able to cut
Ist hierin von einer "röhrenförmigen Kammer" die Rede, so bedeutet dies, dass die Kammer in Form eines geraden Hohlzylinders geformt ist, wobei der Hohlraum die Kammer bildet. Im einfachsten Fall ist die Querschnittsfläche der Kammer ein Kreisring, aber auch andere Querschnittsflächengeometrien sind denkbar wie beispielsweise Segmente von Kreisringen. So kann auch eine kreisringförmige Querschnittsfläche in zwei oder mehr, gleich oder unterschiedlich große Segmente unterteilt sein. Als Begrenzungen der Segmente dienen hierbei die Trennwände benachbarter Kammern. Selbstverständlich lassen sich nahezu beliebige andere Geometrien verwirklichen, so können beispielsweise auch an die Stelle der geraden Hohlzylinder mit kreisringsegmentförmiger Querschnittsfläche, individuelle Röhren mit kreisförmiger Querschnittsfläche treten.As used herein, a "tubular chamber" means that the chamber is shaped in the shape of a straight hollow cylinder, the cavity forming the chamber. In the simplest case, the cross-sectional area of the chamber is a circular ring, but other cross-sectional surface geometries are conceivable, such as segments of circular rings. Thus, an annular cross-sectional area can also be subdivided into two or more, equal or different sized segments. As boundaries of the segments in this case serve the partitions of adjacent chambers. Of course, almost any other geometries can be realized, for example, can also take the place of the straight hollow cylinder with annular segment-shaped cross-sectional area, individual tubes with a circular cross-sectional area.
Ein weiterer Gegenstand der Erfindung ist ein Kartuschenhalter (1), umfassend
- (a) einen Aufnahmebehälter (1.1) für Mehrkammerkartuschen (2), und
- (b) einen Druckluftanschluss (1.2) sowie einen Anschluss (1.3) für eine Applikationsvorrichtung, wobei
- (c) der Aufnahmebehälter (1.1) ein koaxial zu den Wänden des Kartuschenhalters (1) angeordnetes, innenliegendes Rohr (1.4) aufweist, welches mit statischen Mischelementen (1.5) ausgestattet ist.
- (A) a receptacle (1.1) for multi-chamber cartridges (2), and
- (B) a compressed air connection (1.2) and a connection (1.3) for an application device, wherein
- (C) the receptacle (1.1) has a coaxial with the walls of the cartridge holder (1) arranged, inner tube (1.4), which is equipped with static mixing elements (1.5).
Gegenstand der Erfindung ist auch eine Mehrkammerkartusche (2) für einen Kartuschenhalter (1) der obengenannten Art, wobei diese folgende Abschnitte umfasst:
- einen oberen Abschnitt (2.1), umfassend ein Wegeventil (2.1.1);
- einen mittleren Abschnitt (2.2), dessen Zentrum in Richtung der Längsachse als röhrenförmiger Leerraum (2.2.1) gestaltet ist, und der röhrenförmige Leerraum (2.2.1) von mindestens zwei Kammern (2.2.2 und 2.2.3) umschlossen ist, wobei die Kammern röhrenförmig und in Richtung der Längsachse der Kartusche angeordnet sind und benachbarte Kammern durch eine gemeinsame Trennwand (2.2.4) voneinander getrennt sind und jede Kammer mit dem oberen Abschnitt (2.1) über jeweils mindestens eine Öffnung (2.2.5) verbunden ist; und
- einen unteren Abschnitt (2.3), der für jede der Kammern einen Kolben (2.3.1 und 2.3.2) umfasst, wobei die Kolben (2.3.1 und 2.3.2) die Kammern (2.2.2 und 2.2.3) von unten dicht abschließen und miteinander über Schneidvorrichtungen (2.3.3) verbunden sind, und die Schneidvorrichtungen (2.3.3) so angeordnet sind, dass sie die gemeinsame Trennwand (2.2.4) jeweils benachbarter Kammern beim Verschieben der Kolben (2.3.1 und 2.3.2) in Richtung des oberen Abschnitts (2.1) zu durchtrennen vermögen.
- an upper portion (2.1) comprising a directional control valve (2.1.1);
- a middle section (2.2) whose center is designed in the direction of the longitudinal axis as a tubular void (2.2.1), and the tubular void (2.2.1) of at least two chambers (2.2.2 and 2.2.3) is enclosed, wherein the chambers are arranged tubular and in the direction of the longitudinal axis of the cartridge and adjacent chambers are separated by a common partition wall (2.2.4) and each chamber is connected to the upper section (2.1) via at least one opening (2.2.5); and
- a lower section (2.3) comprising for each of the chambers a piston (2.3.1 and 2.3.2), wherein the piston (2.3.1 and 2.3.2) the chambers (2.2.2 and 2.2.3) from below close tightly and with each other via cutting devices (2.3.3) are connected, and the cutting devices (2.3.3) are arranged so that they the common partition (2.2.4) each adjacent chambers when moving the piston (2.3.1 and 2.3.2) in the direction of the upper portion (2.1) sever power.
Vorzugsweise ist die Mehrkammerkartusche (2) als Koaxialkartusche für einen wie oben definierten Kartuschenhalter (1) ausgeführt, wobei diese folgende Abschnitte umfasst:
- einen oberen Abschnitt (2.1), umfassend ein Wegeventil (2.1.1);
- einen mittleren Abschnitt (2.2), dessen Zentrum in Richtung der Längsachse als röhrenförmiger Leerraum (2.2.1) gestaltet ist, und der röhrenförmige Leerraum (2.2.1) von mindestens zwei Kammern (2.2.2 und 2.2.3) umschlossen ist, wobei die Kammern röhrenförmig und in Richtung der Längsachse der Kartusche koaxial angeordnet sind und benachbarte Kammern durch eine gemeinsame Trennwand (2.2.4) voneinander getrennt sind und jede Kammer mit dem oberen Abschnitt (2.1) über jeweils mindestens eine Öffnung (2.2.5) verbunden ist; und
- einen unteren Abschnitt (2.3), der für jede der Kammern einen Kolben (2.3.1 und 2.3.2) umfasst, wobei die Kolben (2.3.1 und 2.3.2) die Kammern (2.2.2 und 2.2.3) von unten dicht abschließen und miteinander über Schneidvorrichtungen (2.3.3) verbunden sind, und die Schneidvorrichtungen (2.3.3) so angeordnet sind, dass sie die gemeinsame Trennwand (2.2.4) jeweils benachbarter Kammern beim Verschieben der Kolben (2.3.1 und 2.3.2) in Richtung des oberen Abschnitts (2.1) zu durchtrennen vermögen.
- an upper portion (2.1) comprising a directional control valve (2.1.1);
- a middle section (2.2) whose center is designed in the direction of the longitudinal axis as a tubular void (2.2.1), and the tubular void (2.2.1) of at least two chambers (2.2.2 and 2.2.3) is enclosed, wherein the chambers are arranged coaxially in the direction of the longitudinal axis of the cartridge and adjacent chambers are separated by a common partition (2.2.4) and each chamber is connected to the upper portion (2.1) via at least one opening (2.2.5) ; and
- a lower section (2.3) comprising for each of the chambers a piston (2.3.1 and 2.3.2), wherein the piston (2.3.1 and 2.3.2) the chambers (2.2.2 and 2.2.3) from below close tightly and connected to each other via cutting devices (2.3.3), and the cutting devices (2.3.3) are arranged so that they the common partition (2.2.4) each adjacent chambers when moving the piston (2.3.1 and 2.3. 2) in the direction of the upper portion (2.1) able to cut.
Ein derartiger Aufbau kann beispielsweise durch koaxiale Anordnung von drei Röhren erhalten werden, dabei umschließt die innere Röhre den röhrenförmigen Leerraum (2.2.1). Der Raum zwischen der äußeren Oberfläche der inneren Röhre und der inneren Oberfläche der mittlere Röhre, bildet, in Richtung des unteren Abschnitts (2.3) durch einen Kolben (2.3.1) abgeschlossen und in Richtung des oberen Abschnitts (2.1) durch eine Öffnung (2.2.5) zum oberen Abschnitt (2.1) abgeschlossen, eine erste Kammer (2.2.2). Der Raum zwischen der äußeren Oberfläche der mittleren Röhre und der inneren Oberfläche der äußeren Röhre, bildet, in Richtung des unteren Abschnitts (2.3) durch einen Kolben (2.3.2) abgeschlossen und in Richtung des oberen Abschnitts (2.1) durch eine Öffnung (2.2.5) zum oberen Abschnitt (2.1) abgeschlossen, eine zweite Kammer (2.2.3).Such a construction can be obtained, for example, by coaxial arrangement of three tubes, in which case the inner tube encloses the tubular empty space (2.2.1). The space between the outer surface of the inner tube and the inner surface of the middle tube forms, closed towards the lower portion (2.3) by a piston (2.3.1) and towards the upper portion (2.1) through an opening (2.2 .5) to the upper section (2.1), a first chamber (2.2.2). The space between the outer surface of the middle tube and the inner surface of the outer tube, forms towards the lower section (2.3) by a piston (2.3.2) completed and completed in the direction of the upper section (2.1) through an opening (2.2.5) to the upper section (2.1), a second chamber (2.2.3).
Die röhrenförmigen Leerräume (2.2.1) der vorgenannten Kartuschen dienen der Aufnahme des innenliegenden Rohrs (1.4) des Kartuschenhalters (1). Wird der röhrenförmige Leerraum (2.2.1) von einer Röhre umschlossen, so erstreckt sich diese auch durch den unteren Abschnitt (2.3) der Kartusche.The tubular empty spaces (2.2.1) of the aforementioned cartridges serve to receive the inner tube (1.4) of the cartridge holder (1). If the tube-shaped empty space (2.2.1) is enclosed by a tube, it also extends through the lower section (2.3) of the cartridge.
In einer besonderen Ausführungsform kann das innenliegende Rohr (1.4) des Kartuschenhalters im Kartuschenhalter (1) fehlen und bereits in die Mehrkammerkartusche (2) integriert sein. Das heißt, dass in einem solchen Fall der Kartuschenhalter (1) kein innenliegendes Rohr (1.4) aufweisen muss und somit ein gewöhnlicher Kartuschenhalter ist, da bei dieser Ausführungsform die statischen Mischelemente (1.5) bereits in der Mehrkammerkartusche (2) integriert sind. Dies hat den Vorteil, dass ein einfacher Kartuschenhalter ohne Innenrohr (1.4) verwendet werden kann.In a particular embodiment, the inner tube (1.4) of the cartridge holder in the cartridge holder (1) may be missing and already integrated into the multi-chamber cartridge (2). That is, in such a case, the cartridge holder (1) does not have to have an inner tube (1.4) and thus is an ordinary cartridge holder, since in this embodiment, the static mixing elements (1.5) are already integrated in the multi-chamber cartridge (2). This has the advantage that a simple cartridge holder without inner tube (1.4) can be used.
Eine derartige ebenfalls erfindungsgemäße Dosier- und Mischvorrichtung umfasst dabei
- i. einen Kartuschenhalter (1), umfassend
- (a) einen Aufnahmebehälter (1.1) für Mehrkammerkartuschen (2), und
- (b) einen angeordneten Druckluftanschluss (1.2) sowie einen Anschluss (1.3) für eine Applikationsvorrichtung, und
- ii.eine Mehrkammerkartusche (2) für einen Kartuschenhalter (1) gemäß i., wobei diese
- folgende Abschnitte umfasst:
- einen oberen Abschnitt (2.1), umfassend ein Wegeventil (2.1.1);
- einen mittleren Abschnitt (2.2), dessen Zentrum in Richtung der Längsachse als röhrenförmiger mit statischen Mischelementen (1.5) ausgestatteter Raum gestaltet und am unteren Ende vorzugsweise mit einer Dichteinrichtung versehen ist, und der röhrenförmige Raum von mindestens zwei Kammern (2.2.2 und 2.2.3) umschlossen ist, wobei die Kammern röhrenförmig und in Richtung der Längsachse der Kartusche angeordnet sind und benachbarte Kammern durch eine gemeinsame Trennwand (2.2.4) voneinander getrennt sind und jede Kammer mit dem oberen Abschnitt (2.1) über jeweils mindestens eine Öffnung (2.2.5) verbunden ist; und
- einen unteren Abschnitt (2.3), der für jede der Kammern einen Kolben (2.3.1 und 2.3.2) umfasst, wobei die Kolben (2.3.1 und 2.3.2) die Kammern (2.2.2 und 2.2.3) von unten dicht abschließen und miteinander über Schneidvorrichtungen (2.3.3) verbunden sind, und die Schneidvorrichtungen (2.3.3) so angeordnet sind, dass sie die gemeinsame Trennwand (2.2.4) jeweils benachbarter Kammern beim Verschieben der Kolben (2.3.1 und 2.3.2) in Richtung des oberen Abschnitts (2.1) zu durchtrennen vermögen,
- folgende Abschnitte umfasst:
- i. a cartridge holder (1) comprising
- (A) a receptacle (1.1) for multi-chamber cartridges (2), and
- (B) an arranged compressed air connection (1.2) and a connection (1.3) for an application device, and
- ii.eine multi-chamber cartridge (2) for a cartridge holder (1) according to i., Wherein these
- includes the following sections:
- an upper portion (2.1) comprising a directional control valve (2.1.1);
- a middle section (2.2) whose center is designed in the direction of the longitudinal axis as a tubular space equipped with static mixing elements (1.5) and preferably provided at the lower end with a sealing device, and the tubular space of at least two chambers (2.2.2 and 2.2. 3) is enclosed, wherein the chambers are arranged tubular and in the direction of the longitudinal axis of the cartridge and adjacent chambers separated by a common partition wall (2.2.4) and each chamber is connected to the upper section (2.1) via at least one opening (2.2.5); and
- a lower section (2.3) comprising for each of the chambers a piston (2.3.1 and 2.3.2), wherein the piston (2.3.1 and 2.3.2) the chambers (2.2.2 and 2.2.3) from below close tightly and connected to each other via cutting devices (2.3.3), and the cutting devices (2.3.3) are arranged so that they the common partition (2.2.4) each adjacent chambers when moving the piston (2.3.1 and 2.3. 2) in the direction of the upper section (2.1) to be able to cut
- includes the following sections:
Eine für diese Ausführungsform geeignete Mehrkammerkartusche (2) umfasst somit: einen oberen Abschnitt (2.1), umfassend ein Wegeventil (2.1.1);
einen mittleren Abschnitt (2.2), dessen Zentrum in Richtung der Längsachse als röhrenförmiger mit statischen Mischelementen (1.5) ausgestatteter Raum gestaltet ist, und der röhrenförmige Raum von mindestens zwei Kammern (2.2.2 und 2.2.3) umschlossen ist, wobei die Kammern röhrenförmig und in Richtung der Längsachse der Kartusche angeordnet sind und benachbarte Kammern durch eine gemeinsame Trennwand (2.2.4) voneinander getrennt sind und jede Kammer mit dem oberen Abschnitt (2.1) über jeweils mindestens eine Öffnung (2.2.5) verbunden ist; und einen unteren Abschnitt (2.3), der für jede der Kammern einen Kolben (2.3.1 und 2.3.2) umfasst, wobei die Kolben (2.3.1 und 2.3.2) die Kammern (2.2.2 und 2.2.3) von unten dicht abschließen und miteinander über Schneidvorrichtungen (2.3.3) verbunden sind, und die Schneidvorrichtungen (2.3.3) so angeordnet sind, dass sie die gemeinsame Trennwand (2.2.4) jeweils benachbarter Kammern beim Verschieben der Kolben (2.3.1 und 2.3.2) in Richtung des oberen Abschnitts (2.1) zu durchtrennen vermögen.A multi-chamber cartridge (2) suitable for this embodiment thus comprises: an upper section (2.1) comprising a directional control valve (2.1.1);
a central portion (2.2) whose center is designed in the direction of the longitudinal axis as a tubular space provided with static mixing elements (1.5), and the tubular space is enclosed by at least two chambers (2.2.2 and 2.2.3), the chambers being tubular and are arranged in the direction of the longitudinal axis of the cartridge and adjacent chambers are separated by a common partition wall (2.2.4) and each chamber is connected to the upper portion (2.1) via at least one opening (2.2.5); and a lower section (2.3) comprising for each of the chambers a piston (2.3.1 and 2.3.2), the pistons (2.3.1 and 2.3.2) defining the chambers (2.2.2 and 2.2.3) of at the bottom and are connected to each other by means of cutting devices (2.3.3), and the cutting devices (2.3.3) are arranged such that they define the common partition (2.2.4) of respectively adjacent chambers during displacement of the pistons (2.3.1 and 2.3 .2) in the direction of the upper section (2.1) able to cut.
In einer weiter bevorzugten Ausführungsform vorgenannter Mehrkammerkartusche (2) mit integriertem statischem Mischer handelt es sich um eine Koaxialkartusche, wobei diese folgende Abschnitte umfasst:
- einen oberen Abschnitt (2.1), umfassend ein Wegeventil (2.1.1);
- einen mittleren Abschnitt (2.2), dessen Zentrum in Richtung der Längsachse als röhrenförmiger mit statischen Mischelementen (1.5) ausgestatteter Raum gestaltet ist, und der röhrenförmige Raum von mindestens zwei Kammern (2.2.2 und 2.2.3) umschlossen ist, wobei die Kammern röhrenförmig und in Richtung der Längsachse der Kartusche koaxial angeordnet sind und benachbarte Kammern durch eine gemeinsame Trennwand (2.2.4) voneinander getrennt sind und jede Kammer mit dem oberen Abschnitt (2.1) über jeweils mindestens eine Öffnung (2.2.5) verbunden ist; und
- einen unteren Abschnitt (2.3), der für jede der Kammern einen Kolben (2.3.1 und 2.3.2) umfasst, wobei die Kolben (2.3.1 und 2.3.2) die Kammern (2.2.2 und 2.2.3) von unten dicht abschließen und miteinander über Schneidvorrichtungen (2.3.3) verbunden sind, und die Schneidvorrichtungen (2.3.3) so angeordnet sind, dass sie die gemeinsame Trennwand (2.2.4) jeweils benachbarter Kammern beim Verschieben der Kolben (2.3.1 und 2.3.2) in Richtung des oberen Abschnitts (2.1) zu durchtrennen vermögen.
- an upper portion (2.1) comprising a directional control valve (2.1.1);
- a central portion (2.2) whose center is designed in the direction of the longitudinal axis as a tubular space provided with static mixing elements (1.5), and the tubular space is enclosed by at least two chambers (2.2.2 and 2.2.3), the chambers being tubular and are arranged coaxially in the direction of the longitudinal axis of the cartridge and adjacent chambers are separated by a common partition (2.2.4) and each chamber is connected to the upper portion (2.1) via at least one opening (2.2.5); and
- a lower section (2.3) comprising for each of the chambers a piston (2.3.1 and 2.3.2), wherein the piston (2.3.1 and 2.3.2) the chambers (2.2.2 and 2.2.3) from below close tightly and connected to each other via cutting devices (2.3.3), and the cutting devices (2.3.3) are arranged so that they the common partition (2.2.4) each adjacent chambers when moving the piston (2.3.1 and 2.3. 2) in the direction of the upper portion (2.1) able to cut.
Für alle Ausführungsformen der Kartuschen gilt, dass diese zur Benutzung als Förder-, Dosier- und Mischeinheiten in den einzelnen Kammern vorzugsweise unterschiedliche zu vermischende Komponenten enthalten. Insbesondere Komponenten die nach ihrer Vermischung miteinander reagieren können oder aus anderen Gründen getrennt gelagert werden sollten. So können beispielsweise Stammlacke und deren Härter in den Kammern der Kartuschen getrennt gelagert werden oder niederviskose Flüssigkeiten, die erst nach ihrer Vermischung eine höhere Viskosität oder Thixotropie aufbauen. Es können jedoch auch unterschiedlich farbige Komponenten wie beispielsweise eine schwarze Füllerkomponente und eine weiße Füllerkomponente auf diese Weise zu einer Grauabmischung vermischt werden.For all embodiments of the cartridges, these preferably contain different components to be mixed for use as conveying, metering and mixing units in the individual chambers. In particular, components that can react with one another after they have been mixed or should be stored separately for other reasons. For example, base lacquers and their hardeners can be stored separately in the chambers of the cartridges or low-viscosity liquids which build up a higher viscosity or thixotropy only after they have been mixed. However, differently colored components such as, for example, a black filler component and a white filler component may also be mixed to a gray blend.
Durch die bei der Produktion der Kartuschen frei wählbaren Volumina der Kammern können die zu vermischenden Komponenten in den für die spätere Anwendung erforderlichen Mengenverhältnissen getrennt voneinander gelagert werden. Bei den bevorzugten Koaxialkartuschen erfolgt die Festlegung der Volumina der Kammern über die Durchmesser der Röhren. Für alle Ausführungsformen gilt, dass die Volumenströme der Komponenten, wie beispielsweise des Stammlacks und Härters, getrennt voneinander dem als Wegeventil (2.1.1) des oberen Abschnitts (2.1) zugeführt werden. Das Wegeventil (2.1.1) ist besonders bevorzugt ein 3/2-Wegeventil (2.1.1). Das Wegeventil (2.1.1) bzw. 3/2-Wegeventil (2.1.1), kann in einer bevorzugten Ausführungsform auch eine im Wegeventil (2.1.1) integrierte Vormischkammer aufweisen, in welcher die zunächst getrennten Volumenströme der Komponenten aufeinander treffen und sich vermischen können. Befindet sich das Wegeventil (2.1.1) in der Stellung "Dosieren/Mischen", also in Arbeitsstellung, so werden die Komponenten, die entweder in der im Wegeventil (2.1.1) integrierten Vormischkammer vorvermischt vorliegen oder die bei Nichtvorhandensein einer solchen Vormischkammer weitestgehend unvermischt vorliegen, der eigentlichen Mischstrecke zugeführt. Als Mischstrecke dient entweder das im Kartuschenhalter (1) befindliche innenliegende Rohr (1.4), welches mit statischen Mischelementen (1.5) ausgestattet ist, oder der röhrenförmige mit statischen Mischelementen (1.5) ausgestattet Raum der ebenfalls oben beschriebenen Variante einer Mehrkammerkartusche (2). In beiden Fällen kann vor den ersten in der Mischstrecke befindlichen statischen Mischelementen (1.5) ein von statischen Mischelementen (1.5) freier Bereich als Vormischstrecke vorhanden sein.Due to the freely selectable in the production of cartridges volumes of the chambers, the components to be mixed can be stored separately in the required proportions for later application. In the preferred coaxial cartridges, the volumes of the chambers are defined by the diameters of the tubes. For all embodiments, the volume flows of the components, such as, for example, the master varnish and hardener, separated from each other as the directional control valve (2.1.1) of the upper section (2.1) are supplied. The directional control valve (2.1.1) is particularly preferably a 3/2-way valve (2.1.1). The directional control valve (2.1.1) or 3/2-way valve (2.1.1), in a preferred embodiment, may also have a premixing chamber integrated in the directional control valve (2.1.1), in which the initially separate volume flows of the components meet one another and themselves can mix. If the directional control valve (2.1.1) is in the "dosing / mixing" position, ie in the working position, the components which are premixed either in the premixing chamber integrated in the directional control valve (2.1.1) or as far as possible in the absence of such a premixing chamber present unmixed, fed to the actual mixing section. The mixing section used is either the inner tube (1.4) located in the cartridge holder (1), which is equipped with static mixing elements (1.5), or the tubular space provided with static mixing elements (1.5) of the variant of a multi-chamber cartridge (2) also described above. In both cases, prior to the first static mixing elements (1.5) located in the mixing section, a region free from static mixing elements (1.5) can be present as premixing path.
Die Zuführung der Komponenten zum als Wegeventil (2.1.1) erfolgt über die Kolben (2.3.1 und 2.3.2), welche die Kammern von unten abschließen. Die Kolben (2.3.1 und 2.3.2) drücken dabei pneumatisch angetrieben die entsprechenden Komponenten aus ihren Kammern in den oberen Abschnitt (2.1) der Mehrkammerkartusche (2). Hierbei wird durch die Schneidvorrichtung (2.3.3), welche die Kolben (2.3.1 und 2.3.2) verbindet, die Trennwand (2.2.4) zwischen den Kammern durchtrennt, wodurch erst ein weiteres Entleeren der Kammern möglich ist. In allen Ausführungsformen verbindet die Schneidvorrichtung (2.3.3) die als Boden der Kammern dienenden Kolben (2.3.1 und 2.3.2), wodurch auch gewährleistet wird, dass die Kolben (2.3.1 und 2.3.2) bei der Beaufschlagung mit Druck simultan bewegt werden und somit, selbst bei stark unterschiedlich viskosen Komponenten, das Auspressen der Komponenten aus den Kammern in dem Verhältnis der Kammergrößen zueinander und damit viskositätsunabhängig erfolgt. Die Entleerung geschieht daher in den durch die Kammergröße vorgegebenen Volumina und somit in der gewünschten Dosierung. Nach einer fakultativen Vormischung in der gegebenenfalls im oben beschriebenen Wegeventil (2.1.1) integrierten Vormischkammer im oberen Abschnitt (2.1) der Kartusche, werden die Komponenten durch das innenliegende Rohr (1.4) des Kartuschenhalters (1) oder bei Verwendung einer Kartusche mit integriertem statischen Mischer entgegen der Auspressrichtung der getrennten Komponenten aus den Kammern durch die statischen Mischelemente (1.5) gedrückt und hierbei homogen vermischt.The supply of the components for as a directional control valve (2.1.1) via the piston (2.3.1 and 2.3.2), which complete the chambers from below. The pistons (2.3.1 and 2.3.2) press pneumatically driven the corresponding components from their chambers in the upper section (2.1) of the multi-chamber cartridge (2). Here, by the cutting device (2.3.3), which connects the pistons (2.3.1 and 2.3.2), the partition wall (2.2.4) is severed between the chambers, whereby only a further emptying of the chambers is possible. In all embodiments, the cutting device (2.3.3) connects the pistons (2.3.1 and 2.3.2) serving as the bottom of the chambers, which also ensures that the pistons (2.3.1 and 2.3.2) are pressurized when pressurized be moved simultaneously and thus, even with very different viscous components, the extrusion of the components from the chambers in the ratio of the chamber sizes to each other and thus takes place independent of viscosity. The emptying is therefore done in the predetermined by the chamber size volumes and thus in the desired dosage. After an optional premix in the optionally integrated in the above-described directional control valve (2.1.1) Premixing chamber in the upper section (2.1) of the cartridge, the components through the inner tube (1.4) of the cartridge holder (1) or when using a cartridge with integrated static mixer against the extrusion direction of the separated components from the chambers by the static mixing elements (1.5) pressed and mixed homogeneously.
Die in den getrennten Kammern gelagerten Komponenten können somit entweder bereits in einer im Wegeventil (2.1.1) des oberen Abschnitts (2.1) integrierten Vormischkammer, einem gegebenenfalls vorhandenen Abschnitt zwischen dem Wegeventil (2.1.1) und den ersten statischen Mischelementen (1.5) oder bei Kontakt mit den statischen Mischelementen (1.5) miteinander in Kontakt kommen.The components stored in the separate chambers can thus either already be in a premixing chamber integrated in the directional control valve (2.1.1) of the upper section (2.1), an optional section between the directional control valve (2.1.1) and the first static mixing elements (1.5) or in contact with the static mixing elements (1.5) come into contact with each other.
In einer besonderen Ausgestaltung besteht die statische Mischvorrichtung aus einem Mischrohr mit feststehenden Einbauten. Vorzugsweise lassen sich sogenannte Mischerstangen verwenden. Ganz besonders bevorzugte Mischerstangen sind beispielsweise von der Firma Fluitec Georg AG (Neftenbach, Schweiz) unter der Bezeichnung CSE-X® Mischer oder von der Firma Industra GmbH (Heusenstamm, Deutschland) unter der Bezeichnung "Mischelement" mit der Artikelnummer 205059 (76-104) erhältlich.In a particular embodiment, the static mixing device consists of a mixing tube with fixed internals. Preferably, so-called mixer rods can be used. Very particularly preferred mixer bars are, for example, from the company Fluitec Georg AG (Neftenbach, Switzerland) under the name CSE-X® mixer or from the company Industra GmbH (Heusenstamm, Germany) under the name "mixing element" with the article number 205059 (76-104 ) available.
Der Kartuschenhalter (1) besitzt einen Druckluftanschluss (1.2), der vorzugsweise am Boden des Aufnahmebehälters (1.1) angeordnet ist sowie einen Anschluss (1.3) für eine Applikationsvorrichtung. Die Platzierung des Druckluftanschlusses (1.2) erfolgt so, dass die bei Betrieb einströmende Druckluft die als Böden der Kammer dienenden Kolben (2.3.1 und 2.3.2) bewegt, so dass die Komponenten aus den Kammern gedrückt werden können.The cartridge holder (1) has a compressed air connection (1.2), which is preferably arranged at the bottom of the receptacle (1.1) and a connection (1.3) for an application device. The placement of the compressed air connection (1.2) is such that the compressed air flowing in during operation moves the pistons (2.3.1 and 2.3.2) serving as the bottoms of the chamber, so that the components can be forced out of the chambers.
Der Kartuschenhalter (1) kann in allen Ausführungsformen der Erfindung mit einem Deckel verschlossen werden, der dann die Mehrkammerkartusche (2) im Kartuschenhalter (1) fixiert. Für den Betrieb der erfindungsgemäßen Dosier- und Mischvorrichtung wird in einem solchen Fall eine erfindungsgemäße Mehrkammerkartusche (2) in den Kartuschenhalter (1) eingesetzt und der Kartuschenhalter (1) wird mit einem druckdichten Deckel verschlossen. Die Art des Verschlusses ist hierbei nicht relevant, so kann beispielsweise ein Schraubgewindeverschluss verwendet werden, oder in einer besonders bevorzugten Ausführungsform ein Bajonettverschluss (3), insbesondere ein Sicherheitsbajonettverschluss. Kartuschenhalter (1) und Mehrkammerkartusche (2) sind dann an die Verschlussart des Deckels angepasst. So besitzt der Kartuschenhalter (1) im Falle der Verwendung eines Schraubverschlusses ein hierfür geeignetes Gewinde oder ist bei Verwendung eines Bajonettverschlusses (3) zur Aufnahme der Nuten mit einer entsprechenden Materialversteifung versehen, wobei die Mehrkammerkartusche (2) mit Stegen für den Bajonettverschluss ausgerüstet ist.The cartridge holder (1) can be closed in all embodiments of the invention with a lid, which then fixes the multi-chamber cartridge (2) in the cartridge holder (1). For the operation of the metering and mixing device according to the invention in such a case, a multi-chamber cartridge (2) according to the invention in the cartridge holder (1) is used and the cartridge holder (1) is closed with a pressure-tight lid. The type of closure is not relevant here, so for example, a screw thread closure used, or in a particularly preferred embodiment, a bayonet closure (3), in particular a safety bayonet closure. Cartridge holder (1) and multi-chamber cartridge (2) are then adapted to the type of closure of the lid. Thus, in the case of using a screw cap, the cartridge holder (1) has a thread suitable for this purpose or is provided with a corresponding material stiffening when using a bayonet closure (3) for receiving the grooves, wherein the multi-chamber cartridge (2) is equipped with webs for the bayonet closure.
Es ist jedoch auch möglich die erfindungsgemäßen Dosier- und Mischvorrichtungen ohne Deckel zu betreiben. Die Fixierung der Mehrkammerkartusche (2) im Kartuschenhalter (1) erfolgt dann durch die Ausbildung des oberen Abschnitts (2.1) der Kartusche und des Halters, wobei die gleichen Arten des Verschlusses wie in der Deckelvariante verwirklichbar sind.However, it is also possible to operate the metering and mixing devices according to the invention without a lid. The fixation of the multi-chamber cartridge (2) in the cartridge holder (1) is then carried out by the formation of the upper portion (2.1) of the cartridge and the holder, wherein the same types of closure as in the lid variant can be realized.
Die Schneidvorrichtung (2.3.3) zur Durchtrennung der Wand zwischen zwei benachbarten Komponentenkammern (2.2.2 und 2.2.3) ist vorzugsweise als keilförmiger Spalt, ähnlich einer geöffneten Schere ausgebildet. Damit kann eine Materialstauchung beim Anschneiden der Trennwände unterbunden werden und gleichzeitig die Anschneidekraft reduziert werden.The cutting device (2.3.3) for cutting through the wall between two adjacent component chambers (2.2.2 and 2.2.3) is preferably designed as a wedge-shaped gap, similar to an open scissors. Thus, a material compression can be prevented when cutting the partitions and at the same time the Anschneidekraft be reduced.
Die Verbindung des Anschlusses (1.3) am Boden des Aufnahmebehälters (1.1) des Kartuschenhalters (1) mit einer Applikationsvorrichtung ist unproblematisch und kann mit allen gängigen Verbindungen erfolgen, vorzugsweise durch ein Schraubgewinde oder Schnellkupplungen beziehungsweise Schwalbenschwanzverbindungen. Es ist auch möglich in den Anschluss (1.3) statische Mischelemente (1.5) zu integrieren oder das mit statischen Mischelementen (1.5) ausgestattete im Kartuschenhalter (1) befindliche innenliegende Rohr (1.4) durch den Anschluss (1.3) bzw. Anschlussbereich hindurch bis zur angeschlossenen Applikationsvorrichtung zu verlängern.The connection of the terminal (1.3) at the bottom of the receptacle (1.1) of the cartridge holder (1) with an application device is not a problem and can be done with all common connections, preferably by a screw thread or quick couplings or dovetail connections. It is also possible to integrate static mixing elements (1.5) in the connection (1.3) or the inner tube (1.4) equipped with static mixing elements (1.5) in the cartridge holder (1) through the connection (1.3) or connection area through to the connected one Extend application device.
Als Applikationsvorrichtung ist prinzipiell jede Art von Applikationsvorrichtung geeignet. Die Applikationsvorrichtungen dienen dem Aufbringen der vermischten Komponenten, wobei es sich vorzugsweise um Beschichtungsmittel wie Lacke, Spachtel, Dichtungsmassen oder Klebstoffe handelt, auf Substrate. Somit kommen beispielsweise Schwämme, Pinsel, Rollen, Rakel oder Düsen verschiedenster Art, wie beispielsweise Flachstrahldüsen, Breitstrahldüsen, Breitschlitzdüsen, Mehrkanal-(Fächer)-düsen oder Rundstrahldüsen, dabei können die Düsen mit und ohne Zerstäuberluft eingesetzt werden. Eine ganz besonders bevorzugte Applikationsvorrichtung stellen Spritzpistolen dar, vorzugsweise solche zur Spritzapplikation von Beschichtungsmittelzusammensetzungen.In principle, any type of application device is suitable as the application device. The application devices are used for applying the mixed components, which are preferably coating agents such as paints, Spatula, sealants or adhesives are on substrates. Thus, for example, come sponges, brushes, rollers, squeegees or nozzles of various kinds, such as flat spray nozzles, wide jet nozzles, slot dies, multi-channel (fan) nozzles or round jet nozzles, while the nozzles can be used with and without atomizing air. A very particularly preferred application device is spray guns, preferably those for spray application of coating compositions.
Als Spritzpistolen sind prinzipiell alle Spritzpistolen geeignet, die beim Druckluft-Spritzen eingesetzt werden. Die Verbindung des Anschlusses (1.3) am Boden des Aufnahmebehälters (1.1) des Kartuschenhalters (1) mit der Spritzpistole ist unproblematisch und kann mit allen gängigen Verbindungen erfolgen, vorzugsweise durch ein Schraubgewinde oder Schnellkupplungen beziehungsweise Schwalbenschwanzverbindungen. Lackspritzpistolen sind beispielsweise von der Firma Sata GmbH & Co. KG (Kornwestheim, Deutschland) unter der Bezeichnung SATAjet®, als HVLP- oder RP-Spritzpistolen erhältlich.In principle, all spray guns that are used in compressed air spraying are suitable as spray guns. The connection of the terminal (1.3) at the bottom of the receptacle (1.1) of the cartridge holder (1) with the spray gun is straightforward and can be done with all common compounds, preferably by a screw thread or quick couplings or dovetail connections. Paint spray guns are available, for example, from Sata GmbH & Co. KG (Kornwestheim, Germany) under the name SATAjet®, as HVLP or RP spray guns.
Alle Bauteile und Materialien der Dosier- und Mischvorrichtung werden so gewählt, dass diese für die auftretenden Drücke und ihre vorgesehene Funktion ausgelegt sind und chemisch weitestgehend inert gegenüber den zu vermischenden und den vermischten Komponenten sind. Insbesondere finden Polypropylene für die Wände der Kammern bzw. der Röhren Anwendung. Als Kolben (2.3.1 und 2.3.2) eignen sich üblicherweise Polyethylene, Polycarbonate und/oder Verbundmaterialien und als Material für die Schneidvorrichtung (2.3.3) Polycarbonat. Die Dosier- und Mischvorrichtung und deren Bestandteile sind jedoch nicht auf diese Materialien beschränkt. So können insbesondere auch Metalle, beispielsweise für die Ausführung der Schneidvorrichtung (2.3.3) eingesetzt werden oder beschichtete Materialien, um beispielsweise ein inertes Verhalten gegenüber eventuell chemisch aggressiven Komponenten zu ermöglichen.All components and materials of the dosing and mixing device are chosen so that they are designed for the pressures occurring and their intended function and chemically largely inert to the mixed and the mixed components. In particular, find polypropylene for the walls of the chambers or tubes application. As pistons (2.3.1 and 2.3.2) are usually suitable polyethylenes, polycarbonates and / or composite materials and as a material for the cutting device (2.3.3) polycarbonate. However, the metering and mixing device and its components are not limited to these materials. In particular, metals, for example, for the execution of the cutting device (2.3.3) can be used or coated materials, for example, to allow an inert behavior against any chemically aggressive components.
Die Reinigung der erfindungsgemäßen Dosier- und Mischvorrichtungen kann auf einfache Art über das Wegeventil (2.1.1) erfolgen, wobei die Mehrkammerkartusche (2) während der Reinigung im Aufnahmebehälter (1.1) verbleiben kann. Hierzu wird das im oberen Abschnitt (2.1) der Mehrkammerkartusche (2) befindliche Wegeventil (2.1.1) aus seiner Betriebsstellung "Dosieren/Mischen" in die Reinigungsstellung "Spülen" bewegt. In der Betriebsstellung "Dosieren/Mischen" können die Komponenten aus den Kammern in das Wegeventil (2.1.1) gedrückt werden, bei gleichzeitigem Absperren des Spülanschlusses (4), während in der Reinigungsstellung "Spülen" die Zufuhr der Komponenten aus den Komponentenkammern unterbrochen ist und der zentrale Mischkanal mit einem Spülanschluss (4) verbunden werden kann. Die Spülung erfolgt mit einem Spülmedium, vorzugsweise mit handelsüblichen Lösemitteln und/oder Wasser, wobei das Spülmedium soweit gewünscht oder erforderlich zusätzliche Detergenzien und/oder andere typische Reinigungsmittelzusätze enthalten kann. Die Spülung kann mit oder ohne Luftimpulse erfolgen. Das Spülmedium sollte in der Lage sein, die Komponenten des Mehrkomponentensystems und eventuelle Reaktionsprodukte möglichst vollständig zu lösen. Bei der Spülung wird das Spülmedium durch die statische Mischvorrichtung geleitet, um insbesondere die statischen Mischelemente (1.5) von der anhaftenden Komponentenmischung und gegebenenfalls bereits gebildeten Reaktionsprodukten zu befreien. Nach der Reinigung lässt sich die Mehrkammerkartusche (2) problemlos der Dosier- und Mischvorrichtung entnehmen und lagern.The cleaning of the metering and mixing devices according to the invention can be carried out in a simple way via the directional control valve (2.1.1), wherein the multi-chamber cartridge (2) during cleaning in the receptacle (1.1) may remain. For this purpose, in the upper section (2.1) of the multi-chamber cartridge (2) located directional control valve (2.1.1) moved from its operating position "Dosing / Mixing" into the cleaning position "Rinse". In the "Dosing / Mixing" operating position, the components can be pushed out of the chambers into the directional control valve (2.1.1), with simultaneous shut-off of the flushing connection (4), while in the "Rinse" cleaning position the supply of the components from the component chambers is interrupted and the central mixing channel can be connected to a flushing connection (4). The rinsing is carried out with a rinsing medium, preferably with commercially available solvents and / or water, wherein the rinsing medium may contain, if desired or required, additional detergents and / or other typical cleaning agent additives. The flushing can be done with or without air pulses. The flushing medium should be able to dissolve the components of the multicomponent system and any reaction products as completely as possible. During rinsing, the rinsing medium is passed through the static mixing device, in order in particular to free the static mixing elements (1.5) from the adhering component mixture and optionally already formed reaction products. After cleaning, the multi-chamber cartridge (2) can be easily removed from the dosing and mixing device and stored.
Die vorliegende Erfindung betrifft auch ein Verfahren zur Förderung, Dosierung und Mischung von zwei oder mehr Komponenten, vorzugsweise Lackkomponenten, Klebstoffkomponenten oder Dichtmittelkomponenten, besonders bevorzugt Lackkomponenten, welches von der erfindungsgemäßen Dosier- und Mischvorrichtung Gebrauch macht.The present invention also relates to a method for conveying, metering and mixing of two or more components, preferably paint components, adhesive components or sealant components, more preferably paint components, which makes use of the metering and mixing device according to the invention.
Des Weiteren betrifft die vorliegende Erfindung ein Verfahren zur Beschichtung von Substraten mit 2K- oder Mehrkomponenten-Beschichtungsmitteln unter Verwendung der erfindungsgemäßen Dosier- und Mischvorrichtung in Kombination mit einer Applikationsvorrichtung, vorzugsweise einer Lackspritzpistole. Das erfindungsgemäße Verfahren zur Beschichtung wird besonders vorteilhaft rein manuell durchgeführt. Insbesondere ist das erfindungsgemäße Verfahren zur Beschichtung unter Verwendung kleiner Lackmengen geeignet. Vorzugsweise wird das Verfahren als HVLP-Spritzverfahren durchgeführt. Ganz besonders bevorzugt wird es bei der Autoreparaturlackierung eingesetzt. Das vorgenannte Verfahren kann jedoch auch im Rahmen einer OEM-Erstlackierung insbesondere bei der sogenannten Montagereparatur eingesetzt werden.Furthermore, the present invention relates to a method for coating substrates with 2K or multi-component coating compositions using the metering and mixing device according to the invention in combination with an application device, preferably a paint spray gun. The coating process according to the invention is particularly advantageously carried out purely manually. In particular, the inventive method for coating using small amounts of paint is suitable. Preferably, the process is carried out as a HVLP spraying process. Most preferably, it is used in automotive refinish. The aforementioned method can However, also be used in the context of an OEM OEM, especially in the so-called assembly repair.
Das erfindungsgemäße Verfahren zur Beschichtung von Substraten mit 2K- oder Mehrkomponenten-Beschichtungsmitteln unter Verwendung der erfindungsgemäßen Dosier- und Mischvorrichtung in Kombination mit einer Applikationsvorrichtung, umfasst in einer besonderen Ausgestaltung ein Spülschritt. Bei dieser Verfahrensvariante wird die Applikation des 2-Komponenten- oder Mehrkomponenten-Beschichtungsmittels einmal oder mehrere Male unterbrochen, die Mehrkammerkartusche (2) wird innerhalb der Unterbrechung der Applikation gereinigt und die Applikation wird nach Reinigung der Mehrkammerkartusche (2) mit derselben Mehrkammerkartusche (2) oder einer anderen erfindungsgemäßen Mehrkammerkartusche (2) fortgesetzt. Bei der Reinigung wird die statische Mischvorrichtung der erfindungsgemäßen Dosier- und Mischvorrichtung gespült. Hierbei kann die erfindungsgemäße Mehrkammerkartusche (2) vorteilhafterweise im Kartuschenhalter (1) verbleiben. Sie kann jedoch auch für den Spülvorgang oder nach dem Spülvorgang entnommen werden, um zur Fortsetzung der Beschichtung wieder eingesetzt werden zu können.The inventive method for coating substrates with 2K or multi-component coating compositions using the metering and mixing device according to the invention in combination with an application device comprises, in a particular embodiment, a rinsing step. In this process variant, the application of the 2-component or multi-component coating agent is interrupted once or several times, the multi-chamber cartridge (2) is cleaned within the interruption of the application and the application is after cleaning the multi-chamber cartridge (2) with the same multi-chamber cartridge (2) or another inventive multi-chamber cartridge (2) continued. During cleaning, the static mixing device of the dosing and mixing device according to the invention is rinsed. In this case, the multi-chamber cartridge (2) according to the invention can advantageously remain in the cartridge holder (1). However, it can also be removed for the rinsing process or after the rinsing process in order to be used again to continue the coating.
Wird das Verfahren als HVLP-Spritzverfahren durchgeführt, so beträgt der Zerstäubungsdruck üblicherweise 1,5 bis 2 bar. Bei RP-Pistolen wird üblicherweise bei einem Zerstäubungsdruck von 1,5 bis 3 bar gearbeitet.When the process is carried out as HVLP spraying, the atomizing pressure is usually 1.5 to 2 bar. In the case of RP guns, work is usually carried out at an atomization pressure of 1.5 to 3 bar.
Werden zwei Komponenten eingesetzt, so kann es sich bei einer Komponenten beispielsweise um einen sogenannten Stammlack handeln und bei der zweiten Komponente um einen auf den Stammlack abgestimmten Härter. In den Stammlacken werden vorzugsweise hydroxyfunktionelle Polymere wie beispielsweise polyhydroxyfunktionelle Poly(meth)acrylate, Polyesterpolyole, Polyetherpolyole, Polyurethanpolyole oder gemischte Polyester/Polyether-Polyole eingesetzt. Auch Polythiole sind beispielsweise einsetzbar. In den Härterkomponenten werden üblicherweise Polyisocyanate wie Hexamethylendiisocyanat, Toluylendiisocyanat, Isophorondiisocyanat oder Diphenylmethandiisocyanat oder die Dimere, Trimere und Polymere der vorgenannten Isocyanate, und/oder Aminoplast-Harze wie beispielsweise Melaminharze, eingesetzt. Ebenfalls einsetzbar sind Epoxysysteme, sowohl konventionelle als auch wässrige. Selbstverständlich können auch solche Systeme eingesetzt werden, die erst bei Zusammenkunft mit Luftfeuchtigkeit reaktiv werden (z.B. Aldimine, Silane). Im Allgemeinen gilt jedoch, dass Stammlack und Härter Verbindungen mit zueinander komplementären funktionellen Gruppen aufweisen. Das heißt Gruppen die nach dem Mischen der beiden Komponenten miteinander zur Reaktion kommen. Beispielsweise können folgende komplementäre Gruppen genannt werden: Amin-/lsocyanat-, Hydroxy-/lsocyanat-, Thiol-/Isocyanat-, Amin-/Epoxidharz-/lsocyanat-, Amin-/Epoxidharz-, Epoxidharz-/Anhydrid-, Amin- /Anhydrid-, Anhydrid-/Hydroxy-, Hydroxy-/lsocyanat-/Amin-, oder Carbodiimid- /Carboxyl-,Thiol/En-, Amin-/Cyclocarbonat-, Hydroxyl-/Cyclocarbonat-, Amin- /Hydroxyl-/Cyclocarbonat-, Oxazolin-/Carboxyl-, Silan/-Silan, Silan-/Hydroxylgruppen. Üblicherweise reagieren Stammlack und Härter nach der Applikation bei Temperaturen von 0 bis bis 100 °C, vorzugsweise 10 bis 80 °C, das heißt unter Reparaturlackierungsbedingungen üblichen Konditionen.If two components are used, one component may be, for example, a so-called parent lacquer and the second component may be a hardener tailored to the master lacquer. In the masterbatches are preferably hydroxy-functional polymers such as polyhydroxy-functional poly (meth) acrylates, polyester polyols, polyether polyols, polyurethane polyols or mixed polyester / polyether polyols used. Polythiols, for example, can be used. In the hardener components are usually polyisocyanates such as hexamethylene diisocyanate, tolylene diisocyanate, isophorone diisocyanate or diphenylmethane diisocyanate or the dimers, trimers and polymers of the aforementioned isocyanates, and / or aminoplast resins such as melamine resins used. Also usable are epoxy systems, both conventional and aqueous. Of course, it is also possible to use systems which only become reactive at atmospheric humidity (eg aldimines, silanes). In general, however, parent lacquer and hardener have compounds with complementary functional groups. That is, groups that react with each other after mixing the two components. For example, the following complementary groups may be mentioned: amine / isocyanate, hydroxy / isocyanate, thiol / isocyanate, amine / epoxy / isocyanate, amine / epoxy, epoxy / anhydride, amine / Anhydride, anhydride / hydroxy, hydroxy / isocyanate / amine, or carbodiimide / carboxyl, thiol / ene, amine / cyclocarbonate, hydroxyl / cyclocarbonate, amine / hydroxyl / cyclocarbonate , Oxazoline / carboxyl, silane / silane, silane / hydroxyl groups. Usually base lacquer and hardener react after application at temperatures of 0 to 100 ° C, preferably 10 to 80 ° C, that is under conditions conventional refinish conditions.
Im erfindungsgemäßen Verfahren können auch solche Stammlack-Härter-Kombinationen gewählt werden, die bei üblicher Vorgehensweise des Vorvermischens der Komponenten vor der Füllung des Lackvorratsbehälters, zu kurze Topfzeiten aufweisen. Auch bei solchen Systemen werden hervorragende Beschichtungen erhalten, die sich durch kurze Trocknungs- und Härtungszeiten sowie ein hervorragendes Erscheinungsbild auszeichnen.In the process according to the invention, it is also possible to select those masterbatch hardener combinations which have too short pot lives in the conventional procedure of premixing the components before the paint reservoir is filled. Even with such systems excellent coatings are obtained, which are characterized by short drying and curing times and an excellent appearance.
Claims (15)
- Metering and mixing device, comprisingi. a cartridge holder (1), comprising(a) a reception container (1.1) for multichamber cartridges (2), and(b) a compressed air connection (1.2) and a connection (1.3) for an application device, characterized in that(c) the reception container (1.1) has an internal tube (1.4) which is arranged coaxially to the walls of the cartridge holder (1) and which is equipped with static mixing elements (1.5), the metering and mixing device comprisingii. a multichamber cartridge (2) for the cartridge holder (1) according to i., said multichamber cartridge comprising the following portions:the multichamber cartridge (2) being arranged in the cartridge holder (1) such that the tubular empty space (2.2.1) of the multichamber cartridge (2) is filled with a form fit by the tube (1.4) of the cartridge holder (1), and the outer wall (2.2.6) of the middle portion (2.2) of the multichamber cartridge (2) bears with a form fit against the inner wall (1.1.1) of the cartridge holder (1).an upper portion (2.1), comprising a directional valve (2.1.1);a middle portion (2.2), the center of which is configured in the direction of the longitudinal axis as a tubular empty space (2.2.1), and the tubular empty space (2.2.1) is surrounded by at least two chambers (2.2.2 and 2.2.3), the chambers being arranged in a tubular manner and in the direction of the longitudinal axis of the cartridge, and adjacent chambers being separated from one another by a common partition (2.2.4), and each chamber (2.2.2 and 2.2.3) being connected to the upper portion (2.1) in each case via at least one orifice (2.2.5); anda lower portion (2.3) which comprises a piston (2.3.1 and 2.3.2) for each of the chambers, the pistons (2.3.1 and 2.3.2) closing off the chambers (2.2.2 and 2.2.3), leak-tight, from below and being connected to one another via cutting devices (2.3.3), and the cutting devices (2.3.3) being arranged such that they can sever the common partition (2.2.4) of in each case adjacent chambers (2.2.2 and 2.2.3) when the pistons (2.3.1 and 2.3.2) are displaced in the direction of the upper portion (2.1),
- Cartridge holder (1) for a metering and mixing device according to Claim 1, comprising(a) a reception container (1.1) for multichamber cartridges (2), and(b) a compressed air connection (1.2) and a connection (1.3) for an application device,(c) the reception container (1.1) having an internal tube (1.4) which is arranged coaxially to the walls of the cartridge holder (1) and which is equipped with static mixing elements (1.5).
- Multichamber cartridge (2) for a metering and mixing device according to Claim 1, said multichamber cartridge comprising the following portions:an upper portion (2.1), comprising a directional valve (2.1.1);a middle portion (2.2), the center of which is configured in the direction of the longitudinal axis as a tubular empty space (2.2.1), and the tubular empty space (2.2.1) is surrounded by at least two chambers (2.2.2 and 2.2.3), the chambers being arranged in a tubular manner and in the direction of the longitudinal axis of the cartridge, and adjacent chambers being separated from one another by a common partition (2.2.4) and each chamber being connected to the upper portion (2.1) in each case via at least one orifice (2.2.5); anda lower portion (2.3) which comprises a piston (2.3.1 and 2.3.2) for each of the chambers, the pistons (2.3.1 and 2.3.2) closing off the chambers (2.2.2 and 2.2.3), leak-tight, from below and being connected to one another via cutting devices (2.3.3), and the cutting devices (2.3.3) being arranged such that they can sever the common partition (2.2.4) of in each case adjacent chambers when the pistons (2.3.1 and 2.3.2) are displaced in the direction of the upper portion (2.1) .
- Multichamber cartridge (2) according to Claim 3, the tubular empty space (2.2.1) being surrounded by at least two chambers (2.2.2 and 2.2.3), the chambers being arranged in a tubular manner and coaxially in the direction of the longitudinal axis of the cartridge.
- Multichamber cartridge (2) according to Claim 4, this having a tubular empty space (2.2.1) and two chambers (2.2.2 and 2.2.3), and the empty space and the two chambers (2.2.2 and 2.2.3) being formed by a coaxial arrangement of three tubes, an inner tube surrounding the tubular empty space (2.2.1), the outer surface of the inner tube and the inner surface of the middle tube forming a first chamber (2.2.2) which is closed off in the direction of the lower portion (2.3) by a piston (2.3.1) and is closed off in the direction of the upper portion (2.1) by an orifice (2.2.5) to the upper portion (2.1), and the outer surface of the middle tube and the inner surface of the outer tube forming a second chamber (2.2.3) which is closed off in the direction of the lower portion (2.3) by a piston (2.3.2) and is closed off in the direction of the upper portion (2.1) by an orifice (2.2.5) to the upper portion (2.1).
- Multichamber cartridge (2) according to one of Claims 3 to 5, the tubular empty space (2.2.1) serving for receiving the internal tube (1.4) of the cartridge holder (1) according to Claim 1.
- Multichamber cartridge (2) according to one of Claims 3 to 6, the tubular empty space (2.2.1) being surrounded by a tube, and the tube also extending through the lower portion (2.3) of the multichamber cartridge (2).
- Metering and mixing device, comprisingi. a cartridge holder (1), comprising(a) a reception container (1.1) for multichamber cartridges (2), and(b) a compressed air connection (1.2) and a connection (1.3) for an application device, and characterized byii. a multichamber cartridge (2) for a cartridge holder (1) according to i.,the multichamber cartridge (2) being arranged in the cartridge holder (1) such that the outer wall (2.2.6) of the middle portion (2.2) of the multichamber cartridge (2) bears with a form fit against the inner wall (1.1.1) of the cartridge holder (1).
said multichamber cartridge comprising the following portions:an upper portion (2.1), comprising a directional valve (2.1.1);a middle portion (2.2), the center of which is configured in the direction of the longitudinal axis as a tubular space equipped with static mixing elements (1.5), and the tubular space is surrounded by at least two chambers (2.2.2 and 2.2.3), the chambers being arranged in a tubular manner and in the direction of the longitudinal axis of the cartridge, and adjacent chambers being separated from one another by a common partition (2.2.4), and each chamber being connected to the upper portion (2.1) in each case via at least one orifice (2.2.5); anda lower portion (2.3) which comprises a piston (2.3.1 and 2.3.2) for each of the chambers, the pistons (2.3.1 and 2.3.2) closing off the chambers (2.2.2 and 2.2.3), leak-tight, from below and being connected to one another via cutting devices (2.3.3), and the cutting devices (2.3.3) being arranged such that they can sever the common partition (2.2.4) of in each case adjacent chambers when the pistons (2.3.1 and 2.3.2) are displaced in the direction of the upper portion (2.1), - Multichamber cartridge (2) for a metering and mixing device according to Claim 8, comprising:an upper portion (2.1), comprising a directional valve (2.1.1);a middle portion (2.2), the center of which is configured in the direction of the longitudinal axis as a tubular space equipped with static mixing elements (1.5), and the tubular space is surrounded by at least two chambers (2.2.2 and 2.2.3), the chambers being arranged in a tubular manner and in the direction of the longitudinal axis of the cartridge, and adjacent chambers being separated from one another by a common partition (2.2.4), and each chamber being connected to the upper portion (2.1) in each case via at least one orifice (2.2.5); anda lower portion (2.3) which comprises a piston (2.3.1 and 2.3.2) for each of the chambers, the pistons (2.3.1 and 2.3.2) closing off the chambers (2.2.2 and 2.2.3), leak-tight, from below and being connected to one another via cutting devices (2.3.3), and the cutting devices (2.3.3) being arranged such that they can sever the common partition (2.2.4) of in each case adjacent chambers when the pistons (2.3.1 and 2.3.2) are displaced in the direction of the upper portion (2.1).
- Multichamber cartridge (2) according to Claim 9, the tubular space equipped with static mixing elements (1.5) being surrounded by at least two chambers (2.2.2 and 2.2.3), the chambers being arranged in a tubular manner and coaxially in the direction of the longitudinal axis of the cartridge.
- Multichamber cartridge (2) according to one of Claims 3 to 7, 9 and 10 or as a constituent of a metering and mixing device according to either one of Claims 1 and 8, the cutting devices (2.3.3) being designed in the form of wedge-shape gaps.
- Multichamber cartridge (2) according to one of Claims 3 to 7 or 9 to 11 or as a constituent of a metering and mixing device according to either one of Claims 1 and 8, a premixing chamber being integrated in the directional valve (2.1.1).
- Method for the conveyance, metering and mixing of two or more components, wherein a metering and mixing device according to either one of Claims 1 and 8 is used for carrying out the method.
- Method for the coating of substrates with two-component or multicomponent coating media, wherein, to apply a coating, the metering and mixing device according to either one of Claims 1 and 8 is connected to a paint spray gun, the components are conveyed pneumatically into the upper portion (2.1) of the metering and mixing device and in the opposite direction by the static mixing elements (1.5) and are intermixed, and subsequently the in this case resulting homogeneous mix of the components is fed to the application device and is applied to the substrate via the latter.
- Method according to Claim 14, application being interrupted once or more than once, the multichamber cartridge (2) being cleaned during the interruption in application, and, after the cleaning of the multichamber cartridge (2), application being continued with the same multichamber cartridge (2) or with another multichamber cartridge (2), defined as in one of Claims 3 to 7 or 9 to 11.
Priority Applications (1)
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PL15732752T PL3177391T3 (en) | 2014-08-05 | 2015-07-06 | Cartridge holder, multi-chamber cartridges and metering and mixing devices containing same |
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EP14179860 | 2014-08-05 | ||
PCT/EP2015/065322 WO2016020129A1 (en) | 2014-08-05 | 2015-07-06 | Cartridge holder, multi-chamber cartridges and metering and mixing devices which comprise same |
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EP3177391A1 EP3177391A1 (en) | 2017-06-14 |
EP3177391B1 true EP3177391B1 (en) | 2018-08-15 |
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US (1) | US10464086B2 (en) |
EP (1) | EP3177391B1 (en) |
JP (1) | JP6397119B2 (en) |
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AU2018326211A1 (en) * | 2017-09-01 | 2020-02-27 | Basf Coatings Gmbh | Measuring and mixing devices |
WO2019042774A1 (en) | 2017-09-01 | 2019-03-07 | Basf Coatings Gmbh | Measuring and miixing devices |
US11826766B2 (en) * | 2018-03-19 | 2023-11-28 | Wagner Spray Tech Corporation | Handheld fluid sprayer |
CN112372974B (en) * | 2020-10-22 | 2022-03-29 | 东营市东达机械制造有限责任公司 | Ultrahigh molecular weight polyethylene pipe forming system and forming process |
JP7524720B2 (en) | 2020-11-05 | 2024-07-30 | 住友ゴム工業株式会社 | Puncture repair fluid container |
CN116236937B (en) * | 2023-05-11 | 2023-08-01 | 瑞之恩生物科技(河南)有限公司 | Material mixing device |
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2015
- 2015-07-06 JP JP2017506695A patent/JP6397119B2/en not_active Expired - Fee Related
- 2015-07-06 ES ES15732752T patent/ES2696754T3/en active Active
- 2015-07-06 WO PCT/EP2015/065322 patent/WO2016020129A1/en active Application Filing
- 2015-07-06 PL PL15732752T patent/PL3177391T3/en unknown
- 2015-07-06 AU AU2015299320A patent/AU2015299320B2/en not_active Ceased
- 2015-07-06 MX MX2017001684A patent/MX2017001684A/en unknown
- 2015-07-06 US US15/501,384 patent/US10464086B2/en not_active Expired - Fee Related
- 2015-07-06 EP EP15732752.9A patent/EP3177391B1/en not_active Not-in-force
- 2015-07-06 BR BR112017002020-3A patent/BR112017002020A2/en not_active IP Right Cessation
Non-Patent Citations (1)
Title |
---|
None * |
Also Published As
Publication number | Publication date |
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MX2017001684A (en) | 2017-04-27 |
EP3177391A1 (en) | 2017-06-14 |
WO2016020129A1 (en) | 2016-02-11 |
JP2017530856A (en) | 2017-10-19 |
PL3177391T3 (en) | 2019-01-31 |
AU2015299320A1 (en) | 2017-03-16 |
JP6397119B2 (en) | 2018-09-26 |
AU2015299320B2 (en) | 2018-04-26 |
US20180221898A1 (en) | 2018-08-09 |
ES2696754T3 (en) | 2019-01-17 |
BR112017002020A2 (en) | 2018-01-30 |
US10464086B2 (en) | 2019-11-05 |
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