JP2000024583A - Three-liquid mixing method - Google Patents

Three-liquid mixing method

Info

Publication number
JP2000024583A
JP2000024583A JP10211767A JP21176798A JP2000024583A JP 2000024583 A JP2000024583 A JP 2000024583A JP 10211767 A JP10211767 A JP 10211767A JP 21176798 A JP21176798 A JP 21176798A JP 2000024583 A JP2000024583 A JP 2000024583A
Authority
JP
Japan
Prior art keywords
liquid
liquids
opened
valve
valves
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP10211767A
Other languages
Japanese (ja)
Inventor
Masahiko Amari
昌彦 甘利
Masumi Hara
益己 原
Shinsuke Toki
進佑 土岐
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Asahi Sunac Corp
Original Assignee
Asahi Sunac Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Asahi Sunac Corp filed Critical Asahi Sunac Corp
Priority to JP10211767A priority Critical patent/JP2000024583A/en
Publication of JP2000024583A publication Critical patent/JP2000024583A/en
Pending legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To facilitate the adjustment of a mixing ratio of three liquids by alternately supplying first and second liquids to a mixer by predetermined amts. and preparing the second liquid from a third liquid supplied from a metering pump and a fourth liquid supplied by the residual amt. calculated by subtracting the supply amt. of the third liquid from that of the second liquid. SOLUTION: One of on-off valves 2-4 for main agents of a, manifold 1 is opened to supply one of A-C liquids to the manifold 1 and, when the flow rate measured by a flowmeter 7 reaches a set value, the opened on-off valve for the main agent is closed to open an on-off valve 5 for a diluting curing agent. Whereupon, one of constant vol. pumps 18-20 of first - third curing agents is started and one of on-off valves 31-33 of diluting thinners is opened and both liquids are mixed by a static mixer 37 and, when the flow rate weighed by a flowmeter 11 reaches a predetermined value, the on-off valve 5 is closed and one; of on-off valves 2-4 is opened to supply the main agent to a premixer 10 and three liquids are mixed by the repetition of this operation to be ejected from a spray gun 16.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、例えば、反応硬化
型2液塗料の塗装装置において、硬化剤をシンナで希釈
してから主剤と混合する場合のように、3液を所定量ず
つ混合する方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a reaction curing type two-pack coating apparatus, for example, in which three liquids are mixed in predetermined amounts, such as when a curing agent is diluted with thinner and then mixed with a main agent. About the method.

【0002】[0002]

【従来の技術】従来、3液を所定量ずつ混合するには、
所定の直径の3本の復動型のプランジャポンプを1つの
エアーモータで駆動して所定量ずつ供給するか、あるい
は、所定のストロークに調節した3本の単動型のプラン
ジャポンプを別々に駆動して供給し、その後に混合する
ようになっていた。
2. Description of the Related Art Conventionally, in order to mix three liquids by a predetermined amount,
Either three backward-acting plunger pumps of a predetermined diameter are driven by one air motor to supply a predetermined amount, or three single-acting plunger pumps adjusted to a predetermined stroke are separately driven. And then mixed.

【0003】[0003]

【発明が解決しようとする課題】しかしながら、3液の
混合比を変える際には、前者の従来の技術では幾つかの
プランジャポンプを直径の異なるものに交換する必要が
あり、また、後者の従来の技術では幾つかのプランジャ
ポンプのストロークを変える必要があって、いずれも時
間がかかって作業能率向上の妨げとなっていた。
However, when changing the mixing ratio of the three liquids, it is necessary to replace some plunger pumps with different diameters in the former prior art, and to change the mixing ratio in the latter. In this technique, it was necessary to change the stroke of some plunger pumps, and all of them required a long time, which hindered the improvement of work efficiency.

【0004】[0004]

【課題を解決するための手段、作用及び効果】このよう
な課題を解決するための手段として、請求項1の発明
は、第1液と第2液とをあらかじめ定めた一定比率とな
るように所定量ずつ交互に第1の混合機に供給して混合
し、第2液は、あらかじめ定めた一定量を吐出する定量
ポンプから優先的に供給される第3液とその第3液の供
給量を第2液の供給量から差し引いた残量だけ供給され
る第4液からなるようにしたから、第1液と第2液の1
回づつの流量を定めてそれぞれの開閉弁を開閉するよう
にするとともに、第3液の吐出量を定めれば3液の混合
比が自動的に定まって段取り替え時間が短縮される効果
があり、請求項2の発明は、請求項1の発明において、
第3液を吐出する定量ポンプの吐出圧力が第4液を吐出
するポンプの吐出圧力より高くしたから、両ポンプを同
時に起動しても第3液がまず所定量吐出した後に第4が
残量だけ自動的に吐出されるのであって流量計が1つ不
必要で装置の製造コストが低くなる効果があり、請求項
3の発明は、請求項1または2の発明において、第3液
と第4を混合するようにしたから、第2液が第1液と混
合する際に3液がよく混合される効果がある。
Means for Solving the Problems, Functions and Effects As means for solving such problems, the invention of claim 1 is directed to a method in which the first liquid and the second liquid have a predetermined fixed ratio. The second liquid is supplied alternately by a predetermined amount to the first mixer and mixed, and the second liquid is supplied preferentially from a metering pump that discharges a predetermined constant amount and the supply amount of the third liquid From the supply amount of the second liquid, the first liquid and the second liquid are supplied.
If the opening and closing valves are opened and closed by setting the flow rate each time, and if the discharge amount of the third liquid is set, the mixing ratio of the three liquids is automatically determined and the setup change time is shortened. The invention of claim 2 is the invention according to claim 1,
The discharge pressure of the metering pump that discharges the third liquid is higher than the discharge pressure of the pump that discharges the fourth liquid. Is automatically discharged, and there is an effect that one flow meter is not required and the manufacturing cost of the apparatus is reduced. Since the fourth liquid is mixed, the third liquid is effectively mixed when the second liquid is mixed with the first liquid.

【0005】[0005]

【発明の実施の形態】以下、本発明を3液混合型塗装方
法に適用した一実施の形態を添付図面に基づいて説明す
る。図1において、1は第1のマニホールドであって、
主剤(本発明の第1液)であるA液、B液及びC液用の
開閉弁2、3及び4と、硬化剤(本発明の第3液)を希
釈剤(本発明の第4液)で希釈した希釈硬化剤(本発明
の第2液)の開閉弁5と、洗浄シンナの開閉弁6が接続
され、開閉弁2、3、4、6は第1の流量計7及び第1
の逆止弁9を介してプレミキサ10に接続され、開閉弁
5は第2の流量計11及び第2の逆止弁13を介してプ
レミキサ10に接続されていて、主剤と硬化剤はプレミ
キサ10で大まかに混合されてからスタティクミキサ1
4で十分に混合され、開閉弁15を介してスプレイガン
16に供給され、噴射されるようになっている。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment in which the present invention is applied to a three-component coating method will be described below with reference to the accompanying drawings. In FIG. 1, reference numeral 1 denotes a first manifold,
On-off valves 2, 3 and 4 for liquids A, B and C, which are main agents (first liquid of the present invention), and a hardener (third liquid of the present invention) as a diluent (fourth liquid of the present invention) ) Is connected to the on-off valve 5 of the diluted hardener (second liquid of the present invention) and the on-off valve 6 of the cleaning thinner, and the on-off valves 2, 3, 4, and 6 are connected to the first flow meter 7 and the first
The open / close valve 5 is connected to the premixer 10 via the second flow meter 11 and the second check valve 13, and the main agent and the curing agent are connected to the premixer 10 via the check valve 9. Roughly mixed with static mixer 1
4, the mixture is sufficiently supplied, supplied to the spray gun 16 via the on-off valve 15, and injected.

【0006】ここで、主剤と希釈硬化剤とは第1と第2
の流量計7、11で流量が計測され、それぞれにあらか
じめ設定された流量に達するごとにあらかじめ選択され
た開閉弁2、3、4の内の1つと開閉弁5が交互に開閉
して、一定の混合比が保たれるようになっている。
[0006] Here, the main agent and the diluent curing agent are the first and the second.
The flow rate is measured by the flow meters 7 and 11, and each time the flow rate reaches a preset flow rate, one of the on-off valves 2, 3, and 4 and the on-off valve 5 are alternately opened and closed. Is maintained.

【0007】次に、希釈硬化剤の供給装置について説明
すると、図1において17は第2のマニホールドであっ
て、第1の硬化剤供給用と第2の硬化剤供給用と第3の
硬化剤供給用との3つの定容量ポンプ18、19、20
及び洗浄シンナの開閉弁21が取り付けられている。
Next, a supply device for the diluent hardener will be described. In FIG. 1, reference numeral 17 denotes a second manifold, which supplies a first hardener, a second hardener, and a third hardener. Three constant volume pumps 18, 19, 20 for supply
Further, an opening / closing valve 21 of the cleaning thinner is attached.

【0008】定容量ポンプ18、19、20は、図2に
示すように、シリンダ22に形成された加圧空気給排孔
23、24から交互に供給される加圧空気によりピスト
ン25が往復駆動され、これに結合されたプランジャ2
6の往復運動により入口27から吸引された硬化剤が出
口28から吐出される単動型プランジャポンプであっ
て、その吐出量は、ストッパとなるねじ棒29のシリン
ダ22内へのねじ込み量の調節によるピストン25のス
トロークの調節によって行われる。
As shown in FIG. 2, the constant displacement pumps 18, 19 and 20 reciprocate a piston 25 by pressurized air supplied alternately from pressurized air supply / discharge holes 23 and 24 formed in a cylinder 22. Plunger 2
6 is a single-acting type plunger pump in which the hardening agent sucked from the inlet 27 by the reciprocating motion of 6 is discharged from the outlet 28. The adjustment is performed by adjusting the stroke of the piston 25 according to.

【0009】30は第3のマニホールドであって、第1
の希釈シンナと第2の希釈シンナと第3の希釈シンナの
開閉弁31、32、33が取り付けられており、第2の
マニホールド17と第3のマニホールド30の間には逆
止弁34、35を介してプレミキサ36とスタティクミ
キサ37が接続され、スタティクミキサ36は希釈硬化
剤の開閉弁5に接続されている。
Reference numeral 30 denotes a third manifold, which is a first manifold.
The open / close valves 31, 32, and 33 of the dilution thinner, the second dilution thinner, and the third dilution thinner are attached, and check valves 34, 35 are provided between the second manifold 17 and the third manifold 30. The premixer 36 and the static mixer 37 are connected via the, and the static mixer 36 is connected to the on-off valve 5 of the dilution hardener.

【0010】ここで、第1、第2及び第3の希釈シンナ
の供給圧力は、硬化剤供給用の定容量ポンプ18、1
9、20の吐出圧力より低くなっている。
Here, the supply pressure of the first, second and third dilution thinners is controlled by the constant volume pumps 18 and 1 for supplying the curing agent.
9 and 20 are lower than the discharge pressure.

【0011】次に、本実施の形態の作動を説明する。第
1のマニホールド1の主剤用開閉弁2、3、4の内の選
択された一つが開いてA液、B液、C液の一つが第1の
マニホールド1に供給され、第1の流量計7で測定され
た流量があらかじめ設定された値に達すると開いていた
主剤用開閉弁が閉じて第2の希釈硬化剤用開閉弁5が開
く。
Next, the operation of the embodiment will be described. A selected one of the main agent on-off valves 2, 3, and 4 of the first manifold 1 is opened to supply one of the liquids A, B, and C to the first manifold 1, and the first flowmeter When the flow rate measured in step 7 reaches a preset value, the open / close valve for the main agent, which has been opened, closes, and the open / close valve 5 for the second dilution hardener opens.

【0012】すると、第1、第2、第3の硬化剤を圧送
する第1、第2、第3の定容量ポンプ18、19、20
の内の選択された一つが起動するとともに、第1、第
2、第3の希釈シンナの開閉弁31、32、33の内の
選択された一つが開くのであるが、上述のように、硬化
剤圧送用の定容量ポンプ18、19、20の吐出圧が高
いため、逆止弁35が開いても逆止弁34が閉じ、プレ
ミキサ36には選択された一つの定容量ポンプ18、1
9、20のストロークにより定まる一定量が供給され、
その後に、逆止弁34が開いて選択された希釈シンナが
プレミキサ36に供給され、スタティクミキサ37で両
液が十分に混合され、開閉弁5を通って第2の流量計1
1で計量されて流量が所定の値に達すると開閉弁5が閉
じ、かわりに開閉弁2、3、4の内選択された1つが開
いて主剤がプレミキサ10に供給され、この動作の繰り
返しにより3液が混合してスプレイガン16から噴射さ
れる。
Then, first, second, and third constant volume pumps 18, 19, and 20 for pumping the first, second, and third hardeners are provided.
Is activated, and the selected one of the first, second and third dilution thinner on-off valves 31, 32 and 33 is opened. Since the discharge pressures of the constant volume pumps 18, 19, and 20 for supplying the agent are high, the check valve 34 is closed even when the check valve 35 is opened, and one selected constant volume pump 18, 1
A constant amount determined by the strokes of 9, 20 is supplied,
Thereafter, the check valve 34 is opened and the selected diluted thinner is supplied to the pre-mixer 36, the two liquids are sufficiently mixed by the static mixer 37, and the second flow meter 1 is passed through the on-off valve 5.
When the flow rate reaches 1 and the flow rate reaches a predetermined value, the on-off valve 5 closes, and instead, one of the on-off valves 2, 3, and 4 opens to supply the main agent to the premixer 10. The three liquids are mixed and ejected from the spray gun 16.

【0013】主剤、硬化剤、希釈シンナを切り替える前
には開閉弁6、21を開いて洗浄シンナで経路を洗浄す
る。
Before switching between the main agent, the curing agent, and the dilution thinner, the on-off valves 6, 21 are opened, and the path is cleaned with the cleaning thinner.

【0014】本発明は、塗料の混合の外に接着剤などの
混合に使用することができる。
The present invention can be used for mixing adhesives and the like in addition to mixing paints.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の一実施の形態に使用する装置の回路図
である。
FIG. 1 is a circuit diagram of an apparatus used in an embodiment of the present invention.

【図2】その定容量ポンプの断面図である。FIG. 2 is a sectional view of the constant displacement pump.

【符号の説明】[Explanation of symbols]

7:第1の流量計 8:第1の開閉弁 11:第2の流量計 12:第2の開閉弁 16:スプレイガン 18、19、20:定容量ポンプ 7: First flow meter 8: First open / close valve 11: Second flow meter 12: Second open / close valve 16: Spray gun 18, 19, 20: Constant displacement pump

───────────────────────────────────────────────────── フロントページの続き (72)発明者 土岐 進佑 愛知県尾張旭市旭前町新田洞5050 旭サナ ツク株式会社内 Fターム(参考) 4D075 AC06 AC84 AC95 BB16X BB93X EA23 EB45 EC37 4G037 AA02 BA01 BB01 BC02 BD01 ────────────────────────────────────────────────── ─── Continued on the front page (72) Inventor Shinsuke Toki 5050 Nitta-dong, Asahimae-cho, Owariasahi-shi, Aichi Prefecture F-term in Asahi Sana Tsuk Co., Ltd. 4D075 AC06 AC84 AC95 BB16X BB93X EA23 EB45 EC37 4G037 AA02 BA01 BB01 BC02 BD01

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】 第1液と第2液とをあらかじめ定めた一
定比率となるように所定量ずつ交互に第1の混合機に供
給して混合し、前記第2液は、あらかじめ定めた一定量
を吐出する定量ポンプから優先的に供給される第3液と
該第3液の供給量を前記第2液の供給量から差し引いた
残量だけ供給される第4液からなる3液混合方法。
1. A first liquid and a second liquid are alternately supplied to a first mixer by a predetermined amount so as to have a predetermined constant ratio and mixed therein, and the second liquid is a predetermined constant liquid. A three-liquid mixing method comprising a third liquid supplied preferentially from a metering pump for discharging an amount and a fourth liquid supplied only by the remaining amount obtained by subtracting the supply amount of the third liquid from the supply amount of the second liquid. .
【請求項2】 前記第3液を吐出する前記定量ポンプの
吐出圧力が前記第4液を吐出するポンプの吐出圧力より
高いことを特徴とする請求項1記載の3液混合方法。
2. The three-liquid mixing method according to claim 1, wherein the discharge pressure of the metering pump that discharges the third liquid is higher than the discharge pressure of the pump that discharges the fourth liquid.
【請求項3】 前記第3液と前記第4を混合することを
特徴とする請求項1または2記載の3液混合方法。
3. The method for mixing three liquids according to claim 1, wherein the third liquid and the fourth liquid are mixed.
JP10211767A 1998-07-09 1998-07-09 Three-liquid mixing method Pending JP2000024583A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP10211767A JP2000024583A (en) 1998-07-09 1998-07-09 Three-liquid mixing method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP10211767A JP2000024583A (en) 1998-07-09 1998-07-09 Three-liquid mixing method

Publications (1)

Publication Number Publication Date
JP2000024583A true JP2000024583A (en) 2000-01-25

Family

ID=16611257

Family Applications (1)

Application Number Title Priority Date Filing Date
JP10211767A Pending JP2000024583A (en) 1998-07-09 1998-07-09 Three-liquid mixing method

Country Status (1)

Country Link
JP (1) JP2000024583A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005510342A (en) * 2001-11-27 2005-04-21 グラコ ミネソタ インコーポレーテッド Electronic proportional device with continuous weighing and correction
JP2007275844A (en) * 2006-04-11 2007-10-25 Asahi Sunac Corp Mixing device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005510342A (en) * 2001-11-27 2005-04-21 グラコ ミネソタ インコーポレーテッド Electronic proportional device with continuous weighing and correction
JP2007275844A (en) * 2006-04-11 2007-10-25 Asahi Sunac Corp Mixing device

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