JP3701181B2 - Multi-component mixed pressure feeder - Google Patents

Multi-component mixed pressure feeder Download PDF

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Publication number
JP3701181B2
JP3701181B2 JP2000252238A JP2000252238A JP3701181B2 JP 3701181 B2 JP3701181 B2 JP 3701181B2 JP 2000252238 A JP2000252238 A JP 2000252238A JP 2000252238 A JP2000252238 A JP 2000252238A JP 3701181 B2 JP3701181 B2 JP 3701181B2
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Japan
Prior art keywords
pressure
liquid
mixer
feeding device
diaphragm
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
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JP2000252238A
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Japanese (ja)
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JP2002058977A (en
Inventor
昌彦 甘利
哲也 島田
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Asahi Sunac Corp
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Asahi Sunac Corp
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Publication of JP2002058977A publication Critical patent/JP2002058977A/en
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Publication of JP3701181B2 publication Critical patent/JP3701181B2/en
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Description

【0001】
【発明の属する技術分野】
本発明は、主剤に硬化剤を混合して噴射する2液塗装装置のように多液を一定の割合で混合して圧送する装置に関する。
【0002】
【従来の技術】
従来の多液混合装置は、ギヤーポンプのような複数の容積型ポンプで大気に開放された各タンクから液体を汲み上げてミキサに圧送し、混合するようになっていたが、例えば、2液塗料における硬化剤のように粘度の低い液体は2液塗装装置の容積型ポンプ内におけるリークが大きく、所定の量を送ることができないため、粘度が高くリークの少ない主剤と所望の比率で混合することが困難であった。
【0003】
【発明が解決しようとする課題】
本発明が解決しようとする課題は、多液を一定の割合で確実に混合して圧送することができる装置を提供することである。
【0004】
【課題を解決するための手段、作用及び効果】
このような課題を解決するための手段として、請求項1の発明は、任意の圧力を作用させた複数の液体を各別の容積型ポンプでミキサに送るとともに、複数の液体に加えられた圧力とミキサに供給される液体の容積型ポンプの出口側圧力とを比較し、その結果に基づいて容積型ポンプの駆動用エアーモーターを変速または停止させる制御弁とを設けた構成としたから、容積型ポンプの入り口側と出口側の圧力がほぼ同一となって粘度が低くてもリークをほとんど生じることがなく、多液を一定の比率で混合して圧送することができる。
【0005】
請求項2の発明は、異なる液体を各別に収容した複数の気密タンクを加圧エアー供給源にレギュレータを介して接続し、各気密タンクに一端が挿入されて他端がミキサに接続された各供給管に各別の容積型ポンプを介設したから、上記請求項1の発明の効果を確実に実現することができる。
【0006】
請求項3の発明は、気密タンクの全部または一部がポンプであるから、設備が簡単になる。
【0008】
請求項の発明は、制御弁が、一側にミキサに供給される液体の圧力が作用し、他側にレギュレータの二次側圧力が作用するダイアフラムと、そのダイアフラムの他側に取り付けられた弁体と、同じくそのダイアフラムの他側に形成されたエアーモータの駆動用エアーの流路と、流路に弁体と対応して形成された弁口と、からなり、液体の圧力とレギュレータの二次側圧力のバランスによりダイアフラムが作動することで、弁口の開閉及び実質的な開度調節が行われるようになっているから、請求項の発明の効果を確実に実現することができる。
【0009】
【発明の実施の形態】
以下、本発明の一実施の形態を図1〜3に基づいて説明する。
図1において、1は加圧空気供給源であって、レギュレータ2を介して制御弁3の基準圧供給口33に接続されており、また、レギュレータ2は主剤用気密タンク11と硬化剤用気密タンク21に接続されている。
【0010】
加圧空気供給源1はまた制御弁3の加圧空気供給口34に接続され、その制御弁3の加圧空気吐出口35はエアーモータ6に接続されている。
【0011】
エアーモータ6の出力軸61は主駆動軸62に接続され、この主駆動軸62はギヤーポンプからなる主剤用の容積型ポンプ12を直に駆動し、また、硬化剤用の容積型ポンプ22を減速機7を介して駆動するようになっている。
【0012】
主剤用の容積型ポンプ12からは主剤用気密タンク11内の圧力により主剤が制御弁3の流入口31から流出口32を通ってミキサ4に達し、硬化剤用の容積型ポンプ22からは硬化剤用気密タンク21内の圧力により硬化剤が直にミキサ4に達して主剤と混合され、ノズル5から噴出されるようになっている。
【0013】
本実施の形態においては、気密タンク11、21内に一定の加圧空気を供給して主剤と硬化剤を加圧するようにしたから、容積型ポンプ12、22の入り口と出口の圧力がほぼ同一となり、一般に主剤より粘度が著しく低い硬化剤も主剤と同一圧力で容積型ポンプ12、22によりミキサに供給されるから、減速機7で定められた一定の比率で主剤と硬化剤が混合され、良好な塗装が行われる。
【0014】
制御弁3は、図2、3に示す構成になり、トリガが引かれて塗料が噴射されている場合には、図2に示すように、流入口31から流出口32に主剤が流れて流路の圧力が基準圧供給口33から供給される圧力より低いため、ダイアフラム37とともに弁体36が持ち上げられ、弁口38が開いて加圧空気供給口34から加圧空気吐出口35に加圧空気が流れ、エアーモータ6が駆動されて容積型ポンプ12、22により主剤と硬化剤がミキサ4に定量供給される。
【0015】
トリガを緩めて塗料の噴射量を少なくすると、制御弁3の流入口31から流出口32への主剤の流れが遅くなってその流路の圧力が基準圧供給口33から供給される圧力より高くなるため、ダイアフラム37とともに弁体36が弁口38に接近して弁口38の加圧空気通過面積すなわち実質的な開度が縮小し、エアーモータ6へ供給されるエアーの流量が減少することによりそのエアーモータ6の回転数が減少してこのエアーモータ6により駆動される容積型ポンプ12、22の吐出量が減少するのであって、トリガの引き量により主剤と硬化剤の比率を一定に保ったまま全体の吐出量を制御することができる。
【0016】
塗料の噴射が停止した場合には、図3に示すように、制御弁3の流入口31から流出口32への主剤の流れが止まってその流路の圧力が基準圧供給口33から供給される圧力より著しく高くなるため、ダイアフラム37とともに弁体36が押し下げられ、弁口38が閉じて加圧空気供給口34から加圧空気吐出口35への加圧空気の流れが止まり、エアーモータ6が停止して容積型ポンプ12、22が停止する。
【0017】
したがって、容積型ポンプ12、22であるギヤーポンプが空回りして摩耗したり、塗料圧力の異常な上昇によるホースの破裂などが防止される。
【0018】
図4は本発明の他の実施の形態を示すものであって、本実施の形態は前記実施の形態におけるレギュレータ2を制御弁3専用とし、主剤用気密タンク11と硬化剤用気密タンク21は各別のレギュレータ13、23により加圧空気供給源1と接続したから、制御弁3、主剤用気密タンク11及び硬化剤用気密タンク21の圧力を必要に応じて各別に調節することができる。
【0019】
この実施の形態は前記実施の形態のように、レギュレータ2と制御弁3、気密タンク11、12を接続できない場合に用いる。
【0020】
上記各実施の形態において、気密タンク11、21に変えてダイアフラムポンプなどのポンプを用いてもよい。
【0021】
本発明は上記各実施の形態のような塗装ばかりでなく、接着剤の塗布など他の多液混合圧送作業に適用することができる。
【図面の簡単な説明】
【図1】本発明の一実施の形態の説明図である。
【図2】弁口が開いた状態の安全弁の断面図である。
【図3】弁口が閉じた状態の安全弁の断面図である。
【図4】本発明の他の実施の形態の説明図である。
【符号の説明】
1:加圧空気源
2、13、23:レギュレータ
3:制御弁
4:ミキサ
5:ノズル
6:エアーモータ
7:減速機
11、21:気密タンク
12、22:容積型ポンプ
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an apparatus for mixing and feeding multiple liquids at a constant ratio, such as a two-liquid coating apparatus that mixes and sprays a curing agent with a main agent.
[0002]
[Prior art]
In the conventional multi-liquid mixing device, liquid is pumped from each tank opened to the atmosphere by a plurality of positive displacement pumps such as a gear pump, and is pumped to a mixer to be mixed. A liquid with a low viscosity such as a curing agent has a large leak in the positive displacement pump of the two-component coating apparatus and cannot send a predetermined amount. Therefore, it can be mixed with the main agent having a high viscosity and a small leak at a desired ratio. It was difficult.
[0003]
[Problems to be solved by the invention]
The problem to be solved by the present invention is to provide an apparatus capable of reliably mixing and feeding multiple liquids at a constant ratio.
[0004]
[Means, actions and effects for solving the problems]
As means for solving such problems, a first aspect of the present invention, was added to Rutotomoni, a plurality of liquid feed to the mixer a plurality of liquid allowed to act any pressure in each separate positive displacement pump Since the pressure and the outlet side pressure of the positive displacement pump of the liquid supplied to the mixer are compared, and based on the result, a control valve that shifts or stops the drive air motor of the positive displacement pump is provided, Even if the pressure on the inlet side and the outlet side of the positive displacement pump is substantially the same and the viscosity is low, there is almost no leakage, and multiple liquids can be mixed and fed at a constant ratio.
[0005]
In the invention of claim 2, a plurality of airtight tanks each containing different liquids are connected to a pressurized air supply source via a regulator, and one end is inserted into each airtight tank and the other end is connected to a mixer. Since the separate positive displacement pumps are interposed in the supply pipe, the effect of the invention of claim 1 can be reliably realized.
[0006]
In the invention of claim 3, since all or a part of the airtight tank is a pump, the facility is simplified.
[0008]
According to a fourth aspect of the present invention, the control valve is mounted on the other side of the diaphragm in which the pressure of the liquid supplied to the mixer acts on one side and the secondary side pressure of the regulator acts on the other side. It consists of a valve body, a flow path for air motor driving air formed on the other side of the diaphragm, and a valve port formed in the flow path corresponding to the valve body. Since the diaphragm is operated by the balance of the secondary side pressure, the opening and closing of the valve opening and the substantial opening degree adjustment are performed, so that the effect of the invention of claim 1 can be reliably realized. .
[0009]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, an embodiment of the present invention will be described with reference to FIGS.
In FIG. 1, reference numeral 1 denotes a pressurized air supply source, which is connected to a reference pressure supply port 33 of the control valve 3 via a regulator 2, and the regulator 2 includes a main agent airtight tank 11 and a hardener airtightness. It is connected to the tank 21.
[0010]
The pressurized air supply source 1 is also connected to the pressurized air supply port 34 of the control valve 3, and the pressurized air discharge port 35 of the control valve 3 is connected to the air motor 6.
[0011]
The output shaft 61 of the air motor 6 is connected to a main drive shaft 62. The main drive shaft 62 directly drives the main volume positive pump 12 composed of a gear pump, and decelerates the hardener positive displacement pump 22. Driven via the machine 7.
[0012]
From the main agent positive displacement pump 12, the main agent reaches the mixer 4 from the inlet 31 of the control valve 3 through the outlet 32 by the pressure in the main agent airtight tank 11, and hardens from the hardener positive pump 22. The curing agent reaches the mixer 4 directly by the pressure in the agent airtight tank 21, is mixed with the main agent, and is ejected from the nozzle 5.
[0013]
In the present embodiment, since constant pressure air is supplied into the airtight tanks 11 and 21 to pressurize the main agent and the curing agent, the pressures at the inlet and outlet of the positive displacement pumps 12 and 22 are almost the same. In general, since the curing agent having a significantly lower viscosity than the main agent is also supplied to the mixer by the positive displacement pumps 12 and 22 at the same pressure as the main agent, the main agent and the curing agent are mixed at a constant ratio determined by the speed reducer 7 Good painting is done.
[0014]
The control valve 3 is configured as shown in FIGS. 2 and 3, and when the trigger is pulled and the paint is injected, the main agent flows from the inlet 31 to the outlet 32 as shown in FIG. Since the pressure of the passage is lower than the pressure supplied from the reference pressure supply port 33, the valve body 36 is lifted together with the diaphragm 37, the valve port 38 is opened, and the pressurized air discharge port 35 is pressurized from the pressurized air supply port 34. Air flows, the air motor 6 is driven, and the main agent and the curing agent are quantitatively supplied to the mixer 4 by the positive displacement pumps 12 and 22.
[0015]
When the trigger is loosened to reduce the amount of paint sprayed, the flow of the main agent from the inlet 31 to the outlet 32 of the control valve 3 is delayed, and the pressure in the flow path is higher than the pressure supplied from the reference pressure supply port 33. Therefore, the valve element 36 approaches the valve opening 38 together with the diaphragm 37, the pressurized air passage area of the valve opening 38, that is, the substantial opening degree is reduced, and the flow rate of the air supplied to the air motor 6 is reduced. As a result, the rotational speed of the air motor 6 decreases and the discharge amount of the positive displacement pumps 12 and 22 driven by the air motor 6 decreases, and the ratio of the main agent and the curing agent is made constant by the pulling amount of the trigger. The entire discharge amount can be controlled while keeping it.
[0016]
When the injection of the paint is stopped, as shown in FIG. 3, the flow of the main agent from the inlet 31 to the outlet 32 of the control valve 3 is stopped, and the pressure of the flow path is supplied from the reference pressure supply port 33. Therefore, the valve body 36 is pushed down together with the diaphragm 37, the valve port 38 is closed, the flow of pressurized air from the pressurized air supply port 34 to the pressurized air discharge port 35 is stopped, and the air motor 6 Stops and the displacement pumps 12, 22 stop.
[0017]
Therefore, the gear pumps that are the positive displacement pumps 12 and 22 are prevented from rotating idle and worn, and the hose rupture due to an abnormal increase in paint pressure is prevented.
[0018]
FIG. 4 shows another embodiment of the present invention. In this embodiment, the regulator 2 in the above embodiment is dedicated to the control valve 3, and the main agent airtight tank 11 and the hardener airtight tank 21 are Since the pressurized air supply source 1 is connected by the separate regulators 13 and 23, the pressures of the control valve 3, the main agent airtight tank 11 and the curing agent airtight tank 21 can be adjusted individually as necessary.
[0019]
This embodiment is used when the regulator 2, the control valve 3, and the airtight tanks 11 and 12 cannot be connected as in the above embodiment.
[0020]
In each of the above embodiments, a pump such as a diaphragm pump may be used instead of the airtight tanks 11 and 21.
[0021]
The present invention can be applied not only to the coating as in each of the above embodiments, but also to other multi-component mixed pressure feeding operations such as application of an adhesive.
[Brief description of the drawings]
FIG. 1 is an explanatory diagram of an embodiment of the present invention.
FIG. 2 is a cross-sectional view of a safety valve with a valve port open.
FIG. 3 is a cross-sectional view of the safety valve with the valve port closed.
FIG. 4 is an explanatory diagram of another embodiment of the present invention.
[Explanation of symbols]
1: Pressurized air source 2, 13, 23: Regulator 3: Control valve 4: Mixer 5: Nozzle 6: Air motor 7: Reducer 11, 21: Airtight tank 12, 22: Positive displacement pump

Claims (4)

任意の圧力を作用させた複数の液体をミキサに送る各供給管に設けられた各別の容積型ポンプと、
該複数の液体に加えられた該圧力と該ミキサに供給される該液体の該容積型ポンプの出口側圧力とを比較し、その結果に基づいて該容積型ポンプの駆動用エアーモーターを変速または停止させる制御弁と、
を具備したことを特徴とする多液混合圧送装置。
A separate positive displacement pump provided in each supply pipe for sending a plurality of liquids under an arbitrary pressure to the mixer ;
The pressure applied to the plurality of liquids is compared with the outlet pressure of the positive displacement pump of the liquid supplied to the mixer, and the air motor for driving the positive displacement pump is changed based on the result. A control valve to stop,
A multi-component mixed pressure feeding device characterized by comprising:
前記複数の液体は、加圧エアー供給源にレギュレータを介して接続された各別の複数の気密タンクに収容され、前記格別の容積型ポンプは、該各気密タンクに一端が挿入されて他端がミキサに接続された各供給管に介設されている請求項1に記載の多液混合圧送装置。 Wherein the plurality of liquid is contained in a respective different plurality of airtight tank connected through a regulator to a pressurized air supply source, the special volume pump is inserted one end to the respective airtight tank and the other end The multi-liquid mixed pressure feeding device according to claim 1, wherein the multi-liquid mixing pressure feeding device is interposed in each supply pipe connected to the mixer. 前記気密タンクの全部または一部がポンプであることを特徴とする請求項2に記載の多液混合圧送装置。  The multi-liquid mixed pressure feeding device according to claim 2, wherein all or part of the airtight tank is a pump. 前記制御弁が、一側に前記ミキサに供給される液体の圧力が作用し、
他側に前記レギュレータまたは他のレギュレータの二次側圧力が作用するダイアフラムと、
該ダイアフラムの前記他側に取り付けられた弁体と、
同じく該ダイアフラムの他側に形成された前記エアーモータの駆動用エアーの流路と、
該流路に前記弁体と対応して形成された弁口と、
からなり、前記液体の圧力と前記レギュレータの二次側圧力のバランスにより前記ダイアフラムが作動することで、前記弁口の開閉及び実質的な開度調節が行われるようになっていることを特徴とする請求項に記載の多液混合圧送装置。
The pressure of the liquid supplied to the mixer acts on one side of the control valve,
A diaphragm on which the secondary side pressure of the regulator or another regulator acts on the other side;
A valve body attached to the other side of the diaphragm;
Similarly, the air motor driving air flow path formed on the other side of the diaphragm,
A valve port formed in the flow path corresponding to the valve body;
The valve is opened and closed and the opening degree is substantially adjusted by operating the diaphragm according to the balance between the pressure of the liquid and the secondary pressure of the regulator. The multi-liquid mixed pressure feeding device according to claim 1 .
JP2000252238A 2000-08-23 2000-08-23 Multi-component mixed pressure feeder Expired - Fee Related JP3701181B2 (en)

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JP4831573B2 (en) * 2006-07-19 2011-12-07 国立大学法人広島大学 Mixed liquid supply apparatus and control method thereof
JP5501787B2 (en) * 2010-02-15 2014-05-28 旭サナック株式会社 Liquid supply device
JP5607387B2 (en) * 2010-03-02 2014-10-15 株式会社ディスコ Laser processing equipment
DK3021981T3 (en) * 2013-07-19 2019-11-11 Graco Minnesota Inc PRESSURE AND CONDITIONAL CONTROL OF A SPRAY SYSTEM
CN110159925B (en) * 2019-06-03 2021-02-12 北京凯瑞英科技有限公司 Concentrated sulfuric acid pneumatic conveying system
CN110159924B (en) * 2019-06-03 2021-02-19 北京凯瑞英科技有限公司 Concentrated sulfuric acid pneumatic conveying process
CN112855999B (en) * 2020-12-30 2022-05-17 陈书祯 Geothermal recharge system and impulse valve

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