JP2003039111A - Pipe bonding structure - Google Patents

Pipe bonding structure

Info

Publication number
JP2003039111A
JP2003039111A JP2001222974A JP2001222974A JP2003039111A JP 2003039111 A JP2003039111 A JP 2003039111A JP 2001222974 A JP2001222974 A JP 2001222974A JP 2001222974 A JP2001222974 A JP 2001222974A JP 2003039111 A JP2003039111 A JP 2003039111A
Authority
JP
Japan
Prior art keywords
pipe
adhesive
peripheral surface
hole
joining
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2001222974A
Other languages
Japanese (ja)
Inventor
Yukio Uozumi
由紀夫 魚住
Ken Yasui
謙 安井
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Aichi Machine Industry Co Ltd
Original Assignee
Aichi Machine Industry Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Aichi Machine Industry Co Ltd filed Critical Aichi Machine Industry Co Ltd
Priority to JP2001222974A priority Critical patent/JP2003039111A/en
Publication of JP2003039111A publication Critical patent/JP2003039111A/en
Pending legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To provide a pipe bonding structure capable of improving bonding strength by upgrading the filling factor of an adhesive. SOLUTION: A pipe 4 is inserted into a bonding hole 6 and in the bonding structure to bond by filling the adhesive 10 between the internal periphery surface of the bonding hole 6 and the outer periphery surface of the pipe 4, a female screwed diameter directional groove 8 is formed on the internal periphery surface of the bonding hole 6.

Description

【発明の詳細な説明】 【0001】 【産業上の利用分野】この発明は、パイプの接合構造に
関するものである。 【0002】 【従来の技術及びその課題】図5に示すようなインテー
クマニホールド1においては、コレクターフランジ2
と、エンジン側に取り付けるヘッドフランジ3間に、金
属またはアルミニウム製で構成されている複数本のパイ
プ4,4,4が設けられており、従来においては、コレ
クターフランジ2またはヘッドフランジ3に対するパイ
プ4の接合は、ろう付けや溶接で行われるのが一般的で
あったが、熱歪みの影響や、材料費が高価となることか
ら、原価低減と品質向上を図る目的で、例えば図6に示
すように、コレクターフランジ2のボス部2aに接合穴
6を形成させ、この接合穴6の面取部5に接着剤10を
肉盛り状に塗布して、その状態で、段部7に当接するま
でパイプ4を接合穴6内に挿入し、挿入時に接着剤10
を引きずり込んで、図7に示すように、パイプ4の外周
面と接合穴6の内周面間の隙間C内に接着剤10を充填
させ、その後、振動加熱を加えることによって、接着剤
10を均等に充填しており、このような接合方法は、例
えば特開平8−215746号に開示されている。しか
し、この接合方法では、隙間Cが必要となるため、何等
かの位置決め機構が必要となり、また、接着剤10の充
填率を高めるためには、加熱音波振動が必要になるな
ど、設備や工程が煩雑となるという問題点があった。 【0003】また、図8に示すように、例えばコレクタ
ーフランジ2等の接合穴6を2分割できる構造にしてお
き、接合穴6の内周面に接着剤10を塗布した状態で、
矢印方向にパイプ4の外周に圧着させて、その後の加熱
工程が完了するまで圧着状態を保持し続けて接合する方
法も考えられるが、このような接合方法は、分割できな
い仕様の場合には成立しないものであり、分割される側
及びパイプ4側のそれぞれに相対位置精度を維持しなが
ら圧着しなければならず、作業が困難を伴うという問題
点があった。 【0004】 【課題を解決するための手段】本発明は上記従来の問題
点に鑑み案出したものであって、位置決め精度を高めつ
つ接着剤を均等に安定して充填し、接合強度を向上させ
ることのできるパイプ接合構造を提供せんことを目的と
し、その要旨は、接合穴内にパイプを挿入し、接合穴の
内周面とパイプの外周面間に接着剤を充填して接合する
パイプ接合構造において、前記接合穴の内周面に、径方
向または軸方向に溝を形成したことである。 【0005】 【実施例】以下、本発明の実施例を図面を基づいて説明
する。図1は、第1実施例の接合構造の破断分解構成図
であり、本例においては、図5に示したようなインテー
クマニホールド1の例えば、コレクターフランジ2に対
するパイプ4の接合構造を例示するものである。 【0006】コレクターフランジ2に突出形成されたボ
ス部2aには、接合穴6が形成されて、接合穴6の底側
には小径の段部7が形成されており、接合穴6の上面に
は傾斜状に面取部5が形成されている。また、接合穴6
の内周には、雌ネジ状の径方向溝8が内周全域に亘り形
成されている。このような接合穴6の内周面に、熱硬化
性樹脂の接着剤10を塗布しておき、この状態で、面取
部5側からパイプ4を矢印方向に接合穴6内に挿入し、
パイプ4を段部7に当たるまで挿入して、コレクターフ
ランジ2およびボス部2aに接着剤10を介しパイプ4
を接合させることができるものである。 【0007】なお、径方向溝8が接合穴6の内周面に形
成されているため、接着剤10が安定して均等にパイプ
4の外周面と接合穴6の内周間に充填されることとな
り、しかも、径方向溝8により接着剤10の接触面積が
大となって、効率良く接合強度を向上させて接合できる
ものとなる。なお、本例では、接合穴6の内周面とパイ
プ4の外周面間の隙間を極力小さく設定することがで
き、接合作業時の接合穴6とパイプ4の位置決めも容易
なものとなる。なお、加熱を加えることにより、接着剤
10が硬化されて強固な接合状態が確保されるものであ
る。 【0008】次に、図3は第2実施例を示すものであ
り、図3では、コレクターフランジ2のボス部2aに形
成される接合穴6の内周面全域に、縦方向のスプライン
状の軸方向溝9を形成したものであり、この接合穴6の
内周面全域に予め接着剤10を塗布しておき、パイプ4
を段部7に当接するまで接合穴6内に挿入して、パイプ
4の外周面と接合穴6の内周間に接着剤10を均一に充
填させて接合することができるものであり、本例におい
ても、軸方向溝9が形成されているため、パイプ4の外
周と接合穴6の内周との隙間を極めて小さく設定してお
いても、良好にパイプ4を接合穴6内に挿入できるた
め、位置決め精度が高められ、接着剤10を安定して均
等に充填させることができ、接着剤10の接触面積が拡
大されて、接合強度を向上させることができるものとな
る。 【0009】なお、ヘッドフランジ3に対するパイプ4
の接合においても、第1実施例または第2実施例のよう
な接合構造を採用することができるものであり、その
他、インテークマニホールドに限らず、金属またはアル
ミニウム製のパイプの接合構造として、種々の場面で採
用することができるものである。 【0010】 【発明の効果】本発明は、接合穴内にパイプを挿入し、
接合穴の内周面とパイプの外周面間に接着剤を充填して
接合するパイプ接合構造において、接合穴の内周面に、
径方向または軸方向に溝を形成したことにより、接合穴
の内周とパイプの外周間の隙間を極力小さく設定して、
位置決め精度を高めることができ、接着剤が安定して均
等に充填され、しかも接着剤の接触面積が効率良く拡大
されて、接合強度が向上される効果を有する。
Description: BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a pipe joining structure. 2. Description of the Related Art In an intake manifold 1 as shown in FIG.
And a plurality of pipes 4, 4, 4 made of metal or aluminum are provided between the head flange 3 and the head flange 3 attached to the engine side. Is generally performed by brazing or welding, but as shown in FIG. 6, for the purpose of cost reduction and quality improvement, for example, as shown in FIG. As described above, the joining hole 6 is formed in the boss portion 2a of the collector flange 2, and the adhesive 10 is applied to the chamfered portion 5 of the joining hole 6 in a build-up manner, and in this state, the step comes into contact with the step portion 7. The pipe 4 is inserted into the joint hole 6 until the adhesive 10
As shown in FIG. 7, the adhesive 10 is filled in the gap C between the outer peripheral surface of the pipe 4 and the inner peripheral surface of the joining hole 6, and then the adhesive 10 is applied by applying vibration heating. Such a bonding method is disclosed in, for example, JP-A-8-215746. However, in this joining method, a gap C is required, and therefore some positioning mechanism is required. In addition, in order to increase the filling rate of the adhesive 10, heating acoustic vibration is required. Is complicated. [0003] As shown in FIG. 8, for example, a structure in which a joining hole 6 such as a collector flange 2 can be divided into two parts is provided, and an adhesive 10 is applied to an inner peripheral surface of the joining hole 6.
A method of pressing the outer periphery of the pipe 4 in the direction of the arrow and holding the pressed state until the subsequent heating step is completed may be considered, but such a bonding method is established in the case of a specification that cannot be divided. However, it is necessary to perform pressure bonding to each of the divided side and the pipe 4 side while maintaining the relative positional accuracy, and there is a problem that the operation is difficult. SUMMARY OF THE INVENTION The present invention has been made in view of the above-mentioned conventional problems, and it is intended to improve the positioning accuracy and fill the adhesive uniformly and stably to improve the bonding strength. The purpose of the present invention is to provide a pipe joining structure that can be made to join a pipe by inserting a pipe into a joining hole, filling an adhesive between an inner peripheral surface of the joining hole and an outer peripheral surface of the pipe, and joining the pipe. In the structure, a groove is formed in an inner peripheral surface of the joint hole in a radial direction or an axial direction. An embodiment of the present invention will be described below with reference to the drawings. FIG. 1 is an exploded structural view of the joint structure of the first embodiment. In this example, a joint structure of a pipe 4 to a collector flange 2 of an intake manifold 1 as shown in FIG. 5 is illustrated. It is. A boss 2 a protruding from the collector flange 2 is formed with a joint hole 6, and a small diameter step 7 is formed on the bottom side of the joint hole 6. Is formed with a chamfered portion 5 in an inclined shape. Also, the joint hole 6
A radial groove 8 in the form of a female screw is formed over the entire inner periphery of the inner periphery of the inner periphery. An adhesive 10 of a thermosetting resin is applied to the inner peripheral surface of such a joint hole 6, and in this state, the pipe 4 is inserted into the joint hole 6 in the direction of the arrow from the chamfered part 5 side,
The pipe 4 is inserted until it hits the step portion 7, and the pipe 4 is inserted into the collector flange 2 and the boss portion 2 a via the adhesive 10.
Can be joined. Since the radial groove 8 is formed on the inner peripheral surface of the joint hole 6, the adhesive 10 is stably and uniformly filled between the outer peripheral surface of the pipe 4 and the inner periphery of the joint hole 6. As a result, the contact area of the adhesive 10 is increased by the radial grooves 8, so that the bonding can be efficiently performed with the bonding strength improved. In this example, the gap between the inner peripheral surface of the joining hole 6 and the outer peripheral surface of the pipe 4 can be set as small as possible, and the positioning of the joining hole 6 and the pipe 4 during the joining operation is also facilitated. In addition, by applying heat, the adhesive 10 is cured and a strong bonding state is ensured. Next, FIG. 3 shows a second embodiment. In FIG. 3, a vertical spline-like shape is formed over the entire inner peripheral surface of the joint hole 6 formed in the boss portion 2a of the collector flange 2. An axial groove 9 is formed, and an adhesive 10 is applied to the entire inner peripheral surface of the joint hole 6 in advance, and a pipe 4 is formed.
Is inserted into the joint hole 6 until it comes into contact with the stepped portion 7, and the adhesive 10 can be uniformly filled between the outer peripheral surface of the pipe 4 and the inner periphery of the joint hole 6 and joined. Also in the example, since the axial groove 9 is formed, even if the gap between the outer periphery of the pipe 4 and the inner periphery of the joint hole 6 is set to be extremely small, the pipe 4 is inserted into the joint hole 6 well. Therefore, the positioning accuracy is enhanced, the adhesive 10 can be stably and uniformly filled, the contact area of the adhesive 10 is enlarged, and the bonding strength can be improved. In addition, the pipe 4 with respect to the head flange 3
Also in the joining of the present invention, the joining structure as in the first embodiment or the second embodiment can be adopted. In addition, not only the intake manifold but also various joining structures of metal or aluminum pipes It can be adopted in the scene. According to the present invention, a pipe is inserted into a joint hole,
In a pipe joining structure in which an adhesive is filled between the inner peripheral surface of the joining hole and the outer peripheral surface of the pipe and joined, the inner peripheral surface of the joining hole is
By forming the groove in the radial or axial direction, the gap between the inner circumference of the joint hole and the outer circumference of the pipe is set as small as possible,
The positioning accuracy can be increased, the adhesive is stably and uniformly filled, and the contact area of the adhesive is efficiently enlarged, thereby improving the bonding strength.

【図面の簡単な説明】 【図1】第1実施例のパイプ挿入前の破断分解斜視図で
ある。 【図2】パイプを挿入して接合した状態の破断斜視図で
ある。 【図3】第2実施例を示すパイプの挿入前の破断分解斜
視図である。 【図4】パイプの接合状態の破断斜視図である。 【図5】インテークマニホールドの斜視構成図である。 【図6】従来の接合構造のパイプの挿入前の断面構成図
である。 【図7】パイプ挿入後の接合状態の断面構成図である。 【図8】従来の別の接合構造を示す接合前の断面構成図
である。 【図9】接合状態の断面構成図である。 【符号の説明】 1 インテークマニホールド 2 コレクターフランジ 2a ボス部 3 ヘッドフランジ 4 パイプ 5 面取部 6 接合穴 7 段部 8 径方向溝 9 軸方向溝 10 接着剤
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is an exploded perspective view of a first embodiment before a pipe is inserted. FIG. 2 is a cutaway perspective view of a state where a pipe is inserted and joined. FIG. 3 is an exploded perspective view showing a second embodiment before a pipe is inserted. FIG. 4 is a cutaway perspective view of a joined state of pipes. FIG. 5 is a perspective configuration diagram of an intake manifold. FIG. 6 is a cross-sectional configuration diagram before insertion of a pipe having a conventional joint structure. FIG. 7 is a sectional configuration view of a joined state after pipe insertion. FIG. 8 is a cross-sectional configuration diagram showing another conventional bonding structure before bonding. FIG. 9 is a cross-sectional configuration diagram in a joined state. [Description of Signs] 1 Intake manifold 2 Collector flange 2a Boss 3 Head flange 4 Pipe 5 Chamfer 6 Joint hole 7 Step 8 Radial groove 9 Axial groove 10 Adhesive

Claims (1)

【特許請求の範囲】 【請求項1】 接合穴内にパイプを挿入し、接合穴の内
周面とパイプの外周面間に接着剤を充填して接合するパ
イプ接合構造において、前記接合穴の内周面に、径方向
または軸方向に溝を形成したことを特徴とするパイプ接
合構造。
Claims: 1. A pipe joining structure in which a pipe is inserted into a joining hole, and an adhesive is filled between an inner peripheral surface of the joining hole and an outer peripheral surface of the pipe to join the pipe. A pipe joining structure, wherein a groove is formed on a peripheral surface in a radial direction or an axial direction.
JP2001222974A 2001-07-24 2001-07-24 Pipe bonding structure Pending JP2003039111A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2001222974A JP2003039111A (en) 2001-07-24 2001-07-24 Pipe bonding structure

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2001222974A JP2003039111A (en) 2001-07-24 2001-07-24 Pipe bonding structure

Publications (1)

Publication Number Publication Date
JP2003039111A true JP2003039111A (en) 2003-02-12

Family

ID=19056379

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2001222974A Pending JP2003039111A (en) 2001-07-24 2001-07-24 Pipe bonding structure

Country Status (1)

Country Link
JP (1) JP2003039111A (en)

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