JP2003035565A - Magnetic encoder and bearing for wheel employing the same - Google Patents

Magnetic encoder and bearing for wheel employing the same

Info

Publication number
JP2003035565A
JP2003035565A JP2001223876A JP2001223876A JP2003035565A JP 2003035565 A JP2003035565 A JP 2003035565A JP 2001223876 A JP2001223876 A JP 2001223876A JP 2001223876 A JP2001223876 A JP 2001223876A JP 2003035565 A JP2003035565 A JP 2003035565A
Authority
JP
Japan
Prior art keywords
magnetic
magnetic encoder
synthetic resin
powder
bearing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2001223876A
Other languages
Japanese (ja)
Other versions
JP4024496B2 (en
Inventor
Tatsuo Nakajima
達雄 中島
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NTN Corp
Original Assignee
NTN Corp
NTN Toyo Bearing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NTN Corp, NTN Toyo Bearing Co Ltd filed Critical NTN Corp
Priority to JP2001223876A priority Critical patent/JP4024496B2/en
Publication of JP2003035565A publication Critical patent/JP2003035565A/en
Application granted granted Critical
Publication of JP4024496B2 publication Critical patent/JP4024496B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/72Sealings
    • F16C33/76Sealings of ball or roller bearings
    • F16C33/78Sealings of ball or roller bearings with a diaphragm, disc, or ring, with or without resilient members
    • F16C33/7869Sealings of ball or roller bearings with a diaphragm, disc, or ring, with or without resilient members mounted with a cylindrical portion to the inner surface of the outer race and having a radial portion extending inward
    • F16C33/7879Sealings of ball or roller bearings with a diaphragm, disc, or ring, with or without resilient members mounted with a cylindrical portion to the inner surface of the outer race and having a radial portion extending inward with a further sealing ring
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C41/00Other accessories, e.g. devices integrated in the bearing not relating to the bearing function as such
    • F16C41/007Encoders, e.g. parts with a plurality of alternating magnetic poles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2326/00Articles relating to transporting
    • F16C2326/01Parts of vehicles in general
    • F16C2326/02Wheel hubs or castors

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Rolling Contact Bearings (AREA)
  • Transmission And Conversion Of Sensor Element Output (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a magnetic encoder for detecting the rotation of a bearing for wheel, which enables the wall to be thinned and has superior resistance to abrasion and superior productivity. SOLUTION: The magnetic encoder 10 is composed of a metallic annular member 11 and a magnetic member 14 disposed along the surface of the annular member 11 in the circumferential direction. A coating film of a synthetic coating resin, in which magnetic fine particles are mixed, is used as the magnetic member 14. The magnetic member 14 is magnetized so as to form multiple poles in the circumferential direction, and magnetic poles N, S are formed alternately. The magnetic encoder 10 is also used as a thrower of the bearing for wheel or the like, for example.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】この発明は、相対回転する軸
受部の回転検出装置等に用いられる磁気エンコーダ、お
よびこれを具備する車輪用軸受に関し、例えば自動車の
アンチロックブレーキシステムにおける前後の車輪回転
数を検出する回転検出装置に装着されるベアリングシー
ルの構成部品とされる磁気エンコーダに関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a magnetic encoder used in a rotation detecting device for a bearing that rotates relative to each other, and a wheel bearing equipped with the magnetic encoder. The present invention relates to a magnetic encoder that is a component of a bearing seal mounted on a rotation detection device that detects a magnetic field.

【0002】[0002]

【従来の技術】従来、自動車のスキッドを防止するため
のアンチスキッド用回転検出装置として、次のような構
造が多く用いられている。すなわち、前記回転検出装置
は歯付ローターと感知センサからなっており、その際、
軸受を密封するシール装置よりそれぞれ離間させて配置
し、一つの独立した回転検出装置を構成しているものが
一般的である。このような従来例は、回転軸に嵌合され
た歯付ローターをナックルに取付られた回転検出センサ
で感知検出する構造を持ち、使われている軸受にはその
側部に独立して設けられたシール装置によって水分ある
いは異物の侵入から守られる。
2. Description of the Related Art Conventionally, the following structure has been widely used as an anti-skid rotation detecting device for preventing skid of an automobile. That is, the rotation detecting device comprises a toothed rotor and a sensor,
It is general that the bearings are arranged separately from the seal device that seals the bearings to form one independent rotation detection device. Such a conventional example has a structure in which a toothed rotor fitted to a rotating shaft is detected and detected by a rotation detecting sensor attached to a knuckle, and a bearing used is provided independently on its side portion. The sealing device protects against the ingress of moisture or foreign matter.

【0003】その他の例として特許公報第281678
3号には、回転検出装置の装着スペースを削減せしめ感
知性能を飛躍的に向上させることを目的として、車輪回
転検出のための回転検出装置を有したベアリングシール
において、そこに使用するスリンガーの径方向に磁性粉
体の混入された弾性部材を周状に加硫成形接着し、そこ
に交互に磁極を配設した構造が示されている。また、公
開平6−281018には、軸方向の寸法を小さくし、
回転部材と固定部材との間の密閉度を良好にし、容易に
取り付け可能にすることを目的として、回転部材と固定
部材との間がシールされ、この回転部材に回転ディスク
が取り付けられ、その回転ディスクに多極化されたコー
ダが取り付けられたコーダ内蔵密閉構造としたものが示
されている。使用するコーダは、磁性粒子を添加したエ
ラストマーからなるものが用いられ、このコーダの側面
を固定部材の側面とほぼ同一平面としたシール手段とさ
れている。
As another example, Japanese Patent Publication No. 281678.
In No. 3, in order to reduce the installation space of the rotation detection device and dramatically improve the sensing performance, the diameter of the slinger used in the bearing seal equipped with the rotation detection device for wheel rotation detection A structure in which elastic members mixed with magnetic powder in the direction are vulcanization-molded and bonded in a circumferential shape, and magnetic poles are alternately arranged therein is shown. In addition, in Kokaihei 6-281018, the axial dimension is reduced,
For the purpose of improving the airtightness between the rotating member and the fixed member and enabling easy attachment, the rotating member and the fixed member are sealed, and the rotating disk is attached to the rotating member. It is shown that the disk has a coder built-in hermetically sealed structure in which a multipolar coder is attached. The coder used is made of an elastomer to which magnetic particles are added, and the side surface of the coder is a sealing means which is substantially flush with the side surface of the fixing member.

【0004】磁性粉体や磁性粒子を含有するプラスチッ
ク(プラストマー) 製のコーダは、やはり従来の射出成
形や圧縮成形等のように、製品形状に適応した金型を使
用して賦形したり、つまり金型どおりの形に成形した
り、 T形のダイスを用いた押出し成形やカレンダー成形
のようなシート成形でシートを成形し打ち抜き加工など
により製品形状にして、その後、金属基板上に接着剤な
どで接着固定し製作してもよい。またこの場合、インサ
ート成形のようにあらかじめ金型内に金属基板を組込ん
でおき、その後、溶融樹脂を流し入れて接着工程を同時
加工して製作してもよい。
A coder made of a magnetic powder or a plastic (plastomer) containing magnetic particles can be shaped by using a mold adapted to the product shape, like conventional injection molding and compression molding. In other words, it is molded into the shape of the mold, or the sheet is formed by sheet molding such as extrusion molding using a T-shaped die or calender molding, and punched to form the product shape. You may manufacture it by adhering and fixing it with the. Further, in this case, the metal substrate may be assembled in advance in the mold as in the insert molding, and then the molten resin may be poured into the mold to simultaneously process the bonding process.

【0005】[0005]

【発明が解決しようとする課題】しかしながら、上記従
来例のうち、特許公報第2816783号や公開平6−
281018号に示されるベアリングシールにおいて
は、そこに使用するスリンガーの径方向に磁性粉体の混
入された弾性部材を周状に加硫成形接着したり、または
多極化されたコーダが取り付けられたコーダ内蔵密閉構
造としてそのコーダを磁性粒子が添加したエラストマー
にしようとすると、磁性粉体や磁性粒子を保持するため
のバインダとなるエラストマーや弾性部材成分が必要に
なる。しかしエラストマーや弾性部材成分をバインダー
に用いる場合、コーダ形状に賦形前に必ず磁性粉体や磁
性粒子とエラストマーや弾性部材の混練による分散工程
が必要になるが、この工程ではコーダ中のバインダー成
分に対する磁性粉体や磁性粒子の相対含有率(体積分
率)が上げにくいため、磁気センサに安定してセンシン
グされる磁力を得ようとするにはコーダの厚み寸法を厚
くする必要があった。
However, among the above-mentioned conventional examples, Japanese Patent Publication No. 2816783 and Japanese Unexamined Patent Publication No.
In the bearing seal shown in No. 281018, an elastic member mixed with magnetic powder in the radial direction of a slinger to be used is vulcanized and bonded in a circumferential shape, or a multipolar coder is attached to a built-in coder. If an attempt is made to use an elastomer containing magnetic particles as the coder as a closed structure, an elastomer or elastic member component serving as a binder for holding the magnetic powder or magnetic particles is required. However, when an elastomer or elastic member component is used as a binder, a dispersion process by kneading the magnetic powder or magnetic particles with the elastomer or elastic member is always required before shaping into a coder shape. In this process, the binder component in the coder is used. Since it is difficult to increase the relative content (volume fraction) of the magnetic powder or the magnetic particles with respect to, it was necessary to increase the thickness of the coder in order to obtain a magnetic force that is stably sensed by the magnetic sensor.

【0006】また、 磁性粉体や磁性粒子の含有する弾性
部材やエラストマー製のコーダの成形は、 射出成形や圧
縮成形等のように製品形状に適応した金型を使用して賦
形し、また加硫工程が必要な場合は金型内に必要とされ
る加硫時間だけ、加圧しながら保持しなければならず生
産上多くの工程を必要とした。さらに磁性粉体や磁性粒
子の含有する弾性部材やエラストマー製のコーダは、例
えば車輪回転検出のための回転検出装置を有したベアリ
ングシールにおいて、回転検出装置の装着スペースを削
減せしめ、かつ感知性能を飛躍的に向上させるために、
そこに使用するスリンガーの軸方向で近接かつ相対した
部位に感知センサを配置しなければならない。しかしこ
の場合、車両走行中に回転側のベアリングシール表面と
固定側の感知センサ表面の間隙に、砂粒などの異物粒子
が侵入し噛み込まれると、弾性部材やエラストマー製の
コーダ表面は摩耗などによる激しい損傷が認められるこ
とがあった。
Further, the molding of the elastic member containing magnetic powder or magnetic particles or the coder made of elastomer is performed by using a mold suitable for the product shape such as injection molding or compression molding. If a vulcanization step is required, it must be held under pressure for the vulcanization time required in the mold, which required many steps in production. Further, the magnetic powder or the elastic member or the coder made of elastomer containing the magnetic particles can reduce the installation space of the rotation detecting device and improve the sensing performance in a bearing seal having a rotation detecting device for detecting the wheel rotation, for example. In order to dramatically improve,
Sensing sensors must be placed at locations close to and opposite to each other in the axial direction of the slinger used. However, in this case, when foreign matter particles such as sand particles enter and are caught in the gap between the bearing seal surface on the rotating side and the surface of the sensing sensor on the stationary side while the vehicle is running, the elastic member and the surface of the coder made of elastomer may be worn. Severe damage was sometimes noted.

【0007】磁性粉体や磁性粒子の含有するプラスチッ
ク(プラストマー)製のコーダの場合、上述した従来の
射出成形や圧縮成形やT形ダイスを用いた押出し成形や
カレンダー成形のようなシート成形、およびインサート
成形で製造しようとすると、やはり磁性粉体や磁性粒子
を保持するためのバインダとなる合成樹脂成分が必要に
なる。しかし合成樹脂成分をバインダーに用いる場合
も、従来はエラストマーなどと同様に、コーダ形状に賦
形前に必ず磁性粉体や磁性粒子とプラストマーや弾性部
材の混練による分散工程が必要になる。 やはりこの工程
では、コーダ中のバインダー成分に対する磁性粉体や磁
性粒子の相対含有率(体積分率)が上げにくいため、磁
気センサに安定してセンシングされる磁力を得ようとす
るにはコーダの厚み寸法を厚くする必要があった。ま
た、このように磁性粉体や磁性粒子とプラストマーや弾
性部材を従来の製造法で混練して製作した成形前材料
を、金型内に射出( インジェクション)したり圧縮(コ
ンプレッション)してコーダに賦形する時、またインサ
ート成形などで賦形する時に、材料中に含有される磁性
粒子成分は金属の酸化物であるため硬くて量産製造的に
は金型や成形機の摩耗が問題となり、また磁性粒子成分
の含有が高い成形前材料は溶融粘度が高くなり、成形圧
力や金型型締力などを上げるなど、成形上の負荷が大き
くなるなどの問題があった。
In the case of a coder made of a magnetic powder or a plastic (plastomer) containing magnetic particles, the above-mentioned conventional injection molding, compression molding, sheet molding such as extrusion molding using a T-shaped die or calender molding, and When it is attempted to manufacture by insert molding, a synthetic resin component serving as a binder for holding magnetic powder or magnetic particles is also required. However, even when a synthetic resin component is used as a binder, a dispersion step by kneading magnetic powder or magnetic particles with a plastomer or an elastic member is always required before shaping into a coder shape, as in the case of conventional elastomers. After all, in this process, it is difficult to increase the relative content (volume fraction) of the magnetic powder or the magnetic particles with respect to the binder component in the coder. It was necessary to increase the thickness dimension. In addition, the pre-molding material produced by kneading the magnetic powder or magnetic particles with the plastomer or the elastic member in this way by the conventional manufacturing method is injected (compression) or compressed (compression) in the mold to be a coder. At the time of shaping, or at the time of shaping by insert molding, etc., the magnetic particle component contained in the material is an oxide of metal, so it is hard and the wear of the mold and the molding machine becomes a problem in mass production, Further, the material before molding having a high content of the magnetic particle component has a high melt viscosity, and there is a problem that the molding load is increased, such as the molding pressure and the mold clamping force are increased.

【0008】T形ダイスを用いた押出し成形やカレンダ
ー成形のようなシート成形の場合でも、材料中に含有さ
れる磁性粒子成分は金属酸化物で硬いため、量産製造的
にはT形ダイスやカレンダー成形機のロールの摩耗が問
題となった。
Even in the case of sheet molding such as extrusion molding or calender molding using a T-shaped die, the magnetic particle component contained in the material is a metal oxide and is hard. The abrasion of the roll of the molding machine became a problem.

【0009】この発明の目的は、薄肉化が可能で、かつ
耐摩耗性に優れ、生産性にも優れた磁気エンコーダを提
供することである。この発明の他の目的は、部品点数を
増やすことなく、コンパクトな構成で回転検出が行え、
かつ回転検出のための磁気エンコーダの耐久性に優れた
車輪用軸受を提供することである。
An object of the present invention is to provide a magnetic encoder which can be made thin and which is excellent in wear resistance and productivity. Another object of the present invention is to detect rotation with a compact configuration without increasing the number of parts,
Another object of the present invention is to provide a wheel bearing having excellent durability of a magnetic encoder for detecting rotation.

【0010】[0010]

【課題を解決するための手段】この発明の磁気エンコー
ダは、金属製の環状部材と、この環状部材に周方向に沿
って設けられかつ周方向に多極に磁化した磁性部材とを
備えた磁気エンコーダにおいて、前記磁性部材が、磁性
粉体の混入した合成樹脂塗料からなることを特徴とす
る。
A magnetic encoder according to the present invention is a magnetic encoder comprising a metallic annular member and a magnetic member provided along the circumferential direction of the annular member and magnetized to have multiple poles in the circumferential direction. In the encoder, the magnetic member is made of synthetic resin paint mixed with magnetic powder.

【0011】前記合成樹脂塗料は、塗膜形成主要素と、
溶剤または希釈剤とを含むものであっても良い。前記合
成樹脂塗料は、少なくとも塗膜形成主要素が粉体である
粉体塗料であっても良い。前記合成樹脂塗料の塗膜形成
主要素は、エポキシ樹脂からなるものであっても良い。
前記合成樹脂塗料の塗膜形成主要素は、アクリル樹脂か
らなるものであっても良い。前記合成樹脂塗料に混入さ
れる磁性粉体は、フェライト系磁性材料からなるもので
あっても良い。前記合成樹脂塗料に混入される磁性粉体
は、希土類系磁性材料からなるものであっても良い。
The above synthetic resin coating material comprises a coating film forming main element and
It may contain a solvent or a diluent. The synthetic resin coating material may be a powder coating material in which at least the main film-forming element is powder. The coating film forming main element of the synthetic resin paint may be made of an epoxy resin.
The coating film forming main element of the synthetic resin paint may be made of an acrylic resin. The magnetic powder mixed in the synthetic resin paint may be made of a ferrite magnetic material. The magnetic powder mixed in the synthetic resin paint may be made of a rare earth magnetic material.

【0012】この構成の磁気エンコーダは、磁性部材に
磁気センサを対面させて回転検出に使用される。この磁
気エンコーダを回転させると、磁性部材の多極に磁化さ
れた各磁極の通過が磁気センサで検出され、パルスのか
たちで回転が検出される。上記磁性部材は、磁性粉体の
混入した合成樹脂塗料からなるため、次に示すように、
安定したセンシングの得られる磁力を確保しながら薄肉
化できて、磁気エンコーダのコンパクト化が図れるう
え、耐摩耗性に優れ、また生産性にも優れたものとな
る。
The magnetic encoder of this structure is used for rotation detection by making a magnetic sensor face a magnetic member. When this magnetic encoder is rotated, the passage of each magnetic pole magnetized into multiple poles of the magnetic member is detected by the magnetic sensor, and the rotation is detected in the form of a pulse. Since the magnetic member is made of a synthetic resin paint mixed with magnetic powder, as shown below,
The thickness of the magnetic encoder can be reduced while securing a magnetic force that can provide stable sensing, and the magnetic encoder can be made compact, and it is also excellent in wear resistance and productivity.

【0013】すなわち、合成樹脂成分をバインダーとし
て磁性粉体を混入した塗料は、その樹脂成分の粉体と磁
性粉体の組成比を調整しながらソルベント中で分散させ
たり、または粉体同士の乾式混合分散ができるため、塗
料被膜中の磁性粉体や磁性粒子の相対的な含有率(体積
分率)を上げられる。このため、磁気センサに安定して
センシングされる磁力が容易に得られ、磁性部材の磁性
被膜厚を厚くする必要がない。また、磁性粉体や磁性粒
子の含有する塗料被膜製の磁性部材の製造では、エラス
トマーとは全く別の高分子物質に分類される合成樹脂
(プラストマー) をバインダーとするため、加熱・加圧
保持する加硫工程が不必要になる。このためエラストマ
ーをバインダーに利用する場合に比べて、圧倒的に生産
工程が簡略化できる。磁性部材となる塗料被膜の形成は
一般的な塗工方法でよく、エラストマーやプラストマー
での賦形のための射出成形や圧縮成形等で用いる金型は
不要になり、型などの摩耗による損傷問題や成形上の負
荷の問題は完全に回避できる。
That is, the coating material in which the magnetic powder is mixed with the synthetic resin component as the binder is dispersed in the solvent while adjusting the composition ratio of the powder of the resin component and the magnetic powder, or the dry powder type powder is used. Since the particles can be mixed and dispersed, the relative content (volume fraction) of the magnetic powder or the magnetic particles in the coating film can be increased. Therefore, a magnetic force that is stably sensed by the magnetic sensor can be easily obtained, and it is not necessary to increase the magnetic film thickness of the magnetic member. Also, in the production of magnetic materials made of magnetic powder or paint films containing magnetic particles, synthetic resin (plastomer), which is classified as a polymer substance that is completely different from elastomer, is used as the binder, so heating / pressurizing hold The vulcanization step to perform is unnecessary. Therefore, the production process can be overwhelmingly simplified as compared with the case where the elastomer is used as the binder. A general coating method may be used to form the paint film that will become the magnetic member, and the mold used for injection molding or compression molding for shaping with an elastomer or plastomer is not required, and damage caused by abrasion of the mold etc. And the problem of molding load can be completely avoided.

【0014】この発明の車輪用軸受は、内方部材および
外方部材と、これら内外の部材間に収容される複列の転
動体と、前記内外の部材間の端部環状空間を密封するシ
ール装置とを備える車輪用軸受において、この発明の前
記いずれかの構成の磁気エンコーダが、前記シール装置
の構成要素となるものである。この構成の車輪用軸受に
よると、シール装置の構成要素を磁気エンコーダとした
ため、部品点数を増やすことなく、車輪の回転を検出す
ることができる。車輪用軸受は、一般に路面の環境下に
さらされた状態となり、磁気エンコーダとこれに対面さ
せる磁気センサとの間に砂粒等の粒子が噛み込むことが
あるが、この噛み込みに対して、次のように保護され
る。すなわち、磁性粉体や磁性粒子を高含有した塗料被
膜製のコーダである磁性部材の表面硬度は、従来の磁性
粉体や磁性粒子の含有する弾性部材やエラストマー製の
コーダに比べて硬い。そのため、車輪回転検出のための
磁気エンコーダを有した軸受シール装置において、車両
走行中に回転側の軸受シール装置の表面と固定側の磁気
センサの表面との間隙に、砂粒などの粒子が噛み込まれ
ても、磁性部材表面の摩耗損傷に大幅な低減効果があ
る。
The wheel bearing of the present invention is a seal for sealing an inner member and an outer member, a double row rolling element accommodated between these inner and outer members, and an end annular space between the inner and outer members. In a bearing for a wheel including a device, the magnetic encoder having any one of the above configurations of the present invention is a constituent element of the sealing device. According to the wheel bearing of this configuration, since the constituent element of the sealing device is the magnetic encoder, the rotation of the wheel can be detected without increasing the number of parts. Wheel bearings are generally exposed to the environment of the road surface, and particles such as sand particles may get caught between the magnetic encoder and the magnetic sensor facing it. Be protected like. That is, the surface hardness of the magnetic member, which is a coder made of a coating film containing a large amount of magnetic powder or magnetic particles, is harder than that of a conventional elastic member containing magnetic powder or magnetic particles or an coder made of elastomer. Therefore, in a bearing seal device having a magnetic encoder for wheel rotation detection, particles such as sand particles are caught in the gap between the surface of the bearing seal device on the rotating side and the surface of the magnetic sensor on the stationary side while the vehicle is traveling. Even if it is rare, it has a great effect of reducing wear damage on the surface of the magnetic member.

【0015】[0015]

【発明の実施の形態】この発明の一実施形態を図1ない
し図3と共に説明する。図1に示すように、この磁気エ
ンコーダ10は、金属製の環状部材11と、この環状部
材11の表面に周方向に沿って設けられ磁性部材14と
を備える。磁性部材14は周方向に多極に磁化され、交
互に磁極N,Sが形成されている。磁極N,Sは、ピッ
チ円直径PCD(図2)において、所定のピッチpとな
るように形成されている。この磁気エンコーダ10は、
回転部材(図示せず)に取付けられ、図3に示すように
磁性部材14に磁気センサ15を対面させて回転検出に
使用されるものであり、磁気エンコーダ10と磁気セン
サ15とで回転検出装置20が構成される。同図は、磁
気エンコーダ10を軸受(図示せず)のシール装置5の
構成要素とした応用例を示し、磁気エンコーダ10は、
軸受の回転側の軌道輪に取付けられる。シール装置5
は、磁気エンコーダ10と、固定側のシール部材9とで
構成される。シール装置5の具体構成については後に説
明する。
BEST MODE FOR CARRYING OUT THE INVENTION An embodiment of the present invention will be described with reference to FIGS. As shown in FIG. 1, the magnetic encoder 10 includes an annular member 11 made of metal, and a magnetic member 14 provided on the surface of the annular member 11 along the circumferential direction. The magnetic member 14 is magnetized to have multiple poles in the circumferential direction, and magnetic poles N and S are alternately formed. The magnetic poles N and S are formed to have a predetermined pitch p in the pitch circle diameter PCD (FIG. 2). This magnetic encoder 10 is
It is attached to a rotating member (not shown) and is used for rotation detection by facing the magnetic sensor 15 to the magnetic member 14 as shown in FIG. 3, and the rotation detecting device is composed of the magnetic encoder 10 and the magnetic sensor 15. 20 are configured. This figure shows an application example in which the magnetic encoder 10 is a constituent element of a seal device 5 for a bearing (not shown).
It is attached to the bearing ring on the rotating side of the bearing. Sealing device 5
Is composed of a magnetic encoder 10 and a fixed-side seal member 9. The specific configuration of the sealing device 5 will be described later.

【0016】この磁気エンコーダ10は、磁性部材14
を磁性粉体の混入した合成樹脂塗料としたものである。
磁極N,Sは、上記合成樹脂塗料の塗膜の形成後に着磁
される。磁性部材14の合成樹脂塗料は、塗膜形成主要
素と、溶剤または希釈剤とを含むものであっても良い。
一般的な塗料は、塗膜形成主要素と、溶剤または希釈剤
とを含むものである。また、磁性部材14の合成樹脂塗
料は、少なくとも塗膜形成主要素が粉体であっても良
い。
The magnetic encoder 10 includes a magnetic member 14
Is a synthetic resin paint mixed with magnetic powder.
The magnetic poles N and S are magnetized after the coating film of the synthetic resin paint is formed. The synthetic resin coating material of the magnetic member 14 may include a coating film forming main element and a solvent or a diluent.
A typical paint contains a film-forming main component and a solvent or diluent. Further, in the synthetic resin coating material of the magnetic member 14, at least the coating film forming main element may be powder.

【0017】この明細書で言う「塗料」およびその成分
について用語を説明する。塗料は、塗膜形成要素と、塗
膜形成助要素からなる。塗膜形成要素は、塗膜形成主要
素と、これに必要に応じて設けられる塗膜形成副要素、
および顔料とを含む。塗膜形成主要素は、塗膜の主体と
なる成分であり、多くの場合、有機高分子である。塗膜
形成副要素は、塗膜の形成を助け、性能を向上させる目
的で加える物質を言う。これには、可塑剤、乾燥剤、硬
化剤、分散剤、皮張り防止剤、増粘剤、平坦化剤、たれ
防止剤、防黴剤、紫外線吸収剤などがある。顔料は、塗
膜を着色し不透明性を与え、塗膜の機械的な性質を補強
するために用いる。塗膜生成助要素は、溶剤や希釈剤等
の揮発成分を言う。
The terms of the "paint" and its components as used in this specification will be explained. The paint comprises a film-forming element and a film-forming auxiliary element. The coating film forming element is a coating film forming main element and a coating film forming sub-element provided as necessary for this,
And a pigment. The film-forming main component is a main component of the film, and is often an organic polymer. Film-forming subelement refers to a substance added to aid in the formation of a film and to improve performance. These include plasticizers, desiccants, hardeners, dispersants, anti-skin agents, thickeners, leveling agents, anti-sagging agents, mildew-proofing agents, UV absorbers and the like. Pigments are used to color and impart opacity to the coating and to reinforce the mechanical properties of the coating. The coating film formation assisting element refers to a volatile component such as a solvent and a diluent.

【0018】この磁性部材14の合成樹脂塗料における
塗膜形成主要素としての合成樹脂には、フェノール樹脂
塗料(アルコール溶性フェノール樹脂塗料、油溶性フェ
ノール樹脂塗料、カシュー樹脂塗料、アルキド樹脂塗
料、アミノアルキド樹脂塗料(メラミン樹脂、尿素樹
脂、ベンゾグアナミン樹脂の単独もしくは混合) 、ビニ
ル樹脂塗料(塩化ビニル樹脂塗料、ブチラール樹脂塗
料、スチレン・ブタジエン樹脂塗料、ビニルゾル樹脂塗
料)、塩化ゴム塗料、エポキシ樹脂塗料(エポキシ/フ
ェノール樹脂塗料、エポキシ/ アミノ樹脂塗料、エポキ
シ/ アルキド/ メラミン樹脂塗料、エポキシアルキド樹
脂塗料、焼付けエポキシエステル塗料、常温乾燥エポキ
シエステル塗料、アミン硬化エポキシ塗料、エポキシコ
ールタール塗料、エポキシイソシアネート塗料) 、アク
リル樹脂塗料(熱可塑性アクリル樹脂塗料、熱硬化性ア
クリル樹脂塗料) 、不飽和ポリエステル樹脂塗料、ポリ
ウレタン樹脂塗料(油変性ポリウレタン樹脂塗料、湿気
硬化性ポリウレタン樹脂塗料、ブロック型ポリウレタン
樹脂塗料、ポリオール硬化性ポリウレタン樹脂塗料、ウ
レタン樹脂系紫外線硬化塗料) 、シリコーン樹脂塗料
(純シリコーン樹脂塗料、アルキド変性シリコーン樹脂
塗料、ポリエステル変性シリコーン樹脂塗料、アクリル
変性シリコーン樹脂塗料、エポキシ変性シリコーン樹脂
塗料) 、フッ素樹脂塗料などが使用できる。
The synthetic resin as the main component for forming a coating film in the synthetic resin coating material of the magnetic member 14 is a phenol resin coating material (alcohol-soluble phenol resin coating material, oil-soluble phenol resin coating material, cashew resin coating material, alkyd resin coating material, aminoalkyd). Resin coating (melamine resin, urea resin, benzoguanamine resin alone or mixed), vinyl resin coating (vinyl chloride resin coating, butyral resin coating, styrene-butadiene resin coating, vinyl sol resin coating), chlorinated rubber coating, epoxy resin coating (epoxy / Phenolic resin paint, Epoxy / Amino resin paint, Epoxy / Alkyd / Melamine resin paint, Epoxy alkyd resin paint, Baking epoxy ester paint, Room temperature dry epoxy ester paint, Amine curing epoxy paint, Epoxy coal tar paint, Epoxy dye Cyanate paint), acrylic resin paint (thermoplastic acrylic resin paint, thermosetting acrylic resin paint), unsaturated polyester resin paint, polyurethane resin paint (oil-modified polyurethane resin paint, moisture curable polyurethane resin paint, block type polyurethane resin paint) , Polyol curable polyurethane resin paint, urethane resin type UV curable paint), Silicone resin paint (pure silicone resin paint, alkyd modified silicone resin paint, polyester modified silicone resin paint, acrylic modified silicone resin paint, epoxy modified silicone resin paint), Fluororesin paint can be used.

【0019】また、磁性部材14の合成樹脂塗料とし
て、熱可塑性の粉体塗料、および熱硬化性の粉体塗料な
ども使用できる。熱可塑性粉体塗料としては、ポリエチ
レン系、塩化ビニル、ナイロンなどの熱可塑性樹脂を用
いてもよい。熱硬化性粉体塗料としてはエポキシ系、エ
ポキシ/ポリエステル系、ポリエステル/ウレタン系、
アクリル系などの熱硬化性粉体塗料を用いてもよい。粉
体塗料は、塗膜形成助用途としての溶剤を含まない塗料
のことである。粉体塗料は、より詳しくは、塗膜形成主
要素、塗膜形成副要素、および顔料のいずれもが粉体で
溶剤や希釈剤などの揮発成分としての塗膜成形助要素を
含まない塗料のことである。なお、「無溶剤塗料」と呼
ばれるものもあり、これは塗膜形成主要素自体が液状
で、溶剤を必要としない塗料のことである。磁性部材1
4の合成樹脂塗料として、無溶剤塗料を使用しても良い
が、これは上記の粉体塗料とは異なる。
Further, as the synthetic resin coating material for the magnetic member 14, thermoplastic powder coating material, thermosetting powder coating material and the like can be used. As the thermoplastic powder coating material, a thermoplastic resin such as polyethylene, vinyl chloride or nylon may be used. Thermosetting powder coatings include epoxy type, epoxy / polyester type, polyester / urethane type,
A thermosetting powder coating such as acrylic may be used. The powder coating material is a coating material which does not contain a solvent for the purpose of forming a coating film. More specifically, the powder coating material is a coating material in which all of the coating film forming main element, the coating film forming sub-element, and the pigment are powders and do not contain a coating film forming auxiliary element as a volatile component such as a solvent or a diluent. That is. There is also a so-called "solvent-free paint", which is a paint that does not require a solvent because the coating film forming main element itself is liquid. Magnetic member 1
A solventless paint may be used as the synthetic resin paint of No. 4, but this is different from the above powder paint.

【0020】磁性部材14の合成樹脂塗料に混入する磁
性粉体としては、バリウム系フェライト、ストロンチウ
ム系フェライトなどのフェライト系磁性材料や、サマリ
ウム鉄窒素、ネオジウム鉄ボロンなどの希土類系磁性材
料を用いることができる。
As the magnetic powder mixed in the synthetic resin paint of the magnetic member 14, a ferrite magnetic material such as barium ferrite or strontium ferrite, or a rare earth magnetic material such as samarium iron nitrogen or neodymium iron boron is used. You can

【0021】環状部材11の材質となる金属は、磁性
体、特に強磁性体となる金属が好ましく、例えば磁性体
でかつ防錆性を有する鋼板が用いられる。このような鋼
板として、フェライト系のステンレス鋼板(JIS規格
のSUS430系等)や、防錆処理された圧延鋼板等を
用いることができる。
The metal used as the material of the annular member 11 is preferably a magnetic material, particularly a metal which is a ferromagnetic material. For example, a steel sheet which is magnetic and has anticorrosive properties is used. As such a steel plate, a ferritic stainless steel plate (JIS standard SUS430 series or the like) or a rust-prevented rolled steel plate can be used.

【0022】環状部材11の形状は、種々の円環状の形
状とできるが、磁性部材14を内部に形成する溝部11
bを有する形状が好ましい。環状部材11は、例えば図
1に示すように、円筒部11aとその一端から外径側へ
延びる立板部11bとでなる断面L字状の円環状とす
る。円筒部11aと立板部11bとは、一体にプレス成
形されたものである。立板部11bは、溝形に形成され
ており、その溝部11ba内に磁性部材14が形成され
ている。溝部11baは外向きとされている。
The shape of the annular member 11 can be various annular shapes, but the groove portion 11 in which the magnetic member 14 is formed is formed.
A shape with b is preferred. As shown in FIG. 1, for example, the annular member 11 has an annular shape having an L-shaped cross section, which includes a cylindrical portion 11a and a standing plate portion 11b extending from one end thereof to the outer diameter side. The cylindrical portion 11a and the standing plate portion 11b are integrally press-molded. The standing plate portion 11b is formed in a groove shape, and the magnetic member 14 is formed in the groove portion 11ba. The groove portion 11ba is directed outward.

【0023】環状部材11に対する磁性部材14の形成
は、塗布等による塗工および焼き付けにより行い、その
後に着磁を行う。例えば、磁性部材14の形成は、環状
部材11の溝部11baに磁性粉体とソルベントを含む
合成樹脂塗料を塗り付け、ソルベント風乾後、焼き付け
て塗料被膜製の磁性部材14とする。なお、試作による
と、磁性粉体を含む合成樹脂塗料を塗り付け、風乾.焼
き付けて形成した塗料被膜製の磁性部材14の表面は、
一般的な塗膜状となり自由表面を有する非常に平滑な面
が形成された。
The magnetic member 14 is formed on the annular member 11 by coating such as coating and baking, and then magnetized. For example, the magnetic member 14 is formed by applying a synthetic resin paint containing magnetic powder and a solvent to the groove 11ba of the annular member 11, air-drying the solvent, and then baking the paint to form the magnetic member 14 made of a paint film. According to the prototype, a synthetic resin paint containing magnetic powder was applied and air-dried. The surface of the magnetic member 14 made of a paint film formed by baking is
A very smooth surface having a free surface was formed as a general coating film.

【0024】磁性部材14の形成は、上記の方法の他
に、環状部材11の溝部分11baに磁性粉体と合成樹
脂からなる粉体塗料を盛り込み、その後、焼き付けて塗
料被膜製の磁性部材14としても良い。試作により、磁
性粉体と合成樹脂からなる粉体塗料を盛り込み、その
後、焼き付けて形成した塗料被膜製の磁性部材14の表
面も、一般的な塗膜状となり自由表面を有する非常に平
滑な面が形成された。
In addition to the method described above, the magnetic member 14 is formed by pouring powder coating material composed of magnetic powder and synthetic resin into the groove portion 11ba of the annular member 11 and then baking it to form the magnetic member 14 made of a coating film. Also good. The surface of the magnetic member 14 made of a paint film formed by incorporating a powder coating composed of magnetic powder and synthetic resin by trial production and then baking it is a general coating film, and is a very smooth surface having a free surface. Was formed.

【0025】この構成の磁気エンコーダ10は、図3と
共に前述したように、磁性部材14に磁気センサ15を
対面させて回転検出に使用される。磁気エンコーダ10
を回転させると、磁性部材14の多極に磁化された各磁
極N,Sの通過が磁気センサ15で検出され、パルスの
かたちで回転が検出される。磁極N,Sのピッチp(図
2)は細かく設定でき、例えばピッチpが1.5mm、ピ
ッチ相互差±3%という精度を得ることもでき、これに
より精度の高い回転検出が行える。磁気エンコーダ10
が図3のように軸受のシール装置5に応用されたもので
ある場合、磁気エンコーダ10の取付けられた軸受の回
転が検出されることになる。磁性部材14は、磁性粉体
の混入した合成樹脂塗料からなるため、次に示すよう
に、安定したセンシングの得られる磁力を確保しながら
薄肉化できて、磁気エンコーダ10のコンパクト化が図
れるうえ、耐摩耗性に優れ、また生産性にも優れたもの
となる。
As described above with reference to FIG. 3, the magnetic encoder 10 having this structure is used for rotation detection by making the magnetic sensor 15 face the magnetic member 14. Magnetic encoder 10
When is rotated, the magnetic sensor 15 detects the passage of the magnetic poles N and S magnetized in the multipole of the magnetic member 14, and the rotation is detected in the form of a pulse. The pitch p (FIG. 2) of the magnetic poles N and S can be set finely. For example, the pitch p can be 1.5 mm and the difference between the pitches can be ± 3%, which enables highly accurate rotation detection. Magnetic encoder 10
3 is applied to the bearing seal device 5 as shown in FIG. 3, the rotation of the bearing to which the magnetic encoder 10 is attached is detected. Since the magnetic member 14 is made of a synthetic resin paint mixed with magnetic powder, as shown below, the magnetic member 14 can be made thin while ensuring a magnetic force that enables stable sensing, and the magnetic encoder 10 can be made compact. It has excellent wear resistance and productivity.

【0026】すなわち、合成樹脂成分をバインダーとし
て磁性粉体を混入した塗料は、その樹脂成分の粉体と磁
性粉体の組成比を調整しながらソルベント中で分散させ
たり、または粉体同士の乾式混合分散ができるため、塗
料被膜中の磁性粉体や磁性粒子の相対的な含有率(体積
分率)を上げられる。このため、磁気センサ15に安定
してセンシングされる磁力が容易に得られ、磁性部材1
4の磁性被膜厚を厚くする必要がない。また、磁性粉体
や磁性粒子の含有する塗料被膜製の磁性部材14の製造
では、たとえば岩波理化学辞典・第4版((株)岩波書
店刊行)に記載されているように、明らかにエラストマ
ーとは全く別の高分子物質に分類される合成樹脂(プラ
ストマー) をバインダーとするため、加熱・加圧保持す
る加硫工程が不必要になる。このためエラストマーをバ
インダーに利用する場合に比べて、圧倒的に生産工程が
簡略化できる。磁性部材14となる塗料被膜の形成は一
般的な塗工方法でよく、エラストマーやプラストマーで
の賦形のための射出成形や圧縮成形等で用いる金型は不
要になり、型などの摩耗による損傷問題や成形上の負荷
の問題は完全に回避できる。さらに磁性粉体や磁性粒子
を高含有した塗料被膜製の磁性部材14の表面硬度は、
従来の磁性粉体や磁性粒子の含有する弾性部材やエラス
トマー製のコーダに比べて硬い。そのため、車輪回転検
出のための回転検出装置20に応用した場合に、車両走
行中に回転側の磁性部材14の表面と固定側の磁気セン
サ15の表面の間隙に、砂粒などの粒子が噛み込まれて
も、磁性部材14の摩耗損傷が生じ難く、従来の弾性体
製としたものに比べて、摩耗の大幅な低減効果がある。
That is, the coating material in which the magnetic powder is mixed with the synthetic resin component as the binder is dispersed in the solvent while adjusting the composition ratio of the powder of the resin component and the magnetic powder, or the dry type powder is used. Since the particles can be mixed and dispersed, the relative content (volume fraction) of the magnetic powder or the magnetic particles in the coating film can be increased. Therefore, a magnetic force that is stably sensed by the magnetic sensor 15 can be easily obtained, and the magnetic member 1
There is no need to increase the magnetic coating thickness of No. 4. Further, in the production of the magnetic member 14 made of a coating film containing magnetic powder or magnetic particles, as described in, for example, Iwanami Physics and Chemistry Dictionary, 4th edition (published by Iwanami Shoten Co., Ltd.), it is apparent that an elastomer is used. Since a synthetic resin (plastomer), which is classified as a completely different polymer, is used as a binder, the vulcanization process of heating and pressurizing is unnecessary. Therefore, the production process can be overwhelmingly simplified as compared with the case where the elastomer is used as the binder. The coating film to be the magnetic member 14 may be formed by a general coating method, and a mold used for injection molding or compression molding for shaping with an elastomer or a plastomer is unnecessary, and damage due to abrasion of the mold or the like becomes unnecessary. Problems and molding load problems can be completely avoided. Further, the surface hardness of the magnetic member 14 made of a coating film containing a high amount of magnetic powder or magnetic particles is
Harder than conventional magnetic powder and elastic members containing magnetic particles and coder made of elastomer. Therefore, when applied to the rotation detecting device 20 for detecting wheel rotation, particles such as sand particles are caught in the gap between the surface of the rotating magnetic member 14 and the surface of the fixed magnetic sensor 15 while the vehicle is traveling. Even if it occurs, the magnetic member 14 is less likely to be worn and damaged, and has a significant effect of reducing wear as compared with a conventional elastic member.

【0027】つぎに、この磁気エンコーダ10を具備す
る車輪用軸受の一例、およびそのシール装置5の例を、
図4,図5と共に説明する。図5に示すように、この車
輪用軸受は、内方部材1および外方部材2と、これら内
外の部材1,2間に収容される複数の転動体3と、内外
の部材1,2間の端部環状空間を密封するシール装置
5,13とを備える。一端のシール装置5は、磁気エン
コーダ10付きのものである。内方部材1および外方部
材2は、転動体3の軌道面1a,2aを有しており、各
軌道面1a,2aは溝状に形成されている。内方部材1
および外方部材2は、各々転動体3を介して互いに回転
自在となった内周側の部材および外周側の部材のことで
あり、軸受内輪および軸受外輪の単独であっても、これ
ら軸受内輪や軸受外輪と別の部品とが組合わさった組立
部材であっても良い。また、内方部材1は、軸であって
も良い。転動体3は、ボールまたはころからなり、この
例ではボールが用いられている。
Next, an example of a wheel bearing including the magnetic encoder 10 and an example of the seal device 5 will be described.
This will be described with reference to FIGS. As shown in FIG. 5, this wheel bearing includes an inner member 1 and an outer member 2, a plurality of rolling elements 3 housed between the inner and outer members 1 and 2, and a member between the inner and outer members 1 and 2. And sealing devices 5 and 13 for sealing the end annular space. The sealing device 5 at one end is provided with a magnetic encoder 10. The inner member 1 and the outer member 2 have raceway surfaces 1a and 2a of the rolling element 3, and each raceway surface 1a and 2a is formed in a groove shape. Inner member 1
The outer member 2 and the outer member 2 are an inner peripheral member and an outer peripheral member that are rotatable with respect to each other via the rolling elements 3. Even if the bearing inner ring and the bearing outer ring are independent, these bearing inner rings are used. It may also be an assembly member in which the bearing outer ring and another component are combined. Further, the inner member 1 may be a shaft. The rolling elements 3 are balls or rollers, and balls are used in this example.

【0028】この車輪用軸受は、複列の転がり軸受、詳
しくは複列のアンギュラ玉軸受とされていて、その軸受
内輪は、各転動体列の軌道面1a,1aがそれぞれ形成
された一対の分割型の内輪18,19からなる。これら
内輪18,19は、ハブ輪6の軸部の外周に嵌合し、ハ
ブ輪6と共に上記内方部材1を構成する。なお、内方部
材1は、上記のようにハブ輪6および一対の分割型の内
輪18,19からなる3部品の組立部品とする代わり
に、ハブ輪6および片方の内輪18が一体化された軌道
面付きのハブ輪と、もう片方の内輪19とで構成される
2部品からなるものとしても良い。
This wheel bearing is a double row rolling bearing, more specifically, a double row angular contact ball bearing, and the inner ring of the bearing has a pair of raceway surfaces 1a, 1a of each rolling element row. It is composed of split type inner rings 18, 19. These inner rings 18 and 19 are fitted to the outer periphery of the shaft portion of the hub wheel 6 and constitute the inner member 1 together with the hub wheel 6. The inner member 1 has the hub ring 6 and one inner ring 18 integrated instead of the three-part assembly of the hub ring 6 and the pair of split type inner rings 18 and 19 as described above. It may be composed of two parts including a hub wheel with a raceway surface and the other inner ring 19.

【0029】ハブ輪6には、等速自在継手7の一端(例
えば外輪)が連結され、ハブ輪6のフランジ部6aに車
輪(図示せず)がボルト8で取付けられる。等速自在継
手7は、その他端(例えば内輪)が駆動軸に連結され
る。外方部材2は、軸受外輪からなり、懸架装置におけ
るナックル等からなるハウジング(図示せず)に取付け
られる。転動体3は各列毎に保持器4で保持されてい
る。
One end (for example, an outer ring) of a constant velocity universal joint 7 is connected to the hub wheel 6, and a wheel (not shown) is attached to a flange portion 6a of the hub wheel 6 with a bolt 8. The constant velocity universal joint 7 has the other end (for example, an inner ring) connected to the drive shaft. The outer member 2 includes a bearing outer ring, and is attached to a housing (not shown) including a knuckle in a suspension device. The rolling elements 3 are held by the cage 4 for each row.

【0030】図4は、磁気エンコーダ付きのシール装置
5を拡大して示す。このシール装置5は、磁気エンコー
ダ10がスリンガとなり、内方部材1および外方部材2
のうちの回転側の部材に取付けられる。この例では、回
転側の部材は内方部材1であるため、磁気エンコーダ1
0は内方部材1に取付けられる。シール装置5の詳細を
説明すると、内方部材1と外方部材2に各々取付けられ
た第1および第2の金属板製の環状部材11,12を有
する。これら環状部材11,12は、各々内方部材1お
よび外方部材2に圧入状態に嵌合させることで取付けら
れている。両環状部材11,12は、各々円筒部11
a,12aと立板部11b,12bとでなる断面L字状
に形成されて互いに対向する。第1の環状部材11は、
内方部材1および外方部材2のうちの回転側の部材であ
る内方部材1に嵌合され、スリンガとなる。第1の環状
部材11は、磁気エンコーダ10における環状部材であ
る。この磁気エンコーダ10における磁性部材14に対
面して、同図のように磁気センサ15を配置することに
より、車輪回転速度の検出用の回転検出装置20が構成
される。
FIG. 4 shows an enlarged view of the sealing device 5 with a magnetic encoder. In this sealing device 5, the magnetic encoder 10 serves as a slinger, and the inner member 1 and the outer member 2
Is attached to the member on the rotation side. In this example, since the member on the rotation side is the inner member 1, the magnetic encoder 1
0 is attached to the inner member 1. The seal device 5 will be described in detail. The seal device 5 has annular members 11 and 12 made of first and second metal plates attached to the inner member 1 and the outer member 2, respectively. These annular members 11 and 12 are attached by being fitted into the inner member 1 and the outer member 2 in a press-fitted state. Both annular members 11 and 12 are cylindrical parts 11 respectively.
a and 12a and standing plate portions 11b and 12b are formed in an L-shaped cross section and face each other. The first annular member 11 is
The inner member 1 and the outer member 2 are fitted to the inner member 1, which is a member on the rotation side, to form a slinger. The first annular member 11 is an annular member in the magnetic encoder 10. By arranging the magnetic sensor 15 facing the magnetic member 14 in the magnetic encoder 10 as shown in the figure, the rotation detecting device 20 for detecting the wheel rotation speed is configured.

【0031】第2の環状部材12は、上記シール部材9
(図3)を構成する部材であり、第1の環状部材11の
立板部11bに摺接するサイドリップ16aと円筒部1
1aに摺接するラジアルリップ16b,16cとを一体
に有する。これらリップ16a〜16cは、第2の環状
部材12に加硫接着された弾性部材16の一部として設
けられている。これらリップ16a〜16cの枚数は任
意で良いが、図4の例では、1枚のサイドリップ16a
と、軸方向の内外に位置する2枚のラジアルリップ16
c,16bとを設けている。第2の環状部材12は、固
定側部材である外方部材2との嵌合部に弾性部材16を
抱持したものとしてある。すなわち、弾性部材16は、
円筒部12aの内径面から先端部外径までを覆う先端覆
い部16dを有するものとし、この先端覆い部16d
が、第2の環状部材12と外方部材2との嵌合部に介在
する。
The second annular member 12 is the seal member 9 described above.
(FIG. 3), the side lip 16a slidingly contacting the standing plate portion 11b of the first annular member 11 and the cylindrical portion 1
It integrally has radial lips 16b and 16c which are in sliding contact with 1a. These lips 16a to 16c are provided as a part of the elastic member 16 vulcanized and bonded to the second annular member 12. The number of these lips 16a to 16c may be arbitrary, but in the example of FIG. 4, one side lip 16a is used.
And two radial lips 16 located inside and outside in the axial direction
c and 16b are provided. The second annular member 12 has an elastic member 16 held in a fitting portion with the outer member 2 which is a fixed member. That is, the elastic member 16 is
It is assumed to have a tip cover portion 16d that covers from the inner diameter surface of the cylindrical portion 12a to the outer diameter of the tip portion.
Intervenes in the fitting portion between the second annular member 12 and the outer member 2.

【0032】第2の環状部材12の円筒部12aと第1
の環状部材11の立板部11bの先端とは僅かな径方向
隙間をもって対峙させ、その隙間でラビリンスシール1
7を構成している。
The cylindrical portion 12a of the second annular member 12 and the first
The end face of the standing plate portion 11b of the annular member 11 is faced with a slight radial gap, and the labyrinth seal 1
Make up 7.

【0033】この構成の車輪用軸受によると、車輪と共
に回転する内方部材1の回転が、この内方部材1に取付
けられた磁気エンコーダ10を介して、磁気センサ15
で検出され、車輪回転速度が検出される。磁気エンコー
ダ10は、シール装置5の構成要素としたため、部品点
数を増やすことなく、車輪の回転を検出することができ
る。車輪用軸受は、一般に路面の環境下にさらされた状
態となり、磁気エンコーダ10とこれに対面させる磁気
センサとの間に砂粒等の粒子が噛み込むことがあるが、
上記のように磁気エンコーダ10の磁性部材14は合成
樹脂塗料からなるものであって硬質であるため、磁性部
材14の表面の摩耗損傷は従来の弾性体性のものに比べ
て大幅に低減される。また、車輪用軸受5における軸受
端部の空間は、周辺に等速ジョイント7や軸受支持部材
(図示せず)があって限られた狭い空間となるが、磁気
エンコーダ10の磁性部材14が上記のように薄肉化で
きるため、回転検出装置20の配置が容易になる。内外
の部材1,2間のシールについては、第2の環状部材1
2に設けられた各シールリップ16a〜16cの摺接
と、第2の環状部材12の円筒部12aに第1の環状部
材11の立板部11bの先端が僅かな径方向隙間で対峙
することで構成されるラビリンスシール17とで得られ
る。
According to the wheel bearing having this structure, the rotation of the inner member 1 rotating with the wheel is transmitted to the magnetic sensor 15 via the magnetic encoder 10 attached to the inner member 1.
And the wheel rotation speed is detected. Since the magnetic encoder 10 is a constituent element of the sealing device 5, it is possible to detect the rotation of the wheel without increasing the number of parts. The wheel bearing is generally exposed to the environment of the road surface, and particles such as sand particles may be caught between the magnetic encoder 10 and the magnetic sensor facing this.
As described above, since the magnetic member 14 of the magnetic encoder 10 is made of synthetic resin paint and is hard, abrasion damage on the surface of the magnetic member 14 is significantly reduced as compared with the conventional elastic member. . Further, the space at the bearing end portion of the wheel bearing 5 is a limited narrow space due to the constant velocity joint 7 and the bearing support member (not shown) in the periphery, but the magnetic member 14 of the magnetic encoder 10 is the above-mentioned space. Since the thickness can be reduced as described above, the rotation detecting device 20 can be easily arranged. Regarding the seal between the inner and outer members 1 and 2, the second annular member 1
2. The sliding contact of each of the seal lips 16a to 16c provided at 2 and the tip of the standing plate portion 11b of the first annular member 11 faces the cylindrical portion 12a of the second annular member 12 with a slight radial gap. And a labyrinth seal 17 composed of

【0034】なお、上記実施形態において、磁気エンコ
ーダ10の環状部材11は、鋼板プレス成形品製とした
が、図6に示すように、磁気エンコーダ10の環状部材
11は、鋼材等の削り出し品からなるものとしても良
い。同図の例の環状部材11は立板部11bの溝部11
baを切削加工溝としている。また、磁気エンコーダ1
0を軸受のシール装置5の構成要素とする場合等におい
て、磁性部材14を、前記各実施形態とは逆に軸受に対
して内向きに設けても良い。その場合、環状部材11は
非磁性体製のものとすることが好ましい。さらに、磁気
エンコーダ10は、前記各実施形態のように磁性部材1
4を軸方向に向けたものに限らず、例えば図7に示すよ
うに、径方向に向けて設けても良い。同図の例は、シー
ル装置5のスリンガとなる環状部材11から軸方向の外
側へ延びる第2の円筒部11cを設け、第2の円筒部1
1cの外周に磁性部材14を設けている。この場合、磁
気センサ15は、磁性部材14に対して径方向に対面配
置する。
In the above embodiment, the annular member 11 of the magnetic encoder 10 is made of a steel plate press-molded product. However, as shown in FIG. 6, the annular member 11 of the magnetic encoder 10 is a machined product of steel or the like. May consist of The annular member 11 in the example of the figure is the groove portion 11 of the standing plate portion 11b.
Ba is used as a cutting groove. Also, the magnetic encoder 1
In the case where 0 is a constituent element of the bearing seal device 5, the magnetic member 14 may be provided inwardly with respect to the bearing, contrary to the above embodiments. In that case, the annular member 11 is preferably made of a non-magnetic material. Further, the magnetic encoder 10 has the same structure as the magnetic member 1 as in the above embodiments.
4 is not limited to the one oriented in the axial direction, but may be provided in the radial direction as shown in FIG. 7, for example. In the example of the figure, a second cylindrical portion 11c extending axially outward from an annular member 11 serving as a slinger of the sealing device 5 is provided, and the second cylindrical portion 1 is provided.
A magnetic member 14 is provided on the outer periphery of 1c. In this case, the magnetic sensor 15 is arranged facing the magnetic member 14 in the radial direction.

【0035】また、この発明の磁気エンコーダは、軸受
のシール装置5の構成部品とするものに限らず、単独で
回転検出に利用することができる。例えば、図1の実施
形態における磁気エンコーダ10を、シール装置5は別
に軸受に設けても良く、また図8に示すように、磁性部
材14が径方向に向く磁気エンコーダ10を、円筒状の
環状部材11の外径面に磁性部材14を設けた構成のも
のとし、車輪用軸受における外方部材2Aの外径面に嵌
合させて設けても良い。同図の車輪用軸受は、内方部材
1Aおよび外方部材2Aのうちの外方部材2Aを回転側
の部材とし、外方部材2Aに車輪取付フランジ26を設
けたものである。シール装置14は、磁気エンコーダ1
0とは別に軸受に設けられる。外方部材2Aは一対の分
割内輪18A,19Aからなる。
Further, the magnetic encoder of the present invention is not limited to the component of the bearing seal device 5 and can be used independently for rotation detection. For example, the magnetic encoder 10 in the embodiment of FIG. 1 may be provided on the bearing separately from the seal device 5, and as shown in FIG. 8, the magnetic encoder 10 in which the magnetic member 14 is oriented in the radial direction has a cylindrical annular shape. The magnetic member 14 may be provided on the outer diameter surface of the member 11 and may be fitted to the outer diameter surface of the outer member 2A in the wheel bearing. In the wheel bearing shown in the figure, the outer member 2A of the inner member 1A and the outer member 2A is a member on the rotation side, and the wheel mounting flange 26 is provided on the outer member 2A. The sealing device 14 is the magnetic encoder 1.
The bearing is provided separately from 0. The outer member 2A is composed of a pair of split inner rings 18A and 19A.

【0036】[0036]

【発明の効果】この発明の磁気エンコーダは、金属製の
環状部材と、この環状部材に周方向に沿って設けられか
つ周方向に多極に磁化した磁性部材とを備えた磁気エン
コーダにおいて、前記磁性部材を、磁性粉体の混入した
合成樹脂塗料からなるものとしたため、安定したセンシ
ングの得られる磁力を確保しながら薄肉化できて、磁気
エンコーダのコンパクト化が図れ、また耐摩耗性が優れ
たものとなる。しかも、コーダ部分となる磁性部材の製
造においても、簡便な塗装工程で行えることから、従来
のエラストマーや弾性部材のコーダ使用のものに比べ
て、生産工程を大幅に簡略することができる。この発明
の車輪用軸受は、内方部材および外方部材と、これら内
外の部材間に収容される複列の転動体と、前記内外の部
材間の端部環状空間を密封するシール装置とを備える車
輪用軸受において、この発明の磁気エンコーダを前記シ
ール装置の構成要素としたため、部品点数を増やすこと
なく、コンパクトな構成で回転検出が行え、しかも回転
検出のための磁気エンコーダの耐久性に優れたものとな
る。
The magnetic encoder of the present invention is a magnetic encoder provided with a metallic annular member and a magnetic member provided along the circumferential direction on the annular member and magnetized in the circumferential direction with multiple poles. Since the magnetic member is made of synthetic resin paint mixed with magnetic powder, it can be made thinner while ensuring a magnetic force that can provide stable sensing, and the magnetic encoder can be made compact and has excellent wear resistance. Will be things. Moreover, since the magnetic member to be the coder portion can be manufactured by a simple coating process, the production process can be greatly simplified as compared with the conventional elastomer or elastic member using the coder. The wheel bearing of the present invention comprises an inner member and an outer member, a double row rolling element accommodated between these inner and outer members, and a seal device for sealing an end annular space between the inner and outer members. In the wheel bearing provided, since the magnetic encoder of the present invention is used as a constituent element of the sealing device, rotation detection can be performed in a compact configuration without increasing the number of parts, and the durability of the magnetic encoder for rotation detection is excellent. It becomes a thing.

【図面の簡単な説明】[Brief description of drawings]

【図1】この発明の一実施形態にかかる磁気エンコーダ
の部分斜視図である。
FIG. 1 is a partial perspective view of a magnetic encoder according to an embodiment of the present invention.

【図2】同磁気エンコーダを正面から示す磁極の説明図
である。
FIG. 2 is an explanatory diagram of magnetic poles showing the magnetic encoder from the front.

【図3】同磁気エンコーダを備えたシール装置と磁気セ
ンサとを示す部分破断正面図である。
FIG. 3 is a partially cutaway front view showing a sealing device including the magnetic encoder and a magnetic sensor.

【図4】同シール装置を備えた車輪用軸受の部分断面図
である。
FIG. 4 is a partial cross-sectional view of a wheel bearing provided with the same sealing device.

【図5】同車輪用軸受の全体の断面図である。FIG. 5 is an overall cross-sectional view of the wheel bearing.

【図6】この発明の他の実施形態にかかる磁気エンコー
ダの部分斜視図である。
FIG. 6 is a partial perspective view of a magnetic encoder according to another embodiment of the present invention.

【図7】この発明のさらに他の実施形態にかかる磁気エ
ンコーダを備えた車輪用軸受の部分断面図である。
FIG. 7 is a partial cross-sectional view of a wheel bearing including a magnetic encoder according to another embodiment of the present invention.

【図8】この発明のさらに他の実施形態にかかる磁気エ
ンコーダを備えた車輪用軸受の部分断面図である。
FIG. 8 is a partial sectional view of a wheel bearing including a magnetic encoder according to still another embodiment of the present invention.

【符号の説明】[Explanation of symbols]

1…内方部材 2…外方部材 1A…内方部材 2A…外方部材 3…転動体 5…シール装置 10…磁気エンコーダ 11…環状部材 14…磁性部材 15…磁気センサ 20…回転検出装置 1 ... Inner member 2 ... Outer member 1A ... Inner member 2A ... Outer member 3 ... rolling elements 5 ... Sealing device 10 ... Magnetic encoder 11 ... Annular member 14 ... Magnetic member 15 ... Magnetic sensor 20 ... Rotation detection device

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) G01P 3/487 G01P 3/487 F L ─────────────────────────────────────────────────── ─── Continuation of front page (51) Int.Cl. 7 Identification code FI theme code (reference) G01P 3/487 G01P 3/487 FL

Claims (8)

【特許請求の範囲】[Claims] 【請求項1】 金属製の環状部材と、この環状部材に周
方向に沿って設けられかつ周方向に多極に磁化した磁性
部材とを備えた磁気エンコーダにおいて、 前記磁性部材が、磁性粉体の混入した合成樹脂塗料から
なることを特徴とする磁気エンコーダ。
1. A magnetic encoder comprising a metallic annular member and a magnetic member provided along the circumferential direction of the annular member and magnetized to have multiple poles in the circumferential direction, wherein the magnetic member is magnetic powder. A magnetic encoder characterized by being made of a synthetic resin paint mixed with.
【請求項2】 前記合成樹脂塗料が、塗膜形成主要素
と、溶剤または希釈剤とを含む請求項1に記載の磁気エ
ンコーダ。
2. The magnetic encoder according to claim 1, wherein the synthetic resin coating material contains a film forming main element and a solvent or a diluent.
【請求項3】 前記合成樹脂塗料が、少なくとも塗膜形
成主要素が粉体である粉体塗料とした請求項1に記載の
磁気エンコーダ。
3. The magnetic encoder according to claim 1, wherein the synthetic resin paint is a powder paint in which at least a film forming main element is powder.
【請求項4】 前記合成樹脂塗料の塗膜形成主要素がエ
ポキシ樹脂からなる請求項2または請求項3に記載の磁
気エンコーダ。
4. The magnetic encoder according to claim 2, wherein the main component for forming a coating film of the synthetic resin coating material is an epoxy resin.
【請求項5】 前記合成樹脂塗料の塗膜形成主要素がア
クリル樹脂からなる請求項2または請求項3に記載の磁
気エンコーダ。
5. The magnetic encoder according to claim 2, wherein the main component for forming a coating film of the synthetic resin paint is made of acrylic resin.
【請求項6】 前記合成樹脂塗料に混入される磁性粉体
がフェライト系磁性材料からなる請求項1ないし請求項
5のいずれかに記載の磁気エンコーダ。
6. The magnetic encoder according to claim 1, wherein the magnetic powder mixed in the synthetic resin paint is made of a ferrite magnetic material.
【請求項7】 前記合成樹脂塗料に混入される磁性粉体
が希土類系磁性材料からなる請求項1ないし請求項5の
いずれかに記載の磁気エンコーダ。
7. The magnetic encoder according to claim 1, wherein the magnetic powder mixed in the synthetic resin paint is made of a rare earth magnetic material.
【請求項8】 内方部材および外方部材と、これら内外
の部材間に収容される複列の転動体と、前記内外の部材
間の端部環状空間を密封するシール装置とを備える車輪
用軸受において、請求項1ないし請求項7のいずれかに
記載の磁気エンコーダが、前記シール装置の構成要素と
なるものとした車輪用軸受。
8. A wheel having an inner member and an outer member, a double row rolling element accommodated between these inner and outer members, and a seal device for sealing an end annular space between the inner and outer members. A bearing for a wheel, wherein the magnetic encoder according to any one of claims 1 to 7 is a component of the sealing device.
JP2001223876A 2001-07-25 2001-07-25 Magnetic encoder and wheel bearing provided with the same Expired - Fee Related JP4024496B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2001223876A JP4024496B2 (en) 2001-07-25 2001-07-25 Magnetic encoder and wheel bearing provided with the same

Related Child Applications (4)

Application Number Title Priority Date Filing Date
JP2006233179A Division JP4024823B2 (en) 2006-08-30 2006-08-30 Magnetic encoder and wheel bearing provided with the same
JP2006233178A Division JP4024822B2 (en) 2006-08-30 2006-08-30 Magnetic encoder and wheel bearing provided with the same
JP2006233177A Division JP4024821B2 (en) 2006-08-30 2006-08-30 Magnetic encoder and wheel bearing provided with the same
JP2006233176A Division JP2007033455A (en) 2006-08-30 2006-08-30 Magnetic encoder and wheel bearing having it

Publications (2)

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JP2003035565A true JP2003035565A (en) 2003-02-07
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Country Link
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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1536239A2 (en) 2003-11-28 2005-06-01 Fuji Jukogyo Kabushiki Kaisha Encoder structure
JP2005241289A (en) * 2004-02-24 2005-09-08 Nsk Ltd Magnetic encoder and rolling bearing equipped with same
JP2006098159A (en) * 2004-09-29 2006-04-13 Ntn Corp Magnetic encoder and wheel bearing device provided with it
JP2006214752A (en) * 2005-02-01 2006-08-17 Nsk Ltd Magnetic encoder and rolling bearing unit
WO2006115162A1 (en) * 2005-04-21 2006-11-02 Ntn Corporation Bearing having rotary sensor
JP2008083064A (en) * 2007-11-30 2008-04-10 Ntn Corp Bearing for wheel
JP2008083066A (en) * 2007-12-05 2008-04-10 Ntn Corp Bearing for wheel
US7592798B2 (en) 2004-01-22 2009-09-22 Nsk Ltd. Magnetic encoder and bearing
US7592799B2 (en) 2004-09-10 2009-09-22 Ntn Corporation Magnetic encoder and wheel support bearing assembly using the same
DE102007050256B4 (en) 2007-10-20 2019-05-23 Schaeffler Technologies AG & Co. KG Bearing component with an encoder element for indicating a position or movement of the bearing component
CN113669364A (en) * 2021-08-03 2021-11-19 人本股份有限公司 Hub bearing structure
WO2024104755A1 (en) * 2022-11-18 2024-05-23 Bayerische Motoren Werke Aktiengesellschaft Component for measuring rotational speed, in particular for a vehicle, method for producing such a component, detection device and vehicle having such a component

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1536239A2 (en) 2003-11-28 2005-06-01 Fuji Jukogyo Kabushiki Kaisha Encoder structure
US7592798B2 (en) 2004-01-22 2009-09-22 Nsk Ltd. Magnetic encoder and bearing
USRE48526E1 (en) 2004-01-22 2021-04-20 Nsk Ltd. Magnetic encoder and bearing
JP2005241289A (en) * 2004-02-24 2005-09-08 Nsk Ltd Magnetic encoder and rolling bearing equipped with same
US7592799B2 (en) 2004-09-10 2009-09-22 Ntn Corporation Magnetic encoder and wheel support bearing assembly using the same
JP2006098159A (en) * 2004-09-29 2006-04-13 Ntn Corp Magnetic encoder and wheel bearing device provided with it
JP4706271B2 (en) * 2005-02-01 2011-06-22 日本精工株式会社 Magnetic encoder and rolling bearing unit
JP2006214752A (en) * 2005-02-01 2006-08-17 Nsk Ltd Magnetic encoder and rolling bearing unit
WO2006115162A1 (en) * 2005-04-21 2006-11-02 Ntn Corporation Bearing having rotary sensor
DE102007050256B4 (en) 2007-10-20 2019-05-23 Schaeffler Technologies AG & Co. KG Bearing component with an encoder element for indicating a position or movement of the bearing component
JP2008083064A (en) * 2007-11-30 2008-04-10 Ntn Corp Bearing for wheel
JP2008083066A (en) * 2007-12-05 2008-04-10 Ntn Corp Bearing for wheel
CN113669364A (en) * 2021-08-03 2021-11-19 人本股份有限公司 Hub bearing structure
CN113669364B (en) * 2021-08-03 2023-02-21 人本股份有限公司 Hub bearing structure
WO2024104755A1 (en) * 2022-11-18 2024-05-23 Bayerische Motoren Werke Aktiengesellschaft Component for measuring rotational speed, in particular for a vehicle, method for producing such a component, detection device and vehicle having such a component

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