JP2003009843A - Aeration culture tank - Google Patents

Aeration culture tank

Info

Publication number
JP2003009843A
JP2003009843A JP2001197728A JP2001197728A JP2003009843A JP 2003009843 A JP2003009843 A JP 2003009843A JP 2001197728 A JP2001197728 A JP 2001197728A JP 2001197728 A JP2001197728 A JP 2001197728A JP 2003009843 A JP2003009843 A JP 2003009843A
Authority
JP
Japan
Prior art keywords
bubbles
culture tank
liquid
gas phase
phase portion
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2001197728A
Other languages
Japanese (ja)
Other versions
JP3779564B2 (en
Inventor
Toru Kasugai
徹 春日井
Takamori Nakano
隆盛 中野
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hitachi Ltd
Original Assignee
Hitachi Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitachi Ltd filed Critical Hitachi Ltd
Priority to JP2001197728A priority Critical patent/JP3779564B2/en
Publication of JP2003009843A publication Critical patent/JP2003009843A/en
Application granted granted Critical
Publication of JP3779564B2 publication Critical patent/JP3779564B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M27/00Means for mixing, agitating or circulating fluids in the vessel
    • C12M27/02Stirrer or mobile mixing elements
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M29/00Means for introduction, extraction or recirculation of materials, e.g. pumps
    • C12M29/06Nozzles; Sprayers; Spargers; Diffusers
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M29/00Means for introduction, extraction or recirculation of materials, e.g. pumps
    • C12M29/14Pressurized fluid
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M41/00Means for regulation, monitoring, measurement or control, e.g. flow regulation
    • C12M41/02Means for regulation, monitoring, measurement or control, e.g. flow regulation of foam

Abstract

PROBLEM TO BE SOLVED: To provide an aeration culture tank which can defoam without using a special installation, a special chemical agent, or the like. SOLUTION: When a sensor 2 detects a foam, air 12 or steam 11 is automatically blown in the gas phase portion of the culture tank 3 to defoam.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、通気培養を行な
い、液面に発生した泡を消すことが可能な通気培養槽に
関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an aeration culture tank capable of performing aeration culture and eliminating bubbles generated on the liquid surface.

【0002】[0002]

【従来の技術】培養槽で通気培養を行なう時に、培地の
種類によって通気による泡が消えずにそのまま液面に残
ってしまい、タンクノズルから外に出てフィルター等を
汚してしまう現象が課題となっていた。
2. Description of the Related Art When performing aeration culture in a culture tank, the problem is that bubbles due to aeration do not disappear depending on the type of medium and remain on the surface of the liquid as they are, and they go out of the tank nozzle and stain the filters. Was becoming.

【0003】従来、通気培養槽において、通気により生
じた泡を消す為には、消泡剤が使用されることが多かっ
た。
Conventionally, in aeration culture tanks, an antifoaming agent has often been used to eliminate bubbles generated by aeration.

【0004】[0004]

【発明が解決しようとする課題】しかしながら、消泡剤
を使用する従来技術において、培養している微生物等に
対して使用した消泡剤が悪影響を与える場合や、精製工
程で培養時に使用した消泡剤の存在が問題になる場合に
は、消泡剤を使用することができなかった。また、消泡
翼も用いられる場合もあるが、液の特性によっては翼で
衝撃を与えるだけでは泡が消えない場合が多かった。
However, in the prior art using an antifoaming agent, when the antifoaming agent used has a bad influence on the microorganisms being cultured, or when the defoaming agent used during the culturing in the purification step is used. If the presence of foam was a problem, antifoam could not be used. In addition, although a defoaming blade may be used in some cases, depending on the characteristics of the liquid, in many cases, the foam cannot be eliminated simply by giving an impact with the blade.

【0005】このように、消泡する有効な手段が存在し
ない場合には、生産性を犠牲にして発泡しない程度まで
通気量や攪拌翼回転数を低く押さえて培養を行なってい
た。また、消泡剤が使用できる場合でも、消泡剤とそれ
を投入する為の装置または消泡翼の様に消泡以外には必
要のない設備を追加しなければならないという課題を有
していた。
As described above, when there is no effective means for defoaming, the productivity is sacrificed, and the aeration amount and the rotating speed of the stirring blade are kept low to the extent that foaming does not occur. Further, even when the defoaming agent can be used, there is a problem that it is necessary to add equipment other than the defoaming equipment such as a defoaming agent and a device for putting it in or a defoaming blade. It was

【0006】本発明の目的は、上記課題を解決すべく、
培養している微生物に対する毒性や培養後の精製工程へ
の悪影響を残すことなく、消泡を行なうことのできる通
気培養槽を提供することにある。
An object of the present invention is to solve the above problems.
An object of the present invention is to provide an aerated culture tank capable of defoaming without leaving toxicity to microorganisms being cultured and adverse effects on the purification step after culture.

【0007】また、本発明の他の目的は、消泡専用に部
品や設備を設けることなく、消泡を可能にした通気培養
槽を提供することにある。
Another object of the present invention is to provide an aerated culture tank capable of defoaming without providing parts or equipment exclusively for defoaming.

【0008】[0008]

【課題を解決するための手段】上記目的を達成する為
に、本発明は、液相部と気相部とを有する通気培養槽に
おいて、前記液相部の液面に泡が発生したことを検知す
る検知手段と、該検知手段によって液面に泡が発生した
ことを検知した際、前記気相部にエアーおよびスチーム
のいずれか一方もしくは両方を吹込んで泡を消す制御手
段(気相部にエアーまたはスチームを吹込む配管および
バルブなど)とを備えたことを特徴とする。
Means for Solving the Problems In order to achieve the above-mentioned object, the present invention provides that in an aerated culture tank having a liquid phase part and a gas phase part, bubbles are generated on the liquid surface of the liquid phase part. When detecting that a bubble is generated on the liquid surface by the detecting means for detecting, and the detecting means, a controlling means for blowing out one or both of air and steam into the gas phase part to eliminate the bubble (in the gas phase part And piping for blowing air or steam).

【0009】また、本発明は、液相部と気相部とを有す
る通気培養槽において、前記液相部の液面に泡が発生し
たことを検知する検知手段と、該検知手段によって液面
に泡が発生したことを検知した際、前記気相部の内圧を
上昇させて運転することによって泡を消す制御手段(排
気ラインおよびコントロールバルブなど)とを備えたこ
とを特徴とする。
Further, the present invention is, in an aerated culture tank having a liquid phase portion and a gas phase portion, a detection means for detecting generation of bubbles on the liquid surface of the liquid phase portion, and the liquid surface by the detection means. When it is detected that bubbles have occurred, the control means (exhaust line, control valve, etc.) for eliminating bubbles by increasing the internal pressure of the gas phase portion to operate is provided.

【0010】また、本発明は、培養前に滅菌用のスチー
ムが送り込まれ、気泡を発生させるためにエアーが送り
込まれる液相部と気相部とを有する通気培養槽におい
て、前記液相部の液面に泡が発生したことを検知する検
知手段と、該検知手段によって液面に泡が発生したこと
を検知した際、前記気相部に前記エアーおよび前記スチ
ームのいずれか一方もしくは両方を吹込んで泡を消す制
御手段(気相部にエアーまたはスチームを吹込む配管お
よびバルブなど)とを備えたことを特徴とする。
Further, the present invention is a vent culture vessel having a liquid phase portion and a gas phase portion into which steam for sterilization is fed before culturing and air is fed to generate air bubbles. When detecting the occurrence of bubbles on the liquid surface by the detection means for detecting the occurrence of bubbles on the liquid surface, one or both of the air and the steam are blown into the gas phase portion. And a control means for eliminating bubbles (a pipe and a valve for blowing air or steam into the gas phase portion).

【0011】[0011]

【発明の実施の形態】本発明に係る通気培養槽(通気攪
拌槽)の実施の形態について図1を用いて説明する。
BEST MODE FOR CARRYING OUT THE INVENTION An embodiment of an aeration culture tank (aeration agitation tank) according to the present invention will be described with reference to FIG.

【0012】通気培養槽(通気攪拌翼)3には、駆動源
10によって回転される攪拌翼9が液相中に設置され
る。消泡センサー2は、通気培養槽3において、通気培
養中での発泡を検知するものである。更に、通気培養槽
3は、気泡を発生させるためのスパージャー14等が設
置されている。スチーム11は、通常、培養前に滅菌す
るために通気培養槽3内にバルブC6等を介して送り込
まれる。圧縮空気(エアー)12は、通常、例えばスパー
ジャー14から気泡を発生させるためにバルブD7およ
びバルブB5を介して送り込まれる。その結果、通気培
養槽3内では、攪拌翼9によって液体と気泡との混合が
行われ、円滑な培養が行われることになる。
In the aerated culture tank (aerated stirring blade) 3, a stirring blade 9 rotated by a driving source 10 is installed in the liquid phase. The defoaming sensor 2 detects foaming during aeration culture in the aeration culture tank 3. Further, the aeration culture tank 3 is provided with a sparger 14 and the like for generating bubbles. The steam 11 is usually fed into the aerated culture tank 3 through a valve C6 or the like for sterilization before culturing. Compressed air (air) 12 is typically fed through valves D7 and B5, for example to generate bubbles from a sparger 14. As a result, in the aerated culture tank 3, the stirring blade 9 mixes the liquid and the bubbles, and smooth culture is performed.

【0013】そこで、通気培養槽3で通気培養中に消泡
センサー2で発泡を検知した場合、制御装置1により排
気ライン13のコントロールバルブ8の開度を下げるこ
とで培養槽3内の圧力を上げる。このように、任意の圧
力まで上げても発泡が続いている場合には、バルブB5
を閉じてバルブA4を開くことによって空気12の培養
槽3内への入り口を液中から気相中に切り替える。1分
程度気相中に空気12を通気しても消泡センサー2で泡
の検知が続いている場合、バルブD7を閉じて空気12
の供給を止め、バルブC6を開閉することによってスチ
ーム11を培養槽3の気相部に一瞬だけ吹込む。気相部
に空気12又はスチーム11を入れるノズル15は液の
圧送用のノズルと共用可能であり、スチーム11も培養
槽3の滅菌用のスチームを使用できる為、消泡専用に部
品や設備等を追加する必要はない。
Therefore, when foaming is detected by the defoaming sensor 2 during aeration culture in the aeration culture tank 3, the controller 1 reduces the opening of the control valve 8 of the exhaust line 13 to reduce the pressure in the culture tank 3. increase. In this way, if the foaming continues even if the pressure is increased to an arbitrary pressure, the valve B5
Is closed and the valve A4 is opened to switch the inlet of the air 12 into the culture tank 3 from the liquid to the gas phase. Even if the air 12 is ventilated in the gas phase for about 1 minute, if the defoaming sensor 2 continues to detect bubbles, the valve D7 is closed and the air 12
Is stopped and the valve C6 is opened and closed to blow the steam 11 into the gas phase portion of the culture tank 3 for a moment. The nozzle 15 that puts the air 12 or the steam 11 in the gas phase part can be used also as a nozzle for pressure feeding of the liquid, and the steam 11 can also use the steam for sterilization of the culture tank 3, so parts and equipment dedicated to defoaming, etc. Need not be added.

【0014】以上説明したように、通気培養槽3におい
て、液面に泡が発生したことを検知するセンサー2を気
相部に備え、センサー2により発泡を検知した際には自
動的に気相部にエアー12またはスチーム11のいずか
もしくは両方を吹込む、または排気ライン13のコント
ロールバルブ8の開度を下げることによって内圧を上げ
て運転を行うことにより、消泡を行なうことが可能とな
る。
As described above, in the aerated culture tank 3, the gas phase portion is provided with the sensor 2 for detecting the occurrence of bubbles on the liquid surface, and when the sensor 2 detects foaming, the gas phase is automatically changed. It is possible to defoam by blowing either or both of the air 12 and the steam 11 into the part, or by increasing the internal pressure by lowering the opening of the control valve 8 of the exhaust line 13 to perform the operation. Become.

【0015】なお、制御装置1は、発泡を検知するセン
サー2からの信号を基に、バルブ4〜7、およびコント
ロールバルブ8を制御するものである。
The control device 1 controls the valves 4 to 7 and the control valve 8 based on a signal from the sensor 2 for detecting foaming.

【0016】[0016]

【発明の効果】本発明によれば、通気培養槽には必要な
圧縮空気またはスチームを用いることで、消泡用の設備
を設置せずに消泡を行なうことが出来る効果を奏する。
According to the present invention, by using the necessary compressed air or steam in the aeration culture tank, it is possible to perform defoaming without installing equipment for defoaming.

【0017】また、本発明によれば、培養している微生
物等の生育を阻害したり、生存を脅かしたりする、また
は精製工程で精製の邪魔になる消泡剤を、消泡を行なっ
た後に培地内に残さないため、通気培養槽において従来
は消泡できないような条件でも消泡を行なうことが出来
る効果を奏する。
Further, according to the present invention, after defoaming an antifoaming agent, which inhibits the growth of cultured microorganisms or the like, threatens the survival, or interferes with the purification in the purification step, Since it is not left in the medium, it has an effect that defoaming can be performed even under the conditions that cannot be conventionally defoamed in the aeration culture tank.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明に係る通気培養槽の一実施の形態の構成
を示す図である。
FIG. 1 is a diagram showing a configuration of an embodiment of an aeration culture tank according to the present invention.

【符号の説明】[Explanation of symbols]

1…制御装置、2…消泡センサー、3…培養槽、4…バ
ルブA、5…バルブB、6…バルブC、7…バルブD、
8…コントロールバルブ、11…スチーム、12…空気
(エアー)、13…排気ライン、14…スパージャー、
15…ノズル。
1 ... Control device, 2 ... Defoaming sensor, 3 ... Culture tank, 4 ... Valve A, 5 ... Valve B, 6 ... Valve C, 7 ... Valve D,
8 ... Control valve, 11 ... Steam, 12 ... Air (air), 13 ... Exhaust line, 14 ... Sparger,
15 ... Nozzle.

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】液相部と気相部とを有する通気培養槽にお
いて、 前記液相部の液面に泡が発生したことを検知する検知手
段と、 該検知手段によって液面に泡が発生したことを検知した
際、前記気相部にエアーおよびスチームのいずれか一方
もしくは両方を吹込んで泡を消す制御手段とを備えたこ
とを特徴とする通気培養槽。
1. A vent culture vessel having a liquid phase portion and a gas phase portion, a detection means for detecting generation of bubbles on the liquid surface of the liquid phase portion, and bubbles generated on the liquid surface by the detection means. An aeration culture tank, comprising: a control means for blowing one or both of air and steam into the gas phase portion to eliminate bubbles when it is detected.
【請求項2】液相部と気相部とを有する通気培養槽にお
いて、 前記液相部の液面に泡が発生したことを検知する検知手
段と、 該検知手段によって液面に泡が発生したことを検知した
際、前記気相部の内圧を上昇させて泡を消す制御手段と
を備えたことを特徴とする通気培養槽。
2. A vent culture vessel having a liquid phase part and a gas phase part, wherein a detecting means for detecting generation of bubbles on the liquid surface of the liquid phase portion, and bubbles generating on the liquid surface by the detecting means. An aeration culture tank, comprising: a control means for increasing the internal pressure of the gas phase portion to eliminate bubbles when it is detected.
【請求項3】請求項1または2記載の通気培養槽には、
攪拌翼を備えたことを特徴とする通気培養槽。
3. The aeration culture tank according to claim 1 or 2,
An aeration culture tank equipped with a stirring blade.
【請求項4】培養前に滅菌用のスチームが送り込まれ、
気泡を発生させるためにエアーが送り込まれる液相部と
気相部とを有する通気培養槽において、 前記液相部の液面に泡が発生したことを検知する検知手
段と、 該検知手段によって液面に泡が発生したことを検知した
際、前記気相部に前記エアーおよび前記スチームのいず
れか一方もしくは両方を吹込んで泡を消す制御手段とを
備えたことを特徴とする通気培養槽。
4. A sterilizing steam is fed before culturing,
In an aeration culture tank having a liquid phase part and a gas phase part into which air is fed to generate bubbles, a detection means for detecting generation of bubbles on the liquid surface of the liquid phase part, and a liquid detected by the detection means. An aeration culture tank, comprising: a control means for blowing one or both of the air and the steam into the gas phase portion to eliminate bubbles when it is detected that bubbles are generated on the surface.
JP2001197728A 2001-06-29 2001-06-29 Aeration culture tank Expired - Lifetime JP3779564B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2001197728A JP3779564B2 (en) 2001-06-29 2001-06-29 Aeration culture tank

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2001197728A JP3779564B2 (en) 2001-06-29 2001-06-29 Aeration culture tank

Publications (2)

Publication Number Publication Date
JP2003009843A true JP2003009843A (en) 2003-01-14
JP3779564B2 JP3779564B2 (en) 2006-05-31

Family

ID=19035280

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2001197728A Expired - Lifetime JP3779564B2 (en) 2001-06-29 2001-06-29 Aeration culture tank

Country Status (1)

Country Link
JP (1) JP3779564B2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009539408A (en) * 2006-06-16 2009-11-19 エクセレレックス インク. Gas supply structure, foam control system, foldable bag container, bioreactor bag forming method, and article
JP2011116825A (en) * 2009-12-01 2011-06-16 Mitsubishi Rayon Co Ltd Process for producing polysaccharide

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009539408A (en) * 2006-06-16 2009-11-19 エクセレレックス インク. Gas supply structure, foam control system, foldable bag container, bioreactor bag forming method, and article
JP2013074889A (en) * 2006-06-16 2013-04-25 Xcellerex Inc Gas delivery configuration, foam control system, and bag molding method and article for collapsible bag vessel and bioreactor
US9908664B2 (en) 2006-06-16 2018-03-06 Ge Healthcare Bio-Sciences Corp. Method of forming a collapsible bag using a mold and mandrel
US11008138B2 (en) 2006-06-16 2021-05-18 Global Life Sciences Solutions Usa Llc Method of forming a collapsible bag using a mold and mandrel
US11312539B2 (en) 2006-06-16 2022-04-26 Global Life Sciences Solutions Usa Llc Method of forming a collapsible bag using a mold and mandrel
JP2011116825A (en) * 2009-12-01 2011-06-16 Mitsubishi Rayon Co Ltd Process for producing polysaccharide

Also Published As

Publication number Publication date
JP3779564B2 (en) 2006-05-31

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