JP2002265654A - Flame-retardant polyolefin foam composition and method for producing the same - Google Patents

Flame-retardant polyolefin foam composition and method for producing the same

Info

Publication number
JP2002265654A
JP2002265654A JP2001048250A JP2001048250A JP2002265654A JP 2002265654 A JP2002265654 A JP 2002265654A JP 2001048250 A JP2001048250 A JP 2001048250A JP 2001048250 A JP2001048250 A JP 2001048250A JP 2002265654 A JP2002265654 A JP 2002265654A
Authority
JP
Japan
Prior art keywords
weight
flame
retardant
foam composition
polyolefin foam
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2001048250A
Other languages
Japanese (ja)
Inventor
Byung-Wook Jo
ビョンウック チョ
Sung-Cheal Moon
ソンチョル ムン
Jae-Gon Choi
載坤 崔
Dong-Ju Park
東株 朴
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
DONGBANG INDUSTRY CO Ltd
Original Assignee
DONGBANG INDUSTRY CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by DONGBANG INDUSTRY CO Ltd filed Critical DONGBANG INDUSTRY CO Ltd
Priority to JP2001048250A priority Critical patent/JP2002265654A/en
Publication of JP2002265654A publication Critical patent/JP2002265654A/en
Pending legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To obtain a flame-retardant polyolefin foam composition having excellent flame retardance, mechanical properties and environmental affinity and to provide a method for producing the flame-retardant polyolefin foam composition. SOLUTION: This flame-retardant polyolefin foam composition comprises a nitrile rubber and polyvinyl chloride as a resin component and a flame retardant, a plasticizer, a foaming agent and a stabilizer as additives and the resin component is composed of 10-50 wt.% of the nitrile rubber, 30-50 wt.% of the polyvinyl chloride and 20-40 wt.% of a chlorinated polyethylene or polyethylene. The flame retardant is composed of 5-20 wt.% of Al(OH)3 , 0-5 wt.% of magnesium silicate, 40-80 wt.% of Mg(OH)2 , 5-10 wt.% of Sb2 O3 and 0-10 wt.% of a chlorinated paraffin. The flame retardant is contained in an amount of 0.55-1 wt.% based on 1 pt.wt. of the resin component and a usual additive is contained therein.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は,難燃性ポリオレフ
ィン発泡体組成物及びその製造方法に関し,より詳しく
は,ポリオレフィン系及びゴム系樹脂をブレンドして基
本的な難燃性を与え,無機系及び塩素系難燃剤,発泡
剤,加硫剤及びその他の添加剤を混合して製造した組成
物であって,難燃性と機械的物性に優れているため,押
出或いは射出成形によって各種の建築資材,自動車部
品,スポーツ用品,その他の共産品などの広範囲な適用
分野で使用する場合,環境親和性,安定性,難燃性など
が確保され,非常に有用である,改良された組成の難燃
性ボリオレフィン発泡体組成物とその製造方法に関す
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a flame-retardant polyolefin foam composition and a method for producing the same, and more particularly, to blending a polyolefin-based resin and a rubber-based resin to provide basic flame-retardant properties, It is a composition produced by mixing chlorine-based flame retardants, blowing agents, vulcanizing agents and other additives, and has excellent flame retardancy and mechanical properties. When used in a wide range of applications, such as materials, automobile parts, sports goods, and other communal products, environmental friendliness, stability, flame retardancy, etc. are secured, and the improved composition is very useful. The present invention relates to a flame-retardant polyolefin foam composition and a method for producing the same.

【0002】[0002]

【従来の技術】従来,発泡体は,建築,建設,自動車,
スポーツ用品およびその他の分野にわたって広範囲に使
用されている成形組成物であって,環境への影響及び安
定性の点から,世界各国及び国内において各種の規制に
よって難燃性が要求されている。しかし従来の製品は,
その難燃性が良好でなく,また,ハロゲン系難燃剤が使
用されていて人体に対する有害性が高いため,その適用
範囲が縮小されている。
2. Description of the Related Art Conventionally, foams have been used for building, construction, automobiles,
BACKGROUND ART Molding compositions widely used in sports equipment and other fields, and in view of environmental impact and stability, flame retardancy is required by various regulations in various countries in the world and in Japan. However, conventional products
Because of its poor flame retardancy and the use of halogen-based flame retardants, which are highly harmful to the human body, their application range has been reduced.

【0003】従来の難燃性ポリオレフィン発泡体とし
て,ASTM−D−2863によるV−0等級またはB
S 476による等級“0”の難燃性発泡体の場合,そ
の組成は,ニトリルゴム(NBR)とポリ塩化ビニール
(PVC)とをブレンドした樹脂に,難燃剤及びその他
の添加剤を添加して製造したものが開示されている。
(アメリカ特許第5,187,203号,Ronald
S.Lenox,Lancaster,Pa;Kim
S.Boyd,Quincy,Mass.;Will
iam S.Yought,Jr.,Landisvi
lle,Pa,Feb.16 1993,同第4,24
5,055号Wayne E.Smith,Washi
ngon Boro,Pa,Jan.13,1981,
同第3,993,607号,David M.Flor
ence,Lancaster,Pa,Nov.23,
1976)
[0003] Conventional flame-retardant polyolefin foams include V-0 grade or B-grade according to ASTM-D-2863.
In the case of a flame-retardant foam of grade "0" according to S476, the composition is such that a flame retardant and other additives are added to a resin blended with nitrile rubber (NBR) and polyvinyl chloride (PVC). What is manufactured is disclosed.
(U.S. Pat. No. 5,187,203, Ronald
S. Lenox, Lancaster, Pa; Kim
S. Boyd, Quincy, Mass. ; Will
iam S.A. Youth, Jr. , Landisvi
lle, Pa, Feb. 16 1993, No. 4, 24
No. 5,055 Wayne E.P. Smith, Washi
ngon Boro, Pa, Jan. 13, 1981,
No. 3,993,607, David M. Flor
ence, Lancaster, Pa, Nov. 23,
1976)

【0004】このような従来の難燃性組成物は,その仕
様によって僅かな違いはあるが,その中で一つの組成を
代表として例示すると,ニトリルゴム100重量部に対
してポリ塩化ビニール15〜85重量部または1〜20
0重量部,可塑剤10〜100重量部,難燃剤100重
量部(酸化鉄5〜75重量部)/潤滑剤10〜85重量
部,安定化剤0.1〜10重量部,発泡剤10〜20重
量部,硫黄2.5重量部,酸化亜鉛(ZnO)5重量
部,ステアリン酸2.1重量部,ベンゾチアルジスルフ
ァイド(MBTS;benzothial disul
fides)0.8重量部,テトラメチルジラムモノス
ルファイド(Monex;tetraethylthi
nlammonosulfide)0.4重量部からな
っている。
[0004] Such a conventional flame-retardant composition has a slight difference depending on the specification, but one of the compositions is exemplified as a typical example. 85 parts by weight or 1 to 20
0 parts by weight, plasticizer 10 to 100 parts by weight, flame retardant 100 parts by weight (iron oxide 5 to 75 parts by weight) / lubricant 10 to 85 parts by weight, stabilizer 0.1 to 10 parts by weight, foaming agent 10 20 parts by weight, sulfur 2.5 parts by weight, zinc oxide (ZnO) 5 parts by weight, stearic acid 2.1 parts by weight, benzothial disulfide (MBTS; benzothial disul)
0.8 parts by weight, tetramethyldilammonosulfide (Monex; tetraethylthi)
nlammonosulfide) 0.4 parts by weight.

【0005】[0005]

【発明が解決しようとする課題】このような従来のポリ
オレフィン発泡体組成物は,ある程度の難燃性が確保さ
れてはいるが,機械的物性などその他の物性が良くな
く,また特に環境親和的な物質であるとは言えず,改善
の余地が多い。
Although such a conventional polyolefin foam composition has a certain degree of flame retardancy, it has poor physical properties such as mechanical properties and is particularly environmentally friendly. It cannot be said that it is a safe substance, and there is much room for improvement.

【0006】したがって,本発明の目的は,従来の難燃
性ポリオレフィン発泡体組成における問題点を改善する
ために,従来から使用されている樹脂の組成において,
ニトリルゴムとポリ塩化ビニールとはそのまま使用する
が,従来とは異なり,塩素化ポリエチレン(CPE)又
はポリエチレン(PE)を混合して使用し,難燃剤とそ
の他の添加剤の組成など,一連の組成を新しく構成する
ことにより,従来の組成物に比べて難燃性と機械的物性
に優れていると共に,環境親和的な発泡体組成物を提供
することである。
Accordingly, an object of the present invention is to provide a resin composition which has been conventionally used in order to improve the problems in the conventional flame-retardant polyolefin foam composition.
Nitrile rubber and polyvinyl chloride are used as they are, but unlike before, a mixture of chlorinated polyethylene (CPE) or polyethylene (PE) is used, and a series of compositions such as the composition of a flame retardant and other additives. Is to provide a foam composition which is superior in flame retardancy and mechanical properties as compared with the conventional composition and is environmentally friendly.

【0007】[0007]

【課題を解決するための手段】上記のような課題を解決
するため,本発明によれば,樹脂成分としてニトリルゴ
ムとポリ塩化ビニール及び塩素化ポリエチレンまたはポ
リエチレンを含み,添加剤として難燃剤,可塑剤,発泡
剤,安定化剤を含む難燃性ポリオレフイン発泡体組成物
において,樹脂成分が,ニトリルゴム10〜50重量
%,ボリ塩化ビニール30〜50重量%,及び,塩素化
ポリエチレンまたはポリエチレン20〜40重量%で構
成され,難燃剤が,Al(OH)5〜20重量%,マ
グネシウムシリケート0〜20重量%,Mg(OH)
40〜80重量%,Sb5〜10重量%及び塩素
化パラフィン0〜10重量%で構成されるが,ここで,
前記樹脂成分1重量部に対して難燃剤が0.55〜1重
量%含有されており,これに,通常の添加剤が含有され
ている難燃性ポリオレフィン発泡体組成物とその製造方
法が提供される。
According to the present invention, in order to solve the above-mentioned problems, a nitrile rubber, polyvinyl chloride and chlorinated polyethylene or polyethylene are contained as resin components, and a flame retardant, a plasticizer is used as an additive. In a flame-retardant polyolefin foam composition containing an agent, a foaming agent and a stabilizer, the resin component is 10 to 50% by weight of nitrile rubber, 30 to 50% by weight of polyvinyl chloride, and 20 to 50% by weight of chlorinated polyethylene or polyethylene. 40% by weight, and the flame retardant is 5-20% by weight of Al (OH) 3 , 0-20% by weight of magnesium silicate, Mg (OH) 2
40-80% by weight, is composed of Sb 2 O 3 5 to 10% by weight and chlorinated paraffins 0-10% by weight, wherein
The present invention provides a flame-retardant polyolefin foam composition containing 0.55 to 1% by weight of a flame retardant based on 1 part by weight of the resin component and further containing ordinary additives, and a method for producing the same. Is done.

【0008】このような本発明にかかる発泡体組成物
は,樹脂と難燃剤との混合組成物に,添加剤として,可
塑剤0〜50重量%,安定化剤0〜15重量%および発
泡剤10〜40重量%が含有されている組成を,114
〜120℃で混合し,ここに,加硫剤0〜2.5重量%
と加硫促進剤を0〜1重量%加えた後,押出又は射出し
て製造することを特徴とする。
[0008] The foam composition according to the present invention comprises a mixture of a resin and a flame retardant, as additives, a plasticizer of 0 to 50% by weight, a stabilizer of 0 to 15% by weight, and a foaming agent. The composition containing 10 to 40% by weight
Mix at ~ 120 ° C and add 0-2.5% by weight of vulcanizing agent
And 0 to 1% by weight of a vulcanization accelerator, and then extruded or injected.

【0009】本発明にかかる組成物の成分構成の一例を
具体的に示すと,樹脂成分が,ニトリルゴム10〜50
重量%,ポリ塩化ビニール30〜50重量%,及び塩素
化ポリエチレンまたはポリエチレン20〜40重量%で
構成され,難燃剤が,Al(OH)5〜30重量%,
マグネシウムシリケート0〜5重量%,Mg(OH)
40〜80重量%,Sb5〜10重量%及び塩素
化パラフィン0〜10重量%で構成されている。この樹
脂成分1重量部に対して難燃剤が0.55〜1重量%で
含有されており,ここに,可塑剤0〜50重量%,安定
化剤0〜15重量%,加硫剤0〜2.5重量%,加硫促
進剤として2-メルカプト・ベンゾチアゾール(M),
ジベンゾチアジル・ジスルファイド(DM)およびZn
-ジメチル・ジチオカーバメート(PZ)がそれぞれ0
〜1重量%,発泡剤10〜40重量%,発泡助剤0〜2
重量%,熱伝達促進剤0〜5重量%,外部離型剤0〜
2.5重量%,内部離型剤0〜4重量%,充頃剤0〜1
0重量%が含まれている。
One example of the composition of the composition according to the present invention is as follows.
Specifically, the resin component is a nitrile rubber 10 to 50.
Wt%, PVC 30-50 wt%, and chlorine
Polyethylene or polyethylene at 20-40% by weight
And the flame retardant is Al (OH)35-30% by weight,
Magnesium silicate 0-5% by weight, Mg (OH) 2
40-80% by weight, Sb2O35-10% by weight and chlorine
It is composed of fluorinated paraffin 0 to 10% by weight. This tree
0.55 to 1% by weight of the flame retardant per 1 part by weight of the fat component
Contained, where plasticizer 0-50% by weight, stable
0-15% by weight of vulcanizing agent, 0-2.5% by weight of vulcanizing agent, accelerated vulcanization
2-mercapto benzothiazole (M) as an enhancer,
Dibenzothiazyl disulfide (DM) and Zn
-Dimethyl dithiocarbamate (PZ) is 0 each
-1% by weight, foaming agent 10-40% by weight, foaming aid 0-2
Wt%, heat transfer enhancer 0-5 wt%, external release agent 0
2.5% by weight, internal release agent 0-4% by weight, filling agent 0-1
0% by weight.

【0010】本発明にかかる樹脂組成物は,ニトリルゴ
ム,ポリ塩化ビニール,塩素化ポリエチレン又はポリエ
チレンで構成される。特に,本発明において好ましく使
用される塩素化ポリエチレンは,ポリエチレンの幾つか
の水素原子に代えて,発火及び燃焼を遅延させる塩素に
置換したポリエチレンベースの樹脂であって,基本的な
難燃性を有し,塩素の含量が多くなるほど耐燃焼性が増
加し,また,耐衝撃性,耐オゾン性,耐候性,耐老化性
などに優れており,さらに,ポリ塩化ビニールとの適合
性が良好であるという特性を有する。
[0010] The resin composition according to the present invention comprises nitrile rubber, polyvinyl chloride, chlorinated polyethylene or polyethylene. In particular, the chlorinated polyethylene preferably used in the present invention is a polyethylene-based resin in which some hydrogen atoms of polyethylene are replaced by chlorine which delays ignition and combustion, and has a basic flame retardancy. The higher the chlorine content, the higher the flame resistance, the better the impact resistance, the ozone resistance, the weather resistance, the aging resistance, etc., and the good compatibility with polyvinyl chloride. It has the property of being.

【0011】また,ニトリルゴムに基本的に難燃性を有
するポリ塩化ビニールと塩素化ポリエチレンをブレンド
することにより,従来のものに比べ改善された方法で難
燃性を与えることができ,これに加え,無機系及び塩素
系難燃剤を添加することにより,難燃性が倍加するとい
う効果を奏する。なお本発明にかかる難燃性ポリオレフ
ィン発泡体組成物は,上記の樹脂成分として,4成分の
うち3成分を使用する場合はもちろん,2成分あるいは
4成分の全てを使用する場合も含む。
Further, by blending nitrile rubber with polyvinyl chloride and chlorinated polyethylene which basically have flame retardancy, flame retardancy can be imparted by an improved method as compared with conventional ones. In addition, the addition of inorganic and chlorine-based flame retardants has the effect of doubling the flame retardancy. The flame-retardant polyolefin foam composition according to the present invention includes not only a case where three of the four components are used, but also a case where two or all of the four components are used.

【0012】[0012]

【発明の実施の形態】一般に,ハロゲン化合物は,根本
的に気体相から発生するラジカルを安定化させて難燃の
効果を奏することになり,そのメカニズムは,下記のよ
うな化学反応として推論されている。
DETAILED DESCRIPTION OF THE INVENTION Generally, a halogen compound fundamentally stabilizes radicals generated from a gaseous phase and exerts a flame-retardant effect. The mechanism is inferred as the following chemical reaction. ing.

【0013】(式1) HO・+HX→HOH・X・ (禁止反応) X・+RH→HX+R・ (再生反応) (連鎖反応の
停止) XO・+・OH→HX+O (活性O・と・OHの濃
度を減らし,連鎖反応を停止させて難燃効果) X・+O・+M→XO・+M・ X+O・→XO・+X・ (分解時,不燃性ガスを発
生し,Oを遮断する効果) O・+・OX→O+X・
[0013] (Equation 1) HO · + HX → HOH · X · ( prohibition reaction) X · + RH → HX + R · ( regeneration reaction) (stop the chain reaction) XO · + · OH → HX + O 2 ( active O · and · OH reduce the concentration, when the chain reaction is stopped flame retardant effect) X · + O · + M → XO · + M · X 2 + O · → XO · + X · ( decomposition, generates nonflammable gases, blocking the O 2 Effect) O ・ + ・ OX → O 2 + X ・

【0014】上記式1において,燃焼時,・OHラジカ
ルのような活性化ラジカルは,化学反応を通じて熱を発
生することになり,このときに発生した潜熱は,周囲の
引火性物質の燃焼にかかる所要エネルギー源として作用
する。
In the above formula (1), at the time of combustion, activated radicals such as .OH radicals generate heat through a chemical reaction, and the latent heat generated at this time affects the combustion of surrounding flammable substances. Acts as a required energy source.

【0015】一方,難燃剤は,上記のメカニズムのよう
に,活性ラジカルであるO・及び・OHの濃度を減ら
し,連鎖反応を停止させて難燃の効果を付与するが,燃
焼時,C−X結合の切断は,吸熱反応で可燃性物質の燃
焼熱を減少させる効果がある。また,分解時,不燃性気
体を発生させて酸素を遮断する効果もある。実際的な難
燃の効果は,HXが付与することになり,反応して,低
エネルギー源であるXラジカルに転換される。
On the other hand, the flame retardant reduces the concentration of the active radicals O. and .OH and stops the chain reaction to provide a flame retardant effect, as in the mechanism described above. Breaking the X bond has the effect of reducing the heat of combustion of the combustible material by the endothermic reaction. Further, at the time of decomposition, there is also an effect that oxygen is cut off by generating a nonflammable gas. The practical flame retardant effect is that HX will impart and react and be converted to X radicals, a low energy source.

【0016】さらに,ハロゲン含有難燃剤は,固体状で
も難燃効果を示し,HXは可燃性物質の酸化触媒として
作用し,酸化された物質は環構造化され,結果的に炭素
化合物であるチャー(char)を生成するようにな
る。このように生産された炭素化合物は,酸素および潜
熱を遮断し,可燃性物質が燃焼領域以下の状態にあるよ
うに機能する。
Further, the halogen-containing flame retardant exhibits a flame-retardant effect even in a solid state, and HX acts as an oxidation catalyst for combustible substances, and the oxidized substances are formed into a ring structure, and as a result, the char is a carbon compound. (Char). The carbon compound produced in this way blocks oxygen and latent heat, and functions so that the combustible substance is in a state below the combustion region.

【0017】本発明では,難燃剤として無機系物質を主
に使用し,また,ハロゲン系として,好ましくは,塩素
系難燃剤を少量使用する。無機系難燃剤は,水酸化アル
ミニウム,酸化アンチモン,水酸化マグネシウム及びホ
ウ素含有化合物などが使用できる。
In the present invention, an inorganic substance is mainly used as a flame retardant, and a small amount of a chlorine-based flame retardant is preferably used as a halogen-based substance. As the inorganic flame retardant, aluminum hydroxide, antimony oxide, magnesium hydroxide and a boron-containing compound can be used.

【0018】無機系難燃剤は,有機系難燃剤とは異な
り,熱によって揮発することなく分解されてHO,C
,SO,HCIのような不燃性気体を放出する
が,そのほとんどは吸熱反応である。
The inorganic flame retardant, unlike the organic flame retardant, is decomposed without being volatilized by heat to form H 2 O, C
It emits non-flammable gases such as O 2 , SO 2 , and HCI, most of which are endothermic reactions.

【0019】なお,気体相では,可燃性気体を希釈さ
せ,プラスチック表面に塗布されて酸素の接近を防止す
るようになる。これと同時に,固体状表面で吸熱反応を
通じてプラスチック冷却および熱分解水の生成を減少さ
せる効果がある。例えば,水酸化アルミニウムおよび水
酸化マグネシウムは,次のように,分解後に水を生成
し,このとき,多量の吸熱が伴って難燃性を付与するこ
とになる。
In the gas phase, the combustible gas is diluted and applied to the surface of the plastic to prevent oxygen from approaching. At the same time, it has the effect of reducing the cooling of plastic and the generation of pyrolysis water through an endothermic reaction on the solid surface. For example, aluminum hydroxide and magnesium hydroxide generate water after being decomposed as described below, and at this time, a large amount of heat is absorbed to impart flame retardancy.

【0020】 (式2) 2Al(OH)+熱→Al+3HO −298KJ/mol Mg(OH)+熱→MgO+HO −328KJ/mol(Formula 2) 2Al (OH) 3 + heat → Al 2 O 3 + 3H 2 O-298 KJ / mol Mg (OH) 2 + heat → MgO + H 2 O-328 KJ / mol

【0021】なお,酸化アンチモンは,三酸化アンチモ
ン及び五酸化アンチモンがあり,それ自体で使用され
ず,ハロゲン含有難燃剤の難燃上昇効果を示す補助剤と
して使用されている。そのメカニズムは次のように推論
されている。
The antimony oxide includes antimony trioxide and antimony pentoxide, which are not used as such, but are used as an auxiliary agent which shows the effect of increasing the flame retardancy of the halogen-containing flame retardant. The mechanism is inferred as follows.

【0022】下記の各段階反応において生産されたSb
Clは,吸熱反応を通じてプラスチックの温度を低く
する効果があり,HClおよびHBrと共にラジカルイ
ンタセプタとして作用する。なお,SbCl及びSb
OClが共に燃焼領域でハロゲン放出速度を低くしてラ
ジカルインタセプタとして作用する時間を増加させるこ
とにより,難燃上昇効果を奏するとみる見解もある。
Sb produced in each of the following step reactions
Cl 3 has an effect of lowering the temperature of the plastic through an endothermic reaction, and acts as a radical interceptor together with HCl and HBr. In addition, SbCl 3 and Sb
Some observers believe that increasing the time during which both OCLs act as radical interceptors by lowering the halogen emission rate in the combustion region will provide a flame retardant effect.

【0023】なお,発生する重い気体は,固体状表面を
囲むようになるため,酸素の接近を遮断して難燃効果を
示す。 (式3) Sb(〜250℃維持)→2SbOCl+HO 5SCOCl(245〜280℃維持)→SbCl+SbCl 4SbCl(410〜475℃維持)→5SbCl+SbCl ↑ 3SbCl(475〜565℃維持)→ 4Sb+SbCl↑ Sb(S)(685℃維持)→Sb(I)
Note that the heavy gas generated is generated on the solid surface.
Because it is surrounded, it blocks the approach of oxygen and reduces the flame retardant effect.
Show. (Equation 3) Sb2O3(Maintain ~ 250 ° C) → 2SbOCl + H2O 5 SCOCl (maintained at 245 to 280 ° C) → Sb4O5Cl + SbCl3  4Sb4O5Cl2(Maintain 410-475 ° C) → 5Sb3O4Cl + SbCl 3 3 3Sb3O4Cl (maintained at 475-565 ° C) → 4Sb2O3+ SbCl3↑ Sb2O3(S) (maintained at 685 ° C) → Sb2O3(I)

【0024】本発明において,樹脂としては,ニトリル
ゴムが使用されるが,好ましくは,アクリロニトリル
(AN)の含量が28〜35%であるものを基本樹脂と
し,これに,基本的な難燃性を有する樹脂であるポリ塩
化ビニール(PVC)と塩素化ポリエチレンを,好まし
くは,塩素含量が36〜42%である塩素化ポリエチレ
ンをブレンドして使用することが,混合樹脂自体への難
燃性の付与に良い。
In the present invention, a nitrile rubber is used as the resin. Preferably, a resin having an acrylonitrile (AN) content of 28 to 35% is used as a basic resin, It is possible to blend a polyvinyl chloride (PVC) with a chlorinated polyethylene, preferably a chlorinated polyethylene having a chlorine content of 36 to 42%, by using a flame-retardant resin mixture. Good for giving.

【0025】また,本発明では,難燃剤は,環境や加工
性に及ぼす影響を考慮し,環境親和的な組成物を製造す
るため,ハロゲン系難燃剤の使用を排除しているが,好
ましくは,無機系難燃剤であるAI(OH)3,Mg
(OH)2,Sb2O3を主使用し,塩素系難燃剤であ
る塩素化パラフィン(Chlorinated Par
affin)を少量使用することが,環境を考慮しなが
らも難燃性効果のために好ましい。本発明では,難燃剤
として上記の5種の成分を全て使用し,または,その中
で1つ又は2つ以上の成分を選択して使用することもで
きる。
In the present invention, the use of a halogen-based flame retardant is excluded in order to produce an environment-friendly composition in consideration of the effect on the environment and processability. , AI (OH) 3, Mg, an inorganic flame retardant
The main use of (OH) 2, Sb2O3, chlorinated paraffin (Chlorinated Parf) which is a chlorine-based flame retardant
It is preferable to use a small amount of affin) for the flame retardant effect while considering the environment. In the present invention, all of the above five components can be used as a flame retardant, or one or more of them can be selected and used.

【0026】また,発泡剤としては,アゾ系化合物であ
るアゾジカーボンアミド類(7000MC,5000
F,3000F,ADCA)を使用することが好まし
く,加工性及び生産性に影響を与えるような発泡性及び
温度を調節するため,発泡助剤として尿素系発泡助剤
(商品名「Cellex-A」)を,熱伝達促進剤とし
ては,ZnOを好ましく使用できる。
As the foaming agent, azodicarbonamides (7000 MC, 5000
F, 3000F, ADCA) is preferred, and a urea-based foaming aid (trade name "Cellex-A") is used as a foaming aid in order to control foaming properties and temperature that affect processability and productivity. ), And ZnO can be preferably used as a heat transfer promoter.

【0027】本発明において使用される加硫剤として
は,硫黄を,加硫促進剤としては,加硫促進効果,スコ
ーチ性,耐老化性,活性化温度,分散性,汚染性などを
考慮し,チアゾール類であって比較的スコーチの速い2
-メルカプト・ベンゾチアゾール(M)および比較的ス
コーチの遅いジベンゾチアジル・ジスルファイド(D
M),ジチオ酸塩類であってスコーチ及び加硫の遠いZ
n-ジメチルジチオカーバメート(PZ)を,上記のよ
うに適正比率で使用することが好ましい。
In the present invention, sulfur is used as a vulcanizing agent, and a vulcanization accelerator is used in consideration of a vulcanization accelerating effect, scorch resistance, aging resistance, activation temperature, dispersibility, contamination, and the like. , Thiazoles with relatively fast scorch 2
-Mercapto benzothiazole (M) and dibenzothiazyl disulfide (D
M), dithionates, scorch and vulcanized Z
It is preferable to use n-dimethyldithiocarbamate (PZ) in an appropriate ratio as described above.

【0028】また,安定化剤としては,多量の充填剤の
使用による発泡速度及び均一なセルへの影響を考慮して
Ba−Zn系の安定剤を使用するが,例えば,商品名
「BZ-806F」及び「BZ-119」を好ましく使用
することができる。
As the stabilizer, a Ba—Zn-based stabilizer is used in consideration of the foaming speed and the effect on the uniform cells due to the use of a large amount of filler. 806F "and" BZ-119 "can be preferably used.

【0029】可塑剤は,樹脂との適合性,加工性及び発
泡性を考慮し,ジエチルヘキシルフタレート(DOP)
を使用することが好ましく,老化防止剤は,加硫への影
響を考慮して2,2,4-トリメチル-1,2-ジハイドロキ
ノン(Kumanox RD)を好ましく使用すること
ができる。
The plasticizer is selected from diethylhexyl phthalate (DOP) in consideration of compatibility with resin, processability and foaming property.
It is preferable to use 2,2,4-trimethyl-1,2-dihydroquinone (Kumanox RD) as the antioxidant in consideration of the effect on vulcanization.

【0030】内部離型剤は,ゴム加工向上剤としてポリ
エチレンワックス(LC-102N)を,外部離型剤
は,押出性などを考慮してステアリン酸を,また,充填
剤は,色相付与及び光酸化防止,補強効果,原価節減な
どを考慮してカーボンブラック(N550FEF)を使
用することが好ましい。
The internal release agent is polyethylene wax (LC-102N) as a rubber processing improver, the external release agent is stearic acid in consideration of extrudability, etc., and the filler is hue and light. It is preferable to use carbon black (N550FEF) in consideration of oxidation prevention, reinforcing effect, cost reduction, and the like.

【0031】[0031]

【実施例】以下,本発明にかかる難燃性ポリオレフィン
発泡体組成物について,下記の各実施例をあげて説明す
るが,このような本発明の実施例は,事例を例示するも
のであり,本発明を制限するものではない。なお,実施
例において組成物の含量を表示したパーセント(%)
は,重量%を意味する。
EXAMPLES Hereinafter, the flame-retardant polyolefin foam composition according to the present invention will be described with reference to the following examples. Such examples of the present invention illustrate examples. It does not limit the invention. In addition, the percentage (%) showing the content of the composition in the examples.
Means% by weight.

【0032】また,実施例において,NBRはニトリル
ゴム,PVCはポリ塩化ビニール,PEはポリエチレ
ン,CPEは塩素化ポリエチレン,DOPはジエチルヘ
キシルフタレートを意味する。
In the examples, NBR means nitrile rubber, PVC means polyvinyl chloride, PE means polyethylene, CPE means chlorinated polyethylene, and DOP means diethylhexyl phthalate.

【0033】(実施例1 NBR/PVC,PEブレン
ド製品の製造)本実施例においては,NBR/PVC,
PEブレンドの組成比,温度および時間による熱及び動
力学的挙動を観察し,これを相界面での形態的な観察
(モルフォロジー)と関連付けて検討した。
Example 1 Production of NBR / PVC, PE Blend Product In this example, NBR / PVC, PE
The thermal and kinetic behaviors of the PE blends by composition ratio, temperature and time were observed and examined in relation to the morphological observation at the phase interface (morphology).

【0034】樹脂組成比は,表1の試料1,2,3,4
のように,NBR/PVC=5/5,3/7,または7
/3Wt%,NBR/PE=5/5Wt%とし,ブレン
ドは,Rheomixer(HAAKE)を用いて,温
度120℃,RPM50,時間40minとした。ま
た,これによって,組成比及び時間による融点変化,ト
ルク(Torque)変化及びブレンド程度を10分単
位で観察し,モルフォロジーと関連付けて検討した。
The resin composition ratios of the samples 1, 2, 3, 4 in Table 1
NBR / PVC = 5/5, 3/7, or 7
/ 3 Wt%, NBR / PE = 5/5 Wt%, and the blend was made at a temperature of 120 ° C., an RPM of 50, and a time of 40 min using a Rheomixer (HAAKE). In addition, the change in melting point, the change in torque (Torque), and the degree of blending according to the composition ratio and time were observed in units of 10 minutes, and were examined in relation to morphology.

【0035】モルフォロジーの観察のため,試験片の制
作は,ミニマックスモルダー(Mini−maxMol
der:Csi−183MMV)を用いて,温度85
℃,Rs0,時間5minで1cm(長さ)×2.5c
m(広さ)×0.3cm(幅)の大きさに制作し,形態
的な調査は,SEM(JEOL JSM−840A)を
用いて破断面を観察した。
For observation of the morphology, a test piece was produced by using a mini-max molder (Mini-maxMol).
der: Csi-183 MMV) and a temperature of 85
1cm (length) x 2.5c at ℃, Rs0, time 5min
It was fabricated to a size of m (width) x 0.3 cm (width), and for morphological examination, the fracture surface was observed using SEM (JEOL JSM-840A).

【0036】その結果,NBR/PVCブレンドの場
合,経時的にPVC粒子が減少すること,30分経過後
からは約0.1〜0.2μm程度の大きさで粒子が分散
されていることから,均一状が確認され,また,融点が
140℃に上昇することが確認された。また,NBR/
PEブレンドの場合,10分経過後でもブレンドが良好
で,融点が125℃に上昇することが確認された。
As a result, in the case of the NBR / PVC blend, the PVC particles decrease with time, and the particles are dispersed to a size of about 0.1 to 0.2 μm after 30 minutes. , A uniform state was confirmed, and the melting point was confirmed to rise to 140 ° C. In addition, NBR /
In the case of PE blend, it was confirmed that the blend was good even after elapse of 10 minutes and the melting point was increased to 125 ° C.

【0037】上記のような組成及び結果は,表1と図1
(試料1,2,3,4)に示した。
The above composition and results are shown in Table 1 and FIG.
(Samples 1, 2, 3, and 4).

【表1】 [Table 1]

【0038】(実施例2 NBR/PVC/CPEブレ
ンド製品の製造)本実施例にかかるNBR/PVC/C
PEブレンドの場合も,組成比,温度及び時間による熱
及び動力学的挙動を調査し,相界面での形態を,その挙
動と関連付けて検討した。
Example 2 Production of NBR / PVC / CPE Blend Product NBR / PVC / C according to this example
In the case of PE blends as well, the thermal and kinetic behavior with composition ratio, temperature and time were investigated, and the morphology at the phase interface was examined in relation to the behavior.

【0039】樹脂の組成比は,表1および表2の試料7
〜12のように,NBR/PVC/CPE=1/1また
は0.8または0.6/0.2〜0.6Wt%とし,ブレン
ド及び試験片の製作と形態的な調査は,上記NBR/P
VC,PEブレンドの場合と同様にした。
The composition ratio of the resin is shown in Tables 7 and 8
NBR / PVC / CPE = 1/1 or 0.8 or 0.6 / 0.2 to 0.6 Wt% as shown in 1212, and the fabrication and morphological investigation of the blends and test pieces were conducted using the NBR / P
The same as in the case of the VC / PE blend.

【0040】その結果,NBR/PVC=1/1または
0.8または0.6Wt%の場合,CPEの含量によって
適合性の変化が明らかに示されるが,CPE含量10〜
30Wt%の範囲内において均一状の特性を示した。
As a result, when NBR / PVC = 1/1 or 0.8 or 0.6 Wt%, the change in compatibility is clearly shown by the content of CPE.
Uniform characteristics were exhibited within the range of 30 Wt%.

【0041】このような組成及び結果は,上記の表1と
図2(試料5,6,7),図3(試料8,9,10)及
び図4(試料11,12)に示した。
The compositions and results are shown in Table 1 above and in FIGS. 2 (samples 5, 6, 7), 3 (samples 8, 9, 10) and 4 (samples 11, 12).

【表2】 [Table 2]

【0042】[0042]

【表3】 [Table 3]

【0043】(実施例3)本実施例にかかる難燃性ポリ
オレフィン発泡体組成物は,実施例1における試料1の
組成で,上記の表2と同様に製造する。ブレンドは,R
heomixer(HAAKE)にて加硫および加硫促
進剤を添加せずに,温度120℃,RPM50,時間4
0minとした後,加硫及び加硫促進剤を添加し,温度
70℃,RPM50,時間10minで行った。
Example 3 A flame-retardant polyolefin foam composition according to this example is manufactured in the same manner as in Table 2 above, using the composition of sample 1 in Example 1. The blend is R
The temperature was 120 ° C., the RPM was 50, and the time was 4 without adding the vulcanization and the vulcanization accelerator by using a hem mixer (HAAKE).
After 0 min, vulcanization and a vulcanization accelerator were added, and the reaction was performed at a temperature of 70 ° C., an RPM of 50 and a time of 10 min.

【0044】また,押出は,ミニマックスモルダー(C
si−183MMV)で温度80℃,Rs5,時間5m
inで行い,加硫は,加温加圧(Hot−Press;
Carver)で温度130℃,時間10minで行っ
た。
The extrusion was performed using a minimax molder (C
si-183MMV), temperature 80 ° C, Rs5, time 5m
in, and vulcanization is performed under hot-press (Hot-Press;
Carver) at a temperature of 130 ° C. for a time of 10 min.

【0045】発泡過程は,やはり加温加圧(Carve
r)下で温度を130℃から250℃に昇温させる方法
と,温度230℃,2〜3minの条件で行う方法の二
つで行った。
In the foaming process, heating and pressurizing (Carve
Under r), a method of raising the temperature from 130 ° C. to 250 ° C. and a method of performing the reaction at a temperature of 230 ° C. for 2 to 3 minutes were performed.

【0046】また,発泡性の調査は,発泡後の表面状
態,発泡率,セル構造などを調べた。難燃性の調査は,
LOI(Atlas)テストにてASTM−D−286
3に基づいて試験片の大きさを,広さ6.5±0.5m
m,厚さ2.0±0.2mm,長さ7.0〜150mmに
して,酸素と窒素の注入量を任意に調節しながら酸素イ
ンデックス(Oxygen Index)を測定した。
形態的な調査は,SEM(JEOL JSM−840
M)を用いて試験片の破断面を観察した。
In the investigation of foamability, the surface condition after foaming, the foaming ratio, the cell structure, and the like were examined. Investigation of flame retardancy
ASTM-D-286 at LOI (Atlas) test
The size of the test piece shall be 6.5 ± 0.5m based on No.3.
m, thickness 2.0 ± 0.2 mm, length 7.0-150 mm, and oxygen index (Oxygen Index) was measured while arbitrarily adjusting the injection amounts of oxygen and nitrogen.
The morphological survey was performed by SEM (JEOL JSM-840).
The fracture surface of the test piece was observed using M).

【0047】その結果,発泡が138〜170℃の温度
区間で起こり,この所要時間が5分40秒程度であり,
表面が柔らかで,かつ,セル構造が均一で,半径方向に
91.4%(約二倍)の発泡率を有することが確認され
た。また,LOIテストの結果,酸素インデックスが3
1.3で輸入市販品(Armstrong社製)の34.
5に比して多少劣ることが確認された。これに関する物
性測定の結果は,表4に示した。
As a result, foaming occurs in the temperature range of 138 to 170 ° C., and the required time is about 5 minutes and 40 seconds.
It was confirmed that the surface was soft, the cell structure was uniform, and the foaming ratio was 91.4% (about twice) in the radial direction. As a result of the LOI test, the oxygen index was 3
1.3. Imported commercial product (manufactured by Armstrong)
It was confirmed that it was slightly inferior to 5. Table 4 shows the results of the physical property measurement relating to this.

【0048】[0048]

【表4】 難燃剤(Al/MS/Mg/Sb/C−P):AI(O
H),マグネシウムシリケート,Mg(OH),S
,塩素化パラフィン,P/B−A(DOP/5
000F):可塑剤/発泡剤
[Table 4] Flame retardant (Al / MS / Mg / Sb / CP): AI (O
H) 3 , magnesium silicate, Mg (OH) 2 , S
b 2 0 3, chlorinated paraffin, P / B-A (DOP / 5
000F): plasticizer / foaming agent

【0049】(実施例4)本実施例においては難燃性ポ
リオレフィン発泡体組成物は,実施例1の試料2及び試
料3に対して表2と同一の組成で製造するが,上記の試
験によって明らかになった配合及び加工条件を基に,発
泡性に主眼点を置いて発泡剤及び発泡助剤,可塑剤の含
量を調節する。
Example 4 In this example, a flame-retardant polyolefin foam composition was prepared with the same composition as in Table 2 with respect to Samples 2 and 3 of Example 1, but by the above test. Based on the clarified composition and processing conditions, the content of the foaming agent, foaming aid, and plasticizer is adjusted with emphasis on foamability.

【0050】また,難燃性に主眼点を置いて難燃剤の種
類及び含量を調節した。これに関する組成比は,上記の
表4の通りであり,ブレンド,押出及び加硫・発泡,そ
して発泡性,難燃性および形態的な調査は,試料1と同
様にした。
Further, the type and content of the flame retardant were adjusted with emphasis on flame retardancy. The composition ratios in this regard are as shown in Table 4 above, and the blending, extrusion and vulcanization / foaming, and foaming, flame retardancy and morphological investigations were the same as for sample 1.

【0051】その結果,試料2,3は,発泡性及び難燃
性に対する発泡及び発泡助剤と可塑剤の含量変化による
影響を確認するためのもので,発泡及び発泡助剤の含量
が相対的に多い試料2の場合,177〜182℃の温度
区間で発泡が起こり,表面状態は良好でないが,セル構
造が均一で,かつ,発泡率が約150%で2.5倍程度
の発泡が起こることが確認された。
As a result, Samples 2 and 3 were used to confirm the effects of foaming and the change in the contents of foaming aids and plasticizers on foaming properties and flame retardancy. In the case of the sample 2 having a large number of cells, foaming occurs in the temperature range of 177 to 182 ° C., and the surface condition is not good, but the cell structure is uniform, and the foaming rate is about 150%, and foaming occurs about 2.5 times. It was confirmed that.

【0052】なお,可塑剤の含量が相対的に多い試料3
の場合,177〜195℃の温度区間で発泡が起こり,
表面が柔らかで,セル構造が均一であることがわかり,
発泡率が約250%で3.5倍程度の発泡が起こること
が確認された。
Sample 3 having a relatively large content of plasticizer was used.
In the case of, foaming occurs in the temperature range of 177 to 195 ° C,
It turns out that the surface is soft and the cell structure is uniform.
It was confirmed that foaming of about 3.5 times occurred at a foaming ratio of about 250%.

【0053】また,LOIテストの結果,試料2の酸素
インデックスは31.3であって,試料3の28.3に比
べて高いことが確認された。これは,可塑剤含量の違い
によるものと見られる。これによって,2.5〜3.5倍
程度の発泡度及び酸素インデックスが28.3に対し
て,31.1になる適正配合および加工条件を明らかに
した。
As a result of the LOI test, it was confirmed that the oxygen index of sample 2 was 31.3, which was higher than that of sample 3 28.3. This appears to be due to differences in plasticizer content. This has clarified the proper blending and processing conditions for the foaming degree of about 2.5 to 3.5 times and the oxygen index of 28.3 to 31.1.

【0054】(実施例5)実施例1及び2による試料4
〜18においては,上記のような試験結果を基に難燃性
及び発泡性に主眼点を置いている。すなわち,難燃性
は,酸素インデックスを高くし,発泡性は発泡度を高く
することで達成される。また,組成比は,上記の表4の
通りである。
(Example 5) Sample 4 according to Examples 1 and 2
In Nos. To 18, the focus was on flame retardancy and foamability based on the above test results. That is, flame retardancy is achieved by increasing the oxygen index, and foaming is achieved by increasing the degree of foaming. The composition ratio is as shown in Table 4 above.

【0055】本実施例においては樹脂組成比,難燃剤及
び発泡剤の種類及び含量を調節した。ブレンドは,Rh
eomixer(HAAKE)で,加硫及び加硫促進剤
を添加せずに温度114〜118℃(融点が125℃を
超えない範囲),RPM50,時間40minとした
後,加硫及び加硫促進剤を添加し,温度62〜67℃
(加硫温度を考慮して融点が80℃を超えない範囲),
RPM50,時間10minで行った。
In this example, the resin composition ratio, the types and contents of the flame retardant and the blowing agent were adjusted. The blend is Rh
After the vulcanization and vulcanization accelerator are added to the mixture at a temperature of 114 to 118 ° C. (melting point does not exceed 125 ° C.), an RPM of 50, and a time of 40 min without adding a vulcanization and vulcanization accelerator by using an eomixer (HAAKE). Add, temperature 62-67 ° C
(With the melting point not exceeding 80 ° C taking into account the vulcanization temperature),
The test was performed at 50 RPM for 10 minutes.

【0056】また,押出は,ミニマックスモルダー(C
si−183MMV)を用いて温度70〜100℃,R
s5,時間2〜5minで,加硫・発泡は,加温加圧
(Carver)下で温度を130℃から250℃に昇
温する方法と,温度230℃,時間2〜3minの条件
で行う方法の二つで行った。また,発泡性,難燃性及び
形態的な調査は,上記の試験方法と同様にした。
The extrusion was performed using a minimax molder (C
si-183MMV) at a temperature of 70 to 100 ° C, R
s5, time 2-5 min, vulcanization / foaming is carried out under heating and pressure (Carver) by raising the temperature from 130 ° C. to 250 ° C. and at 230 ° C. for 2 to 3 min. I went with two. The foamability, flame retardancy and morphological investigations were the same as in the above test method.

【0057】その結果,試料4〜13のうち,試料2,
9は過発泡によって表面状態が良好でないが,他は全て
表面状態及びセル状態などが良好であり,2.0〜3.5
倍程度の発泡度を有することが確認された。
As a result, among the samples 4 to 13, the samples 2 and
Sample No. 9 was not good in surface condition due to over-foaming, but all others were good in surface condition and cell condition.
It was confirmed to have about twice the degree of foaming.

【0058】また,ASTM−D−2863による酸素
インデックスが試料1,2,3,9においてそれぞれ3
1.5,31.1,28.3,31.6であるが,その他の
試料は,35.2〜41.8で,輸入市販品(Armst
rong社製)の34.5に比べて難燃性に優れた不燃
性発泡体が得られた。
The oxygen index according to ASTM-D-2863 was 3 in Samples 1, 2, 3, and 9, respectively.
1.5, 31.1, 28.3, 31.6, but the other samples were 35.2 to 41.8, and were imported commercial products (Armst
non-combustible foam having an excellent flame retardancy as compared with 34.5 (produced by Rong Co., Ltd.).

【0059】したがって,上述した配合及び加工条件
で,配合においては,樹脂の組成比が,NBR/PVC
/CPE=10〜50/30〜50/20〜40Wt
%,難燃剤の組成比が,Al(OH)/マグネシウム
シリケート/,Mg(OH)/Sb/塩素化パ
ラフィン=5〜20/0〜5/40〜80/5〜10/
0〜10Wt%,樹脂/難燃剤の組成比が,1/0.5
5〜1Wt%,可塑剤/発泡剤(DOP/Cellco
m−AC系)の含量が,0〜50/10〜40の範囲が
好ましいと判断した。
Therefore, under the above-mentioned compounding and processing conditions, in the compounding, the composition ratio of the resin is NBR / PVC
/ CPE = 10-50 / 30-50 / 20-40Wt
%, The composition ratio of the flame retardant is Al (OH) 3 / magnesium silicate /, Mg (OH) 2 / Sb 2 O 3 / chlorinated paraffin = 5-20 / 0-5 / 40-80 / 5-10 /
0 to 10 Wt%, the composition ratio of resin / flame retardant is 1 / 0.5
5-1 Wt%, plasticizer / blowing agent (DOP / Cellco
It was determined that the content of (m-AC system) was preferably in the range of 0 to 50/10 to 40.

【0060】また,加工条件においては,ブレンドはR
heomixer(HAAKE)にて実行するが,加硫
及び加硫促進剤を添加せずに,温度114〜120℃
(融点が125℃超えない範囲),RPM50,時間4
0minで行った後,加硫及び加硫促進剤を添加し.温
度62〜70℃(加硫温度を考慮して融点が80℃を超
えない範囲),RPM50,時間10minで行う。
Under the processing conditions, the blend is R
Performed in hemmixer (HAAKE), but without adding vulcanization and vulcanization accelerator, temperature 114-120 ° C
(With a melting point not exceeding 125 ° C.), RPM 50, time 4
After 0 minutes, vulcanization and a vulcanization accelerator are added. The temperature is 62 to 70 ° C. (the melting point does not exceed 80 ° C. in consideration of the vulcanization temperature), the RPM is 50, and the time is 10 minutes.

【0061】また,押出は,ミニマックスモルダー(C
si-183MMV)にて温度70〜100℃,Rs
5,時間2〜5minで行い,加硫・発泡は,加温加圧
(Carver)にて温度を120℃から230℃にあ
げる昇温条件,または,温度230℃,時間2〜3mi
nの条件にする二つの方法で実行したとき,上記のよう
な発泡性及び難燃性に優れた発泡体が得られた。上述し
た実施例における使用成分の組成は,上記の表2に示
し,その結果は,表4と図5,図6,図7および図8に
示した。
The extrusion was performed using a minimax molder (C
(si-183MMV) at 70-100 ℃, Rs
Vulcanization / foaming is carried out for 5 to 2 minutes, and vulcanization / foaming is performed under heating and pressure (Carver) to raise the temperature from 120 ° C. to 230 ° C. , or at 230 ° C. for 2 to 3 mi.
When carried out by the two methods with the condition of n, a foam having excellent foaming properties and flame retardancy as described above was obtained. The compositions of the components used in the above-described examples are shown in Table 2 above, and the results are shown in Table 4 and FIGS. 5, 5, 6, 7 and 8.

【0062】[0062]

【発明の効果】以上説明したように,本発明は,ポリオ
レフィン系およびゴム系樹脂をブレンドするが,特に,
塩素化ポリエチレンを用いて基本的な難燃性を付与し,
無機系および塩素系難燃剤,発泡剤,加硫剤およびその
他の添加剤を適切に混合して難燃性発泡体の組成物を製
造することにより,難燃性と機械的物性に優れ,かつ環
境親和的な特性を有し,押出または射出成形によって各
種の建築資材,自動車部品,スポーツ用品,種々の共産
品などの広範囲な分野に有用に適応できる効果を奏す
る。
As described above, the present invention blends a polyolefin resin and a rubber resin.
Using chlorinated polyethylene to provide basic flame retardancy,
By mixing inorganic and chlorine-based flame retardants, foaming agents, vulcanizing agents and other additives appropriately to produce a flame-retardant foam composition, it has excellent flame retardancy and mechanical properties, and It has environmentally friendly characteristics and has an effect that it can be usefully applied to a wide range of fields such as various building materials, automobile parts, sports goods, and various communal products by extrusion or injection molding.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の実施例1で製造された発泡体組成物
(試料1,2,3,4)の電子顕微鏡(SEM)写真で
ある。
FIG. 1 is an electron microscope (SEM) photograph of the foam composition (samples 1, 2, 3, and 4) produced in Example 1 of the present invention.

【図2】本発明の実施例2で製造された発泡体組成物
(試料5,6,7)の電子顕微鏡(SEM)写真であ
る。
FIG. 2 is an electron microscope (SEM) photograph of the foam composition (samples 5, 6, and 7) manufactured in Example 2 of the present invention.

【図3】本発明の実施例2で製造された発泡体組成物
(試料8,9,10)の電子顕微鏡(SEM)写真であ
る。
FIG. 3 is an electron microscope (SEM) photograph of the foam composition (samples 8, 9, and 10) manufactured in Example 2 of the present invention.

【図4】本発明の実施例2で製造された発泡体組成物
(試料11,12,13)の電子顕微鏡(SEM)写真
である。
FIG. 4 is an electron microscope (SEM) photograph of the foam composition (samples 11, 12, and 13) manufactured in Example 2 of the present invention.

【図5】従来の発泡体におけるセル構造(A)と添加剤
分散程度(B)を確認した電子顕微鏡(SEM)写真で
ある。
FIG. 5 is an electron microscope (SEM) photograph confirming the cell structure (A) and the degree of additive dispersion (B) in a conventional foam.

【図6】実施例5により試料1に対するセル構造(A)
と添加剤分散程度(B)を確認した電子顕微鏡(SE
M)写真である。
FIG. 6 shows a cell structure (A) for Sample 1 according to Example 5.
And an electron microscope (SE) confirming the additive dispersion degree (B)
M) It is a photograph.

【図7】実施例5により試料4に対するセル構造(A)
と添加剤分散程度(B)を確認した電子顕微鏡(SE
M)写真である。
FIG. 7 shows a cell structure (A) for Sample 4 according to Example 5.
And an electron microscope (SE) confirming the additive dispersion degree (B)
M) It is a photograph.

【図8】実施例5により試料5に対するセル構造(A)
と添加剤分散程度(B)を確認した電子顕微鏡(SE
M)写真である。
FIG. 8 shows a cell structure (A) for Sample 5 according to Example 5.
And an electron microscope (SE) confirming the additive dispersion degree (B)
M) It is a photograph.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) C08K 5/47 C08K 5/47 C08L 9/02 C08L 9/02 23/04 23/04 23/28 23/28 27/06 27/06 (71)出願人 501076117 ムン ソンチョル 大韓民国光州広域市北区頭▲巌▼洞(番地 なし)ライン東山アパート105−414 (72)発明者 チョ ビョンウック 大韓民国光州広域市西区治平洞(番地な し)金浩雙龍アパート209−1306 (72)発明者 ムン ソンチョル 大韓民国光州広域市北区頭▲巌▼洞(番地 なし)ライン東山アパート105−414 (72)発明者 崔 載坤 大韓民国光州広域市北区龍鳳洞(番地な し)新東亞アパート101−1303 (72)発明者 朴 東株 大韓民国潭陽郡潭陽邑白洞里(番地なし) 青專アパート101−1106号 Fターム(参考) 4F074 AA12 AA17 AA29 AA35 AC17 AC20 AC32 AD19 AG10 BA13 BA28 BB05 BB27 CC06Y DA02 DA35 DA36 DA37 4J002 AC071 BB031 BB241 BD031 DA048 DE076 DE126 DE146 DJ006 EE050 EH140 EQ017 EV159 EV329 FD020 FD030 FD136 FD148 FD159 FD327──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 7 Identification symbol FI Theme coat ゛ (Reference) C08K 5/47 C08K 5/47 C08L 9/02 C08L 9/02 23/04 23/04 23/28 23 / 28 27/06 27/06 (71) Applicant 501076117 Moon Seongchul 105-414 Line Dongsan Apartment, Gwan-gu, Gwangju, Gwangju, Republic of Korea (No address) (72) Inventor Cho Byeong-Wook Japyeong-dong, Nishi-gu, Gwangju, Korea (No street address) Jin-Hang Shuanglong Apartment 209-1306 (72) Inventor Moon Seongchul 105-414 Line Dongsan Apartment, Gwan-gu, Buk-gu, Gwangju, Republic of Korea (72) Inventor Choi Jang-kun, South Korea Gwangju, Korea New Dong-A Apartment 101-1303, Longfeng-dong, North-City, Buk-gu (72) Inventor Park Dong-sang, Bukdong-ri, Damyang-eup, Damyang-gun, Korea Part 101-1106 F term (reference) 4F074 AA12 AA17 AA29 AA35 AC17 AC20 AC32 AD19 AG10 BA13 BA28 BB05 BB27 CC06Y DA02 DA35 DA36 DA37 4J002 AC071 BB031 BB241 BD031 DA048 DE076 DE126 DE146 DJ006 EE050 EH140 FD FD FD EV EV FD

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】 樹脂成分としてニトリルゴムとポリ塩化
ビニールを含み,添加剤として難燃剤,可塑剤,発泡
剤,安定化剤を含む難燃性ポリオレフィン発泡体組成物
であって,樹脂成分が,ニトリルゴム10〜50重量
%,ポリ塩化ビニール30〜50重量%,及び,塩素化
ポリエチレンまたはポリエチレン20〜40重量%で構
成され,難燃剤が,Al(OH)5〜20重量%,マ
グネシウムシリケート0〜5重量%,Mg(OH)
0〜80重量%,Sb5〜10重量%,及び塩素
化パラフィン0〜10重量%で構成され,前記樹脂成分
1重量部に対して難燃剤が0.55〜1重量%で含有さ
れており,また,これに通常の添加剤が含有されている
ことを特徴とする難燃性ポリオレフィン発泡体組成物。
1. A flame-retardant polyolefin foam composition comprising a nitrile rubber and polyvinyl chloride as a resin component and a flame retardant, a plasticizer, a foaming agent, and a stabilizer as additives, wherein the resin component comprises: It is composed of 10 to 50% by weight of nitrile rubber, 30 to 50% by weight of polyvinyl chloride, and 20 to 40% by weight of chlorinated polyethylene or polyethylene. The flame retardant is Al (OH) 3 5 to 20% by weight, magnesium silicate. 0 to 5 wt%, Mg (OH) 2 4
0-80 wt%, Sb 2 O 3 5 to 10 wt%, and is composed of a chlorinated paraffin 0-10 wt%, containing at said flame retardant the resin component 1 part by weight 0.55 to 1 wt% A flame-retardant polyolefin foam composition characterized in that it contains a conventional additive.
【請求項2】 前記通常の添加剤としては,可塑剤0〜
50重量%,安定化剤0〜15重量%,加硫剤0〜2.
5重量%,加硫促進剤として2−メルカプト・ベンゾチ
アゾール(M),ジベンゾチアジル・ジスルファイド
(DM)およびZn−ジメチル・ジチオカーバメート
(PZ)がそれぞれ0〜1重量%,発泡剤10〜40重
量%,発泡助剤0〜2重量%,熱伝達促進剤0〜5重量
%,外部離型剤0〜2.5重量%,内部離型剤0〜4重
量%,充填剤0〜10重量%が含まれていることを特徴
とする請求項1に記載の難燃性ポリオレフィン発泡体組
成物。
2. The plasticizer according to claim 1, wherein said normal additive is a plasticizer.
50% by weight, 0 to 15% by weight of stabilizer, 0 to 2.
5% by weight, 0 to 1% by weight of 2-mercaptobenzothiazole (M), dibenzothiazyl disulfide (DM) and Zn-dimethyldithiocarbamate (PZ) as vulcanization accelerators; 0% to 2% by weight, foaming aid 0 to 2% by weight, heat transfer enhancer 0 to 5% by weight, external release agent 0 to 2.5% by weight, internal release agent 0 to 4% by weight, filler 0 to 10% by weight %. The flame-retardant polyolefin foam composition according to claim 1, wherein
【請求項3】 前記樹脂成分は,ニトリルゴム,ポリ塩
化ビニール,塩素化ポリエチレンおよびポリエチレンか
らなる群より選ばれる2成分または4成分で構成される
ことを特徴とする請求項1に記載の難燃性ポリオレフィ
ン発泡体組成物。
3. The flame retardant according to claim 1, wherein the resin component comprises two or four components selected from the group consisting of nitrile rubber, polyvinyl chloride, chlorinated polyethylene and polyethylene. Polyolefin foam composition.
【請求項4】 前記ニトリルゴムは,アクリロニトリル
含量が28〜34%であることを特徴とする請求項1又
は請求項3に記載の難燃性ポリオレフィン発泡体組成
物。
4. The flame-retardant polyolefin foam composition according to claim 1, wherein the nitrile rubber has an acrylonitrile content of 28 to 34%.
【請求項5】 前記塩素化ポリエチレンは,塩素含量が
36〜42%であることを特徴とする請求項1又は請求
項3に記載の難燃性ポリオレフィン発泡体組成物。
5. The flame-retardant polyolefin foam composition according to claim 1, wherein the chlorinated polyethylene has a chlorine content of 36 to 42%.
【請求項6】 樹脂成分としてニトリルゴムとポリ塩化
ビニールを含み,添加剤として難燃剤,可塑剤,発泡
剤,安定化剤を含む難燃性ポリオレフィン発泡体組成物
の製造方法であって,樹脂成分が,ニトリルゴム10〜
50重量%,ポリ塩化ビニール30〜50重量%,及
び,塩素化ポリエチレンまたはポリエチレン20〜40
重量%で構成され,難燃剤としては,Al(OH)
〜30重量%,マグネシウムシリケート0〜5重量%,
Mg(OH)40〜80重量%,Sb5〜10
重量%及び塩素化パラフィン0〜10重量%で構成さ
れ,前記樹脂成分1重量部に対して難燃剤が0.55〜
1重量%で含有されており,可塑剤0〜50重量%,安
定化剤0〜15重量%および発泡剤10〜40重量%が
含有されている組成を,114〜120℃で混合し,前
記混合物に,加硫剤0〜2.5重量%と,加硫促進剤と
して2−メルカプト・ベンゾチアゾール(M),ジベン
ゾチアジル・ジスルファイド(DM)およびZn-ジメチ
ル・ジチオカーバメート(PZ)をそれぞれ0〜1重量
%加えた後,押出または射出して製造することを特徴と
する難燃性ポリオレフィン発泡体組成物の製造方法。
6. A method for producing a flame-retardant polyolefin foam composition comprising a nitrile rubber and polyvinyl chloride as resin components and a flame retardant, a plasticizer, a foaming agent and a stabilizer as additives. The component is nitrile rubber 10
50% by weight, polyvinyl chloride 30-50% by weight, and chlorinated polyethylene or polyethylene 20-40
Consists in weight%, as a flame retardant, Al (OH) 3 5
-30% by weight, magnesium silicate 0-5% by weight,
Mg (OH) 2 40~80 wt%, Sb 2 O 3 5~10
% Of chlorinated paraffin and 0 to 10% by weight of chlorinated paraffin.
A composition containing 1% by weight, 0 to 50% by weight of a plasticizer, 0 to 15% by weight of a stabilizer and 10 to 40% by weight of a foaming agent is mixed at 114 to 120 ° C. 0-2.5% by weight of a vulcanizing agent and 2-mercapto-benzothiazole (M), dibenzothiazyl-disulfide (DM) and Zn-dimethyl-dithiocarbamate (PZ) as vulcanization accelerators were added to the mixture. A method for producing a flame-retardant polyolefin foam composition, wherein the composition is extruded or injected after adding 0 to 1% by weight.
JP2001048250A 2001-02-23 2001-02-23 Flame-retardant polyolefin foam composition and method for producing the same Pending JP2002265654A (en)

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Publication Number Publication Date
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ID=18909553

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Country Link
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1591483A1 (en) * 2003-02-05 2005-11-02 JSR Corporation Flame-retardant rubber composition, rubber articles and wire covering materials
WO2013141171A1 (en) * 2012-03-21 2013-09-26 日東電工株式会社 Foaming sealant, foaming sealing member, sealing foam, and method for sealing space
CN104086846A (en) * 2014-06-17 2014-10-08 沈太英 Flame-retardant polyethylene cable material applied to electrical power system and processing method thereof
JP2015522673A (en) * 2012-06-27 2015-08-06 ダウ グローバル テクノロジーズ エルエルシー Articles containing flame retardant polymer foam
JP2016074883A (en) * 2014-10-08 2016-05-12 アルマツェル エンテルプリーゼ ゲーエムベーハー&コー カーゲー Low in smoke, soft, heat insulation sound insulation foam

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1591483A1 (en) * 2003-02-05 2005-11-02 JSR Corporation Flame-retardant rubber composition, rubber articles and wire covering materials
EP1591483A4 (en) * 2003-02-05 2009-07-15 Jsr Corp Flame-retardant rubber composition, rubber articles and wire covering materials
WO2013141171A1 (en) * 2012-03-21 2013-09-26 日東電工株式会社 Foaming sealant, foaming sealing member, sealing foam, and method for sealing space
JP2013194183A (en) * 2012-03-21 2013-09-30 Nitto Denko Corp Foamable sealant, foamable sealant member, sealing foamed material and method for sealing space
JP2015522673A (en) * 2012-06-27 2015-08-06 ダウ グローバル テクノロジーズ エルエルシー Articles containing flame retardant polymer foam
CN104086846A (en) * 2014-06-17 2014-10-08 沈太英 Flame-retardant polyethylene cable material applied to electrical power system and processing method thereof
JP2016074883A (en) * 2014-10-08 2016-05-12 アルマツェル エンテルプリーゼ ゲーエムベーハー&コー カーゲー Low in smoke, soft, heat insulation sound insulation foam
EP3006491B1 (en) 2014-10-08 2016-12-07 Armacell Enterprise GmbH & Co. KG Low smoke, flexible insulation foam

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