JP2002240229A - Factory for processing roll for gravure printing to be subjected to plate-making - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a factory for processing a roll for gravure printing to be subjected to plate-making which realizes a layout enabling integrated and efficient control and operation of three-dimensional storage equipment, an aluminum roll making room and plating-polishing-plate making works. SOLUTION: While a roll stock yard E is ensured on the side of an aluminum roll delivering opening of the aluminum roll making room B, this room B is provided between the three-dimensional storage equipment A and the plating- polishing-plate making works C, and an aluminum scrap reservoir vessel is provided on the side of an opening for receiving a material for making the aluminum roll in the room B. A conveyance passage for sending a fresh roll of aluminum made in the aluminum roll making room B into the plating- polishing-plate making works C to be subjected to plate making is partially put to common use with a conveyance passage, through which a recycle roll accommodated in the three-dimensional storage equipment A and taken out therefrom is sent into the works C to be subjected to plate making.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a three-dimensional warehouse apparatus for storing materials for manufacturing recycled rolls and aluminum rolls, an aluminum roll manufacturing room for manufacturing aluminum rolls, and polishing / plating of recycled rolls and new aluminum rolls.
The present invention relates to a gravure printing plate-making roll processing plant that realizes a layout that integrates a plating, polishing, and plate-making plant that flexibly performs necessary processing in plate-making, and realizes a layout that enables efficient management and operation.

[0002]

2. Description of the Related Art Conventionally, gravure printing rolls include iron rolls which have been manufactured and are still used today, and aluminum rolls which have been manufactured recently. Iron rolls are degreased
Pickling neutralization-After pre-plating by nickel plating, nickel plating-thick copper sulfate plating and cylindrical polishing, as a plate-type plate-making roll, and ballading after the cylindrical polishing Roll maker plates have been sold as ballad plating type plate-making rolls that are shipped after being subjected to copper sulfate ballad plating and cylindrical polishing, but now all are recycled rolls and no new rolls are sold. The recycling process is performed not by a roll maker but by a plate making company or a plating company. For direct-plate type rolls, when using iron rolls, remove the chromium, perform plate dropping, cylindrical polishing, nickel plating, thick copper sulfate plating, and perform cylindrical polishing. Dechrome removal, plate drop, cylindrical polishing, thick copper sulfate plating, cylindrical polishing, and shipment at this time by order, or plate making and shipping. For ballad plating type rolls, ballad plating is stripped, degreased, pickled, neutralized, nickel-plated, pre-plated, plated with thick copper sulfate, and polished cylindrical. Ballad processing, copper sulfate ballad plating, cylindrical polishing, and shipment at this time according to an order or plate making and shipping of a design. The new aluminum roll has a roll base made of aluminum,
Immersion degreasing-Etching with caustic soda solution-Desmutting treatment-After anodal treatment or zincate treatment, copper plating or nickel plating-thick copper sulfate plating in copper pyrophosphate plating solution as in the case of the iron roll As a straight plate type plate-making roll,
In addition, a ball maker has been sold by a roll maker as a ballad plating type plate-making roll which is balladed, copper sulfate ballad plated after the above-mentioned cylindrical polishing, and subjected to cylindrical polishing before shipping. New rolls made of aluminum sold by roll makers are supplied by plate-making companies and plating companies. For direct-plate type iron rolls, as described above, dechroming treatment-plate dropping-cylindrical polishing-nickel plating-thick sulfuric acid Cylindrical polishing with copper plating, and for new direct roll aluminum rolls, chrome removal, plate removal, thick copper sulphate plating, cylindrical polishing and shipping at this time by order Or, the pattern is pre-plated and shipped, and for ballad plating type new aluminum rolls, after pre-processing, thick copper sulfate plating is performed and cylindrical polishing is performed. Ballad processing, copper sulfate ballad plating, cylindrical polishing, and shipment at this time according to an order, or plate making and shipping of a design. Then, the roll used once has been subjected to the above-mentioned recycling process as a recycled roll. Therefore, according to the method of performing the roll treatment of the new aluminum roll by the anodal method, it is determined whether the roll is a new aluminum roll, an iron recycled roll, or an aluminum recycled roll, and whether it is a direct plate type or a ballad plating type. Depending on whether or not there is an order with a design and an order without a design (a plate making company always has an order with a design, and a plating company has an order without a design), ten types of processing steps are different roll processing Is performed by a plurality of companies. On the other hand, there are rolls for gravure printing that differ by 10 mm from each other in the range of 400 mm to 900 mm in circumferential length. There are 70 types, and with the wide variety of gravure rotary printing machines, the length for gravure printing is also 1000 mm
The difference is fine in the range of 11800 mm, and the size of the chuck hole / key groove is also different. Therefore, to date, there are 10 line types of line equipment that can flexibly perform different types of roll processing for roll production, plating processing, polishing processing, recycling processing, and plate making processing for gravure printing of various sizes. Not at all. Most of the printing companies and plate making companies that perform plate making have various devices of a plurality of companies, and many processes are not lined up. The reason is that the manufacturer of the electronic engraving machine is not a manufacturer of the plating apparatus and the polishing apparatus, and conversely, the manufacturer of the plating apparatus and the polishing apparatus is not the manufacturer of the electronic engraving machine. Regarding the gravure plate making factory, Japanese Patent Application Laid-Open Nos. 10-193551 and 10-193552 according to the applicant's invention according to the present invention have been put to practical use, but the flexibility to cope with the presence and absence of the roll diameter and length pattern is available. However, it is not possible to cope with the complicated variety of processing steps associated with the mixture of new aluminum rolls and recycled rolls as described above, and the mixture of direct plate type rolls and ballad plating type rolls. It was not a plating line system including production.

[0003]

Many printing companies and plate making companies that perform plate making often input 20 to 40 plate making rolls one after another in the evening and input the plate making method and contents to a controller. It is desired to provide a total line device that can be fully automated and made unmanned at night by stocking it in a plate making room. When a new aluminum roll is required, there are many types of rolls, and there is no situation in which the roll manufacturer can respond to orders for a single roll quickly and produce and deliver it. In addition, rolls for various sizes of gravure printing, plating, polishing,
It is almost impossible to flexibly perform roll processing in which ten types of processing steps are different for recycling processing and plate making processing. Looking at the ten types of processing steps, assuming that they have versatility for roll sizes,
(1) A new aluminum roll is manufactured and pre-processed, copper sulfate plating is applied, and a cylindrical plate is polished and finished. (2) A new aluminum roll is manufactured and pre-processed to obtain copper sulfate. Ballading by plating and cylindrical polishing, ballading, copper sulfate ballad plating, ballading by cylindrical polishing, and finishing by ballad plating. (3) New aluminum rolls are pre-processed and pre-treated for copper sulfate plating. Direct plate type roll processing to make a finish by making a pattern by making a cylinder by polishing, and (4) manufacturing a new aluminum roll, pre-treating it, plating it with copper sulfate, polishing the cylinder, and ballading it to make a copper sulfate Ballad plating, cylindrical polishing, plate making and finishing the pattern, and ballad plating type roll processing, and (5) direct plate type iron recycling rolls, dechroming, pre-plated, pre-treated and copper sulfate plating Out (6) Recycling to finish by polishing the cylinder and finishing (6) Recycling to finish by removing the chromium on the direct-plate type aluminum recycling rolls, dropping the plate, pre-treating, applying copper sulfate plating and polishing the cylinder (7) Roll processing to remove the chromium on ballard plating type recycle rolls, drop plates, pre-treat, apply copper sulfate plating, and finish by polishing the cylinder. (8) Recycling of direct plate type iron Roll treatment of ballad plating type, in which rolls are pre-processed, copper sulfate plated, cylindrical polished, balladed, copper sulfate ballad plated, cylindrical polished, plate made and finished, (9) direct plate type Aluminum recycle rolls are pre-processed, plated with copper sulfate, polished cylindrical, balladed, plated with copper sulfate ballad, polished cylinder, plate-made and finished (10) Roll processing to preprocess ballad plating type recycle rolls, apply copper sulfate plating, perform cylindrical polishing, perform ballad processing, apply copper sulfate ballad plating, perform cylindrical polishing, make plate designs and finish In any of the roll processes, there is a demand for a method that can simultaneously flow in a factory to reduce traffic and perform automatic plate making.

The present invention has been made in view of the above points, and has a three-dimensional warehouse apparatus for storing a material for manufacturing an aluminum roll and a roll, an aluminum roll manufacturing room for manufacturing an aluminum roll, and a new roll for manufacturing an aluminum roll. A factory for processing plate rolls for gravure printing that realizes a layout that enables integrated and efficient management and work with a plating, polishing, and plate making factory that flexibly performs the necessary processing of polishing, plating, and plate making. It is intended to provide.

[0005]

According to the present invention, there is provided an aluminum roll manufacturing chamber B for manufacturing an aluminum roll in which an aluminum roll manufacturing material receiving port and an aluminum roll delivery port are on opposite sides.
Of the aluminum roll production room B so as to secure a roll stock yard E on the side of the aluminum roll discharge port.
With a three-dimensional warehouse apparatus A for storing recycled rolls and aluminum roll production materials, and a plating, polishing and plate making factory C for flexibly performing the necessary processing of polishing, plating and plate making of the recycled rolls and new aluminum rolls. An aluminum scrap storage container for taking out the aluminum roll production material housed in the three-dimensional warehouse apparatus A and storing an odd-sized product with the aluminum roll production material on the side of the aluminum roll production material receiving port of the aluminum roll production room B is provided. The transport path until the new roll made of aluminum produced in the aluminum roll production room B is sent to the plate making roll in the plating, polishing and plate making factory C,
A gravure printing plate-making roll processing plant characterized in that it partially overlaps a transport path from the recycling roll accommodated in the three-dimensional warehouse device A to the plate-making / polishing / plate-making plant C to which the plate-making roll is fed. Is to provide. Preferably, the present invention relates to an IC in which an IC tag storing at least a roll identification number is mounted inside a recycle roll and a new aluminum roll manufactured in an aluminum roll manufacturing room B on one side of the roll stock yard E.
It is an object of the present invention to provide a processing factory for a gravure printing plate making roll provided with a tag attaching device.

[0006]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS A processing plant for a gravure printing plate making roll according to a first embodiment of the present invention will be described with reference to the drawings. This processing plant employs anodal treatment before the new aluminum roll is coated with copper sulfate. Further, this processing plant employs a method of making a plate using an electronic engraving machine. As shown in FIG. 1, a three-dimensional warehouse apparatus A, an aluminum roll production room B,
It has a plate making factory C and a main computer D for controlling the three line components. In the aluminum roll production room B, an aluminum roll production material receiving port and an aluminum roll supply / exit port are on opposite sides to produce an aluminum roll. The aluminum roll production room B secures a roll stock yard E on the side of the aluminum roll delivery port,
Between the three-dimensional warehouse device A that stores the recycled roll and aluminum roll production materials, and the plating, polishing, and plate making factory C that flexibly performs the necessary processing of polishing, plating, and plate making of the recycled roll and the new aluminum roll. Have. The aluminum roll production material housed in the three-dimensional warehouse apparatus A is taken out, and the aluminum roll production material is provided with an aluminum scrap storage container 4 on the side of the aluminum roll production material receiving side of the aluminum roll production room B for stocking a scrap (scrap) with the aluminum roll production material. I have. Plating / polishing / plate making factory A new aluminum roll made in the aluminum roll manufacturing room B is transported by the plating / polishing / plate making factory C. It partially overlaps with the transport path until the C plate roll is fed. On one side of the roll stock yard E, there is provided an IC tag attaching device 33 for attaching an IC tag storing at least a roll identification number inside a recycled roll and a new aluminum roll manufactured in the aluminum roll manufacturing room B.

[0007] As shown in FIG.
Is a roll recycling order or a new aluminum roll production order, whether it is a ballad plating roll or a direct plate roll, with or without a design, whether the design is supplied on a disk or distributed over the Internet, and whether a customer is identified. The number, roll identification number, processing course identification number, roll length, roll outer diameter, chuck hole diameter, key groove size, etc. are entered at the time of ordering to determine the roll specification of the order. The main computer D communicates with the IC tag attaching device 33 and records at least the roll identification number before or after the IC tag attaching device 33 attaches the IC tag inside the plate making roll. .

In particular, as shown in FIG. 3, the main program of the main computer D is either a roll recycling order or a new aluminum roll manufacturing order, a ballad plating roll or a direct plate roll. For plate-type rolls, whether they are made of aluminum or iron,
When three elements, that is, with or without symbols are selected and input, the order is automatically programmed with a processing course identification number indicating which processing course of the ten types of processing steps was selected. As shown in FIG. 2, when the processing course identification number is 1, a new aluminum roll is manufactured, roll measured, immersed and degreased, etched, desmutted, anodal-treated, copper-plated with pyrophosphoric acid plating solution, and copper sulfate plated. And a plate making process program for performing a direct plate type roll process for finishing by performing cylindrical polishing. When the processing course identification number is 2, a new aluminum roll is manufactured, roll measured, immersed and degreased, etched, desmutted, anodal-treated, copper-plated with pyrophosphoric acid plating solution, copper sulfate-plated and cylindrically polished. A plate making process program that performs a direct plate type roll process for making a plate to finish the plate is selected. When the processing course identification number is 3, a new aluminum roll is manufactured, roll measured, immersed and degreased, etched, desmutted, anodal-treated, copper-plated with a pyrophosphoric acid plating solution, copper sulfate-plated and cylindrically polished. A plate making process program for performing a ballad plating type roll process for performing ballad processing, copper sulfate ballad plating, cylindrical polishing, and finishing is selected. In the case of processing course identification number 4, make a new aluminum roll, measure the roll, immerse and degrease, etch, desmut, anodal, copper-plate with pyrophosphoric acid plating solution, copper sulfate plating and cylindrical polishing A plate making process program for performing a roll process for making a plate to finish the plate is selected. When the processing course identification number is 5, a direct plate type iron recycle roll is measured, dechromed, stripped, nickel-plated, copper sulfate-plated, and polished cylindrical to finish the recycle process. The plate making process program to be performed is selected. When the processing course identification number is 6, a plate-making process program that performs a recycle process to measure the direct-plate type aluminum recycle roll, remove chromium, drop the plate, apply copper sulfate plating, and polish the cylinder to finish the process. Selected. In the case of processing course identification number 7, a plate making process program in which a ballad plating type recycle roll is roll-measured, electrolytically degreased, acid-washed, neutralized, balladed, copper sulfate-plated, cylindrically polished, and rolled to finish. Is selected. When the processing course identification number is 8, the direct plate type iron recycling roll is measured, dechromed, dropped, nickel-plated, copper sulfate-plated, cylindrically polished, and the pattern is plate-finished and finished. A plate making process program for performing a roll process is selected. In the case of processing course identification number 9, roll measurement is performed on a direct-plate type aluminum recycle roll, dechroming treatment is performed, plate is dropped, copper sulfate plating is performed, cylindrical polishing is performed, and a pattern is formed to finish the pattern. The prepress process program is selected. When the processing course identification number is 10, roll measurement to measure ballad plating type recycle roll, electrolytic degreasing, pickling neutralization, ballad treatment, copper sulfate plating, cylindrical polishing, plate making of pattern, and finishing Is selected. The main computer D is provided with a number corresponding to each one of the roll processing devices in order to move the industrial robot to the one roll processing device when the processed signal is input from one of the roll processing devices. When the processing is completed in one processing apparatus, the number corresponding to the one roll processing apparatus is stored as a processed processing number in the computer itself.

FIG. 1 shows the second floor of the three-dimensional warehouse apparatus A. On the second floor, there is a material storage port 1a at one end of the two-storey warehouse 1 near the entrance of the factory site, and at the other end, a new aluminum roll base material transfer / remaining material reception port. 1b, and a recycle roll storage port (not numbered) provided at the same level as the material loading port 1a on the first floor and a recycle roll provided on one side in the middle of the warehouse in the longitudinal direction. It has a delivery port 1c, and is provided with a pickup transport device 1d (symbol is on the second floor) that can run overhead on the first and second floors in two-dimensional directions, respectively. The warehouse management computer 2 performs pickup control, traveling control, and delivery control of the pickup transport device on each floor independently or based on a command from the main computer D, and determines which rack 1e Aluminum stock tube a and aluminum cylinder b of contents (outside diameter, length, identification number (in case of recycle roll)) and recycle roll (not shown) entrusted by the orderer are stocked or managed. I have.

As shown in FIG. 2, in the case of a roll recycling order, the warehouse management computer 2 or the main computer D attaches the IC tag attached to the recycling roll received from the orderer before entering the three-dimensional warehouse apparatus A. It communicates with the attachment device 33, and causes the IC tag attachment device 33 to store the roll identification number and the processing course identification number. The role identification number and the processing course identification number determined here are transferred to the main computer D and the processing order is determined. The IC tag is, for example, a microchip combining a transmitting / receiving antenna, a transmitting / receiving device, and a flash memory. As shown in FIG. 6, the IC tag 34 is attached to a central connection portion of a C-shaped (C-channel) bracket 35, and an adhesive 36 is applied to outer surfaces of two parallel portions of the grooved bracket 35. Then, the grooved bracket 35 was inserted into the inside of the plate making roll R and bonded and fixed, and the wireless IC tag 34 was positioned inside the front of the hole to be chucked and at a fixed distance from the roll end face. The rod 37
The roll identification number, the processing course identification number, and the like are recorded on the IC tag 34 by an antenna 38 attached to the end surface of the rod 37 by inserting the ID number from the hole to be chucked. In addition, IC
The tag may be attached by forming a concave portion in the end face of the roll with a drill, embedding an IC tag covered with a heat insulating material in the concave portion, filling the flat portion with an epoxy resin, and filling the hole flat. In the case of a ballard plating type roll recycling order, before entering the three-dimensional warehouse apparatus A, the ballad plating of the recycle roll received from the orderer is manually removed by tearing using wrench and pliers. Alternatively, the ballad plating may be stored in the three-dimensional warehouse apparatus A without being removed, and the ballad plating may be removed when the ballard plating is taken out of the three-dimensional warehouse apparatus A. The ballad plating may be removed by a mechanical device, but not by the mechanical equipment of the present invention.

As shown in FIGS. 1 and 2, the pickup transporting device 1d on the second floor has an aluminum tube a and an aluminum cylinder b, which are the raw materials for the production of a new roll made of aluminum, located at the material entrance 1a. In accordance with the above, it is carried into the warehouse and stocked on the required rack 1e, and the aluminum pipe a having the required contents is controlled by the control signal output from the warehouse management computer 2 based on the command signal from the main computer D. The work of transferring the aluminum cylinder b to the aluminum roll manufacturing room B from the aluminum new roll base material transfer / remaining material receiving port 1b is performed. The pickup transporting device 1d on the second floor cuts the aluminum tube a and the aluminum cylindrical body b to the required lengths in the aluminum roll manufacturing room B, takes the remaining portions, and transports and mounts them on the rack at the original position. Work. The pickup transport device on the first floor performs an operation of stocking the recycle rolls received from the orderer located at the material entrance on the rack 1e at an appropriate position in the warehouse. The warehouse management computer 2
The rack number at the time of delivery to the aluminum roll manufacturing room B is stored to store that the rack is vacant, and the number of the rack where the material to be returned after being delivered to the aluminum roll manufacturing room B is taken and placed is stored. In addition, the length after the material is cut off is stored, and the identification number of the recycle roll, the size and length of the roll, the number of the rack, and the like are stored to perform various comprehensive inventory management. .

The aluminum pipe a is made of a drawn material of a fixed length of 6 meters and has a circumference of 400 m before forming a plate.
Around twenty types of aluminum pipes are prepared so as to be able to respond to orders of fifty types and custom sizes that are in increments of 10 mm from m to 900 mm. For example, if the outside diameter is 13
A single aluminum tube with a diameter of 5 mm and an inner diameter of 120 mm is provided as three types of roll body parts with a perimeter of 400 mm, 410 mm and 420 mm before forming a plate by changing the cutting allowance of outer surface cylindrical cutting. Also, by changing the cutting allowance of cylindrical cutting a single aluminum tube with an outer diameter of 290 mm and an inner diameter of 266 mm, the perimeter before forming the plate was 860 mm, 870 mm, 880 mm and 8 mm.
It is offered as five types of roll body, which are 90mm and 900mm and have different wall thicknesses. The aluminum cylinder b
A length of 1 to 2 meters is used, and the circumference before forming a plate is 400 mm to 900 mm, like the aluminum tube a.
Up to about twenty types of aluminum cylinders are prepared to accommodate orders for fifty types and custom sizes that are in increments of 10 mm in the range up to. For example, the outer diameter is 135mm,
When an aluminum tube having an inner diameter of 120 mm is used, an aluminum cylinder b having an outer diameter of 130 mm is used. When an aluminum tube having an outer diameter of 290 mm and an inner diameter of 266 mm is used, an aluminum tube b having an outer diameter of 275 mm is used. The main computer D selects an aluminum material corresponding to the ordered roll size based on the roll manufacturing conditions as described above, and outputs a pickup instruction signal to the warehouse management computer.

As shown in FIG. 1, an aluminum roll manufacturing room B
Of the three-dimensional warehouse apparatus A, the pickup conveying device 1d provided on the second floor portion receives the aluminum base tube a and the aluminum cylindrical body b picked up to the new aluminum roll base material transfer / remaining material receiving port 1b. A traveling type handling device 3 is installed. The traveling type handling device 3 includes, for example, a ceiling traveling device that moves in a two-dimensional direction, an elevating device that is provided on the traveling platform portion and that can be raised and lowered, and an aluminum pipe a or an aluminum cylinder that is provided on an elevating frame of the elevating device. approach according to the length of b
This is a configuration including a pair of holding devices capable of changing two holding points while being separated from each other. The traveling type handling device 3 receives and transports the aluminum tube a and the aluminum cylinder b in a horizontal state,
Conveyors 5a and 5b installed inside and outside the entrance of the building
Place on. In the aluminum roll manufacturing room B, the required length of the aluminum tube a and the aluminum cylinder b are cut off, respectively, and the remaining aluminum tube a and the aluminum cylinder b have one end on the conveyors 5a and 5b. Is returned to the predetermined position of the traveling type handling device 3
Is lifted and transferred to a position where it is picked up by the pickup transfer device 1d provided on the second floor of the three-dimensional warehouse apparatus A. When the aluminum tube a and the aluminum cylinder b returned to the predetermined positions on the conveyors 5a and 5b are shorter than a predetermined length, the traveling type handling device 3 is too short. Aluminum tube a or aluminum cylinder b is transferred to aluminum scrap storage container 4
And transported to it.

As shown in FIG. 1, an aluminum roll manufacturing room B
Has two carry-in conveyors 5a and 5b and a cut-off device 5
c, 5d, transfer conveyors 5e, 5f, first and second handling robots 5g, 5h, four machining centers 5i, 5j, 5k, 5l, a welding robot 5m, and a flange assembling device 5n. Become. The aluminum pipe a placed on the carry-in conveyor 5a is cut off by a required length in the cut-off device 5c. To be more specific, for example, it is stopped when a predetermined length, specifically, a length obtained by adding 4 mm to an ordered roll length, passes through the ring frame, and is concentric with the ring frame by fixing devices on both sides of the ring frame. , The turning mechanism attached to the ring frame rotates, and the cut-off cutter attached to the turning mechanism turns to cut off a length obtained by adding 4 mm from the ordered roll length of the aluminum pipe a. Next, the cut-off body body is gripped by the first handling robot 5g and chucked at both outer diameters by the machining center 5i. Next, the end faces are machined perpendicular to the tube axis by a cutting margin of 1 mm each. The aluminum cylinder b placed on the carry-in conveyor 5b is cut off by a required length in the cut-off device 5d. To elaborate,
For example, when a predetermined length, specifically, 31 mm, passes through the ring frame, it is stopped at a point in time when it passes through the ring frame, and a fixing device on both sides of the ring frame is fixed concentrically with the ring frame, and a turning mechanism attached to the ring frame rotates to rotate. The cut-off cutter attached to the turning mechanism is turned to form a flange body having a thickness of 31 mm from the aluminum pipe a by cut-off cutting. Next, the flange body having a thickness of 31 mm is gripped by the first handling robot 5g and chucked at both end surfaces by the machining center 5j, and the outer diameter is fitted to the inner diameter of the end of the body body, and the tolerance is loosened. The cylinder is machined to the required size. Make two flange bodies. Then, the first handling robot 5
g, the body body is received from the machining center 5i, the body body is chucked and transferred to the rotary chuck device of the flange assembling apparatus 5n, and then the flange body is machined from the machining center 5j by the first handling robot 5g. Receiving, fit into one end of the body body,
Hold the torso body and flange body together so that they do not loosen, rotate slowly, and use the welding robot 5m to direct the tip of the welding rod to the groove of the abutting surface between the end faces by aluminum welding (TIG (Welding). Next, the body body is received by the first handling robot 5g, the opposite side is chucked and delivered to the rotary chuck device of the flange assembling apparatus 5n, and then the second body is removed from the machining center 5j by the first handling robot 5g. The flange body is received, fitted into one end of the body body, pressed down so that the fitting between the body body and the flange body is not loosened, and slowly rotated, and the welding robot 5m contacts the end faces with each other. One round of aluminum welding with the tip of the welding rod facing the groove. As described above, the roll body in which the pair of flange bodies is assembled to both ends of the body body is received by the second handling robot 5h, and delivered to the machining center 5k so that both ends are chucked at the outer diameter. Of the flange element is conical-processed with a central angle of 20 degrees to form a hole to be chucked, and then a keyway is processed. The size of the hole to be chucked and the size of the key groove are processed in accordance with the size of the chuck cone of the gravure rotary printing press of the orderer and the size of the key attached to the chuck cone,
Further, the IC tag mounting hole is processed. Subsequently, the roll body is received by the second handling robot 5h from the machining center 5k, and delivered to the machining center 51 so that the holes to be chucked at both ends are chucked. In the machining center 51, both end faces are perpendicular to the 1 mm axis. After finishing the end surface, the outer peripheral surface of the roll is cylindrically cut (for subtracting the plating thickness), for example, by 200 μm smaller than the ordered roll diameter to obtain a new aluminum roll. This roll is a sleeve-shaped roll. In addition, regarding this cylindrical cutting, as described above, for example, before forming a plate by changing the cutting allowance of the outer cylindrical cutting of one aluminum raw tube having an outer diameter of 135 mm and an inner diameter of 120 mm. Circumference of 400mm, 410mm and 420m
Since it is necessary to be provided as three types of roll body portions of m, the cutting allowance differs depending on the roll circumference, and the thickness and weight of the finished roll greatly differ. Then, a new aluminum roll is received from the machining center 5l by the second handling robot 5h, and as shown in FIG.
To store a roll identification number, a processing course identification number, and the like.

The new aluminum roll produced in the aluminum roll production room B is gripped by the second handling robot 5h and is taken by the unmanned traveling vehicle 6 which has arrived at the new aluminum roll exit. The unmanned traveling cart 6
It has a rack on which four to six can be placed horizontally. The unmanned traveling vehicle 6 has a T-shaped passage between the recycle roll delivery port 1c of the three-dimensional warehouse apparatus A, the new aluminum roll outlet of the aluminum roll manufacturing room B, and the roll inlet of the plating, polishing and plate making factory C. It moves based on a command signal from the computer D and conveys the roll. The recycle roll delivery port 1c of the three-dimensional warehouse apparatus A, the new aluminum roll delivery port of the aluminum roll production room B,
Roll transfer between the roll feeding port of the polishing and plate making factory C and the unmanned traveling vehicle 6 may be performed manually.

As shown in FIG. 1, the plating / polishing / plate making factory C divides the plate making room into two, C1 and C2, and forms a plate making room C1.
Is the handling area of the traveling industrial robot 7,
The plate making room C2 is a transfer area for the stacker crane 8.

The traveling type industrial robot 7 is a robot arm 7a that travels on a track and can reciprocate and rotate within a range of 360 degrees, swings up and down and twists around an arm axis.
And a robot hand 7b (for example, a robot hand disclosed in Japanese Patent No. 2136697) provided on the robot arm 7a sandwiches both ends of the plate making roll R to transfer the plate making roll R to and from another device. It has a handling function to perform.

The stacker crane 8 is a cassette type hollow roll automatic removal / attachment device 9 (for example, the device of Japanese Patent No. 1278544).
Is lifted and conveyed. The cassette type hollow roll automatic removal / attachment device 9 can fit and hold the shaft holes at both end surfaces of the sleeve-shaped plate-making roll R with a pair of opposing conical chuck cones and seal the outside of the conical chuck cone with a waterproof cap. In addition, the plate making roll R can be rotated at the time of attachment to a plating apparatus main body or the like, and a plating current can be passed as necessary.

In the handling area of the industrial robot 7 in the plate making room C1, the roll measuring device 1 located at the roll entrance
0, a roll unloading device 11 positioned at a roll unloading port adjacent to the roll unloading port, an electronic engraving device 12, and a pair of # 320 rough finishing polishing wheels 14a and 14b facing each other. A pair of a grinding wheel 14c and a # 6000 precision grinding wheel 14d are provided in opposition to each other.
It is possible to perform correction polishing, plate drop polishing, and surface roughness miniaturization polishing by 14b, and also to perform medium finish polishing and surface roughness miniaturization polishing by medium finish polishing 14c, and further to use precision polishing grindstone 14d. A four-head type polishing machine 14 (Japanese Patent Laid-Open No. 2000-127005) capable of performing upper finish polishing, surface roughness miniaturization polishing and mirror polishing, and a roll stock pallet 15 are provided.

The industrial robot 7 can hold the end face of the plate-making roll R, and the above-mentioned devices 10, 12, and 14 include a pair of conical chuck cones that are rotationally driven. Thus, the shaft holes at both end surfaces of the sleeve-shaped plate-making roll R can be fitted and clamped, and the industrial robot 7 can use these devices 10, 12, 14
And the plate making roll R is exchanged between the two. The industrial robot 7 is provided with an antenna for transmitting data to and from the main computer D, and the antenna can read and write data to and from an IC tag attached to the held plate-making roll R by the antenna. It reads the role identification number stored in the IC tag and transmits the data to the main computer D. Main computer D
Receives the processed signal from one of the roll processing apparatuses among the apparatuses 10, 12, and 14, moves the industrial robot 7 to the one roll processing apparatus, and moves the industrial robot 7 to the one roll processing apparatus. The control signal is transmitted to the industrial robot 7 so that the industrial robot 7 receives the plate making roll R. When the industrial robot 7 receives the plate making roll R, the main computer D brings the antenna attached to the plate making roll R close to the IC tag attached to the plate making roll R, reads the roll identification number from the IC tag, and confirms it. Then, the processed process number corresponding to the one roll processing device is stored in the computer itself, and it is determined what the next process is from the process number array for each processing course stored in the computer itself. The processing is advanced by controlling the industrial robot 7 so as to deliver the plate making roll to the next one roll processing device. Thus, the industrial robot 7 conveys the plate making roll R to the next processing device to be delivered and delivers the plate making roll R. When the processing by one processing device is completed, a signal notifying the end of the processing is transmitted from the one processing device to the main computer D. Accordingly, the main computer D instructs the industrial robot 7 to pick up the plate making roll R to the processing device that has completed the processing.

The polishing machine 14 performs a polishing operation according to ten types of processing courses. Before the industrial robot 7 transfers the plate-making roll R to the polishing machine 14, the main computer D
The roll identification number, the processing course identification number, and the processed process number read by the antenna attached to the industrial robot 7 are checked, and the polishing content is instructed to the polishing machine 14. As shown in FIG. 2, when the processing course identification numbers are 1 and 3, the polishing is directed to a new type of direct-plate type aluminum roll, and the correction polishing is performed (using the # 320 rough finish polishing wheels 14a and 14b).
Surface roughness miniaturized polishing (using rough finish polishing wheels 14a, 14b)-medium finish polishing (# 1000 medium finish polishing wheel 14c)
)-Surface roughness miniaturized polishing (using # 1000 semi-finished polishing wheel 14c)-Finish polishing (using # 6000 precision polishing wheel 14d)-Surface roughness miniaturized polishing (# 6000 precision polishing) Fully automatic polishing work is performed in the order of grinding wheel 14d) -mirror finish polishing (using # 6000 precision grinding wheel 14d). The processing course identification numbers 2 and 4 indicate that the polishing is for a new ballard-plated aluminum roll, and the main computer D confirms the processed process number and performs the first copper sulfate plating. When it is the first cylindrical polishing,
Fully automatic polishing work is performed in the order of correction polishing-surface roughness miniaturization polishing-medium finish polishing-surface roughness miniaturization polishing, and the main computer D checks the processed process number and performs copper sulfate ballad plating. When the second cylindrical polishing is performed after the above, a fully automatic polishing operation is performed in the order of medium finish polishing, surface roughness miniaturization polishing, top finish polishing, surface roughness miniaturization polishing, and mirror finish polishing. When the processing course identification numbers are 5, 6, 8, and 9, the polishing is directed to the direct-plate type recycle roll, and the correction polishing, the plate drop polishing, the surface roughness miniaturization polishing, the intermediate finish polishing, and the surface roughness are performed. Fully automatic polishing work is performed in the order of miniaturization polishing, top finish polishing, surface roughness miniaturization polishing, mirror finish polishing. When the processing course identification number is 7, 10, the polishing is for ballad plating type recycle rolls, and it is a semi-finishing polishing, a surface roughness miniaturization polishing, a top finishing polishing, a surface roughness miniaturization polishing, and a mirror polishing. Perform the fully automatic polishing operation in the order of.

In the roll conveying area of the stacker crane 8 in the plate making room C2, in order from the plate making room C1, a roll transfer device 16, an electrolytic degreasing / pickling device 17, a ballad treatment device 18, an aluminum immersion degreasing device 19, a caustic soda Liquid etching apparatus 20, desmutting apparatus 21, anodal processing apparatus 22, dechroming apparatus 23, copper pyrophosphate plating apparatus 24, nickel plating apparatus 25, copper sulfate plating apparatus 26, chromium plating apparatus 27, cassette Device 2 for stocking the hollow mold roll automatic desorption device 9
9 in a row. This arrangement is a convenience, not a desperate one. The stacker crane 8
An antenna for transmitting data to and from the main computer D is provided. When the cassette type hollow roll automatic detaching device 9 is gripping the plate making roll R by the antenna, the cassette type hollow roll automatic detaching device 9 Attached
It can read and write data from and to the IC tag, reads the role identification number stored in the IC tag, and sends the data to the main computer D. When the main computer D receives the processed signal from one of the roll processing devices among the devices 16 to 29, the main computer D moves the stacker crane 8 to the one roll processing device, and the one roll processing device and the stacker. A control signal is transmitted to the crane 8 to cause the stacker crane 8 to receive the cassette type hollow roll automatic detachment device 9. The main computer D comprises a stacker crane 8 and a cassette type hollow roll automatic detaching device 9.
When receiving an IC, the antenna attached to the stacker crane 8 is attached to the cassette type hollow roll
Read and confirm the detachment device identification number and the roll identification number from the IC tag in close proximity to the tag, store the processed processing number corresponding to the one roll processing device in the computer itself, and store it in the computer itself. It is determined from the stored processing number sequence for each processing course what the processing in the next step is, and the stacker crane 8 is transferred so as to transfer the cassette type hollow roll automatic desorption device 9 to the next one roll processing device.
Is controlled, the processing of the plate-making roll R supported at both ends by the cassette type hollow roll automatic detaching device 9 is advanced. The stacker crane 8
Transports the cassette-type hollow roll automatic detachment device 9 to a processing device to be delivered next, and delivers the cassette-type hollow roll automatic detachment device 9. When the processing by one processing device is completed, a signal notifying the end of the processing is transmitted from the one processing device to the main computer D. Thus, the main computer D instructs the stacker crane 8 to pick up the cassette-type hollow roll automatic detachment device 9 to the processing device that has finished processing.

As described above, the main computer D
At least a customer identification number, a roll identification number, a processing course identification number, a processed processing number, a detaching apparatus identification number, a roll length, and a roll regarding each plate-making roll, each roll processing device, and each cassette type hollow roll automatic desorption device. By inputting the outer diameter data and storing the processing number array for each processing course, the roll identification number of the IC tag attached to the plate making roll can be confirmed via the antenna attached to the industrial robot 7. In addition, when the plate-making roll is chucked by the cassette type hollow roll automatic detaching device, an IC attached to the cassette type hollow roll automatic detaching device is provided.
Since the roll identification number of the tag can be confirmed through the antenna attached to the stacker crane 8, the plate-making rolls R having ten different processing courses can be plated and processed.
In the polishing and plate making factory C, it is possible to instruct the industrial robot 7 and the stacker crane 8 to convey the plate making roll R in the following order, and to attach a pattern to the laser exposure latent image forming apparatus 13. Send exposure data,
Further, it is possible to instruct the polishing machine 14 about the contents of the above-described polishing processing. As shown in FIG. 1, FIG. 2, and FIG. 3, when the processing course identification number is 1, the roll measuring device 10—the roll transfer device 16—the immersion degreasing device for aluminum 19—the etching device 20—the desmutting device 21—the anodal process The device 22-copper pyrophosphate plating device 24-copper sulfate plating device 26-roll transfer device 16-polishing machine 14-roll transfer device 16-roll unloading device 11 are transported in this order. When the processing course identification number is 2, the roll measuring device 10-the roll transfer device 16-the immersion degreasing device for aluminum 19-the etching device 20-the desmutting device 21-the anodal processing device 2
2- Copper pyrophosphate plating equipment 24- Copper sulfate plating equipment 2
6-Roll transfer device 16-Polishing machine 14-Roll transfer device 16-Ballard treatment device 18-Copper sulfate plating device 26-
Roll transfer device 16-polishing machine 14-roll transfer device 16
-Transport in the order of the roll unloading device 11. When the processing course identification number is 3, the roll measuring device 10-the roll transfer device 16-the immersion degreasing device for aluminum 19-the etching device 20
-Desmutting device 21-Anodal treatment device 22-Copper pyrophosphate plating device 24-Copper sulfate plating device 26-Roll transfer device 16-Polishing machine 14-Electronic engraving device 12-Roll transfer device 16-Chrome plating device 27-Roll transfer The device 16 is conveyed in the order of the roll unloading device 11. When the processing course identification number is 4, the roll measuring device 10-the roll transfer device 16-the immersion degreasing device for aluminum 19-the etching device 20-the desmutting device 21-the anodal processing device 22
-Copper pyrophosphate plating equipment 24-Copper sulfate plating equipment 26
-Roll transfer device 16-Polishing machine 14-Roll transfer device 1
6-Ballard processing device 18-Copper sulfate plating device 26-Roll transfer device 16-Polishing machine 14-Electronic engraving device 12-Roll transfer device 16-Chrome plating device 27-Roll transfer device 16-Roll unloading device 11 I do. When the processing course identification number is 5, the roll measuring device 10-the roll transfer device 16-the chromium removing device 23-the roll transfer device 16
-Polishing machine 14-Roll transfer device 16-Nickel plating device 25-Copper sulfate plating device 26-Roll transfer device 16-
Polishing machine 14-Roll transfer device 16-Roll unloading device 11
Transport in this order. When the processing course identification number is 6, the roll measuring device 10—the roll transfer device 16—the chromium removing device 2
3-roll transfer device 16-polishing machine 14-roll transfer device 16-copper sulfate plating device 26-roll transfer device 16-polishing machine 14-roll transfer device 16-roll unloading device 11 When the processing course identification number is 7, the roll measuring device 10-the roll transfer device 16-the electrolytic degreasing and pickling device 17-the ballad processing device 18-the copper sulfate plating device 2
6-roll transfer device 16-polishing machine 14-electronic engraving device 1
2-roll transfer device 16-device 27-roll transfer device 1
6—Convey in the order of the roll unloading device 11. When the processing course identification number is 8, the roll measuring device 10-the roll transfer device 16-the chromium removing device 23-the roll transfer device 16-the polishing machine 14-the roll transfer device 16-the nickel plating device 25
-Copper sulfate plating device 26-Roll transfer device 16-Polishing machine 14-Electronic engraving device 12-Roll transfer device 16-Chrome plating device 27-Roll transfer device 16-Roll unloading device 11 For processing course identification number 9,
Roll measuring device 10-Roll transfer device 16-Chromium removal device 23-Roll transfer device 16-Polisher 14-Roll transfer device 16-Copper sulfate plating device 26-Roll transfer device 16
-Polishing machine 14-Electronic engraving device 12-Roll transfer device 16
The chromium plating device 27, the roll transfer device 16 and the roll unloading device 11 are transported in this order. Processing course identification number 10
In the case of, the roll measuring device 10-the roll transfer device 16-
Electrolytic degreasing / pickling device 17-Ballard treatment device 18-Copper sulfate plating device 26-Roll transfer device 16-Polisher 14
-Electronic engraving device 12 -Roll transfer device 16 -Chrome plating device 27 -Roll transfer device 16 -Roll unloading device 11
Transport in this order. As described above, the production, recycling, and plate making of gravure printing plate-making rolls having ten different processing courses can be performed in multiple ways. The rolls, which have been processed by the roll unloading device 11 and have been completed, are cured so as not to be damaged, temporarily stored in a stock yard, and shipped.

Next, a processing factory for a gravure printing plate making roll according to a second embodiment of the present invention will be described with reference to FIGS. In the second embodiment, the difference from the first invention is that the treatment before applying copper sulfate plating to a new aluminum roll is changed to anodal treatment and copper plating with a copper pyrophosphate plating solution, and zincate treatment is performed. This is the point that nickel plating is adopted. Therefore, the apparatus does not include the anodal processing apparatus and the copper pyrophosphate plating apparatus, but includes the zincate processing apparatus 32. Also in the second embodiment, as shown in FIG. 3, whether the order is a roll recycling order or a production order of a new aluminum roll, whether it is a ballad plating roll or a direct plate roll, and a direct plate type roll. Whether it is made of aluminum iron,
If you select and enter three elements, with or without symbols, the order is programmed to automatically assign a processing course identification number to which of the ten types of processing steps you have selected. No difference.

The zincate processing device 32 is a processing device to be applied next to a new aluminum roll that has been desmutted, and is chucked at both ends by a cassette-type hollow roll automatic desorption device 9 lifted and conveyed by a stacker crane 8. The chuck cone of the cassette type hollow roll automatic detachment device 9 can be rotated by stably receiving the end face plates at both ends of the plate making roll R, and is stored in a tank that stops the plate making roll R to ascend and stop. This is a process of immersing in a sodium zincate solution to adhere a zinc film to the roll surface. Then, after lowering the tank, a plate is protruded below the plate-making roll R to receive the processing solution and is washed with a water shower. I do. Since other configurations are not different, the description is omitted.

As shown in FIG. 3, FIG. 4, and FIG. 5, when the processing course identification number is 1, the roll measuring device 10—the roll transfer device 16—the immersion degreasing device for aluminum 19—the etching device 20—the desmutting device 21 -Zincate processing device 32
-Nickel plating device 25-Copper sulfate plating device 26-Roll transfer device 16-Polishing machine 14-Roll transfer device 16-
It is transported in the order of the roll unloading device 11. When the processing course identification number is 2, the roll measuring device 10—the roll transfer device 1
6-Immersion degreasing equipment for aluminum 19-Etching equipment 20-
Desmutting device 21-zincate treatment device 32-nickel plating device 25-copper sulfate plating device 26-roll transfer device 16-polishing machine 14-roll transfer device 16-ballad treatment device 18-copper sulfate plating device 26-roll transfer device 16 -The polishing machine 14-Roll transfer device 16-Roll unloading device 11 are transported in this order. When the processing course identification number is 3, the roll measuring device 10-the roll transfer device 16-the aluminum immersion degreasing device 19-the etching device 20-the desmutting device 21-the zincate processing device 32-the nickel plating device 25-the copper sulfate plating device 26 -Roll transfer device 16-
Polishing machine 14-Electronic engraving device 12-Roll transfer device 16-
The chrome plating device 27, the roll transfer device 16 and the roll unloading device 11 are transported in this order. When the processing course identification number is 4, the roll measuring device 10-the roll transfer device 16-the aluminum immersion degreasing device 19-the etching device 20-the desmutting device 21-the zincate processing device 32-the nickel plating device 25-the copper sulfate plating device 26 -Roll transfer device 16
-Polisher 14-Roll transfer device 16-Ballard processing device 18-Copper sulfate plating device 26-Roll transfer device 16-Polisher 14-Electronic engraving device 12-Roll transfer device 16-Chrome plating device 27-Roll transfer device 16- It is transported in the order of the roll unloading device 11. When the processing course identification number is 5, the roll measuring device 10-the roll transfer device 16-the chromium removal device 23-the roll transfer device 16-the polishing machine 14-the roll transfer device 16-the nickel plating device 25-the copper sulfate plating device 26-the roll The transfer is performed in the order of the transfer device 16, the polishing machine 14, the roll transfer device 16, and the roll discharge device 11. When the processing course identification number is 6, the roll measuring device 10-the roll transfer device 16-the chromium removing device 23-the roll transfer device 1
6-polisher 14-roll transfer device 16-copper sulfate plating device 26-roll transfer device 16-polisher 14-roll transfer device 16-roll unloading device 11 When the processing course identification number is 7, the roll measuring device 10-the roll transfer device 16-the electrolytic degreasing / pickling device 17-the ballad processing device 18-the copper sulfate plating device 26-the roll transfer device 1
6-Polishing machine 14-Electronic engraving device 12-Roll transfer device 1
6-device 27-roll transfer device 16-roll unloading device 1
Transport in the order of 1. When the processing course identification number is 8, the roll measuring device 10-the roll transfer device 16-the chromium removing device 23-the roll transfer device 16-the polishing machine 14-the roll transfer device 16-the nickel plating device 25-the copper sulfate plating device 2
6-roll transfer device 16-polishing machine 14-electronic engraving device 1
2- Roll transfer device 16-Chrome plating device 27-Roll transfer device 16-Roll unloading device 11 are transported in this order.
When the processing course identification number is 9, the roll measuring device 10-
Roll transfer device 16-Chrome removing device 23-Roll transfer device 16-Polisher 14-Roll transfer device 16-Copper sulfate plating device 26-Roll transfer device 16-Polisher 14-Electronic engraving device 12-Roll transfer device 16-Chrome Plating equipment 2
7-roll transfer device 16-roll unloading device 11 are conveyed in this order. When the processing course identification number is 10, the roll measuring device 10-the roll transfer device 16-the electrolytic degreasing / pickling device 17-the ballad processing device 18-the copper sulfate plating device 26-
Roll transfer device 16-Polishing machine 14-Electronic engraving device 12-
The transfer is performed in the order of the roll transfer device 16-the chrome plating device 27-the roll transfer device 16-the roll unloading device 11.

In the above-described embodiment, an electronic engraving apparatus is provided. However, the present invention is not limited to the electronic engraving apparatus, but a series of steps of coating a photosensitive film to form an exposure latent image, and developing and etching to make a plate. A processing apparatus or a series of processing apparatuses for coating a corrosion-resistant black film, laser ablating, etching, and making a plate may be provided.

[0028]

According to the present invention, the processing factory for the gravure printing plate-making roll of the present invention comprises a three-dimensional warehouse apparatus for storing recycled rolls and aluminum roll production materials, an aluminum roll production room for producing aluminum rolls, a recycled roll and aluminum production rolls. A new roll can be integrated with a plating, polishing and plate making factory that flexibly performs the necessary processing of polishing, plating and plate making, and a layout that enables efficient management and work can be realized.
Especially when stocking recycled rolls and new rolls made of aluminum with IC tags, flowing them to the plating, polishing and plate making factory, and curing and shipping plate-making rolls coming out of the plating, polishing and plate making factory. Confirmation by IC tag enables integrated and efficient management and work.

[Brief description of the drawings]

FIG. 1 is a schematic plan view of an entire system showing a first embodiment of a processing factory for a gravure printing plate making roll of the present invention.

FIG. 2 is a flowchart of the overall system of FIG. 1;

FIG. 3 shows order contents of gravure printing plate making rolls having ten different processing courses according to the first embodiment and the second embodiment of the gravure printing plate making roll processing plant of the present invention. List of.

FIG. 4 is a schematic plan view of an entire system showing a second embodiment of the processing factory for the gravure printing plate making roll of the present invention.

FIG. 5 is a flowchart of the overall system of FIG. 4;

FIG. 6 is a cross-sectional view of a main part of the gravure printing plate making roll of the present invention.

[Explanation of symbols]

A: three-dimensional warehouse equipment, B: aluminum roll production room,
C: plating / polishing / plate making factory, D: main computer, 1a: material storage port, 1b: base material transfer / remaining material receiving port for new aluminum roll, 1c: recycle roll Delivery port, 1d: Pick-up transport device, 2: Computer for warehouse management, 1e ...
Rack, a ... aluminum tube, b ... aluminum cylinder, 3 ... traveling type handling device, 4 ...
・ Aluminum scrap storage container, 5a, 5b ・ ・ ・ Conveyor, 5c, 5d ・ ・ ・ Parting off device, 5e, 5f ・ ・ ・ Transfer conveyor, 5g, 5h ・ ・ ・ First and second handling robots, 5i, 5j, 5k, 5l: Machining center, 5m: Welding robot, 5n: Flange assembly device, 6: Unmanned traveling vehicle, C1, C2: Plate making room, 7: Industrial robot, 7a ... Robot arm, 7b ... Robot hand, 8 ... Stacker crane, R ... Plate making roll, 9 ... Cassette type hollow roll automatic detaching device 10 ... Roll measuring device, 11
..Roll unloading device, 12 ... electronic engraving device, 13.
..Roll data collection computer, 14 ... polishing machine, 14a, 14b ... rough finish grinding wheel, 14c ...
Medium finishing polishing wheel, 14d ・ ・ ・ Precision polishing wheel, 15.
・ ・ Pallets for roll stock, 16 ・ ・ ・ Roll receiving / receiving device, 17 ・ ・ ・ Electrolytic degreasing / pickling device, 18 ・ ・ ・ Ballard treatment device, 19 ・ ・ ・ Immersion degreasing device for aluminum, 2
0: Etching apparatus using caustic soda solution, 21 ...
・ Desmutting device, 22 ・ ・ ・ Anodal treatment device, 2
3: dechromizing device, 24: copper pyrophosphate plating device, 25: nickel plating device, 26: copper sulfate plating device, 27: chromium plating device, 29 ...
・ Stock device, 30 ・ ・ ・ Attachment exchange robot, 31a, 31b ・ ・ ・ Rack shelf, 32 ・ ・ ・ Zincate processing device, 33 ・ ・ ・ IC tag attachment device,

 ──────────────────────────────────────────────────続 き Continued on the front page F term (reference) 2H084 AA02 AE07 BB02 BB16 CC03 2H114 AA03 AA14 BA00 EA01 GA04 GA29 3C100 AA42 BB36 DD14 DD23 DD33 EE17 4K024 AA09 AB02 BA06 BB16 BC05 DA04 DA07 DB07 DB10

Claims (2)

[Claims] An aluminum roll production material receiving port and an aluminum roll discharge port are opposite to each other, and a roll stock yard E is secured on the aluminum roll discharge port side of an aluminum roll production chamber B for producing an aluminum roll. In this way, the aluminum roll production room B is made flexible by the necessary processing of polishing, plating, and plate making using the three-dimensional warehouse apparatus A for storing the recycled roll and the aluminum roll production material, and the recycled roll and the new aluminum roll. In preparation for the plating / polishing / plate making factory C to be performed, take out the aluminum roll production material housed in the three-dimensional warehouse apparatus A, and use the aluminum roll production material at the aluminum roll production material reception side of the aluminum roll production room B to obtain an odd-sized product. Equipped with an aluminum scrap storage container for stocking new aluminum rolls manufactured in aluminum roll manufacturing room B. The transport path to the plate making roll of the polishing and plate making factory C is partially overlapped with the transport path of the plating / polishing and plate making factory C until the plate roll is sent out by taking out the recycle roll stored in the three-dimensional warehouse apparatus A. A gravure printing plate-making roll processing plant. 2. An IC tag attaching device for attaching an IC tag storing at least a roll identification number inside a recycle roll and a new aluminum roll manufactured in an aluminum roll manufacturing room B on one side of the roll stock yard E. 3. The gravure printing plate-making roll processing plant according to claim 2, wherein the roll is provided.