JP2002239441A - Vacuum drying method and coating film forming apparatus - Google Patents

Vacuum drying method and coating film forming apparatus

Info

Publication number
JP2002239441A
JP2002239441A JP2001037253A JP2001037253A JP2002239441A JP 2002239441 A JP2002239441 A JP 2002239441A JP 2001037253 A JP2001037253 A JP 2001037253A JP 2001037253 A JP2001037253 A JP 2001037253A JP 2002239441 A JP2002239441 A JP 2002239441A
Authority
JP
Japan
Prior art keywords
solvent
gas supply
drying
path
exhaust
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2001037253A
Other languages
Japanese (ja)
Other versions
JP3739287B2 (en
Inventor
Tomohide Minami
朋秀 南
Shinichi Sugimoto
伸一 杉本
Takahiro Kitano
高広 北野
Atsushi Okura
淳 大倉
Keiso Kurishima
啓聡 栗島
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tokyo Electron Ltd
Original Assignee
Tokyo Electron Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tokyo Electron Ltd filed Critical Tokyo Electron Ltd
Priority to JP2001037253A priority Critical patent/JP3739287B2/en
Publication of JP2002239441A publication Critical patent/JP2002239441A/en
Application granted granted Critical
Publication of JP3739287B2 publication Critical patent/JP3739287B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To obtain high throughput in a vacuum drying apparatus for a substrate provided in a coating film forming apparatus. SOLUTION: A closed vessel and a vacuum pump for making a space, where the substrate is placed, into a closed atmosphere are connected to each other through a exhausting pipe, one end of a gas supply passage is connected to the middle of the exhausting pipe and a gas supply means is provided at another end side. A three-way valve for communicating either one of the closed vessel or a gas supply means to the vacuum pump is interposed at the connecting position between the exhausting pipe and the gas supply passage, and the vacuum drying of the substrate is carried out by sealing the gas supply passage side. In the vacuum drying, when a control part recognizes that a prescribed number of sheets of the substrates are treated, the vacuum drying is interrupted and the three way valve is switched to seal the closed vessel. Gaseous nitrogen from the gas supply means is supplied and sucked to the vacuum pump side to wash away the solvent stuck to the exhausting pipe by the gaseous nitrogen.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、半導体ウエハやL
CD基板(液晶ディスプレイ用ガラス基板)などの被処
理基板に例えばデバイスの保護膜用の塗布液を塗布して
塗布膜の形成を行う方法及び装置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention
The present invention relates to a method and an apparatus for forming a coating film by applying, for example, a coating liquid for a protective film of a device to a substrate to be processed such as a CD substrate (glass substrate for a liquid crystal display).

【0002】[0002]

【従来の技術】半導体製造工程の一つとして、半導体デ
バイスの保護膜や層間絶縁膜を形成するために、ポリイ
ミドを半導体ウエハなどの基板上に塗布する処理があ
る。この塗布処理の方法の一つとして、ポリイミドを溶
剤に溶かした薬液を塗布前に溶剤で更に薄め、例えば図
9に示すようにウエハWを回転させておいて塗布液ノズ
ル11をウエハWの径方向に徐々に移動させながら塗布
液をウエハW表面に吐出し、塗布液を一筆書きの要領で
螺旋状に塗布していく方法が検討されている。
2. Description of the Related Art As one of semiconductor manufacturing processes, there is a process of applying polyimide on a substrate such as a semiconductor wafer in order to form a protective film and an interlayer insulating film of a semiconductor device. As one method of this coating treatment, a chemical solution obtained by dissolving polyimide in a solvent is further diluted with a solvent before coating, and, for example, the wafer W is rotated as shown in FIG. A method has been studied in which the application liquid is discharged onto the surface of the wafer W while being gradually moved in the direction, and the application liquid is spirally applied in a one-stroke manner.

【0003】ポリイミドを溶かす溶剤としては、揮発性
の低いものが使用されることや、速やかに溶剤をウエハ
表面から除去して塗布膜の膜厚均一性を確保するなどの
理由から、上述の方法を実施するにあたっては、ウエハ
上に塗布液を塗布した後、直ぐに減圧乾燥ユニットに搬
入して減圧乾燥を行うことが好ましいと考えられる。図
10は従来の減圧乾燥ユニットを示す図である。図中1
2は蓋体13及び載置部14にて構成される密閉容器で
あり、蓋体13の天井部には開口部13aが形成されて
いる。この開口部13aは排気管15を介して塗布膜形
成装置の外部に設けられる真空ポンプ16と連通し、密
閉容器12の内部を減圧することができるようになって
いる。このような装置において、ウエハWを載置台14
に載置し、図示しない加熱手段にて該ウエハWを加熱す
ると共に真空ポンプ16を作動させ、密閉容器12内を
減圧することで、ウエハW表面に残る例えばNMP等の
溶剤が揮発(乾燥)し、この揮発した溶剤が真空ポンプ
16側に吸引されて塗布液中のポリイミド成分がウエハ
Wの表面に残る。
As the solvent for dissolving the polyimide, a solvent having low volatility is used, and the solvent is quickly removed from the wafer surface to ensure the uniformity of the thickness of the coating film. It is considered that it is preferable to apply the coating solution on the wafer and immediately carry it into the reduced-pressure drying unit to perform the reduced-pressure drying. FIG. 10 is a diagram showing a conventional vacuum drying unit. 1 in the figure
Reference numeral 2 denotes an airtight container composed of a lid 13 and a mounting portion 14, and an opening 13a is formed in the ceiling of the lid 13. The opening 13 a communicates with a vacuum pump 16 provided outside the coating film forming apparatus via an exhaust pipe 15 so that the pressure inside the closed container 12 can be reduced. In such an apparatus, the wafer W is placed on the mounting table 14.
The wafer W is heated by a heating means (not shown), and the vacuum pump 16 is operated to reduce the pressure in the closed vessel 12, so that a solvent such as NMP remaining on the surface of the wafer W is volatilized (dried). Then, the volatilized solvent is sucked toward the vacuum pump 16 and the polyimide component in the coating solution remains on the surface of the wafer W.

【0004】[0004]

【発明が解決しようとする課題】しかし、減圧乾燥装置
にて用いる真空ポンプ16は、塗布膜形成装置外部のク
リーンルーム側に設けられており、このため減圧乾燥時
に揮発して真空ポンプ16側に吸引される溶剤は、排気
管15の途中で例えば23℃程度に維持されているクリ
ーンルーム側の雰囲気の影響を受けて結露してしまう。
However, the vacuum pump 16 used in the vacuum drying apparatus is provided on the clean room side outside the coating film forming apparatus. The solvent to be formed condenses in the middle of the exhaust pipe 15 under the influence of the clean room side atmosphere maintained at, for example, about 23 ° C.

【0005】このようにして結露した溶剤は当該付着部
位から再び揮発するものの、結露した溶剤の揮発量より
も新たに結露が生じる量の方が多いため、排気管15内
に残留する溶剤の量は次第に増えることになる。一方
で、真空ポンプ16における排気流量は一定に保たれて
おり、真空ポンプ16にて吸引する揮発した溶剤全体に
おける結露分の割合は徐々に増加していくこととなる。
従って密閉容器12内の圧力を塗布液の乾燥に必要な圧
力p1まで低下させるために必要な時間は、図11の実
線に表されるように一枚目の処理ではt1であるが、前
記結露の増加に伴いこの時間が徐々に増加して、例えば
n枚目の処理時には点線で示すようにt1+α掛かって
しまい、所定時間内には十分な乾燥が行えなくなり、ス
ループットが低くなってしまう。
[0005] Although the solvent condensed in this way volatilizes again from the adhering portion, the amount of dew condensation newly generated is larger than the volatilization amount of the condensed solvent. Will gradually increase. On the other hand, the exhaust flow rate in the vacuum pump 16 is kept constant, and the rate of dew condensation in the entire volatile solvent sucked by the vacuum pump 16 gradually increases.
Therefore, the time required to reduce the pressure in the closed container 12 to the pressure p1 required for drying the coating liquid is t1 in the first processing as shown by the solid line in FIG. This time gradually increases with the increase of the time, for example, when processing the n-th sheet, it takes t1 + α as shown by the dotted line, and sufficient drying cannot be performed within a predetermined time, thereby lowering the throughput.

【0006】本発明はこのような事情に基づいてなされ
たものであり、その目的は例えば塗布膜形成装置に設け
られる基板の減圧乾燥装置において、高いスループット
を得ることができる技術を提供することにある。
The present invention has been made in view of such circumstances, and an object of the present invention is to provide a technique capable of obtaining high throughput in, for example, an apparatus for drying a substrate under reduced pressure provided in a coating film forming apparatus. is there.

【0007】[0007]

【課題を解決するための手段】本発明に係る減圧乾燥方
法は、塗布膜の成分と溶剤とを混ぜ合わせてなる塗布液
が塗布された基板を密閉容器内に載置する工程と、密閉
容器内を真空排気手段により排気路を介して排気して減
圧雰囲気とし、基板に塗布された塗布液の溶剤を揮発さ
せる減圧乾燥工程と、基板から揮発し、排気路内に結露
した溶剤を乾燥して除去するために、密閉容器を閉じた
まま排気路に乾燥用のガスを通流する溶剤除去工程と、
を含むことを特徴とする。
According to the present invention, there is provided a method for drying under reduced pressure, comprising the steps of: placing a substrate coated with a coating solution obtained by mixing components of a coating film and a solvent in a closed container; The inside is evacuated by an evacuation means through an evacuation path to a reduced-pressure atmosphere, and a reduced-pressure drying step of volatilizing the solvent of the coating solution applied to the substrate, and drying the solvent volatilized from the substrate and condensed in the evacuation path Solvent removal step of flowing a gas for drying to an exhaust path with the closed container closed to remove
It is characterized by including.

【0008】このような方法によれば、減圧乾燥装置の
排気路内に結露した溶剤の除去を定期的に行うことがで
きるので、基板の減圧乾燥時に結露した溶剤の揮発量が
少なくなり、乾燥処理を速やかに行える。この減圧乾燥
方法において減圧乾燥工程は基板を加熱して行うことが
好ましく、また溶剤除去工程を行うタイミングは、例え
ば何枚の基板を乾燥すると処理時間に一定以上の遅れが
生じるのか関係を予め把握しておき、乾燥処理をした枚
数が設定値に達したときとすることができる。
According to such a method, the solvent condensed in the exhaust path of the reduced-pressure drying apparatus can be periodically removed, so that the amount of the condensed solvent during the reduced-pressure drying of the substrate is reduced, and the drying is performed. Processing can be performed quickly. In this reduced-pressure drying method, the reduced-pressure drying step is preferably performed by heating the substrate, and the timing of performing the solvent removing step is, for example, grasping in advance the relationship between how many substrates are dried and a delay of a certain time or more in the processing time. In this case, the time when the number of sheets subjected to the drying processing reaches the set value can be set.

【0009】この溶剤除去工程の具体例としては、排気
路の途中に接続したガス供給路と真空排気手段とを排気
路を介して連通すると共に密閉容器とガス供給路との間
の排気路を閉じた後、ガス供給路から排気路内に例えば
窒素ガスなどの不活性ガスの供給を行って、これを真空
排気手段側に吸引する方法が挙げられる。
[0009] As a specific example of the solvent removing step, a gas supply path connected in the middle of the exhaust path and a vacuum exhaust means are connected through an exhaust path, and an exhaust path between the sealed container and the gas supply path is connected. After closing, there is a method in which an inert gas such as nitrogen gas is supplied from the gas supply path into the exhaust path, and the inert gas is sucked toward the vacuum exhaust means.

【0010】また本発明に係る塗布膜形成装置は、塗布
膜の成分と溶剤とを混ぜ合わせてなる塗布液を基板に塗
布するための塗布ユニットと、基板を載置するための載
置部が内部に設けられた密閉容器と、塗布ユニットと密
閉容器との間で基板を搬送する搬送手段と、前記密閉容
器に排気路を介して接続され、該密閉容器内を減圧雰囲
気にして、基板上の塗布液から溶剤を揮発させるための
真空排気手段と、前記密閉容器または排気路の途中に接
続され、排気路に乾燥用の気体を供給して前記排気路内
に結露した溶剤の除去を行うためのガス供給路と、この
ガス供給路と前記真空排気手段との間を開閉するための
流路開閉部と、排気路内に結露した溶剤の量が多くなっ
たと判断したときに前記流路開閉部を制御してガス供給
路と真空排気手段とを連通させ、乾燥用のガスを排気路
内に通流させるための制御部と、を備えたことを特徴と
する。
The coating film forming apparatus according to the present invention comprises a coating unit for coating a substrate with a coating liquid obtained by mixing components of a coating film and a solvent, and a mounting portion for mounting the substrate. An airtight container provided therein, a conveying means for conveying the substrate between the coating unit and the airtight container, and connected to the airtight container through an exhaust path, and the inside of the airtight container is brought into a reduced pressure atmosphere, and Vacuum evacuation means for volatilizing the solvent from the coating liquid, and connected to the closed vessel or the middle of the exhaust path, supplying a drying gas to the exhaust path to remove the solvent condensed in the exhaust path. A gas supply path, a flow path opening / closing section for opening / closing between the gas supply path and the vacuum evacuation means, and a flow path when it is determined that the amount of solvent condensed in the exhaust path has increased. Controls the opening / closing section to supply gas and exhaust The communicated, and a control unit for flow through the drying gas in the exhaust passage, characterized by comprising a.

【0011】またガス供給路を排気路の途中に接続し、
流路開閉部をガス供給路と真空排気手段との間を連通し
且つ密閉容器とガス供給路との間を閉じた状態と、ガス
供給路と排気路との間を閉じた状態とし且つ密閉容器と
真空排気手段との間を連通した状態と、の一方を選択す
るためのバルブにより構成してもよい。このバルブの具
体例としては三方弁を挙げることができ、これを排気路
とガス供給路との接続部位に設けることで上述した2つ
の状態に連通する方向を切り替えることができる。
[0011] Further, the gas supply path is connected in the middle of the exhaust path,
The flow path opening / closing portion communicates between the gas supply path and the vacuum evacuation means and closes the space between the closed vessel and the gas supply path, and closes the space between the gas supply path and the exhaust path and seals It may be constituted by a valve for selecting one of a state in which the container is in communication with the evacuation means. As a specific example of this valve, a three-way valve can be given, and by providing this at the connection portion between the exhaust path and the gas supply path, the direction communicating with the above-mentioned two states can be switched.

【0012】[0012]

【発明の実施の形態】以下に本発明に係る塗布膜形成方
法を実施するための塗布膜形成装置について説明する。
先ずこの装置の全体構成について図1〜図3を参照しな
がら簡単に説明する。図中21はカセットステーション
であり、例えば25枚のウエハWを収納したカセットC
を載置するカセット載置部22と、載置されたカセット
Cとの間でウエハWの受け渡しを行うための受け渡しア
ーム23とが設けられている。この受け渡しアーム23
の奥側には筐体24にて周囲を囲まれる処理部S1が接
続されている。処理部S1の中央には主搬送手段25が
設けられており、これを取り囲むように例えば奥を見て
右側には複数の塗布ユニット31が、左側、手前側、奥
側には加熱・冷却系のユニット等を多段に積み重ねた棚
ユニットU1,U2,U3が夫々配置されている。
DESCRIPTION OF THE PREFERRED EMBODIMENTS A coating film forming apparatus for carrying out a coating film forming method according to the present invention will be described below.
First, the overall configuration of this device will be briefly described with reference to FIGS. In the figure, reference numeral 21 denotes a cassette station, for example, a cassette C containing 25 wafers W.
And a transfer arm 23 for transferring the wafer W between the cassette mounting portion 22 for mounting the wafer W and the mounted cassette C. This transfer arm 23
A processing unit S1 surrounded by a housing 24 is connected to the rear side of the processing unit S1. A main transport unit 25 is provided at the center of the processing unit S1, and a plurality of coating units 31 are provided on the right side of the processing unit S1 to surround the processing unit S1, and a heating / cooling system is provided on the left side, the near side, and the back side. Of units and the like are stacked in multiple stages.

【0013】棚ユニットU1,U2,U3は、塗布ユニ
ット31の前処理及び後処理を行うためのユニットなど
を各種組み合わせて構成されるものであり、その組み合
わせは例えば図3に示すように塗布ユニット31にて表
面に塗布液が塗られたウエハWを減圧雰囲気下で乾燥
し、該塗布液中に含まれる溶剤を揮発する減圧乾燥ユニ
ット32、ウエハWを加熱(ベーク)する加熱ユニット
33、ウエハWを冷却する冷却ユニット34等が含まれ
る。なお棚ユニットU3については、ウエハWを受け渡
すための受け渡し台を備えた受け渡しユニット35も組
み込まれる。また、上述した主搬送手段25は例えば昇
降及び前後に移動自在で且つ鉛直軸周りに回転自在に構
成されており、塗布ユニット31及び棚ユニットU1,
U2,U3を構成する各ユニット間でウエハWの受け渡
しを行うことが可能となっている。
The shelf units U1, U2 and U3 are constructed by variously combining units for performing pre-processing and post-processing of the coating unit 31, and the combination is, for example, as shown in FIG. The wafer W coated with the coating liquid on the surface thereof at 31 is dried under reduced pressure atmosphere, and the reduced pressure drying unit 32 for volatilizing the solvent contained in the coating liquid, the heating unit 33 for heating (baking) the wafer W, the wafer A cooling unit 34 for cooling W is included. Note that the shelf unit U3 also incorporates a transfer unit 35 having a transfer table for transferring the wafer W. In addition, the above-described main transporting means 25 is configured to be movable up and down and back and forth, and rotatable around a vertical axis, for example, and the coating unit 31 and the shelf unit U1,
It is possible to transfer the wafer W between the units constituting U2 and U3.

【0014】次に図4及び図5を参照して塗布ユニット
31の説明を行う。ここでは塗布ユニット31の外装体
をなす筐体を省略するが、この図示しない筐体内には、
例えば側方にウエハWの搬入出用の開口部(図示せず)
が形成された中空のケース体41が設けられ、その内部
にはウエハWを裏面側から真空吸着して水平保持するウ
エハ保持部42と、このウエハ保持部42を下方側から
支持すると共に、塗布処理時にはウエハ保持部42を鉛
直軸周りに回転させる回転機構43とが設けられてい
る。ケース体41の天井部にはX方向に延びるスリット
44が形成されており、このスリット44の上方には、
塗布液であるポリイミド液を供給するためのノズル45
が、下部側先端の吐出孔45aがスリット44を介して
ケース体41内に突出した状態で駆動部46によりX方
向に移動できるように構成されている。
Next, the coating unit 31 will be described with reference to FIGS. Here, the casing that forms the exterior body of the coating unit 31 is omitted, but inside the casing (not shown),
For example, an opening (not shown) for loading / unloading the wafer W on the side.
A hollow case body 41 is formed in which a wafer holding portion 42 for horizontally holding the wafer W by vacuum suction from the rear surface side, and supporting the wafer holding portion 42 from below, A rotation mechanism 43 for rotating the wafer holding unit 42 about a vertical axis during processing is provided. A slit 44 extending in the X direction is formed in the ceiling of the case body 41, and above the slit 44,
Nozzle 45 for supplying a polyimide liquid as a coating liquid
However, the drive unit 46 is configured to be able to move in the X direction with the discharge hole 45a at the lower end protruding into the case body 41 through the slit 44.

【0015】次いで図6を参照しながら、減圧乾燥ユニ
ット32の構成について説明する。図中51はウエハW
を載置する載置部であり、その上部には蓋体52が設け
られている。この蓋体52は保持アーム53aや駆動部
53b等からなる昇降機構53の働きにより昇降自在と
されており、下降時には前記載置部51の周縁部とシー
ル材であるOリング50を介して気密に接合し、ウエハ
Wの置かれる雰囲気を密閉雰囲気とする密閉容器5を構
成するようになっている。
Next, the configuration of the reduced-pressure drying unit 32 will be described with reference to FIG. In the figure, reference numeral 51 denotes a wafer W
And a lid 52 is provided on an upper portion thereof. The lid 52 can be moved up and down by the operation of an elevating mechanism 53 including a holding arm 53a and a driving unit 53b. To form a closed container 5 in which the atmosphere in which the wafer W is placed is a closed atmosphere.

【0016】載置部51の内部には、図示しないウエハ
搬送アームとの間でウエハWの受け渡しができるように
3本のリフトピン54が貫通して設けられ、このリフト
ピン54は昇降板55を介して例えばエアシリンダなど
の昇降部56により昇降できるようになっている。また
ウエハWの置かれる雰囲気がリフトピン53の貫通孔5
4aを介して大気側と連通するのを防ぐため、昇降板5
5の周縁部と載置部51との間にはベローズ56aが設
けられている。
In the mounting portion 51, three lift pins 54 are provided so as to be able to transfer a wafer W to and from a wafer transfer arm (not shown). For example, it can be moved up and down by an elevating unit 56 such as an air cylinder. The atmosphere in which the wafer W is placed is the through hole 5 of the lift pin 53.
In order to prevent communication with the atmosphere side via 4a,
A bellows 56 a is provided between the peripheral portion of the mounting member 5 and the mounting portion 51.

【0017】載置部51の表面近傍には、減圧乾燥時に
ウエハWを加熱するための例えば抵抗加熱体などにより
構成されるヒータ57が埋設されている。一方、蓋体5
2の天井部52aには密閉容器5内の雰囲気を吸引でき
るように開口部58が形成され、また蓋体52内のウエ
ハWと対向する空間には、載置部51に載置されるウエ
ハWと対向すると共に蓋体52の天井部52a及び側壁
52bのいずれとも隙間を有するように板状の整流部材
である邪魔板59が設けられており、これにより、減圧
乾燥時には蓋体52の内壁面に沿って均一な排気流が形
成されるようになっている。
In the vicinity of the surface of the mounting portion 51, a heater 57 for heating the wafer W at the time of drying under reduced pressure, which is constituted by, for example, a resistance heater, is embedded. On the other hand, the lid 5
An opening 58 is formed in the ceiling portion 52a of the second container 52 so that the atmosphere in the closed container 5 can be sucked, and a wafer mounted on the mounting portion 51 is provided in a space facing the wafer W in the lid 52. A baffle plate 59, which is a plate-shaped rectifying member, is provided so as to be opposed to W and to have a gap with any of the ceiling portion 52a and the side wall 52b of the lid 52. A uniform exhaust flow is formed along the wall surface.

【0018】前記開口部58には例えばステンレスによ
り構成される排気路をなす排気管6が接続されており、
該排気管6の他端側は減圧乾燥ユニット32の図示しな
い筐体及び処理部S1の筐体24を貫通し、例えばクリ
ーンルーム内に設けられる真空排気手段である真空ポン
プ61へとバルブV1を介して接続している。また排気
管6は蓋体52から垂直に立ち上がり、更に水平に屈曲
しており、この屈曲部にて乾燥用のガスを排気管6内に
供給するためのガス供給路6aが接続されている。また
ガス供給路6aの他端側は、バルブV2を介してガス供
給手段62へと接続されている。
The opening 58 is connected to an exhaust pipe 6 forming an exhaust passage made of, for example, stainless steel.
The other end of the exhaust pipe 6 passes through a casing (not shown) of the reduced-pressure drying unit 32 and the casing 24 of the processing section S1, and through a valve V1 to, for example, a vacuum pump 61 which is a vacuum exhaust means provided in a clean room. Connected. The exhaust pipe 6 rises vertically from the lid 52 and is further bent horizontally, and a gas supply path 6a for supplying a drying gas into the exhaust pipe 6 is connected at the bent portion. The other end of the gas supply path 6a is connected to a gas supply means 62 via a valve V2.

【0019】前記屈曲部から密閉容器5に至る排気路に
6bの符号を付すことにすると、前記屈曲部には、ガス
供給路6aと排気路6bとのいずれか一方を封止すると
共に他方を開放する流路開閉部をなす三方弁63が介設
されており、ガス供給路6a側を封止することで密閉容
器5と真空ポンプ61とが連通し、排気路6b側を封止
することでガス供給手段62と真空ポンプ61とが連通
するように構成されている。ところで排気管6における
三方弁63を設ける位置は、減圧乾燥により揮発した塗
布液中の溶剤がクリーンルーム雰囲気の影響を受けて結
露する部位よりも上流側であることが好ましく、この例
では結露した溶剤が排気管6の前記水平部位にて溜まる
ことから、三方弁63を前記屈曲部位に配置し、排気管
6内へ乾燥用ガスの供給ができるようにしている。ま
た、三方弁63にて封止する排気管6の通流方向(ガス
供給路6a,排気路6b)の切り替えは制御部7からの
制御信号に基づいて行うことができるように構成されて
いる。
If the exhaust passage extending from the bent portion to the closed container 5 is designated by reference numeral 6b, one of the gas supply passage 6a and the exhaust passage 6b is sealed in the bent portion while the other is sealed. A three-way valve 63 serving as a flow path opening / closing part to be opened is interposed. By closing the gas supply path 6a side, the sealed container 5 and the vacuum pump 61 communicate with each other, and the exhaust path 6b side is sealed. The gas supply means 62 and the vacuum pump 61 communicate with each other. Incidentally, the position where the three-way valve 63 is provided in the exhaust pipe 6 is preferably upstream of a portion where the solvent in the coating liquid volatilized by the drying under reduced pressure is condensed under the influence of the clean room atmosphere. Since the gas accumulates at the horizontal portion of the exhaust pipe 6, the three-way valve 63 is arranged at the bent portion so that the drying gas can be supplied into the exhaust pipe 6. Further, the flow direction (gas supply path 6a, exhaust path 6b) of the exhaust pipe 6 sealed by the three-way valve 63 can be switched based on a control signal from the control unit 7. .

【0020】次に上述実施の形態の作用について説明す
る。先ずカセットCがカセットステーション21に搬入
されると、受け渡しアーム23によりウエハWが取り出
される。そしてウエハWは受け渡しアーム23から棚ユ
ニットU2中の受け渡しユニット35を介して主搬送手
段25へと受け渡され、塗布ユニット31内に搬入され
る。塗布ユニット31内に搬入されたウエハWは、ウエ
ハ保持部42にて裏面側を吸着され概ね水平に保持され
る。そしてノズル45をウエハW中心の上方に位置決め
した後、ポリイミド液の吐出を開始すると共に回転する
ウエハWの中心から外縁側へ向かって徐々に移動させ、
螺旋状の模様を描いていく。
Next, the operation of the above embodiment will be described. First, when the cassette C is carried into the cassette station 21, the wafer W is taken out by the transfer arm 23. Then, the wafer W is transferred from the transfer arm 23 to the main transfer unit 25 via the transfer unit 35 in the shelf unit U2, and is loaded into the coating unit 31. The wafer W carried into the coating unit 31 is sucked on the back side by the wafer holding unit 42 and is held substantially horizontally. After the nozzle 45 is positioned above the center of the wafer W, the discharge of the polyimide liquid is started, and the nozzle 45 is gradually moved from the center of the rotating wafer W toward the outer edge side,
Draw a spiral pattern.

【0021】次いでレジスト液の塗布が行われたウエハ
Wは、主搬送手段25にて減圧乾燥ユニット32へ搬送
される。この減圧乾燥ユニット32へのウエハWの搬入
は、先ず蓋体52が上昇した状態で主搬送手段25の図
示しないアームが載置部51の上方まで進入し、リフト
ピン54を上昇させて該アームからウエハWを受け取っ
た後、このリフトピン54を下降させて行う。
Next, the wafer W on which the resist solution has been applied is transferred to the reduced-pressure drying unit 32 by the main transfer means 25. When the wafer W is loaded into the reduced-pressure drying unit 32, first, an arm (not shown) of the main transfer means 25 enters a position above the mounting portion 51 with the lid 52 raised, and lifts the lift pins 54 from the arm. After receiving the wafer W, the lift pins 54 are lowered to perform the operation.

【0022】しかる後、蓋体52を下降させて密閉容器
5を構成し、減圧乾燥を開始する。このとき三方弁はガ
ス供給路6aを封止し、密閉容器5と真空ポンプ61と
を連通させる状態にあり、ヒータ57にて例えば50℃
程度にウエハWを加熱すると共にバルブV1を開いて真
空ポンプにより密閉容器5内の吸引を開始し、ウエハW
の置かれる雰囲気を例えば13.3Paの減圧雰囲気と
する。ウエハW表面に塗布されたポリイミド液(塗布
液)は、塗布膜の成分であるポリイミド成分を例えばN
MP(N−メチルピロリドン)等の溶剤に溶解させたも
のであるが、この溶剤は減圧雰囲気下に置かれることに
より激しく揮発し、開口部58及び排気路6bを介して
排気管6側に吸引される。このとき密閉容器5内の排気
流は、既述のように邪魔板59を迂回するように形成さ
れるため、ウエハWから揮発する溶剤蒸気は邪魔板59
にぶつかって外方側に向きを変え、この排気流と共に径
方向に均一に広がって開口部58へ向かう。
Thereafter, the lid 52 is lowered to form the closed container 5, and drying under reduced pressure is started. At this time, the three-way valve seals the gas supply path 6a and allows the closed vessel 5 and the vacuum pump 61 to communicate with each other.
The wafer W is heated to a sufficient degree, the valve V1 is opened, and suction in the closed container 5 is started by a vacuum pump.
Is set to a reduced pressure atmosphere of, for example, 13.3 Pa. The polyimide liquid (coating liquid) applied to the surface of the wafer W is obtained by converting a polyimide component which is a component of the coating film into N
Although dissolved in a solvent such as MP (N-methylpyrrolidone), the solvent volatilizes violently when placed in a reduced-pressure atmosphere, and is sucked into the exhaust pipe 6 through the opening 58 and the exhaust path 6b. Is done. At this time, since the exhaust flow in the closed container 5 is formed so as to bypass the baffle plate 59 as described above, the solvent vapor volatilized from the wafer W does not pass through the baffle plate 59.
Then, the air flow is changed to the outer side, and spreads uniformly in the radial direction with the exhaust flow toward the opening 58.

【0023】こうしてウエハW表面は短時間で乾燥さ
れ、乾燥処理終了後には図示しないガス供給源を介して
例えば乾燥した空気や窒素ガスなどで密閉容器5内をパ
ージし、密閉容器5内を大気圧に戻す。そして蓋体52
を上昇させ、減圧乾燥ユニット32への搬入時と逆順の
工程を経て、ウエハWは主搬送手段25により搬出され
る。
In this manner, the surface of the wafer W is dried in a short time, and after completion of the drying process, the inside of the closed container 5 is purged with, for example, dried air or nitrogen gas through a gas supply source (not shown), and the inside of the closed container 5 is enlarged. Return to atmospheric pressure. And the lid 52
Is raised, and the wafer W is carried out by the main carrying means 25 through a process in the reverse order of the time when the wafer W is carried into the reduced-pressure drying unit 32.

【0024】ここで再び減圧乾燥ユニット32に話を戻
し、図7を参照しながら排気管6における溶剤除去作業
について説明する。先ず処理開始後まもなくは図7(a)
に示すように揮発した溶剤は真空ポンプ61側へ吸引さ
れており、減圧乾燥は所定の時間内に行われている。し
かし、水平部分は例えば23℃程度に維持されるクリー
ンルーム側の温度の影響を受けるため、揮発した溶剤の
うち極微量がこの部分にて結露し、排気管6内に付着す
る。
Here, returning to the vacuum drying unit 32 again, the solvent removing operation in the exhaust pipe 6 will be described with reference to FIG. First, shortly after the start of the processing, FIG.
As shown in (2), the evaporated solvent is sucked into the vacuum pump 61, and the drying under reduced pressure is performed within a predetermined time. However, since the horizontal portion is affected by the temperature on the clean room side maintained at, for example, about 23 ° C., a very small amount of the volatile solvent is condensed in this portion and adheres to the exhaust pipe 6.

【0025】結露した溶剤は再び揮発していくが、その
一方で新たな結露が生じており、新たに結露する量は一
旦結露した溶剤の揮発量を上回るため、減圧乾燥処理を
何枚も繰り返すうちに、図7(b)に示すように排気管6
内に溜まった溶剤Rの量が増えていく。このとき制御部
7では減圧乾燥を行ったウエハWの枚数をカウントして
おり、この枚数が一定量に達したことを認識した時点で
減圧乾燥処理を一時停止する。
The condensed solvent volatilizes again, but on the other hand, new dew condensation occurs, and the amount of newly condensed exceeds the volatilization amount of the once condensed solvent. In the meantime, as shown in FIG.
The amount of the solvent R accumulated inside increases. At this time, the control unit 7 counts the number of wafers W that have been subjected to the reduced pressure drying, and temporarily recognizes that the number of wafers W has reached a certain amount, and temporarily stops the reduced pressure drying processing.

【0026】そして制御部7は、三方弁63を切り替え
て排気路6bを封止すると共にガス供給路6aを排気管
6と連通させ、またバルブV1及びV2を開くように制
御を行う。これによりガス供給手段62からガス供給路
6a内へ不活性ガス例えば窒素ガスの供給が行われ、ガ
ス供給路6a及び排気管6内に充満した窒素ガスは真空
ポンプ61により吸引されるため、図7(c)に示すよ
うに排気管6内に付着した溶剤Rを真空ポンプ61側へ
と吸引し、排気管6内の溶剤が除去される。除去作業に
必要な時間は、例えば予め把握しておいたこの除去作業
を行うまでに処理したウエハWの枚数と、その枚数に応
じた溶剤除去に要する時間との関係に基づき決定され
る。
The control unit 7 switches the three-way valve 63 to seal the exhaust path 6b, communicates the gas supply path 6a with the exhaust pipe 6, and controls the valves V1 and V2 to open. Thus, an inert gas such as nitrogen gas is supplied from the gas supply means 62 into the gas supply path 6a, and the nitrogen gas filled in the gas supply path 6a and the exhaust pipe 6 is sucked by the vacuum pump 61. As shown in FIG. 7C, the solvent R attached to the exhaust pipe 6 is sucked toward the vacuum pump 61, and the solvent in the exhaust pipe 6 is removed. The time required for the removal operation is determined based on, for example, the relationship between the number of wafers W processed until the removal operation is known in advance and the time required for solvent removal according to the number.

【0027】このようにして所定時間の除去作業が行わ
れた後、バルブV1,V2を閉じることで排気管6にお
ける窒素ガスの供給及びその吸引(排出)がストップ
し、三方弁63を除去作業開始以前の状態へと戻す(切
り替える)。そして作業開始前にカウントしていた処理
済みウエハの枚数をゼロに戻して、減圧乾燥処理を再開
する。
After the removal operation is performed for a predetermined time in this manner, the supply and the suction (discharge) of the nitrogen gas in the exhaust pipe 6 are stopped by closing the valves V1 and V2, and the three-way valve 63 is removed. Return (switch) to the state before the start. Then, the number of processed wafers counted before the start of the operation is returned to zero, and the reduced-pressure drying process is restarted.

【0028】上述実施の形態によれば、減圧乾燥ユニッ
ト32の排気管6に結露した溶剤を定期的に除去するこ
とができるため、ウエハWの減圧乾燥時に結露分の溶剤
から揮発する量が少なくなる。このためウエハW上の塗
布膜から溶剤の揮発を活発に行うことができ、乾燥処理
を速やかに行うことができるので高いスループットが得
られる。
According to the above-described embodiment, since the solvent condensed on the exhaust pipe 6 of the reduced-pressure drying unit 32 can be periodically removed, the amount of the solvent condensed during the reduced-pressure drying of the wafer W is small. Become. Therefore, the solvent can be actively volatilized from the coating film on the wafer W, and the drying process can be performed promptly, so that a high throughput can be obtained.

【0029】なお上述実施の形態のように塗布膜形成装
置に減圧乾燥ユニット32が複数基設けられているとき
には、制御部7にて例えば以下のように制御を行うこと
が好ましい。即ち、例えば主搬送手段25が塗布ユニッ
ト31からウエハWを一つの減圧乾燥ユニット32に搬
送しようとするときに、当該一の減圧乾燥ユニット32
において排気管6内の溶剤除去作業をしているときに
は、主搬送手段25はその溶剤除去作業の終了を待つこ
となく当該減圧乾燥ユニット32以外の他の減圧乾燥ユ
ニット32へとウエハWの搬送を行うようにする。
When a plurality of reduced-pressure drying units 32 are provided in the coating film forming apparatus as in the above-described embodiment, it is preferable that the control unit 7 performs control as follows, for example. That is, for example, when the main transfer unit 25 attempts to transfer the wafer W from the coating unit 31 to one reduced-pressure drying unit 32, the one reduced-pressure drying unit 32
When the solvent removal operation in the exhaust pipe 6 is performed, the main transfer unit 25 transfers the wafer W to another reduced-pressure drying unit 32 other than the reduced-pressure drying unit 32 without waiting for the completion of the solvent removing operation. To do.

【0030】塗布液の塗布が行われたウエハWは、表面
の液膜の状態を維持したままできるだけ短時間で減圧乾
燥ユニット32へ搬送し、溶剤を表面全体から均一且つ
速やかに揮発させることが必要である。このため、上述
のように制御することで塗布済みのウエハWを待機させ
る時間を少なくすることができ、膜厚、膜質の面内均一
性を高くすることができる。
The wafer W on which the coating liquid has been applied is transported to the vacuum drying unit 32 in the shortest possible time while maintaining the state of the liquid film on the surface, and the solvent is volatilized uniformly and quickly from the entire surface. is necessary. For this reason, by controlling as described above, the waiting time for the coated wafer W can be reduced, and the in-plane uniformity of the film thickness and film quality can be increased.

【0031】また、減圧乾燥ユニット32は例えば図8
に示すように構成してもよい。本実施の形態は減圧乾燥
ユニット32内に、例えば昇降、進退及び鉛直軸周りに
回転自在なウエハ搬送手段80と、密閉容器5の下方側
に待機部8とを設けたものであり、待機部8は例えば塗
布液中の溶剤の揮発を抑えるように温湿度調整をし、或
いは更に溶剤蒸気を充満させたケース81体内に載置台
82を設けた構成とされている。なお81aはドアであ
る。
The vacuum drying unit 32 is, for example, as shown in FIG.
May be configured as shown in FIG. In the present embodiment, for example, a wafer transfer unit 80 rotatable around a vertical axis, and a standby unit 8 provided below the closed container 5 are provided in a reduced-pressure drying unit 32. Reference numeral 8 denotes a configuration in which, for example, the temperature and humidity are adjusted so as to suppress the volatilization of the solvent in the coating liquid, or the mounting table 82 is provided in a case 81 body further filled with the solvent vapor. 81a is a door.

【0032】このような構成によれば、例えば当該減圧
乾燥ユニット32において排気管6の溶剤除去作業を行
っていたときに、主搬送手段25にてウエハWを一旦待
機部8に搬入しておき、ウエハW表面に塗布された液膜
の状態を維持したまま溶剤除去作業の終了を待ち、溶剤
除去作業終了後、ウエハ搬送手段80にて速やかにウエ
ハWを密閉容器5へと受け渡して減圧乾燥に移行させる
ことができる。
According to such a configuration, for example, when the solvent is removed from the exhaust pipe 6 in the reduced-pressure drying unit 32, the wafer W is once carried into the standby section 8 by the main transfer means 25. Waiting for the completion of the solvent removing operation while maintaining the state of the liquid film applied to the surface of the wafer W, and after the solvent removing operation is completed, the wafer W is promptly transferred to the closed container 5 by the wafer transfer means 80 and dried under reduced pressure. Can be transferred to.

【0033】但し本実施の形態は、ウエハ搬送手段80
を設けず主搬送手段25にて待機部8から密閉容器5へ
のウエハWの受け渡しを行うようにしてもよいが、ウエ
ハ搬送手段80を用いれば主搬送手段25の負担が小さ
くなり、スループットを高めることができる。また待機
部8は、溶剤除去作業が行われているときだけではな
く、例えば塗布膜形成装置に設けられる他の減圧乾燥ユ
ニット32が作業中であるときにウエハWを待機させる
ように用いてもよい。
In this embodiment, however, the wafer transfer means 80
The transfer of the wafer W from the standby unit 8 to the closed container 5 may be performed by the main transfer unit 25 without providing the wafer transfer unit 25. However, if the wafer transfer unit 80 is used, the burden on the main transfer unit 25 is reduced, and the throughput is reduced. Can be enhanced. The standby unit 8 may be used not only when the solvent removing operation is being performed, but also when the wafer W is on standby, for example, when another reduced-pressure drying unit 32 provided in the coating film forming apparatus is operating. Good.

【0034】また減圧乾燥後、密閉容器5では蓋体52
を上昇させてウエハWを取り出す前に既述のように該密
閉容器5内に空気や窒素ガスなどによるパージを行い、
大気圧に戻す工程が行われるが、このパージ用のガスは
ガス供給手段62から供給するようにしてもよいし、ガ
ス供給手段62とは別経路で供給するようにしてもよ
い。
After drying under reduced pressure, the lid 52
Before the wafer W is taken out, the closed vessel 5 is purged with air or nitrogen gas as described above,
A step of returning to the atmospheric pressure is performed. The gas for purging may be supplied from the gas supply unit 62 or may be supplied through a path different from the gas supply unit 62.

【0035】即ち、前者の場合は減圧乾燥時に真空ポン
プ61と密閉容器5とを連通させていた三方弁63の向
きを切り替え、ガス供給手段62と密閉容器5とを連通
させると共に密閉容器5内のパージを行って密閉容器5
内の圧力を大気圧に戻す。一方、後者の場合にはここで
は図示を省略するが、例えば図6における蓋体52の天
井部近傍にパージ用のガス供給手段を設ける構成とし、
減圧乾燥終了後、このガス供給手段から密閉容器5内が
大気圧になるまで例えば窒素ガスによるパージを行う。
That is, in the former case, the direction of the three-way valve 63, which has communicated the vacuum pump 61 and the sealed container 5 at the time of drying under reduced pressure, is switched so that the gas supply means 62 and the sealed container 5 are communicated. Of the closed container 5
The internal pressure is returned to atmospheric pressure. On the other hand, in the latter case, although not shown here, for example, a gas supply means for purging is provided near the ceiling of the lid 52 in FIG.
After the drying under reduced pressure, purging with, for example, nitrogen gas is performed from the gas supply means until the inside of the closed vessel 5 becomes atmospheric pressure.

【0036】以上において供給管6内の溶剤を除去する
タイミングについては、制御部7にて乾燥処理を行った
ウエハの枚数をカウントし、この枚数に基づき判断する
ようにしたが、このタイミングの判断は減圧乾燥に要す
る時間が一定以上とならないようにすることが目的であ
るため、例えば排気管6内に付着した溶剤の量を把握す
るために例えばCCDカメラ等の監視手段を設け、一定
量以上となる時期を見極めるようにしてもよいし、或い
は予め処理枚数と乾燥に要する時間との相関関係を把握
しておき、当該データに基づいて溶剤除去が必要となる
までに処理するウエハ枚数を前もって決めておくように
してもよい。
In the above description, the timing for removing the solvent in the supply pipe 6 is determined by counting the number of wafers subjected to the drying process by the control unit 7 and making the determination based on this number. The purpose of the method is to prevent the time required for drying under reduced pressure from being longer than a certain amount. For example, a monitoring means such as a CCD camera is provided in order to grasp the amount of the solvent adhering in the exhaust pipe 6, and a certain amount or more is provided. May be determined, or the correlation between the number of processed wafers and the time required for drying is grasped in advance, and the number of wafers to be processed before solvent removal becomes necessary based on the data is determined in advance. You may decide.

【0037】また溶剤除去に際し、ガス供給手段62か
ら供給する気体は窒素ガスに限定されるものではなく、
例えば乾燥空気であってもよい。また気体は溶剤が揮発
し易いように暖めたものを用いるようにしてもよい。
In removing the solvent, the gas supplied from the gas supply means 62 is not limited to nitrogen gas.
For example, it may be dry air. The gas used may be heated so that the solvent is easily evaporated.

【0038】[0038]

【発明の効果】以上のように本発明によれば、塗布膜形
成装置に設けられる基板の減圧乾燥装置において、高い
スループットを得ることができる。
As described above, according to the present invention, a high throughput can be obtained in a reduced-pressure drying apparatus for a substrate provided in a coating film forming apparatus.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明に係る塗布膜形成装置の実施の形態にお
ける全体構造を示す平面図である。
FIG. 1 is a plan view showing an overall structure of a coating film forming apparatus according to an embodiment of the present invention.

【図2】上記の実施の形態における全体構造を示す斜視
図である。
FIG. 2 is a perspective view showing the entire structure in the embodiment.

【図3】上記の実施の形態において用いられる棚ユニッ
トの構成について示す概略断面図である。
FIG. 3 is a schematic sectional view showing a configuration of a shelf unit used in the embodiment.

【図4】上記の実施の形態において用いられる塗布ユニ
ットを説明するための縦断面図である。
FIG. 4 is a longitudinal sectional view for explaining a coating unit used in the above embodiment.

【図5】上記の塗布ユニットを説明するための平面図で
ある。
FIG. 5 is a plan view for explaining the coating unit.

【図6】上記の棚ユニットに組み込まれる減圧乾燥ユニ
ットについて示す縦断面図である。
FIG. 6 is a longitudinal sectional view illustrating a reduced-pressure drying unit incorporated in the shelf unit.

【図7】本実施の形態の作用を説明するための説明図で
ある。
FIG. 7 is an explanatory diagram for explaining the operation of the present embodiment.

【図8】本発明に係る他の実施の形態を説明するための
説明図である。
FIG. 8 is an explanatory diagram for explaining another embodiment according to the present invention.

【図9】従来発明について説明する説明図である。FIG. 9 is an explanatory diagram illustrating a conventional invention.

【図10】従来発明における減圧乾燥装置を説明する概
略断面図である。
FIG. 10 is a schematic cross-sectional view illustrating a reduced-pressure drying device according to a conventional invention.

【図11】従来発明における課題を説明するための説明
図である。
FIG. 11 is an explanatory diagram for explaining a problem in the conventional invention.

【符号の説明】[Explanation of symbols]

C カセット W ウエハ S1 処理部 U1,U2,U3 棚ユニット 21 カセットステーション 25 主搬送手段 31 塗布ユニット 32 減圧乾燥ユニット 41 ケース体 42 ウエハ保持部 43 回転機構 45 ノズル 46 駆動部 5 密閉容器 51 載置部 52 蓋体 6 排気管 6a ガス供給路 6b 排気路 61 真空ポンプ 62 ガス供給手段 63 三方弁 C cassette W wafer S1 processing unit U1, U2, U3 shelf unit 21 cassette station 25 main transport means 31 coating unit 32 reduced-pressure drying unit 41 case body 42 wafer holding unit 43 rotation mechanism 45 nozzle 46 drive unit 5 closed container 51 mounting unit 52 Lid 6 Exhaust pipe 6a Gas supply path 6b Exhaust path 61 Vacuum pump 62 Gas supply means 63 Three-way valve

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) G03F 7/38 501 G03F 7/38 501 H01L 21/31 H01L 21/31 A 21/312 21/312 B (72)発明者 北野 高広 東京都港区赤坂五丁目3番6号 TBS放 送センター 東京エレクトロン株式会社内 (72)発明者 大倉 淳 東京都港区赤坂五丁目3番6号 TBS放 送センター 東京エレクトロン株式会社内 (72)発明者 栗島 啓聡 東京都港区赤坂五丁目3番6号 TBS放 送センター 東京エレクトロン株式会社内 Fターム(参考) 2H096 AA25 CA12 DA10 JA02 4D075 AC84 BB56Z BB91Z DA06 DB11 DC21 EA05 EA45 EA60 EB39 4F042 AA02 AA06 CC03 CC07 DF09 DF32 EB09 EB12 EB18 5F045 EB19 EK09 EM10 EN05 5F058 AC02 AF04 AG01 AH02 BA20──────────────────────────────────────────────────の Continued on the front page (51) Int.Cl. 7 Identification code FI Theme coat ゛ (Reference) G03F 7/38 501 G03F 7/38 501 H01L 21/31 H01L 21/31 A 21/312 21/312 B ( 72) Inventor Takahiro Kitano 5-3-6 Akasaka, Minato-ku, Tokyo TBS Release Center Inside Tokyo Electron Co., Ltd. (72) Inventor Jun Okura 5-36-6 Akasaka, Minato-ku, Tokyo TBS Release Center Tokyo Electron Co., Ltd. (72) Inventor Hirotoshi Kurishima 5-3, Akasaka, Minato-ku, Tokyo TBS Release Center Tokyo Electron Co., Ltd. F-term (reference) 2H096 AA25 CA12 DA10 JA02 4D075 AC84 BB56Z BB91Z DA06 DB11 DC21 EA05 EA45 EA45 EA60 EB39 4F042 AA02 AA06 CC03 CC07 DF09 DF32 EB09 EB12 EB18 5F045 EB19 EK09 EM10 EN05 5F058 AC02 AF04 AG01 AH02 B A20

Claims (11)

【特許請求の範囲】[Claims] 【請求項1】 塗布膜の成分と溶剤とを混ぜ合わせてな
る塗布液が塗布された基板を密閉容器内に載置する工程
と、 密閉容器内を真空排気手段により排気路を介して排気し
て減圧雰囲気とし、基板に塗布された塗布液の溶剤を揮
発させる減圧乾燥工程と、 基板から揮発し、排気路内に結露した溶剤を乾燥して除
去するために、密閉容器を閉じたまま排気路に乾燥用の
ガスを通流する溶剤除去工程と、を含むことを特徴とす
る減圧乾燥方法。
1. A step of placing a substrate coated with a coating liquid obtained by mixing a component of a coating film and a solvent in a closed container, and exhausting the closed container through an exhaust path by a vacuum exhaust means. A reduced pressure drying step to evaporate the solvent of the coating liquid applied to the substrate by evaporating the solvent in the depressurized atmosphere.Exhaust with the closed container closed to dry and remove the solvent that evaporates from the substrate and condenses in the exhaust path. A solvent removing step of flowing a drying gas through a path.
【請求項2】 溶剤除去工程は、乾燥処理を行った基板
の枚数が予め設定した枚数になった後に行うことを特徴
とする請求項1記載の減圧乾燥方法。
2. The reduced pressure drying method according to claim 1, wherein the solvent removing step is performed after the number of substrates subjected to the drying process reaches a predetermined number.
【請求項3】 溶剤除去工程は、排気路の途中または密
閉容器に接続したガス供給路から乾燥用のガスを供給し
ながら真空排気手段により吸引して、排気路に結露した
溶剤を真空排気手段側に除去する工程であることを特徴
とする請求項1または2記載の減圧乾燥方法。
3. The solvent removing step comprises sucking a drying gas from a gas supply path in the middle of an exhaust path or from a gas supply path connected to a sealed container by a vacuum exhaust means to remove the solvent condensed in the exhaust path. 3. The method of drying under reduced pressure according to claim 1, wherein the step is a step of removing to the side.
【請求項4】 溶剤除去工程は、排気路の途中に接続し
たガス供給路と真空排気手段とを排気路を介して連通す
ると共に密閉容器と前記ガス供給路との間の排気路を閉
じて行うことを特徴とする請求項1、2または3記載の
減圧乾燥方法。
4. The solvent removing step includes connecting a gas supply path connected in the middle of the exhaust path and a vacuum exhaust means via an exhaust path, and closing an exhaust path between the sealed container and the gas supply path. 4. The method of drying under reduced pressure according to claim 1, wherein the drying is performed.
【請求項5】 溶剤除去工程にて用いる乾燥用の気体は
不活性ガスであることを特徴とする請求項1ないし4の
いずれかに記載の塗布膜形成方法。
5. The method according to claim 1, wherein the drying gas used in the solvent removing step is an inert gas.
【請求項6】 減圧乾燥工程には基板を加熱する工程が
含まれることを特徴とする請求項1ないし5のいずれか
に記載の塗布膜形成方法。
6. The method according to claim 1, wherein the step of drying under reduced pressure includes a step of heating the substrate.
【請求項7】 塗布膜の成分と溶剤とを混ぜ合わせてな
る塗布液を基板に塗布するための塗布ユニットと、 基板を載置するための載置部が内部に設けられた密閉容
器と、 塗布ユニットと密閉容器との間で基板を搬送する搬送手
段と、 前記密閉容器に排気路を介して接続され、該密閉容器内
を減圧雰囲気にして、 基板上の塗布液から溶剤を揮発させるための真空排気手
段と、 前記密閉容器または排気路の途中に接続され、排気路に
乾燥用の気体を供給して前記排気路内に結露した溶剤の
除去を行うためのガス供給路と、 このガス供給路と前記真空排気手段との間を開閉するた
めの流路開閉部と、 排気路内に結露した溶剤の量が多くなったと判断したと
きに前記流路開閉部を制御してガス供給路と真空排気手
段とを連通させ、乾燥用のガスを排気路内に通流させる
ための制御部と、を備えたことを特徴とする塗布膜形成
装置。
7. A coating unit for coating a substrate with a coating solution obtained by mixing a component of a coating film and a solvent, a sealed container provided with a mounting portion for mounting the substrate therein, Transport means for transporting the substrate between the coating unit and the closed container; connected to the closed container via an exhaust path to reduce the pressure in the closed container to volatilize the solvent from the coating liquid on the substrate; A gas supply path connected to the closed vessel or the middle of the exhaust path, for supplying a gas for drying to the exhaust path to remove the solvent condensed in the exhaust path, A flow path opening / closing section for opening and closing between a supply path and the vacuum evacuation means, and a gas supply path by controlling the flow path opening / closing section when it is determined that the amount of solvent condensed in the exhaust path has increased. And the vacuum evacuation means, and the gas for drying is Coating film forming apparatus characterized by comprising a control unit for causing flow through the air passage.
【請求項8】 排気路内に結露した溶剤の量が多くなっ
たと判断する時点は、乾燥処理を行った基板の枚数が予
め設定した枚数になった時点であることを特徴とする請
求項7記載の塗布膜形成装置。
8. The method according to claim 7, wherein the point of time when it is determined that the amount of the solvent condensed in the exhaust path has increased is a point in time when the number of substrates subjected to the drying process reaches a preset number. The coating film forming apparatus as described in the above.
【請求項9】 ガス供給路は排気路の途中に接続され、 流路開閉部は、ガス供給路と真空排気手段との間を連通
し且つ密閉容器とガス供給路との間を閉じた状態と、ガ
ス供給路と真空排気手段との間を閉じた状態とし且つ密
閉容器と真空排気手段との間を連通した状態と、の一方
を選択するためのバルブにより構成されていることを特
徴とする請求項7または8記載の塗布膜形成装置。
9. The gas supply path is connected in the middle of the exhaust path, and the flow path opening / closing portion communicates between the gas supply path and the vacuum exhaust means and closes the space between the sealed container and the gas supply path. And a valve for selecting one of a closed state between the gas supply path and the evacuation means and a state of communication between the closed vessel and the evacuation means. The coating film forming apparatus according to claim 7 or 8, wherein the coating film is formed.
【請求項10】 減圧乾燥ユニットは、基板を一旦載置
して待機させるための待機部を備え、 制御部は、排気路に乾燥用の気体を供給して排気路内の
溶剤を除去している間は、搬送手段が基板を待機部に搬
送するように構成されていることを特徴とする請求項7
ないし9のいずれかに記載の塗布膜形成装置。
10. The reduced-pressure drying unit includes a standby unit for temporarily placing a substrate on standby, and the control unit supplies a drying gas to an exhaust path to remove a solvent in the exhaust path. The transport means is configured to transport the substrate to the standby unit during the operation.
10. The coating film forming apparatus according to any one of claims 9 to 9.
【請求項11】 待機部は、基板が置かれている雰囲気
を溶剤の雰囲気とするように構成されていることを特徴
とする請求項10記載の塗布膜形成装置。
11. The coating film forming apparatus according to claim 10, wherein the standby section is configured so that the atmosphere in which the substrate is placed is a solvent atmosphere.
JP2001037253A 2001-02-14 2001-02-14 Vacuum drying method and coating film forming apparatus Expired - Fee Related JP3739287B2 (en)

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