JP2002062056A - Method for sintering particle aggregate - Google Patents

Method for sintering particle aggregate

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Publication number
JP2002062056A
JP2002062056A JP2000246408A JP2000246408A JP2002062056A JP 2002062056 A JP2002062056 A JP 2002062056A JP 2000246408 A JP2000246408 A JP 2000246408A JP 2000246408 A JP2000246408 A JP 2000246408A JP 2002062056 A JP2002062056 A JP 2002062056A
Authority
JP
Japan
Prior art keywords
fluidized
bed furnace
sintering
gas
furnace
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2000246408A
Other languages
Japanese (ja)
Other versions
JP4504533B2 (en
Inventor
Tomoshi Takeshita
知志 竹下
Masami Nonokawa
正巳 野々川
Naoto Watanabe
直人 渡邉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NGK Insulators Ltd
Original Assignee
NGK Insulators Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NGK Insulators Ltd filed Critical NGK Insulators Ltd
Priority to JP2000246408A priority Critical patent/JP4504533B2/en
Publication of JP2002062056A publication Critical patent/JP2002062056A/en
Application granted granted Critical
Publication of JP4504533B2 publication Critical patent/JP4504533B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

PROBLEM TO BE SOLVED: To provide a method for sintering particle aggregate capable of attaining sintered particle aggregate of high strength while restricting an increase in consumption of heat energy and further capable of improving gaseous state discharged from inside a fluidized bed furnace. SOLUTION: A sintering segment 6 with its upper part being connected to a gaseous combustion segment 8 of a fluidized bed furnace through a communicating pipe 7 is installed near the fluidized bed furnace. Particle aggregate is fed into the sintering segment to heat it up to a high temperature with a burner 9 and the material is sintered. Combustion gas of the burner 9 is supplied to a gaseous combustion segment 8 through the communicating pipe 7 and gas agitation in the furnace is promoted, so that CO contained in the discharged gas of the fluidized bed furnace can be reduced.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、流動炉を利用した
粒状骨材の焼結方法に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for sintering granular aggregate using a fluidized-bed furnace.

【0002】[0002]

【従来の技術】近年、都市ゴミや下水汚泥等の焼却に流
動炉が広く用いられているが、焼却により多量の焼却灰
が発生し、その処理法が問題となっている。そこで焼却
灰の有効利用を図るために、流動炉の後段に設けられた
集塵機で回収された焼却灰を造粒して焼結させ、強度と
化学的安定性のある粒状骨材を製造する方法が開発され
ている。一般に、この粒状骨材の焼結には流動炉の炉内
温度よりも高温が必要である。
2. Description of the Related Art In recent years, fluidized-bed furnaces have been widely used for incineration of municipal garbage and sewage sludge, but a large amount of incineration ash is generated by incineration, and the treatment method has become a problem. Therefore, in order to make effective use of the incinerated ash, a method of producing granular aggregates with strength and chemical stability by granulating and sintering the incinerated ash collected by a dust collector provided at the latter stage of the fluidized furnace. Is being developed. Generally, sintering of the granular aggregate requires a temperature higher than the temperature inside the fluidized-bed furnace.

【0003】このため、流動炉とは独立させて高温の骨
材焼結炉を設け、粒状骨材の焼結を行うのが普通である
が、骨材焼結炉内を高温に維持するために多くの熱エネ
ルギを必要とし、ランニングコストが高くつくという問
題がある。
For this reason, a high-temperature aggregate sintering furnace is usually provided independently of a fluidized-bed furnace to sinter granular aggregates. However, in order to maintain the inside of the aggregate sintering furnace at a high temperature. Requires a large amount of heat energy, resulting in a high running cost.

【0004】また、本出願人の特許第2909421号
公報に示されるように、造粒骨材を循環流動炉内に投入
して焼結させる方法も開発されている。しかし前記した
ように、粒状骨材の焼結には流動炉の炉内温度よりも高
温が必要であるため、強度の高い粒状骨材を得るために
は炉内全体の温度をやや高く設定するか、少なくとも炉
底部付近全体の温度をやや高く設定する必要がある。従
って一般的な流動炉よりも熱エネルギの消費量がかなり
増加することが避けられなかった。また、粒状骨材が流
動媒体と混じった状態で取り出されるため、その後の分
別に手数を要するという問題もあった。
[0004] Further, as disclosed in Japanese Patent No. 2909421 of the present applicant, a method has been developed in which granulated aggregate is charged into a circulating fluidized-bed furnace and sintered. However, as described above, since the sintering of the granular aggregate requires a temperature higher than the furnace temperature of the fluidized-bed furnace, the temperature of the entire furnace is set to be slightly higher in order to obtain a granular aggregate having high strength. Alternatively, it is necessary to set the temperature at least in the vicinity of the bottom of the furnace slightly higher. Therefore, it is inevitable that the consumption of heat energy is considerably increased as compared with a general fluidized-bed furnace. In addition, since the granular aggregate is taken out in a state of being mixed with the fluid medium, there is also a problem that it takes time and effort to separate the granular aggregate.

【0005】[0005]

【発明が解決しようとする課題】本発明は上記した従来
の問題点を解決し、熱エネルギの消費量の増加を最小限
に抑制しつつ粒状骨材を焼結して強度の高い粒状骨材を
得ることができ、粒状骨材と流動媒体との分別が不要で
あり、しかも流動炉内から排出されるガス性状の良化効
果をも有する粒状骨材の焼結方法を提供するためになさ
れたものである。
SUMMARY OF THE INVENTION The present invention solves the above-mentioned conventional problems, and sinters the granular aggregate while minimizing the increase in the consumption of heat energy to thereby increase the strength of the granular aggregate. The present invention has been made to provide a method of sintering granular aggregate which does not require separation of granular aggregate and a fluid medium, and also has an effect of improving gas properties discharged from the fluidized-bed furnace. It is a thing.

【0006】[0006]

【課題を解決するための手段】上記の課題を解決するた
めになされた本発明の粒状骨材の焼結方法は、流動炉の
近傍に、上部が連通管により流動炉の気相燃焼部に接続
された焼結部を設けておき、この焼結部内に粒状骨材を
投入してバーナで加熱して焼結させるとともに、バーナ
の燃焼ガスを流動炉の気相燃焼部に供給して流動炉内の
ガス攪拌を促進することを特徴とするものである。な
お、二重ダンパを介して連通管内に粒状骨材を連続的に
投入する一方、焼結部の底部の二重ダンパを介して焼結
済みの粒状骨材を連続的に排出することが好ましい。
In order to solve the above-mentioned problems, a method for sintering granular aggregates according to the present invention is described. A method for sintering granular aggregates is described below. A connected sintered part is provided, and granular aggregate is put into the sintered part, heated by a burner and sintered, and the combustion gas of the burner is supplied to a gas phase combustion part of a fluidized-bed furnace to flow. It is characterized by promoting gas agitation in the furnace. In addition, it is preferable that the granular aggregate is continuously charged into the communicating pipe via the double damper, and the sintered granular aggregate is continuously discharged through the double damper at the bottom of the sintered portion. .

【0007】本発明によれば、粒状骨材のみを容積の小
さい焼結部内に供給してバーナで加熱するため、強度の
高い粒状骨材を得ることができ、また粒状骨材と流動媒
体との分別が不要である。しかもバーナの燃焼ガスは流
動炉の気相燃焼部に供給されるために熱エネルギのロス
がなく、気相燃焼部に供給される燃焼ガスによって流動
炉内のガス攪拌を促進することができるので、流動炉内
から排出されるガス性状を良化させることができる。
According to the present invention, since only the granular aggregate is supplied into the small-volume sintering section and heated by the burner, it is possible to obtain a high-strength granular aggregate. No need for separation. In addition, since the combustion gas of the burner is supplied to the gas-phase combustion section of the fluidized-bed furnace, there is no loss of heat energy, and the combustion gas supplied to the gas-phase combustion section can promote gas agitation in the fluidized-bed furnace. In addition, the properties of gas discharged from the fluidized furnace can be improved.

【0008】[0008]

【発明の実施の形態】以下に、本発明の実施形態を示
す。図1は本発明の実施形態を示す図であり、1は例え
ば流動焼却炉等の流動炉、2は珪砂等の流動媒体であ
り、分散管3から吹き込まれる流動空気により流動媒体
2を流動させ、投入された廃棄物を激しく攪拌しつつ例
えば650℃前後の温度で燃焼させる炉であることは従来
と同様である。流動媒体2の平均粒径は例えば300 μm
程度である。流動炉1から排出された焼却灰は後段の集
塵機4で回収され、造粒機5により5〜15mm程度の粒径
の粒状骨材とされる。
Embodiments of the present invention will be described below. FIG. 1 is a view showing an embodiment of the present invention. 1 is a fluidized furnace such as a fluidized incinerator, 2 is a fluidized medium such as silica sand, and the fluidized medium 2 is fluidized by flowing air blown from a dispersion pipe 3. As in the conventional furnace, the waste is burned at a temperature of, for example, about 650 ° C. while vigorously stirring the waste. The average particle size of the fluid medium 2 is, for example, 300 μm
It is about. The incinerated ash discharged from the fluidized-bed furnace 1 is collected by a dust collector 4 at a later stage, and is made into a granular aggregate having a particle size of about 5 to 15 mm by a granulator 5.

【0009】この流動炉1の近傍には、直管状の焼結部
6が形成されている。この焼結部6は上方の連通管7に
より流動炉1の気相燃焼部8の側面に接続されている。
焼結部6にはバーナ9が設けられており、焼結部6内を
1000℃程度の高温に加熱することができるようになって
いる。
In the vicinity of the fluidized-bed furnace 1, a straight tubular sintered part 6 is formed. The sintering section 6 is connected to a side surface of a gas-phase combustion section 8 of the fluidized-bed furnace 1 by an upper communication pipe 7.
A burner 9 is provided in the sintering section 6, and the inside of the sintering section 6 is
It can be heated to a high temperature of about 1000 ° C.

【0010】連通管7には、造粒機5により造粒された
粒状骨材の投入口10が設けられている。図示のとおり
投入口10には二重ダンパ11、12が設けられてお
り、これらを交互に開閉することによって外気と内部と
を遮断しつつ、粒状骨材を一定量ずつ投入することがで
きる。また焼結部6の底部にも二重ダンパ13、14が
設けられており、これらを交互に開閉することによって
焼結済みの粒状骨材を一定量ずつ排出することができ
る。このため焼結部6内の粒状骨材に量を常に一定に保
ちながら、バーナ9により連続焼成を行わせることがで
きる。
The communication pipe 7 is provided with an inlet 10 for the granular aggregate granulated by the granulator 5. As shown in the figure, double dampers 11 and 12 are provided in the inlet 10, and by opening and closing them alternately, a certain amount of granular aggregate can be injected while blocking the outside air and the inside. Double dampers 13, 14 are also provided at the bottom of the sintering section 6, and by opening and closing them alternately, the sintered granular aggregate can be discharged by a fixed amount. For this reason, continuous firing can be performed by the burner 9 while always keeping the amount of the granular aggregate in the sintered portion 6 constant.

【0011】本発明では、流動炉1において650℃前後
で下水汚泥等を焼却しながらその焼却灰を集塵機4で回
収し、造粒機5により5〜15mm程度の粒径の粒状骨材と
する。この粒状骨材は投入口10より一定量ずつ焼結部
6内に投入され、バーナ9により1000℃程度の高温に加
熱されて強固に焼結される。
According to the present invention, the incinerated ash is collected by a dust collector 4 while incinerating sewage sludge or the like at about 650 ° C. in a fluidized furnace 1, and granulated by a granulator 5 into a granular aggregate having a particle size of about 5 to 15 mm. . The granular aggregate is charged into the sintering section 6 by a predetermined amount from the input port 10 and is heated to a high temperature of about 1000 ° C. by the burner 9 to be strongly sintered.

【0012】焼結部6の容積は流動炉1の容積に比較し
て非常に小さいので、焼結部6のみを高温に維持するた
めの熱エネルギは比較的少なくてよい。しかもバーナ9
の高温の燃焼ガスは連通管7を通じて流動炉1の気相燃
焼部8に供給されるため、バーナ9で発生させた熱エネ
ルギが無駄になることはない。また、流動炉1の気相燃
焼部8にバーナ9の燃焼ガスを吹き込むことによって流
動炉1内のガス攪拌が促進され、従来の流動炉よりも流
動炉1の排ガス中のCO濃度を減少させることができる
効果がある。この点については実施例のデータにより詳
しく示す。
Since the volume of the sintering section 6 is much smaller than the volume of the fluidized-bed furnace 1, the heat energy for maintaining only the sintering section 6 at a high temperature may be relatively small. And burner 9
Is supplied to the gas-phase combustion section 8 of the fluidized-bed furnace 1 through the communication pipe 7, so that the heat energy generated by the burner 9 is not wasted. Further, by blowing the combustion gas of the burner 9 into the gas phase combustion section 8 of the fluidized-bed furnace 1, gas agitation in the fluidized-bed furnace 1 is promoted, and the CO concentration in the exhaust gas of the fluidized-bed furnace 1 is reduced as compared with the conventional fluidized-bed furnace. There is an effect that can be. This point will be shown in more detail in the data of the embodiment.

【0013】このようにして焼結された粒状骨材は、焼
結部6の底部の二重ダンパ13、14を交互に開閉する
ことによって一定量ずつ排出される。これと同時に投入
口10より未焼結の粒状骨材を同量焼結部6内に投入す
れば、焼結部6内の粒状骨材の量を常に一定に保つこと
ができ、安定した焼結を行わせることができる。
The granular aggregate thus sintered is discharged by a predetermined amount by alternately opening and closing the double dampers 13 and 14 at the bottom of the sintered part 6. At the same time, if the same amount of unsintered granular aggregate is charged into the sintering section 6 through the charging port 10, the amount of the granular aggregate in the sintered section 6 can be kept constant at all times, and stable sintering can be achieved. It is possible to make a conclusion.

【0014】従来のように粒状骨材を流動炉1内に投入
して焼結させた場合には、流動媒体2と粒状骨材とが混
じった状態で取り出されるため、両者を分離する必要が
あるが、本発明では焼結部6から焼結済みの粒状骨材を
単独で取り出すことができるので、分離の必要はない。
この粒状骨材は実施例のデータに示すように強度に優
れ、また重金属の溶出のおそれもないものであるから、
道路舗装材や建材等の用途に活用することができるもの
である。
When the granular aggregate is introduced into the fluidized-bed furnace 1 and sintered as in the prior art, the fluidized medium 2 and the granular aggregate are taken out in a mixed state. However, in the present invention, the sintered granular aggregate can be taken out of the sintering section 6 by itself, so that there is no need for separation.
Since this granular aggregate has excellent strength as shown in the data of the examples, and also has no fear of elution of heavy metals,
It can be used for applications such as road paving materials and building materials.

【0015】[0015]

【実施例】表1に、本発明により粒状骨材を焼結した実
施例及び比較例を示す。実施例1は連通管を流動炉の気
相燃焼部の中段に接続した例であり、実施例2は連通管
を流動炉の気相燃焼部の上部に接続した例である。ま
た、比較例1は連通管を流動炉の砂層部に接続した例で
ある。このほか、焼結部を持たない流動炉のデータを参
考例として示す。なお、強度の欄の数値は1個の粒状骨
材を圧壊するに要する力を示すものである。
EXAMPLES Table 1 shows examples and comparative examples in which granular aggregates were sintered according to the present invention. Embodiment 1 is an example in which the communication pipe is connected to the middle stage of the gas-phase combustion section of the fluidized-bed furnace, and Embodiment 2 is an example in which the communication pipe is connected to the upper part of the gas-phase combustion section of the fluidized-bed furnace. Comparative Example 1 is an example in which a communication pipe was connected to a sand layer of a fluidized-bed furnace. In addition, data of a fluidized-bed furnace having no sintered part is shown as a reference example. The numerical value in the column of strength indicates the force required to crush one granular aggregate.

【0016】[0016]

【表1】 [Table 1]

【0017】上記のように、本発明の実施例によれば、
強度の大きい焼結粒状骨材を得ることができ、また炉出
口排ガス中に含まれるCO濃度を減少させることができ
る。これに対して比較例では、炉出口排ガス中に含まれ
るCO濃度がやや高い。
As described above, according to the embodiment of the present invention,
A sintered granular aggregate having high strength can be obtained, and the concentration of CO contained in the exhaust gas from the furnace can be reduced. On the other hand, in the comparative example, the CO concentration in the exhaust gas from the furnace is slightly higher.

【0018】[0018]

【発明の効果】以上に詳細に説明したように、本発明の
粒状骨材の焼結方法によれば、熱エネルギの消費量の増
加を最小限に抑制しつつ強度の高い粒状骨材を得ること
ができる。得られた粒状骨材は重金属の溶出がほとんど
なく、種種の用途に安全に用いることができる。また、
焼結された粒状骨材を単独で取り出せるので流動媒体と
の分別が不要である。しかも本発明によれば、焼結部の
バーナの燃焼ガスを流動炉の気相燃焼部に供給して流動
炉内のガス攪拌を促進することにより、流動炉内から排
出されるガス性状を良化させることもできる等,多くの
利点がある。
As described in detail above, according to the method for sintering granular aggregates of the present invention, it is possible to obtain granular aggregates having high strength while minimizing an increase in heat energy consumption. be able to. The obtained granular aggregate hardly dissolves heavy metals, and can be safely used for various applications. Also,
Since the sintered granular aggregate can be taken out alone, it is not necessary to separate it from the fluid medium. Moreover, according to the present invention, the combustion gas of the burner in the sintering section is supplied to the gas phase combustion section of the fluidized-bed furnace to promote gas agitation in the fluidized-bed furnace, thereby improving the properties of gas discharged from the fluidized-bed furnace. There are many advantages such as being able to be converted.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の実施形態を示す模式図である。FIG. 1 is a schematic diagram showing an embodiment of the present invention.

【符号の説明】[Explanation of symbols]

1 流動炉、2 流動媒体、3 分散管、4 集塵機、
5 造粒機、6 焼結部、7 連通管、8 気相燃焼
部、9 バーナ、10 粒状骨材の投入口、11、12
二重ダンパ、13、14 二重ダンパ
1 fluidized furnace, 2 fluidized media, 3 dispersion tube, 4 dust collector,
Reference Signs List 5 granulator, 6 sintering section, 7 communication pipe, 8 gas phase combustion section, 9 burner, 10 inlet for granular aggregate, 11, 12
Double damper, 13, 14 Double damper

───────────────────────────────────────────────────── フロントページの続き (72)発明者 渡邉 直人 愛知県名古屋市瑞穂区須田町2番56号 日 本碍子株式会社内 Fターム(参考) 4K046 HA12 JA10 JD02 JE01 JE08 KA01  ────────────────────────────────────────────────── ─── Continuing on the front page (72) Inventor Naoto Watanabe No. 56, Suda-cho, Mizuho-ku, Nagoya-shi, Aichi Japan F Co., Ltd. F-term (reference) 4K046 HA12 JA10 JD02 JE01 JE08 KA01

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 流動炉の近傍に、上部が連通管により流
動炉の気相燃焼部に接続された焼結部を設けておき、こ
の焼結部内に粒状骨材を投入してバーナで加熱して焼結
させるとともに、バーナの燃焼ガスを流動炉の気相燃焼
部に供給して流動炉内のガス攪拌を促進することを特徴
とする粒状骨材の焼結方法。
1. A sintering section having an upper portion connected to a gas phase combustion section of a fluidized-bed furnace by a communicating pipe is provided near the fluidized-bed furnace, and granular aggregate is put into the sintered section and heated by a burner. A method for sintering granular aggregates, comprising: supplying a combustion gas from a burner to a gas phase combustion section of a fluidized-bed furnace to promote gas agitation in the fluidized-bed furnace.
【請求項2】 二重ダンパを介して連通管内に粒状骨材
を連続的に投入する一方、焼結部の底部の二重ダンパを
介して焼結済みの粒状骨材を連続的に排出する請求項1
記載の粒状骨材の焼結方法。
2. The granular aggregate is continuously charged into the communicating pipe via the double damper, and the sintered granular aggregate is continuously discharged through the double damper at the bottom of the sintering section. Claim 1
A sintering method of the granular aggregate according to the above.
JP2000246408A 2000-08-15 2000-08-15 Sintering method of granular aggregate Expired - Fee Related JP4504533B2 (en)

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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2000246408A JP4504533B2 (en) 2000-08-15 2000-08-15 Sintering method of granular aggregate

Publications (2)

Publication Number Publication Date
JP2002062056A true JP2002062056A (en) 2002-02-28
JP4504533B2 JP4504533B2 (en) 2010-07-14

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Country Link
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112304092A (en) * 2020-10-14 2021-02-02 沈阳化工大学 Powder material fluidized bed sintering device

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* Cited by examiner, † Cited by third party
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JPS62158913A (en) * 1985-12-28 1987-07-14 Osaka Gas Co Ltd Industrial waste material melting furnace
JPS62167092U (en) * 1986-04-15 1987-10-23
JP2752333B2 (en) * 1995-03-07 1998-05-18 日本碍子株式会社 Waste incineration method and apparatus
JP2989161B2 (en) * 1997-11-27 1999-12-13 日本碍子株式会社 Recycling of incinerated ash

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112304092A (en) * 2020-10-14 2021-02-02 沈阳化工大学 Powder material fluidized bed sintering device
CN112304092B (en) * 2020-10-14 2022-10-04 沈阳化工大学 Powder material fluidized bed sintering device

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