JP2001303233A - Member for molten metal excellent in erosion resistance to molten metal and producing method thereof - Google Patents

Member for molten metal excellent in erosion resistance to molten metal and producing method thereof

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Publication number
JP2001303233A
JP2001303233A JP2000126492A JP2000126492A JP2001303233A JP 2001303233 A JP2001303233 A JP 2001303233A JP 2000126492 A JP2000126492 A JP 2000126492A JP 2000126492 A JP2000126492 A JP 2000126492A JP 2001303233 A JP2001303233 A JP 2001303233A
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JP
Japan
Prior art keywords
molten metal
corrosion resistance
sintered alloy
hard sintered
hard
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2000126492A
Other languages
Japanese (ja)
Other versions
JP4193958B2 (en
Inventor
Mari Yonezu
麻里 米津
Yuji Yamazaki
裕司 山崎
Shinya Ozaki
信也 小崎
Kenichi Takagi
研一 高木
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyo Kohan Co Ltd
Original Assignee
Toyo Kohan Co Ltd
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Filing date
Publication date
Application filed by Toyo Kohan Co Ltd filed Critical Toyo Kohan Co Ltd
Priority to JP2000126492A priority Critical patent/JP4193958B2/en
Publication of JP2001303233A publication Critical patent/JP2001303233A/en
Application granted granted Critical
Publication of JP4193958B2 publication Critical patent/JP4193958B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

PROBLEM TO BE SOLVED: To provide a member for molten metal having extremely excellent erosion resistance and releasing property from a mold to the molten metal and excellent heat-fatigue characteristic, mechanical characteristic and wear resistance, and the producing method thereof. SOLUTION: A hard sintered alloy which contains Mo, Cr, Fe, B and further, Mn, rare earth elements, Si and/or Al and limits the contents of Mo, Cr, B in the fixed ranges, or further, suitably contains W, Nb, Zr, Ti, Ta, Hf, Ni and/or Co, V and is composed of a combined phase of fine biboride and Fe group, is heated in the atmosphere to form the oxide film on the surface.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は溶融金属に対する耐
食性に優れた溶融金属用部材およびその製造方法に関す
る。より詳細には、溶融金属と直接接触する部材におい
て、部材の表面に酸化物を形成することにより、溶融金
属に対する耐食性が大幅に向上した溶融金属用部材およ
びその製造方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a member for molten metal having excellent corrosion resistance to molten metal and a method for producing the same. More specifically, the present invention relates to a member for molten metal in which an oxide is formed on the surface of the member in direct contact with the molten metal, thereby significantly improving the corrosion resistance to the molten metal, and a method for producing the same.

【0002】[0002]

【従来の技術】溶融金属と直接接触して用いられる部材
の代表的なものとして、ダイカストマシン部品用の部材
がある。ダイカストマシンはプランジャー、スリーブ、
成形金型で構成され、溶融状態にある金属、例えば、ア
ルミニウム、亜鉛、マグネシウム等と直接接触して使用
される。このため、これらの部品に共通して要求される
特性としては、溶融金属に侵食(溶損)されない、反応
層を形成しないなどといった溶融金属に対する耐食性、
耐摩耗性、および耐熱疲労性などがある。従来、これら
の部品に用いる部材として工具鋼や熱間工具鋼(SKD
61など)が使用されていたが、溶融金属に対する耐食
性が十分でないため、寿命が短い問題があった。
2. Description of the Related Art A typical member used in direct contact with a molten metal is a member for a die casting machine part. Die casting machine is plunger, sleeve,
It is constituted by a molding die and is used in direct contact with a metal in a molten state, for example, aluminum, zinc, magnesium or the like. For this reason, the characteristics required for these components in common are: corrosion resistance to the molten metal, such as not being eroded (melted) by the molten metal, and not forming a reaction layer;
There are abrasion resistance and thermal fatigue resistance. Conventionally, tool steel or hot tool steel (SKD) has been used as a member for these parts.
61) has been used, but there is a problem that the life is short due to insufficient corrosion resistance to the molten metal.

【0003】そこで、高硬度および高強度を有している
ことに加えて、溶融金属に対して優れた耐食性を示すM
2FeB2型複硼化物系硬質焼結合金(特公昭60−5
7499号公報)をダイカスト部品に適用したところ、
大幅な寿命延長を得ることができた。しかし、この部材
を長時間使用した場合、部材の金属結合相と溶融金属と
の反応が進行し、耐食性や離型性が低下する問題が生じ
ることが判明した。近年、溶融金属に対する耐食性や離
型性を改善するため、部材表面にアルミナ、ジルコニア
等のセラミックスの溶射皮膜を形成させる試みがなされ
ている。しかしながら、これらの溶射皮膜においてはヒ
ートチェック、ヒートクラック等の亀裂や剥離が生じや
すく、期待するほどの耐久性の向上は得られていない。
[0003] Therefore, in addition to having high hardness and high strength, M has excellent corrosion resistance to molten metal.
o 2 FeB 2 type double boride based hard sintered alloy (JP-B 60-5)
No. 7499) applied to die casting parts,
Significant life extension was obtained. However, it has been found that when this member is used for a long time, the reaction between the metal binding phase of the member and the molten metal proceeds, and a problem occurs in that the corrosion resistance and the releasability are reduced. In recent years, attempts have been made to form a thermal spray coating of a ceramic such as alumina or zirconia on the surface of a member in order to improve corrosion resistance and mold release properties against molten metal. However, these thermal spray coatings are susceptible to cracks and peeling such as heat check and heat cracks, and the expected improvement in durability has not been obtained.

【0004】また、特開平5−148588号公報や特
開平9−217167号公報は、鋼、鋳鉄、およびステ
ンレス鋼表面に酸化皮膜を設けることにより、部材の耐
食性の改善が図ることを開示している。しかし、形成さ
れた酸化皮膜は部材との密着性が弱く、かつ非常に薄
く、硬度が低いなどの問題があり、耐摩耗性強度が必要
となるプランジャー、スリーブには適用できない。
Japanese Patent Application Laid-Open Nos. 5-148588 and 9-217167 disclose that the corrosion resistance of members is improved by providing an oxide film on the surface of steel, cast iron, and stainless steel. I have. However, the formed oxide film has problems such as poor adhesion to the member, very thinness, and low hardness, and cannot be applied to plungers and sleeves requiring abrasion resistance strength.

【0005】[0005]

【発明が解決しようとする課題】本発明においては、上
記のMo2FeB2型複硼化物系硬質焼結合金の溶融金属
に対する耐食性、および離型性を改善し、極めて優れた
耐久性を示す硬質焼結合金を開発することにより、溶融
金属に対し極めて優れた耐食性、離型性を有し、かつ熱
疲労特性、機械的特性、耐摩耗性にも優れる溶融金属用
部材およびその製造方法を提供することを目的とする。
SUMMARY OF THE INVENTION In the present invention, the Mo 2 FeB 2 type double boride type hard sintered alloy has improved corrosion resistance to molten metal and releasability, and exhibits extremely excellent durability. By developing a hard sintered alloy, a member for molten metal that has extremely excellent corrosion resistance and releasability to molten metal, and also has excellent thermal fatigue properties, mechanical properties, and wear resistance, and a method for producing the same. The purpose is to provide.

【0006】[0006]

【課題を解決するための手段】本発明の溶融金属に対す
る耐食性に優れた溶融金属用部材は、硬質焼結合金から
なる部材の、溶融金属と直接接触する表面に酸化物皮膜
を形成してなり、部材がMo2FeB2型複硼化物とFe
基結合相からなる硬質焼結合金であり、また酸化皮膜が
Mo、Cr、Fe、Bの金属元素と酸素を主体とする
(Fe,Mo,Cr,B)型の複合酸化物からな
る皮膜であることを特徴とする。また、硬質焼結合金が
3〜7.5%のB、21〜79.9%のMo、2〜30
%のCr、残部が10%以上のFeおよび不可避的不純
物からなること、さらに硬質焼結合金の全組成に対し
て、0.1〜8%のMnを含有すること、さらにまた硬
質焼結合金の全組成に対して、希土類元素の中から選ば
れた1種または2種以上を、合計で0.01〜5%含有
すること、さらにまた硬質焼結合金の全組成に対して、
Siおよび/またはAlのいずれか一方、または両者
を、合計で0.03〜10%含有すること、さらにまた
硬質焼結合金に含有されるMo含有量の一部を、全組成
に対して0.1〜30%のWで置換してなること、さら
にまた硬質焼結合金に含有されるMo含有量の一部を、
全組成に対して0.1〜10%のNbで置換してなるこ
と、さらにまた硬質焼結合金に含有されるMo含有量の
一部を、全組成に対してWおよびNbの両者の合計で
0.2〜30%置換してなること、さらにまた硬質焼結
合金に含有されるNb含有量の一部または全部をZr、
Ti、Ta、Hfのいずれか1種または2種以上と置換
してなること、さらにまた硬質焼結合金に含有されるF
e含有量の一部を、全組成に対してNiおよび/または
Coのいずれか一方または両者の合計で0.1〜20%
置換してなること、さらにまた硬質焼結合金に含有され
るCr含有量の一部を、全組成に対して0.1〜25%
のVで置換してなることを特徴とする。また本発明の溶
融金属に対する耐食性に優れた溶融金属用部材の製造方
法は、上記のいずれかの部材を大気中あるいは酸化雰囲
気中で773K以上で加熱してその表面に酸化物を形成
することを特徴とする。
The molten metal member of the present invention having excellent corrosion resistance to molten metal is obtained by forming an oxide film on the surface of a member made of a hard sintered alloy, which is in direct contact with the molten metal. The member is made of Mo 2 FeB 2 type double boride and Fe
Is a hard sintered alloy consisting of groups bonded phase, also the oxide film is Mo, Cr, Fe, a metal element and oxygen B mainly from (Fe, Mo, Cr, B ) m O n -type composite oxide Characterized in that the film is In addition, the hard sintered alloy contains 3 to 7.5% of B, 21 to 79.9% of Mo, and 2 to 30%.
% Of Cr, the balance consisting of 10% or more of Fe and inevitable impurities, and 0.1 to 8% of Mn with respect to the total composition of the hard sintered alloy. Contains at least one or more selected from rare earth elements in a total amount of 0.01 to 5% with respect to the total composition of the hard sintered alloy.
One or both of Si and / or Al are contained in a total amount of 0.03 to 10%, and a part of the Mo content contained in the hard sintered alloy is set to 0% with respect to the total composition. .1 to 30% of W, and a part of the Mo content contained in the hard sintered alloy,
0.1% to 10% of Nb is substituted with respect to the entire composition, and a part of the Mo content contained in the hard sintered alloy is calculated by adding the total of both W and Nb to the entire composition. And a part or all of the Nb content contained in the hard sintered alloy is Zr,
By substituting any one or more of Ti, Ta and Hf, and furthermore, F contained in the hard sintered alloy
e is 0.1 to 20% in total of one or both of Ni and / or Co with respect to the total composition.
Substitution, and furthermore, a part of the Cr content contained in the hard sintered alloy is 0.1 to 25% with respect to the whole composition.
V. Further, the method for producing a member for molten metal having excellent corrosion resistance to molten metal according to the present invention comprises heating any one of the above members in air or an oxidizing atmosphere at 773K or more to form an oxide on the surface. Features.

【0007】[0007]

【発明の実施の形態】本発明は、Mo2FeB2型複硼化
物系の硬質焼結合金(以下母材と称す)を大気中もしく
は酸化雰囲気中で加熱して、その表面にB、Mo、F
e、Crと酸素を主体とした安定かつ緻密な酸化物皮膜
を形成させることにより、溶融金属用の部材として用い
た場合に溶融金属に対して極めて優れた耐食性、および
離型性を有する溶融金属用部材を提供するものである。
本発明の溶融金属用部材の母材となる硬質焼結合金にお
いて、B、Mo、Crの含有量を一定範囲内に限定する
ことにより、微細な複硼化物とFe基の結合相との2相
組織となり、優れた強度、熱疲労特性(耐熱衝撃性)が
得られるばかりでなく、上記の酸化物皮膜からなる表面
処理層を緻密かつ安定に形成することができる。また、
母材中にMnを含有させることにより、母材の機械的特
性、表面処理層の耐食性および自己修復性が向上し、さ
らに希土類元素を含有させることにより、表面処理層の
耐食性、および母材と表面処理層の密着性が改善され
る。さらに、Si、Alを含有させることにより表面処
理層の耐食性が向上し、Wを含有させることにより母材
の機械的特性、表面処理層の耐食性および耐摩耗性が向
上する。またさらに、Nb、Zr、Ti、Ta、Hfを
含有させることにより、表面処理層の耐食性および耐摩
耗性が向上し、Niおよび/またはCoを含有させるこ
とにより母材の熱衝撃性および高温強度が向上し、さら
に、Vを含有させることにより母材の機械的特性および
表面処理層の自己修復性がさらに改善される。以下に本
発明を詳細に説明する。
BEST MODE FOR CARRYING OUT THE INVENTION The present invention relates to a method of heating a Mo 2 FeB 2 type double boride type hard sintered alloy (hereinafter referred to as a base material) in the air or an oxidizing atmosphere to form a B, Mo , F
By forming a stable and dense oxide film mainly composed of e, Cr and oxygen, when used as a member for a molten metal, the molten metal has extremely excellent corrosion resistance and releasability against the molten metal. To provide a member for use.
In the hard sintered alloy serving as the base material of the member for molten metal of the present invention, the content of B, Mo, and Cr is limited to a certain range, so that the fine double boride and the Fe-based bonding phase can be combined. A phase structure is obtained, and not only excellent strength and thermal fatigue characteristics (thermal shock resistance) can be obtained, but also a surface treatment layer composed of the oxide film can be densely and stably formed. Also,
By including Mn in the base material, the mechanical properties of the base material, the corrosion resistance and self-healing properties of the surface treatment layer are improved, and by further including a rare earth element, the corrosion resistance of the surface treatment layer, and the base material The adhesion of the surface treatment layer is improved. Furthermore, the inclusion of Si and Al improves the corrosion resistance of the surface treatment layer, and the inclusion of W improves the mechanical properties of the base material and the corrosion resistance and wear resistance of the surface treatment layer. Furthermore, by including Nb, Zr, Ti, Ta, and Hf, the corrosion resistance and abrasion resistance of the surface treatment layer are improved, and by including Ni and / or Co, the thermal shock resistance and high-temperature strength of the base material are improved. And the addition of V further improves the mechanical properties of the base material and the self-healing properties of the surface treatment layer. Hereinafter, the present invention will be described in detail.

【0008】本発明者らは本発明に至るまでに、優れた
強度、熱疲労特性(耐熱衝撃性)を有するMo2FeB2
型複硼化物系硬質焼結合金が、溶融金属、特に溶融アル
ミニウムに対して優れた耐食性を示すことを見出してい
た。しかしながら、このMo 2FeB2型複硼化物系硬質
焼結合金が長時間溶融金属と接触した場合、Fe基の結
合相が溶融金属と反応し、耐食性、離型性が低下する傾
向を示し、溶融金属に対して更なる耐食性改善が必要で
あることが判明した。そこで種々検討した結果、Mo2
FeB2型複硼化物系硬質焼結合金の表面に、酸化物皮
膜からなる表面処理層を形成させることにより、長期間
使用しても溶融金属と反応しない、あるいは焼付が生じ
ないため、部材表面に離型剤を塗布しなくても、付着し
た金属を容易に剥離(離型性)できるばかりでなく、ヒ
ートチェックの発生もないなど、耐久性が大幅に向上す
ることを見出した。
[0008] The present inventors have achieved excellent
Mo with strength and thermal fatigue properties (thermal shock resistance)TwoFeBTwo
Type double boride based hard sintered alloy is
Has been found to exhibit excellent corrosion resistance to minium.
Was. However, this Mo TwoFeBTwoDouble boride type hard
If the sintered alloy contacts the molten metal for a long time,
The mixed phase reacts with the molten metal, and the corrosion resistance and release properties tend to decrease.
And further improvement of corrosion resistance to molten metal is necessary.
It turned out to be. Therefore, as a result of various studies, MoTwo
FeBTwoOxide bobbin hard sintering alloy
By forming a surface treatment layer consisting of a film,
Does not react with molten metal even if used, or seizure occurs
Without release agent applied to the surface
Not only can easily release the peeled metal (release properties), but also
Dramatically improved durability with no check
I found that.

【0009】これは、酸化皮膜が、母材の主要構成元素
であるMo、Cr、Fe、Bの金属元素と酸素を主体と
して構成される(Fe,Mo,Cr,B)型の複
合酸化物である安定かつ緻密な表面処理層が保護膜とな
り、溶融金属に対する耐食性が大幅に改善向上するため
である。本発明の溶融金属用部材は上記4元素に加えて
選択的にMn、Si、Al、W、Nb、Zr、Ti、T
a、Hf、Ni、Co、Vが添加される場合もあり、こ
の場合は合金表面に形成される酸化皮膜は、Mo、C
r、Fe、Bに加えて上記の選択的に添加される元素お
よび酸素から形成される。酸化物にMo、Cr、Fe、
Bが含有されない場合は、表面処理層の結合力が弱く、
かつ、母材との密着性が低下するために亀裂や剥離を生
じやすく、耐摩耗性も十分でない。複合酸化物として
は、具体的には(Fe,Mo,Cr,B)2O3、(F
e,Mo,Cr,B)3O4、(Fe,Mo,Cr,B)
O、(Fe,Mo,Cr,B)O3、(Fe,Mo,C
r,B)O2.7〜2.9、(Fe,Mo,Cr,B)O2
などが挙げられる。
[0009] This oxide film, which is the main constituent elements of the matrix Mo, Cr, Fe, composed of a metal element and oxygen B mainly (Fe, Mo, Cr, B ) m O n -type This is because the stable and dense surface treatment layer, which is a composite oxide, serves as a protective film and significantly improves and improves the corrosion resistance to molten metal. The molten metal member of the present invention selectively contains Mn, Si, Al, W, Nb, Zr, Ti, and T in addition to the above four elements.
a, Hf, Ni, Co, and V may be added. In this case, the oxide film formed on the alloy surface is Mo, C
It is formed from the above selectively added elements and oxygen in addition to r, Fe, and B. Mo, Cr, Fe,
When B is not contained, the bonding strength of the surface treatment layer is weak,
In addition, the adhesiveness to the base material is reduced, so that cracks and peeling are likely to occur, and the wear resistance is not sufficient. Specific examples of the composite oxide include (Fe, Mo, Cr, B) 2 O 3 and (F
e, Mo, Cr, B) 3 O4, (Fe, Mo, Cr, B)
O, (Fe, Mo, Cr, B) O3, (Fe, Mo, C
r, B) O2.7-2.9, (Fe, Mo, Cr, B) O2
And the like.

【0010】上記の複合酸化物は、Mo2FeB2型の複
硼化物が酸化されることにより得られるため、母材とし
ては合金組成が主にMo、Cr、Fe、BからなるMo
2FeB2型複硼化物硬質焼結合金である必要がある。上
記硬質焼結合金において、Bは本発明の溶融金属用部材
の母材の硬質相となる複硼化物および表面処理層を形成
するために必要不可欠な元素である。また、Bを含有し
た表面処理層は母材との密着性を向上させる効果を示
す。B量が3%未満であると硬質相の割合が35%を下
回り、機械的特性が劣る。一方、7.5%を超えると硬
質相の割合が95%を上回り、強度および耐熱衝撃性が
低下する。よって、B含有量は3〜7.5%に限定す
る。
Since the above-mentioned composite oxide is obtained by oxidizing a Mo 2 FeB 2 type double boride, the base material has an alloy composition mainly composed of Mo, Cr, Fe and B.
It must be a 2 FeB 2 type double boride hard sintered alloy. In the hard sintered alloy, B is an essential element for forming a double boride as a hard phase of the base material of the molten metal member of the present invention and a surface treatment layer. Further, the surface treatment layer containing B has an effect of improving the adhesion to the base material. If the B content is less than 3%, the ratio of the hard phase is less than 35%, and the mechanical properties are poor. On the other hand, when the content exceeds 7.5%, the proportion of the hard phase exceeds 95%, and the strength and the thermal shock resistance decrease. Therefore, the B content is limited to 3 to 7.5%.

【0011】MoはBと同様に複硼化物および表面処理
層を形成するために不可欠な元素である。母材において
は、一部は硬質合金の結合相中に固溶し、母材の機械的
強度を向上させる。しかし、適正量(79.9%)を超
えて含有させるとM6C型炭化物などの金属間化合物を
形成して母材の強度が低下する。一方、含有量が21%
未満であると、Fe2BなどのFe硼化物が形成するた
めに母材の強度が低下する。よってMo含有量は21〜7
9.9%に限定する。
Mo, like B, is an essential element for forming a double boride and a surface treatment layer. In the base material, a part thereof forms a solid solution in the binder phase of the hard alloy to improve the mechanical strength of the base material. However, when the content exceeds an appropriate amount (79.9%), an intermetallic compound such as M 6 C-type carbide is formed, and the strength of the base material is reduced. On the other hand, the content is 21%
If it is less than 3, Fe boride such as Fe 2 B is formed, so that the strength of the base material is reduced. Therefore, the Mo content is 21 to 7
Limited to 9.9%.

【0012】CrもMoと同様に、母材においては硬質
相だけでなく結合相中にも均一に固溶して機械的特性を
向上させるばかりでなく、表面処理層においては安定か
つ緻密なCrと結合した複合酸化物の形成に不可欠な元
素である。しかし、30%を超えて含有させるとクロム
炭化物(Cr32)等の金属間化合物が形成して母材の
強度が低下する。一方、2%未満になると表面処理層の
Cr量が不十分となり、耐食性の低下を生じる。よっ
て、Cr含有量は2〜30%に限定する。
Similar to Mo, Cr not only improves the mechanical properties by uniformly dissolving in the base material but also in the hard phase as well as the binder phase, and also improves the stable and dense Cr in the surface treatment layer. Is an element indispensable for the formation of a composite oxide combined with However, when the content exceeds 30%, an intermetallic compound such as chromium carbide (Cr 3 C 2 ) is formed, and the strength of the base material is reduced. On the other hand, if it is less than 2%, the amount of Cr in the surface treatment layer becomes insufficient, and the corrosion resistance is reduced. Therefore, the Cr content is limited to 2 to 30%.

【0013】Mnは母材の複硼化物の粒成長を抑制し、
合金組織を微細化させることにより、機械的特性を著し
く向上させる。また、Mnの添加により、焼結時に型く
ずれの少ない良好な形状の焼結体が得られ、ニヤネット
化が図られる効果を示す。さらにMnは酸素との親和力
が強いため、表面処理層の自己修復性をもたらし、部材
の耐久性を高める。含有量が0.1%未満では特性改善
の効果が認められず、8%を超えて含有させると母材の
機械的特性が低下する。よってMnの含有量は全組成に
対して0.1〜8%に限定する。
Mn suppresses the grain growth of the double boride of the base material,
By refining the alloy structure, mechanical properties are significantly improved. In addition, by adding Mn, a sintered body having a good shape with little shape collapse at the time of sintering is obtained, and the effect of forming a near net is exhibited. Further, Mn has a strong affinity with oxygen, so that the surface treatment layer has a self-healing property and enhances the durability of the member. If the content is less than 0.1%, the effect of improving the properties is not recognized, and if the content exceeds 8%, the mechanical properties of the base material deteriorate. Therefore, the content of Mn is limited to 0.1 to 8% based on the entire composition.

【0014】希土類元素は表面処理層と母材の密着性を
向上させる効果がある。また、これらの元素を2種以上
複合含有させても単独で含有させた場合と同様な効果が
得られる。含有量が0.01%未満では特性改善の効果
が認められない。5%を超えて含有させてもその効果の
向上があまり認められなくなるばかりでなく、希土類元
素は高価であるため、コストの上昇を招く。よって、希
土類元素の含有量は全組成に対して0.01〜5%に限
定する。
The rare earth element has an effect of improving the adhesion between the surface treatment layer and the base material. In addition, even when two or more of these elements are contained, the same effect as in the case where these elements are contained alone can be obtained. If the content is less than 0.01%, no effect of improving properties is observed. If the content exceeds 5%, not only the effect is not so much improved, but also the rare earth element is expensive, which leads to an increase in cost. Therefore, the content of the rare earth element is limited to 0.01 to 5% of the total composition.

【0015】SiおよびAlは複合酸化物中に分散し、
表面処理層をさらに緻密かつ強化させる。これらの含有
量が0.03%未満であるとその特性改善効果が認めら
れず、10%を超えて含有させると母材の強度が低下す
る。よってSiおよびAlの含有量は全組成に対して
0.03〜10%に限定する。
Si and Al are dispersed in the composite oxide,
The surface treatment layer is further densified and strengthened. If the content is less than 0.03%, the effect of improving the properties is not recognized. If the content exceeds 10%, the strength of the base material decreases. Therefore, the contents of Si and Al are limited to 0.03 to 10% based on the total composition.

【0016】WはMoと置換させることが可能な元素で
あり、母材の強度を向上させる効果を示すばかりでな
く、表面処理層の耐食性および耐摩耗性を向上させる。
しかし、Moとの含有量が0.1%未満であるとその特
性改善効果が認められない。一方、30%を超えて含有
させてもその効果が認められなくなるばかりでなく、部
材の比重が高まり、製品重量が増大する。よって、Wの
含有量は全組成に対して0.1〜30%に限定する。
W is an element that can be substituted for Mo, and not only has the effect of improving the strength of the base material, but also improves the corrosion resistance and wear resistance of the surface treatment layer.
However, if the content of Mo is less than 0.1%, the effect of improving the properties is not recognized. On the other hand, if the content exceeds 30%, not only the effect is not recognized, but also the specific gravity of the member increases, and the product weight increases. Therefore, the content of W is limited to 0.1 to 30% of the entire composition.

【0017】Nb、Zr、Ti、Ta、HfはMoと置
換させることが可能な元素であり、母材の複硼化物に固
溶するとともに一部は他の硬質粒子(硼化物、酸化物、
炭化物、および窒化物)を形成し、機械的特性を向上さ
せる。また、これらの元素は酸素との親和力が強いこと
から複合酸化物と結合し、より緻密で密着性に優れた表
面処理層の形成に効果がある。また、これらの元素を2
種以上複合含有させても単独で含有させた場合と同様な
効果が得られる。しかし、含有量が0.1%未満である
と改善効果が認められず、10%を超えて含有させると
硬質合金の焼結性が低下し、強度の低下を招くばかりで
なく、これらの元素は高価であるためコストの上昇を招
く。よってNb、Zr、Ti、Ta、Hfの含有量は全
組成に対して1種または2種以上の合計で0.1〜10
%に限定する。
Nb, Zr, Ti, Ta, and Hf are elements that can be substituted for Mo. They are dissolved in the double boride of the base material and partially form other hard particles (boride, oxide,
Carbides and nitrides) to improve mechanical properties. Further, since these elements have a strong affinity for oxygen, they are combined with the composite oxide, and are effective in forming a denser surface treatment layer having excellent adhesion. In addition, these elements
The same effect can be obtained even if the compound is contained alone or in combination. However, if the content is less than 0.1%, no improvement effect is recognized, and if the content exceeds 10%, the sinterability of the hard alloy is reduced and not only the strength is reduced, but also these elements are reduced. Is expensive and causes an increase in cost. Therefore, the content of Nb, Zr, Ti, Ta, and Hf is 0.1 to 10 in total of one or more of the total composition.
%.

【0018】NiおよびCoはFe基結合相中に固溶す
ることにより硬質合金の熱衝撃性および高温強度が向上
する。含有量が0.1%未満であるとその改善効果が認
められず、20%を超えて含有させてもその特性向上の
効果が認められなくなる。よって、NiおよびCoの含
有量は全組成に対して0.1〜20%に限定する。
Ni and Co form a solid solution in the Fe-based bonding phase, thereby improving the thermal shock resistance and high-temperature strength of the hard alloy. If the content is less than 0.1%, the effect of improving the properties is not recognized, and if the content exceeds 20%, the effect of improving the characteristics is not recognized. Therefore, the contents of Ni and Co are limited to 0.1 to 20% based on the total composition.

【0019】VはCrと置換させることが可能な元素で
あり、少量含有させるだけで母材の機械的特性が向上す
る。さらに表面処理層においては、自己修復性の向上効
果をもたらす。0.1%未満であるとその特性改善効果
が認められず、25%を超えて含有させると、酸化皮膜
の密着性が低下し、溶融金属への不純物混入の原因とな
り得る。よってVの含有量は全組成に対して0.1〜2
5%に限定する。
V is an element that can be substituted for Cr, and the mechanical properties of the base material can be improved by adding a small amount of V. Further, the surface treatment layer has an effect of improving self-healing properties. When the content is less than 0.1%, the effect of improving the properties is not recognized. When the content is more than 25%, the adhesion of the oxide film is reduced, which may cause impurities to be mixed into the molten metal. Therefore, the content of V is 0.1 to 2 with respect to the total composition.
Limited to 5%.

【0020】本発明の硬質合金は上記成分元素のほか、
残部がFeで構成される。Feは複硼化物および結合相
を構成する元素であり、表面処理層を構成する複合酸化
物の形成に必要不可欠である。本発明の硬質合金におい
ては、Feの含有量が10%未満であると複硼化物を十
分に形成させることができないばかりか、結合相中のF
e含有量が不足して強度が低下する。そのため、本発明
の硬質合金にはFeを10%以上含有させる必要があ
る。本発明の硬質合金においてFeを10%以上含有さ
せることができない場合は、許容範囲内においてFe以
外の各元素の含有量を減じて、10%以上のFeを含有
させることは言うまでもない。
[0020] The hard alloy of the present invention contains, in addition to the above component elements,
The balance is made of Fe. Fe is an element constituting the double boride and the binder phase, and is indispensable for forming the composite oxide constituting the surface treatment layer. In the hard alloy of the present invention, if the Fe content is less than 10%, not only the double boride cannot be sufficiently formed, but also the F in the binder phase cannot be sufficiently formed.
e Insufficient content lowers strength. Therefore, the hard alloy of the present invention needs to contain 10% or more of Fe. When Fe cannot be contained in the hard alloy of the present invention in an amount of 10% or more, it goes without saying that the content of each element other than Fe is reduced within the allowable range to contain 10% or more of Fe.

【0021】本発明の硬質焼結合金が含有する不可避的
不純物元素の主なものはP、S、N、Cなどであり、硬
質焼結合金の強度を維持させるためにはこれらの含有量
は極力少なくすることが望ましい。これらの元素の含有
量が合計で1%以下であれば、機械的特性に与える影響
は比較的小さい。
The main unavoidable impurity elements contained in the hard sintered alloy of the present invention are P, S, N, C and the like. It is desirable to minimize this. If the total content of these elements is 1% or less, the effect on the mechanical properties is relatively small.

【0022】次に本発明の溶融金属用部材の製造方法に
ついて説明する。まず母材である硬質合金の製造方法に
ついて説明する。Fe、Mo、Cr、Mn、Si、A
l、W、Nb、Zr、Ti、Ta、Hf、Ni、Co、
V、希土類元素の1種または2種以上の元素とBからな
るB合金の粉末、またはこれらのB合金粉末とこれら元
素の1種または2種以上からなる合金の粉末、またはB
単体とFe、Mo、Cr、Mn、Si、Al、W、N
b、Zr、Ti、Ta、Hf、Ni、Co、V、希土類
元素の単体粉末、またはB単体とこれらの1種または2
種以上の合金からなる粉末を所定の合金組成となるよう
に配合し、振動ボールミル等を用いて有機溶媒中で湿式
粉砕後、造粒、成形し、該成形体を真空中、還元ガス
中、または不活性ガス中などの非酸化性雰囲気中で液相
焼結することにより製造する。
Next, a method of manufacturing a member for a molten metal according to the present invention will be described. First, a method for manufacturing a hard alloy as a base material will be described. Fe, Mo, Cr, Mn, Si, A
1, W, Nb, Zr, Ti, Ta, Hf, Ni, Co,
V, powder of a B alloy comprising one or more rare earth elements and B, or powder of an alloy comprising these B alloy powders and one or more of these elements, or B
Simple substance and Fe, Mo, Cr, Mn, Si, Al, W, N
b, Zr, Ti, Ta, Hf, Ni, Co, V, a rare earth element simple substance powder, or B simple substance and one or two of these
Powders composed of more than one kind of alloy are blended so as to have a predetermined alloy composition, wet-pulverized in an organic solvent using a vibrating ball mill or the like, granulated, molded, and the molded body is vacuum, in a reducing gas, Alternatively, it is manufactured by liquid phase sintering in a non-oxidizing atmosphere such as in an inert gas.

【0023】なお、上記の硬質合金の硬質相となる複硼
化物は、上記原料粉末が焼結中に反応することによって
形成されるが、あらかじめMoおよびFe、さらに上記
の選択的に添加される元素からなる複硼化物、またはB
単体の粉末とMoおよびFeさらに上記の選択的に添加
される元素の粉末を炉中で反応させることにより、Mo
2FeB2型複硼化物を製造し、さらに結合組成のFe、
Mo、Ni、Co、および上記の選択的に添加される元
素の粉末を所定の合金組成となるように配合した粉末を
用いても差し支えない。
The double boride as the hard phase of the hard alloy is formed by the reaction of the raw material powder during sintering. Double boride consisting of element or B
By reacting a single powder with powders of Mo and Fe and the above-mentioned selectively added elements in a furnace, Mo
2 FeB 2 type double boride is produced, and further,
A powder in which Mo, Ni, Co, and the powder of the above-mentioned selectively added element are blended so as to have a predetermined alloy composition may be used.

【0024】液相焼結は通常1373〜1673Kの焼
結温度で5〜90分間行う。焼結温度が1373K未満
の場合は液相が十分に出現せず、空孔の多い焼結体が得
られ、十分な強度が得られない。一方、焼結温度が16
73Kを超えると液相は十分に出現するものの、結晶粒
が粗大化し強度が低下する。また、焼結時間が5分未満
であると、元素の拡散が十分でなく、十分に高密度化し
ない。一方、90分を越えて焼結してもそれ以上の強度
上昇は認められず、場合によっては強度が低下すること
もある。以上のような液相が出現する焼結条件で焼結す
ることにより、空孔が消失し、ほぼ100%の密度の硬
質合金が得られる。液相を出現させずに空孔を消失させ
る方法として、熱間静水圧プレス法、ホットプレス法、
通電焼結法などがあり、これらの方法を用いても空孔を
消失させることができる。またこれらの方法と液相焼結
法を併用してもよい。
The liquid phase sintering is usually performed at a sintering temperature of 1373 to 1673K for 5 to 90 minutes. When the sintering temperature is lower than 1373K, a liquid phase does not sufficiently appear, a sintered body having many pores is obtained, and sufficient strength cannot be obtained. On the other hand, when the sintering temperature is 16
When the temperature exceeds 73K, the liquid phase appears sufficiently, but the crystal grains become coarse and the strength decreases. On the other hand, if the sintering time is less than 5 minutes, the diffusion of elements is not sufficient, and the density is not sufficiently increased. On the other hand, if the sintering is performed for more than 90 minutes, no further increase in strength is observed, and in some cases, the strength may be reduced. By sintering under the sintering conditions under which the liquid phase appears, the pores disappear, and a hard alloy having a density of almost 100% is obtained. Hot isostatic pressing, hot pressing, as a method of eliminating pores without the appearance of a liquid phase,
There are an electric current sintering method and the like, and even by using these methods, pores can be eliminated. These methods may be used in combination with the liquid phase sintering method.

【0025】上記のようにして得られる本発明の溶融金
属用部材の母材である硬質合金は、焼結体単体としての
み用いられるばかりでなく、鋼材と接合させて複合材と
して用いることも可能である。すなわち、本発明の硬質
合金は超硬合金のように鋼材にロウ付けして使用するば
かりでなく、ロウ材を使用することなく直接鋼材と接合
させることも可能であり、強固な接着が得られる。ま
た、焼結と鋼材を同時に接合する焼結接合法を適用する
ことも可能であり、鋼材は熱ダメージによる強度低下を
招来することなく、複合材料をアルミニウムなどの溶融
金属のダイカスト用部材として用いた場合、溶融金属に
対して耐食性および耐摩耗性が必要とされる部分にの
み、本発明の溶融金属用部材の母相である硬質合金を必
要最小限に用いることにより、金型などの部材を低価格
で製造することが可能となる。次に、上記のようにして
得られた母材表面に形成させる表面処理層の製造方法に
ついて説明する。
The hard alloy obtained as described above, which is the base material of the molten metal member of the present invention, can be used not only as a single sintered body but also as a composite material by joining with a steel material. It is. That is, the hard alloy of the present invention can be used not only by brazing to a steel material like a cemented carbide, but also by directly joining to a steel material without using a brazing material, and a strong bond is obtained. . It is also possible to apply a sinter joining method in which sintering and steel are joined at the same time.For steel, the composite material can be used as a die-casting member for molten metals such as aluminum without causing a decrease in strength due to thermal damage. In the case where the molten metal is used, only parts where corrosion resistance and wear resistance are required for the molten metal, by using the hard alloy, which is the parent phase of the molten metal member of the present invention, to the minimum necessary, the member such as a mold Can be manufactured at a low price. Next, a method for producing a surface treatment layer to be formed on the surface of the base material obtained as described above will be described.

【0026】得られた母材を所望の形状に機械加工を行
い、処理表面を洗浄脱脂した後、大気中もしくは酸化性
雰囲気中で773〜1873Kの温度で5分〜30時間
保持することにより、適正な皮膜量の酸化皮膜を形成さ
せる。本発明の表面処理層の形成手段としては、高温大
気酸化法、高温湿潤水素酸化法等があるが特に限定され
ない。処理温度が773K未満の場合は、長時間の処理
を行っても優れた耐食性が得られる十分な厚みを有する
酸化皮膜は形成されない。一方、1873Kを超える処
理温度で処理した場合は、酸化皮膜の剥離が生じる。処
理時間が5分未満の場合は十分な厚みの酸化皮膜の形成
が認められず、30時間を超えて処理を行っても、酸化
皮膜の成長は飽和し、剥離を生じるばかりでなく、コス
トの上昇につながる。よって、表面処理は773〜18
73Kの温度で5分〜30時間、好ましくは873〜1
273Kで1〜20時間行う。また上記の酸化皮膜を形
成させる手段として、酸化雰囲気における高温加熱処理
だけではなく、陽極電解法や加圧水蒸気法などを用いる
ことも可能である。以下、実施例を示し本発明を具体的
に説明する。
The obtained base material is machined into a desired shape, the treated surface is cleaned and degreased, and then maintained at a temperature of 773 to 1873K for 5 minutes to 30 hours in the air or an oxidizing atmosphere. An oxide film with an appropriate amount is formed. Means for forming the surface treatment layer of the present invention include a high-temperature atmospheric oxidation method and a high-temperature wet hydrogen oxidation method, but are not particularly limited. When the treatment temperature is lower than 773K, an oxide film having a sufficient thickness for obtaining excellent corrosion resistance is not formed even if the treatment is performed for a long time. On the other hand, when the treatment is performed at a treatment temperature exceeding 1873K, the oxide film is peeled off. If the treatment time is less than 5 minutes, the formation of an oxide film having a sufficient thickness is not recognized, and even if the treatment is carried out for more than 30 hours, the growth of the oxide film is not only saturated, but also exfoliated, and the cost is reduced. Leads to a rise. Therefore, the surface treatment is 773-18.
5 minutes to 30 hours at a temperature of 73K, preferably 873 to 1
Perform at 273K for 1-20 hours. As a means for forming the oxide film, not only a high-temperature heat treatment in an oxidizing atmosphere but also an anodic electrolysis method or a pressurized steam method can be used. Hereinafter, the present invention will be described specifically with reference to examples.

【0027】[0027]

【実施例】(実施例)B粉末および金属粉末を、表1〜
5に示す配合比に調整した後、振動ボールミルを用い
て、アセトン中で25時間湿式混合粉砕した。ボールミ
ルで粉砕した後の粉末を乾燥、造粒し、得られた微粉末
を所定の形状にプレス成形した後、真空度:≦1.3P
aの真空中で10K/分の昇温速度で加熱し、1373〜
1673Kの温度で30分間加熱した後炉冷し、焼結合
金を得た。得られた焼結合金を所望の形状に加工し、脱
脂後、大気中で表6〜14に示す加熱条件で加熱した
後、炉冷し、焼結合金表面に複合酸化物の皮膜からなる
表面処理層を形成させ、溶融金属用部材を得た。一部の
焼結合金は比較用に上記の加熱処理を施さずに、下記の
特性評価に供した。
EXAMPLES (Examples) B powder and metal powder are shown in Tables 1 to 3.
After adjusting to the compounding ratio shown in 5, the mixture was wet-mixed and ground in acetone for 25 hours using a vibration ball mill. The powder obtained by pulverizing with a ball mill is dried and granulated, and the obtained fine powder is press-molded into a predetermined shape, and then the degree of vacuum: ≤1.3P
Heated at a heating rate of 10 K / min in the vacuum of a, 1373-
After heating at a temperature of 1673 K for 30 minutes, the furnace was cooled to obtain a sintered alloy. The obtained sintered alloy was processed into a desired shape, degreased, heated in the air under the heating conditions shown in Tables 6 to 14, furnace-cooled, and the surface of the sintered alloy surface comprising a composite oxide film A treatment layer was formed to obtain a member for molten metal. Some of the sintered alloys were subjected to the following property evaluation without being subjected to the heat treatment for comparison.

【0028】[0028]

【表1】 [Table 1]

【0029】[0029]

【表2】 [Table 2]

【0030】[0030]

【表3】 [Table 3]

【0031】[0031]

【表4】 [Table 4]

【0032】[0032]

【表5】 [Table 5]

【0033】上記のようにして得られた表6〜14に示
した硬質合金および溶融金属用部材の強度、耐食性、お
よび耐熱衝撃性を以下のようにして評価した。 [強度]焼結したままの硬質合金、および硬質合金に大気
中の加熱処理を施した溶融金属用部材から試験片を切り
出し、JIS H 5501に基づいて抗折力(3点曲げ
試験)を測定した。抗折力が大きいほど強度が優れてお
り、1.5GPaを超えるものを本発明の対象とする。
結果を表6〜14に示す。
The strength, corrosion resistance, and thermal shock resistance of the hard alloy and molten metal members shown in Tables 6 to 14 obtained as described above were evaluated as follows. [Strength] A test piece is cut out from a sintered hard alloy or a member for molten metal obtained by subjecting the hard alloy to heat treatment in the atmosphere, and the bending strength (three-point bending test) is measured based on JIS H5501. did. The greater the transverse rupture strength, the better the strength, and those exceeding 1.5 GPa are the subject of the present invention.
The results are shown in Tables 6 to 14.

【0034】[耐食性]焼結したままの硬質合金、および
硬質合金に大気中の加熱処理を施した溶融金属用部材を
10mm×10mm×100mmの大きさに切削加工し
試験片とし、この試験片を993Kで加熱溶融したアル
ミニウム(ダイカスト用アルミニウム合金:JIS−A
DC10)中に6時間浸漬した後、試験片の長手方向に
垂直な断面で切り出し、断面を光学顕微鏡で観察し、試
験片が溶融アルミニウムにより表面から侵食された深さ
を測定し、下記の規準で耐食性を評価した。 ○:侵食深さ<5μm、離型性良好 △:侵食深さ≧5μmでかつ<30μm、離型性やや不
良 ×:侵食深さ≧30μm、離型性不良 結果を表6〜14に示す。表中で を附したものは、
特定元素を必要以上に添加しても効果の向上効果が認め
られないものを指す。
[Corrosion Resistance] A sintered hard alloy and a member for molten metal obtained by subjecting the hard alloy to a heat treatment in the atmosphere were cut into a size of 10 mm × 10 mm × 100 mm to obtain a test piece. (Aluminum alloy for die casting: JIS-A)
After immersion in DC10) for 6 hours, the test piece was cut out in a cross section perpendicular to the longitudinal direction, the cross section was observed with an optical microscope, and the depth at which the test piece was eroded from the surface by the molten aluminum was measured. Was used to evaluate the corrosion resistance. :: Erosion depth <5 μm, good releasability Δ: Erosion depth ≧ 5 μm and <30 μm, releasability slightly poor ×: Erosion depth ≧ 30 μm, poor releasability The results are shown in Tables 6 to 14. Those marked with # in the table are
It refers to the case where the effect of improving the effect is not recognized even if the specific element is added more than necessary.

【0035】[耐熱衝撃性]焼結したままの硬質合金、お
よび硬質合金に大気中の加熱処理を施した溶融金属用部
材を10mm×10mm×100mmの大きさに切削加
工し、これに0.5mm幅の切り込みを5mm入れ試験
片とした。この試験片を773Kで大気中で加熱し、水
中に投入した後に発生するクラックの有無を肉眼観察
し、耐熱衝撃性を評価した結果を表6〜14に示す。
[Thermal shock resistance] A hard alloy as sintered and a member for molten metal obtained by subjecting the hard alloy to a heat treatment in the atmosphere are cut into a size of 10 mm × 10 mm × 100 mm. A 5 mm wide cut was made into a test piece having a width of 5 mm. The test pieces were heated in the air at 773K and were visually observed for cracks generated after being put into water, and the thermal shock resistance was evaluated. Tables 6 to 14 show the results.

【0036】[0036]

【表6】 [Table 6]

【0037】[0037]

【表7】 [Table 7]

【0038】[0038]

【表8】 [Table 8]

【0039】[0039]

【表9】 [Table 9]

【0040】[0040]

【表10】 [Table 10]

【0041】[0041]

【表11】 [Table 11]

【0042】[0042]

【表12】 [Table 12]

【0043】[0043]

【表13】 [Table 13]

【0044】[0044]

【表14】 [Table 14]

【0045】表6〜14に示すように、本発明の溶融金
属用部材は耐食性および耐熱衝撃性に優れている。
As shown in Tables 6 to 14, the molten metal member of the present invention is excellent in corrosion resistance and thermal shock resistance.

【0046】[0046]

【発明の効果】本発明は、Mo、Cr、Fe、B、およ
びさらにMn、希土類元素、Siおよび/またはAlを
含有させ、Mo、Cr、Bの含有量を一定範囲内に限定
し、またはさらにW、Nb、Zr、Ti、Ta、Hf、
Niおよび/またはCo、Vなどを適宜含有させて成
る、微細な複硼化物とFe基の結合相とからなる硬質焼
結合金を、大気中で加熱して表面に酸化皮膜を形成させ
た溶融金属用部材であり、溶融金属に対して優れた耐食
性と耐熱衝撃性を示す。
According to the present invention, Mo, Cr, Fe, B and Mn, a rare earth element, Si and / or Al are further contained, and the contents of Mo, Cr and B are limited to a certain range, or Further, W, Nb, Zr, Ti, Ta, Hf,
A hard sintered alloy composed of fine double borides and an Fe-based binder phase, which contains Ni and / or Co, V, etc. as appropriate, is heated in air to form an oxide film on the surface. A metal member that exhibits excellent corrosion resistance and thermal shock resistance to molten metal.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) C22C 33/02 103 C22C 33/02 103A 38/00 304 38/00 304 (72)発明者 小崎 信也 山口県下松市西豊井1394番地 鋼鈑工業株 式会社内 (72)発明者 高木 研一 山口県下松市東豊井1296番地の1 東洋鋼 鈑株式会社技術研究所内 Fターム(参考) 4K018 AB04 AC04 AD12 DA13 FA27 KA58 ──────────────────────────────────────────────────の Continued on the front page (51) Int.Cl. 7 Identification symbol FI Theme coat ゛ (Reference) C22C 33/02 103 C22C 33/02 103A 38/00 304 38/00 304 (72) Inventor Shinya Ozaki Yamaguchi 1394 Nishi-Toyoi, Kudamatsu City Inside Kotetsu Kogyo Co., Ltd. (72) Inventor Kenichi Takagi 1296-1, Higashi-Toyoi, Kudamatsu City, Yamaguchi Prefecture

Claims (14)

【特許請求の範囲】[Claims] 【請求項1】 硬質焼結合金からなる部材の、溶融金属
と直接接触する表面に酸化皮膜を形成してなることを特
徴とする溶融金属に対する耐食性に優れた溶融金属用部
材。
1. A member for molten metal excellent in corrosion resistance to molten metal, characterized in that an oxide film is formed on a surface of a member made of a hard sintered alloy, which is in direct contact with the molten metal.
【請求項2】 部材がMo2FeB2型複硼化物とFe基
結合相からなる硬質焼結合金であることを特徴とする、
請求項1に記載の溶融金属に対する耐食性に優れた溶融
金属用部材。
2. The member is a hard sintered alloy comprising a Mo 2 FeB 2 type double boride and an Fe-based bonded phase.
A member for molten metal according to claim 1, which has excellent corrosion resistance to the molten metal.
【請求項3】 酸化皮膜がMo、Cr、Fe、Bの金属
元素と酸素を主体とする(Fe,Mo,Cr,B)
型の複合酸化物からなる皮膜であることを特徴とする
請求項1または2に記載の溶融金属に対する耐食性に優
れた溶融金属用部材。
3. The oxide film is mainly composed of Mo, Cr, Fe, B metal elements and oxygen (Fe, Mo, Cr, B) m O.
The molten metal member having excellent corrosion resistance to molten metal according to claim 1 or 2, wherein the member is a film made of an n- type composite oxide.
【請求項4】 硬質焼結合金が3〜7.5重量%(以
下、%で示す)のB、21〜79.9%のMo、2〜3
0%のCr、残部が10%以上のFeおよび不可避的不
純物からなることを特徴とする、請求項3に記載の溶融
金属に対する耐食性に優れた溶融金属用部材。
4. A hard sintered alloy comprising 3 to 7.5% by weight (hereinafter referred to as%) of B, 21 to 79.9% of Mo, and 2 to 3% by weight.
The molten metal member having excellent corrosion resistance to molten metal according to claim 3, characterized in that it is composed of 0% Cr, the balance being 10% or more of Fe and inevitable impurities.
【請求項5】 硬質焼結合金の全組成に対して、0.1
〜8%のMnを含有することを特徴とする、請求項3ま
たは4に記載の溶融金属に対する耐食性に優れた溶融金
属用部材。
5. The composition according to claim 1, wherein the total composition of the hard sintered alloy is 0.1%.
The member for molten metal excellent in corrosion resistance to molten metal according to claim 3 or 4, characterized by containing 部 材 8% of Mn.
【請求項6】 硬質焼結合金の全組成に対して、希土類
元素の中から選ばれた1種または2種以上を、合計で
0.01〜5%含有することを特徴とする、請求項3〜
5のいずれかに記載の溶融金属に対する耐食性に優れた
溶融金属用部材。
6. The hard sintered alloy contains 0.01 to 5% in total of one or two or more rare earth elements selected from the total composition of the hard sintered alloy. 3 ~
The member for molten metal excellent in corrosion resistance to the molten metal according to any one of the above items 5.
【請求項7】 硬質焼結合金の全組成に対して、Siお
よび/またはAlのいずれか一方、または両者を、合計
で0.03〜10%含有することを特徴とする、請求項
3〜6のいずれかに記載の溶融金属に対する耐食性に優
れた溶融金属用部材。
7. The hard sintered alloy contains 0.03 to 10% of one or both of Si and / or Al with respect to the total composition of the hard sintered alloy. A member for molten metal excellent in corrosion resistance to molten metal according to any one of 6.
【請求項8】 硬質焼結合金に含有されるMo含有量の
一部を、全組成に対して0.1〜30%のWで置換して
なることを特徴とする、請求項3〜7のいずれかに記載
の溶融金属に対する耐食性に優れた溶融金属用部材。
8. The method according to claim 3, wherein a part of the Mo content contained in the hard sintered alloy is replaced with 0.1 to 30% of W with respect to the whole composition. The member for molten metal excellent in corrosion resistance to the molten metal according to any one of the above.
【請求項9】 硬質焼結合金に含有されるMo含有量の
一部を、全組成に対して0.1〜10%のNbで置換し
てなることを特徴とする、請求項3〜7のいずれかに記
載の溶融金属に対する耐食性に優れた溶融金属用部材。
9. The method according to claim 3, wherein a part of the Mo content contained in the hard sintered alloy is replaced by 0.1 to 10% of Nb with respect to the entire composition. The member for molten metal excellent in corrosion resistance to the molten metal according to any one of the above.
【請求項10】 硬質焼結合金に含有されるMo含有量
の一部を、全組成に対してWおよびNbの両者の合計で
0.2〜30%置換してなることを特徴とする請求項3
〜7のいずれかに記載の溶融金属に対する耐食性に優れ
た溶融金属用部材。
10. The method according to claim 1, wherein a part of the Mo content contained in the hard sintered alloy is replaced by 0.2 to 30% of the total composition of both W and Nb. Item 3
7. A member for molten metal excellent in corrosion resistance to molten metal according to any one of items 7 to 7.
【請求項11】 硬質焼結合金に含有されるNb含有量
の一部または全部をZr、Ti、Ta、Hfのいずれか
1種または2種以上と置換してなることを特徴とする、
請求項9または10に記載の溶融金属に対する耐食性に
優れた溶融金属用部材。
11. A method in which part or all of the Nb content contained in a hard sintered alloy is replaced with one or more of Zr, Ti, Ta, and Hf.
The molten metal member according to claim 9, which has excellent corrosion resistance to the molten metal.
【請求項12】 硬質焼結合金に含有されるFe含有量
の一部を、全組成に対してNiおよび/またはCoのい
ずれか一方または両者の合計で0.1〜20%置換して
なることを特徴とする、請求項3〜11のいずれかに記
載の溶融金属に対する耐食性に優れた溶融金属用部材。
12. A part of the Fe content contained in the hard sintered alloy is substituted by 0.1 to 20% in total of one or both of Ni and / or Co with respect to the entire composition. The member for molten metal excellent in corrosion resistance to molten metal according to any one of claims 3 to 11, characterized in that:
【請求項13】 硬質焼結合金に含有されるCr含有量
の一部を、全組成に対して0.1〜25%のVで置換し
てなることを特徴とする請求項3〜12のいずれかに記
載の溶融金属に対する耐食性に優れた溶融金属用部材。
13. The method according to claim 3, wherein a part of the Cr content contained in the hard sintered alloy is replaced by V of 0.1 to 25% with respect to the whole composition. The member for molten metal excellent in corrosion resistance to the molten metal according to any one of the above.
【請求項14】 請求項1〜13のいずれかに記載の部
材を大気中あるいは酸化雰囲気中で773K以上で加熱
してその表面に酸化物を形成することを特徴とする、溶
融金属に対する耐食性に優れた溶融金属用部材の製造方
法。
14. The member according to claim 1, wherein the member is heated in air or an oxidizing atmosphere at a temperature of 773 K or more to form an oxide on the surface thereof. Excellent method for producing molten metal members.
JP2000126492A 2000-04-26 2000-04-26 Molten metal member having excellent corrosion resistance against molten metal and method for producing the same Expired - Fee Related JP4193958B2 (en)

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