JP2001250875A - Semiconductor device and its manufacturing method - Google Patents

Semiconductor device and its manufacturing method

Info

Publication number
JP2001250875A
JP2001250875A JP2000058426A JP2000058426A JP2001250875A JP 2001250875 A JP2001250875 A JP 2001250875A JP 2000058426 A JP2000058426 A JP 2000058426A JP 2000058426 A JP2000058426 A JP 2000058426A JP 2001250875 A JP2001250875 A JP 2001250875A
Authority
JP
Japan
Prior art keywords
semiconductor element
mesh
conductive portion
conductive
mesh substrate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
JP2000058426A
Other languages
Japanese (ja)
Inventor
Hiroshi Murayama
啓 村山
Mitsutoshi Azuma
光敏 東
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shinko Electric Industries Co Ltd
Original Assignee
Shinko Electric Industries Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shinko Electric Industries Co Ltd filed Critical Shinko Electric Industries Co Ltd
Priority to JP2000058426A priority Critical patent/JP2001250875A/en
Publication of JP2001250875A publication Critical patent/JP2001250875A/en
Withdrawn legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/10Bump connectors; Manufacturing methods related thereto
    • H01L2224/15Structure, shape, material or disposition of the bump connectors after the connecting process
    • H01L2224/16Structure, shape, material or disposition of the bump connectors after the connecting process of an individual bump connector
    • H01L2224/161Disposition
    • H01L2224/16151Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/16221Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/16225Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/26Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
    • H01L2224/31Structure, shape, material or disposition of the layer connectors after the connecting process
    • H01L2224/32Structure, shape, material or disposition of the layer connectors after the connecting process of an individual layer connector
    • H01L2224/321Disposition
    • H01L2224/32151Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/32221Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/32225Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/73Means for bonding being of different types provided for in two or more of groups H01L2224/10, H01L2224/18, H01L2224/26, H01L2224/34, H01L2224/42, H01L2224/50, H01L2224/63, H01L2224/71
    • H01L2224/732Location after the connecting process
    • H01L2224/73201Location after the connecting process on the same surface
    • H01L2224/73203Bump and layer connectors
    • H01L2224/73204Bump and layer connectors the bump connector being embedded into the layer connector
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/80Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
    • H01L2224/81Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a bump connector
    • H01L2224/81001Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a bump connector involving a temporary auxiliary member not forming part of the bonding apparatus
    • H01L2224/81005Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a bump connector involving a temporary auxiliary member not forming part of the bonding apparatus being a temporary or sacrificial substrate
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/15Details of package parts other than the semiconductor or other solid state devices to be connected
    • H01L2924/151Die mounting substrate
    • H01L2924/1517Multilayer substrate
    • H01L2924/15192Resurf arrangement of the internal vias
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/15Details of package parts other than the semiconductor or other solid state devices to be connected
    • H01L2924/151Die mounting substrate
    • H01L2924/153Connection portion
    • H01L2924/1531Connection portion the connection portion being formed only on the surface of the substrate opposite to the die mounting surface
    • H01L2924/15311Connection portion the connection portion being formed only on the surface of the substrate opposite to the die mounting surface being a ball array, e.g. BGA
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/15Details of package parts other than the semiconductor or other solid state devices to be connected
    • H01L2924/151Die mounting substrate
    • H01L2924/153Connection portion
    • H01L2924/1532Connection portion the connection portion being formed on the die mounting surface of the substrate
    • H01L2924/1533Connection portion the connection portion being formed on the die mounting surface of the substrate the connection portion being formed both on the die mounting surface of the substrate and outside the die mounting surface of the substrate
    • H01L2924/15331Connection portion the connection portion being formed on the die mounting surface of the substrate the connection portion being formed both on the die mounting surface of the substrate and outside the die mounting surface of the substrate being a ball array, e.g. BGA

Landscapes

  • Wire Bonding (AREA)

Abstract

PROBLEM TO BE SOLVED: To raise the connection reliability of elements, simplify the process and contribute to reduction of the manufacturing cost. SOLUTION: The semiconductor device 10 comprises a mesh substrate 1, semiconductor element 14 mounted on one surface of the substrate 1, insulation film 17 formed as a protective film on the other surface of the substrate 11, and outer connection terminals 18 provided on the other surface of the substrate 11. The mesh substrate 11 comprises a support 12 of mesh-like woven insulative fibers F and a conductive part 13 for electrically connecting both surfaces through the gaps of the mesh of the support. Electrode terminals 15 of the semiconductor element 14 are connected to the outer connection terminals 18 through the conductive part 13 of the substrate 11.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、半導体装置及びそ
の製造方法に係り、特に、BGA(ボール・グリッド・
アレイ)等のパッケージ構造を有する半導体装置におい
て素子の接続信頼性を向上させるのに有用な技術に関す
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a semiconductor device and a method of manufacturing the same, and more particularly, to a BGA (ball grid grid).
The present invention relates to a technique useful for improving the connection reliability of elements in a semiconductor device having a package structure such as an array.

【0002】[0002]

【従来の技術】従来、半導体パッケージとして供される
配線基板には、例えばポリイミド樹脂やエポキシ樹脂等
の絶縁性の樹脂基板、或いはガラス−エポキシ樹脂基板
やガラスBT樹脂基板等の表面に銅(Cu)の配線パタ
ーンが形成されたものが用いられている。LSI素子等
の半導体チップは、この配線パターンに接続されるよう
に基板上に実装される。また、配線基板の半導体チップ
が実装される側と反対側の面には、当該基板をマザーボ
ード等に搭載するのに用いられるはんだバンプ等の外部
接続端子が設けられる。従って、実装する半導体チップ
の電極端子と外部接続端子を電気的に接続するために、
配線基板を貫通するスルーホールが設けられている。
2. Description of the Related Art Conventionally, a wiring board provided as a semiconductor package includes, for example, an insulating resin substrate such as a polyimide resin or an epoxy resin, or a surface of a glass-epoxy resin substrate or a glass BT resin substrate. ) Is used. A semiconductor chip such as an LSI element is mounted on a substrate so as to be connected to the wiring pattern. External connection terminals such as solder bumps used for mounting the substrate on a motherboard or the like are provided on the surface of the wiring substrate opposite to the side on which the semiconductor chip is mounted. Therefore, in order to electrically connect the electrode terminals of the semiconductor chip to be mounted and the external connection terminals,
A through hole penetrating the wiring board is provided.

【0003】このような半導体パッケージ(配線基板)
は、1つの方法として、例えば以下のように作製され
る。先ず、樹脂基板の表面に接着剤を介して銅箔を接着
し、さらにその上に感光性のレジストを塗布した後、露
光及び現像を行い、不要部分の銅箔をエッチング除去し
て所要のパターンを形成し、次いで、ドリル加工等によ
りパターン部分の必要な箇所にスルーホールを形成し、
その内壁面に金属めっきを施して表裏面パターンを導通
させる。この後、配線基板の一方の側の配線パターンに
導通するようにはんだバンプ等を接合する。更に、配線
基板の他方の側の配線パターンに接続されるように半導
体チップを実装して半導体装置とする。
[0003] Such a semiconductor package (wiring board)
Is produced as one method, for example, as follows. First, a copper foil is adhered to the surface of the resin substrate via an adhesive, and a photosensitive resist is further applied thereon. Then, exposure and development are performed, and unnecessary portions of the copper foil are removed by etching to obtain a required pattern. Is formed, and then a through hole is formed at a necessary portion of the pattern portion by drilling or the like,
Metal plating is applied to the inner wall surface to make the front and back patterns conductive. Thereafter, solder bumps and the like are joined so as to conduct to the wiring pattern on one side of the wiring board. Further, a semiconductor chip is mounted so as to be connected to the wiring pattern on the other side of the wiring board to obtain a semiconductor device.

【0004】[0004]

【発明が解決しようとする課題】上述したように従来の
半導体装置では、樹脂基板に接着した銅箔(配線パター
ン)が、例えば機械的なストレスや回路動作時に生じる
熱ストレスなどにより剥がれ易いといった問題があっ
た。これは、その配線パターンと搭載する素子との間の
接続信頼性を低下させるものである。
As described above, the conventional semiconductor device has a problem that the copper foil (wiring pattern) adhered to the resin substrate is easily peeled off due to, for example, mechanical stress or thermal stress generated during circuit operation. was there. This lowers the connection reliability between the wiring pattern and the mounted element.

【0005】一方、配線パターンの「剥がれ」を防止す
るために接着剤を強固にすることが考えられるが、これ
を行うと導電性が却って悪くなり、結局、素子の接続信
頼性が低下することになる。また、穴明け(スルーホー
ルの形成)を行い、その内壁面に金属めっきを行うこと
で表裏面パターンの導通をとっているが、かかる作業は
極めて面倒であり、またそのために相当の時間を要する
(つまり、製造工程が複雑化する)といった問題もあっ
た。
On the other hand, it is conceivable to strengthen the adhesive in order to prevent "peeling" of the wiring pattern. However, if this is done, the conductivity will be rather deteriorated, and eventually the connection reliability of the element will be reduced. become. In addition, the conduction of the front and back patterns is achieved by drilling (forming through holes) and plating the inner wall surface with metal plating. However, such work is extremely troublesome and requires a considerable amount of time. (That is, the manufacturing process becomes complicated).

【0006】さらに、ドリル加工等による穴明け処理
は、製造コストの増大を招くといった不利もある。本発
明は、かかる従来技術における課題に鑑み創作されたも
ので、素子の接続信頼性を高めると共に、プロセスの簡
略化を図り、製造コストの低減化にも寄与することがで
きる半導体装置及びその製造方法を提供することを目的
とする。
[0006] Further, the drilling process by drilling or the like has a disadvantage that the production cost is increased. SUMMARY OF THE INVENTION The present invention has been made in view of the problems in the related art, and enhances the connection reliability of an element, simplifies a process, and contributes to reduction of a manufacturing cost, and a manufacturing method of the semiconductor device. The aim is to provide a method.

【0007】[0007]

【課題を解決するための手段】上記の従来技術の課題を
解決するため、本発明の第1の形態によれば、絶縁性の
繊維がメッシュ状に編まれてなる支持体に、該メッシュ
の透き間を通して貫通する導電部が形成されたメッシュ
基板と、該メッシュ基板の一方の面の前記導電部に電気
的に接続されて搭載された半導体素子と、前記メッシュ
基板の他方の面の前記導電部が露出されて形成された絶
縁膜と、該絶縁膜が形成された面の前記導電部に電気的
に接続されて設けられた外部接続端子とを具備すること
を特徴とする半導体装置が提供される。
According to a first aspect of the present invention, there is provided a support in which insulating fibers are knitted in a mesh shape. A mesh substrate provided with a conductive portion penetrating through the gap, a semiconductor element electrically connected to and mounted on the conductive portion on one surface of the mesh substrate, and the conductive portion on the other surface of the mesh substrate; A semiconductor device, comprising: an insulating film formed by exposing the insulating film; and an external connection terminal electrically connected to the conductive portion on the surface on which the insulating film is formed. You.

【0008】第1の形態に係る半導体装置によれば、半
導体素子を搭載する基板としてメッシュ基板を用い、絶
縁性の繊維をメッシュ状に編んでなる支持体のメッシュ
の透き間を通して両面が電気的に導通するように導電部
(配線パターン)が形成されている。つまり、導電部
(配線パターン)がメッシュに絡みつくように形成され
ているので、従来技術に見られたような、熱ストレス等
により配線パターンが剥がれ易いといった不都合を解消
することができる。これによって、搭載する半導体素子
と導電部(配線パターン)との間の接続信頼性を高める
ことが可能となる。
According to the semiconductor device of the first embodiment, a mesh substrate is used as a substrate on which a semiconductor element is mounted, and both surfaces are electrically connected to each other through a gap between meshes of a support formed by knitting insulating fibers into a mesh. A conductive portion (wiring pattern) is formed so as to conduct. In other words, since the conductive portion (wiring pattern) is formed so as to be entangled with the mesh, it is possible to eliminate the inconvenience that the wiring pattern is easily peeled off due to thermal stress or the like as in the related art. This makes it possible to enhance the connection reliability between the mounted semiconductor element and the conductive portion (wiring pattern).

【0009】また、表裏面パターンの電気的導通は導電
部(配線パターン)により確保されているので、従来技
術に見られたような配線基板の穴明け処理(スルーホー
ルの形成)が不要となる。これによって、プロセスの簡
略化を図ることができ、また製造コストの低減化にも寄
与することが可能となる。また、本発明の第2の形態に
よれば、絶縁性の繊維がメッシュ状に編まれてなる支持
体に、該メッシュの透き間を通して貫通する半導体素子
用導電部及び該半導体素子用導電部に電気的に接続され
ると共に前記メッシュの透き間を通して貫通する外部接
続端子用導電部が形成されたメッシュ基板と、該メッシ
ュ基板の両面に、前記半導体素子用導電部を介して互い
に電気的に接続されて搭載された半導体素子と、前記メ
ッシュ基板の両面の前記半導体素子の搭載部分と前記外
部接続端子用導電部とが露出されて形成された絶縁膜
と、該絶縁膜が形成された少なくとも片方の面の前記外
部接続端子用導電部に電気的に接続されて設けられた外
部接続端子とを具備することを特徴とする半導体装置が
提供される。
Further, since the electrical conduction between the front and back patterns is ensured by the conductive portions (wiring patterns), it is not necessary to perform a boring process (formation of through holes) in the wiring board as in the prior art. . As a result, the process can be simplified, and it is possible to contribute to a reduction in manufacturing cost. According to the second aspect of the present invention, the conductive member for the semiconductor element penetrating through the gap of the mesh and the conductive member for the semiconductor element are electrically connected to the support made of the insulating fibers woven in a mesh shape. And a mesh substrate on which a conductive portion for external connection terminals penetrating through the gap of the mesh is formed, and both surfaces of the mesh substrate are electrically connected to each other via the conductive portion for the semiconductor element. A mounted semiconductor element, an insulating film formed by exposing the mounting portion of the semiconductor element and the conductive portion for the external connection terminal on both surfaces of the mesh substrate, and at least one surface on which the insulating film is formed And an external connection terminal electrically connected to the conductive portion for an external connection terminal.

【0010】第2の形態に係る半導体装置によれば、第
1の形態に係る半導体装置によって得られる利点に加え
て、メッシュ基板の両面に半導体素子が搭載されている
ことにより、半導体装置の高機能化を図ることができ
る。さらに、本発明の他の形態によれば、上述した第1
及び第2の形態に係る半導体装置の製造方法が提供され
る。
According to the semiconductor device of the second embodiment, in addition to the advantages obtained by the semiconductor device of the first embodiment, since the semiconductor elements are mounted on both sides of the mesh substrate, the height of the semiconductor device is increased. Functionalization can be achieved. Furthermore, according to another aspect of the present invention, the first
And a method for manufacturing a semiconductor device according to the second embodiment.

【0011】第1の形態に係る製造方法は、絶縁性の繊
維がメッシュ状に編まれて形成された支持体に、該メッ
シュの透き間を通して貫通する導電部を形成してメッシ
ュ基板を作製する工程と、前記メッシュ基板の第1の面
に、前記導電部を露出させて絶縁膜を形成する工程と、
前記メッシュ基板の第2の面に、前記導電部を覆うよう
に異方性導電膜を貼り付け、半導体素子の電極端子と前
記導電部とが対応するように該半導体素子の位置合わせ
を行う工程と、加熱及び加圧して、前記半導体素子の電
極端子を前記異方性導電膜を介して前記導電部に電気的
に接続する工程と、前記絶縁膜が形成された面から露出
する前記導電部に、該導電部に電気的に接続する外部接
続端子を形成する工程とを含むことを特徴とする。
A manufacturing method according to a first embodiment is a step of forming a mesh substrate by forming a conductive portion penetrating through a gap between the meshes on a support formed by knitting insulating fibers in a mesh shape. Forming a dielectric film on the first surface of the mesh substrate by exposing the conductive portion;
Attaching an anisotropic conductive film to the second surface of the mesh substrate so as to cover the conductive portion, and aligning the semiconductor element such that an electrode terminal of the semiconductor element corresponds to the conductive portion. Heating and pressurizing to electrically connect an electrode terminal of the semiconductor element to the conductive portion via the anisotropic conductive film; and the conductive portion exposed from a surface on which the insulating film is formed. Forming an external connection terminal electrically connected to the conductive portion.

【0012】また、第2の形態に係る製造方法は、絶縁
性の繊維がメッシュ状に編まれて形成された支持体に、
該メッシュの透き間を通して貫通する半導体素子用導電
部及び該半導体素子用導電部に電気的に接続されると共
に前記メッシュの透き間を通して貫通する外部接続端子
用導電部を形成してメッシュ基板を作製する工程と、前
記メッシュ基板の両面に、半導体素子の搭載部分と前記
外部接続端子用導電部を露出させて絶縁膜を形成する工
程と、前記メッシュ基板の一方の面に、前記半導体素子
用導電部を覆うように異方性導電膜を貼り付け、第1の
半導体素子の電極端子と前記半導体素子用導電部とが対
応するように該半導体素子の位置合わせを行う工程と、
前記メッシュ基板の他方の面に、前記半導体素子用導電
部を覆うように異方性導電膜を貼り付け、第2の半導体
素子の電極端子と前記半導体素子用導電部とが対応する
ように該半導体素子の位置合わせを行う工程と、加熱及
び加圧して、前記第1及び第2の半導体素子の電極端子
をそれぞれ対応する前記異方性導電膜を介して前記半導
体素子用導電部に電気的に接続する工程と、前記メッシ
ュ基板の少なくとも一方の面に、前記絶縁膜から露出し
ている前記外部接続端子用導電部に、該外部接続端子用
導電部に電気的に接続する外部接続端子を形成する工程
とを含むことを特徴とする。
[0012] Further, the manufacturing method according to the second embodiment is characterized in that a support formed by knitting insulating fibers in a mesh shape is provided.
Manufacturing a mesh substrate by forming a conductive portion for a semiconductor element penetrating through the gap of the mesh and a conductive portion for an external connection terminal electrically connected to the conductive portion for the semiconductor element and penetrating through the gap of the mesh; Forming an insulating film by exposing the semiconductor element mounting portion and the external connection terminal conductive portion on both surfaces of the mesh substrate; and forming the semiconductor element conductive portion on one surface of the mesh substrate. Attaching an anisotropic conductive film so as to cover the semiconductor element and aligning the semiconductor element so that the electrode terminal of the first semiconductor element and the conductive part for the semiconductor element correspond to each other;
An anisotropic conductive film is attached to the other surface of the mesh substrate so as to cover the conductive portion for the semiconductor element, and the electrode terminal of the second semiconductor element and the conductive portion for the semiconductor element correspond to each other. A step of aligning the semiconductor element, and applying heat and pressure to electrically connect the electrode terminals of the first and second semiconductor elements to the conductive portion for the semiconductor element via the corresponding anisotropic conductive films. And connecting the external connection terminal electrically connected to the external connection terminal conductive portion to the external connection terminal conductive portion exposed from the insulating film on at least one surface of the mesh substrate. And forming.

【0013】[0013]

【発明の実施の形態】図1は本発明の第1の実施形態に
係る半導体装置の構成を模式的に示したものである。本
実施形態に係る半導体装置10は、基本的には、半導体
パッケージとして供されるメッシュ基板11と、このメ
ッシュ基板11の一方の面に搭載された半導体素子(チ
ップ)14と、メッシュ基板11の他方の面に形成され
た保護膜としての絶縁膜17と、メッシュ基板11の他
方の面側に設けられた外部接続端子としてのはんだバン
プ18とを備えて構成されている。
FIG. 1 schematically shows the structure of a semiconductor device according to a first embodiment of the present invention. The semiconductor device 10 according to the present embodiment basically includes a mesh substrate 11 provided as a semiconductor package, a semiconductor element (chip) 14 mounted on one surface of the mesh substrate 11, and a mesh substrate 11. It is provided with an insulating film 17 as a protective film formed on the other surface, and a solder bump 18 as an external connection terminal provided on the other surface side of the mesh substrate 11.

【0014】メッシュ基板11は、シート状の支持体1
2と、この支持体の両面を電気的に導通させる複数の導
電部又は導電パターン(「パッド」ともいう。)13と
を有している。シート状の支持体12は、その構成が図
1(b)に模式的に示されるように、絶縁性の繊維Fを
メッシュ状に(図示の例では紙面と直交する方向に)編
んで形成されている。導電部(パッド)13は、支持体
12のメッシュの透き間を通して表裏両面が電気的に導
通するように形成されている。支持体12を構成する絶
縁性の繊維としては、例えば液晶ポリマー、テフロン
(登録商標)等の化学繊維が用いられる。また、導電部
(パッド)13の材料としては、典型的に銅(Cu)が
用いられる。
The mesh substrate 11 is a sheet-like support 1
2 and a plurality of conductive portions or conductive patterns (also referred to as “pads”) 13 for electrically connecting both surfaces of the support. As shown schematically in FIG. 1B, the sheet-shaped support 12 is formed by knitting insulating fibers F in a mesh shape (in the illustrated example, in a direction perpendicular to the paper surface). ing. The conductive portion (pad) 13 is formed so that both the front and back surfaces are electrically conductive through the gap of the mesh of the support 12. As the insulating fibers constituting the support 12, for example, chemical fibers such as a liquid crystal polymer and Teflon (registered trademark) are used. As a material of the conductive portion (pad) 13, copper (Cu) is typically used.

【0015】また、半導体チップ14は、メッシュ基板
11の一方の面に、その電極端子15が導電部(パッ
ド)13に電気的に接続されるようにフリップチップ実
装されている。このフリップチップ実装として、異方性
導電膜(ACF)16を用いたACF実装を行ってい
る。半導体チップ14の電極端子15としては、例えば
金(Au)バンプが用いられる。また、ACF16とし
ては、例えば銀(Ag)フィラー等の導電性粒子を含む
エポキシ樹脂等の熱硬化性樹脂が用いられる。
The semiconductor chip 14 is flip-chip mounted on one surface of the mesh substrate 11 such that the electrode terminals 15 are electrically connected to the conductive portions (pads) 13. As the flip-chip mounting, ACF mounting using an anisotropic conductive film (ACF) 16 is performed. As the electrode terminal 15 of the semiconductor chip 14, for example, a gold (Au) bump is used. Further, as the ACF 16, for example, a thermosetting resin such as an epoxy resin containing conductive particles such as a silver (Ag) filler is used.

【0016】本実施形態では、シート状のメッシュ基板
11の採用により半導体装置10の薄型化を図っている
が、更に薄型化を助長するために、搭載する半導体チッ
プ14についても、その厚さが可及的に薄いものを使用
している。現状の技術では、半導体チップとして50μ
m〜100μm程度の厚さのものが提供されており、こ
の程度の厚さの半導体チップであれば、本実施形態のメ
ッシュ基板11に実装することは技術的に十分に可能で
ある。これを考慮して本実施形態では、半導体チップ1
4として厚さが50μm程度の薄いものを使用してい
る。
In the present embodiment, the thickness of the semiconductor device 10 is reduced by employing the sheet-like mesh substrate 11, but in order to further promote the reduction in thickness, the thickness of the semiconductor chip 14 to be mounted is also reduced. Use as thin a material as possible. With current technology, 50μ
A semiconductor chip having a thickness of about m to 100 μm is provided, and it is technically sufficiently possible to mount the semiconductor chip having such a thickness on the mesh substrate 11 of the present embodiment. In consideration of this, in the present embodiment, the semiconductor chip 1
As 4, a thin one having a thickness of about 50 μm is used.

【0017】また、絶縁膜17は、メッシュ基板11の
他方の面に、導電部(パッド)13以外の部分を覆うよ
うに、すなわち導電部(パッド)13に対応する部分に
開口部を有するように形成されている。そして、この絶
縁膜17の開口部から露出している導電部(パッド)1
3に電気的に接続されるようにはんだバンプ(外部接続
端子)18が設けられている。このはんだバンプ(外部
接続端子)18は、本装置10をマザーボード等の実装
用基板に実装するために用いられる。
Further, the insulating film 17 is formed on the other surface of the mesh substrate 11 so as to cover a portion other than the conductive portion (pad) 13, that is, to have an opening in a portion corresponding to the conductive portion (pad) 13. Is formed. The conductive portion (pad) 1 exposed from the opening of the insulating film 17
A solder bump (external connection terminal) 18 is provided so as to be electrically connected to 3. The solder bumps (external connection terminals) 18 are used for mounting the device 10 on a mounting board such as a motherboard.

【0018】以下、本実施形態の半導体装置10を製造
する方法について、その製造工程を順に示す図2及び図
3を参照しながら説明する。先ず最初の工程では(図2
(a)参照)、本発明の特徴部分をなすメッシュ基板1
1を準備する。すなわち、図1(b)に模式的に示した
ように、絶縁性の繊維Fをメッシュ状に編んで形成した
支持体12に、メッシュの透き間を通して両面が電気的
に導通するように導電部(パッド)13を形成すること
でメッシュ基板11を得る。なお、メッシュ基板11の
厚さは40μm程度に選定される。
Hereinafter, a method of manufacturing the semiconductor device 10 of the present embodiment will be described with reference to FIGS. In the first step (Fig. 2
(A)), a mesh substrate 1 which is a feature of the present invention.
Prepare 1 In other words, as schematically shown in FIG. 1B, a conductive portion (a conductive member) is formed on a support 12 formed by knitting an insulating fiber F in a mesh shape so that both surfaces are electrically connected to each other through a gap of the mesh. The mesh substrate 11 is obtained by forming the pad 13. The thickness of the mesh substrate 11 is selected to be about 40 μm.

【0019】各導電部(パッド)13は、例えばフルア
ディティブ法やセミアディティブ法などを用いて形成す
ることができる。これらの方法は、当業者には周知の導
体パターン形成法であるので特に図示はしていないが、
例えば、以下の方法を用いることができる。1つの方法
としては、支持体12の表面に感光性のめっきレジスト
を塗布し、さらに所要の導体パターン(パッド)の形状
に従うように露光及び現像(めっきレジスト層のパター
ニング)を行い、そのパッドに対応する部分のめっきレ
ジスト層に開口部を形成した後、その開口した部分のみ
Cuの無電解めっきを成長させることで、導電部(パッ
ド)13を形成する。
Each conductive portion (pad) 13 can be formed by using, for example, a full additive method or a semi-additive method. These methods are not specifically shown because they are well-known conductor pattern forming methods to those skilled in the art.
For example, the following method can be used. As one method, a photosensitive plating resist is applied to the surface of the support 12, and further, exposure and development (patterning of a plating resist layer) are performed so as to follow a required conductor pattern (pad) shape. After forming an opening in the corresponding portion of the plating resist layer, electroless plating of Cu is grown only in the opening, thereby forming a conductive portion (pad) 13.

【0020】別の方法としては、支持体12の表面にC
uの無電解めっきを施して金属薄膜を形成し、さらにそ
の上に感光性のめっきレジストを塗布し、めっきレジス
ト層のパターニングを行い、パッドに対応する部分のめ
っきレジスト層に開口部を形成した後、金属薄膜をめっ
き給電層として用いて、開口した部分にCuの電解めっ
きを成長させることで、導電部(パッド)13を形成す
る。なお、電解めっき後、金属薄膜は除去される。
As another method, the surface of the support 12 is
u was subjected to electroless plating to form a metal thin film, a photosensitive plating resist was further applied thereon, and the plating resist layer was patterned, and an opening was formed in a portion of the plating resist layer corresponding to the pad. Thereafter, a conductive portion (pad) 13 is formed by growing Cu electrolytic plating on the opening using the metal thin film as a plating power supply layer. After the electrolytic plating, the metal thin film is removed.

【0021】次の工程では(図2(b)参照)、メッシ
ュ基板11の上(最終的に外部接続端子18が接合され
る側)に保護膜としての絶縁膜17をパターニングによ
り形成する。本実施形態では、絶縁膜17を構成する材
料として感光性のソルダレジストを用いている。すなわ
ち、メッシュ基板11の一方の面に感光性のソルダレジ
ストを塗布し、さらに導電部(パッド)13の形状に従
うように露光及び現像(ソルダレジスト層のパターニン
グ)を行い、導電部(パッド)13に対応する部分のソ
ルダレジスト層に開口部を形成する。これによって、メ
ッシュ基板11の一方の面において、導電部(パッド)
13が露出し、且つ導電部(パッド)13以外の部分が
ソルダレジスト層(保護膜)17によって覆われたこと
になる。なお、ソルダレジスト層(保護膜)17の厚さ
は10μm程度に選定される。
In the next step (see FIG. 2B), an insulating film 17 as a protective film is formed on the mesh substrate 11 (on the side to which the external connection terminals 18 are finally joined) by patterning. In the present embodiment, a photosensitive solder resist is used as a material forming the insulating film 17. That is, a photosensitive solder resist is applied to one surface of the mesh substrate 11, and further, exposure and development (patterning of the solder resist layer) are performed so as to conform to the shape of the conductive portion (pad) 13. An opening is formed in a portion of the solder resist layer corresponding to the above. As a result, a conductive portion (pad) is formed on one surface of the mesh substrate 11.
13 is exposed, and a portion other than the conductive portion (pad) 13 is covered with the solder resist layer (protective film) 17. The thickness of the solder resist layer (protective film) 17 is selected to be about 10 μm.

【0022】次の工程では(図2(c)参照)、ソルダ
レジスト層17が形成されたメッシュ基板11を、ソル
ダレジスト層17が形成されている側を下にして吸着用
の治具20で保持した後、メッシュ基板11の上(ソル
ダレジスト層17が形成されている側と反対側)に、接
着剤として供される異方性導電膜(ACF)16を貼り
付ける。但しこの段階では、ACF16は未硬化状態に
ある。
In the next step (see FIG. 2C), the mesh substrate 11 on which the solder resist layer 17 has been formed is placed on the suction jig 20 with the side on which the solder resist layer 17 is formed facing down. After the holding, an anisotropic conductive film (ACF) 16 serving as an adhesive is attached on the mesh substrate 11 (on the side opposite to the side on which the solder resist layer 17 is formed). However, at this stage, the ACF 16 is in an uncured state.

【0023】次の工程では(図3(a)参照)、ACF
16の上に半導体チップ14を配置し、その電極端子
(例えばAuバンプ)15をメッシュ基板11上の導電
部(パッド)13の位置に対応させるように適宜位置合
わせを行う。なお、半導体チップ14については、上述
したように厚さが50μm程度の薄いものを使用し、電
極端子15については、その径が30μm程度のものを
用いる。
In the next step (see FIG. 3A), the ACF
The semiconductor chip 14 is arranged on the semiconductor substrate 16, and the electrode terminals (for example, Au bumps) 15 are appropriately aligned so as to correspond to the positions of the conductive portions (pads) 13 on the mesh substrate 11. As described above, the thin semiconductor chip 14 having a thickness of about 50 μm is used, and the electrode terminal 15 having a diameter of about 30 μm is used.

【0024】次の工程では(図3(b)参照)、位置合
わせが行われたメッシュ基板11及び半導体チップ14
に対し、加熱・加圧用の治具21を用いて、約200℃
の温度で加熱すると共に、図中矢印で示すように加圧す
る。これによって、接着剤としてのACF16が硬化
し、このACF16を介して半導体チップ14がメッシ
ュ基板11上に電気的に接続されたことになる(半導体
チップ14の実装)。
In the next step (see FIG. 3B), the mesh substrate 11 and the semiconductor chip 14 which have been aligned
About 200 ° C. using a heating and pressing jig 21
, And pressurize as shown by the arrow in the figure. As a result, the ACF 16 as an adhesive is cured, and the semiconductor chip 14 is electrically connected to the mesh substrate 11 via the ACF 16 (mounting of the semiconductor chip 14).

【0025】この後、半導体チップ14が実装され且つ
ソルダレジスト層17が形成されたメッシュ基板11を
治具20,21からいったん取り外し、さらに、当該メ
ッシュ基板11を上下逆にして(つまり、半導体チップ
14が実装されている側を下にして)吸着用の治具20
で再び保持する。最後の工程では(図3(c)参照)、
メッシュ基板11のソルダレジスト層17が形成されて
いる側の面に、露出している導電部(パッド)13に電
気的に接続されるようにはんだバンプ(外部接続端子)
18を形成する。このはんだバンプ18の径は150μ
m程度に選定される。
Thereafter, the mesh substrate 11 on which the semiconductor chip 14 is mounted and the solder resist layer 17 is formed is once removed from the jigs 20 and 21, and the mesh substrate 11 is turned upside down (ie, the semiconductor chip 14 with the side on which 14 is mounted)
And hold again. In the last step (see FIG. 3C),
Solder bumps (external connection terminals) are formed on the surface of the mesh substrate 11 on the side where the solder resist layer 17 is formed so as to be electrically connected to the exposed conductive portions (pads) 13.
18 are formed. The diameter of the solder bump 18 is 150μ.
m.

【0026】すなわち、ソルダレジスト層17に形成さ
れた開口部に径が150μm程度のはんだボールを配置
し、リフローにより接合する。これによって、はんだボ
ールが開口部内を満たして導電部(パッド)13に導通
し、ソルダレジスト層17の下側にボール状に突出した
はんだバンプ(外部接続端子)18が形成される。この
後、完成した構成体(半導体装置10)を吸着用の治具
20から取り外す。
That is, a solder ball having a diameter of about 150 μm is arranged in an opening formed in the solder resist layer 17 and joined by reflow. As a result, the solder ball fills the opening and conducts to the conductive portion (pad) 13, and a ball-shaped solder bump (external connection terminal) 18 is formed below the solder resist layer 17. Thereafter, the completed component (semiconductor device 10) is removed from the jig 20 for suction.

【0027】以上説明したように、本実施形態に係る半
導体装置10及びその製造方法によれば、半導体チップ
14を搭載する基板としてメッシュ基板11を用い、絶
縁性の繊維Fをメッシュ状に編んでなる支持体12のメ
ッシュの透き間を通して両面が電気的に導通するように
導電部(パッド)13すなわち配線パターンが形成され
ている。
As described above, according to the semiconductor device 10 and the method of manufacturing the same according to the present embodiment, the mesh substrate 11 is used as the substrate on which the semiconductor chip 14 is mounted, and the insulating fibers F are knitted into a mesh. A conductive portion (pad) 13, that is, a wiring pattern is formed so that both surfaces are electrically connected to each other through a gap of the mesh of the support 12.

【0028】つまり、導電部(パッド)13がメッシュ
に絡みつくように形成されているので、従来技術に見ら
れたような不都合(熱ストレス等により配線パターンが
剥がれ易いといった問題)を解消することができる。こ
れは、半導体チップ14と導電部(パッド)13との接
続信頼性を高めることに寄与する。また、メッシュ基板
11の両面のパターンの電気的導通は導電部(パッド)
13により確保されているので、従来技術に見られたよ
うなスルーホール形成のための穴明け処理を不要とする
ことができる。これは、製造工程の簡略化及び製造コス
トの低減化に寄与するものである。
That is, since the conductive portion (pad) 13 is formed so as to be entangled with the mesh, it is possible to solve the inconvenience (the problem that the wiring pattern is easily peeled off due to thermal stress or the like) as seen in the prior art. it can. This contributes to improving the connection reliability between the semiconductor chip 14 and the conductive portion (pad) 13. Further, the electrical continuity of the patterns on both sides of the mesh substrate 11 is determined by a conductive portion (pad).
13, it is possible to eliminate the necessity of a drilling process for forming a through hole as in the prior art. This contributes to simplifying the manufacturing process and reducing the manufacturing cost.

【0029】図4は本発明の第2の実施形態に係る半導
体装置の構成を模式的に示したものである。第1の実施
形態ではメッシュ基板11の片面のみに半導体チップ1
4を搭載した場合について説明したが(図1参照)、こ
の第2の実施形態では、メッシュ基板31の両面に半導
体チップ34a,34bを搭載したことを特徴とする。
FIG. 4 schematically shows a configuration of a semiconductor device according to a second embodiment of the present invention. In the first embodiment, the semiconductor chip 1 is provided only on one side of the mesh substrate 11.
4 has been described (see FIG. 1), but the second embodiment is characterized in that the semiconductor chips 34a and 34b are mounted on both surfaces of the mesh substrate 31.

【0030】以下、本実施形態の半導体装置30を製造
する方法について、その製造工程を順に示す図5及び図
6を参照しながら説明する。先ず最初の工程では(図5
(a)参照)、図2(a)の工程で行った処理と同様に
して、メッシュ基板31を準備する。但し、本実施形態
では、メッシュ基板31の支持体32の両面を電気的に
導通させる導電部として2種類のパッド、すなわち半導
体チップ34a,34bを接続するためのパッド(チッ
プ用パッド)33aと外部接続端子38を接続するため
のパッド(外部接続端子用パッド)33bとを形成す
る。この際、特に図示はしていないが、チップ用パッド
33aと外部接続端子用パッド33bとは、導電パター
ンにより互いに電気的に接続されるように形成される。
Hereinafter, a method of manufacturing the semiconductor device 30 of the present embodiment will be described with reference to FIGS. In the first step (FIG. 5
(See FIG. 2A), and a mesh substrate 31 is prepared in the same manner as the process performed in the step of FIG. However, in the present embodiment, two types of pads, that is, a pad (chip pad) 33a for connecting the semiconductor chips 34a and 34b as a conductive portion for electrically connecting both surfaces of the support 32 of the mesh substrate 31 and an external portion are provided. A pad (pad for external connection terminal) 33b for connecting the connection terminal 38 is formed. At this time, although not specifically shown, the chip pad 33a and the external connection terminal pad 33b are formed so as to be electrically connected to each other by a conductive pattern.

【0031】次の工程では(図5(b)参照)、図2
(b)の工程で行った処理と同様にして、メッシュ基板
31の両面にそれぞれ保護膜としての絶縁膜(ソルダレ
ジスト層)37a,37bを形成する。但し、本実施形
態では、各ソルダレジスト層37a,37bは、メッシ
ュ基板31の両面において半導体チップ34a,34b
を搭載する部分の周囲の領域に、該周囲の領域に形成さ
れている外部接続端子用パッド33bの部分を除いて他
の部分を覆うように形成されている。
In the next step (see FIG. 5B), FIG.
Similarly to the processing performed in the step (b), insulating films (solder resist layers) 37a and 37b as protective films are formed on both surfaces of the mesh substrate 31, respectively. However, in the present embodiment, each of the solder resist layers 37a and 37b is provided with the semiconductor chips 34a and 34b on both sides of the mesh substrate 31.
Is formed so as to cover other portions except for the external connection terminal pad 33b formed in the surrounding area.

【0032】次の工程では(図5(c)参照)、図2
(c)の工程で行った処理と同様にして、両面にソルダ
レジスト層37a,37bが形成されたメッシュ基板3
1の一方の面を下にして(図示の例ではソルダレジスト
層37bが形成されている側を下にして)吸着用の治具
40で保持した後、メッシュ基板31上で半導体チップ
34aを搭載する部分(つまり、チップ用パッド33a
を含む領域)に、接着剤として供される異方性導電膜
(ACF)36aを貼り付ける。但し、この段階では、
ACF36aは未硬化状態にある。
In the next step (see FIG. 5C), FIG.
In the same manner as the process performed in the step (c), the mesh substrate 3 having the solder resist layers 37a and 37b formed on both surfaces is formed.
The semiconductor chip 34a is mounted on the mesh substrate 31 after one side of the semiconductor chip 1 is held down (in the illustrated example, the side on which the solder resist layer 37b is formed is down) with the jig 40 for suction. Part (that is, the chip pad 33a)
(A region including) is attached to an anisotropic conductive film (ACF) 36a serving as an adhesive. However, at this stage,
The ACF 36a is in an uncured state.

【0033】次の工程では(図5(d)参照)、図3
(a)の工程で行った処理と同様にして、ACF36a
の上に半導体チップ34aを配置し、例えばAuバンプ
からなる電極端子35aをチップ用パッド33aの位置
に対応させるように適宜位置合わせを行う。次の工程で
は(図6(a)参照)、図5(c)及び(d)の工程で
行った処理と同様の処理を、メッシュ基板31の他方の
面(ソルダレジスト層37bが形成されている側)にも
行う。
In the next step (see FIG. 5D), FIG.
In the same manner as in the process performed in the step (a), the ACF 36a
The semiconductor chip 34a is disposed on the semiconductor chip 34, and the electrode terminals 35a made of, for example, Au bumps are appropriately aligned so as to correspond to the positions of the chip pads 33a. In the next step (see FIG. 6 (a)), the same processing as the processing performed in the steps of FIGS. 5 (c) and 5 (d) is performed on the other surface (the solder resist layer 37b) of the mesh substrate 31. Side).

【0034】すなわち、図5(d)の工程で位置合わせ
が行われた半導体チップ34aを配置した状態でメッシ
ュ基板31を治具40からいったん取り外し、さらに、
メッシュ基板31を上下逆にして(つまり、半導体チッ
プ34aが配置されている側を下にして)治具40で再
び保持した後、ACF36b(未硬化状態)を貼り付
け、ACF36bの上に半導体チップ34bを配置し、
その電極端子35bとチップ用パッド33aとの位置合
わせを行う。
That is, the mesh substrate 31 is once removed from the jig 40 in a state where the semiconductor chip 34a that has been aligned in the step of FIG.
After the mesh substrate 31 is turned upside down (that is, the side on which the semiconductor chip 34a is disposed downward) and held again by the jig 40, the ACF 36b (uncured state) is attached, and the semiconductor chip is placed on the ACF 36b. 34b,
The electrode terminals 35b are aligned with the chip pads 33a.

【0035】この際、メッシュ基板31を挟んで上側の
半導体チップ34bと下側の半導体チップ34aは、平
面的に見て互いに重なり合うように位置合わせを行う。
次の工程では(図6(b)参照)、図3(b)の工程で
行った処理と同様にして、位置合わせが行われた半導体
チップ34a,34b及びメッシュ基板31に対し、加
熱・加圧用の治具41を用いて、約200℃の温度で加
熱すると共に、図中矢印で示すように加圧する。これに
よって、メッシュ基板31の両面の各ACF36a,3
6bが硬化し、該ACFを介してそれぞれ半導体チップ
34a,34bがメッシュ基板31上に電気的に接続さ
れたことになる(半導体チップ34a,34bの実
装)。
At this time, the upper semiconductor chip 34b and the lower semiconductor chip 34a are positioned so as to overlap each other when viewed in a plan view with the mesh substrate 31 interposed therebetween.
In the next step (see FIG. 6B), the semiconductor chips 34a and 34b and the mesh substrate 31 that have been aligned are heated and heated in the same manner as the processing performed in the step of FIG. 3B. Using a pressing jig 41, heating is performed at a temperature of about 200 ° C. and pressing is performed as indicated by arrows in the figure. Thus, the ACFs 36a, 36a on both sides of the mesh substrate 31
6b is cured, and the semiconductor chips 34a and 34b are electrically connected to the mesh substrate 31 via the ACF (mounting of the semiconductor chips 34a and 34b).

【0036】この後、半導体チップ34a,34bが実
装され且つソルダレジスト層(保護膜)37a,37b
が形成されたメッシュ基板31を吸着用の治具40で保
持したまま、加熱・加圧用の治具41から取り外す。最
後の工程では(図6(c)参照)、図3(c)の工程で
行った処理と同様にして、メッシュ基板31のソルダレ
ジスト層37bが形成されている側の面に、露出してい
る外部接続端子用パッド33bに電気的に接続されるよ
うにはんだバンプ38を形成する。この後、完成した構
造体(半導体装置30)を吸着用の治具40から取り外
す。
Thereafter, the semiconductor chips 34a and 34b are mounted and the solder resist layers (protective films) 37a and 37b
The mesh substrate 31 on which is formed is removed from the heating / pressing jig 41 while being held by the suction jig 40. In the last step (see FIG. 6C), the exposed surface of the mesh substrate 31 on the side where the solder resist layer 37b is formed is similar to the processing performed in the step of FIG. 3C. The solder bump 38 is formed so as to be electrically connected to the external connection terminal pad 33b. Thereafter, the completed structure (semiconductor device 30) is removed from the suction jig 40.

【0037】本実施形態についても、第1の実施形態と
同様の効果(素子の接続信頼性の向上、プロセスの簡略
化、製造コストの低減化)を奏することができる。ま
た、本実施形態によれば、メッシュ基板31の両面に半
導体チップ34a,34bが搭載されているので、第1
の実施形態に係る半導体装置10と比べて、半導体装置
30としての機能を高めることができる。
Also in the present embodiment, the same effects (improvement of element connection reliability, simplification of process, and reduction of manufacturing cost) as in the first embodiment can be obtained. Further, according to the present embodiment, since the semiconductor chips 34a and 34b are mounted on both surfaces of the mesh substrate 31, the first
The function as the semiconductor device 30 can be enhanced as compared with the semiconductor device 10 according to the embodiment.

【0038】さらに、本実施形態によれば、メッシュ基
板31上で半導体チップ34a,34bが搭載されてい
る部分を除く領域にはんだバンプ(外部接続端子)38
が形成されているので、必要に応じて、この外部接続端
子38を介して2個以上の半導体装置30を多段的に積
み重ねることができる。その一例は図7に示される。図
示の例は、2個の半導体装置30を積層した場合の構成
を示している。
Further, according to the present embodiment, the solder bumps (external connection terminals) 38 are formed on the mesh substrate 31 except for the portion where the semiconductor chips 34a and 34b are mounted.
Are formed, so that two or more semiconductor devices 30 can be stacked in multiple stages via the external connection terminals 38 as necessary. One example is shown in FIG. The illustrated example shows a configuration in which two semiconductor devices 30 are stacked.

【0039】このように多段的に接続可能な構造とする
ことで、更なる高機能化を図ることが可能となる。ま
た、特に図示はしていないが、図7に示す構成例の変形
例として、半導体装置の片面のみに半導体チップを搭載
したものを、多段的に積み重ねることも可能である。こ
の形態は、積層高さを低く抑えたい場合に有効である。
With such a structure that can be connected in multiple stages, it is possible to further enhance the functions. Although not specifically illustrated, as a modification of the configuration example illustrated in FIG. 7, a semiconductor device in which a semiconductor chip is mounted on only one surface thereof can be stacked in multiple stages. This form is effective when it is desired to keep the stack height low.

【0040】なお、第2の実施形態に係る製造方法では
(図6(a)の工程参照)、メッシュ基板32を挟んで
上側の半導体チップ34bと下側の半導体チップ34a
は、互いに重なり合うように位置合わせがされている
(つまり、同じチップ用パッド33aを共有するように
接続されている)が、半導体チップのデザインによって
は、必ずしもこのような位置合わせが常に行われるとは
限らない。
In the manufacturing method according to the second embodiment (see the step of FIG. 6A), the upper semiconductor chip 34b and the lower semiconductor chip 34a with the mesh substrate 32 interposed therebetween.
Are aligned so as to overlap each other (that is, they are connected so as to share the same chip pad 33a). However, depending on the design of the semiconductor chip, such alignment is not always performed. Not necessarily.

【0041】例えば、図8に一例として平面図の形で示
すように、上側の半導体チップ34bと下側の半導体チ
ップ34aを位置的にずらして実装する形態も考えられ
る。なお、35a及び35bはそれぞれ各チップ34
a,34bの電極端子を模式的に示している。上述した
各実施形態では、各半導体チップ(14,34a,34
b)をメッシュ基板(11,31)に接続する方法とし
て、ACF(16,36a,36b)によるフリップチ
ップ実装を行った場合について説明したが、フリップチ
ップ実装の形態はこれに限定されないことはもちろんで
ある。
For example, as shown in a plan view of FIG. 8, an embodiment in which the upper semiconductor chip 34b and the lower semiconductor chip 34a are mounted with their positions shifted from each other is also conceivable. 35a and 35b are each chip 34
The electrode terminals a and 34b are schematically shown. In the above embodiments, each semiconductor chip (14, 34a, 34)
As a method for connecting b) to the mesh substrate (11, 31), the case where flip-chip mounting by ACF (16, 36a, 36b) is performed has been described, but the form of flip-chip mounting is not limited to this. It is.

【0042】例えば、はんだバンプによるフリップチッ
プ実装を行うことも可能である。但しこの場合、メッシ
ュ基板のチップ搭載面側についても、チップ用パッド3
3aの部分を除いてソルダレジストを塗布する必要があ
る。
For example, it is also possible to carry out flip chip mounting using solder bumps. However, in this case, the chip pads 3 are also provided on the chip mounting surface side of the mesh substrate.
Except for the portion 3a, it is necessary to apply a solder resist.

【0043】[0043]

【発明の効果】以上説明したように本発明によれば、搭
載する素子の接続信頼性を高めることができると共に、
製造工程の簡略化及び製造コストの低減化を図ることが
可能となる。
As described above, according to the present invention, the connection reliability of the mounted element can be improved,
It is possible to simplify the manufacturing process and reduce the manufacturing cost.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の第1の実施形態に係る半導体装置の構
成を示す断面図である。
FIG. 1 is a cross-sectional view illustrating a configuration of a semiconductor device according to a first embodiment of the present invention.

【図2】図1の半導体装置の製造方法を示す断面図(そ
の1)である。
FIG. 2 is a cross-sectional view (part 1) illustrating the method for manufacturing the semiconductor device of FIG. 1;

【図3】図1の半導体装置の製造方法を示す断面図(そ
の2)である。
FIG. 3 is a sectional view (part 2) illustrating the method for manufacturing the semiconductor device of FIG. 1;

【図4】本発明の第2の実施形態に係る半導体装置の構
成を示す断面図である。
FIG. 4 is a cross-sectional view illustrating a configuration of a semiconductor device according to a second embodiment of the present invention.

【図5】図4の半導体装置の製造方法を示す断面図(そ
の1)である。
FIG. 5 is a sectional view (part 1) illustrating the method for manufacturing the semiconductor device of FIG. 4;

【図6】図4の半導体装置の製造方法を示す断面図(そ
の2)である。
FIG. 6 is a sectional view (part 2) illustrating the method for manufacturing the semiconductor device of FIG. 4;

【図7】図4の半導体装置を積層した場合の一構成例を
示す断面図である。
FIG. 7 is a cross-sectional view showing an example of a configuration when the semiconductor devices of FIG. 4 are stacked.

【図8】図6(a)の工程で行う処理の変形例の説明図
である。
FIG. 8 is an explanatory diagram of a modified example of the process performed in the step of FIG.

【符号の説明】 10,30…半導体装置 11,31…メッシュ基板 12,32…シート状の支持体 13,33a,33b…導電部(パッド) 14,34a,34b…半導体素子(チップ) 15,35a,35b…電極端子(金バンプ) 16,36a,36b…異方性導電膜(ACF) 17,37a,37b…絶縁膜(ソルダレジスト層) 18,38…外部接続端子(はんだバンプ又は金バン
プ) 20,21,40,41…治具(吸着用、加熱・加圧
用) F…絶縁性の繊維
[Description of Signs] 10, 30: Semiconductor device 11, 31, Mesh substrate 12, 32: Sheet-like support 13, 33a, 33b: Conductive portion (pad) 14, 34a, 34b: Semiconductor element (chip) 15, 35a, 35b ... electrode terminals (gold bumps) 16, 36a, 36b ... anisotropic conductive films (ACF) 17, 37a, 37b ... insulating films (solder resist layers) 18, 38 ... external connection terminals (solder bumps or gold bumps) 20, 21, 40, 41: Jig (for suction, heating / pressing) F: Insulating fiber

フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) H01L 25/18 Continued on the front page (51) Int.Cl. 7 Identification symbol FI Theme coat II (reference) H01L 25/18

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 絶縁性の繊維がメッシュ状に編まれてな
る支持体に、該メッシュの透き間を通して貫通する導電
部が形成されたメッシュ基板と、 該メッシュ基板の一方の面の前記導電部に電気的に接続
されて搭載された半導体素子と、 前記メッシュ基板の他方の面の前記導電部が露出されて
形成された絶縁膜と、 該絶縁膜が形成された面の前記導電部に電気的に接続さ
れて設けられた外部接続端子とを具備することを特徴と
する半導体装置。
1. A mesh substrate in which a conductive portion penetrating through a gap of the mesh is formed on a support formed by knitting an insulating fiber in a mesh shape; and a conductive portion on one surface of the mesh substrate. A semiconductor element electrically connected and mounted; an insulating film formed by exposing the conductive portion on the other surface of the mesh substrate; and an electrically conductive film on the conductive portion on the surface on which the insulating film is formed. And an external connection terminal connected to the semiconductor device.
【請求項2】 絶縁性の繊維がメッシュ状に編まれて形
成された支持体に、該メッシュの透き間を通して貫通す
る導電部を形成してメッシュ基板を作製する工程と、 前記メッシュ基板の第1の面に、前記導電部を露出させ
て絶縁膜を形成する工程と、 前記メッシュ基板の第2の面に、前記導電部を覆うよう
に異方性導電膜を貼り付け、半導体素子の電極端子と前
記導電部とが対応するように該半導体素子の位置合わせ
を行う工程と、 加熱及び加圧して、前記半導体素子の電極端子を前記異
方性導電膜を介して前記導電部に電気的に接続する工程
と、 前記絶縁膜が形成された面から露出する前記導電部に、
該導電部に電気的に接続する外部接続端子を形成する工
程とを含むことを特徴とする半導体装置の製造方法。
2. A step of forming a conductive portion penetrating through a gap between the meshes on a support formed by knitting an insulating fiber into a mesh shape to form a mesh substrate; Forming an insulating film by exposing the conductive portion on the surface of the mesh substrate; and bonding an anisotropic conductive film on the second surface of the mesh substrate so as to cover the conductive portion; And positioning the semiconductor element so that the semiconductor element corresponds to the conductive part. By heating and pressing, the electrode terminal of the semiconductor element is electrically connected to the conductive part via the anisotropic conductive film. Connecting, to the conductive portion exposed from the surface on which the insulating film is formed,
Forming an external connection terminal electrically connected to the conductive portion.
【請求項3】 絶縁性の繊維がメッシュ状に編まれてな
る支持体に、該メッシュの透き間を通して貫通する半導
体素子用導電部及び該半導体素子用導電部に電気的に接
続されると共に前記メッシュの透き間を通して貫通する
外部接続端子用導電部が形成されたメッシュ基板と、 該メッシュ基板の両面に、前記半導体素子用導電部を介
して互いに電気的に接続されて搭載された半導体素子
と、 前記メッシュ基板の両面の前記半導体素子の搭載部分と
前記外部接続端子用導電部とが露出されて形成された絶
縁膜と、 該絶縁膜が形成された少なくとも片方の面の前記外部接
続端子用導電部に電気的に接続されて設けられた外部接
続端子とを具備することを特徴とする半導体装置。
3. A conductive member for a semiconductor element penetrating through a gap of the mesh on a support formed by knitting an insulating fiber into a mesh, and electrically connected to the conductive member for the semiconductor element and the mesh. A mesh substrate on which a conductive portion for an external connection terminal that penetrates through the gap is formed; a semiconductor element electrically connected to and mounted on both surfaces of the mesh substrate via the conductive portion for a semiconductor element; An insulating film formed by exposing the semiconductor element mounting portions and the external connection terminal conductive portions on both surfaces of the mesh substrate; and the external connection terminal conductive portions on at least one surface on which the insulating film is formed. And an external connection terminal electrically connected to the semiconductor device.
【請求項4】 請求項3に記載の半導体装置を複数個有
し、各半導体装置が前記外部接続端子を介して互いに電
気的に接続されて積層されていることを特徴とする半導
体装置。
4. A semiconductor device comprising a plurality of the semiconductor devices according to claim 3, wherein each of the semiconductor devices is electrically connected to one another via the external connection terminal and stacked.
【請求項5】 絶縁性の繊維がメッシュ状に編まれて形
成された支持体に、該メッシュの透き間を通して貫通す
る半導体素子用導電部及び該半導体素子用導電部に電気
的に接続されると共に前記メッシュの透き間を通して貫
通する外部接続端子用導電部を形成してメッシュ基板を
作製する工程と、 前記メッシュ基板の両面に、半導体素子の搭載部分と前
記外部接続端子用導電部を露出させて絶縁膜を形成する
工程と、 前記メッシュ基板の一方の面に、前記半導体素子用導電
部を覆うように異方性導電膜を貼り付け、第1の半導体
素子の電極端子と前記半導体素子用導電部とが対応する
ように該半導体素子の位置合わせを行う工程と、 前記メッシュ基板の他方の面に、前記半導体素子用導電
部を覆うように異方性導電膜を貼り付け、第2の半導体
素子の電極端子と前記半導体素子用導電部とが対応する
ように該半導体素子の位置合わせを行う工程と、 加熱及び加圧して、前記第1及び第2の半導体素子の電
極端子をそれぞれ対応する前記異方性導電膜を介して前
記半導体素子用導電部に電気的に接続する工程と、 前記メッシュ基板の少なくとも一方の面に、前記絶縁膜
から露出している前記外部接続端子用導電部に、該外部
接続端子用導電部に電気的に接続する外部接続端子を形
成する工程とを含むことを特徴とする半導体装置の製造
方法。
5. A conductive member for a semiconductor element penetrating through a gap of the mesh on a support formed by knitting an insulating fiber into a mesh, and electrically connected to the conductive member for a semiconductor element. Forming a conductive portion for an external connection terminal penetrating through the gap of the mesh to produce a mesh substrate; and exposing and insulating the mounting portion of the semiconductor element and the conductive portion for the external connection terminal on both surfaces of the mesh substrate. Forming a film; attaching an anisotropic conductive film to one surface of the mesh substrate so as to cover the semiconductor element conductive portion; and forming an electrode terminal of a first semiconductor element and the semiconductor element conductive portion. A step of aligning the semiconductor element so as to correspond to the step of: bonding an anisotropic conductive film to the other surface of the mesh substrate so as to cover the conductive part for the semiconductor element; Positioning the semiconductor element so that the electrode terminal of the semiconductor element and the conductive portion for the semiconductor element correspond to each other; and heating and pressing to correspond the electrode terminals of the first and second semiconductor elements, respectively. Electrically connecting to the conductive portion for the semiconductor element via the anisotropic conductive film; and the conductive portion for the external connection terminal exposed from the insulating film on at least one surface of the mesh substrate. Forming an external connection terminal electrically connected to the conductive portion for an external connection terminal.
JP2000058426A 2000-03-03 2000-03-03 Semiconductor device and its manufacturing method Withdrawn JP2001250875A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Publications (1)

Publication Number Publication Date
JP2001250875A true JP2001250875A (en) 2001-09-14

Family

ID=18579019

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014122882A1 (en) * 2013-02-05 2014-08-14 パナソニック株式会社 Semiconductor device
CN111344858A (en) * 2017-11-17 2020-06-26 三菱电机株式会社 Semiconductor module

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014122882A1 (en) * 2013-02-05 2014-08-14 パナソニック株式会社 Semiconductor device
US9318470B2 (en) 2013-02-05 2016-04-19 Socionext Inc. Semiconductor device
CN111344858A (en) * 2017-11-17 2020-06-26 三菱电机株式会社 Semiconductor module
CN111344858B (en) * 2017-11-17 2024-04-16 三菱电机株式会社 Semiconductor module

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