JP2001164756A - Building panel loading sequence determining equipment, building panel production method, transport method, construction method and manufacturing method for building using the equipment - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide roof panel loading sequence determining equipment, capable of performing efficient planning and manufacturing method, transport method and work method for roof panels by using the equipment. SOLUTION: This roof panel loading sequence determines equipment 10 for forming the frame number and loading sequence for the roof panel of each building, by observing the conditions of each work of manufacturing, transport and construction at the same time. It has an input section 1 for collecting codes expressing each roof panel information contained in a building and acquiring information, such as the maximum number of sheets loaded to the transport frame, a result memory section 9 holding the loading sequence prepared by an arithmetic section 2, and an output section 3 for outputting the loading sequence number or the like. The arithmetic section 2 has an attribute storage section 4 storing a set of codes, a rules storage 5 storing the rules on loading sequence, a plan-making section 6 determining the loading sequence loading each roof panel based on the rules, a control rules storage section 7 storing the rules for controlling the calculating sequence when calculating the loading sequence numbers, and a control section 8 for performing these operation.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention determines the distribution and loading order of building panels to a plurality of transport beds for trucking from the shape, dimensions, accessories, and mounting information of building panels for a house. The present invention relates to a building panel loading order determining device and a method for producing, transporting, and constructing building panels using the device.

[0002]

2. Description of the Related Art Conventionally, building panels such as a roof panel for a house are transported by truck to a construction site of each building after a plurality of roof panels are produced in a factory. It is sequentially loaded on the gantry.

[0003] At a construction site, unloading is performed in the reverse order of the loading order, and installation is sequentially performed using a crane.

[0004] In order to efficiently perform production, transportation, and construction in the factory, it is necessary to simultaneously perform the production, transportation, and construction order for each building.

[0005] That is, the conditions of the production line determined by the information on the shape, dimensions, accessories and mounting position of the roof panels of each building, and the loading of the produced roof panels on the carrier for transportation by truck according to the regulations Roofs should be mounted on multiple pedestals to comply with the upper limit of the number of sheets, loading order conditions determined by the shape, dimensions, and accessories of the roof panel depending on the jigs that make up the loading platform, and installation order conditions determined by the roof panel mounting position. Panels must be sorted.

It is also necessary to determine the loading order so that the number of loads is reduced as much as possible in consideration of productivity, and the work flow line is as small as possible in consideration of easiness of construction.

[0007] Further, since such a plurality of conditions may not be compatible with each other, if the conditions are not compatible, the conditions are divided into a condition to be always obeyed and a condition to be observable as much as possible.
It is necessary to always observe the conditions to be complied with, and for the conditions to be complied with as much as possible, it is necessary to output the distribution to the transportation platform and the loading order to each loading platform so as to maximize the compliance rate.

Heretofore, such a production or construction plan has been prepared manually at each factory.

Further, as a method of realizing such an apparatus for determining a loading order, a method of obtaining a loading number and a loading order number satisfying the conditions based on the conditions by a predetermined procedure and a plurality of conditions have been described. Method of arranging the roof panels according to the priority, and determining the work order according to the order, or any loading platform number,
There has been a method of creating a loading sequence number and performing an operation of checking whether or not the loading sequence number satisfies the condition, and repeating this processing until a combination of numbers satisfying the condition is obtained.

For example, as an example of a method of defining the priority between the above-mentioned conditions, as described in Japanese Patent Application Laid-Open No. 4-269243, the construction is performed based on the position information of the roof panel in consideration of the easiness of dimensional adjustment in construction. A method for determining the work order has been proposed.

[0011]

However, such a conventional method and apparatus for planning the stacking order of roof panels have the following problems.

For example, when a person drafts a plan, the person in charge of planning must have knowledge of the conditions of each operation of the production, transportation and construction of the roof panel, and also consider the loading conditions and the roof panel. The conditions to be considered when determining the loading order are not limited to a single condition, and considering the entire production, transportation, and construction, multiple conditions conflict, and when they are not compatible, the method of resolving the conflict is complicated There is a problem that it takes a long time to make a determination and it is difficult to ensure accuracy. In addition, for example, in Japanese Patent Application Laid-Open No. 4-269243, only the construction conditions for the roof-shaped roof surface are taken into consideration, and the purpose is only for ease of dimension adjustment. Therefore, a method has been proposed to arrange roof panels under a single condition, such as giving priority to the outer roof panel based on the position information of the roof panel and placing the roof panel in the center later. Consideration of the relationship between the roof surfaces included in the building, such as the correspondence to roof shapes of other shapes other than conditions and production conditions, for example, the relationship between the first floor and the second floor and the difference between buildings, and the construction of multiple roof surfaces Even if only the construction conditions such as the work flow line in the case are taken, if there are other points to be considered, the proposed method cannot be applied as it is.

Further, in such a case, since only the roof panels are aligned under a single condition, a plurality of conditions do not occur. Therefore, it is difficult to solve a conflict between a plurality of conditions. .

Furthermore, in a method of creating an arbitrary loading platform number and loading platform sequence number, searching for whether or not the conditions are satisfied, and repeating this operation until a combination of numbers satisfying the conditions is obtained, Until a combination of numbers that satisfies the conditions is obtained, it may be necessary to generate and inspect a combination of platform numbers in exponential order of the maximum number of loading units and a loading sequence number of the factorial of the number of roof panels. There is a possibility that an extremely large amount of time is required to determine the numbers and the loading sequence numbers.

Accordingly, an object of the present invention is to solve the above-mentioned problems and to provide a roof panel loading sequence determining apparatus capable of performing efficient planning, a roof panel production method and a transport method using the apparatus, and It aims to provide a construction method.

[0016]

In order to solve the above-mentioned problems, according to the first aspect of the present invention, a production sequence is performed based on the conditions of production, transportation, and construction work while simultaneously observing these conditions. The present invention is characterized by a building panel loading sequence determining apparatus including a calculation unit for forming a loading platform number, a loading sequence, and a construction sequence for building panels of each building.

According to the first aspect of the present invention, efficient planning can be performed. According to the second aspect of the present invention, based on the conditions of each operation of production, transportation, and construction, the production sequence, the bed number, the loading sequence, and the construction sequence are simultaneously observed while observing these conditions simultaneously. A building panel loading sequence determining apparatus including a calculation unit for forming a panel, the code representing the building panel information such as the shape, dimensions, attached parts, and mounting position information of each building panel included in one building. And an input unit for acquiring information on the maximum number of sheets to be loaded on the transport gantry and the type of transport means, an operation unit, and a result of holding the bed number and loading sequence number of the building panel created by the operation unit A storage unit,
An output unit for outputting a number of a loading platform on which the building panels held in the result storage unit are loaded, and a loading sequence number, wherein the calculation unit includes a shape, a dimension, an accessory part, and a mounting position of the building panels. An attribute storage unit that stores a set of codes representing building panel information such as information, a number of a loading platform on which the building panel is loaded, and a rule storage unit that stores rules relating to the loading order. A plan creation unit that determines the number of loading platforms on which building panels are loaded, and the loading order, and outputs the output to the output unit, and a calculation when the planning unit calculates the loading platform numbers and loading sequence numbers of building panels. A control rule storage unit in which rules for controlling the order are stored; and a control for deciding an operation of the plan creation unit using the rules of the control rule storage unit and repeatedly calling the plan creation unit for optimization. And a part In the power unit, when receiving the notification of the end of optimization from the control unit, the number of the loading platform of each of the held building panels, and a building panel loading sequence determination device that outputs the result of the loading sequence, I have.

According to the second aspect of the present invention, in the input unit, the building panel information such as the shape, dimensions, attached parts, and mounting position information of each building panel included in one building is represented by: Each is represented and input as a code.

The attribute storage unit stores and accumulates a set of codes representing the shape, dimensions, accessories, and mounting position information of the building panel.

In the control unit, the order in which the plan creation unit determines the number of the loading platform on which each building panel is loaded and the number of the loading order on each loading platform by referring to the attribute storage unit is controlled by the control unit. The rule is selected from the rules stored in the rule storage unit.

In the plan creation section, referring to the attribute storage section, the result storage section secures a portion for holding the number of building panels, a bed number of each building panel, and a loading sequence number, and initializes all of them. Set to state.

In the plan creation section, for each building panel in the result storage section, a rule in the rule storage section to be applied is selected with reference to the information in the corresponding attribute storage section, and the rule is stored in the result storage section. Is linked to the part that holds the bed number and loading sequence number of the building panel. If the rule is a rule between a plurality of building panels, the rule is associated with a number of building panels.

Next, in the plan making section, the bed number and the loading sequence number of the building panel in the result storage section are sequentially determined based on the control rule storage section selected by the control section. At this time, each time the state of the result storage unit changes, it is checked whether or not a rule that must be complied with among the rules of the control rule storage unit linked to the result storage unit is complied with.

If the rule in the control rule storage section is a rule between the building panel and another building panel, it is checked whether the number of the other building panel also complies with the rule, If necessary, the status of the numbers of the other building panels according to the status of complying with the rule is changed.

If the rule of the building panel is determined, if there is a rule to be newly applied, the rule is selected from the rule storage unit and linked to the target result storage unit.
The evaluation is performed.

The above series of operations is repeated until each of the bed numbers and loading sequence numbers of all the building panels is uniquely determined.

Next, the control unit calculates an evaluation value for a rule in which an evaluation value is determined for the obtained result.

The control unit stops the processing of the plan creation unit and notifies the output unit of the end of the calculation, assuming that the state in which the evaluation value has not been improved has reached the optimum state.

When the output unit receives the notification of the completion of the calculation, the output unit outputs the number of the loading platform on which the building panels are held and the loading order and ends the process.

As described above, the bed number and the loading sequence number that simultaneously observe the conditions of the production, transportation, and construction work can be calculated for the building panel of each building.

Further, even when a plurality of conditions are not satisfied,
A plan can be created, and changes in conditions can be handled.

In other words, since the compliance rate can be improved by dividing the rules into the rules that must always be complied with and the rules that must be complied with as much as possible, it is easy to plan a wide range of combinations of building panels. can get.

For this reason, a plan that substantially satisfies the respective working conditions of production, transportation, and construction can be made.

As described above, since the platform number and the loading sequence number that simultaneously observe the conditions of the production, transportation, and construction work can be set without human intervention, an accurate plan can be made.

According to the third aspect of the present invention, the result storage unit stores, as an initial state, an unknown number or a number as an initial state for the number of the loading platform and the loading sequence number on which each building panel for building is loaded. Can hold a state where a plurality of possible numbers are held as an intermediate state of determination, and a state where one number is determined as a state where the number determination is completed, and the result storage unit is initialized. At the time, and when the state of the result storage unit is changed by the determination process of the loading platform number and the loading sequence number by the plan creation unit, the rules stored in the rule storage unit in advance based on the information stored in the attribute storage unit. Is linked to the result storage unit corresponding to the building panel to be applied, and at the time the planning unit selects a building panel and determines the loading platform number and the loading sequence number, the building panel Regarding the linked rules, first, it is evaluated whether the number assigned to the building panel complies with the rules, and if necessary, the numbers of other building panels related to the rules according to the results of the evaluation. By repeating the process of changing
3. The building panel loading sequence determination according to claim 2, wherein the number of all building panels is determined while the result storage unit storing the loading platform numbers and loading sequence numbers of the building panels is always kept in a state in which the rules are observed. Features the device.

According to the third aspect of the present invention, when the planning unit selects a building panel and determines a loading platform number and a loading sequence number, the building panel is linked to the building panel. Regarding the rules, first, it is evaluated whether the number given to the building panel complies with the rules. Therefore, by repeating the process of changing the numbers so as to comply with the rules, planning can be performed in a short time. Can be created.

According to the fourth aspect,
In the control unit, when the plan creating unit determines the number of the loading platform and the loading sequence number for loading each residential building panel included in one building, the loading platform number and the loading sequence number of each building panel are determined. The control order stored in the control rule storage unit in advance is selected for each building based on the information stored in the attribute storage unit, and the loading platform number and loading sequence number of each building panel are determined according to the selected control rule. The building panel loading order determination device according to claim 2 or 3, which sequentially determines the building panel loading order.

According to the fourth aspect of the present invention, the control rules previously stored in the control rule storage unit are sequentially determined for each building based on the information stored in the attribute storage unit. Go.

For this reason, since the calculation is performed by applying the calculation order determining rule according to the characteristics of the input, the calculation efficiency is always good for various inputs.

According to the fifth aspect of the present invention, in the rule storage unit, rules to be always obeyed and an evaluation value are defined, a temporary optimum value is obtained, and an evaluation value closest to the temporary optimum value is obtained. Distinguish between rules to determine the distribution order to the transport bed and the loading order to each bed, and the control unit calculates a tentative optimum value for a rule to determine a tentative optimum value, When the distribution to the transport platform and the loading order to each platform are determined in accordance with the rules that must be complied with, the provisional optimal value and the obtained distribution to the transport platform and the evaluation of the loading sequence to each platform are evaluated. The building panel stack according to any one of claims 2 to 4, wherein a process of performing an operation of comparing the value with the value is repeatedly performed to determine an optimal distribution to the transport platforms and a loading order to the respective platforms. It is characterized by an insertion order determination device.

According to the fifth aspect of the present invention, after the provisional optimum value is obtained, the provisional optimum value and the obtained distribution to the transport platform and the order of loading to each carrier are determined. The evaluation value is compared with the evaluation value, and the order of distribution to the transportation carrier and loading order to the carrier are improved so as to approach the tentative optimal value based on the comparison result.

For this reason, the optimum distribution to the transport beds and the loading order to the respective carriers are determined.

Further, the sixth aspect of the present invention is characterized by a method of producing a building panel in which the production order is determined by using the building panel loading sequence determining apparatus according to the first to fifth aspects.

According to the sixth aspect of the present invention, a production plan can be made so that the loading order during construction and transport is optimized.

Further, the seventh aspect of the present invention is characterized by a method of transporting building panels in which the order of loading is determined by using the building panel loading order determining apparatus according to any one of the first to fifth aspects.

According to the seventh aspect of the present invention, the stacking order at the time of transportation can be determined so that the order at the time of construction is optimized.

Further, the invention according to claim 8 is characterized by a building production method in which the construction panel loading order is determined by using the building panel loading order determination device according to any one of claims 1 to 5. .

According to the eighth aspect of the present invention, since the production sequence, the loading sequence, and the construction sequence can be planned so as to be optimal, each work efficiency can be improved.

[0049]

First Embodiment A first embodiment of the present invention will be described below with reference to the drawings.

FIGS. 1 to 7 show an apparatus for determining a loading order of building panels as a building panel according to Embodiment 1 of the present invention, and a method of producing, transporting, constructing, and building a building panel using the apparatus. It shows a production method.

First, the structure will be described. The bed number and the loading order are formed for the roof panel as the building panel of each building while simultaneously observing the conditions of the production, transportation and construction work of the first embodiment. In the roof panel loading order determination device 10, mainly, the calculation unit 2 is configured by a set of codes expressing the shape, dimensions, attached parts, and mounting position information of each roof panel included in one building, and a transportation platform. It is connected to an input unit 1 for acquiring the maximum number of sheets to be loaded and the type information of the transporting means, and an output unit 3 for outputting the bed number and loading order of the roof panel created by the arithmetic unit 2.

The operation unit 2 includes an attribute storage unit 4 for storing a set of codes representing the shape, dimensions, attached parts, and mounting position information of the roof panel, a number of the loading platform on which the roof panel is loaded, and a loading order. Storage unit 5 for storing rules about
And

The calculation unit 2 determines the number of the loading platform on which each roof panel is loaded and the loading order based on the rules, and outputs the output to the output unit. The control unit has a control rule storage unit 7 in which a rule for controlling a calculation order when the creation unit 6 calculates the bed number and the loading sequence number of the roof panel is stored.

The operation unit 2 uses the rules of the control rule storage unit 7 to determine the operation of the plan creation unit 6 and to call the plan creation unit 6 repeatedly to perform optimization. A part 8 is provided.

In the control unit 8, when the plan preparation unit 6 determines the number of the loading platform and the loading sequence number on which the roof panels for houses included in one building are loaded, the loading platform number of each roof panel and the loading sequence number are determined. The control order stored in the control rule storage unit 7 in advance for the determination order of the loading order number is selected for each building based on the information stored in the attribute storage unit 4.

Further, the control unit 8 refers to the attribute information, selects a control rule appropriate for creating a plan of the building from the control rule storage unit, and creates the plan according to the control rule. It is configured to be.

The rules in the rule storage unit 5 define rules to be always obeyed and evaluation values, determine a tentative optimum value, and provide a transport platform having an evaluation value closest to the tentative optimum value. The control unit 8 first calculates a tentative optimum value for a rule for obtaining a tentative optimum value, and then calculates the tentative optimum value. Determine the distribution order to the loading platform and the loading order to each loading platform in compliance with the rules that must be complied with. Then, tentative optimal values and the distribution order to the loading platform and the loading order to each loading platform are obtained. The operation of comparing the evaluation value with the evaluation value is performed to determine the optimal distribution to the transporting platforms and the loading order to the respective loading platforms.

Further, in the first embodiment, the result storage unit 9 for holding the number of the loading platform on which the roof panel is loaded and the loading sequence number is provided in the arithmetic unit 2.

As a result, the storage unit 9 stores a plurality of possible numbers as the initial state of the unknown number and the intermediate number of the number of the loading platforms on which the respective roof panels are loaded. The state where the number is held and the state where the number determination is completed can be held as one state, and as a result, when the storage unit is initialized, When the state of the result storage unit 9 is changed by the loading sequence number determination process, the rules stored in the rule storage unit 5 are applied by the rules based on the information stored in the attribute storage unit 4. At the time when the planning unit 6 selects a roof panel to determine a loading platform number and a loading sequence number, and is linked to the roof panel. Regarding the rule, first, it is evaluated whether the number given to this roof panel complies with the rule, and if necessary, according to the result of the evaluation, the number of the other related roof panel is included in the rule. By repeating the process of changing the state so as to be in compliance, the loading platform number and the loading order of the roof panel are always kept in a state satisfying the conditions.

When the output unit 3 receives the notification of the end of optimization from the control unit 8, the output unit 3 outputs the number of the loading platform on which the roof panels are held and the result of the loading order. It is configured.

Next, the operation of the first embodiment will be described.
The description will be made in accordance with the order of planning before production.

In the first embodiment, first, as shown in FIG. 2, when the roof panel loading order determining device 10 is started in Step 0, in Step 1, the input unit 1 converts the file into one building from the file. The shape, dimensions, accessories, and mounting position information for each of the included roof panels for the house are encoded and input. Further, the maximum number of loaded trucks is given from the input unit 1 separately.

As shown in FIG. 5, the file is a vector composed of the identification number as shown in FIG. 3 and the shape, dimensions, attached parts, and mounting position information which are the planning conditions for each panel. Building information is represented by a matrix. The input information is stored in the attribute storage unit 4 for each roof panel.

In the first embodiment, a description will be given of a case where floor and vertical size information is given for five roof panels as shown in FIG. The maximum number of sheets that can be loaded on one loading platform is six. In the first embodiment, the type of the track is not particularly specified. However, even when the type of the track is specified, the operation in the first embodiment is basically the same as the operation in the first embodiment.
The only difference is the rules applied according to the type of truck.

In Step 2, the control unit 8 refers to the attribute storage unit 4, and the plan creation unit 6 determines the number of the loading platform on which each roof panel is loaded and the number indicating the loading order on each loading platform. Is selected from the rules in the control rule storage unit 7. FIG. 7 shows an example of the control rule.

Next, in Step 3, the control unit 8
Initialize the evaluation value to the optimum value for the rule for which the evaluation value is determined. In the first embodiment, it is assumed that there is a rule shown in FIG. Assuming that the maximum number of loading platforms is 6, the optimal value of the loading platform in this case is initialized to 1.

In Step 4, by referring to the attribute storage unit 4, the result storage unit 9 secures an area for storing the number of the loading platform of each roof panel for the number of roof panels and an area for storing the loading order. Is set to the initial value.

However, in the first embodiment, the bed number,
If the loading order number starts from 1, the number of roof panels does not exceed the maximum, so that each area is immediately set to a state where any one of 1 to 6 is possible.

In Step 5, a rule of the rule storage unit 5 to be applied to each roof panel of the result storage unit 9 with reference to the corresponding information of the attribute storage unit 4 is selected. It is linked to the part that holds the bed number and loading sequence number of the roof panel.

FIG. 9 shows an example of a rule. This figure 9
(5-1) is a construction rule, and (5-2) is a transportation rule. Any rule can be described as long as it determines the bed number and loading sequence number of the roof panel based on the attribute given by the input, and a production rule that is not illustrated can be similarly described.

(5-2) is a process until the carrier number is determined.
While the rule cannot be linked to the result storage unit, (5-1) can be linked to the result storage unit 9 immediately.

When the method as in the first embodiment is adopted, there is also a condition (5-3, 5-4) depending on the maximum number of the loading platforms given by inputting the loading platform number. This is also defined as a rule in the first embodiment.

Therefore, the result of the first embodiment is as shown in FIG.

In this manner, the rules, in which all the working conditions of production, transportation and construction are described in the form of rules, are stored in the rule storage unit 5 in advance.

Next, in Step 6, the control unit 8 calls the plan creation unit 6. In the plan creator 6, the number of the loading platform on which each roof panel of the result storage 9 is loaded and the loading sequence number are sequentially determined based on the control rule storage 7 selected by the controller 8.

In Step 7, the process moves to the subroutine (A) in FIG. 3, and in Step 8, when the control rule of FIG.
Selects from the roof panels whose number is not yet set to one in the result storage unit 9 according to the rules.

When the numbers of all the roof panels have been determined, this processing ends (Step 9).

Next, 1 is selected from the set of possible numbers of the roof panel according to the rule selected by the control unit 8 as a value that becomes the roof panel with the highest priority.

In the first embodiment, one of the roof panels 1 and 2 is the roof panel having the highest priority according to the control rule, and 1 is selected as the value.

In Step 11, the layout of the roof panel 1 is performed as shown in FIG.

Next, in Step 12, the rule associated with the selected roof panel is evaluated (Step 12).
13 to subroutine (B)).

That is, the result storage unit 9 can have both a state in which the value is not determined and a state in which the value is determined for the bed number and the loading sequence number of each roof panel. Every time the state changes, it is checked whether or not the rules in the control rule storage unit 7 linked to the result storage unit 9 must be followed.

In the first embodiment, the rule shown in FIG. 9 is previously linked to the result storage unit 9 corresponding to the selected roof panel by the input from the input unit 1.

Then, it is checked whether or not the selected number complies with this rule (Step 14). If necessary, change the state of the number of the roof panel until the state where this rule is complied with (repeated Step 10 to Step 17).

In the subroutine (B), Step
In step 20, if the rule of the selected roof panel is newly applied in the rule storage unit 5 when the value of the selected roof panel is determined, the rule is linked to the result storage unit 9, and in step 21, the rule linked to the selected roof panel is linked. All are unrated.

At Step 22, it is determined whether or not an unevaluated rule remains.

If there is any rule that has not been evaluated yet, the process proceeds to Step 23, and it is determined whether the number of the roof panel 1 can comply with the rules relating to the roof panels 2, 3, 4, and 5. Is inspected.

At Step 24, at this time, the number of the roof panels 3, 4, and 5 has not yet been determined to be one, and
If the rules are complied with by removing some of the possible numbers, the condition of the roof panels 3, 4, 5 is changed accordingly.

In Steps 25 and 26, the roof panels 3 and
When the rules 4 and 5 have different rules, the check of the subroutine (B) is repeated in the same manner. In Step 27, when the rule evaluation is completed, the rule that is being evaluated is evaluated as a success. Returning to Step 22, the process is repeated until there are no more rules that have not been evaluated, and whether all rules have been evaluated successfully is determined by Step 30.
Returning to 14, the values of the remaining roof panels are assigned.

The subroutine (B), when assigning the value of one roof panel, checks only whether the state of another roof panel connected to the roof panel by a rule is consistent. The assignment of another (next) roof panel is made after returning to subroutine (A).

FIG. 13 shows the result of the evaluation of the rules associated with the roof panel 1 and the result of a change in the state of the relevant roof panel.

If a new rule is to be applied after the value of a certain roof panel is determined, Step
At 20, the state is as shown in FIG. In such a case, the loading platform number of the roof panel 3 is determined and loaded on the same loading platform as the roof panels 1 and 2, so that the space between the roof panel 1 and the roof panel 2 or the roof panel 2
The rule (5-2) shown in FIG.

The added rules are Step 23 to Step 23.
p27 is repeated and evaluated in the same way as the rule already existed.

At this time, if the rule cannot be complied with by taking any of the numbers of the other roof panels, it is because the selection of the number for this roof panel is inappropriate. Reject the selected number,
Reselect another number that is not already selected and recheck the rules.

At this time, if the rule cannot be complied with by any of the numbers of the roof panel, the reason is that the selection of the number of another roof panel selected before this roof panel is inappropriate. Therefore, in Step 18, the process returns to Step 10 again, selects another number that has not been selected yet, and checks the rule again.

[0096] This operation is carried out using the bed numbers of all roof panels,
The subroutines (A) and (B) are repeated until one of the loading order numbers is determined to be one, while observing the rules that must all be followed.

The control section 8 evaluates the obtained result based on a rule in which an evaluation value is determined.
In the first embodiment, the rule shown in FIG. 9 is that if the evaluation value of the answer obtained first is not optimal and, for example, a value 2 is obtained in Step 34, the rule that the evaluation value is smaller than 2 It is added and assigned again (Step 35).
Then, returning to Step 4 again, the assignment is performed. In this example, such an assignment does not exist.
Allocation under the rules added in p35 fails,
Since one result has already been obtained, an output instruction is issued to the output unit 3 in Step 37 using the first obtained result as an optimal answer.

The output unit 3 outputs the calculation result received from the plan creation unit 6 to a file. FIG. 10 shows information expressed in the output file of the calculation result of the first embodiment.

As described above, the loading platform number and the loading sequence number that simultaneously observe the conditions of production, transportation, and construction can be calculated for the roof panel of each building.

In addition, even when a plurality of conditions are not satisfied,
A plan can be created, and changes in conditions can be handled.

That is, it is possible to improve the compliance rate by dividing the rules into the rules that must always be complied with and the rules that must be complied with as much as possible. can get.

Therefore, a plan that substantially satisfies the respective working conditions of production, transportation, and construction can be made.

In addition, since it is possible to always check whether the loading platform number and the loading sequence number comply with the rules during the creation of the plan, useless calculation can be omitted and the plan can be created in a short time. As described above, since the loading platform number and the loading sequence number that simultaneously observe the conditions of the production, transportation, and construction work can be set without human intervention, an accurate plan can be made.

At the time when the plan creator 6 selects a roof panel and determines the loading platform number and the loading sequence number, the rules associated with the roof panel are first given to the roof panel. It is evaluated whether or not the number conforms to the rule, so that a plan can be created in a short time by repeating the process of changing the number so that the state conforms to the rule.

The control rule stored in the control rule storage unit 7 in advance selects a rule for determining the calculation order for each building based on the information stored in the attribute storage unit 4.

Thus, the calculation is performed in accordance with the rules for determining the calculation order, and the calculation efficiency is good.

Further, after the provisional optimum value is obtained, the provisional optimum value is compared with the obtained evaluation value of the distribution to the transport platform and the evaluation value of the loading order on each platform, and based on the evaluation result, The order of distribution to the transport carriers and the order of loading to each carrier are improved so that the evaluation value approaches the temporary optimal value.

[0108] For this reason, the optimal distribution to the transport carriers and the loading order to each carrier are determined.

Therefore, by using the calculation results in the reverse order, etc., a production plan can be made so that the loading sequence at the time of production, construction and transportation is optimized, and building panels are produced or loaded on the loading platform. When a building is produced by constructing a building panel, each work efficiency can be improved.

[0110]

As described above, according to the first aspect of the present invention, efficient planning can be performed.

According to the second aspect of the present invention, based on the conditions of production, transportation, and construction work, the production sequence, the bed number, the loading sequence, and the construction sequence are set to each building while simultaneously observing these conditions. An architectural panel loading sequence determination device including a calculation unit that forms a building panel of a product, wherein the shape, dimensions, attached parts, and the like of each building panel included in one building are included.
An input unit for acquiring a set of codes representing building panel information such as mounting position information, and information on the maximum number of sheets to be loaded on a transportation gantry and the type of transporting means; a calculating unit; and a building panel created by the calculating unit A result storage unit for storing the loading platform number and the loading sequence number of the building, and an output unit for outputting the loading platform number and the loading sequence number for loading the building panels held in the result storage unit, and The unit includes an attribute storage unit that stores a set of codes representing building panel information such as the shape, dimensions, attached parts, and mounting position information of the building panel, a number of a bed on which the building panel is loaded, and a loading order. A rule storage unit that stores rules relating to the building, the number of the loading platform on which each building panel is loaded based on the rules, and the loading order are determined,
A plan creation unit to be output to the output unit, and a control rule storage unit in which a rule for controlling a calculation order when the plan creation unit calculates the loading platform number and the loading sequence number of the building panel is stored,
A control unit that determines the operation of the plan creator using the rules of the control rule storage unit, and repeatedly calls and optimizes the plan creator to perform optimization. The construction panel loading sequence determination device outputs the number of the loading platform of each of the stored building panels and the result of the loading sequence when receiving a notification of the end of optimization from.

Further, according to the third aspect, at the time when the planning unit selects a building panel and determines the loading platform number and the loading sequence number, the rules associated with the building panel are first determined. Since it is evaluated whether the number assigned to the building panel complies with the rules, it is possible to create a plan in a short time by repeating the process of changing the numbers so as to comply with the rules.

[0113] According to the fourth aspect,
The control rule stored in the control rule storage unit in advance is determined for each building based on the information stored in the attribute storage unit.

For this reason, since the calculation is performed by applying the calculation order determination rule according to the characteristics of the input, the calculation efficiency is always good for various inputs.

According to the fifth aspect of the present invention, after the provisional optimum value is obtained, the provisional optimum value and the obtained distribution value to the transport platform and the evaluation value of the loading order to each carrier are determined. Are compared with each other, and the order of distribution to the transport carrier and the order of loading to the carrier are improved so as to approach the temporary optimum value based on the comparison result.

For this reason, the optimal distribution to the transport beds and the loading order to the respective cargo beds are determined.

Further, according to the sixth aspect, a production plan can be made so that the loading order at the time of construction and transport is optimized.

Further, according to the seventh aspect, the order of loading during transportation can be determined so that the order during construction is optimized.

Further, according to the present invention, since the production sequence, the loading sequence, and the construction sequence can be planned so as to be optimal, each work efficiency can be improved. It can exert a beneficial effect.

[Brief description of the drawings]

FIG. 1 is a block diagram illustrating an overall configuration of a building panel loading sequence determining apparatus according to a first embodiment of the present invention and a building panel production method, a transportation method, and a construction method using the apparatus.

FIG. 2 is a flowchart illustrating a main calculation flow in the building panel loading sequence determination apparatus and the building panel production method, the transportation method, and the construction method using the apparatus according to the first embodiment.

FIG. 3 is a flowchart illustrating a calculation flow of a subroutine A in the building panel loading order determination device and the building panel production method, transportation method, and construction method using the device according to the first embodiment.

FIG. 4 is a flowchart illustrating a calculation flow of a subroutine B in the building panel loading sequence determining apparatus and the building panel production method, the transportation method, and the construction method using the apparatus according to the first embodiment.

FIG. 5 is a table illustrating an example of codes stored in an attribute storage unit according to the first embodiment.

FIG. 6 is a table illustrating an example of building panel information in the first embodiment.

FIG. 7 is a table illustrating an example of a control rule according to the first embodiment.

FIG. 8 is a table illustrating an example of an optimization rule according to the first embodiment.

FIG. 9 is a table illustrating an example of a rule according to the first embodiment;

FIG. 10 is a table illustrating an example of an output according to the first embodiment;

FIG. 11 is a table illustrating an example of storage in the result storage unit according to the first embodiment in a state where the result storage unit is initialized and associated with rules in the rule storage unit.

FIG. 12 is a table illustrating an example of storage in the result storage unit in a state where the roof panel 1 is selected, the carrier number is assigned to 1, and the loading order is assigned to 1 in the first embodiment.

FIG. 13 is a table illustrating an example in which a state of a related roof panel is changed as a result of evaluating a rule associated with the roof panel 1 in the first embodiment.

FIG. 14 is a table illustrating an example of storage in the result storage unit in a state in which a new rule is associated with the determination of the bed number of the roof panel 3 according to the first embodiment.

[Explanation of symbols]

 DESCRIPTION OF SYMBOLS 1 Input part 2 Operation part 3 Output part 4 Attribute storage part 5 Rule storage part 6 Plan creation part 7 Control rule storage part 8 Control part 9 Result storage part 10 Roof panel loading order determination device

 ──────────────────────────────────────────────────続 き Continued on the front page (72) Inventor Kazuo Kanda 1-11-8 Shibuya, Shibuya-ku, Tokyo Inside Isaac Co., Ltd. (72) Keiichiro Kobata 2-3-17 Toranomon, Minato-ku, Tokyo Sekisui Chemical Inside the Industrial Co., Ltd. (72) Inventor Motoshi Ishikawa 1-1-1-8 Shibuya, Shibuya-ku, Tokyo Inside Aizak Corporation (72) Inventor Masashi Mori 1-1-11-8 Shibuya, Shibuya-ku Tokyo F term (reference) 5B049 AA00 BB05 CC21 DD05 EE31 FF01

Claims (8)

[Claims] An arithmetic unit for forming a production sequence, a carrier number, a loading sequence, and a construction sequence for a building panel of each building based on the conditions of each operation of production, transportation, and construction while simultaneously observing these conditions. Architectural panel loading sequence determination device. 2. An operation unit for forming a production sequence, a carrier number, a loading sequence, and a construction sequence for building panels of each building based on the conditions of each operation of production, transportation, and construction while simultaneously observing these conditions. An apparatus for determining a loading order of building panels, comprising: a set of codes representing building panel information such as the shape, dimensions, accessories, and mounting position information of each building panel included in one building; and a transportation platform. An input unit for obtaining information on the maximum number of sheets to be loaded and the type of transport means; an operation unit; a result storage unit for holding a bed number and a loading sequence number of a building panel created by the operation unit; and a result storage unit An output unit for outputting the number of the loading platform on which the building panels held by the unit are to be loaded, and a loading sequence number, wherein the calculation unit is configured to output the building panel shape, dimensions, attached parts, mounting position information, etc. Express panel information Attribute storage unit that stores a set of codes to be stored, the number of the loading platform on which the building panels are loaded, and the rule storage unit that stores rules regarding the loading order, and the number of the loading platform on which each building panel is loaded based on the rules. And a plan creation unit that determines the loading order and outputs the result to the output unit, and a rule that controls the calculation order when the plan creation unit calculates the bed number and the loading sequence number of the building panel. A control rule storage unit, and a control unit that determines the operation of the plan creation unit using the rules of the control rule storage unit, and repeatedly calls the plan creation unit for optimization. In the output unit, upon receiving a notification of the end of optimization from the control unit, the number of the loading platform of each of the held building panels, and the result of the loading order is output, the building panel loading sequence Decision device. 3. The result storage unit stores a plurality of possible loading numbers and loading sequence numbers of unknown numbers as an initial state and intermediate numbers in the determination of the number of a loading platform on which each building panel is loaded. The state where the number is held, the state where one number is determined as the state where the number determination is completed can be held, and when the result storage unit is initialized,
When the state of the result storage unit changes due to the determination process of the loading platform number and the loading sequence number by the plan creation unit, the rule previously stored in the rule storage unit is changed based on the information stored in the attribute storage unit. The rules are tied to the result storage unit corresponding to the building panel to be applied, and are linked to the building panel when the planning unit selects a building panel to determine the loading platform number and the loading sequence number. First, it is evaluated whether the numbers assigned to the building panels comply with the rules, and if necessary, the numbers of other related building panels are assigned to the rules according to the results of the evaluation. By repeating the process of changing so as to comply with the above, the result storage unit that holds the loading platform number and the loading sequence number of the building panel, while always keeping the rule in compliance with the rules, Building panels loading order determining apparatus according to claim 2, wherein the determining a number of building panels. 4. The control unit according to claim 1, wherein when the planning unit determines the number of the loading platform and the loading sequence number on which each of the residential building panels contained in one building is to be loaded, the loading platform number of each building panel and the loading sequence number are determined. The control order stored in the control rule storage unit in advance is determined for each building based on the information stored in the attribute storage unit with respect to the determination order of the loading sequence number, and the loading platform of each building panel is selected according to the selected control rule. The building panel loading sequence determination device according to claim 2 or 3, wherein the number and the loading sequence number are sequentially determined. 5. The rule storage unit defines rules that must be complied with and evaluation values, obtains a tentative optimum value, and sorts to a transport bed having an evaluation value closest to the tentative optimum value. And the control unit calculates a provisional optimum value for a rule for which a provisional optimum value is to be calculated, and the control unit calculates a provisional optimum value for a rule for which a provisional optimum value is to be obtained, and always adheres to the rules to be followed. When the distribution order to the loading platform and the loading order to each loading platform are obtained, the process of comparing the provisional optimum value with the obtained distribution value to the transport loading platform and the evaluation value of the loading sequence to each loading platform is performed The building panel loading sequence determination device according to any one of claims 2 to 4, wherein the repetition is performed to determine an optimum distribution to the transportation loading platforms and a loading order to the respective loading platforms. 6. A method for producing a building panel, comprising: determining a production order by using the building panel loading sequence determining apparatus according to any one of claims 1 to 4. 7. A method of transporting building panels, wherein the order of loading is determined by using the building panel loading order determining apparatus according to claim 1. 8. A building production method for deciding a construction panel construction order using the construction panel loading sequence deciding apparatus according to claim 1.