JP2001065075A - Heat insulating panel - Google Patents
Heat insulating panelInfo
- Publication number
- JP2001065075A JP2001065075A JP23932299A JP23932299A JP2001065075A JP 2001065075 A JP2001065075 A JP 2001065075A JP 23932299 A JP23932299 A JP 23932299A JP 23932299 A JP23932299 A JP 23932299A JP 2001065075 A JP2001065075 A JP 2001065075A
- Authority
- JP
- Japan
- Prior art keywords
- panel
- magnetic tape
- steel plate
- heat insulating
- waste
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/24—Structural elements or technologies for improving thermal insulation
- Y02A30/244—Structural elements or technologies for improving thermal insulation using natural or recycled building materials, e.g. straw, wool, clay or used tires
Landscapes
- Bathtubs, Showers, And Their Attachments (AREA)
- Building Environments (AREA)
- Panels For Use In Building Construction (AREA)
- Laminated Bodies (AREA)
Abstract
Description
【０００１】[0001]
【発明の属する技術分野】本発明は浴室用等として使用
される断熱構造を有するパネルに関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a panel having a heat insulating structure used for a bathroom or the like.
【０００２】[0002]
【従来の技術】従来、浴室用の断熱パネルは、表面材で
ある化粧鋼板やＦＲＰ成形品と、裏面材との間に断熱材
である発泡ウレタンを設ける構成となっており、製造工
程は、ウレタン原料を表面材と裏面材との間に注入し、
発泡させるものであった。そして、表面材および裏面材
と発泡ウレタンは、ウレタンの接着力で発泡時に接着さ
れていた。2. Description of the Related Art Conventionally, a heat insulating panel for a bathroom has a structure in which urethane foam as a heat insulating material is provided between a decorative steel plate or an FRP molded product as a surface material and a back material. Inject the urethane raw material between the front and back materials,
It was to be foamed. The surface material and the back surface material were bonded to the urethane foam at the time of foaming by the adhesive force of the urethane.
【０００３】また、パネルの強度にはまったく関係な
く、単に完成したパネルに発泡体を貼り付け断熱パネル
としているものもあった。[0003] In some cases, regardless of the strength of the panel, a foam is simply attached to the completed panel to form a heat insulating panel.
【０００４】[0004]
【発明が解決しようとする課題】しかしながら、従来の
断熱パネルは内部でウレタンを発泡させるので、壁など
の大きいパネル（たとえば８００mm×２０００mm）の場
合、ウレタンを四隅まで均等に充填させるため、パネル
厚みを２０〜２５mm以上確保しなければならなかった。
そのため、断熱パネルとしての必要以上の断熱材を使用
しなければならず非効率であり、パネル厚みも薄く構成
できなかった。However, since the conventional heat-insulating panel foams urethane inside, in the case of a large panel (for example, 800 mm.times.2000 mm) such as a wall, the urethane is uniformly filled up to the four corners. Of 20 to 25 mm or more.
Therefore, it is necessary to use more heat insulating material than necessary as a heat insulating panel, which is inefficient, and the panel thickness cannot be reduced.
【０００５】また、ウレタンが充填されるためウレタン
注入口や多数のガス抜き口の加工が必要であったり、多
数のガス抜き口から均一にガスが抜けるように抵抗部材
であるパッキン類を成形時にセットしなければならなか
った。[0005] Further, since urethane is filled, it is necessary to process a urethane injection port and a large number of gas vents. I had to set it.
【０００６】さらに、ウレタン発泡後に、ガス抜き口等
からはみ出したウレタンを除去する工程が必要であり、
作業行程が多くなってしまっていた。Further, after urethane foaming, a step of removing urethane which has protruded from a gas vent or the like is required.
The work process has increased.
【０００７】また、単に発泡体をパネルに貼り付ける場
合には、発泡体自身に強度を持たせることができないた
め、パネル構造のみで強度を持たせなければならなかっ
た。Further, when the foam is simply pasted on the panel, the foam itself cannot have strength. Therefore, the strength must be provided only by the panel structure.
【０００８】また、ウレタンは発泡して充填するため、
リサイクル材等の再生利用は行なうことができなかっ
た。Further, since urethane is foamed and filled,
Recycling of recycled materials could not be performed.
【０００９】[0009]
【課題を解決するための手段】本発明は上記の課題を解
決するために、意匠面である表面材と、裏面材と、表面
材と裏面材の間に設けられた廃磁気テープパネルとから
構成したものである。SUMMARY OF THE INVENTION In order to solve the above-mentioned problems, the present invention provides a surface material which is a design surface, a back material, and a waste magnetic tape panel provided between the surface material and the back material. It is composed.
【００１０】上記発明によれば、各磁気テープメーカー
にて排出される磁気テープ廃材（メーカー毎に約１００
t／月）をリサイクル材として有効活用した上に、断熱
性を向上できるとともに、表面材と裏面材の間に廃磁気
テープパネルを設ける構成としているので、強度を十分
に保持することが出来る。[0010] According to the above invention, magnetic tape waste materials (approximately 100
t / month) as a recycled material, the heat insulating property can be improved, and a waste magnetic tape panel is provided between the front and back materials, so that sufficient strength can be maintained.
【００１１】[0011]
【発明の実施の形態】本発明の請求項１にかかる発明
は、意匠面である表面材と、裏面材と、表面材と裏面材
の間に設けられた例えば磁気テープを加圧成形して得ら
れる廃磁気テープパネルとから構成したものである。BEST MODE FOR CARRYING OUT THE INVENTION The invention according to claim 1 of the present invention is characterized in that a surface material as a design surface, a back material, and, for example, a magnetic tape provided between the surface material and the back material are pressure-formed. And a waste magnetic tape panel obtained.
【００１２】そして、表面材と裏面材の間に廃磁気テー
プパネルを設ける構成としているので、廃磁気テープパ
ネルを心材として強度を十分に保持することができ、表
面材及び裏面材は薄肉化が可能となる。加えて、廃棄物
として処理されている磁気テープ廃材（約１００ｔ／
月）を断熱材として有効活用できる。Since the waste magnetic tape panel is provided between the surface material and the back material, the strength can be sufficiently maintained using the waste magnetic tape panel as a core material, and the thickness of the front material and the back material can be reduced. It becomes possible. In addition, magnetic tape waste material (approximately 100 t /
Mon) can be effectively used as heat insulating material.
【００１３】また、本発明の請求項２にかかる発明は、
表面材と廃磁気テープパネルとを接着する表面材接着層
と、廃磁気テープパネルと裏面材を接着する裏面材接着
層を有する浴室用パネルである。Further, the invention according to claim 2 of the present invention provides:
A bathroom panel having a surface material adhesive layer for bonding a surface material and a waste magnetic tape panel, and a back material adhesive layer for bonding a waste magnetic tape panel to a back material.
【００１４】そして、廃磁気テープパネルの両面に表面
材と裏面材が接着され、補強材として作用するので、浴
室用パネルのたわみに対して、引張り及び圧縮強度が著
しく向上する。また、接着剤が廃磁気テープパネルパネ
ルと表面材及び裏面材の間だけでなく、廃磁気テープパ
ネルの表層の隙間に浸透して接着層を構成するので、廃
磁気テープパネルの強度が向上する。Since the front and back members are adhered to both sides of the waste magnetic tape panel and function as reinforcing members, the tensile and compressive strength against the deflection of the bathroom panel is remarkably improved. Further, since the adhesive penetrates not only between the waste magnetic tape panel panel and the surface material and the back surface material, but also into the gap between the surface layers of the waste magnetic tape panel to form an adhesive layer, the strength of the waste magnetic tape panel is improved. .
【００１５】さらに、本発明の請求項３にかかる発明
は、表面材、もしくは裏面材の少なくとも一方に廃磁気
テープパネルの小口を覆う小口面を設けた浴室用パネル
である。Further, the invention according to claim 3 of the present invention is a bathroom panel in which at least one of a front surface material and a back surface material is provided with a fore-edge surface for covering a fore edge of a waste magnetic tape panel.
【００１６】そして、小口面の曲げ加工により、表面材
もしくは裏面材の強度が向上するので、強固な浴室用パ
ネルを供給できるとともに、廃磁気テープパネルの小口
面が見えなくなるので、外観をも向上することができ
る。さらに、廃磁気テープパネル内の空気の移動が最小
限に抑制でき、断熱性を向上できる。[0016] Since the strength of the surface material or the back surface material is improved by bending the small edge surface, a strong bathroom panel can be supplied, and the small edge surface of the waste magnetic tape panel can not be seen, so that the appearance is also improved. can do. Furthermore, the movement of air in the waste magnetic tape panel can be suppressed to a minimum, and the heat insulation can be improved.
【００１７】さらに、本発明の請求項４にかかる発明
は、表面材、もしくは裏面材の少なくとも一方に廃磁気
テープパネルの小口を覆う小口面を設け、廃磁気テープ
パネルの小口と小口面を接着した浴室用パネルである。Further, in the invention according to claim 4 of the present invention, at least one of the front surface material and the back surface material is provided with a fore face covering the fore edge of the waste magnetic tape panel, and the fore edge and the fore face of the waste magnetic tape panel are bonded. Bathroom panel.
【００１８】そして、小口面を接着することで、表面材
もしくは裏面材が小口面での補強として作用するので、
強度をさらに向上できるとともに、廃磁気テープパネル
のカット面からの廃磁気テープの脱落を防止できる。ま
た、施工時等に水がかかっても、小口面を接着している
ので、内部に水が入ることが無く、品質の維持性能や作
業性を向上できる。さらに、廃磁気テープパネル内の空
気の密閉度が向上し、断熱性を向上できる。By bonding the fore-edge surface, the front surface material or the back surface material acts as reinforcement on the fore-edge surface.
The strength can be further improved, and the drop of the waste magnetic tape from the cut surface of the waste magnetic tape panel can be prevented. Further, even if it is splashed with water during construction or the like, the small face is adhered, so that water does not enter inside, and the quality maintenance performance and workability can be improved. Further, the degree of air tightness in the waste magnetic tape panel is improved, and the heat insulation can be improved.
【００１９】[0019]
【実施例】以下、本発明の実施例について浴室用に用い
られる断熱パネルを例にして説明する。DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiments of the present invention will be described below by taking as an example a heat insulating panel used for a bathroom.
【００２０】（実施例１）図１は本発明の実施例１の浴
室用の断熱壁パネルである壁パネル１１の製品面裏側か
ら見た正面図であり、図２は図１のＡ−Ａ断面図、図３
は図２のＢ部拡大断面図である。(Embodiment 1) FIG. 1 is a front view of a wall panel 11 which is a heat insulating wall panel for a bathroom according to Embodiment 1 of the present invention as viewed from the back side of a product surface, and FIG. Sectional view, FIG. 3
FIG. 3 is an enlarged sectional view of a portion B in FIG. 2.
【００２１】図１において、システムバスの壁パネル１
１は、意匠性を追求するため、表面材は透明で光沢を持
つポリエチレンテレフタレート（以下ＰＥＴ）シートお
よび柄を印刷した塩化ビニル（以下ＰＶＣ）シートを鋼
板に貼りあわせたＰＥＴ鋼板１２を用いている。本図で
は、製品面裏側からの図となっているが、製品面側から
はＰＥＴ及ＰＶＣシートを貼りつけた面が見えるように
構成されている。また、裏面材には簡単に錆が発生しな
いように亜鉛メッキ鋼板１３を用いており、ＰＥＴ鋼板
１２及び亜鉛メッキ鋼板１３の厚みは、０．４mmとなっ
ている。壁パネル１１の長手側は組立て時に壁パネルど
うしを接合するための部材の入る隙間が設けてある。In FIG. 1, a system bus wall panel 1 is shown.
1 uses a PET steel sheet 12 in which a transparent and glossy polyethylene terephthalate (hereinafter PET) sheet and a patterned vinyl chloride (hereinafter PVC) sheet are bonded to a steel sheet in order to pursue design. . Although the figure is viewed from the back side of the product surface, it is configured such that the surface on which the PET and PVC sheets are attached can be seen from the product side. Further, a galvanized steel plate 13 is used for the back surface material so that rust does not easily occur, and the thickness of the PET steel plate 12 and the galvanized steel plate 13 is 0.4 mm. The longitudinal side of the wall panel 11 is provided with a gap into which a member for joining the wall panels during assembly is inserted.
【００２２】図２は図１のＡ−Ａ断面図であるが、ＰＥ
Ｔ鋼板１２と亜鉛メッキ鋼板１３の間には、厚み約１０
mmの廃磁気テープパネル１４が設けられている。廃磁気
テープパネル１４は、磁気テープの廃材を粉砕し、接着
剤とともに不織布の袋に詰めた後、加圧プレス成形でボ
ード状に製品化されたもので、磁気テープが空気層を持
った層状に形成されているので、断熱性・防音性・磁気
シールド性等を有している。FIG. 2 is a sectional view taken along the line A--A in FIG.
Between the T steel plate 12 and the galvanized steel plate 13, a thickness of about 10
A mm waste magnetic tape panel 14 is provided. The waste magnetic tape panel 14 is made by pulverizing waste magnetic tape, packing it in a nonwoven bag together with an adhesive, and then commercializing it into a board by pressure press molding. The magnetic tape has a layered structure with an air layer. It has heat insulation, sound insulation, magnetic shielding, and the like.
【００２３】廃磁気テープパネル１４とＰＥＴ鋼板１２
はエポキシ系接着剤で接着されており、接着剤は廃磁気
テープパネル１４の表層の一部に含浸され、図３に示す
ように表面材接着層１５を形成している。廃磁気テープ
パネル１４と亜鉛メッキ鋼板１３も同様に接着されてお
り、その間には裏面接着層１６が形成されている。貼り
あわせ工程は、まず廃磁気テープパネル１４の片面に１
m2あたり５０〜３００ｇの接着剤をロールコーターにて
塗布し、亜鉛メッキ鋼板１３を貼りつける。その後、亜
鉛メッキ鋼板１３を貼りあわしたままで、もう一方の面
にロールコーターで同様に接着剤を塗布し、加工したＰ
ＥＴ鋼板１２に貼りあわせる。両面張り合わせた後、所
定の荷重をかけて養生し、全面を完全に接着する。Waste Magnetic Tape Panel 14 and PET Steel Plate 12
Is bonded with an epoxy-based adhesive, and the adhesive is impregnated into a part of the surface layer of the waste magnetic tape panel 14 to form a surface material adhesive layer 15 as shown in FIG. The waste magnetic tape panel 14 and the galvanized steel plate 13 are similarly bonded, and a back surface adhesive layer 16 is formed between them. The laminating process is performed by first attaching one side of the waste magnetic tape panel 14 to one side.
An adhesive of 50 to 300 g per m 2 is applied by a roll coater, and a galvanized steel plate 13 is attached. After that, while the galvanized steel plate 13 was left attached, the other surface was coated with an adhesive in the same manner using a roll coater, and processed P
Affix to ET steel plate 12. After laminating both sides, curing is performed by applying a predetermined load, and the entire surface is completely adhered.
【００２４】以上のように構成された壁パネル１１は、
単体では曲げ弾性が石膏ボードよりも大きい廃磁気テー
プパネル１４の表裏面にＰＥＴ鋼板１２および亜鉛メッ
キ鋼板１３を接着し、サンドイッチ構造としているの
で、引張りおよび圧縮応力が著しく向上し、曲げ弾性も
向上する。また、強度アップには、表面接着層１５なら
びに裏面接着層１６が廃磁気テープパネル１４の表層に
含浸されて形成しているので、廃磁気テープパネル１４
がサンドイッチ構造となっていることも寄与している。The wall panel 11 configured as described above is
As a single unit, the PET steel plate 12 and the galvanized steel plate 13 are bonded to the front and back surfaces of the waste magnetic tape panel 14 whose bending elasticity is larger than that of the gypsum board to form a sandwich structure, so that the tensile and compressive stresses are significantly improved, and the bending elasticity is also improved. I do. In order to increase the strength, the surface adhesive layer 15 and the back surface adhesive layer 16 are formed by impregnating the surface layer of the waste magnetic tape panel 14.
Also has a sandwich structure.
【００２５】また、強度が十分確保されることから、廃
磁気テープパネル１４の厚みを１０mmとしているが、そ
の必要特性である断熱性、防音性、磁気シールド性など
が満足される最低厚みでよく、樹脂の発泡性等を考慮す
る必要も無いので任意に設定でき、不要な樹脂を使用す
る必要も無い。また、廃磁気テープパネル１４の密度を
０．２〜０．６g/cm2としていれば、壁パネルへの部材
取付け時の鋼板のたわみも防止できる。Although the thickness of the waste magnetic tape panel 14 is set to 10 mm in order to ensure sufficient strength, the minimum thickness which satisfies the required characteristics such as heat insulating property, soundproofing property and magnetic shielding property is sufficient. Since there is no need to consider the foaming properties of the resin, it can be set arbitrarily and there is no need to use an unnecessary resin. Further, if the density of the waste magnetic tape panel 14 is set to 0.2 to 0.6 g / cm 2 , it is possible to prevent the steel sheet from bending when the member is attached to the wall panel.
【００２６】また、各磁気テープメーカーで廃棄物とし
て処理されている廃磁気テープ（各メーカー毎に約１０
０t／月）をリサイクル材として有効活用できる。Also, waste magnetic tapes that are treated as waste by each magnetic tape maker (approximately 10
0t / month) can be effectively used as recycled material.
【００２７】（実施例２）図４は本発明の実施例２の断
熱壁パネルの断面図であり、実施例１と異なる点のみを
説明し、その他は同一符号を付して省略する。(Embodiment 2) FIG. 4 is a cross-sectional view of a heat insulating wall panel according to Embodiment 2 of the present invention. Only different points from Embodiment 1 will be described, and other parts will be denoted by the same reference numerals and omitted.
【００２８】図４において、実施例１と異なるのは、壁
パネル１７の亜鉛メッキ鋼板１８の長手側を廃磁気テー
プパネル１４の厚み以下に曲げ加工し小口面１９を設け
た点であり、廃磁気テープパネル１４の小口２０を外観
上見えなくした点である。特に廃磁気テープパネル１４
をカットして寸法出しを行っている場合は、小口２０に
は磁気テープ層が見えて、見栄えが良くないが、これを
改善して見栄えを向上できる。In FIG. 4, the difference from the first embodiment is that the longitudinal side of the galvanized steel plate 18 of the wall panel 17 is bent to the thickness of the waste magnetic tape panel 14 or less to provide a fore-edge surface 19. The point is that the fore edge 20 of the magnetic tape panel 14 has been made invisible in appearance. Especially the waste magnetic tape panel 14
Is cut out to measure the size, the magnetic tape layer can be seen in the fore edge 20 and the appearance is not good, but this can be improved to improve the appearance.
【００２９】また、廃磁気テープパネル１４がカットさ
れていると小口は磁気テープが脱落しやすくなっている
が、小口面１９を設けることで、施工時等に小口２０に
ものが接触したり、手が触れることを防止でき、磁気テ
ープの脱落も防止できる。Further, when the waste magnetic tape panel 14 is cut, the magnetic tape tends to fall off at the fore-edge, but by providing the fore-edge surface 19, an object comes into contact with the fore-edge 20 at the time of construction or the like. It is possible to prevent the hand from touching and to prevent the magnetic tape from falling off.
【００３０】加えて、亜鉛メッキ鋼板１８に曲げ加工が
施されているので、亜鉛メッキ鋼板１８の曲げ強度も上
昇し、壁パネルとしての強度も向上する。また、水が直
接に小口にかかることを抑制するので、搬送、施工時等
における管理幅が拡大される。In addition, since the galvanized steel sheet 18 is bent, the bending strength of the galvanized steel sheet 18 also increases, and the strength of the wall panel also improves. In addition, since water is prevented from directly splashing on the fore-edge, the range of management during transportation, construction, and the like is expanded.
【００３１】（実施例３）図５は本発明の実施例３の断
熱パネルである壁パネルの断面図であり、実施例２と異
なる点のみを説明し、その他は同一符号を付して省略す
る。(Embodiment 3) FIG. 5 is a sectional view of a wall panel which is a heat insulating panel according to Embodiment 3 of the present invention. Only points different from Embodiment 2 will be described, and other parts will be assigned the same reference numerals and omitted. I do.
【００３２】図５において、実施例２と異なるのは、壁
パネル２１の亜鉛メッキ鋼板２２の長手側を廃磁気テー
プパネル１４の厚み以下に曲げ加工し、小口面２３を設
けた点であり、廃磁気テープパネル１４の小口２４を外
観上見えなくした点である。そして、廃磁気テープパネ
ル１４と亜鉛メッキ鋼板２２の接着の際に、小口２４に
も接着剤を塗布し、小口面２３と小口２４が接着される
ように構成されている。この時、小口２４の磁気テープ
の隙間から接着剤の一部が浸透し、廃磁気テープパネル
の小口２４表層に小口接着層２５を形成する。In FIG. 5, the difference from the second embodiment is that the longitudinal side of the galvanized steel plate 22 of the wall panel 21 is bent to the thickness of the waste magnetic tape panel 14 or less to provide a fore-edge surface 23. The point is that the fore edge 24 of the waste magnetic tape panel 14 is not visible in appearance. When the waste magnetic tape panel 14 and the galvanized steel plate 22 are bonded, an adhesive is also applied to the fore edge 24 so that the fore surface 23 and the fore edge 24 are bonded. At this time, a part of the adhesive penetrates through the gap between the magnetic tapes of the fore edge 24 and forms the fore edge adhesive layer 25 on the surface layer of the fore edge 24 of the waste magnetic tape panel.
【００３３】従って、廃磁気テープパネル１４の前面に
接着層が形成されるとともに、小口面２３が小口２４と
接着されるので、さらに曲げ強度が向上し、強度確保が
可能になるとともに、鋼板の厚みや廃磁気テープパネル
１４の厚みを薄くすることができる。Therefore, since an adhesive layer is formed on the front surface of the waste magnetic tape panel 14 and the fore-edge surface 23 is bonded to the fore-edge 24, the bending strength is further improved, and the strength can be ensured. The thickness and the thickness of the waste magnetic tape panel 14 can be reduced.
【００３４】加えて、小口２４を小口面２３および接着
剤で覆うので水分の侵入がなく、さらに部材管理の自由
度が向上し、耐水性を付与できる。また、廃磁気テープ
パネル１４の内部の空気層が直接空気と接触せず、ほぼ
密閉されて空気の流動が低減されるので、さらに断熱性
を向上できる。In addition, since the fore-edge 24 is covered with the fore-edge surface 23 and the adhesive, there is no intrusion of moisture, and the degree of freedom in member management is improved, and water resistance can be imparted. Further, the air layer inside the waste magnetic tape panel 14 does not come into direct contact with the air, is substantially closed, and the flow of the air is reduced, so that the heat insulating property can be further improved.
【００３５】（実施例４）図６は本発明の実施例４の断
熱パネルである壁パネルの断面図であり、実施例３と異
なる点のみを説明し、その他は同一符号を付して省略す
る。(Embodiment 4) FIG. 6 is a cross-sectional view of a wall panel which is a heat insulating panel according to Embodiment 4 of the present invention. Only points different from Embodiment 3 will be described, and other parts will be assigned the same reference numerals and omitted. I do.
【００３６】図６において、実施例３と異なるのは、Ｐ
ＥＴ鋼板２７にも曲げ加工による小口面２８を設け、亜
鉛メッキ鋼板２９の小口面３０と接着して構成した点で
ある。In FIG. 6, the difference from the third embodiment is that P
The ET steel plate 27 is also provided with a small surface 28 by bending and bonded to a small surface 30 of a galvanized steel plate 29.
【００３７】本実施例では、実施例３と同様の効果が得
られるとともに、さらに曲げ強さを向上できる。In this embodiment, the same effects as those of the third embodiment can be obtained, and the bending strength can be further improved.
【００３８】実施例１〜４では、表面材にＰＥＴ鋼板を
使用しているが、壁としての意匠を持ち合わせれば、こ
れに限らず、たとえば、塩ビシートを鋼板に貼り付けた
塩化ビニル鋼板や、アクリルシートやフィルムを張り付
けた鋼板、樹脂板、無機質パネルでも良い。In the first to fourth embodiments, a PET steel sheet is used as a surface material. However, the present invention is not limited to this as long as it has a design as a wall. Alternatively, a steel plate, a resin plate, or an inorganic panel to which an acrylic sheet or a film is attached may be used.
【００３９】また、裏面材に亜鉛メッキ鋼板を用いてい
るが、バックアップ板として強度が保持できれば、これ
に限らず、メッキ鋼板、樹脂板、無機質パネルなどでも
よく、板厚も強度に応じて選択すれば良い。Although a galvanized steel plate is used for the back surface material, the present invention is not limited to this, as long as the strength can be maintained as a backup plate. A plated steel plate, a resin plate, an inorganic panel, or the like may be used. Just do it.
【００４０】さらに、形状も壁パネルとしているが、当
然天井のような平面パネルも可能であり、また、平面パ
ネルに限らず、ドーム型の天井などの場合でも廃磁気テ
ープパネルを天井と同形状に成形すれば可能である。Further, although the shape is a wall panel, naturally a flat panel such as a ceiling is also possible, and a waste magnetic tape panel having the same shape as the ceiling can be used not only for a flat panel but also for a dome-shaped ceiling. It is possible if it is molded into.
【００４１】また、接着剤も同様にエポキシ系接着剤で
けではなく、たとえば酢酸ビニルエマルジョン等、剥離
強度が確保されれば、これに限らない。Similarly, the adhesive is not limited to an epoxy adhesive, but is not limited to an epoxy adhesive as long as the peel strength is secured, for example, vinyl acetate emulsion.
【００４２】[0042]
【発明の効果】以上説明したように本発明によれば、廃
磁気テープパネルを心材として強度を十分に保持するこ
とができ、表面材及び裏面材は薄肉化が可能となる。加
えて、廃棄物として処理されている磁気テープ廃材（約
１００t／月）を断熱材として有効活用できる。As described above, according to the present invention, the strength can be sufficiently maintained by using the waste magnetic tape panel as the core material, and the surface material and the back surface material can be thinned. In addition, magnetic tape waste (approximately 100 t / month) that has been treated as waste can be effectively used as a heat insulating material.
【００４３】また、本発明の請求項２にかかる発明によ
れば、廃磁気テープパネルの両面に表面材と裏面材が接
着され、補強材として作用するので、パネルのたわみに
対して、引張り及び圧縮強度が著しく向上する。加え
て、接着剤が廃磁気テープパネルと表面材及び裏面材の
間だけでなく、廃磁気テープパネルの表層の隙間に浸透
して接着層を構成するので、廃磁気テープパネルの強度
が向上する。Further, according to the invention of claim 2 of the present invention, the front surface material and the back surface material are adhered to both surfaces of the waste magnetic tape panel and function as a reinforcing material. The compressive strength is significantly improved. In addition, since the adhesive penetrates not only between the waste magnetic tape panel and the surface material and the back surface material, but also into the gap between the surface layers of the waste magnetic tape panel to form an adhesive layer, the strength of the waste magnetic tape panel is improved. .
【００４４】さらに、本発明の請求項３にかかる発明に
よれば、小口面の曲げ加工により、表面材もしくは裏面
材の強度が向上するので、強固なパネルを供給できると
ともに、廃磁気テープパネルの小口面が見えなくなるの
で、外観をも向上することができる。さらに、廃磁気テ
ープパネル内の空気の移動が最小限に抑制でき、断熱性
を向上できる。加えて、廃磁気テープパネルを接着剤で
覆うので水分の侵入がなく、さらに部材管理の自由度を
向上し、浴室用パネルとしての耐水性を付与できる。Further, according to the third aspect of the present invention, since the strength of the front surface material or the back surface material is improved by bending the fore-edge surface, a strong panel can be supplied and the waste magnetic tape panel can be supplied. Since the fore-edge surface is not visible, the appearance can be improved. Furthermore, the movement of air in the waste magnetic tape panel can be suppressed to a minimum, and the heat insulation can be improved. In addition, since the waste magnetic tape panel is covered with the adhesive, there is no invasion of moisture, and the degree of freedom of member management is further improved, and water resistance as a bathroom panel can be provided.
【００４５】さらに、本発明の請求項４にかかる発明に
よれば、小口面を接着することで、表面材もしくは裏面
材が小口面での補強として作用するので、強度をさらに
向上できるとともに、廃磁気テープパネルのカット面か
らの廃磁気テープの脱落を防止できる。また、施工時等
に水がかかっても、小口面を接着しているので、内部に
水が入ることが無く、品質の維持性能向上や作業環境の
自由度を拡大できる。さらに、廃磁気テープパネル内の
空気の密閉度が向上し、断熱性を向上できる。Furthermore, according to the invention of claim 4 of the present invention, by bonding the fore-face, the front surface material or the back surface acts as reinforcement on the fore-face, so that the strength can be further improved and It is possible to prevent the waste magnetic tape from falling off the cut surface of the magnetic tape panel. Further, even if it is exposed to water during construction, the small surface is adhered, so that no water enters the interior, and the quality maintenance performance can be improved and the degree of freedom of the working environment can be increased. Further, the degree of air tightness in the waste magnetic tape panel is improved, and the heat insulation can be improved.
【図１】本発明の実施例１の浴室用の断熱壁パネルの正
面図FIG. 1 is a front view of a heat insulating wall panel for a bathroom according to a first embodiment of the present invention.
【図２】図１のＡ−Ａ断面図FIG. 2 is a sectional view taken along line AA of FIG. 1;
【図３】図２のＢ部拡大断面図FIG. 3 is an enlarged sectional view of a portion B in FIG. 2;
【図４】本発明の実施例２の浴室用の断熱壁パネルの断
面図FIG. 4 is a sectional view of a heat insulating wall panel for a bathroom according to a second embodiment of the present invention.
【図５】本発明の実施例３の浴室用の断熱壁パネルの断
面図FIG. 5 is a sectional view of a heat insulating wall panel for a bathroom according to a third embodiment of the present invention.
【図６】本発明の実施例４の浴室用の断熱壁パネルの断
面図FIG. 6 is a sectional view of a heat insulating wall panel for a bathroom according to a fourth embodiment of the present invention.
１１、１７、２１、２６ 壁パネル（浴室用パネル） １２、２７ ＰＥＴ鋼板（表面材） １３、１８、２２、２９ 亜鉛メッキ鋼板（裏面材） １４ 廃磁気テープパネル １５ 表面接着層 １６ 裏面接着層 １９、２３、３０ 小口面 ２０、２４ 小口 11, 17, 21, 26 Wall panel (bathroom panel) 12, 27 PET steel sheet (surface material) 13, 18, 22, 29 Galvanized steel sheet (back material) 14 Waste magnetic tape panel 15 Surface adhesive layer 16 Back adhesive layer 19,23,30 Small face 20,24 Small face
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 ＦＩ テーマコート゛(参考） Ｅ０４Ｃ 2/34 Ｅ０４Ｃ 2/34 Ｘ Ｆターム(参考） 2D032 GA03 2E001 DD01 FA42 GA03 HB02 HB07 HD11 HD13 HF00 LA04 2E162 CB02 CB03 CB06 CD01 CE00 4F100 AB03 AB18 AK15 AK42 AR00A AS00C AT00B BA03 BA07 BA10A BA10B CB00 EH71 GB08 GB90 HB00A JB07 JJ02 ──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 7 Identification symbol FI theme coat ゛ (Reference) E04C 2/34 E04C 2/34 X F-term (Reference) 2D032 GA03 2E001 DD01 FA42 GA03 HB02 HB07 HD11 HD13 HF00 LA04 2E162 CB02 CB03 CB06 CD01 CE00 4F100 AB03 AB18 AK15 AK42 AR00A AS00C AT00B BA03 BA07 BA10A BA10B CB00 EH71 GB08 GB90 HB00A JB07 JJ02
Claims (4)
面材と前記裏面材の間に設けられた廃磁気テープパネル
とからなる断熱パネル。1. A heat insulating panel comprising a surface material serving as a design surface, a back material, and a waste magnetic tape panel provided between the front material and the back material.
表面材接着層と、廃磁気テープパネルと裏面材を接着す
る裏面材接着層を有する請求項１記載の断熱パネル。2. The heat insulating panel according to claim 1, comprising a surface material adhesive layer for bonding the surface material to the waste magnetic tape panel, and a back material adhesive layer for bonding the waste magnetic tape panel to the back material.
に廃磁気テープパネルの小口を覆う小口面を設けた請求
項１または２記載の断熱パネル。3. The heat insulating panel according to claim 1, wherein a fore face covering the fore edge of the waste magnetic tape panel is provided on at least one of the front surface material and the back surface material.
一方に廃磁気テープパネルの小口を覆う小口面を設け、
廃磁気テープパネルの小口と前記小口面を接着した請求
項１または２記載の断熱パネル。4. A fore face covering a fore edge of a waste magnetic tape panel is provided on at least one of the front surface material and the back surface material,
3. The heat insulating panel according to claim 1, wherein the fore edge of the waste magnetic tape panel is bonded to the fore surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP23932299A JP2001065075A (en) | 1999-08-26 | 1999-08-26 | Heat insulating panel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP23932299A JP2001065075A (en) | 1999-08-26 | 1999-08-26 | Heat insulating panel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JP2001065075A true JP2001065075A (en) | 2001-03-13 |
Family
ID=17043004
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP23932299A Pending JP2001065075A (en) | 1999-08-26 | 1999-08-26 | Heat insulating panel |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2001065075A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105350668A (en) * | 2015-11-26 | 2016-02-24 | 安徽继宏环保科技有限公司 | Heat-preservation color steel sandwich corner plate and manufacturing process thereof |
| EP2641029A4 (en) * | 2010-11-18 | 2018-04-11 | Fläkt Woods AB | Insulation for regulating box for ventilation |
-
1999
- 1999-08-26 JP JP23932299A patent/JP2001065075A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2641029A4 (en) * | 2010-11-18 | 2018-04-11 | Fläkt Woods AB | Insulation for regulating box for ventilation |
| CN105350668A (en) * | 2015-11-26 | 2016-02-24 | 安徽继宏环保科技有限公司 | Heat-preservation color steel sandwich corner plate and manufacturing process thereof |
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