JP2001009907A - Decorative material having numerous-line uneven pattern and production thereof - Google Patents

Decorative material having numerous-line uneven pattern and production thereof

Info

Publication number
JP2001009907A
JP2001009907A JP11183263A JP18326399A JP2001009907A JP 2001009907 A JP2001009907 A JP 2001009907A JP 11183263 A JP11183263 A JP 11183263A JP 18326399 A JP18326399 A JP 18326399A JP 2001009907 A JP2001009907 A JP 2001009907A
Authority
JP
Japan
Prior art keywords
line
pattern
uneven pattern
shaped
shaped uneven
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP11183263A
Other languages
Japanese (ja)
Other versions
JP4237878B2 (en
Inventor
Yoshiaki Kakinuma
良明 柿沼
Motohiro Kobayashi
基弘 小林
Yukimasa Iwamoto
行正 岩本
Naoki Kawai
直樹 河合
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dai Nippon Printing Co Ltd
Original Assignee
Dai Nippon Printing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dai Nippon Printing Co Ltd filed Critical Dai Nippon Printing Co Ltd
Priority to JP18326399A priority Critical patent/JP4237878B2/en
Publication of JP2001009907A publication Critical patent/JP2001009907A/en
Application granted granted Critical
Publication of JP4237878B2 publication Critical patent/JP4237878B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To obtain a decorative material expressing a wood skin feeling due to the 'gloss' of the grain in a non-artificial and non-studied natural feeling. SOLUTION: A first numerous-line uneven pattern 31 is formed on the surface of a plate base material 21 by two-stage etching and a second numerious-line uneven pattern is further formed thereon so as not to be perfectly overlapped with the numerous-line uneven pattern 31 to form a composite numerous-line uneven pattern 3 having at least three-stage depths to obtain a shaping plate 20 which is, in turn, used to shape an uneven pattern. In the expression of gloss, the first and second numerous-line uneven patterns not perfectly same but almost same in the extending directions of numeral lines are pref. and a fluctuation segment numeral-line uneven pattern comprising patterns wherein a large number of line elements irregularly different in line length are arranged so as to become parallel relation having fluctuation between vicinal line elements is pref.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、木目の「照り」に
よる木肌感等を、人工的で技とらしくなく自然な感じに
表現できる、化粧材に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a cosmetic material capable of expressing a feeling of wood texture or the like due to "shine" of wood grain in a natural and unnatural manner.

【0002】[0002]

【従来の技術】従来より、木目柄等有する化粧材が、シ
ート、板材、或いはその他立体物等として、広く使用さ
れている。そして、天然木材が有する独特の「照り」を
も化粧材にて表現する為に、万線凹凸模様を設ける事が
試みられている。照りは、着色インキの印刷で表現でき
る木目模様とは本質的に異なる、木材の視覚的特性の一
つである光沢感である。それは、着色インキの印刷で表
現できる木目模様は、木材切断面に入射した光が散乱し
た散乱反射光成分に該切断面固有の色成分が含まれ、そ
れが切断面で面分布するからである。しかし、「照り」
は、木材切断面に現れる細胞、繊維、導管等の多数の繊
維質によって鏡面反射した鏡面反射光成分による。この
反射光は鏡面反射である為、反射物体の色を反映せず、
前記繊維質の部分部分の微妙な配向方向の違いによる鏡
面反射光量の強弱が面分布となって現れて、「照り」と
なる。そこで、この鏡面反射光の面的強弱の分布模様
を、従来は万線模様のパターンを設けて表現する事が試
みられて来た訳である。
2. Description of the Related Art Conventionally, decorative materials having a woodgrain pattern or the like have been widely used as sheets, plates, or other three-dimensional objects. Also, in order to express the unique “shine” of natural wood with a cosmetic material, it has been attempted to provide a parallel line uneven pattern. Shine is a glossiness that is one of the visual characteristics of wood, which is essentially different from the grain pattern that can be expressed by printing with colored ink. This is because the woodgrain pattern that can be expressed by printing of colored ink includes a color component unique to the cut surface in the scattered reflected light component in which light incident on the cut surface of the wood is scattered, and it is surface-distributed on the cut surface. . But "shine"
Is due to a specularly reflected light component that is specularly reflected by a large number of fibrous materials such as cells, fibers, and conduits appearing on a cut wood surface. Since this reflected light is specular reflection, it does not reflect the color of the reflecting object,
The intensity of the amount of specular reflection due to a slight difference in the orientation direction of the fibrous portion appears as a surface distribution, resulting in “shine”. Therefore, it has been attempted to express the distribution pattern of the surface intensity of the specular reflected light by providing a line pattern in the past.

【0003】以上の様な「照り」を表現する為に万線凹
凸模様を設けた化粧材は、例えば、特公平7−229
89号公報、特公平7−106625号公報、特開
平4−125199号公報等で提案されている。で
は、平行曲線群〔図18(A)及び(C)参照〕若しく
は平行曲線群と平行直線群を組み合わせた線群〔図18
(B)参照〕のパターンからなる万線凹凸模様を開示し
ている。平行曲線群の代表例としては、正弦波、サイク
ロイド曲線、円弧の曲線単位を複数本互いに平行移動し
て配列したものを挙げている。また、線群のパターン
を、輪郭線にて囲まれた複数の閉領域毎に、線の方向や
形状を変えた万線凹凸模様等も挙げている〔図18
(D)参照〕。では、前記図18(A)の様な、一定
周期又は不定周期のウェーブ状曲線型の凹状溝を互いに
平行に多数配列してなる平行曲線群凹凸模様の他に、図
18(E)の様な、閉曲線で囲まれた区画領域内に同一
方向に走る直線状凹状溝を互いに平行に多数配列してな
る平行直線群からなる万線凹凸模様を挙げている。で
は、万線同士が完全平行では無い形態として、ウェーブ
状曲線群からなる溝状凹凸模様にて、図19に示す様
な、ウェーブ状曲線群を関数曲線からなり各曲線の関数
パラメータを順次変化させ各曲線間の間隔が線方向に滑
らかに変化させた万線凹凸模様とする事で、木目の照り
をより自然なものとして表現できると、提案している。
そして、以上の様な従来の万線凹凸模様は、図18の
(F)の斜視図に示す如く、いずれも単調な平行関係を
有する連続の曲線等であった。
A decorative material provided with a line pattern in order to express "shine" as described above is, for example, Japanese Patent Publication No. 7-229.
No. 89, Japanese Patent Publication No. Hei 7-106625, Japanese Patent Application Laid-Open No. 4-125199, and the like. Then, a parallel curve group (see FIGS. 18A and 18C) or a line group obtained by combining the parallel curve group and the parallel straight line group [FIG.
(B)] is disclosed. As a representative example of the parallel curve group, a plurality of curve units of a sine wave, a cycloid curve, and an arc are arranged in parallel with each other. In addition, the line group pattern includes a line pattern with different line directions and shapes for each of a plurality of closed regions surrounded by the contour line (FIG. 18).
(D)). Then, in addition to the parallel curve group concave and convex pattern formed by arranging a large number of wave-shaped curve-shaped concave grooves having a fixed period or an irregular period in parallel with each other as shown in FIG. In addition, a parallel line uneven pattern formed by a group of parallel straight lines formed by arranging a large number of straight concave grooves running in the same direction in a partitioned area surrounded by a closed curve in parallel to each other is given. Then, as a form in which the lines are not completely parallel, the wave-like curve group is composed of function curves, as shown in FIG. 19, and the function parameters of each curve are sequentially changed by a groove-like uneven pattern composed of wave-like curve groups. It has been proposed that the unevenness of the line pattern in which the intervals between the curves are smoothly changed in the line direction can express the grain of wood more naturally.
As shown in the perspective view of FIG. 18 (F), each of the above-described conventional parallel line uneven patterns is a continuous curve or the like having a monotonous parallel relationship.

【0004】[0004]

【発明が解決しようとする課題】以上の様に、特に天然
木の照りを微細な溝状凹凸模様を設ける事で表現した化
粧材が各種提案され、照り感は一応表現できる様になっ
た。しかし、その照り感は、人工的に設けた万線凹凸に
よる為に、天然木の照りと比べると不自然感が残った。
それは、上記説明した様な従来の万線凹凸模様は、その
全てに於いて、図18(C)及び(D)等の様に一部特
殊な場合もあるが、それらも含めて、溝間の間隔は一定
(完全平行)か、一定で無い場合でも滑らかに変化する
規則性を有している。しもか、溝となる万線の長さは領
域内で連続乃至は無限長を前提にしたからである。すな
わち、図18(A)、(B)、図19は万線が無限長で
あり、また、図18(C)、(D)、(E)も、万線の
長さ自体は有限長ではあるが、万線を、エンドレスに繋
いだり〔図18(C)〕、或いは1つの閉領域内の全領
域にわたって連続している〔図18(D)、(E)〕。
更に、これら全てに於いて、(本発明の様に万線凹凸模
様同士を立体的に重ね合わせて複合化した複合万線状凹
凸模様では無く)単一の万線凹凸模様(高低の水準は図
18(F)からも明白な様に2段階)のみで表現してい
たからであった。
As described above, various cosmetic materials have been proposed, in which the shine of a natural tree is expressed by providing a fine groove-like uneven pattern, and the shine can be expressed tentatively. However, the illuminated feeling was unnatural as compared with the illuminated natural tree because of the artificially provided unevenness of the lines.
The above-mentioned conventional parallel line uneven pattern may be partially special as shown in FIGS. 18C and 18D in all of them. Has a regularity (perfectly parallel) or a smoothly changing regularity even when it is not constant. This is because the length of the line serving as the groove is assumed to be continuous or infinite within the region. That is, in FIGS. 18A, 18B, and 19, the lines are infinite, and in FIGS. 18C, 18D, and 18E, the length of the lines themselves is not finite. However, the lines are connected endlessly (FIG. 18C) or are continuous over the entire area within one closed area (FIGS. 18D and 18E).
Further, in all of these, a single line uneven pattern (rather than a composite line-shaped uneven pattern formed by three-dimensionally superimposing the line uneven patterns as in the present invention) (the level of the high and low This is because only two stages (as apparent from FIG. 18F) were used.

【0005】そこで、本発明の課題は、独特の万線状凹
凸模様により、特に木目の「照り」による木肌感等を、
人工的で技とらしくなく自然な感じに表現できる化粧材
と、その製造方法を提供する事である。
[0005] Accordingly, an object of the present invention is to provide a unique line-shaped uneven pattern, in particular, to reduce the feeling of the wood texture due to the “shine” of the grain.
An object of the present invention is to provide a cosmetic material that can be expressed in a natural feeling without being artificial and skillful, and a method of manufacturing the same.

【0006】[0006]

【課題を解決するための手段】そこで上記課題を解決す
べく、本発明の万線状凹凸模様を有する化粧材では、基
材の表面に万線状凹凸模様を有してなり、該万線状凹凸
模様は、その平面視パターンが、互いに完全には重なら
ない、第1の万線状凹凸模様と第2の万線状凹凸模様と
の集合体からなり、且つ深さ方向の水準面が3段階か又
は4段階からなるものである構成としたるこの様な万線
状凹凸模様(これを複合万線状凹凸模様と呼ぶことにす
る)によって、平面視が単一の万線状凹凸模様であっ
て、且つ高低の水準が2段階の従来の凹凸模様に比べ
て、人工的な技とらしさが減り自然な風合いを表現でき
る化粧材となる。例えば、木目の照り表現では、露骨さ
が無くなり自然な感じで照りが表現できる。また、第1
と第2の万線状凹凸模様の各々による二種類の照りの分
布も重複させて表現でき、複雑な照り表現もできる。
SUMMARY OF THE INVENTION In order to solve the above-mentioned problems, the present invention provides a decorative material having a line-shaped uneven pattern, which has a line-shaped uneven pattern on the surface of a base material. The uneven pattern is formed of an aggregate of a first line-shaped uneven pattern and a second line-shaped uneven pattern whose patterns in plan view do not completely overlap each other, and the level surface in the depth direction is With such a line-shaped concavo-convex pattern having a configuration consisting of three or four steps (this will be referred to as a complex line-shaped concavo-convex pattern), a single line-shaped concavo-convex pattern is seen in a plan view. Compared to a conventional uneven pattern having two levels of patterns, it is a cosmetic material that is less likely to be an artificial technique and can express a natural texture. For example, in the shine expression of wood grain, shine can be expressed with a natural feeling without blatantness. Also, the first
And the two types of illumination distributions of the second line-shaped concavo-convex pattern can also be expressed in an overlapping manner, and a complex illumination expression can also be obtained.

【0007】また、本発明の万線状凹凸模様を有する化
粧材の製造方法では、万線状凹凸模様を付与対象物に賦
形する為の賦形版として、2段腐食により凹凸模様を賦
形した賦形版を使用する。すなわち、第1の万線状凹凸
模様を版基材表面に腐食形成後、その上から更に該第1
の万線状凹凸模様とは完全には凹凸模様が重ならない様
に第2の万線状凹凸模様を腐食形成して、第1及び第2
の万線状凹凸模様による少なくとも2段階の深さを有す
る複合化された万線状凹凸模様を形成した賦形版を使用
して、付与対象物に第1の万線状凹凸模様及び第2の万
線状凹凸模様からなる複合化された万線状凹凸模様を賦
形する様にした。
In the method for producing a decorative material having a line-shaped uneven pattern according to the present invention, the uneven pattern is formed by two-stage corrosion as a shaping plate for forming the line-shaped uneven pattern on an object to be applied. Use shaped imprints. That is, after the first line-shaped uneven pattern is formed by corrosion on the surface of the plate substrate, the first
The second line-shaped uneven pattern is formed by corrosion so that the uneven pattern does not completely overlap with the line-shaped uneven pattern of the first and second lines.
Using a shaping plate on which a complex line-shaped uneven pattern having at least two levels of depth due to the line-shaped uneven pattern is formed, the first line-shaped uneven pattern and the second The composite line-shaped uneven pattern composed of the line-shaped uneven pattern is formed.

【0008】この様に、用いる賦形版として、版基材表
面にその万線状凹凸模様を2段腐食で形成し、なお且つ
それぞれの腐食で形成する万線状凹凸模様同士が完全に
は凹凸模様が重ならない様に腐食する事で、平面視で2
種類の凹凸模様が部分部分で重なり合って深さ(高低)
の水準は3段階又は4段階になることによって、凹凸形
状が複雑化し、複合化した複合万線状凹凸模様を有する
賦形版を使用する様にした。この事で、平面視が単一の
万線状凹凸模様であって、且つ高低の水準が2段階の従
来の凹凸模様に比べて、人工的な技とらしさが減り自然
な風合いを表現できる化粧材が得られる様になる。例え
ば、木目の照り表現では、露骨さが無くなり自然な感じ
で照りが表現できる。また、第1と第2の万線状凹凸模
様の各々による二種類の照りの分布も重複させて表現で
き、複雑な照り表現もできる。
As described above, as the shaping plate to be used, the line-shaped uneven pattern is formed on the surface of the plate base material by two-step corrosion, and the line-shaped uneven pattern formed by each corrosion is completely formed. By corroding so that the uneven pattern does not overlap, 2
Depth (high and low) of different types of uneven patterns overlapping at each part
The three levels or the four levels resulted in a complicated uneven shape, and a shaping plate having a complex composite line-like uneven pattern was used. As a result, compared to the conventional uneven pattern having a single line-like uneven pattern in a plan view and two levels of elevation, the artificial skill and uniqueness are reduced, and a makeup that can express a natural texture is provided. Wood can be obtained. For example, in the shine expression of wood grain, shine can be expressed with a natural feeling without blatantness. In addition, the distribution of two types of illuminations by each of the first and second line-shaped concavo-convex patterns can also be expressed in an overlapping manner, and a complex illumination expression can be obtained.

【0009】また、本発明の万線状凹凸模様を有する化
粧材の製造方法の第2の形態は、上記第1の形態に対し
て更に、第1及び第2の万線状凹凸模様の双方が、その
万線の伸びる方向が完全同一では無いが略同一である賦
形版を使用する方法とした。
Further, the second aspect of the method for producing a decorative material having a line-shaped concavo-convex pattern according to the present invention further includes both the first and second line-shaped concavo-convex patterns in addition to the first embodiment. However, the direction in which the lines extend is not completely the same but is substantially the same.

【0010】この様な賦形版を使用して化粧材を製造す
ることで、例えば木目の照り表現では、照りの方向やそ
の面分布は大局的に見ると単一の万線状凹凸模様による
表現と略同一だが、局所的に見ると微妙に異なる第2の
万線状凹凸模様も立体的に絡み合って存在する為に、分
布の輪郭がぼやけ気味となり、且つ照りの面分布がラン
ダムで微細な強弱で変調されて照りも落ち着いた感じと
なる。この為、単一の万線状凹凸模様による表現に比べ
て、ソフトな感じとなり露骨で人工的な規則性が減る。
従って、木目の照り表現では、より自然な感じで照りが
表現できる。
[0010] By manufacturing a decorative material using such a shaped plate, for example, in the expression of grain of wood, the direction of illumination and its surface distribution are, when viewed globally, a single line-shaped uneven pattern. Almost the same as the expression, but because the second line-shaped uneven pattern, which is slightly different when viewed locally, is also intertwined three-dimensionally, the contour of the distribution tends to be blurred, and the surface distribution of the illumination is random and fine The intensity is modulated and the shine is calm. For this reason, compared with the expression by a single line-shaped uneven pattern, the feeling becomes softer, and the explicit regularity is reduced.
Therefore, in the shine expression of the grain, the shine can be expressed with a more natural feeling.

【0011】また、本発明の万線状凹凸模様を有する化
粧材の製造方法の第3の形態は、上記第2の形態に対し
て更に、第1の万線状凹凸模様及び第2の万線状凹凸模
様の双方が、線長が不規則に異なる多数の線素を、近傍
の線素間に於いては、揺らぎを有する平行関係となる様
に配置したパターンから成る揺らぎ線分万線状凹凸模様
である賦形版を使用する方法とした。
Further, a third embodiment of the method for producing a decorative material having a line-shaped uneven pattern according to the present invention further comprises a first line-shaped uneven pattern and a second line-shaped uneven pattern in addition to the second embodiment. Each of the linear concave and convex patterns is composed of a pattern in which a number of line elements having irregularly different line lengths are arranged between adjacent line elements so as to be in a parallel relationship with fluctuation. The method used was a shaping plate having a rugged pattern.

【0012】この様な賦形版を使用して化粧材を製造す
ることで、万線状凹凸模様のパターンの構成要素である
線素には、近傍の線素同士が揃った平行関係ではなく、
各線素の長さも不規則である為に、人工的な技とらしい
感じが無く、極めて自然な感じで照り等が表現できる様
になる。しかも、揺らぎ線分万線状凹凸模様同士を複合
化する事で、単一の揺らぎ線分万線状凹凸模様にて所々
に線素の面密度が疎になる場合でもそれを目立ち難くし
て、より自然な感じで木目の照り等を表現できる様にな
る。
By manufacturing a decorative material using such an imprinting plate, the line elements, which are the constituent elements of the line-shaped uneven pattern, are not in a parallel relationship in which the adjacent line elements are aligned. ,
Since the length of each line element is also irregular, there is no feeling that it is an artificial technique, and it is possible to express shining and the like with a very natural feeling. In addition, by combining the fluctuation line segments with the linear irregularities, even if the surface density of the line elements becomes sparse in some places with a single fluctuation line and the linear irregularities, it becomes less noticeable. It will be possible to express the grain of wood and the like with a more natural feeling.

【0013】[0013]

【発明の実施の形態】以下、図面を参照しながら本発明
の万線状凹凸模様を有する化粧材、及びそのの製造方法
について、実施の形態を説明する。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, an embodiment of a decorative material having a line-shaped uneven pattern and a method of manufacturing the same according to the present invention will be described with reference to the drawings.

【0014】〔2段腐食による賦形版〕先ず、本発明の
製造方法の特徴である、2段腐食による賦形版を図1の
概念図で説明する。図1は、2段腐食によって第1及び
第2の万線状凹凸模様を版基材表面に腐食形成して、複
合万線状凹凸模様を有する賦形版を作製する方法を示す
概念図である。
[Shaped plate by two-stage corrosion] First, a shaped plate by two-stage corrosion, which is a feature of the production method of the present invention, will be described with reference to the conceptual diagram of FIG. FIG. 1 is a conceptual diagram showing a method for producing a shaped plate having a composite line-shaped uneven pattern by forming first and second line-shaped uneven patterns on the surface of a plate base material by corrosive formation by two-step corrosion. is there.

【0015】先ず、図1(A)の如く、金属等からなる
版基材21に感光性レジスト膜22を形成した後、最初
の第1の万線状凹凸模様に対応した平面視パターンP1
を、感光性レジスト膜22にレーザービームBを走査す
る等して露光する。そして、図1(B)の如く感光性レ
ジスト膜22を現像した後、腐食して(感光性レジスト
膜22は除去すれば)、図1(C)の如き、第1の凹凸
模様31のみから成る1段腐食の賦形版23が得られ
る。なお、従来の技術として列記した万線状凹凸模様に
使用した賦形版は、腐食が1回のみのこの1段腐食の賦
形版23である。
First, as shown in FIG. 1A, after a photosensitive resist film 22 is formed on a plate base 21 made of metal or the like, a plan view pattern P1 corresponding to the first first line-shaped uneven pattern is formed.
Is exposed by scanning the photosensitive resist film 22 with a laser beam B or the like. After the photosensitive resist film 22 is developed as shown in FIG. 1B, it is corroded (if the photosensitive resist film 22 is removed), and only the first uneven pattern 31 as shown in FIG. Thus, a shaped plate 23 of one-stage corrosion is obtained. The shaping plate used for the line-shaped uneven pattern listed as the prior art is the shaping plate 23 of this one-stage corrosion with only one corrosion.

【0016】そして、本発明では更にもう一度腐食す
る。すなわち、図1(D)の如く、1段腐食の賦形版2
3上に形成した新たな感光性レジスト膜22aに、第2
の万線状凹凸模様に対応した平面視パターンP2を、レ
ーザービームBを走査する等して露光する。但し、第2
の万線状凹凸模様は最初の第1の万線状凹凸模様とは完
全には平面視パターンが重ならない様にする(一部なら
ば重なっても良い。平面視パターンにもよるが、一部と
は大部分に近い事もあり得るし、ほんの僅かの事もあり
得る。実際は図14や図15を参照)。そして、図1
(E)の如く感光性レジスト膜22aを現像した後、腐
食して(感光性レジスト膜22aは除去して)、図1
(F)の如き、本発明の化粧材の製造方法で使用する複
合万線状凹凸模様3を有する(2段腐食の)賦形版20
が得られる。なお、これから付与対象物に賦形した場合
は、その凹凸模様は凹凸が逆関係になる事は言うまでも
ない。
Further, in the present invention, corrosion is performed once more. That is, as shown in FIG.
The new photosensitive resist film 22a formed on
The pattern P2 in plan view corresponding to the line-shaped uneven pattern is exposed by scanning a laser beam B or the like. However, the second
The line-like concave-convex pattern is made so that the pattern in the plan view does not completely overlap with the first line-like concave-convex pattern in the first direction (the pattern may be partially overlapped. A part can be close to most or just a few, in fact, see FIGS. 14 and 15). And FIG.
After developing the photosensitive resist film 22a as shown in FIG. 1E, the photosensitive resist film 22a is corroded (the photosensitive resist film 22a is removed).
As shown in (F), a shaping plate 20 (with two-stage corrosion) having a complex line-shaped uneven pattern 3 used in the method for producing a decorative material of the present invention.
Is obtained. It is needless to say that, when the object is to be shaped, the concavo-convex pattern has an inverse relationship between the concavities and convexities.

【0017】図1(G)は、この様にして得られた賦形
版20が有する、複合万線状凹凸模様3にて、第1及び
第2の万線状凹凸模様が複合化した状態を概念的に示す
斜視図である。なお、図1(G)の概念図或いは後述す
る図14で例示する賦形版20、或いは更に図15て例
示する最終的な化粧材Dにおいては、この複合万線状凹
凸模様3から、その元になった第1の万線状凹凸模様
(或いはその平面視パターン)と第2の万線状凹凸模様
(或いはその平面視パターン)とを完全に区分けして認
識する事は凹凸模様にもよるが一般に難しい。しかし、
複合万線状凹凸模様3を構成する多数の万線の一部に
は、区分けして認識できるものもある。この様な訳で、
複合万線状凹凸模様3を概念的に斜視図で図示した図1
(G)では、元になった第1及び第2の万線状凹凸模様
は示していない。(但し、図15の化粧材Dでは、一部
の線(溝)は示してある。)
FIG. 1 (G) shows a state where the first and second line-shaped uneven patterns are compounded in the composite line-shaped uneven pattern 3 of the shaping plate 20 thus obtained. It is a perspective view which shows notionally. Note that, in the conceptual diagram of FIG. 1 (G) or the shaping plate 20 illustrated in FIG. 14 described later, or the final decorative material D illustrated in FIG. Recognizing the original first line-shaped uneven pattern (or its pattern in plan view) and the second line-shaped uneven pattern (or its pattern in plan view) completely can be recognized by the uneven pattern. Depends but generally difficult. But,
Some of the many lines forming the composite line-shaped uneven pattern 3 may be recognized separately. For this reason,
FIG. 1 conceptually shows a perspective view of a composite line-shaped uneven pattern 3
(G) does not show the original first and second line-shaped uneven patterns. (However, in the decorative material D of FIG. 15, some lines (grooves) are shown.)

【0018】この様に、複合万線状凹凸模様では、完全
にその元になった第1及び第2の万線状凹凸模様の平面
視パターンを認識した上で、それが重なり合って腐食さ
れたものであることは判別しずらい。しかし、本発明に
よる複合万線状凹凸模様は、その特徴的形状として、2
段腐食によって少なくとも3段階の水準の深さを有し、
しかも第1と第2の万線状凹凸模様とが、完全には凹凸
模様が重ならない模様である事として認識できる。な
お、二段腐食にて、形成される凹凸模様の深さの水準
は、3段階、又は4段階となる。すなわち、1回目の腐
食で腐食する量(深さ)と2回目の腐食で腐食する量
(深さ)を同一にした場合には、1回目のみ腐食された
箇所の深さと2回目のみ腐食された箇所の深さは同一と
なる為、複合万線状凹凸模様が成す水準面は、2回とも
腐食された水準面、1回目のみ又は2回目のみ腐食され
た水準面、2回とも腐食され無かった水準面の計3段階
となる。但し、もちろんの事、1回目と2回目でそれぞ
れの腐食量を異なるものとしても良く、この場合には、
複合万線状凹凸模様が成す水準面は、1回目のみ腐食さ
れた水準面、2回目のみ腐食された水準面、1回目と2
回目の両方とも腐食された水準面、2回とも腐食され無
かった水準面の計4段階となり、深さ的にもより複雑な
複合万線状凹凸模様となる。また、第1、第2、及び第
3の万線状凹凸模様を3回にわたって腐食する場合は、
各回の腐食量が同量か否かによって、最低限4段階、最
高で9段階の水準面が深さ方向に形成される。そして、
第1及び第2の万線状凹凸模様としては、従来公知の万
線凹凸模様や、或いは特に木目の照り表現では好ましく
は後述する「揺らぎ線分万線状凹凸模様」を使用する事
が好ましい。
As described above, in the composite line-shaped uneven pattern, the first and second line-shaped uneven patterns from which the original line pattern were completely formed were recognized, and then they were overlapped and corroded. It is difficult to determine that they are things. However, the composite linear uneven pattern according to the present invention has a characteristic shape of 2
Has at least three levels of depth due to step corrosion,
In addition, it can be recognized that the first and second line-shaped uneven patterns are patterns in which the uneven patterns do not completely overlap. In the two-stage corrosion, the level of the depth of the concavo-convex pattern formed is three or four. That is, if the amount (depth) corroded by the first corrosion is equal to the amount (depth) corroded by the second corrosion, only the depth of the first corroded portion and the second corroded portion are corroded. The level of the complex line-shaped uneven pattern is the same as the level surface that has been corroded twice, the level surface that has been corroded only once or the second time, and both levels have been corroded. There were a total of three levels, the level that was not there. However, it goes without saying that the first and second times may have different amounts of corrosion. In this case,
The level surface formed by the composite line-like uneven pattern is a level surface that has been corroded only for the first time, a level surface that has been corroded only for the second time, and the first and second levels.
In both cases, the level surface was corroded in both cases, and the level surface was not corroded in both cases, for a total of four levels. Further, when the first, second, and third line-shaped uneven patterns are corroded three times,
Depending on whether or not the amount of corrosion at each time is the same, at least four levels and at most nine levels are formed in the depth direction. And
As the first and second line-shaped uneven patterns, it is preferable to use a conventionally-known line-shaped uneven pattern or a “fluctuation line segment line-shaped uneven pattern” which will be described later in the expression of grain of wood. .

【0019】〔賦形版による凹凸模様の賦形〕この様に
して得た賦形版は、従来公知の万線模様の場合と同様
に、付与対象物である基材の材質等に応じて、エンボス
版、成形型等として使用することによって、本発明の化
粧材を得る。
[Shaping of a concavo-convex pattern by a shaping plate] The shaping plate obtained in this manner is used in the same manner as in the case of a conventionally known line pattern, depending on the material of the base material to be applied. By using it as an embossing plate, a mold, or the like, the decorative material of the present invention is obtained.

【0020】(1)化粧材に於ける付与対象物が、熱可
塑性樹脂シート等で熱圧によって塑性変形可能の場合に
は、エンボス版として作製した賦形版によって、熱圧を
加えて、賦形すれば良い。エンボスには、平版プレス
機、ロールエンボス機等の公知の各種プレス、エンボス
機を使用する。円筒状のエンボス版を使用するロールエ
ンボス法は、付与対象物を長尺帯状シート等として連続
生産出来るので生産性が良い。付与対象物への加熱加圧
条件は、付与対象物の熱圧的挙動による異なるが、通常
の熱可塑性樹脂の場合、軟化点又は熱変形温度と融点又
は熔融温度との間の適当な温度に加熱し、エンボス版を
押圧して賦形し、冷却して形状を固定する。また、熱硬
化性樹脂等の硬化性樹脂で塑性変形不可能の場合でも、
その硬化前の固体で塑性変形可能な段階でエンボス版で
熱圧又は圧を与えて賦形するか、液状段階で取り扱える
ならば、エンボス版を成形型として使用して硬化させる
(後で詳述する)等して、賦形できる。エンボス版によ
る賦形は、通常、付与対象物がシート又は板状の場合に
適する。
(1) When the object to be applied in the decorative material can be plastically deformed by heat and pressure with a thermoplastic resin sheet or the like, heat and pressure are applied by a shaping plate prepared as an embossing plate. Just shape it. For embossing, various known presses and embossing machines such as a lithographic press and a roll embossing machine are used. In the roll embossing method using a cylindrical embossing plate, the object to be provided can be continuously produced as a long strip-shaped sheet or the like, so that the productivity is good. The heating and pressurizing conditions for the object to be applied differ depending on the thermo-pressure behavior of the object to be applied, but in the case of a normal thermoplastic resin, the softening point or the heat deformation temperature and the appropriate temperature between the melting point or the melting temperature are set. Heat, press and shape the embossing plate, cool and fix the shape. In addition, even when plastic deformation is impossible with a curable resin such as a thermosetting resin,
At the stage before the solidification, which can be plastically deformed, it is shaped by applying heat or pressure with an embossing plate, or if it can be handled at the liquid stage, it is cured by using the embossing plate as a mold (detailed later) To do), etc. The shaping by the embossing plate is usually suitable when the object to be applied is a sheet or a plate.

【0021】(2)また、付与対象物が立体物で樹脂等
の成形体である場合には、成形型の型面に複合万線状凹
凸模様を形成しておいた成形型を賦形版として作製し
て、該成形型を使って、成形と同時にその表面に賦形す
る。成形方法は、例えば射出成形、キャスティング成
形、圧縮成形等である。
(2) When the object to be applied is a three-dimensional object and is a molded body such as a resin, a molding die having a complex linear uneven pattern formed on the mold surface of the molding die is used as a shaping plate. And the surface is shaped simultaneously with the molding using the molding die. The molding method is, for example, injection molding, casting molding, compression molding or the like.

【0022】なお、(2段腐食で作製した)賦形版から
直接に化粧材に複合万線状凹凸模様を付与する以外に、
賦形版から一旦シート等に賦形したものを第二の賦形版
として、この第二の賦形版を使用して化粧材に複合万線
状凹凸模様を付与する様な、間接的な凹凸模様の付与方
法でも良い。例えば、支持体シートと転写層とからなる
転写シートの支持体シートを第二の賦形版として使用す
る。すなわち、(2段腐食で作製した)賦形版から支持
体シートに複合万線状凹凸模様を賦形し、この賦形され
た支持体シートによって、被転写体に転写移行する転写
層の表面に複合万線状凹凸模様を転写と共に付与する方
法等である。この場合、成形型内に転写シートを挿入し
て成形すれば、樹脂等の成形体の表面に成形と同時に複
合万線状凹凸模様を適宜絵柄等と共に付与できる方法と
なる(射出成形では所謂射出成形同時絵付け方法に於け
る転写方法)。
It should be noted that, in addition to providing a composite line-shaped uneven pattern directly to the decorative material from the shaped plate (prepared by two-stage corrosion),
What is once formed into a sheet etc. from the shaping plate is used as a second shaping plate. A method of providing an uneven pattern may be used. For example, a support sheet of a transfer sheet including a support sheet and a transfer layer is used as the second shaping plate. That is, a composite linear uneven pattern is formed on a support sheet from a shaping plate (prepared by two-stage corrosion), and the surface of the transfer layer that is transferred and transferred to an object to be transferred by the formed support sheet. And a method of applying a composite line-shaped uneven pattern together with the transfer. In this case, if a transfer sheet is inserted into a molding die and molded, a method of applying a complex linear uneven pattern together with a picture or the like at the same time as molding to the surface of a molded body of resin or the like (so-called injection molding in injection molding). Transfer method in simultaneous molding and painting method).

【0023】次に、上記各種付与方法の中から、前記
(1)で挙げた硬化性樹脂の未硬化液状段階にて賦形版
を成形型として使用して硬化させる方法として、電離放
射線硬化性樹脂を用いて、円筒状のエンボス版で連続帯
状の基材シート上に電離放射線硬化性樹脂硬化物による
複合万線状凹凸模様を連続形成する方法を更に詳述して
おく。
Next, among the above-mentioned various application methods, a method of curing by using a shaping plate as a molding die in the uncured liquid phase of the curable resin described in (1) above is described as ionizing radiation curable resin. A method of continuously forming a composite line-shaped uneven pattern of a cured resin of an ionizing radiation-curable resin on a continuous band-shaped base sheet using a resin and a cylindrical embossing plate will be described in further detail.

【0024】この方法は、特開昭57−87318号公
報、特公昭57−22755号公報、特公昭63−50
066号公報、特開平7−32476号公報等に開示さ
れるものであって、賦形版(成形型)の凹凸形状を忠実
に電離放射性硬化性樹脂の硬化物に賦形する方法であ
る。基本的には、以下の工程からなる。
This method is disclosed in JP-A-57-87318, JP-B-57-22755, and JP-B-63-50.
066, JP-A-7-32476, and the like, which is a method of faithfully shaping the uneven shape of a shaping plate (molding die) into a cured product of an ionizing radiation curable resin. Basically, it comprises the following steps.

【0025】表面に目的とする形状と同形状且つ逆凹
凸の凹凸形状(複合万線状凹凸模様)を形成した円筒形
状の版胴(成形型としての賦形版)を用意し、これを軸
芯の回りに回転させる。 長尺帯状の基材シートを、該版胴の周速度と同速度で
供給する。 該基材シートと該版胴とを、その間に電離放射線硬化
性樹脂の未硬化液状組成物を介して重ね合わせて密着さ
せ、該液状組成物が該版胴の少なくとも凹部を完全に充
填する様にする。 その状態のままで電離放射線を照射して、該液状組成
物を架橋、硬化させる。 而る後に、基材シートを、それに接着し且つ版胴上の
凹凸模様が賦形された電離放射線硬化性樹脂の硬化物と
共に剥離除去する。
A cylindrical plate cylinder (a shaping plate as a molding die) having a surface having the same shape as the desired shape and having a concavo-convex shape having a concavo-convex shape (composite line-shaped concavo-convex pattern) is prepared. Rotate around the core. A long strip-shaped base sheet is supplied at the same speed as the peripheral speed of the plate cylinder. The base sheet and the plate cylinder are overlapped with each other via an uncured liquid composition of an ionizing radiation-curable resin, and are brought into close contact with each other, so that the liquid composition completely fills at least the concave portion of the plate cylinder. To The liquid composition is crosslinked and cured by irradiating it with ionizing radiation in that state. Thereafter, the base sheet is peeled and removed together with the cured product of the ionizing radiation-curable resin on which the uneven pattern on the plate cylinder is formed by adhering thereto.

【0026】以上の方法に於いて、円筒形状の版胴
(型)としては、公知の凹版、グラビア版、エンボス版
と基本的には、同様の材料、同様の構造、同様の製法に
よるものを用いれば良い。版の材料としては、通常は
鉄、銅等の金属が用いられる。但し、版胴内部から紫外
線或いは可視光線を照射する場合には、硝子、石英等の
透明な材料を用いる。版胴の軸芯の回りの回転駆動は、
通常の輸転式グラビア印刷機、輪転式エンボス機等と同
様な機構、方法を用いれば良い。基材シートの版胴への
密着の為には、ゴム、金属等のローラ(圧着ローラ)で
圧着する。又基材シートの版胴からの剥離にもゴム、金
属等のローラ(剥離ローラ)で押さえて剥離する。基材
シートは、長尺・帯状のものを用いる。此の様な基材シ
ートは巻出ロール(供給ロール)から巻き出して、賦形
後は巻取りロール(排紙ロール)で巻き取る。
In the above method, the cylindrical plate cylinder (mold) is basically the same as the known intaglio, gravure, and embossing plates, and is made of the same material, the same structure, and the same manufacturing method. You can use it. As a material of the plate, usually, a metal such as iron or copper is used. However, when irradiating ultraviolet light or visible light from inside the plate cylinder, a transparent material such as glass or quartz is used. The rotation drive around the axis of the plate cylinder is
The same mechanism and method as those of a normal transfer type gravure printing machine and a rotary embossing machine may be used. In order to adhere the base sheet to the plate cylinder, the base sheet is pressed by a roller (press roller) made of rubber, metal, or the like. Also, when the base sheet is peeled from the plate cylinder, the base sheet is peeled by pressing with a roller (peeling roller) made of rubber, metal or the like. A long and band-shaped base sheet is used. Such a base sheet is unwound from an unwinding roll (supply roll) and, after shaping, wound up by a take-up roll (paper discharge roll).

【0027】基材シートと版胴とを、その間に電離放射
線硬化性樹脂の未硬化液状組成物を介して重ね合わせて
密着させる態様としては、次の(1) 〜(3) がある。(1)
先ず基材シート上に液状組成物を塗布し、次いで該塗布
面が版胴表面に向くようにして、該基材シートを該版胴
に重ね合わせる。(2) 先ず版胴上に液状組成物を塗布
し、次いで該版胴上の塗布面に基材シートを重ね合わせ
る。(3) 先ず版胴上と基材シート上との各々に液状組成
物を塗布し、次いで該基材シートと該版胴とを各々の塗
布面が対向する様にして重ね合わせる。
There are the following modes (1) to (3) for laminating the base sheet and the plate cylinder together with an uncured liquid composition of an ionizing radiation-curable resin therebetween. (1)
First, the liquid composition is applied onto a substrate sheet, and then the substrate sheet is overlaid on the plate cylinder such that the application surface faces the plate cylinder surface. (2) First, the liquid composition is applied on the plate cylinder, and then the base sheet is overlaid on the application surface on the plate cylinder. (3) First, the liquid composition is applied on each of the plate cylinder and the base sheet, and then the base sheet and the plate cylinder are overlapped with each other with the application surfaces facing each other.

【0028】版胴と基材シート間にある未硬化液状組成
物への電離放射線の照射の態様としては、次のとが
ある。電離放射線に対して透明な基材シートを選び
(例えば、紫外線に対してはポリプロピレン基材シー
ト、電子線に対しては薄葉紙を選択)、基材シート側か
ら照射する。電離放射線に対して透明な版胴を選び
(例えば、紫外線に対して石英の版胴を選択)、版胴の
内部から照射する。
There are the following modes of irradiating the uncured liquid composition between the plate cylinder and the base sheet with ionizing radiation. A substrate sheet transparent to ionizing radiation is selected (for example, a polypropylene substrate sheet is selected for ultraviolet rays and a thin paper sheet is selected for electron beams), and irradiation is performed from the substrate sheet side. A plate cylinder that is transparent to ionizing radiation is selected (for example, a quartz plate cylinder is selected for ultraviolet rays), and irradiation is performed from the inside of the plate cylinder.

【0029】基材シートの材料は、ポリエチレンテレ
フタレート、ポリブチレンテレフタレート、ポリエチレ
ンナフタレート等の熱可塑性樹脂ポリエステル樹脂、ポ
リエチレン、ポリプロピレン、ポリメチルペンテン、オ
レフィン系熱可塑性樹脂エラストマー等のポリオレフィ
ン樹脂、ポリ塩化ビニル、ポリカーボネート、ポリスチ
レン、ABS樹脂、アクリル樹脂等の樹脂シート、薄
葉紙、上質紙、クラフト紙、和紙等の紙、硝子、ビニ
ロン、ポリエステル、セルロース等の繊維からなる不織
布、或いは織布、アルミニウム、鉄、銅等の金属箔等
がある。なお、上記〜は、透明版胴内からの紫外線
照射射、又は電子線等の高透過性放射線の場合のみ可能
である。また、基材シートの厚さは通常20〜200μ
m程度のものを用いる。
The base sheet may be made of thermoplastic polyester resin such as polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate, polyolefin resin such as polyethylene, polypropylene, polymethylpentene, olefin-based thermoplastic resin elastomer, or polyvinyl chloride. , Resin sheets such as polycarbonate, polystyrene, ABS resin, acrylic resin, etc., tissue paper, woodfree paper, kraft paper, paper such as Japanese paper, glass, vinylon, polyester, cellulose and other non-woven fabrics or woven fabrics, aluminum, iron, etc. There is a metal foil such as copper. The above conditions (1) to (4) are possible only in the case of ultraviolet irradiation from inside the transparent plate cylinder, or in the case of highly transparent radiation such as an electron beam. The thickness of the base sheet is usually 20 to 200 μm.
m is used.

【0030】電離放射線硬化性樹脂としては、分子中に
(メタ)アクリロイル基、(メタ)アクリロイルオキシ
基等の重合性不飽和結合、又は、エポキシ基等のカチオ
ン重合性官能基を有するプレポリマー、モノマー、又は
ポリマー、或いはポリチオ一ル化合物からなり、これら
を1種のみ又は2種以上適宜混合した組成物を用いる。
組成物は、未硬化時に液状のものを用いる。
Examples of the ionizing radiation-curable resin include a prepolymer having a polymerizable unsaturated bond such as a (meth) acryloyl group or a (meth) acryloyloxy group, or a cationic polymerizable functional group such as an epoxy group in a molecule. A composition comprising a monomer, a polymer, or a polythiol compound, and a mixture of one or two or more of these compounds is used.
The composition used is a liquid when not cured.

【0031】前記分子中に重合性不飽和結合を有するプ
レポリマーの例としては、不飽和ジカルボン酸と多価ア
ルコールの縮合物等の不飽和ポリエステル類、ポリエス
テル(メタ)アクリレート、ウレタン(メタ)アクリレ
ート、エポキシ(メタ)アクリレート、メラミン(メ
タ)アクリレート等の(メタ)アクリレート類がある
〔尚、本明細書では(メタ)アクリレートとは、アクリ
レート又はメタクリレートの意味で用いる。以下同
様〕。前記分子中に重合性不飽和結合を有するモノマー
の例としては、スチレン、α−メチルスチレン等のスチ
レン系モノマー、(メタ)アクリル酸メチル、(メタ)
アクリル酸−2−エチルヘキシル、(メタ)アクリル酸
メトキシエチル、(メタ)アクリル酸ブトキシエチル等
の単官能(メタ)アクリル酸エステル類、エチレングリ
コールジ(メタ)アクリレート、プロピレングリコール
ジ(メタ)アクリレート、1,6−ヘキサンジオールジ
(メタ)アクリレート、ジエチレングリコールジ(メ
タ)アクリレート、トリエチレングリコールジ(メタ)
アクリート、トリメチロールプロパントリ(メタ)アク
リレート、ペンタエリスリトールテトラ(メタ)アクリ
レート、ジペンタエリスリトールヘキサ(メタ)アクリ
レート等の多官能(メタ)アクリル酸エステル類、(メ
タ)アクリル酸−2−(N,N−ジエチルアミノ)エチ
ル、(メタ)アクリル酸−2−(N,N−ジメチルアミ
ノ)エチル、(メタ)アクリル酸−2−(N,N−ジベ
ンジルアミノ)エチル等の不飽和酸の置換アミノアルコ
ールエステル類、(メタ)アクリルアミド等の不飽和カ
ルボン酸アミド、分子中に2個以上のメルカプト基を有
するポリチオール化合物、例えば、トリメチロールプロ
パントリチオグリコレート、トリメチロールプロパント
リチオプロピレート、ペンタエリスリトールテトラチオ
グリコール等がある。
Examples of the prepolymer having a polymerizable unsaturated bond in the molecule include unsaturated polyesters such as a condensate of an unsaturated dicarboxylic acid and a polyhydric alcohol, polyester (meth) acrylate, and urethane (meth) acrylate. (Meth) acrylates such as epoxy (meth) acrylate and melamine (meth) acrylate [in the present specification, (meth) acrylate is used to mean acrylate or methacrylate. The same applies hereinafter. Examples of the monomer having a polymerizable unsaturated bond in the molecule include styrene monomers such as styrene and α-methylstyrene, methyl (meth) acrylate, (meth)
Monofunctional (meth) acrylates such as 2-ethylhexyl acrylate, methoxyethyl (meth) acrylate, butoxyethyl (meth) acrylate, ethylene glycol di (meth) acrylate, propylene glycol di (meth) acrylate, 1,6-hexanediol di (meth) acrylate, diethylene glycol di (meth) acrylate, triethylene glycol di (meth) acrylate
Polyfunctional (meth) acrylates such as acrylate, trimethylolpropane tri (meth) acrylate, pentaerythritol tetra (meth) acrylate, dipentaerythritol hexa (meth) acrylate, and (meth) acrylic acid-2- (N, Substituted aminos of unsaturated acids such as N-diethylamino) ethyl, 2- (N, N-dimethylamino) ethyl (meth) acrylate, 2- (N, N-dibenzylamino) ethyl (meth) acrylate Alcohol esters, unsaturated carboxylic acid amides such as (meth) acrylamide, polythiol compounds having two or more mercapto groups in the molecule, for example, trimethylolpropanetrithioglycolate, trimethylolpropanetrithiopropylate, pentaerythritol Such as tetrathioglycol .

【0032】分子中にカチオン重合性官能基を有するプ
レポリマーとしては、ビスフェノール型エポキシ樹脂、
ノボラック型エポキシ樹脂、脂肪族型エポキシ樹脂等、
脂肪環型エポキシ樹脂等のエポキシ樹脂、脂肪族系ビニ
ルエーテル、芳香族系ビニルエーテル、ウレタン系ビニ
ルエーテル、エステル系ビニルエーテル等のビニルエー
テル系樹脂、環状エーテル系樹脂、スピロ系化合物等の
プレポリマー等がある。
The prepolymer having a cationically polymerizable functional group in the molecule includes bisphenol type epoxy resin,
Novolak epoxy resin, aliphatic epoxy resin, etc.
Examples include epoxy resins such as alicyclic epoxy resins, vinyl ether resins such as aliphatic vinyl ethers, aromatic vinyl ethers, urethane vinyl ethers, and ester vinyl ethers; cyclic ether resins; and prepolymers such as spiro compounds.

【0033】以上の化合物を必要に応じ1種もしくは2
種以上混合して用いるが、樹脂組成物に通常の塗工適性
を付与するために、前記プレポリマー又はオリゴマーを
5重量%以上、前記モノマー及び/又はポリチオールを
95重量%以下とすることが好ましい。また、硬化物の
可撓性、表面硬度等の物性を調節する為に前記プレポリ
マー、オリゴマー、モノマーの少なくとも1種に対し
て、以下の様な電離放射線非硬化性樹脂を1〜70重量
%程度混合して用いることができる。電離放射線非硬化
性樹脂としてはウレタン系樹脂、セルロース系樹脂、ポ
リエステル系樹脂、アクリル系樹脂、ブチラール樹脂、
ポリ塩化ビニル、ポリ酢酸ビニル等の熱可塑性樹脂を用
いることができる。
If necessary, one or two of the above compounds may be used.
The prepolymer or oligomer is preferably used in an amount of 5% by weight or more and the monomer and / or polythiol is preferably used in an amount of 95% by weight or less in order to impart ordinary coating suitability to the resin composition. . Further, in order to control physical properties such as flexibility and surface hardness of the cured product, the following ionizing radiation non-curable resin is used in an amount of 1 to 70% by weight based on at least one of the prepolymer, oligomer and monomer. They can be used in a mixed state. As ionizing radiation non-curable resin, urethane resin, cellulose resin, polyester resin, acrylic resin, butyral resin,
Thermoplastic resins such as polyvinyl chloride and polyvinyl acetate can be used.

【0034】特に紫外線で硬化させる場合には前記電離
放射線硬化性樹脂組成物に光重合開始剤を添加する。分
子中にラジカル重合性不飽和結合を有する化合物に対し
ては、アセトフェノン類、ベンゾフェノン類、ミヒラー
ベンゾイルベンゾエート、α−アミロキシムエステル、
テトラメチルメウラムモノサルファイド、チオキサント
ン類等がある。分子中にカチオン重合性官能基を有する
化合物に対しては、芳香族ジアゾニウム塩、芳香族スル
ホニウム塩、芳香族ヨードニウム塩、メタロセン化合
物、ベンゾインスルホン酸エステル、ジアリルヨードシ
ル塩等がある。又、必要に応じて更に、光増感剤として
n−ブチルアミン、トリエチルアミン、トリ−n−ブチ
ルホスフィン等を混合して用いることもできる。
In particular, in the case of curing with ultraviolet rays, a photopolymerization initiator is added to the ionizing radiation-curable resin composition. For compounds having a radical polymerizable unsaturated bond in the molecule, acetophenones, benzophenones, Michler benzoyl benzoate, α-amyloxime ester,
Tetramethyl meuram monosulfide, thioxanthones and the like. Compounds having a cationically polymerizable functional group in the molecule include aromatic diazonium salts, aromatic sulfonium salts, aromatic iodonium salts, metallocene compounds, benzoinsulfonic acid esters, diallyliodosyl salts, and the like. If necessary, n-butylamine, triethylamine, tri-n-butylphosphine and the like can be further mixed and used as a photosensitizer.

【0035】以上の電離放射線硬化性樹脂組成物の未硬
化液状組成物を版胴、或いは基材シートに塗工するには
公知の各種方法、例えば、ロールコート、カーテンフロ
ーコート、Tダイコート等の方法を用る。特に版胴塗工
の場合はインキパン中の液状組成物に、回転する版胴を
浸漬させる(所謂ドブ浸け)も可能である。
The above-mentioned uncured liquid composition of the ionizing radiation-curable resin composition is applied to a plate cylinder or a substrate sheet by various known methods, for example, roll coating, curtain flow coating, T-die coating and the like. Use the method. In particular, in the case of plate cylinder coating, it is possible to immerse the rotating plate cylinder in the liquid composition in the ink pan (so-called dip dipping).

【0036】尚、ここで電離放射線としては、電磁波又
は荷電粒子線のうち分子を重合、架橋し得るエネルギー
を有するものを意味し、紫外線、可視光線、X線、電子
線、α線等があるが、通常紫外線、又は電子線が用いら
れる。紫外線源としては、超高圧水銀灯、高圧水銀灯、
低圧水銀灯、カーボンアーク灯、ブラックライトラン
プ、メタルハライドランプ等の光源が使用される。電子
線源としては、コッククロフトワルトン型、バンデグラ
フト型、共振変圧器型、絶縁コア変圧器型、或いは、直
線型、ダイナミトロン型、高周波型等の各種電子線加速
器を用い、100〜1000keV、好ましくは、10
0〜300keVのエネルギーをもつ電子を照射するも
のが使用される。
Here, the ionizing radiation means an electromagnetic wave or a charged particle beam having energy capable of polymerizing and cross-linking molecules, and includes ultraviolet rays, visible rays, X-rays, electron rays, α rays and the like. However, ultraviolet rays or electron beams are usually used. Ultra-high pressure mercury lamps, high pressure mercury lamps,
Light sources such as low-pressure mercury lamps, carbon arc lamps, black light lamps, and metal halide lamps are used. As the electron beam source, various electron beam accelerators such as Cockcroft-Walton type, Van degraft type, resonance transformer type, insulating core transformer type, or linear type, dynamitron type, and high frequency type are used, and 100 to 1000 keV, preferably Is 10
A device that irradiates electrons having an energy of 0 to 300 keV is used.

【0037】〔複合万線状凹凸模様〕次に、本発明の化
粧材に於ける複合万線状凹凸模様ついて更に説明する。
先ず、一般に万線凹凸模様とは、図2の断面図で概念的
に示す如く、溝状の凹部1と凸部2とからなる万線凹凸
模様8であり、平面視パターンは図18や図19で示し
た如き模様となる。なお、本発明で言う万線状凹凸模様
の「平面視パターン」とは、図2の一般的な万線凹凸模
様8によって説明すれば、該万線凹凸模様を、該万線凹
凸模様8表面の包絡面Eに投影して射影を得、該包絡面
Eを平面に展開(それにともなって包絡面に投影された
万線凹凸模様の射影も平面化される)して得られる平面
模様のことである。特に図2の如く、化粧材表面の包絡
面Eが平面の場合は、包絡面(xy平面乃至はそれと平
行な面)Eに万線凹凸模様8を投影したものが平面視パ
ターンそのものとなる。また、化粧材においては、万線
としての線の部分は、万線凹凸模様が外表面に存在する
場合では、通常は線の部分が凹部1に該当し、線と線と
の間隙部分が凸部2に該当するが、この逆でもよい。
[Composite Concave-and-Concave Pattern] Next, the complex linear concavo-convex pattern in the decorative material of the present invention will be further described.
First, in general, the line pattern is a line pattern 8 composed of groove-shaped concave portions 1 and convex portions 2 as conceptually shown in the cross-sectional view of FIG. The pattern shown in FIG. Incidentally, the “planar pattern” of the line-shaped uneven pattern referred to in the present invention means that the line-shaped uneven pattern is the surface of the line-shaped uneven pattern 8 as described with reference to the general line-shaped uneven pattern 8 in FIG. Is a plane pattern obtained by projecting onto the envelope surface E to obtain a projection and developing the envelope surface E into a plane (the projection of the parallel line uneven pattern projected on the envelope surface is also planarized accordingly). It is. In particular, as shown in FIG. 2, when the envelope surface E on the surface of the decorative material is a plane, the projection of the parallel line pattern 8 onto the envelope surface (xy plane or a plane parallel thereto) becomes the plan view pattern itself. In the decorative material, a line portion as a line is usually a concave portion 1 when a line pattern is present on the outer surface, and a gap portion between the lines is convex. This corresponds to the unit 2, but the reverse may be applied.

【0038】そして、本発明による複合万線状凹凸模様
の場合でも同様に、化粧材においては、万線としての線
の部分は、複合万線状凹凸模様が外表面に存在する場合
では、通常は線の部分が凹部に該当し、線と線との間隙
部分が凸部に該当するが、この逆でもよい。但し、万線
が複合化されている為に、第1の万線状凹凸模様での線
と線との間隙部分が凸部であっても、その部分の一部又
は全部が第2の万線状凹凸模様での線の部分と重なれ
ば、重なった部分は元の表面の高さでは無く、中間的な
深さの凹部となる。もちろん、該凹部は第1及び第2の
万線状凹凸模様の両方で線の部分となって重なった部分
による凹部に対しては浅く凸部と見做す事もできる。
Similarly, in the case of the composite line-shaped uneven pattern according to the present invention, in the decorative material, the line portion as the line is usually formed when the composite line-shaped uneven pattern is present on the outer surface. , The line portion corresponds to the concave portion, and the gap portion between the lines corresponds to the convex portion, but may be reversed. However, since the lines are compounded, even if the gap between the lines in the first line-shaped concavo-convex pattern is a convex portion, part or all of the portion is the second line. If it overlaps with the line portion in the linear concavo-convex pattern, the overlapped portion is not the height of the original surface but a concave portion having an intermediate depth. Of course, the concave portion can be regarded as a shallow convex portion with respect to the concave portion due to the overlapping portion of the line portions in both the first and second line-shaped concave and convex patterns.

【0039】この様に本発明に於ける複合万線状凹凸模
様は、図3の平面図で概念的に示す如く、第1と第2の
万線状凹凸模様とが、完全には両凹凸模様の平面視パタ
ーンP1及びP2が互いに完全には重ならない様に複合
化した万線状凹凸模様である。図3にて、符号41a〜
41cが第1の万線状凹凸模様31の線素の平面視パタ
ーンP1、符号42a〜42cが第2の万線状凹凸模様
32の線素の平面視パターンP2である。第1の万線状
凹凸模様31と第2の万線状凹凸模様32とから複合万
線状凹凸模様3が形成される。なお、図3では、有限長
の線素によって万線を例示したが、無限長の場合もあ
る。そして、本発明にて、完全には凹凸模様の平面視パ
ターンが重ならないとは、図3の如く、線素41aと線
素42aの如く互いに重なり合っても一部であり交差し
ていたり、線素41bと線素42bの如く互いに重なり
合い線素42bが線素41bの内部に包含されている等
しても互いの中心線が一致せずズレていたり、線素41
cと線素42c(或いは線素41bと線素42b線素)
の如く互いに重なり合っても線素の長さが異なっていた
り、或いは、図示はしないが或る一つの線素同士として
は互いに全く重なり合わないが、その線素が伸びる方向
(すなわち万線の伸びる方向)が異なる、等の事を指
す。なおもちろんだが、多数の線素によって表現される
万線としては、そのうちの一部(おそらく極僅かの少
数)の1又は複数の線素同士が完全に重なり合っている
ものを排除するものでは無い。一部の線素での完全に一
致した重なり合いは、場合によっては偶然に生ずる事も
あり得るからである。また、図3の如く平面視パターン
P1、及びP2の位置関係にある複合万線状凹凸模様の
断面形状は、図15の如く3段階の水準面、或いは図示
しないが4段階の水準面を成す。
As shown in the plan view of FIG. 3, the composite linear uneven pattern of the present invention is completely different from the first and second linear uneven patterns. This is a line-shaped uneven pattern that is combined so that the patterns P1 and P2 of the pattern are not completely overlapped with each other. In FIG.
Reference numeral 41c denotes a plan view pattern P1 of a line element of the first linear uneven pattern 31, and reference numerals 42a to 42c denote plan patterns P2 of line elements of the second linear uneven pattern 32. The composite linear uneven pattern 3 is formed from the first linear uneven pattern 31 and the second linear uneven pattern 32. In FIG. 3, the lines are illustrated by finite length line elements, but may be infinite. In the present invention, it is assumed that the planar patterns of the concavo-convex pattern do not completely overlap in plan view, as shown in FIG. Even when the element 41b and the element 42b overlap each other as in the element 42b and the element 42b is included in the element 41b, the center lines of the elements 41b do not coincide with each other, or the element 41b is shifted.
c and line element 42c (or line element 41b and line element 42b)
Although the lengths of the line elements are different from each other even if they overlap each other as shown in FIG. Directions) are different. Needless to say, a line represented by a large number of line elements does not exclude a part (perhaps a very small number) of one or more line elements completely overlapping each other. This is because a perfectly coincident overlap of some line elements may occur by accident in some cases. Further, as shown in FIG. 3, the cross-sectional shape of the composite linear uneven pattern having the positional relationship between the patterns P1 and P2 in a plan view forms a three-step level surface as shown in FIG. .

【0040】第1及び第2の万線状凹凸模様として、そ
れぞれに使用する万線状凹凸模様は、従来公知の万線凹
凸模様でも良い。例えば、従来技術で説明した図18や
図19に示した様な万線凹凸模様である。或いは、特開
平10−16375号公報で開示のコンピュータ画像処
理で作成したヘアラインパターンも万線凹凸模様として
使用できる。これらの万線凹凸模様を第1と第2の万線
状凹凸模様として使用するには、元は全く同じ模様を使
用する場合でも、(模様全体を)回転させたり、拡大
(縮小)倍率を変えたりする事で、ズラして使用すれば
完全には重ならない様に出来る。或いは、元から異なる
凹凸模様のものを使用すれば良い。
As the first and second line-shaped uneven patterns, the line-shaped uneven patterns used for each may be a conventionally known line-shaped uneven pattern. For example, it is a parallel line pattern as shown in FIGS. 18 and 19 described in the related art. Alternatively, a hairline pattern created by computer image processing disclosed in Japanese Patent Application Laid-Open No. H10-16375 can also be used as a line pattern. In order to use these line-shaped uneven patterns as the first and second line-shaped uneven patterns, even if the original patterns are exactly the same, it is necessary to rotate (the entire pattern) or to increase or reduce the magnification (reduction) magnification. By changing it, if you use it with a gap, you can make it not completely overlap. Alternatively, a different uneven pattern may be used.

【0041】本発明に於ける複合万線状凹凸模様として
は、好ましくは、第1と第2の万線状凹凸模様同士で異
なる凹凸模様のものを使用するのが複雑度が増し、自然
な感じや複雑さが表現でき望ましい。第1と第2の万線
状凹凸模様同士に異なる凹凸模様を採用する場合、その
異なり具合であるが、それは目的とする意匠表現によっ
て異なる。例えば全く異なる場合では図18(A)と図
18(C)の万線凹凸模様を使用する等である。
As the complex line-shaped uneven pattern in the present invention, it is preferable to use a different uneven pattern between the first and second line-shaped uneven patterns because the complexity is increased and a natural line-shaped uneven pattern is used. Desirable because it can express feeling and complexity. When different concavo-convex patterns are used for the first and second line-shaped concavo-convex patterns, the difference is different depending on the intended design expression. For example, in a completely different case, the line pattern of FIGS. 18A and 18C is used.

【0042】特に、木目の照りを表現する場合では、例
えば、図18(A)の万線凹凸模様を第1及び第2の万
線状凹凸模様として、元は同一のものを(模様全体を)
回転させたり拡大(縮小)倍率を変えたりする事でズラ
して使用したり、似てはいるが異なる万線凹凸模様(例
えば、万線の伸びる方向が完全同一では無いが略同一で
ある模様)を使用すれば、より自然な感じとなる。
In particular, in the case of expressing the shine of wood grain, for example, the same line pattern is used as the first and second line pattern uneven patterns in FIG. )
It can be used by shifting it by rotating or changing the magnification (reduction) magnification, or similar but different line unevenness pattern (for example, the direction in which the lines extend is not completely the same but is almost the same) ) Gives a more natural feel.

【0043】なかでも、より自然な木目の照りを表現で
きる複合万線状凹凸模様として好ましいのは、万線の伸
びる方向が完全同一では無いが略同一である万線状模様
として、第1の万線状凹凸模様及び第2の万線状凹凸模
様の双方に、線長が不規則に異なる多数の線素を、近傍
の線素間に於いては、揺らぎを有する平行関係となる様
に配置したパターンから成る揺らぎ線分万線状凹凸模様
を使用したものである。
Among them, a composite line-like concave-convex pattern that can express more natural grain shine is preferable as a line-like pattern in which the direction in which the lines extend is not completely the same but substantially the same. A large number of line elements having irregularly different line lengths are provided on both the line-shaped uneven pattern and the second line-shaped uneven pattern so that the adjacent line elements have a fluctuating parallel relationship. In this example, a staggered line-shaped uneven pattern composed of arranged patterns is used.

【0044】なお、本明細書の記載では、特に揺らぎ線
分万線状凹凸模様を区別する場合は「揺らぎ線分万線状
凹凸模様」と記載し、単に「万線状凹凸模様」と称する
ときは、図18や図19等で説明した「従来公知の万線
凹凸模様」や「揺らぎ線分万線状凹凸模様」を包含した
凹凸模様として記載する。また、この様な万線状凹凸模
様を第1及び第2の凹凸模様として2段腐食で複合化し
た模様を、「複合万線状凹凸模様」する。
In the description of the present specification, in particular, in the case of distinguishing the line-shaped uneven pattern of the fluctuation line segment, it is described as "the line-shaped uneven pattern of the fluctuation line" and simply referred to as "the line-shaped uneven pattern". In some cases, the pattern is described as a concavo-convex pattern that includes the "conventionally known line-shaped concavo-convex pattern" and the "fluctuation line segment line-shaped concavo-convex pattern" described with reference to FIGS. Further, a pattern obtained by combining such a line-shaped uneven pattern as first and second uneven patterns by two-step corrosion is referred to as a “composite line-shaped uneven pattern”.

【0045】なお、複合万線状凹凸模様として、第1及
び第2の万線状凹凸模様に加えて、更に第3(乃至はそ
れ以上の)万線状凹凸模様を三次元的に複合させても良
い。すなわち、この場合は、第2の万線状凹凸模様を腐
食した版基材上に、更に第3の万線状凹凸模様を露光
し、現像したレジストパターンを形成し、3回目の腐食
を行えば良い。かくして得られる複合万線状凹凸模様
は、その平面視パターンが、第1、第2、及び第3の万
線状凹凸模様の平面視パターンを各々が完全には重なら
ない様にして重ねられたパターンを成し、且つ深さ方向
の水準面は、第1回目、第2回目、及び第3回目の各々
の腐食深度如何によって、4段階〜9段階となる。同様
にして、第4、第5、・・・・・・の万線状凹凸模様を
複合して行くこともできる。但し、より多くの万線状凹
凸模様を複合させる程、工程数も増え、また凹凸模様と
なった版基材上への感光性レジスト膜形成、及び万線状
凹凸模様の露光も難しくなって来る。
In addition to the first and second line-shaped uneven patterns, a third (or more) line-shaped uneven pattern is three-dimensionally compounded. May be. That is, in this case, the third line-shaped uneven pattern is exposed on the plate base material on which the second line-shaped uneven pattern has been corroded, and a developed resist pattern is formed. Good. The composite line-shaped uneven pattern thus obtained was overlapped so that its plan view pattern did not completely overlap the first, second, and third line-shaped uneven patterns in plan view. The level surface in the pattern and in the depth direction has four to nine steps depending on the first, second, and third corrosion depths. Similarly, the fourth, fifth,..., Line-shaped uneven patterns can be combined. However, as the more line-shaped uneven patterns are combined, the number of steps increases, and the formation of the photosensitive resist film on the plate substrate having the uneven patterns and the exposure of the line-shaped uneven patterns become difficult. come.

【0046】次に、揺らぎ線分万線状凹凸模様について
更に説明する。
Next, a more detailed description will be given of a line-shaped uneven pattern with fluctuation lines.

【0047】(揺らぎ線分万線状凹凸模様)図4に示す
如く、揺らぎ線分万線状凹凸模様9では、図18や図1
9の如き従来公知の万線凹凸模様に見られた様に、任意
領域内に於いて線が連続していないで有限長である。つ
まり領域内で無限長を想定した連続線が互いに平行に多
数配列したパターンでも、閉曲線でも無く、有限長の線
分(線素4)を、しかもその長さを不規則に変えた上
に、隣接する線素間で必ずしも完全平行に揃ってはいな
いが略平行となる様な揺らぎによる不規則性を有した平
行関係で配置したパターンからなる。従って、図4から
も分かる様に、揺らぎ線分万線状凹凸模様においては、
或る線素の終端の延長上に別の線素の先端が位置すると
は限らない。しかし、各線素はその走る方向が全くラン
ダムに配置されているのではなく、図4に例示した揺ら
ぎ線分万線状凹凸模様としての万線状凹凸模様3が波状
を示す如く、線素の集合体の平均として見た場合には、
波等の或る方向性、つまり異方性を有する。なお、揺ら
ぎ線分万線状凹凸模様による複合万線状凹凸模様の場合
でも、通常は複合万線状凹凸模様が外表面に存在する場
合など、線素4の部分が凹部1に該当し、線素と線素と
の間隙部分が凸部2に該当するが、この逆でもよい。
(Fluctuating line segment line-like uneven pattern) As shown in FIG. 4, in the case of the fluctuation line segment line-like uneven pattern 9, FIGS.
As seen in a conventionally known parallel line uneven pattern such as 9, the lines are not continuous and have a finite length in an arbitrary region. In other words, the pattern is not a pattern in which a large number of continuous lines supposed to be infinite in the region are arranged in parallel with each other, and is not a closed curve. It is not necessarily perfectly parallel between adjacent line elements, but is composed of patterns arranged in a parallel relationship having irregularities due to fluctuations such that they are substantially parallel. Accordingly, as can be seen from FIG. 4, in the fluctuation line segment line-shaped uneven pattern,
The tip of another element is not always located on the extension of the end of one element. However, the running directions of the respective line elements are not arranged at all at random. Instead, the line-shaped uneven pattern 3 as the fluctuation line segment line-shaped uneven pattern illustrated in FIG. When viewed as the average of the aggregate,
It has a certain directionality, such as waves, that is, anisotropy. In addition, even in the case of the composite linear uneven pattern by the fluctuation line segment linear uneven pattern, the portion of the linear element 4 corresponds to the concave portion 1 such as when the composite linear uneven pattern usually exists on the outer surface, The gap between the line elements corresponds to the convex portion 2, but may be reversed.

【0048】次に、図5の概念図で、揺らぎ線分万線状
凹凸模様に於ける特徴の一つである、揺らぎを持った平
行関係での線素の配置について説明する。同図は、線素
4が配置される仮想面Pの小領域について、該仮想面
(上の任意ポイント)が有する互いに平行な方向ベクト
ル場に於いて各ベクトルを、その向きに連ねて得られる
線、すなわちベクトル場の流線を複数の線5として図示
してある。仮想面Pは平面である。但し、実際の化粧材
に於いて複合万線状凹凸模様を有する面(包絡面)は平
面以外にも曲面や折れた面等があり得る。また、隣接す
る線5同士は同図の場合では平行である。もちろん、よ
り広い領域で離れた線5同士では平行関係とは限らな
い。しかし、非平行関係でも、小領域でみれば平行関係
が成立する。そして、線5上の或る点Qに於ける方向ベ
クトルはVq→であり、同じ線5上で点Qから離れた点
Rに於ける方向ベクトルはVr→である。〔なお、ベク
トルは文字上に横矢印を付して本来は表すが、ここでは
便宜上、文字の右側に付してある〕方向ベトクルは二次
元ベクトルである。方向ベクトルは、もちろん、線素を
配置する仮想面全領域ではランダムでは無く、例えば、
波状等と任意の異方性が定義されるベクトルである。ま
た、ここでは、それぞれの線5は、互いに平行に図示し
たが、図示された線5と線5との間にも、例えばそれら
の中間値とした方向ベクトルが存在するが、説明上、離
散的に線5を描いてある。なお、この様な平行な複数の
線5は、従来公知の万線凹凸模様に於ける万線と考えて
も良い。平易に説明すれば、有限長さ揺らぎ万線状凹凸
模様は、従来公知の万線凹凸模様に於ける万線(線5)
に対して、不規則な長さの複数の線素4を平均値が万線
(線5)に一致する様にして線素の走行方向に所定の分
散を持たせ、万線に対する平行関係に揺らぎを持たして
配置して、万線状凹凸模様としてのパターンとしたもの
である。
Next, with reference to the conceptual diagram of FIG. 5, a description will be given of the arrangement of the line elements in a parallel relationship with fluctuation, which is one of the features of the fluctuation line segment linear uneven pattern. In the figure, with respect to a small area of the virtual plane P on which the line element 4 is arranged, in a direction vector field parallel to each other of the virtual plane (arbitrary point above), each vector is obtained by connecting the vectors in the direction thereof. Lines, ie streamlines of the vector field, are shown as a plurality of lines 5. The virtual plane P is a plane. However, a surface (envelope surface) having a complex linear uneven pattern in an actual decorative material may be a curved surface, a bent surface, or the like in addition to a flat surface. The adjacent lines 5 are parallel in the case of FIG. Of course, the lines 5 separated from each other in a wider area are not necessarily in a parallel relationship. However, even in a non-parallel relationship, a parallel relationship is established in a small area. The direction vector at a certain point Q on the line 5 is Vq →, and the direction vector at a point R on the same line 5 away from the point Q is Vr →. [The vector is originally represented by a horizontal arrow attached to the character, but for convenience, it is attached to the right side of the character here.] The directional vector is a two-dimensional vector. The direction vector is, of course, not random in the entire virtual plane where the line elements are arranged, for example,
This is a vector that defines wavy or the like and any anisotropy. Also, here, the respective lines 5 are illustrated in parallel with each other, but a direction vector having, for example, an intermediate value between the illustrated lines 5 exists between the illustrated lines 5. Line 5 is drawn. It should be noted that such a plurality of parallel lines 5 may be considered as lines in a conventionally known line uneven pattern. To put it simply, a finite-length fluctuation line-shaped uneven pattern is a line (line 5) in a conventionally known line-shaped uneven pattern.
On the other hand, a plurality of linear elements 4 having irregular lengths are given a predetermined variance in the running direction of the linear elements so that the average value coincides with the parallel lines (line 5), and the parallel relationship with the parallel lines is obtained. They are arranged with fluctuations to form a pattern as a line-shaped uneven pattern.

【0049】そして、図5の如く、仮想面Pに配置され
た各線素4a〜4d等は、それぞれの線長が一定ではな
く不規則である。しかも、小領域で見た場合に、各線素
は揺らいだ平行関係にあり、おおよそ平行である。つま
り、各線素の持つ方向ベクトルは、仮想面Pが持つ平行
方向ベクトル場に対して揺らいでいるが、大略は一致し
ている。つまり、各線素(の方向ベトクル)が走る形状
は、仮想面Pの線5に沿っているか、或いはずれていて
も大略は沿った形状である。従って、各線素5はこの点
では規則性を持つ(仮想面Pの方向ベクトルはランダム
ではなく異方性が或る為、この異方性による規則性を持
つ)。なお、線素は、図5の線素4a及び4bで例示す
る様に、線素同士は必ずしも分離独立している必要はな
く、一部が接触していても良い。
As shown in FIG. 5, each of the line elements 4a to 4d arranged on the imaginary plane P has an irregular and irregular line length. In addition, when viewed in a small area, each line element has a fluctuating parallel relationship and is approximately parallel. In other words, the direction vector of each line element fluctuates with respect to the parallel direction vector field of the virtual plane P, but roughly coincides. In other words, the shape in which each line element (direction vector) runs is along the line 5 of the virtual plane P, or substantially along the line even if shifted. Therefore, each line element 5 has regularity at this point (the direction vector of the virtual plane P is not random but has anisotropy, and thus has regularity due to this anisotropy). In addition, as illustrated by the line elements 4a and 4b in FIG. 5, the line elements do not necessarily need to be separated and independent from each other, and may be partially in contact with each other.

【0050】なお、図4に示す概念図では、図6(A)
でも示す様に各線素4の線幅(太さ)は同じで、その始
点から終点まで均一な太さとしたが、図6(B)に示す
様に、始点及び終点の両端を細く先鋭化しても良い。ま
た、線幅も、不規則、或いは線長に応じて短い場合は細
く、或る長さ以上では一定又は略一定等とある程度の規
則性を持たせても良い。特に、両端を細く先鋭化する
と、線素が突然終了した事による不自然さを防げる。但
し、先鋭化した先端は滑らかな丸まっていても良く、鋭
角でも良い。
In the conceptual diagram shown in FIG. 4, FIG.
As shown, the line width (thickness) of each line element 4 is the same, and the line element 4 has a uniform thickness from the start point to the end point. However, as shown in FIG. 6 (B), both ends of the start point and the end point are thinned and sharpened. Is also good. Also, the line width may have a certain degree of regularity, such as being thin if the line width is irregular or short according to the line length, and constant or substantially constant above a certain length. In particular, sharpening both ends can prevent unnaturalness due to sudden termination of a wire element. However, the sharpened tip may be smoothly rounded or may be acute.

【0051】以上の説明した様に、揺らぎ線分万線状凹
凸模様は、少なくとも線素が隣接する線素同士の平行
関係が揺らいだ平行関係にあり、各線素の方向が一定の
平均値と分散を有する分布をしているという不規則性が
加味された規則性が有る点と、線素が無限長の連続線
ではなく線長が有限長で且つ不規則である点に、特徴が
ある。この為、揺らぎ線分万線状凹凸模様は、異方性の
点では従来の連続万線による凹凸模様の「万線凹凸模
様」とは類似しているが、図12に例示の具体例からも
分かる様に、そのパターンは万線が線素からなること、
及び揺らぎ等による不規則性の点で全く異質である。
As described above, the fluctuation line segment linear irregular pattern has a parallel relation in which the parallel relation between adjacent line elements fluctuates at least, and the direction of each line element is a constant average value. It is characterized by the fact that it has a regularity that takes into account the irregularity of having a distribution with variance, and that the line element is not a continuous line with infinite length but the line length is finite and irregular. . For this reason, the fluctuation line segment line-shaped uneven pattern is similar to the conventional “line-line uneven pattern” of the uneven pattern formed by continuous continuous lines in terms of anisotropy, but from the specific example illustrated in FIG. As you can see, the pattern is that the line is composed of line elements,
They are completely different in terms of irregularities due to fluctuations and the like.

【0052】ところで、揺らぎ線分万線状凹凸模様は、
上記及び以外の不規則性を備えていてもよい。例え
ば、凹凸の高低差、線幅、線長と線幅との比率、線素が
分布する面密度等である。また、の線素の線長の不規
則性も、一定の長さの平均値を中心に所定の分散で分布
する揺らぎを持つ不規則性でも良い。これら、各種不規
則性を更に付与する事で、木目照り感はより自然に表現
できる。
By the way, the line-like uneven pattern of the fluctuation line segment is
The above and other irregularities may be provided. For example, the height difference of the unevenness, the line width, the ratio between the line length and the line width, the surface density at which the line elements are distributed, and the like. Further, the irregularity of the line length of the line element may be an irregularity having fluctuation distributed with a predetermined variance around an average value of a certain length. By further giving these various irregularities, the grain of wood can be expressed more naturally.

【0053】揺らぎ線分万線状凹凸模様が、全体として
示す平均化した万線の異方性(の形状)の一つは、図1
8(A)或いは図8(A)に示す波形であり、波形は、
樹木を成長方向に斜め又は平行に切断した木肌面に於け
る木目の照り感の表現に好適なパターンである。もちろ
ん、揺らぎ線分万線状凹凸模様は、特に木目の照り感の
表現に好適になる事を意識したものではあるが、その他
の意匠表現にも当然使用できる。揺らぎ線分万線状凹凸
模様の線素の走る向きを、部分部分で変えたパターンと
すれば、表面の部分部分の領域で異なる鏡面反射光量を
持たせた意匠表現の化粧材にできる。もちろん、該パタ
ーンは、意匠表現に応じて任意のパターンとすれば良
い。
One of the average line anisotropy (shape) shown by the fluctuation line segment line-shaped uneven pattern is shown in FIG.
8 (A) or the waveform shown in FIG. 8 (A).
This is a pattern suitable for expressing the shine of the grain on the skin surface obtained by cutting the tree diagonally or parallel to the growth direction. Of course, although the fluctuation line segment line-shaped uneven pattern is conscious of being particularly suitable for expressing the shine of wood grain, it can be naturally used for other design expressions. If the running direction of the line element of the fluctuation line segment line-shaped uneven pattern is changed in a partial portion, a decorative material having a different amount of specular reflection in the region of the partial portion on the surface can be obtained. Of course, the pattern may be any pattern according to the design expression.

【0054】従って、揺らぎ線分万線状凹凸模様は、図
8(A)に示す波形以外にも、例えば、図8(B)の如
き略直線の全面が一方向のみの異方性、或いは、図8
(C)の如き螺旋状の異方性等と、その異方性のパター
ンは任意である。但し、図8(D)の如く、各線素は線
長が不規則で有るが向きも完全に不規則で、異方性が無
いものは対象外である。図8(D)では、或る微小領域
に於ける照りが他の領域と区別されず、全面均一な照り
となる。また、従来の万線凹凸模様として説明した図1
8(A)〜(E)、及び図19の各種万線凹凸模様も、
線素を配置する際の方向ベトクル場(の流線)としても
良い。
Therefore, in addition to the waveform shown in FIG. 8 (A), for example, the entire surface of a substantially straight line as shown in FIG. , FIG.
The spiral anisotropy and the like and the anisotropic pattern as in (C) are optional. However, as shown in FIG. 8 (D), each line element has an irregular line length but a completely irregular direction and does not have any anisotropy. In FIG. 8D, the illumination in a certain minute area is not distinguished from the other areas, and the illumination becomes uniform over the entire surface. In addition, FIG.
8 (A) to 8 (E), and various line uneven patterns in FIG.
The direction vector field at the time of arranging the line element may be (a streamline of).

【0055】次に、図9の概念図を用いて、鏡面反射光
量の大小と揺らぎ線分万線状凹凸模様との関係を説明す
る。図9(A)及び(C)は、照明光源の入射角と観察
者の視線方向とを或る特定の組み合わせに固定した場合
の天然木板の或る面に於いて表現すべき鏡面反射光量の
大小を、スカラー値で示した図であり、領域a1のそれ
は1.05、領域a2では2.35、領域a3では0.
95である。この値は、天然木板に於ける木材繊維の配
向方向と相関を持つ。なお、照明光Lは光源Lsから入
射角θで面に入射し、観察者は面の法線方向Nに位置す
るO1か、或いは、鏡面反射角θ方向のO2のいずれか
である。O1の位置で観察すると、鏡面反射画像のネガ
パターンを、又はO2の位置で観察すると鏡面反射画像
のポジパターンを測定(観察)することになる。そし
て、図9(B)は、図9(A)に対応して割り付けた揺
らぎ線分万線状凹凸模様の一例である。すなわち、図9
(B)では、スカラー値が小さい領域、即ち鏡面反射性
の高い領域a1やa3では、万線状凹凸模様4の向きは
大略縦方向としてy軸方向からの角度を少な目にし、ま
た、スカラー値が大きい領域、即ち拡散反射性の高い領
域a2では、万線状凹凸模様4の向きを大きく左右に波
状に振らして、y軸方向からの角度を大き目にしてあ
る。この様に、揺らぎ線分万線状凹凸模様は、表現すべ
き鏡面反射光量の大小のパターンに応じて、線素の向
き、或いは更に線素の密度や線素の幅等を変化させた模
様とすれば良い。なお、各領域間に引かれた線分は便宜
上描いたもので、領域間で鏡面反射光量は連続的に滑ら
かに変化する。但し、意匠表現次第では、鏡面反射光量
が領域間で不連続に変化しても良い事はもちろんであ
る。
Next, the relationship between the magnitude of the specular reflected light amount and the fluctuation line segment linear uneven pattern will be described with reference to the conceptual diagram of FIG. FIGS. 9A and 9C show the amount of specular reflection light to be expressed on a certain surface of a natural wood board when the angle of incidence of the illumination light source and the line of sight of the observer are fixed to a certain combination. FIG. 9 is a diagram showing the magnitude by a scalar value, wherein that of the area a1 is 1.05, that of the area a2 is 2.35, and that of the area a3 is 0.
95. This value has a correlation with the orientation direction of the wood fiber in the natural wood board. The illumination light L is incident on the surface from the light source Ls at an incident angle θ, and the observer is either O1 located in the normal direction N of the surface or O2 in the direction of the specular reflection angle θ. When observing at the position of O1, the negative pattern of the specular reflection image is measured, or when observing at the position of O2, the positive pattern of the specular reflection image is measured (observed). FIG. 9B is an example of a perturbation pattern in the form of a fluctuation line segment assigned in correspondence with FIG. 9A. That is, FIG.
In (B), in the area where the scalar value is small, that is, in the areas a1 and a3 where the specular reflectivity is high, the direction of the line-shaped uneven pattern 4 is set to be substantially vertical and the angle from the y-axis direction is reduced. Is large, that is, in the region a2 having high diffuse reflectivity, the direction of the line-shaped concavo-convex pattern 4 is largely undulated right and left, and the angle from the y-axis direction is made large. In this way, the fluctuation line segment line-like uneven pattern is a pattern in which the direction of the line element, or the density of the line element, the width of the line element, and the like are changed according to the pattern of the amount of specular reflection light to be expressed. It is good. Note that the line segment drawn between the regions is drawn for convenience, and the amount of specular reflection changes continuously and smoothly between the regions. However, depending on the design expression, the amount of specular reflection may be discontinuously changed between the regions.

【0056】なお、図8及び図9に於いては、平行な点
線(つまり或る線素の終端の延長上に次の線素の始点が
来て、点線同士の平行関係に揺らぎが無い)で複数の線
素を図示しているが、これは単なる図示に於ける便宜の
為である。
In FIGS. 8 and 9, parallel dotted lines (that is, the starting point of the next line element comes on the extension of the end of a certain line element, and there is no fluctuation in the parallel relationship between the dotted lines) Shows a plurality of line elements, but this is merely for convenience of illustration.

【0057】次に、図10〜図12により、実際の揺ら
ぎ線分万線状凹凸模様の一例を説明する。図10は、線
素を配置する仮想面の方向ベクトル場の流線7、即ち線
素の平均方向の一例で、板目等の木目等に適用できる方
向ベクトルの一例である。そして、図11は図10の方
向ベクトルと組み合わせ得る木材切断面模様として、板
目面に現れる年輪模様6の一例である。そして、図12
は、実際に図10の方向ベクトルに対して、線素4を配
置して得られたパターンによる、揺らぎ線分万線状凹凸
模様9の具体例を示す部分拡大図である。
Next, with reference to FIGS. 10 to 12, an example of an actual fluctuation line segment linear uneven pattern will be described. FIG. 10 is an example of a streamline 7 of a direction vector field of a virtual plane on which a line element is arranged, that is, an example of an average direction of the line element, and is an example of a direction vector applicable to a grain of a board or the like. FIG. 11 is an example of an annual ring pattern 6 appearing on the board surface as a wood cut surface pattern that can be combined with the direction vector of FIG. And FIG.
FIG. 11 is a partially enlarged view showing a specific example of a fluctuation line segment linear uneven pattern 9 based on a pattern obtained by arranging line elements 4 with respect to the direction vector of FIG.

【0058】図12の様に、揺らぎ線分万線状凹凸模様
9は、従来の万線凹凸模様に比べて、人工的感触が極め
て少ない。例えて言えば、図12の揺らぎ線分万線状凹
凸模様は、実際の照りの面分布を持たせる為に波うって
いる事が異なる他は、あたかも実物のラワン合板の表面
に現れる導管溝の拡大図の如くであり、極めて自然な感
触のパターンである。
As shown in FIG. 12, the line-shaped uneven pattern 9 of the fluctuation line segment has an extremely small artificial touch as compared with the conventional line-shaped uneven pattern. For example, the line-shaped uneven pattern of the fluctuation line in FIG. 12 is different from that of waving in order to have an actual illuminated surface distribution, except that it is a conduit groove appearing on the surface of a real Rawan plywood. It is a pattern of an extremely natural feel as shown in an enlarged view of FIG.

【0059】以上説明した様な揺らぎ線分万線状凹凸模
様を作成する方法としては、例えば次の様にして作成で
きる。その一つは、コンピュータによる画像合成で得る
方法である。仮想面上の異方性を持った方向ベトクル
は、従来の万線凹凸模様同様に得られる。或いは、実際
の天然木の板を多数の方向から写真撮影して、板面の明
るさの濃淡として、表面の光沢分布(明るさと、明るく
なる方向)をサンプリングし、それを元に方向ベクトル
を決めても良い。この際、方向ベクトルを決めるには、
特開平10−287033号公報で開示した様に、光沢
分布木材の繊維の配向性を示す「繊維もぐり角」を演算
により求めて、方向ベクトルを決めても良い。
As a method of forming the above-described fluctuation line segment line-shaped uneven pattern, for example, the following method can be used. One of them is a method of obtaining images by computer synthesis. A direction vector having anisotropy on a virtual plane can be obtained in the same manner as a conventional parallel line uneven pattern. Alternatively, actual natural wood boards are photographed from many directions, and the brightness distribution of the board surface is sampled as brightness of the board surface, and the gloss distribution (brightness and direction in which the board becomes brighter) is sampled. You can decide. At this time, to determine the direction vector,
As disclosed in Japanese Patent Application Laid-Open No. 10-287033, the direction vector may be determined by calculating the “fiber bend angle” indicating the orientation of the fiber of the gloss distribution wood by calculation.

【0060】そして、線素の線長を不規則にするには、
仮想面に配置する時に所定の平均値と分散を持った分布
でランダム化して配置し、また、平行関係に揺らぎを持
たせるには、例えば、配置済の線素をフラクタル処理し
て変形させたり、例えば図10の様な平行流線群上に一
旦配置済の線素をその中心を回転軸として所定の平均値
と分散を持った回転角度分布でランダムにわずかに回転
させたりすれば良い。なお、平行関係に揺らぎを付与す
る場合、正規分布の様な線素の操作すべき座標値に対し
て、或る中心値が最も確率が大きく、両側に離れる程小
さくする様にしても良いが、或る中心値に対して両側に
或る幅を持った範囲内で一様な確率になる様にしても良
い。
In order to make the line length of a line element irregular,
When arranging on a virtual surface, it is randomized with a distribution having a predetermined average value and variance, and in order to have fluctuation in the parallel relationship, for example, fractal processing of the arranged line elements or deformation For example, a line element once arranged on a group of parallel stream lines as shown in FIG. 10 may be slightly rotated at random with a rotation angle distribution having a predetermined average value and variance around the center of the line element. When a fluctuation is given to the parallel relationship, a certain center value has the highest probability with respect to a coordinate value to be operated on a line element such as a normal distribution, and may decrease as the distance to both sides increases. Alternatively, the probability may be uniform within a range having a certain width on both sides with respect to a certain center value.

【0061】(万線状凹凸模様の大きさ)次に、図7
は、(1回目又は2回目の腐食として形成する場合の)
揺らぎ線分万線状凹凸模様等の第1又は第2の万線状凹
凸模様31又は32の大きさを説明する概念図である。
なお、複合万線状凹凸模様では、これらが重なった(深
さがより深い所も出来た)凹凸模様となる。
(Size of Line-shaped Uneven Pattern) Next, FIG.
Is (when formed as the first or second corrosion)
It is a conceptual diagram explaining the magnitude | size of the 1st or 2nd line-shaped concavo-convex pattern 31 or 32, such as a fluctuation line segment line-shaped concavo-convex pattern.
In the composite line-shaped uneven pattern, these are overlapped (a part having a deeper depth is also formed).

【0062】揺らぎ線分万線状凹凸模様等の万線状凹凸
模様31、32は、溝状の凹部1と、凸部2とからなる
が、凹部1の幅w1と凸部の幅w2とは、用途により異
なるが、それぞれ通常1〜1000μmの範囲である。
1μm未満であると照りの再現効果が不十分であり、ま
た、1000μmを超える場合は、各線素が目視で識別
できる程度に目立ってしまう。もちろん、各線素を識別
出来る程度に目だ立たせる意匠表現もあり得るが、木目
の照りの再現には、線素は目立たない方が良い。従っ
て、木目の照りの再現の場合には、w1及びw2の幅
は、5〜100μm、より好ましくは5〜50μmの範
囲が良い。なお、揺らぎ線分万線状凹凸模様等では、図
4〜図6等による説明からも分かる様に、w1とw2と
は必ずしも同一値とは限らない。また、凹部の深さ(凹
部と凸部との高低差)は、通常1〜100μm程度であ
るが、木目の照り表現の場合は、好ましくは5〜50μ
mの範囲とするのが良い。なお、凹部の深さも、w1及
びw2の大きさが大きい場合は深くしたり、或いは深さ
単独で独立に不規則に変化させても良い。
The line-shaped uneven patterns 31 and 32 such as the line-shaped uneven pattern of the fluctuation line are composed of a groove-shaped concave portion 1 and a convex portion 2. Varies depending on the use, but is usually in the range of 1 to 1000 μm.
If it is less than 1 μm, the effect of reproducing the illumination is insufficient, and if it is more than 1000 μm, each line element is conspicuous enough to be visually identified. Of course, there can be a design expression that makes each line element stand out to the extent that it can be identified, but it is better for the line element to be inconspicuous for reproducing the grain of wood. Therefore, in the case of reproducing the shine of the grain, the width of w1 and w2 is preferably in the range of 5 to 100 μm, more preferably 5 to 50 μm. Note that w1 and w2 are not always the same value in the fluctuation line segment line-like uneven pattern, as can be understood from the description with reference to FIGS. The depth of the concave portion (the difference between the height of the concave portion and the height of the convex portion) is generally about 1 to 100 μm.
m. In addition, the depth of the concave portion may be increased when w1 and w2 are large, or may be independently changed irregularly independently of the depth.

【0063】なお、揺らぎ線分万線状凹凸模様等の万線
状凹凸模様、或いは複合万線状凹凸模様において、凹部
(或いは凸部)の横断面形状は、概念図の図7の如き四
角形形状の場合は、木目の照りの表現等の独特の光沢感
を表現する場合には、底面による鏡面反射を活かせるの
で、好ましい形状である。しかし、凹部及び凸部の横断
面形状はこれ以外の形状でも良い。例えば、目視出来る
程度の複合万線状凹凸模様の場合などでは、その凹部の
横断面形状を角が丸くなった四角形や半円や三角等その
他形状としても良い。また、大きさ次第では、腐食や賦
形の際に角が丸みを帯びる事もある。また、複合万線状
凹凸模様或いは万線状凹凸模様に於いて、凹部を線と見
立て模様を作るか、凸部を線と見立てて模様を作るか
は、任意であり。
Note that in a line-shaped uneven pattern such as a fluctuation line segment line-shaped uneven pattern or a composite line-shaped uneven pattern, the cross-sectional shape of the concave portion (or the convex portion) is a square as shown in FIG. In the case of a shape, when expressing a unique glossiness such as expression of a grain of wood, mirror reflection by the bottom surface is utilized, so that the shape is preferable. However, the cross-sectional shapes of the concave and convex portions may be other shapes. For example, in the case of a complex linear uneven pattern that can be visually observed, the cross-sectional shape of the concave portion may be a quadrangle with rounded corners, a semicircle, a triangle, or other shapes. Also, depending on the size, the corners may be rounded during corrosion or shaping. Further, in the composite linear uneven pattern or the linear uneven pattern, it is optional whether a concave portion is formed as a line or a convex portion is formed as a line.

【0064】〔複合万線状凹凸模様による再現テクスチ
ュア〕代表的には木目板の「照り」であるが、特に限定
はない。例えば、石板、織布等のテクスチュア等の表現
でも良い。特に、第1及び第2の双方に揺らぎ線分万線
状凹凸模様を採用した場合では、木目板の照り等は好適
である。なお、揺らぎ線分万線状凹凸模様による場合に
は、ヘアラインのテクスチャア表現にも適している。
[Reproduced Texture by Composite Linear Concavo-convex Pattern] Typically, it is "shine" of a wood grain board, but there is no particular limitation. For example, it may be an expression of a texture such as a slab or a woven cloth. In particular, in the case where the fluctuation line segment line-like uneven pattern is adopted for both the first and the second, shining of the wood grain board or the like is preferable. In the case of using a line-shaped uneven pattern with fluctuation lines, it is also suitable for expressing the texture of the hairline.

【0065】〔複合万線状凹凸模様の実際〕ここで、微
妙に異なる揺らぎ線分万線状凹凸模様を、第1及び第2
の万線状凹凸模様として作成する一つの具体的方法を図
13の概念図で説明する。先ず、図13(A)の如き、
所望の年輪模様6を切断面に有する板材を用意する。そ
して、この切断面が呈する照りの分布(照りの方向と
量)を、多数の方向から写真撮影して、板面の明るさの
濃淡分布としてサンプリングして、それを元に、コンピ
ュータによる仮想的な三次元空間内に定義した、木材の
成長方向に配向した多数の繊維束からなる三次元樹木モ
デルの切断面に現れる繊維束の切断面との成す角度とし
て定義する「繊維潜り角」の分布として一旦求める。そ
して、この繊維潜り角から、図10の様な方向ベクトル
を演算で求める。そして次に、この方向ベクトル場によ
って、線素の配置密度を適宜調整して、線素を仮想面に
ランダムに配置する。次に、配置された各線素それぞれ
に対して、その線上の位置座標について、フラクタル処
理を行って、線素を変形させて平行関係に揺らぎを付与
すれば、図13(B)で概念的に示す揺らぎ線分万線状
凹凸模様の平面視パターンの一方が出来る。他方の揺ら
ぎ線分万線状凹凸模様の平面視パターンは、同じ方向ベ
クトル場によって同様に揺らぎ線分万線状凹凸模様を作
成する。但し、ランダマイズに使用する乱数系列は異な
るものを使用すれば、図13(B)の左右で示す如き、
相互に微妙に異なる第1、第2の万線状凹凸模様の平面
視パターン31、32ができる。なおこの際第1と第2
の平面視パターンを構成する各線分を、例えばその重心
を中心に、少しランダム化した角度で回転操作をする事
も好ましい。回転角度は例えば最大でも1度以内でラン
ダム化する。そして、これら平面視パターン31、32
同士は、その万線の伸びる方向が完全同一では無いが略
同一で、互いに揺らぎの分だけばらついている。
[Actual Complex Line-shaped Concavo-convex Pattern] Here, the slightly different fluctuation line segment line-shaped concavo-convex pattern is defined by first and second patterns.
One specific method of creating the line-shaped uneven pattern will be described with reference to the conceptual diagram of FIG. First, as shown in FIG.
A plate material having a desired annual ring pattern 6 on a cut surface is prepared. Then, the distribution of illumination (the direction and amount of illumination) exhibited by the cut surface is photographed from a number of directions, sampled as a light and shade distribution of the brightness of the plate surface, and a virtual computer Of "fiber dip angle" defined as the angle formed by the fiber bundle cut surface that appears on the cut surface of a three-dimensional tree model composed of many fiber bundles oriented in the growth direction of wood, defined in a natural three-dimensional space Ask once. Then, a direction vector as shown in FIG. 10 is calculated from the fiber dive angle. Then, the arrangement density of the line elements is appropriately adjusted by the direction vector field, and the line elements are randomly arranged on the virtual plane. Next, for each of the arranged line elements, fractal processing is performed on the position coordinates on the line, and the line elements are deformed to give fluctuations in the parallel relation, and conceptually, FIG. One of the plane-view patterns of the fluctuation line segment line-like uneven pattern shown in FIG. As for the other planar view pattern of the fluctuation line segment line-like uneven pattern, the fluctuation line segment line-like uneven pattern is similarly created by the same direction vector field. However, if different random number sequences are used for randomization, as shown on the left and right of FIG.
Substantially different first and second line-shaped uneven patterns in plan view 31 and 32 are formed. At this time, the first and second
It is also preferable to rotate each line segment constituting the pattern in plan view at a slightly randomized angle, for example, about its center of gravity. The rotation angle is randomized, for example, within 1 degree at the maximum. And, these plan view patterns 31, 32
The directions in which the parallel lines extend are not completely the same, but are substantially the same, and are varied by the amount of fluctuation.

【0066】この様にして作成した万線状凹凸模様の平
面視パターンは、コンピュータ上の画像データとして作
成しておき、該画像データによってレーザビームの強弱
(乃至はオンオフ)を変調しつつ走査して、版基材上の
感光性レジスト膜上に直接露光して、現像、腐食工程を
行うダイレクトエッチング法で、賦形版を作製する。或
いは、該平面視パターンを写真フィルム(原版)原稿と
して作成しておき、この原稿を予め感光性レジスト膜を
形成した版基材上の該レジスト膜に密着させて、水銀灯
で露光し、現像、腐食を行う通常のエッチング法で賦形
版を作成する。
The planar pattern of the line-shaped uneven pattern created in this manner is created as image data on a computer, and scanning is performed while modulating the intensity (or on / off) of the laser beam with the image data. Then, a shaped plate is produced by a direct etching method in which the photosensitive resist film on the plate substrate is directly exposed to light, and development and corrosion processes are performed. Alternatively, the pattern in plan view is prepared as a photographic film (original) original, and the original is brought into close contact with the resist film on a plate substrate on which a photosensitive resist film has been previously formed, and is exposed with a mercury lamp, developed, and developed. A shaped plate is prepared by a normal etching method for performing corrosion.

【0067】そして、図14は、複合万線状凹凸模様を
賦形する為の賦形版の一例として、第1及び第2の万線
状凹凸模様の両方に微妙に異なる揺らぎ万線状凹凸模様
の平面視パターンを使用し、両平面視パターンを部分的
に重ね合わせた場合の賦形版20の賦形面の凹凸模様を
示す斜視図である。なお、図14では、線画による図面
表示で見やすい様に、凹凸の段差は強調し且つ側面は垂
直面として断面長方形としてある。この図では、1回目
と2回目の腐食深度を同一とした為、凹凸の段差は3つ
の水準面、F1、F2、F3からなる。
FIG. 14 shows an example of a shaping plate for shaping a complex linear uneven pattern, in which the first and second linear uneven patterns are slightly different from each other. It is a perspective view which shows the uneven | corrugated pattern of the shaping surface of the shaping plate 20 at the time of using a plan view pattern of a pattern and partially overlapping both plan view patterns. In FIG. 14, the steps of the unevenness are emphasized and the side surfaces have a rectangular cross-section as a vertical surface so as to be easily viewed in a drawing display by a line drawing. In this figure, since the first and second corrosion depths are the same, the step of the unevenness consists of three level surfaces, F1, F2 and F3.

【0068】そして、図15は本発明で実際に得られる
化粧材Dに於ける複合万線状凹凸模様3の或る様子を示
す斜視図である。図15の化粧材Dに於ける万線状凹凸
模様3は、図14で示した賦形版20同様に、第1及び
第2の万線状凹凸模様の両方に微妙に異なる揺らぎ万線
状凹凸模様の平面視パターンを使用し、両平面視パター
ンを部分的に重ね合わせた場合の一例である。また、木
目の照り表現を目的に作成したものである。但し、化粧
材に於いては、賦形側を観察側とすれば、賦形版とは凹
凸関係が逆関係となっている。図15の如く、本発明で
得られる化粧材Dでは、互いに深さの異なる水準面V1
や水準面V2を有する溝が多数見られる。第1及び第2
の万線状凹凸模様の双方の線部分の平面視パターンの重
なった部分は、例えば深い水準面V1の輪郭で表現され
る溝となる。また、第1又は第2の万線状凹凸模様の何
方か片方の線部分のみで互いに線部分同士が平面視パタ
ーンに於いて重ならない部分は、例えば浅い水準面V2
の輪郭で表現される溝となる。そして、いずれの万線状
凹凸模様の線部分にも平面視パターンが該当し無い部分
は、化粧材の最上面を成す水準面V3となる。この化粧
材Dに於ける水準面V1、V2、V3は、賦形版20に
於ける水準面F1、F2、F3に対応する。なお、図1
5でも図14同様に、線画による図面表示で見やすい様
に、凹凸の段差は強調し且つ側面は垂直面として断面長
方形としてある。但し、図15は、実際に木目模様の化
粧板を使用する為に使用した複合万線状凹凸模様に使っ
た、二つの揺らぎ線分万線状凹凸模様の平面視パターン
から、三次元コンピュータグラフックスによって、それ
らパターンを部分的に重ね合わせて仮想的に二段腐食に
より賦形版を作成し更に付与対象物に該賦形版から賦形
して得られた複合万線状凹凸模様の画像に基づいて、線
画として見やすい様に描き直した図面である。
FIG. 15 is a perspective view showing a certain state of the complex linear uneven pattern 3 in the decorative material D actually obtained by the present invention. The line-shaped uneven pattern 3 in the decorative material D of FIG. 15 has a fluctuation line-shaped pattern slightly different to both the first and second line-shaped uneven patterns, similarly to the shaping plate 20 shown in FIG. This is an example of a case where a two-dimensional pattern is partially overlapped with a two-dimensional pattern using an uneven pattern. It is created for the purpose of illuminating wood grain. However, in the case of the cosmetic material, if the imprinting side is the observation side, the concavo-convex relationship is opposite to that of the imprinting plate. As shown in FIG. 15, in the decorative material D obtained by the present invention, the level surfaces V1 having different depths from each other.
And many grooves having a level surface V2. First and second
The overlapping part of the two-dimensional pattern of the line-shaped uneven pattern in the plan view is a groove represented by, for example, the contour of the deep level surface V1. In addition, only one of the first and second line-shaped concavo-convex patterns in which only one of the line portions does not overlap with each other in the plan view pattern is, for example, a shallow level surface V2.
The groove is represented by the outline of. Then, a portion in which the pattern in a plan view does not correspond to any line portion of the line-shaped uneven pattern is the level surface V3 which is the uppermost surface of the decorative material. The level surfaces V1, V2, V3 of the decorative material D correspond to the level surfaces F1, F2, F3 of the shaping plate 20. FIG.
In FIG. 5, similarly to FIG. 14, the steps of the unevenness are emphasized and the side surfaces are rectangular in cross section as a vertical surface so that the drawing is easy to see in the drawing display by the line drawing. However, FIG. 15 shows a three-dimensional computer graphic based on a two-dimensional line pattern of a two-lined line-shaped uneven pattern used for a composite line-shaped uneven pattern used for actually using a wood-grained decorative board. Image of a composite line-shaped uneven pattern obtained by forming a shaped plate virtually by two-stage corrosion by partially overlapping these patterns and shaping the applied object from the shaped plate Based on the above, the drawing is redrawn so that it is easy to see as a line drawing.

【0069】〔化粧材の構成〕以上、複合万線状凹凸模
様と、その付与方法を各種説明したところで、次に、本
発明独特の複合万線状凹凸模様が付与された化粧材につ
いて、その材料、層構成等について説明する。
[Composition of Cosmetic Material] The composite line-shaped uneven pattern and the method of providing the same have been described above in various ways. A material, a layer configuration, and the like will be described.

【0070】(複合万線状凹凸模様を形成する基材)化
粧材の基材として、賦形版から複合万線状凹凸模様を付
与する付与対象物としての基材としては、特に限定はな
く、その用途及び形状等により、樹脂、金属、セラミッ
クス、或いはこれらの積層物や混合物等の複合物が使用
される。例えば樹脂では、熱可塑性樹脂としては、ポリ
エチレン、ポリプロピレン、ポリブテン、エチレン−プ
ロピレン共重合体、オレフィン系熱可塑性エラストマー
等のオレフィン樹脂、ポリブチレンテレフタレート、ポ
リエチレンテレフタレート等の熱可塑性ポリエステル樹
脂、塩化ビニル樹脂、アクリル樹脂、ABS(アクリロ
ニトリル−ブタジエン−スチレン共重合体)樹脂、ポリ
アミド樹脂、フッ素樹脂等があり、硬化性樹脂として
は、メラミン樹脂、フェノール樹脂、ウレタン樹脂、ジ
アリルフタレート樹脂、不飽和ポリエステル樹脂、エポ
キシ樹脂等の熱硬化性樹脂や、多官能アクリレート系、
エポキシ系等の電離放射線硬化性樹脂等がある。また、
金属ではアルミニウム、銅、鉄等がある。また、セラミ
ックスでは、ガラス等がある。これらには前記した如
く、熱可塑性樹脂等にはエンボス版として賦形版を使用
したり、硬化性樹脂や金属には、成形型として賦形版を
使用したりして、万線状凹凸模様を形成する。
(Substrate Forming Composite Linear Concavo-convex Pattern) As the base material of the decorative material, the substrate as an object to be applied with the composite linear concavo-convex pattern from a shaping plate is not particularly limited. Depending on the application and shape, a resin, a metal, a ceramic, or a composite such as a laminate or a mixture thereof is used. For example, in the resin, as the thermoplastic resin, polyethylene, polypropylene, polybutene, ethylene-propylene copolymer, olefin resin such as olefin-based thermoplastic elastomer, polybutylene terephthalate, thermoplastic polyester resin such as polyethylene terephthalate, vinyl chloride resin, There are acrylic resin, ABS (acrylonitrile-butadiene-styrene copolymer) resin, polyamide resin, fluororesin, etc., and as the curable resin, melamine resin, phenol resin, urethane resin, diallyl phthalate resin, unsaturated polyester resin, epoxy Thermosetting resin such as resin, polyfunctional acrylate,
There is an ionizing radiation curable resin such as an epoxy resin. Also,
Metals include aluminum, copper, and iron. Further, ceramics include glass and the like. As described above, a shaping plate is used as an embossing plate for a thermoplastic resin or the like, or a shaping plate is used as a molding die for a curable resin or a metal. To form

【0071】なお、これらの基材は、複合万線状凹凸模
様が付与されてなくても、化粧材の基材として使用でき
る。また、化粧材の構成においては、これらの基材に複
合万線状凹凸模様を付与したものに、さらに積層する等
して複合して使用し得る裏打ち用基材(複合万線状凹凸
模様は付与出来ないか付与しずらいもの)として繊維質
基材がある。例えば、薄葉紙、上質紙、コート紙、和
紙、リンター紙、クラフト紙等の紙類や、織布、不織布
等の布類である。化粧材の形状がシートや板の場合に
は、通常、基材はシート(フィルム)や板の単層、又は
これらの積層体で使用される。
Note that these base materials can be used as base materials for decorative materials, even if a composite linear uneven pattern is not provided. Further, in the configuration of the decorative material, a backing base material (composite line-shaped uneven pattern which can be used in a composite form by further laminating, etc.) There is a fibrous base material that cannot be applied or is difficult to apply. For example, papers such as thin paper, high-quality paper, coated paper, Japanese paper, linter paper, kraft paper, and the like, and cloths such as woven cloth and non-woven cloth. When the shape of the decorative material is a sheet or a plate, the substrate is usually used as a single layer of a sheet (film) or a plate, or a laminate thereof.

【0072】本発明の万線状凹凸模様を有する化粧材の
製造方法で製造する化粧材、及び本発明の化粧材として
は、上記説明した特徴を有する複合万線状凹凸模様を有
しておれば、その層構成、材料構成、形状等は特に限定
されない。それらの点については、従来公知の各種化粧
材と同様で良い。複合万線状凹凸模様の位置は、化粧材
の表側面や裏側面等の表面、或いは内面等と任意であ
る。もちろんだが、複合万線状凹凸模様は、それによる
反射光を利用し得る程度に隠蔽されない位置とする。
The decorative material produced by the method for producing a decorative material having a line-shaped uneven pattern of the present invention and the decorative material of the present invention have a composite line-shaped concave-convex pattern having the above-described characteristics. For example, the layer configuration, material configuration, shape, and the like are not particularly limited. These points may be the same as those of various conventionally known cosmetic materials. The position of the composite linear uneven pattern is arbitrary, such as the surface such as the front and back surfaces of the decorative material, or the inner surface. Of course, the composite line-shaped uneven pattern is set to a position that is not concealed to such an extent that the reflected light can be used.

【0073】そこで、先ず、本発明の製造方法で得る事
ができる化粧材、及び本発明の化粧材について、その幾
つかの形態について、図16及び図17に断面図として
例示する。
Therefore, first, the cosmetic material obtainable by the manufacturing method of the present invention and the cosmetic material of the present invention are illustrated in cross-sectional views in FIGS. 16 and 17 in some forms.

【0074】図16(A)及び(B)に示す万線状凹凸
模様を有する化粧材Dは、その基本形とでも言える構成
のもので、基材11の片面に万線状凹凸模様3を有する
構成である。複合万線状凹凸模様3は基材の表側面に有
っても良いし〔図16(A)〕、裏側面に有っても良い
〔図16(B)〕。これら於いて、基材は例えば、シー
トや板、樹脂成形体等である。最も単純な例では、基材
11が透明な樹脂フィルムからなる基材シートで、その
片面に複合万線状凹凸模様3のみが装飾処理として施さ
れている化粧シートの形態での化粧材である。次に、図
16(C)に示す化粧材Dの一構成は、図16(A)の
構成に対して、複合万線状凹凸模様3を表側面として、
基材11の裏側面に、模様層12a及び隠蔽層12bが
この順に絵柄層12として、形成された構成である。こ
の場合は、基材11は透明である。
The decorative material D having the linear uneven pattern shown in FIGS. 16A and 16B has a configuration which can be said to be the basic shape thereof, and has the linear uneven pattern 3 on one surface of the base material 11. Configuration. The composite linear uneven pattern 3 may be on the front surface of the base material (FIG. 16A) or may be on the back surface (FIG. 16B). In these, the substrate is, for example, a sheet, a plate, a resin molded body, or the like. In the simplest example, it is a decorative material in the form of a decorative sheet in which the substrate 11 is a substrate sheet made of a transparent resin film, and only one of the composite line-shaped uneven patterns 3 is applied as a decorative treatment on one surface thereof. . Next, one configuration of the decorative material D shown in FIG. 16C is different from the configuration of FIG.
On the back side of the base material 11, a pattern layer 12a and a concealing layer 12b are formed as a picture layer 12 in this order. In this case, the substrate 11 is transparent.

【0075】次に、図16(D)に示す化粧材Dの一構
成は、化粧シート等として使用される場合であり、裏側
から順に着色樹脂層13、透明接着剤層14、絵柄層1
2、透明保護層15が積層され、着色樹脂層13と透明
接着剤層14との界面に複合万線状凹凸模様3が有る構
成である。また、図16(E)は、図16(D)の構成
に於いて、更に透明保護層15の表側面に導管模様等の
(複合万線状凹凸模様よりも大きい)凹凸模様16を有
する構成である。なお、着色樹脂層13に金属箔粉や二
酸化チタン被覆雲母の鱗片状粒子等からなる光輝性のあ
る顔料を添加しておくと、複合万線状凹凸模様3による
光の異方性反射と着色樹脂層13の光の拡散反射との相
乗効果により、より明瞭な照りを再現できる。
Next, one configuration of the decorative material D shown in FIG. 16 (D) is a case where the decorative material D is used as a decorative sheet or the like. The colored resin layer 13, the transparent adhesive layer 14, the picture layer 1
2. The transparent protective layer 15 is laminated, and the composite line-shaped uneven pattern 3 is provided at the interface between the colored resin layer 13 and the transparent adhesive layer 14. FIG. 16E shows a configuration in which the transparent protective layer 15 further has an uneven pattern 16 (larger than the composite linear uneven pattern) on the front surface of the transparent protective layer 15 in the structure of FIG. 16D. It is. It should be noted that if a glittering pigment composed of metal foil powder or scale-like particles of mica coated with titanium dioxide is added to the colored resin layer 13, the anisotropic reflection and coloring of light due to the complex linear uneven pattern 3 Due to a synergistic effect with the diffuse reflection of light of the resin layer 13, clearer illumination can be reproduced.

【0076】(複合万線状凹凸模様以外の装飾)本発明
で製造する化粧材、及び本発明の化粧材は、基材が複合
万線状凹凸模様のみで装飾処理されたものでも良い。例
えば、図16(A)及び(B)の構成の場合で、基材1
1がそれ自体には何も装飾処理が施されていない透明樹
脂の基材の場合である。しかし、もちろんだが、本発明
独特の複合万線状凹凸模様は、例えば木目の照りの自然
な再現に極めて効果的である。特に木目の照り表現に
は、複合万線状凹凸模様(の元となる第1及び第2の万
線状凹凸模様)として、揺らぎ線分万線状凹凸模様が好
適である。従って、この様な場合には、例えば木目等の
絵柄を付与する等のその他の装飾処理を組み合わせる事
が意匠表現上好ましい。そこで、化粧材に付与され得る
各種装飾処理について説明する。
(Decoration other than Composite Linear Concavo-convex Pattern) The decorative material manufactured by the present invention and the decorative material of the present invention may be those whose base material is decorated only with the composite linear concavo-convex pattern. For example, in the case of the configuration of FIGS.
1 is a case of a transparent resin base material which has not been subjected to any decoration processing. However, as a matter of course, the composite line-like concave-convex pattern unique to the present invention is extremely effective for, for example, natural reproduction of grain of wood. In particular, for the expression of grain of wood, a fluctuation line segment linear uneven pattern is suitable as the composite linear uneven pattern (the first and second linear uneven patterns that are the basis of the composite linear uneven pattern). Therefore, in such a case, it is preferable in terms of design expression to combine other decoration processing such as giving a pattern such as wood grain. Therefore, various decoration processes that can be applied to the decorative material will be described.

【0077】化粧材に付与される(複合万線状凹凸模様
以外の)装飾処理としては、処理対象の基材が樹脂や
ガラス等の透明性が有る場合は基材自体に着色剤を添加
して着色(透明又は不透明)する処理、模様印刷や金
属薄膜形成、複合万線状凹凸模様以外の凹凸模様賦形
等がある。これら各種の装飾処理は組み合わせて使用す
る事もある。また、化粧材の形態においては、これら装
飾処理の処理対象物が、複合万線状凹凸模様の付与対象
物と同じ場合も有るし、異なる場合もある。異なる場合
は、それら対象物を積層する等して化粧材としての形態
とする〔図16(D)及び(E)参照〕。
As a decoration treatment (other than the complex linear uneven pattern) applied to the decorative material, a coloring agent is added to the base material itself when the base material to be processed has transparency such as resin or glass. Color (transparent or opaque), pattern printing or metal thin film formation, shaping of uneven patterns other than the composite linear uneven pattern. These various decoration processes may be used in combination. Further, in the form of the decorative material, the object to be subjected to the decoration processing may be the same as or different from the object to be provided with the complex line-shaped uneven pattern. If different, the objects are laminated to form a form as a decorative material (see FIGS. 16D and 16E).

【0078】例えば、上記の装飾処理では、図16
(A)及び(B)に於いて、その基材11に着色剤を添
加する形態がある。或いは、図16(D)及び(E)の
化粧材の一構成要素である着色樹脂層13である。これ
らの場合、処理対象物と付与対象物は同一である。ま
た、着色樹脂層13は、複合万線状凹凸模様の付与対象
物たる基材でもある。基材が樹脂等の場合には、その着
色剤は、例えば、チタン白、亜鉛華、弁柄、朱、群青、
コバルトブルー、チタン黄、黄鉛、カーボンブラック等
の無機顔料、イソインドリノン、ハンザイエローA、キ
ナクリドン、パーマネントレッド4R、フタロシアニン
ブルー、インダスレンブルーRS、アニリンブラック等
の有機顔料(或いは染料も含む)、アルミニウム、真鍮
等の箔粉からなる金属顔料、二酸化チタン被覆雲母、塩
基性炭酸鉛等の箔粉からなる真珠光沢(パール)顔料等
である。着色は透明着色、不透明(隠蔽)着色いずれで
も良い。なかでも、複合万線状凹凸模様が形成された面
に接する層中には、真珠光沢(パール)顔料等の光反射
量が多い顔料を添加すると、複合万線状凹凸模様の効果
を強調できる。同様に、複合万線状凹凸模様が形成され
た面に光反射性の金属薄膜層を形成するのも同様な効果
が得られる。
For example, in the decoration process described above, FIG.
In (A) and (B), there is a mode in which a coloring agent is added to the base material 11. Alternatively, it is the colored resin layer 13 which is one component of the decorative material in FIGS. 16 (D) and (E). In these cases, the processing object and the application object are the same. In addition, the colored resin layer 13 is also a base material that is an object to be provided with the composite linear uneven pattern. When the substrate is a resin or the like, the colorant is, for example, titanium white, zinc white, red stalk, vermilion, ultramarine,
Inorganic pigments such as cobalt blue, titanium yellow, graphite, and carbon black; organic pigments (or dyes) such as isoindolinone, Hansa Yellow A, quinacridone, permanent red 4R, phthalocyanine blue, induslen blue RS, and aniline black , Aluminum, brass, etc., metal pigments made of foil powder, titanium dioxide-coated mica, pearlescent (pearl) pigments made of foil powder, such as basic lead carbonate. The coloring may be transparent coloring or opaque (concealing) coloring. In particular, when a pigment having a large amount of light reflection such as a pearlescent pigment is added to a layer in contact with the surface on which the composite linear uneven pattern is formed, the effect of the composite linear uneven pattern can be emphasized. . Similarly, a similar effect can be obtained by forming a light-reflective metal thin film layer on the surface on which the composite linear uneven pattern is formed.

【0079】また、上記の装飾処理の例では、図16
(C)の模様層12a及び隠蔽層12bからなる絵柄層
12、図16(D)及び(E)の化粧材の一構成要素で
ある透明保護層15に対する絵柄層12等の、印刷等に
よる形成等である。図16(D)及び(E)の化粧材の
場合では、絵柄層12は通常は、透明保護層15を基材
(基材シート)として、その表面に形成された後、シー
ト状の着色樹脂層13と透明保護層15とを、間に例え
ば2液硬化型ウレタン樹脂等からなる透明接着剤層14
を介して積層する事で得られる。従って、この場合、処
理対象物と付与対象物は別物である。絵柄層は印刷イン
キ層や金属薄膜層等である。
In the above-described example of the decoration process, FIG.
(C) The pattern layer 12 composed of the pattern layer 12a and the concealing layer 12b, and the formation of the pattern layer 12 and the like on the transparent protective layer 15 which is one component of the decorative material of FIGS. And so on. In the case of the decorative material shown in FIGS. 16D and 16E, the pattern layer 12 is usually formed on the surface of the transparent protective layer 15 as a base material (base sheet), and then formed into a sheet-like colored resin. A transparent adhesive layer 14 made of, for example, a two-component curable urethane resin, is provided between the layer 13 and the transparent protective layer 15.
It is obtained by laminating through. Therefore, in this case, the processing target and the application target are different. The picture layer is a printing ink layer, a metal thin film layer, or the like.

【0080】絵柄層形成の為の印刷や塗工に用いる印刷
インキ(或いは塗料)は、例えば、バインダーとして、
塩素化ポリエチレン、塩素化ポリプロピレン等の塩素化
ポリオレフィン、ポリエステル樹脂、ウレタン樹脂、ア
クリル樹脂、酢酸ビニル樹脂、塩化ビニル−酢酸ビニル
共重合体、セルロース系樹脂等を、1種又は2種以上を
混合して用い、これに前記で列記した様な公知の着色
剤等を添加した物を用いる。印刷は、グラビア印刷、オ
フセット印刷、シルクスクリーン印刷、転写シートから
の転写印刷等の公知の印刷法で行う。絵柄が全ベタの場
合は、グラビア塗工等の公知の塗工法を用い塗料にて形
成する事もできる。金属薄膜層形成は、アルミニウム、
クロム、金、銀、銅等の金属を用い、真空蒸着、スパッ
タリング等の方法で製膜して形成する。該金属薄膜層
は、全面に設けても、或いは、部分的にパターン状に設
けて良い。絵柄層の模様としては、木目模様、石目模
様、布目模様、皮絞模様、幾何学図形、文字、記号、或
いは全面ベタ等がある。特に、本発明での複合万線状凹
凸模様による意匠表現として、木目の照りの表現は極め
て好適でありので、絵柄層の模様としては、木目模様は
好ましい模様である。例えば、杉、松、欅、檜、チー
ク、オーク等の木目柄との万線状凹凸模様との組み合わ
せが好適である。模様は、基材の表側面、裏側面、表裏
両面、或いは、多層構成の基材では層間の場合もある。
The printing ink (or paint) used for printing or coating for forming a picture layer is, for example, a binder.
One or more chlorinated polyolefins such as chlorinated polyethylene and chlorinated polypropylene, polyester resins, urethane resins, acrylic resins, vinyl acetate resins, vinyl chloride-vinyl acetate copolymers, and cellulosic resins are mixed. A material obtained by adding a known coloring agent or the like as described above to the above is used. Printing is performed by a known printing method such as gravure printing, offset printing, silk screen printing, and transfer printing from a transfer sheet. When the picture is entirely solid, it can be formed with a paint using a known coating method such as gravure coating. The metal thin film layer is formed of aluminum,
A film is formed by using a metal such as chromium, gold, silver, or copper by a method such as vacuum evaporation or sputtering. The metal thin film layer may be provided on the entire surface or partially in a pattern. Examples of the pattern of the picture layer include a wood grain pattern, a stone grain pattern, a cloth grain pattern, a squeezed pattern, a geometric figure, a character, a symbol, and a solid surface. In particular, the expression of the grain of wood is very suitable as the design expression by the composite line-shaped uneven pattern in the present invention, and therefore, the wood grain pattern is a preferable pattern for the pattern layer. For example, a combination of a grain pattern such as a cedar, a pine, a zelkova, a cypress, a teak, an oak or the like with a line-shaped uneven pattern is preferable. The pattern may be on the front side, the back side, the front and back sides of the base material, or between the layers in a multi-layered base material.

【0081】(複合万線状凹凸模様以外の凹凸模様)ま
た、上記の装飾処理の例では、図16(D)の化粧材
の一構成要素である透明樹脂層15に対する、(複合万
線状凹凸模様よりも大きい)凹凸模様16の賦形であ
る。凹凸模様16は、例えば木目の導管、石板表面凹凸
模様(花崗岩の劈開面等)、布表面のテクスチュア等の
凹凸を表現する。この場合は、処理対象物と付与対象物
は別物である。なお、凹凸模様16が木目導管の場合に
は、更に公知のワイピング法(特公昭58−14312
号公報等参照)等によって、着色インキを充填する装飾
処理もある。
(Concavo-convex pattern other than the composite linear concavo-convex pattern) In the above-described example of the decoration processing, the composite composite linear concavo-convex pattern of FIG. This is the shaping of the uneven pattern 16 (larger than the uneven pattern). The uneven pattern 16 expresses, for example, unevenness such as a wood grain conduit, a stone plate surface uneven pattern (a cleavage surface of granite, etc.), and a texture of a cloth surface. In this case, the processing object and the application object are different objects. In the case where the uneven pattern 16 is a wood grain conduit, a further known wiping method (Japanese Patent Publication No.
There is also a decoration process in which a colored ink is filled according to Japanese Patent Application Laid-Open No. H10-260, etc.).

【0082】また、図17の要部拡大図で概念的に例示
する様に、複合万線状凹凸模様3よりも小さい微細凹凸
模様17の賦形もある。図17の微細凹凸模様17は、
複合万線状凹凸模様3と同一面に形成した例だが、他の
面の場合もある。微細凹凸模様17は、例えばサンドブ
ラスト等により形成する砂目模様状やマット面、或いは
ヘアライン等の凹凸である。特に、図17の様に、微細
凹凸模様17を複合万線状凹凸模様3と同一面に付与す
ると(同図では微細凹凸模様17を複合万線状凹凸模様
3の凸部2の面の他に凹部1内部にも付与してある)、
複合万線状凹凸模様3の鏡面反射性を抑制気味にして照
り感を若干抑える等と、複合万線状凹凸模様の意匠感を
調整できる。なお、揺らぎ線分万線状凹凸模様による複
合万線状凹凸模様の場合は、該複合万線状凹凸模様自体
を、ヘアラインの意匠表現として使用する事もできる。
Further, as schematically illustrated in the enlarged view of the main part in FIG. 17, there is also shaping of a fine uneven pattern 17 smaller than the composite linear uneven pattern 3. The fine uneven pattern 17 in FIG.
Although the example is formed on the same surface as the composite line-shaped uneven pattern 3, it may be another surface. The fine concavo-convex pattern 17 is a concavo-convex pattern such as a sand pattern or mat surface formed by sand blasting or a hairline. In particular, as shown in FIG. 17, when the fine concavo-convex pattern 17 is provided on the same surface as the composite linear concavo-convex pattern 3 (in FIG. To the inside of the recess 1).
The design feeling of the composite linear uneven pattern can be adjusted by, for example, slightly reducing the specular reflectivity of the composite linear uneven pattern 3 to slightly reduce the shining feeling. In addition, in the case of a composite line-shaped uneven pattern formed by a fluctuation line segment line-shaped uneven pattern, the composite line-shaped uneven pattern itself can be used as a design expression of a hairline.

【0083】なお、複合万線状凹凸模様に対する、それ
よりも大きい凹凸模様、それよりも小さい微細凹凸模様
と区別して説明したが、少なくとも複合万線状凹凸模様
と同一面にその他の凹凸模様を形成する場合は、複合万
線状凹凸模様の凹凸が暈けて消失してしまわない様であ
れば良い。例えば、同一面への付与で幅が同じ様であっ
ても深さが浅ければ複合万線状凹凸模様の効果の消失は
防げる。また、複合万線状凹凸模様の付与面と異なる面
に、その他の凹凸模様を形成するのであれば、複合万線
状凹凸模様の効果を消失せず、且つその他の凹凸による
効果も得られるものであれば、その凹凸は複合万線状凹
凸模様の凹凸の同程度の大きさのものであっても良い。
Although the above description has been made by distinguishing between the larger uneven pattern and the finer uneven pattern smaller than the composite linear uneven pattern, at least another uneven pattern is formed on the same surface as the composite linear uneven pattern. In the case of forming, it is only necessary that the unevenness of the composite line-shaped unevenness pattern does not disappear and disappear. For example, even if the width is the same on the same surface, if the depth is small, the effect of the composite linear uneven pattern can be prevented from disappearing. In addition, if the other uneven pattern is formed on a surface different from the surface on which the composite linear uneven pattern is provided, the effect of the composite linear uneven pattern is not lost, and the effect of other unevenness can be obtained. If so, the unevenness may be of the same size as the unevenness of the composite linear uneven pattern.

【0084】以上の、複合万線状凹凸模様以外の凹凸模
様の形成は、形成する対象物により、例えば、サンドブ
ラスト加工、ケミカルマット処理、ヘアラン加工等の付
与方法によれば良い。また、図17の様に、複合万線状
凹凸模様と同一面の場合には、複合万線状凹凸模様を付
与するエンボス版等の版面状にそれらが組合わさった凹
凸を形成したものを使用して付与しても良い。
The above-described uneven pattern other than the composite linear uneven pattern may be formed by a method such as sandblasting, chemical matting, or hair run depending on the object to be formed. Also, as shown in FIG. 17, in the case of the same surface as the composite linear uneven pattern, use an embossing plate or the like that imparts the composite linear uneven pattern to form a combination of these on the plate surface. You may give.

【0085】(上塗り層)また、装飾処理としては、上
記〜以外に化粧材の表面に上塗り層を設ける処理も
ある。上塗り層は無色透明又は有色透明層で、塗装感や
着色による意匠感等の表現に使用される。もちろん、上
塗り層はも、この他にも、表面の耐久性の付与の目的で
も使用される。但し、複合万線状凹凸模様が表面の有る
場合には、上塗り層は、複合万線状凹凸模様の凹凸がそ
れによって埋没しない程度の厚さ(例えば3μm程度)
とする。但し、複合万線状凹凸模様の凹凸が埋没して
も、表面での鏡面反射は期待できないが、凹凸界面を挟
む層間に屈折率差や、或いは下側層が金属薄膜層や光輝
性顔料を有する等で光反射性であれば、それらによる内
部界面反射を利用して、万線状凹凸模様の効果を得るこ
とも可能である。上塗り層は、アクリル樹脂、ウレタン
樹脂等のバインダーに、必要に応じ、紫外線吸収剤、着
色顔料、体質顔料、滑剤等を添加した塗料を塗工して形
成する。
(Overcoating Layer) As the decoration treatment, there is a treatment other than the above (1) for providing an overcoating layer on the surface of the decorative material. The overcoat layer is a colorless transparent or colored transparent layer, and is used for expressing a feeling of painting or a design by coloring. Of course, the overcoat layer is also used for the purpose of imparting surface durability, in addition to the above. However, when the composite line-shaped uneven pattern has a surface, the overcoat layer has a thickness (for example, about 3 μm) such that the unevenness of the compound line-shaped uneven pattern is not buried thereby.
And However, even if the unevenness of the composite line-shaped unevenness pattern is buried, specular reflection on the surface cannot be expected. If it is light-reflective because it has, it is also possible to obtain the effect of a line-shaped uneven pattern by utilizing the internal interface reflection by those. The overcoat layer is formed by applying a paint containing a binder such as an acrylic resin or a urethane resin and, if necessary, an ultraviolet absorber, a coloring pigment, an extender pigment, a lubricant and the like.

【0086】(その他)以上、図16及び図17による
化粧材を一例として、本発明で得られる化粧材の基本的
構成を説明してきたが、該化粧材の構成は、これら説明
に限定されるものではない。該化粧材は、その層構成、
材料、装飾処理の組み合わせ等は従来公知の化粧材同様
の各種の構成があり得る。
(Others) The basic structure of the decorative material obtained according to the present invention has been described above using the decorative material shown in FIGS. 16 and 17 as an example. However, the structure of the decorative material is limited to these descriptions. Not something. The decorative material has a layer structure,
The material, the combination of the decoration treatments, and the like may have various configurations similar to the conventionally known cosmetic materials.

【0087】〔化粧材の用途〕本発明で製造される化粧
材の用途は、特に限定されず、その従来に無い凹凸模様
を活かして、各種用途に用いられ得る。例えば、壁面、
天井、床等の建築物の内装建材用途、或いは、外壁、
塀、屋根、門扉、破風板等の外装建材用途、窓枠、扉、
手摺、敷居、鴨居等の建具類の表面化粧材用途、箪笥等
の家具やテレビ受像機等の弱電・OA機器のキャビネッ
トの表面化粧材用途、自動車、電車等の車両、航空機、
船舶等の各種乗物の内装材用途、或いは、化粧品容器や
小物入れ、包装シート等の各種包装容器及び材料、景品
や小物等の雑貨等のその他各種用途に用いられ得る。そ
して、化粧材は、シートや板、立体形状物品等の各種形
状で使用される。なお、複合万線状凹凸模様も含めた装
飾面は、平面の他に曲面等でも良い。
[Use of the Cosmetic Material] The use of the cosmetic material produced by the present invention is not particularly limited, and the cosmetic material can be used for various purposes by utilizing its unconventional uneven pattern. For example, a wall,
For interior building materials such as ceilings and floors, or for exterior walls,
Exterior building materials such as fences, roofs, gates, gable boards, window frames, doors,
Surface cosmetics for fittings such as handrails, sills, Kamoi, etc., furniture for chests, etc., and surface cosmetics for cabinets for light electric / OA equipment such as TV receivers, vehicles such as automobiles and trains, aircraft,
It can be used for interior materials of various vehicles such as ships, various containers and materials such as cosmetic containers and accessories, packaging sheets, and other various applications such as miscellaneous goods such as premiums and accessories. The decorative material is used in various shapes such as a sheet, a plate, and a three-dimensional article. The decorative surface including the composite line-shaped uneven pattern may be a curved surface or the like in addition to the flat surface.

【0088】[0088]

【実施例】以下、実施例により本発明を更に詳述する。The present invention will be described in more detail with reference to the following examples.

【0089】(万線状凹凸模様のパターンの作成)先
ず、万線状凹凸模様の元になる第1及び第2の万線状凹
凸模様の平面視パターンとして、図12に例示した様な
パターンを、天然の欅板目木板断面の照りのサンブリン
グとコンピュータを利用した画像の人工合成とにより次
の様にして作成した。天然木の照りのサンプリングは、
図9(C)で説明した様に、光源Lsからの照明光の入
射角θを45°に固定し、観察者は、木目板の法線方向
O1に固定し天然木板を水平面内に於いて法線Nを中心
として30°ピッチで回転させて、多数の方向から写真
撮影して照り分布を得た。そして照り分布からコンピュ
ターで繊維潜り角を演算して求め、繊維潜り角から、図
10に示す様な仮想面の方向ベトクルの面分布を得た。
(Creation of a line-shaped concave-convex pattern) First, as a plan view pattern of the first and second line-shaped concave-convex patterns serving as a basis of the line-shaped concave-convex pattern, a pattern as illustrated in FIG. Was prepared as follows by sampling the illuminance of the cross section of a natural keyaki-grained wood board and artificially synthesizing an image using a computer. The sampling of the shine of natural trees
As described with reference to FIG. 9C, the angle of incidence θ of the illumination light from the light source Ls is fixed to 45 °, and the observer fixes the natural wood board in a horizontal direction with the normal direction O1 of the wood grain board. Rotation was performed at a pitch of 30 ° about the normal line N, and photographs were taken from a number of directions to obtain the illumination distribution. Then, the fiber diving angle was calculated by a computer from the illumination distribution, and the surface distribution of the directional vector of the virtual plane as shown in FIG. 10 was obtained from the fiber diving angle.

【0090】次に図13で説明した様に、仮想面に線素
をランダムに配置し、配置された線素の位置座標につい
て中点変位法によるフラクタル処理を行った。この際、
仮想面の異方性は、全体的には一方向(図11の図面上
下方向を主軸とする)で波うった異方性であるで、主軸
に直交方向の座標値に対してのみ、フラクタル処理を行
った。変形量は結果を見ながら適度な量に調整した。次
いで、線素の幅(太さ)を、中央は太くし、先端と終端
は細くし、中央部の太さもランダムにした。そして、図
12に示す様な揺らぎ線分万線状凹凸模様の2値画像か
らなるパターンを作成した。これを、第1の万線状凹凸
模様の平面視パターンP1とした。
Next, as described with reference to FIG. 13, line elements were randomly arranged on the virtual surface, and fractal processing was performed on the position coordinates of the arranged line elements by the midpoint displacement method. On this occasion,
The anisotropy of the virtual plane is anisotropy waving in one direction as a whole (in the vertical direction in FIG. 11 as a main axis). Processing was performed. The amount of deformation was adjusted to an appropriate amount while observing the results. Next, the width (thickness) of the line element was made thicker at the center, thinner at the tip and end, and the thickness at the center was also randomized. Then, a pattern composed of a binary image of a line-shaped uneven pattern as shown in FIG. 12 was created. This was defined as a first line-shaped uneven pattern P1 in a plan view.

【0091】次に、上記にて使用したのと同一の方向ベ
トクルの面分布を使用して、使用する乱数系列を変えて
同様にして揺らぎ線分万線状凹凸模様を作成した。但
し、この際、更に線素に対する回転操作(平均0度で正
負に分布する最大1度(で最小は−1度))のランダム
回転を行って、更に平行関係に揺らぎ処理を行った。そ
して、図12に示す様な(上記のものとは微妙に異な
る)揺らぎ線分万線状凹凸模様の2値画像からなるパタ
ーンを作成した。これを、第2の万線状凹凸模様の平面
視パターンP2とした。第2の万線状凹凸模様は、第1
の万線状凹凸模様とは、全体的な万線の伸びる方向は同
じだが、構成する線素の長さ、幅、形状、位置が異な
る。
Next, using the same directional vector surface distribution as used above, a random line sequence was used, and a fluctuation line segment line-like concave / convex pattern was similarly formed by changing the random number sequence used. However, at this time, a random rotation was further performed on the line element (maximum 1 degree (the minimum is -1 degree) distributed positively and negatively at an average of 0 degree), and the fluctuation processing was further performed in a parallel relationship. Then, as shown in FIG. 12, a pattern consisting of a binary image of a fluctuation line segment line-like uneven pattern (slightly different from the above) was created. This was defined as a second pattern P2 in a plan view of the parallel line uneven pattern. The second line-shaped uneven pattern is the first
Although the direction in which the entire line extends is the same as the line-shaped uneven pattern, the length, width, shape, and position of the constituent line elements are different.

【0092】次いで、図1で説明した如く2段腐食で上
記合成した平面視パターンP1、P2を用いて、アルゴ
ンレーザー露光によるダイレクトエッチング法によっ
て、版基材として円筒状の鉄芯の表面に銅メッキ層を形
成したものに、凹凸を直接形成し賦形版とした。賦形版
上の凹凸は、複合万線状凹凸模様の元となった揺らぎ線
分万線状凹凸模様の平面視パターンの線素に対応する部
分が、凸部(或いは最深では無い凹部)を成す。1回目
と2回目の腐食の腐食深度は同一とし、1回の腐食で形
成した万線状凹凸模様に於ける線素は、中央部での最大
幅は、40〜60μm、線長は最大3mm、凹凸の高低
差(深さ)は30〜40μmである。腐食液は塩化第二
鉄水溶液を用い、凹凸模様の水準面は、図14の如く3
段階(F1、F2、F3)のものを得た。なお、賦形版
は、1回目の腐食前のみサンドブラスト処理をして、微
細凹凸模様を版基材の全面に形成した。
Next, as described with reference to FIG. 1, using the two-stage corrosion-processed patterns P1 and P2 as described above, a direct etching method using argon laser exposure was used to form a copper plate on the surface of a cylindrical iron core as a plate substrate. Irregularities were formed directly on the plated layer to form a shaped plate. As for the irregularities on the imprinting plate, the portion corresponding to the line element of the planar view pattern of the fluctuation line segment linear irregularity pattern, which is the basis of the composite linear irregularity pattern, has a convex portion (or a concave portion which is not the deepest). Make. The corrosion depth of the first and second corrosions was the same, and the line element in the linear uneven pattern formed by the first corrosion had a maximum width at the center of 40 to 60 μm and a maximum line length of 3 mm. The height difference (depth) of the unevenness is 30 to 40 μm. As the etching solution, an aqueous solution of ferric chloride was used.
Steps (F1, F2, F3) were obtained. The imprinting plate was subjected to sandblasting only before the first corrosion to form a fine uneven pattern on the entire surface of the plate substrate.

【0093】そして、図16(C)の如き構成の化粧材
を作るべく、厚み100μmのポリプロピレン系のオレ
フィン系熱可塑性エラストマーフィルムを基材11とし
て、そのコロナ処理面に対して、2液硬化型ウレタン樹
脂をバインダーの樹脂とするビヒクルに対して弁柄及び
カーボンブラックを主成分とする着色顔料等を添加した
絵柄インキで欅板目の模様層12aを、また、2液硬化
型ウレタン樹脂をバインダーの樹脂とするビヒクルに対
して弁柄、イソインドリノン及びチタン白を主成分とす
る着色顔料を添加したインキで、その上の全ベタの隠蔽
層12bをグラビア印刷して、木目柄の絵柄層12を形
成した。なお、印刷版は、万線状凹凸模様の平面視パタ
ーンをサンプリングしたものと同じ板目木板を原稿とし
て写真製版して作成した。次いで、印刷面の反対面に対
して、上記賦形版を用いて熱圧を加えて、図15に示す
様な複合万線状凹凸模様3を賦形して形成して、化粧材
Dとしての化粧シートを得た。得られた木目模様の化粧
材は、複合万線状凹凸模様によって、従来の万線凹凸模
様では表現出来なかった落ち着いた極めて自然な感じの
天然木に近い照りが表現されていた。
Then, in order to produce a decorative material having a structure as shown in FIG. 16C, a 100 μm-thick polypropylene-based olefin-based thermoplastic elastomer film was used as a base material 11 and a two-component curing type was applied to the corona-treated surface. The pattern layer 12a of the zelkova plate and a two-component curable urethane resin are bound to a vehicle using a urethane resin as a binder resin and a pattern ink obtained by adding a red pigment and a coloring pigment mainly composed of carbon black to a vehicle. A gravure print of the entire solid concealing layer 12b thereon with an ink obtained by adding a red pigment, a color pigment mainly composed of isoindolinone and titanium white to a vehicle as a resin, and a wood-grain pattern layer No. 12 was formed. The printing plate was prepared by photoengraving using the same wood grain board as the original as a sample obtained by sampling the line-shaped uneven pattern in a plan view. Next, the composite paper-shaped uneven pattern 3 as shown in FIG. Was obtained. In the obtained wood-grain pattern decorative material, the composite line-like uneven pattern expressed a shining close to a natural wood with a calm and extremely natural feeling that could not be expressed by the conventional line-like uneven pattern.

【0094】[0094]

【発明の効果】本発明によれば、人工的な技とらし
く、鋭くギラギラした感じでは無く、落ち着いたより自
然な感じで実物の木目の照りに近い感じで表現できる化
粧材を製造できる。また、付与される複合万線状凹凸模
様に独特の、従来に無い自然な表面反射模様が醸しだす
風合い等を活かした意匠表現ができる。なお、従来の2
段腐食として、同じ万線状凹凸模様で腐食時の線幅を変
えて、一本の線となる凹部の中を常に2段階の深さにす
る技術はあった。しかし、この場合は、万線状凹凸模様
が成す凹凸模様の種類は1種類であり、本発明の様な模
様の複合化による効果は得られない。 また、第1及び第2の万線状凹凸模様の双方が、平面
視パターンに於いて、その万線の伸びる方向が完全同一
では無いが略同一とした賦形版を使用すれば、例えば木
目の照り表現では、照りの方向やその面分布は単一の万
線状凹凸模様による表現と略同一だが、微妙に異なる第
2の万線状凹凸模様も有る為に、分布の輪郭がぼやけ気
味となり、照りも落ち着いた感じとなる。この為、単一
の万線状凹凸模様による表現に比べて、ソフトな感じと
なり露骨さが減る。従って、木目の照り表現では、より
自然な感じで照りが表現できる。 更に、第1及び第2の万線状凹凸模様の双方が、その
平面視パターンに於いて、その万線の伸びる方向が完全
同一では無いが略同一とする場合に、更にそれら万線状
凹凸模様に揺らぎ線分万線状凹凸模様を採用した場合に
は、実物の木目の照りに近い感じを、鋭くギラギラした
感じでは無く、落ち着いたより自然な感じで表現でき
る。しかも、揺らぎ線分万線状凹凸模様同士を複合化す
る事で、単一の揺らぎ線分万線状凹凸模様にて所々に線
素の面密度が密(又は疎)になり黒っぽく(又は白っぽ
く)なる場合でもそれを目立たなくして、より自然な感
じで木目の照り等を表現できる。
According to the present invention, it is possible to produce a cosmetic material which can be expressed by a feeling of being calm and more natural and close to the actual grain of wood, instead of being sharp and glaring, which is an artificial technique. Also, it is possible to achieve a design expression utilizing the texture and the like created by an unprecedented natural surface reflection pattern, which is unique to the composite line-like uneven pattern provided. Note that the conventional 2
As the step corrosion, there is a technique in which the line width at the time of corrosion is changed with the same line-shaped uneven pattern so that the inside of the concave portion which becomes one line always has two levels of depth. However, in this case, there is only one kind of the concavo-convex pattern formed by the line-shaped concavo-convex pattern, and the effect of combining the patterns as in the present invention cannot be obtained. In addition, if both the first and second line-shaped concavo-convex patterns use a shaping plate in which the direction in which the lines extend is not completely the same but is substantially the same in a plan view pattern, for example, In the shining expression, the shining direction and its surface distribution are almost the same as the expression using a single line-shaped uneven pattern, but since there is also a slightly different second line-shaped uneven pattern, the contour of the distribution is slightly blurred. And the shine is calm. For this reason, as compared with the expression using a single line-shaped uneven pattern, the feeling becomes softer and the explicitness is reduced. Therefore, in the shine expression of the grain, the shine can be expressed with a more natural feeling. Further, when both the first and second line-shaped uneven patterns are not completely the same but substantially the same in the plan view pattern, the line-shaped unevenness is further increased. In the case where the pattern is a staggered line pattern, a feeling close to the actual grain of wood can be expressed with a calm and natural feeling rather than a sharp and glaring feeling. In addition, by combining the fluctuation line segments with the linear irregularities, the surface density of the line elements becomes dense (or sparse) in some places with the single fluctuation line segments and the linear irregularities, and the line becomes dark (or whitish). ), It is possible to express the grain of wood with a more natural feeling by making it less noticeable.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の化粧材の製造方法で使用する賦形版と
複合万線状凹凸模様とを、該版への凹凸模様形成方法で
説明する概念図。
FIG. 1 is a conceptual diagram for explaining a shaping plate and a complex line-shaped concavo-convex pattern used in the method for producing a decorative material of the present invention, by a method for forming a concavo-convex pattern on the plate.

【図2】万線状凹凸模様を一般的な(1段腐食の場合
で)概念的に説明する断面図。
FIG. 2 is a cross-sectional view conceptually illustrating a line-shaped uneven pattern in a general (in the case of one-step corrosion).

【図3】複合万線状凹凸模様にて第1及び第2の万線状
凹凸模様の平面視パターンの重なり合いを概念的に説明
する平面図。
FIG. 3 is a plan view conceptually illustrating overlapping of first and second line-shaped uneven patterns in a plan view in a composite line-shaped uneven pattern.

【図4】揺らぎ線分万線状凹凸模様を概念的に説明する
平面図。
FIG. 4 is a plan view conceptually illustrating a line-shaped uneven pattern with fluctuation lines.

【図5】揺らぎ線分万線状凹凸模様の平面視パターンを
形成する線素の、平行関係に付与された揺らぎ(不規則
性)を説明する概念図。
FIG. 5 is a conceptual diagram illustrating a fluctuation (irregularity) given to a parallel relationship of a line element forming a planar pattern of a fluctuation line segment line-shaped uneven pattern.

【図6】揺らぎ線分万線状凹凸模様となる平面視パター
ンの線素の形状を説明する概念図。
FIG. 6 is a conceptual diagram illustrating the shape of a line element in a plan view pattern that forms a line-shaped uneven pattern with fluctuation lines.

【図7】揺らぎ線分万線状凹凸模様等の万線状凹凸模様
の断面の大きさを説明する概念図。
FIG. 7 is a conceptual diagram illustrating the size of a cross section of a line-shaped uneven pattern such as a fluctuation line segment line-shaped uneven pattern.

【図8】揺らぎ線分万線状凹凸模様の異方性の各種例を
示す概念図。
FIG. 8 is a conceptual diagram showing various examples of anisotropy of a fluctuation line segment linear irregular pattern.

【図9】揺らぎ線分万線状凹凸模様で、照り等に面分布
を持たせた一例を示す概念図。
FIG. 9 is a conceptual diagram showing an example in which a surface distribution is provided for illumination and the like with a fluctuation line segment line-like uneven pattern.

【図10】揺らぎ線分万線状凹凸模様で、板目等の柾目
に対する方向ベクトルの一例を示す概念図。
FIG. 10 is a conceptual diagram showing an example of a direction vector for a straight grain such as a plate grain in a line-shaped uneven pattern with fluctuation lines.

【図11】図10の揺らぎ線分万線状凹凸模様と組み合
わせる、板目の年輪模様の一例を示す概念図。
FIG. 11 is a conceptual diagram showing an example of an annual ring pattern of a plate in combination with the fluctuation line segment line-shaped uneven pattern of FIG. 10;

【図12】図10の方向ベクトルに対する揺らぎ線分万
線状凹凸模様にて、その線素の平面視パターンの具体例
を示す部分拡大図。
12 is a partially enlarged view showing a specific example of a planar view pattern of a line element in a line-shaped uneven pattern with respect to a fluctuation vector with respect to the direction vector in FIG.

【図13】板目の年輪模様から微妙に異なる揺らぎ線分
万線状凹凸模様を第1と第2の各々の万線状凹凸模様の
平面視パターンとすべく作製する過程の説明図。
FIG. 13 is an explanatory diagram of a process of producing a line-like uneven pattern slightly different from a yearly ring pattern of a plate as a planar view pattern of each of the first and second line-like uneven patterns.

【図14】賦形版の実際の複合万線状凹凸模様(二つの
揺らぎ線分万線状凹凸模様を使用)を示す斜視図(概念
図)。
FIG. 14 is a perspective view (conceptual diagram) showing an actual composite line-like uneven pattern (using two fluctuation line segment line-like uneven patterns) of the imprinting plate.

【図15】化粧材に付与された実際の複合万線状凹凸模
様(二つの揺らぎ線分万線状凹凸模様を使用)を示す斜
視図(概念図)。
FIG. 15 is a perspective view (conceptual diagram) showing an actual composite linear concavo-convex pattern applied to the decorative material (using a line-shaped concavo-convex pattern with two fluctuation lines).

【図16】本発明の製造方法で得られる化粧材につい
て、層構成の幾つかを例示する断面図。
FIG. 16 is a cross-sectional view illustrating some layer configurations of a decorative material obtained by the manufacturing method of the present invention.

【図17】複合万線状凹凸模様より更に小さい微細凹凸
模様が更に複合した形態を概念的に例示する断面図。
FIG. 17 is a cross-sectional view conceptually illustrating a mode in which a fine uneven pattern smaller than the composite linear uneven pattern is further combined.

【図18】従来の万線凹凸模様の各種例を説明する説明
図。
FIG. 18 is an explanatory view for explaining various examples of a conventional line pattern.

【図19】従来の万線凹凸模様の他の例を説明する説明
図。
FIG. 19 is an explanatory diagram for explaining another example of the conventional line pattern.

【符号の説明】[Explanation of symbols]

1 凹部(溝状凹部) 2 凸部 3 複合万線状凹凸模様 4、4a〜4d 線素 5 近傍では平行関係にある仮想面の方向ベクトルを
連ねた線 6 年輪模様 7 線素を配置する仮想面の方向ベクトル(を連ねた
線) 8 従来の万線凹凸模様 9 揺らぎ線分万線状凹凸模様の平面視パターン(P
1、P2) 11 基材 12 絵柄層 12a 模様層 12b 隠蔽層 13 着色樹脂層 14 透明接着剤層 15 透明保護層 16 (複合万線状凹凸模様よりも大きい)凹凸模様
(導管模様等) 17 (複合万線状凹凸模様よりも小さい)微細凹凸模
様(砂目模様等) 21 版基材 22、22a 感光性レジスト膜 23 1段腐食の賦形版 20 賦形版 31 第1の万線状凹凸模様の平面視パターン(P1) 32 第2の万線状凹凸模様の平面視パターン(P2) 41a〜41c 第1の万線状凹凸模様の線素(P1) 42a〜42c 第2の万線状凹凸模様の線素(P2) a1〜a3 或る面の領域 D 化粧材 F1、F2、F3 賦形版に於ける水準面 L 照明光 Ls 光源 N 法線方向 O1、O2 観察者 P 線素を配置する仮想面 P1 第1の万線状凹凸模様の平面視パターン P2 第2の万線状凹凸模様の平面視パターン Q 仮想面の方向ベトクルを表す線上の点 R 仮想面の方向ベトクルを表す線上の点 Vq→ 点Qに於ける仮想面の方向ベクトル Vr→ 点Rに於ける仮想面の方向ベクトル V1、V2 化粧材に於ける溝の水準面 V3 化粧材に於ける最表面の水準面 w1 凹部幅 w2 凸部幅 θ 入射角
DESCRIPTION OF SYMBOLS 1 Concave part (groove-shaped concave part) 2 Convex part 3 Composite line-shaped concave-convex pattern 4, 4a-4d Line element 5 A line connecting direction vectors of virtual planes in parallel relation in the vicinity of 6 Linear ring pattern 7 Virtual line element Surface direction vector (continuous line) 8 Conventional line uneven pattern 9 Fluctuation line segment Line-shaped uneven pattern in plan view (P
1, P2) 11 Base material 12 Picture layer 12a Pattern layer 12b Concealing layer 13 Colored resin layer 14 Transparent adhesive layer 15 Transparent protective layer 16 (Larger than composite linear irregular pattern) Concavo-convex pattern (conduit pattern etc.) 17 ( Fine uneven pattern (smaller than the composite linear uneven pattern) (grain pattern, etc.) 21 Plate substrate 22, 22a Photosensitive resist film 23 Imprinting plate for single-step corrosion 20 Imprinting plate 31 First linear unevenness Pattern planar view pattern (P1) 32 Second line-like concave-convex pattern planar view pattern (P2) 41a to 41c First line-like concave-convex pattern line element (P1) 42a to 42c Second parallel line Line element of uneven pattern (P2) a1 to a3 Area of certain surface D Cosmetic material F1, F2, F3 Level surface in shaping plate L Illumination light Ls Light source N Normal direction O1, O2 Observer P line element The virtual plane to be arranged P1 P2 A second line-like uneven pattern in a plan view Q A point on a line representing the directional vector of the virtual surface R A point on a line representing the directional vector of the virtual surface Vq → the point of the virtual surface at the point Q Direction vector Vr → Direction vector of virtual surface at point R V1, V2 Level surface of groove in decorative material V3 Level surface of outermost surface in decorative material w1 Concave width w2 Convex width θ Incident angle

───────────────────────────────────────────────────── フロントページの続き (72)発明者 岩本 行正 東京都新宿区市谷加賀町一丁目1番1号 大日本印刷株式会社内 (72)発明者 河合 直樹 東京都新宿区市谷加賀町一丁目1番1号 大日本印刷株式会社内 Fターム(参考) 4F209 PA02 PB01 PC05 PG02 PG11 PH27 PJ06 PN01 PN03 PN06 PN09 PQ11  ──────────────────────────────────────────────────続 き Continuing on the front page (72) Inventor Yukimasa Iwamoto 1-1-1 Ichigaya-Kagacho, Shinjuku-ku, Tokyo Inside Dai Nippon Printing Co., Ltd. (72) Inventor Naoki Kawai 1-chome, Ichigaya-cho, Shinjuku-ku, Tokyo No. 1-1 Dai Nippon Printing Co., Ltd. F term (reference) 4F209 PA02 PB01 PC05 PG02 PG11 PH27 PJ06 PN01 PN03 PN06 PN09 PQ11

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 基材の表面に万線状凹凸模様を有してな
り、該万線状凹凸模様は、その平面視パターンが、互い
に完全には重ならない、第1の万線状凹凸模様と第2の
万線状凹凸模様との集合体からなり、且つ深さ方向の水
準面が3段階か又は4段階からなる複合万線状凹凸模様
である、万線状凹凸模様を有する化粧材。
1. A first line-shaped concave-convex pattern having a line-shaped concave-convex pattern on a surface of a substrate, wherein the line-shaped concave-convex pattern does not completely overlap each other in a plan view. And a second line-shaped concavo-convex pattern, wherein the leveling surface in the depth direction is a composite line-shaped concavo-convex pattern having three or four levels, .
【請求項2】 万線状凹凸模様を有する化粧材に製造方
法おいて、 万線状凹凸模様を付与対象物に賦形する為の賦形版とし
て、2段腐食により、第1の万線状凹凸模様を版基材表
面に腐食形成後、その上から更に該第1の万線状凹凸模
様とは完全には凹凸模様が重ならない様に第2の万線状
凹凸模様を腐食形成して、第1及び第2の万線状凹凸模
様による少なくとも2段階の深さを有する複合化された
複合万線状凹凸模様を形成した賦形版を使用して、付与
対象物に第1の万線状凹凸模様及び第2の万線状凹凸模
様からなる複合化された複合万線状凹凸模様を賦形す
る、万線状凹凸模様を有する化粧材の製造方法。
2. A method for producing a decorative material having a line-shaped uneven pattern, wherein a shaping plate for forming the line-shaped uneven pattern on an object to be applied is formed by a two-step corrosion to form a first line. After the corrugated pattern is formed on the surface of the plate base material, a second line-shaped concavo-convex pattern is further formed on the plate substrate so that the concavo-convex pattern does not completely overlap with the first line-shaped concavo-convex pattern. Then, using a shaping plate on which a composite composite linear concavo-convex pattern having at least two levels of depth by the first and second linear concavo-convex patterns is formed, the first object is applied to the object to be applied. A method for producing a decorative material having a line-shaped uneven pattern, which forms a composite line-shaped uneven pattern composed of a line-shaped uneven pattern and a second line-shaped uneven pattern.
【請求項3】 第1及び第2の万線状凹凸模様の双方
が、その万線の伸びる方向が完全同一では無いが略同一
である、請求項2記載の万線状凹凸模様を有する化粧材
の製造方法。
3. A makeup having a line-shaped uneven pattern according to claim 2, wherein both the first and second line-shaped uneven patterns have substantially the same extending direction, though not completely the same. Material production method.
【請求項4】 第1の万線状凹凸模様及び第2の万線状
凹凸模様の双方が、線長が不規則に異なる多数の線素
を、近傍の線素間に於いては、揺らぎを有する平行関係
となる様に配置したパターンから成る揺らぎ線分万線状
凹凸模様である、請求項3記載の万線状凹凸模様を有す
る化粧材の製造方法。
4. A method according to claim 1, wherein each of the first line-shaped uneven pattern and the second line-shaped uneven pattern fluctuates a large number of line elements having irregularly different line lengths between adjacent line elements. 4. The method for producing a decorative material having a line-shaped uneven pattern according to claim 3, wherein the line is a line-shaped uneven pattern composed of patterns arranged so as to have a parallel relationship.
JP18326399A 1999-06-29 1999-06-29 Cosmetic material having a line-like uneven pattern and method for producing the same Expired - Fee Related JP4237878B2 (en)

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