JP2000309849A - Steel wire rod, steel wire, and their manufacture - Google Patents
Steel wire rod, steel wire, and their manufactureInfo
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- JP2000309849A JP2000309849A JP11542699A JP11542699A JP2000309849A JP 2000309849 A JP2000309849 A JP 2000309849A JP 11542699 A JP11542699 A JP 11542699A JP 11542699 A JP11542699 A JP 11542699A JP 2000309849 A JP2000309849 A JP 2000309849A
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Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、鋼線材、鋼線及び
その製造方法に関する。より詳しくは、例えば、自動車
のラジアルタイヤや、各種産業用ベルトやホースの補強
材として用いられるスチールコード、更には、ソーイン
グワイヤなどの用途に好適な鋼線材と、前記の鋼線材を
素材とする鋼線及びその製造方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a steel wire, a steel wire and a method for manufacturing the same. More specifically, for example, a radial tire of an automobile, a steel cord used as a reinforcing material for various industrial belts and hoses, and further, a steel wire material suitable for applications such as sewing wires and the above-described steel wire material. The present invention relates to a steel wire and a method for manufacturing the same.
【0002】[0002]
【従来の技術】自動車のラジアルタイヤや、各種のベル
ト、ホースの補強材として用いられるスチールコード用
鋼線、あるいは、ソーイングワイヤ用の鋼線は、一般
に、熱間圧延後調整冷却した線径(直径)が5〜6mm
の鋼線材(以下、「鋼線材を」単に「線材」という)
を、1次伸線加工して直径を3〜4mmにし、次いで、
パテンティング処理を行い、更に2次伸線加工して1〜
2mmの直径にする。この後、最終パテンティング処理
を行い、次いで、ブラスメッキを施し、更に最終湿式伸
線加工を施して直径0.15〜0.40mmにする。こ
のようにして得られた極細鋼線を、更に撚り加工で複数
本撚り合わせて撚鋼線とすることでスチールコードが製
造される。2. Description of the Related Art Steel wires for steel cords used as reinforcing materials for automobile radial tires, various belts and hoses, or steel wires for sawing wires are generally prepared by hot rolling and adjusting and cooling the wire diameter ( 5-6mm in diameter)
Steel wire rod (hereinafter referred to simply as "wire rod")
Is first drawn to a diameter of 3 to 4 mm,
A patenting process is performed, and a secondary wire drawing is performed.
Make a diameter of 2 mm. Thereafter, a final patenting process is performed, then, a brass plating is performed, and a final wet drawing process is performed to a diameter of 0.15 to 0.40 mm. A steel cord is manufactured by twisting a plurality of the extra-fine steel wires obtained in this manner by twisting to obtain a twisted steel wire.
【0003】一般に、線材を鋼線に加工する際や鋼線を
撚り加工する際に断線が生ずると、生産性と歩留りが大
きく低下してしまう。したがって、上記技術分野に属す
る線材や鋼線は、伸線加工時や撚り加工時に断線しない
ことが強く要求される。[0003] In general, when a wire breaks when a wire is formed into a steel wire or when a steel wire is twisted, productivity and yield are greatly reduced. Therefore, it is strongly required that wires and steel wires belonging to the above technical field do not break during wire drawing or twisting.
【0004】更に、スチールコードの製造の場合、熱間
圧延した直径5〜6mmの線材を直径が1〜2mmの鋼
線にするのに多くの中間処理工程を要し、製造コストの
上昇を招いている。したがって、最終製品の性能を低下
させることなく、製造工程を簡略化したいとする産業界
からの要望が大きくなっている。このため、C含有量が
0.7%未満の比較的強度の低い炭素鋼線材などでは、
中間処理を省略して、例えば直径5.5mmから1.7
mmまで直接に伸線する技術が開発されている。なお、
前記伸線における真歪量は2.35である。ここで、真
歪(ε)は線材の直径(d0 )と伸線後の鋼線の直径
(d)を用いて下記の(i)式で表されるものである。Further, in the case of manufacturing a steel cord, many intermediate processing steps are required to convert a hot-rolled wire having a diameter of 5 to 6 mm into a steel wire having a diameter of 1 to 2 mm, which leads to an increase in manufacturing cost. Have been. Therefore, there is an increasing demand from the industry to simplify the manufacturing process without deteriorating the performance of the final product. For this reason, in a relatively low-strength carbon steel wire rod having a C content of less than 0.7%,
Omitting the intermediate processing, for example, from 5.5 mm to 1.7 mm in diameter
A technology for drawing directly down to mm has been developed. In addition,
The true strain amount in the wire drawing is 2.35. Here, the true strain (ε) is represented by the following equation (i) using the diameter (d 0 ) of the wire and the diameter (d) of the drawn steel wire.
【0005】ε=2loge(d0/d)・・・(i) 一方では、近年、種々の目的からスチールコードなどを
軽量化する動きが高まってきた。このため、前記の各種
製品に対して高強度が要求されるようになり、上記のC
含有量が0.7%未満の炭素鋼線材などでは、所望の高
強度が得られなくなっている。このため、C含有量が高
くて鋼線に高い強度を確保させることができ、しかも前
記の中間処理を省略できるような伸線加工性に優れた線
材に対する要求が極めて大きくなっている。Ε = 2log e (d 0 / d) (i) On the other hand, in recent years, there has been an increasing movement to reduce the weight of steel cords and the like for various purposes. For this reason, high strength is required for the various products described above, and the above C
With a carbon steel wire having a content of less than 0.7%, a desired high strength cannot be obtained. For this reason, there is an extremely large demand for a wire rod which has a high C content and can secure a high strength to a steel wire, and which has excellent drawability such that the intermediate treatment can be omitted.
【0006】上記した近年の産業界からの要望に対し
て、偏析やミクロ組織を制御して線材の伸線加工性を高
める技術が提案されている。[0006] In response to the above-mentioned demands from the industry in recent years, there has been proposed a technique for controlling segregation and microstructure to enhance the drawability of a wire.
【0007】例えば、特公平7−11060号公報に
は、線材のMnの偏析を制御する「伸線加工性のすぐれ
た高強度鋼線材」が開示されている。しかし、この公報
で提案された技術は、線材におけるMnの偏析ピーク幅
を小さくするために、鋳片サイズを大きくとって圧減
比を高める、中心偏析を改善するために鋳造時の溶鋼
過熱度を低めとする、鋳型内電磁攪拌を行う、凝固
末期に鋳片に圧下をかける、鋳片を均熱炉中で加熱し
偏析元素を拡散させる、などの特殊な処理を必要とす
る。このため、線材の製造工程や製造設備が異なる場合
には、必ずしも適用できないものであるし、たとえ適用
できたとしても製造コストが嵩むものであった。更に、
Mnの偏析を制御しても、熱間圧延した線材の絞りの向
上には寄与するが、前記した中間処理としてのパテンテ
ィングを省略するには不十分であった。[0007] For example, Japanese Patent Publication No. 7-11060 discloses a "high-strength steel wire excellent in wire drawing workability" for controlling segregation of Mn in a wire. However, the technology proposed in this publication is to increase the pressure reduction ratio by increasing the slab size in order to reduce the Mn segregation peak width in the wire, and to improve the center segregation in order to improve center segregation. Special treatments such as lowering the temperature, performing electromagnetic stirring in the mold, applying pressure to the slab at the end of solidification, and heating the slab in a soaking furnace to diffuse segregated elements are required. For this reason, when the manufacturing process or manufacturing equipment of a wire is different, it cannot always be applied, and even if it can be applied, the manufacturing cost increases. Furthermore,
Controlling the segregation of Mn also contributes to the improvement of the drawing of the hot-rolled wire rod, but is insufficient to omit the patenting as the intermediate treatment described above.
【0008】特開平6−145895号公報には、特定
の化学組成を有する鋼材からなり、初析セメンタイトの
含有平均面積率、更には、非金属介在物組成をも規定し
た「高強度高靱性鋼線材、該鋼線材を用いた極細鋼線お
よびその製法並びに撚り鋼線」が開示されている。しか
し、鋼の製造、特に工業的規模での鋼の製造において
は、製鋼原料が変わることによる非金属介在物組成の大
きな変化を避け難い。このため、非金属介在物の組成を
一定範囲内に制御するのは容易なことではない。なお、
たとえ非金属介在物の組成制御が行えたとしてもコスト
が嵩むし、更に、必ずしも前記した中間処理の工程を省
略できるというものでもない。Japanese Patent Application Laid-Open No. Hei 6-145895 discloses a "high-strength high-toughness steel" comprising a steel material having a specific chemical composition and defining the average area ratio of proeutectoid cementite and the composition of nonmetallic inclusions. Wires, ultrafine steel wires using the steel wires, methods for producing the same, and twisted steel wires ”are disclosed. However, in the production of steel, particularly in the production of steel on an industrial scale, it is difficult to avoid a large change in the composition of nonmetallic inclusions due to a change in steelmaking raw materials. For this reason, it is not easy to control the composition of the nonmetallic inclusion within a certain range. In addition,
Even if the control of the composition of the nonmetallic inclusions can be performed, the cost increases, and further, the above-mentioned intermediate treatment step cannot always be omitted.
【0009】前記の特公平7−11060号公報や特開
平6−145895号公報で提案された技術によれば、
一応は伸線加工性に優れた線材を得ることができる。し
かし、既に述べたように、設備コストや製造コストが嵩
むし、必ずしも前記した中間処理の工程を省略できると
いうものでもないという問題があった。According to the technology proposed in Japanese Patent Publication No. Hei 7-11060 and Japanese Patent Laid-Open Publication No. H6-145895,
First of all, it is possible to obtain a wire excellent in wire drawing workability. However, as described above, there are problems that the equipment cost and the manufacturing cost increase, and that the above-described intermediate processing step cannot always be omitted.
【0010】[0010]
【発明が解決しようとする課題】本発明は、上記現状に
鑑みなされたもので、その目的は、スチールコードやソ
ーイングワイヤなどの用途に好適な伸線加工性などの冷
間加工性に優れた線材を得るとともに、前記の線材を素
材とする鋼線を高い生産性の下に歩留り良く廉価に提供
することである。なお、前記の鋼線としては、特に、素
材である線材に真歪量で2.3以上の冷間加工を施した
ものが対象である。SUMMARY OF THE INVENTION The present invention has been made in view of the above situation, and has as its object to provide excellent cold workability such as wire drawing workability suitable for uses such as steel cords and sawing wires. An object of the present invention is to provide a wire rod and to provide a steel wire using the above-described wire rod as a material at a high yield with a high productivity at a low cost. In addition, as the above-mentioned steel wire, in particular, a steel wire that is subjected to cold working with a true strain of 2.3 or more is targeted.
【0011】[0011]
【課題を解決するための手段】本発明の要旨は、下記
(1)〜(3)に示す線材、(4)に示す鋼線及び
(5)に示す鋼線の製造方法にある。The gist of the present invention resides in a method of manufacturing a wire rod shown in the following (1) to (3), a steel wire shown in (4) and a steel wire shown in (5).
【0012】(1)重量%で、C:0.75〜0.92
%、Si:0.1〜1.0%、Mn:0.1〜1.0
%、Cr:1.0%以下、Cu:0.5%以下、Ni:
1.0%以下、Co:2.0%以下、Mo:0.5%以
下、W:0.5%以下、V:0.2%以下、Nb:0.
1%以下、REM(希土類類元素):0.03%以下、
Ca:0.003%以下、Mg:0.003%以下、
B:0.005%以下を含有し、残部はFe及び不可避
不純物から成り、不純物中のAlは0.0020%以
下、insol.Alは0.0012%以下、Tiは
0.0020%以下、Nは0.005%以下、Pは0.
012%以下、Sは0.01%以下、O(酸素)は0.
0020%以下で、更に、下記式で表されるfn1の
値が6×10-6以下、且つ、下記式で表されるfn2
の値が0.0035%以下を満足する線材。(1) By weight%, C: 0.75 to 0.92
%, Si: 0.1 to 1.0%, Mn: 0.1 to 1.0
%, Cr: 1.0% or less, Cu: 0.5% or less, Ni:
1.0% or less, Co: 2.0% or less, Mo: 0.5% or less, W: 0.5% or less, V: 0.2% or less, Nb: 0.
1% or less, REM (rare earth element): 0.03% or less,
Ca: 0.003% or less, Mg: 0.003% or less,
B: 0.005% or less, the balance consists of Fe and unavoidable impurities, Al in the impurities is 0.0020% or less, and insol. Al is 0.0012% or less, Ti is 0.0020% or less, N is 0.005% or less, and P is 0.2% or less.
012% or less, S is 0.01% or less, and O (oxygen) is 0.1% or less.
0020% or less, and the value of fn1 represented by the following equation is 6 × 10 −6 or less, and fn2 represented by the following equation:
That satisfies the value of 0.0035% or less.
【0013】 fn1=Ti(%)×N(%)・・・・・ fn2=N(%)−1.3B(%)−0.3Ti(%)・・・・・ (2)重量%で、不純物として更に、Snが0.005
%以下、Asが0.003%以下、Sbが0.003%
以下である上記(1)に記載の線材。Fn1 = Ti (%) × N (%)... Fn2 = N (%)-1.3B (%)-0.3Ti (%) (2) By weight% And Sn as an impurity further 0.005.
%, As is 0.003% or less, Sb is 0.003%
The following wire according to the above (1).
【0014】(3)上記(1)又は(2)に記載の化学
組成を有し、直径が4〜6mmで、引張強さが1120
{C(%)/0.9}1/2〜1300{C(%)/0.
9}1/2MPaである線材。(3) It has the chemical composition described in (1) or (2) above, has a diameter of 4 to 6 mm, and has a tensile strength of 1120.
{C (%) / 0.9} 1/2 to 1300 ° C (%) / 0.
9} 1/2 MPa wire.
【0015】(4)上記(1)〜(3)に記載の線材を
2.35以上の真歪で冷間加工した鋼線。(4) A steel wire obtained by cold working the wire described in (1) to (3) with a true strain of 2.35 or more.
【0016】(5)上記(1)〜(3)に記載の線材を
冷間加工後に、最終熱処理、メッキ処理、湿式伸線加工
をこの順に施す鋼線の製造方法。(5) A method for producing a steel wire, comprising subjecting the wire described in (1) to (3) to cold working, followed by final heat treatment, plating, and wet drawing in this order.
【0017】ここで、「insol.Al」とは、所謂
「酸不溶Al」で、本発明においてはAl2O3としての
Alを指す。Here, "insol. Al" is a so-called "acid-insoluble Al" and refers to Al as Al 2 O 3 in the present invention.
【0018】又、「線材」とは、棒状に熱間圧延された
鋼で、コイル状に巻かれた鋼材を指し、所謂「バーイン
コイル」を含むものである。The term "wire" refers to steel that has been hot-rolled into a rod and refers to a steel that is wound into a coil and includes a so-called "bar-in coil".
【0019】線材を鋼線に加工するための「冷間加工」
には、通常の穴ダイスを用いた伸線加工だけでなく、ロ
ーラダイスを用いた伸線加工、所謂「2ロール圧延
機」、「3ロール圧延機」や「4ロール圧延機」を用い
た冷間圧延加工を含む。"Cold processing" for processing a wire into a steel wire
Used not only wire drawing using a normal hole die, but also wire drawing using a roller die, so-called “2 roll rolling mill”, “3 roll rolling mill” or “4 roll rolling mill”. Including cold rolling.
【0020】真歪(ε)は加工前の線材や鋼線の直径
(d0 )と加工後の鋼線の直径(d)を用いて下記の
(i)式で表されるものである。The true strain (ε) is expressed by the following equation (i) using the diameter (d 0 ) of the wire or steel wire before working and the diameter (d) of the steel wire after working.
【0021】ε=2loge(d0/d)・・・(i) 「最終熱処理」とは、最終のパテンティング処理を指
す。又、「メッキ処理」は、ブラスメッキ、Cuメッ
キ、Niメッキなどのように、次の湿式伸線の過程にお
ける引き抜き抵抗の低減や、スチールコード用途の場合
におけるようなゴムとの密着性を高めることなどを目的
に施されるものをいう。Ε = 2log e (d 0 / d) (i) “final heat treatment” refers to the final patenting process. In addition, the “plating treatment” is to reduce the drawing resistance in the next wet drawing process, such as brass plating, Cu plating, and Ni plating, and to increase the adhesion to rubber as in the case of steel cord applications. Refers to things given for the purpose.
【0022】以下、上記の(1)〜(5)に記載のもの
をそれぞれ(1)〜(5)の発明という。Hereinafter, the inventions described in the above (1) to (5) are referred to as inventions (1) to (5), respectively.
【0023】本発明者らは、線材の化学組成と機械的性
質が伸線加工性や冷間圧延加工性といった冷間加工性
(以下、簡単のために単に「伸線加工性」という)に及
ぼす影響について調査・研究を重ね、その結果、下記の
知見を得た。The present inventors have proposed that the chemical composition and mechanical properties of the wire are reduced to cold workability such as drawability and cold rollability (hereinafter simply referred to as “drawability” for simplicity). Through repeated investigations and studies on the effects, the following findings were obtained.
【0024】(a)引張強さ(以下、TSという)を高
めるためには、C、Si、Mn、Crなどの合金元素の
含有量を増やせばよいが、これら合金元素の含有量の増
加は伸線加工性の低下、つまり、伸線加工時の限界加工
度の低下を招く。(A) In order to increase the tensile strength (hereinafter referred to as TS), the content of alloying elements such as C, Si, Mn and Cr may be increased, but the content of these alloying elements is not increased. This leads to a reduction in wire drawing workability, that is, a reduction in the limit workability during wire drawing.
【0025】(b)伸線加工時の限界加工度を高めるた
めには、不純物元素であるAl、Ti、N、S、O(酸
素)の含有量を厳しく制限すればよい。(B) In order to increase the critical working degree at the time of wire drawing, the contents of Al, Ti, N, S and O (oxygen) as impurity elements may be strictly limited.
【0026】(c)不純物元素のなかのTiとNの含有
量について、前記式で表されるfn1が特定の値以下
の場合、TiNの析出する温度が低くなってTiNが微
細化するので、伸線加工性が低下することはない。(C) Concerning the contents of Ti and N in the impurity elements, when fn1 represented by the above formula is not more than a specific value, the temperature at which TiN precipitates becomes low and TiN becomes finer. The wire drawing workability does not decrease.
【0027】(d)不純物元素としてのNを、同じ不純
物元素であるTiと結合させて微細なTiNとして固定
することに加えて、Bを添加してBNを形成させてNを
固定すれば、鋼中の固溶N(所謂「フリーN」)量が大き
く減少するので、伸線加工性が大きく向上する。(D) In addition to fixing N as an impurity element with Ti as the same impurity element and fixing it as fine TiN, if B is added to form BN and N is fixed, Since the amount of solute N (so-called "free N") in steel is greatly reduced, the wire drawing workability is greatly improved.
【0028】(e)O(酸素)の含有量を低くして酸化
物系介在物の総量を減らすことに加えて、硬質の酸化物
系介在物であるAl2O3の生成量、換言すればinso
l.Alの量を低減すれば、伸線加工性が大きく向上す
る。(E) In addition to reducing the content of O (oxygen) to reduce the total amount of oxide-based inclusions, the amount of hard oxide-based inclusions Al 2 O 3 produced, in other words Baso
l. If the amount of Al is reduced, the drawability is greatly improved.
【0029】(f)不純物元素としてのSn、As及び
Sbの含有量を厳しく制限すれば、伸線加工性が極めて
高くなる。(F) If the contents of Sn, As and Sb as impurity elements are strictly restricted, the wire drawing workability becomes extremely high.
【0030】(g)線材のTSをC含有量に応じた特定
の範囲にすれば、極めて良好な伸線加工性が得られる。(G) By setting the TS of the wire in a specific range according to the C content, extremely good drawability can be obtained.
【0031】本発明は、上記の知見に基づいて完成され
たものである。The present invention has been completed based on the above findings.
【0032】[0032]
【発明の実施の形態】以下、本発明の各要件について詳
しく説明する。なお、各元素の含有量の「%」表示は
「重量%」を意味する。DESCRIPTION OF THE PREFERRED EMBODIMENTS Each requirement of the present invention will be described in detail below. In addition, "%" of the content of each element means "% by weight".
【0033】(A)化学組成 C:0.75〜0.92% Cは、線材の強度を高めるのに有効な元素である。しか
し、その含有量が0.75%未満の場合には、例えばT
Sで3200MPaといった高い強度を安定して最終製
品に付与させることが困難である。一方、Cの含有量が
多すぎると鋼材が硬質化して伸線加工性の低下を招く。
特に、C含有量が0.92%を超えると、初析セメンタ
イト(つまり、旧オーステナイト粒界に沿うセメンタイ
ト)の生成を防止するために熱間圧延後の冷却速度を速
くする必要があるが、前記の冷却速度を速くすることに
よって熱間圧延された線材の強度が大幅に上昇するため
伸線加工性が大きく低下し、後述の不純物元素を規定の
含有量まで低減しても、真歪で2.0以上となる加工度
で伸線加工を行うと、断線が頻発する。したがって、C
の含有量を0.75〜0.92%とした。(A) Chemical composition C: 0.75 to 0.92% C is an element effective for increasing the strength of a wire. However, when the content is less than 0.75%, for example, T
It is difficult to stably impart a high strength of 3200 MPa in S to a final product. On the other hand, if the content of C is too large, the steel material is hardened, which causes a decrease in drawability.
In particular, if the C content exceeds 0.92%, it is necessary to increase the cooling rate after hot rolling in order to prevent the formation of proeutectoid cementite (that is, cementite along the prior austenite grain boundaries). Since the strength of the hot-rolled wire is greatly increased by increasing the cooling rate, the drawability is greatly reduced, and even if the impurity element described below is reduced to a specified content, the true strain is reduced. When wire drawing is performed at a working ratio of 2.0 or more, disconnection frequently occurs. Therefore, C
Was 0.75 to 0.92%.
【0034】Si:0.1〜1.0% Siは、強度を高めるのに有効な元素である。更に、脱
酸剤として必要な元素でもある。しかし、その含有量が
0.1%未満では添加効果に乏しく、一方、1.0%を
超えると伸線加工での限界加工度が低下する。したがっ
て、Siの含有量を0.1〜1.0%とした。Si: 0.1 to 1.0% Si is an effective element for increasing the strength. Further, it is an element necessary as a deoxidizing agent. However, if the content is less than 0.1%, the effect of addition is poor, while if it exceeds 1.0%, the limit workability in wire drawing decreases. Therefore, the content of Si is set to 0.1 to 1.0%.
【0035】Mn:0.1〜1.0% Mnは、強度を高める作用に加えて、鋼中のSをMnS
として固定して熱間脆性を防止する作用を有する。しか
し、その含有量が0.1%未満では前記の効果が得難
い。一方、Mnは偏析しやすい元素であり、1.0%を
超えると特に線材の中心部に偏析し、その偏析部にはマ
ルテンサイトやベイナイトが生成するので、伸線加工性
が低下してしまう。したがって、Mnの含有量を0.1
〜1.0%とした。Mn: 0.1-1.0% In addition to the effect of increasing the strength, Mn also reduces S in steel to MnS
And has the effect of preventing hot brittleness. However, if the content is less than 0.1%, it is difficult to obtain the above effects. On the other hand, Mn is an element that is easily segregated. If it exceeds 1.0%, Mn is segregated particularly at the center of the wire, and martensite and bainite are generated at the segregated portion, so that the wire drawing workability is reduced. . Therefore, the content of Mn is 0.1
To 1.0%.
【0036】Cr:1.0%以下 Crは添加しなくてもよい。添加すれば、パーライトの
ラメラ間隔を小さくして圧延後及びパテンティング後の
強度を高める作用を有する。又、伸線加工を初めとする
冷間加工時の加工硬化率を高める働きがある。こうした
効果を確実に得るには、Crは0.1%以上の含有量と
することが好ましい。しかし、その含有量が1.0%を
超えると、パーライト変態が終了するまでの時間が長く
なり、熱間圧延後の線材の中心部にマルテンサイトやベ
イナイトが生成するため、伸線加工中の断線頻度が増加
する。したがって、Crの含有量を1.0%以下とし
た。Cr: 1.0% or less Cr need not be added. If added, it has the effect of reducing the lamella spacing of pearlite and increasing the strength after rolling and after patenting. Further, it has the function of increasing the work hardening rate during cold working such as wire drawing. In order to surely obtain such an effect, the content of Cr is preferably set to 0.1% or more. However, when the content exceeds 1.0%, the time until the pearlite transformation ends is increased, and martensite and bainite are formed at the center of the wire after hot rolling. The disconnection frequency increases. Therefore, the content of Cr is set to 1.0% or less.
【0037】Cu:0.5%以下 Cuは添加しなくてもよい。添加すれば耐食性を高める
作用がある。この効果を確実に得るには、Cuは0.0
5%以上の含有量とすることが好ましい。しかし、その
含有量が0.5%を超えると結晶粒界に偏析して鋼塊の
分塊圧延や線材の熱間圧延など熱間加工時における割れ
や疵の発生が顕著になる。したがって、Cuの含有量を
0.5%以下とした。Cu: 0.5% or less Cu need not be added. If added, it has the effect of increasing corrosion resistance. To ensure this effect, Cu must be 0.0
Preferably, the content is 5% or more. However, if the content exceeds 0.5%, segregation occurs at the crystal grain boundaries, and cracks and flaws become noticeable during hot working such as bulk rolling of steel ingots and hot rolling of wire rods. Therefore, the content of Cu is set to 0.5% or less.
【0038】Ni:1.0%以下 Niは添加しなくてもよい。添加すれば、フェライト中
に固溶してフェライトの靱性を向上させる効果を発揮す
る。この効果を確実に得るには、Niは0.1%以上の
含有量とすることが好ましい。しかし、その含有量が
1.0%を超えると、焼入れ性が高くなり過ぎてマルテ
ンサイトが生成し易くなり伸線加工性が劣化する。した
がって、Niの含有量を1.0%以下とした。Ni: 1.0% or less Ni may not be added. When added, it has the effect of forming a solid solution in the ferrite and improving the toughness of the ferrite. To ensure this effect, the content of Ni is preferably set to 0.1% or more. However, if the content exceeds 1.0%, the hardenability becomes too high, so that martensite is easily formed and the wire drawing workability deteriorates. Therefore, the content of Ni is set to 1.0% or less.
【0039】Co:2.0%以下 Coは添加しなくても良い。添加すれば、初析セメンタ
イトの析出を防止し、更にパーライトを微細化して強度
を高める作用を有する。この効果を確実に得るには、C
oは0.2%以上の含有量とすることが好ましい。しか
し、2.0%を超えて含有させても前記の効果は飽和
し、コストが嵩むばかりである。したがって、Coの含
有量を2.0%以下とした。Co: 2.0% or less Co may not be added. When added, it has the effect of preventing precipitation of proeutectoid cementite and further increasing the strength by refining pearlite. To ensure this effect, C
It is preferable that the content of o is 0.2% or more. However, even if the content exceeds 2.0%, the above effect is saturated and the cost is increased. Therefore, the content of Co is set to 2.0% or less.
【0040】Mo:0.5%以下 Moは添加しなくてもよい。添加すれば、セメンタイ
ト、フェライト中に固溶し、強度を高める作用がある。
この効果を確実に得るには、Moは0.05%以上の含
有量とすることが好ましい。一方、0.5%を超える
と、焼入れ性が高くなり過ぎてマルテンサイトが生成し
易くなり伸線加工性が劣化する。したがって、Moの含
有量を0.5%以下とした。Mo: 0.5% or less Mo may not be added. If added, it has the effect of forming a solid solution in cementite and ferrite and increasing the strength.
To ensure this effect, it is preferable that the content of Mo be 0.05% or more. On the other hand, if it exceeds 0.5%, the hardenability becomes too high, so that martensite is easily generated and the wire drawing workability is deteriorated. Therefore, the content of Mo is set to 0.5% or less.
【0041】W:0.5%以下 Wは添加しなくてもよい。添加すれば、セメンタイト、
フェライト中に固溶し、強度を高める作用がある。この
効果を確実に得るには、Wは0.05%以上の含有量と
することが好ましい。一方、0.5%を超えると、焼入
れ性が高くなり過ぎてマルテンサイトが生成し易くなり
伸線加工性が劣化する。したがって、Wの含有量を0.
5%以下とした。W: 0.5% or less W may not be added. If added, cementite,
It dissolves in ferrite and has the effect of increasing strength. To ensure this effect, the content of W is preferably set to 0.05% or more. On the other hand, if it exceeds 0.5%, the hardenability becomes too high, so that martensite is easily generated and the wire drawing workability is deteriorated. Therefore, the content of W is set to 0.1.
5% or less.
【0042】V:0.2%以下 Vは添加しなくてもよい。添加すれば、オーステナイト
結晶粒を微細化させ、延性及び靱性を高める作用を有す
る。この効果を確実に得るには、Vは0.05%以上の
含有量とすることが好ましい。しかし、0.2%を超え
て含有させても前記の効果は飽和し、コストが嵩むばか
りである。したがって、Vの含有量を0.2%以下とし
た。V: 0.2% or less V may not be added. If added, it has the effect of refining austenite crystal grains and increasing ductility and toughness. In order to ensure this effect, it is preferable that the content of V is 0.05% or more. However, even if the content exceeds 0.2%, the above effect is saturated and the cost is increased. Therefore, the content of V is set to 0.2% or less.
【0043】Nb:0.1%以下 Nbは添加しなくてもよい。添加すれば、オーステナイ
ト結晶粒を微細化させ、延性及び靱性を高める作用を有
する。この効果を確実に得るには、Nbは0.01%以
上の含有量とすることが好ましい。しかし、0.1%を
超えて含有させても前記の効果は飽和し、コストが嵩む
ばかりである。したがって、Nbの含有量を0.1%以
下とした。Nb: 0.1% or less Nb may not be added. If added, it has the effect of refining austenite crystal grains and increasing ductility and toughness. In order to surely obtain this effect, the content of Nb is preferably set to 0.01% or more. However, even if the content exceeds 0.1%, the above effect is saturated and the cost is increased. Therefore, the content of Nb is set to 0.1% or less.
【0044】REM(希土類類元素):0.03%以下 REMは添加しなくてもよい。添加すれば、熱間加工性
を高める作用を有する。この効果を確実に得るには、R
EMは0.001%以上の含有量とすることが好まし
い。しかし、REMを0.03%を超えて含有させても
前記の効果は飽和し、コストが嵩むばかりである。した
がって、REMの含有量を0.03%以下とした。な
お、本発明でいう「REMの含有量」は、「REMの合
計の含有量」を指す。REM (rare earth element): 0.03% or less REM may not be added. If added, it has the effect of increasing hot workability. To ensure this effect, R
It is preferable that the content of EM is 0.001% or more. However, even if REM is contained in an amount exceeding 0.03%, the above effect is saturated and the cost is increased. Therefore, the content of REM is set to 0.03% or less. The “REM content” in the present invention refers to “total REM content”.
【0045】Ca:0.003%以下 Caは添加しなくてもよい。添加すれば、熱間加工性を
高める作用を有する。この効果を確実に得るには、Ca
は0.0001%以上の含有量とすることが好ましい。
しかし、Caを0.003%を超えて含有させても前記
の効果は飽和し、コストが嵩むばかりである。したがっ
て、Caの含有量を0.003%以下とした。Ca: 0.003% or less Ca may not be added. If added, it has the effect of increasing hot workability. To ensure this effect, Ca
Is preferably 0.0001% or more.
However, even if Ca is contained in an amount exceeding 0.003%, the above effects are saturated, and the cost is only increased. Therefore, the content of Ca is set to 0.003% or less.
【0046】Mg:0.003%以下 Mgは添加しなくてもよい。添加すれば、熱間加工性を
高める作用を有する。この効果を確実に得るには、Mg
は0.0001%以上の含有量とすることが好ましい。
しかし、Mgを0.003%を超えて含有させても前記
の効果は飽和し、コストが嵩むばかりである。したがっ
て、Mgの含有量を0.003%以下とした。Mg: 0.003% or less Mg need not be added. If added, it has the effect of increasing hot workability. To ensure this effect, use Mg
Is preferably 0.0001% or more.
However, even if Mg is contained in an amount exceeding 0.003%, the above effect is saturated, and the cost is only increased. Therefore, the content of Mg is set to 0.003% or less.
【0047】B:0.005%以下 Bは添加しなくてもよい。添加すれば、鋼中に固溶した
Nと結合してBNを形成し、固溶Nを低減して、伸線加
工性を向上させ、更に最終伸線後の捻回試験での縦割れ
発生を抑制する効果がある。この効果を確実に得るに
は、後述するように不純物元素としてのN、Tiの含有
量にもよるが、0.0003%以上の含有量とすること
が好ましい。しかし、Bを0.005%を超えて含有さ
せると、粗大なBNが生成して、伸線加工性が低下す
る。したがって、Bの含有量を0.005%以下とし
た。B: 0.005% or less B may not be added. If added, it combines with N dissolved in steel to form BN, reduces solid solution N, improves wire drawing workability, and generates longitudinal cracks in the twist test after final drawing. Has the effect of suppressing In order to surely obtain this effect, the content is preferably 0.0003% or more, although it depends on the content of N and Ti as impurity elements as described later. However, when B is contained in excess of 0.005%, coarse BN is generated, and wire drawing workability is reduced. Therefore, the content of B is set to 0.005% or less.
【0048】更に、(1)の発明においては、不純物元
素であるAl、Ti、N、P、S、Oの含有量を下記の
とおりに制限する。Further, in the invention of (1), the contents of the impurity elements Al, Ti, N, P, S and O are limited as follows.
【0049】Al:0.0020%以下 AlはAl2O3を主成分とする酸化物系介在物を形成し
て伸線加工性を低下させてしまう。特にその含有量が
0.0020%を超えると、前記酸化物系介在物が粗大
化して、伸線加工中に断線が多発し、伸線加工性の低下
が著しくなる。したがって、Alの含有量を0.002
0%以下とした。Al: not more than 0.0020% Al forms oxide-based inclusions containing Al 2 O 3 as a main component, thereby deteriorating drawability. In particular, when the content exceeds 0.0020%, the oxide-based inclusions are coarsened, the wire is frequently broken during wire drawing, and the wire drawing workability is significantly reduced. Therefore, the content of Al is set to 0.002.
0% or less.
【0050】insol.Al:0.0012%以下 既に述べたように、「insol.Al」とは所謂「酸
不溶Al」で、本発明においてはAl2O3としてのAl
を指す。トータルのAl含有量を前記の0.0020%
以下に制限した上で、insol.Al量を0.001
2%以下に制限すれば、断線の頻度が低下して工業的な
規模で十分な生産性を確保することができる。したがっ
て、insol.Al量を0.0012%以下とした。Insol. Al: 0.0012% or less As already described, “insol. Al” is a so-called “acid-insoluble Al”, and in the present invention, Al as Al 2 O 3
Point to. 0.0020% of the total Al content
After limiting to the following, insol. Al content 0.001
If it is limited to 2% or less, the frequency of disconnection decreases and sufficient productivity can be secured on an industrial scale. Therefore, insol. The Al content was set to 0.0012% or less.
【0051】Ti:0.0020%以下 TiはNと結合してTiNを形成する。このTiNが粗
大な場合、伸線加工中の断線起点となるので伸線加工性
が低下してしまうが、後述のように、TiとNの含有量
について前記式で表されるfn1が6×10-6以下の
場合には、TiNの析出する温度が低くなってTiNが
微細化するので、伸線加工性が低下することはない。し
かし、fn1の値を6×10-6以下にするために、Nの
含有量を0.003%程度を下回って低くすることは製
鋼コストが嵩んで経済性に欠ける。このため、Tiの含
有量を低く制限するのがよいので、Tiの含有量を0.
0020%以下とした。Ti: 0.0020% or less Ti combines with N to form TiN. If this TiN is coarse, it becomes a starting point of wire breakage during wire drawing, so that wire drawing workability deteriorates. However, as described later, fn1 represented by the above formula for the content of Ti and N is 6 × If it is 10 -6 or less, the temperature at which TiN precipitates becomes low and TiN becomes finer, so that the wire drawing workability does not decrease. However, if the content of N is reduced below about 0.003% in order to make the value of fn1 6 × 10 −6 or less, the steelmaking cost increases and the economy is lacking. Therefore, the content of Ti is preferably limited to a low value.
0020% or less.
【0052】N:0.005%以下 Nは冷間での伸線加工中に転位に固着して鋼線の強度を
上昇させる反面で、伸線加工性を低下させてしまう。特
に、その含有量が0.005%を超えると伸線加工性の
低下が著しくなる。したがって、Nの含有量を0.00
5%以下とした。N: 0.005% or less N adheres to dislocations during cold drawing and increases the strength of the steel wire, but decreases the drawability. In particular, when the content exceeds 0.005%, the wire drawing workability is significantly reduced. Therefore, the content of N is 0.00
5% or less.
【0053】P:0.012%以下 Pは粒界に偏析して伸線加工性を低下させてしまう。特
に、その含有量が0.012%を超えると伸線加工性の
低下が著しくなる。したがって、Pの含有量を0.01
2%以下とした。P: 0.012% or less P segregates at the grain boundaries and lowers the drawability. In particular, when the content exceeds 0.012%, the wire drawing workability is significantly reduced. Therefore, the content of P is 0.01
2% or less.
【0054】S:0.01%以下 Sは伸線加工性を低下させてしまう。特に、その含有量
が0.01%を超えると伸線加工性の低下が著しくな
る。したがって、Sの含有量を0.01%以下とした。S: 0.01% or less S lowers the drawability. In particular, when the content exceeds 0.01%, the wire drawing workability is significantly reduced. Therefore, the content of S is set to 0.01% or less.
【0055】O(酸素):0.0020%以下 Oは酸化物系介在物を形成して伸線加工性を低下させて
しまう。特に、Oの含有量が0.0020%を超える
と、酸化物系介在物が粗大化するので伸線加工性の低下
が著しくなって、伸線加工中に断線が多発する。したが
って、Oの含有量を0.0020%以下とした。O (oxygen): 0.0020% or less O forms oxide-based inclusions and lowers the drawability. In particular, when the content of O exceeds 0.0020%, the oxide-based inclusions are coarsened, so that the drawability is significantly reduced, and the wire is frequently broken during the wire drawing. Therefore, the content of O is set to 0.0020% or less.
【0056】fn1:6×10-6以下 TiはNと結合してTiNを形成する。このTiNが粗
大な場合、伸線加工中の断線起点となるので伸線加工性
が低下してしまう。上記TiNのサイズは鋼中での析出
温度と密接な関係を有し、高温で析出するほど粗大にな
る。TiNの析出温度は前記した式で表されるfn1
で決定され、この値が6×10-6を超えると、TiNの
析出する温度が高くなってTiNが粗大化し、伸線加工
性が低下する。このためfn1の値を6×10-6以下と
した。Fn1: 6 × 10 −6 or less Ti combines with N to form TiN. When the TiN is coarse, it becomes a starting point of the wire break during the wire drawing, so that the wire drawing workability is deteriorated. The size of the TiN has a close relationship with the precipitation temperature in steel, and becomes larger as the precipitation proceeds at higher temperatures. The deposition temperature of TiN is fn1 represented by the above equation.
When this value exceeds 6 × 10 −6 , the temperature at which TiN precipitates increases, the TiN coarsens, and the wire drawing workability decreases. Therefore, the value of fn1 is set to 6 × 10 −6 or less.
【0057】fn2:0.0035%以下 鋼材の素地(マトリックス)中に固溶したNは、冷間で
の伸線加工中に転位に固着して鋼線の強度を上昇させる
反面で、伸線加工性を低下させてしまう。Nは、Ti、
Bと結合してTiN、BNを形成する傾向が強いため、
上記の固溶N量は前記した式で表されるfn2で見積
もることができ、この値が0.0035%を超えると伸
線加工性の低下が大きい。したがって、fn2の値を
0.0035%以下とした。Fn2: 0.0035% or less N dissolved in a steel matrix is fixed to dislocations during cold drawing and increases the strength of the steel wire. Workability is reduced. N is Ti,
Because it has a strong tendency to form TiN and BN by combining with B,
The above-mentioned amount of solute N can be estimated by fn2 represented by the above formula, and when this value exceeds 0.0035%, the wire drawing workability is greatly reduced. Therefore, the value of fn2 is set to 0.0035% or less.
【0058】不純物元素としてのSn、As及びSbの
含有量を制限すれば、伸線加工性を一層高めることがで
きる。このため、極めて優れた伸線加工性が要求される
場合には、前記した各種元素に加えてSn、As及びS
bの含有量を厳しく制限するのがよい。したがって、
(2)の発明においては、不純物元素であるSn、As
及びSbの含有量を下記のとおりに制限する。If the contents of Sn, As and Sb as impurity elements are restricted, the wire drawing workability can be further improved. For this reason, when extremely excellent drawability is required, Sn, As, and S in addition to the various elements described above.
The content of b should be strictly limited. Therefore,
In the invention of (2), the impurity elements Sn, As
And the contents of Sb are limited as follows.
【0059】Sn:0.005%以下 Snは、特に製鋼原料にスクラップを用いる場合に不純
物元素として混入するが、その含有量を0.005%以
下に制限すると極めて良好な伸線加工性が得られる。し
たがって、Snの含有量を0.005%以下とした。Sn: 0.005% or less Sn is mixed in as an impurity element especially when scrap is used as a steelmaking raw material. When the content is limited to 0.005% or less, extremely good drawing workability can be obtained. Can be Therefore, the content of Sn is set to 0.005% or less.
【0060】As:0.003%以下 Asは、特に製鋼原料にスクラップを用いる場合に不純
物元素として混入するが、その含有量を0.003%以
下に制限すると極めて良好な伸線加工性が得られる。し
たがって、Asの量を0.003%以下とした。As: 0.003% or less As is mixed as an impurity element particularly when scrap is used as a steelmaking raw material, but if the content is limited to 0.003% or less, extremely good drawability can be obtained. Can be Therefore, the amount of As is set to 0.003% or less.
【0061】Sb:0.003%以下 Sbも、特に製鋼原料にスクラップを用いる場合に不純
物元素として混入するが、その含有量を0.003%以
下に制限すると極めて良好な伸線加工性が得られる。し
たがって、Sbの含有量を0.003%以下とした。Sb: 0.003% or less Sb is also mixed as an impurity element, particularly when scrap is used as a steelmaking raw material, but if the content is limited to 0.003% or less, extremely good drawability can be obtained. Can be Therefore, the content of Sb is set to 0.003% or less.
【0062】(B)線材の直径とTS 前記(A)項の化学組成に加えて、(3)の発明の線材
ではその直径とTSも規定する。(B) Diameter and TS of Wire Rod In addition to the chemical composition of the above item (A), the diameter and TS of the wire rod of the invention of (3) are also specified.
【0063】スチールコード用鋼線やソーイングワイヤ
用の鋼線を製造する際、中間処理の工程を省略してコス
トを低減するためには、冷間加工を施される線材の直径
はできるだけ小さくすることがよく、特に、6mm以下
とするのがよい。一方、線材の直径を小さくすれば生産
性が低下するし、熱間圧延中に断線したり疵の発生が多
発するので、直径の下限は4mmにするのが良い。When manufacturing a steel wire for a steel cord or a steel wire for a sawing wire, in order to reduce the cost by omitting an intermediate treatment step, the diameter of the wire to be subjected to cold working should be as small as possible. It is particularly preferable that the thickness be 6 mm or less. On the other hand, if the diameter of the wire is reduced, the productivity is lowered, and the wire is frequently broken or flawed during hot rolling. Therefore, the lower limit of the diameter is preferably 4 mm.
【0064】線材のTSをC含有量に応じた特定の範囲
にすれば、つまり、後述の実施例の表3、表4で示す結
果を用いて、(2)の発明の化学組成を満たす鋼に関し
て、縦軸にTS(MPa)、横軸にC含有量をとって整理
した図1から分かるように、TSを1120{C(%)
/0.9}1/2〜1300{C(%)/0.9}1/2MP
aにすれば極めて良好な伸線加工性が得られる。By setting the TS of the wire to a specific range according to the C content, that is, by using the results shown in Tables 3 and 4 in Examples described later, the steel satisfying the chemical composition of the invention of (2) can be obtained. As can be seen from FIG. 1, where TS (MPa) is plotted on the vertical axis and C content is plotted on the horizontal axis, TS is 1120 ° C. (%).
/0.9} 1/2 ~1300 {C (% ) / 0.9} 1/2 MP
With a, extremely good drawability can be obtained.
【0065】したがって、(3)の発明においては、前
記(A)項の化学組成を有する線材の直径を4〜6m
m、TSを1120{C(%)/0.9}1/2 〜130
0{C(%)/0.9}1/2 MPaとした。なお、実施
例に示したように、引張試験における絞りの値も伸線加
工性と関連を有し、絞りが35%以上になれば伸線加工
性が向上するので、線材は前記範囲のTSに加えて、3
5%以上の絞りを有するものであることが一層好まし
い。Therefore, in the invention of (3), the diameter of the wire having the chemical composition of the above item (A) is 4 to 6 m.
m, TS is 1120 ° C (%) / 0.9% 1/2 to 130
0 ° C (%) / 0.9% 1/2 MPa. As shown in the examples, the value of the drawing in the tensile test is also related to the drawability, and when the drawing is 35% or more, the drawability is improved. Plus 3
It is more preferable that the diaphragm has an aperture of 5% or more.
【0066】前記(A)項に記した化学組成を有する線
材、又は、前記(A)項に記した化学組成及び(B)項
に記した直径とTSを有する線材に、穴ダイスを用いた
伸線加工、ローラダイスを用いた伸線加工、所謂「2ロ
ール圧延機」、「3ロール圧延機」や「4ロール圧延
機」を用いた冷間圧延加工など通常の冷間加工を施して
鋼線が加工される。この冷間における加工量を真歪で
2.35とすれば、スチールコード用鋼線やソーイング
ワイヤ用鋼線の素材として現在常用されている直径5.
5mmの線材を1.7mmの鋼線に加工することができ
るので、多くの場合、既に述べた中間処理工程の省略が
可能となる。したがって、(4)の発明においては鋼線
の冷間加工量の下限を真歪で2.35とした。更に、冷
間加工量が真歪で3.0であれば、常用される直径5.
5mmの線材を直接1.2mmの鋼線に加工することが
できるので、真歪は3.0以上とするのがよい。A hole die was used for the wire having the chemical composition described in the above item (A) or the wire having the chemical composition described in the above item (A) and the diameter and TS described in the above item (B). Normal cold working such as wire drawing, wire drawing using a roller die, so-called "2 roll rolling mill", "3 roll rolling mill" or cold rolling using "4 roll rolling mill" A steel wire is machined. Assuming that the amount of processing in the cold state is 2.35 in true strain, the diameter of 5.35 which is currently commonly used as a material for steel wires for steel cords and steel wires for sawing wires.
Since a 5 mm wire can be processed into a 1.7 mm steel wire, the intermediate processing step already described can be omitted in many cases. Therefore, in the invention of (4), the lower limit of the cold working amount of the steel wire is set to 2.35 in true strain. Further, when the cold working amount is 3.0 in true strain, a commonly used diameter of 5.
Since a 5 mm wire can be directly processed into a 1.2 mm steel wire, the true strain is preferably 3.0 or more.
【0067】スチールコード用やソーイングワイヤ用の
極細鋼線は、(5)の発明の方法で製造される。つま
り、前記(A)項に記した化学組成を有する線材、又
は、前記(A)項に記した化学組成及び(B)項に記し
た直径とTSを有する線材に、通常の冷間加工を施した
後、通常の方法で、最終熱処理(パテンティング処理)
及び、ブラスメッキ、Cuメッキ、Niメッキなど、次
の湿式伸線の過程における引き抜き抵抗の低減や、ゴム
との密着性の向上などを目的とするメッキ処理を施し、
更に湿式伸線を行うことで極細鋼線が製造される。An ultrafine steel wire for a steel cord or a sawing wire is produced by the method of the invention (5). That is, normal cold working is performed on a wire having the chemical composition described in the above item (A) or a wire having the chemical composition described in the above item (A) and the diameter and TS described in the item (B). After applying, final heat treatment (patenting treatment) in the usual way
And, such as brass plating, Cu plating, Ni plating, etc., subjected to plating treatment for the purpose of reducing the drawing resistance in the process of the next wet drawing and improving the adhesion with rubber,
Further, ultrafine steel wire is manufactured by performing wet drawing.
【0068】こうして得られた極細鋼線は、この後所定
の最終製品へと加工される。例えば、極細鋼線を更に撚
り加工で複数本撚り合わせて撚鋼線とすることでスチー
ルコードが成形される。The thus obtained ultrafine steel wire is thereafter processed into a predetermined end product. For example, a steel cord is formed by twisting a plurality of ultrafine steel wires by twisting to form a twisted steel wire.
【0069】以下、実施例により本発明を詳しく説明す
る。Hereinafter, the present invention will be described in detail with reference to examples.
【0070】[0070]
【実施例】表1、表2に示す化学組成を有する鋼A〜Z
及び鋼A1〜F1を150kg真空溶解炉を用いて溶製
した。表1における鋼B〜D、鋼F〜O及び表2におけ
る鋼A1〜F1は化学組成が本発明で規定する含有量の
範囲内にある本発明例である。一方、表1における鋼
A、鋼E及び表2における鋼P〜Zは成分のいずれかが
本発明で規定する含有量の範囲から外れた比較例であ
る。EXAMPLES Steels A to Z having the chemical compositions shown in Tables 1 and 2
The steels A1 to F1 were melted using a 150 kg vacuum melting furnace. Steels BD in Table 1 and Steels FO and Steels A1 to F1 in Table 2 are examples of the present invention in which the chemical composition is within the range defined by the present invention. On the other hand, steel A and steel E in Table 1 and steels P to Z in Table 2 are comparative examples in which any of the components is out of the range of the content specified in the present invention.
【0071】[0071]
【表1】 [Table 1]
【0072】[0072]
【表2】 [Table 2]
【0073】次いで、これらの鋼を通常の方法で熱間鍛
造して直径80mmの丸棒とした後、1150℃に加熱
してから圧延仕上げ温度880℃で直径5.5mmの線
材に熱間圧延し、その後4種類の条件で冷却した。すな
わち、熱間圧延終了後、放冷、弱風冷、中風冷及び強風
冷の4条件で冷却した。上記の各冷却条件における80
0〜600℃の平均冷却速度は、順に5℃/秒、12℃
/秒、18℃/秒、25℃/秒であった。Next, these steels were hot-forged into a round bar having a diameter of 80 mm by a usual method, heated to 1150 ° C., and then hot-rolled into a rod having a diameter of 5.5 mm at a finishing temperature of 880 ° C. Then, it was cooled under four conditions. That is, after the completion of the hot rolling, cooling was performed under four conditions of standing cooling, weak cooling, medium cooling, and strong cooling. 80 in each of the above cooling conditions
The average cooling rate of 0 to 600 ° C. is 5 ° C./sec and 12 ° C.
/ Sec, 18 ° C / sec, and 25 ° C / sec.
【0074】常温まで冷却した各線材について引張特性
と組織を調査した。なお、走査型電子顕微鏡で観察した
組織は、すべての線材についてパーライトを主とするも
のであった。The tensile properties and structure of each wire cooled to room temperature were examined. The structure observed with a scanning electron microscope was mainly pearlite for all the wires.
【0075】次に、上記のようにして得た線材を通常の
方法で酸洗してデスケーリングし、潤滑処理としてリン
酸亜鉛被膜処理を行った後、各ダイスでの減面率が平均
で20%となるパススケジュールで、直径1.0mmま
で乾式伸線を行った。この際、直径1.7mm以下まで
伸線加工を行っても断線しない場合に、伸線加工性が良
好であると評価した。ちなみに、直径5.5mmから直
径1.7mmまで伸線した場合の真歪は2.35であ
る。Next, the wire obtained as described above is pickled by an ordinary method, descaled, and subjected to a zinc phosphate coating treatment as a lubrication treatment. Dry drawing was performed to a diameter of 1.0 mm with a pass schedule of 20%. At this time, when the wire was not broken even when the wire was drawn to a diameter of 1.7 mm or less, it was evaluated that the wire drawing workability was good. Incidentally, the true strain when drawing from 5.5 mm in diameter to 1.7 mm in diameter is 2.35.
【0076】表3及び表4に、直径5.5mmに熱間圧
延した線材の冷却条件と前記の各調査結果をまとめて示
す。なお、表3及び表4において、線材の冷却条件は条
件aからdの順に放冷、弱風冷、中風冷、強風冷である
ことを示す。又、図1に(2)の発明の化学組成を満た
す鋼に関して、縦軸にTS(MPa)、横軸にC含有量を
とって伸線加工性に及ぼす影響を整理して示す。Tables 3 and 4 summarize the cooling conditions of the wire rod hot-rolled to 5.5 mm in diameter and the results of the above-mentioned investigations. In Tables 3 and 4, the cooling conditions for the wire rods are as follows: conditions a to d, in order of cooling, weak air cooling, medium air cooling, and strong air cooling. FIG. 1 shows the effects on the wire drawing workability of the steel satisfying the chemical composition of the invention (2), with TS (MPa) on the vertical axis and C content on the horizontal axis.
【0077】[0077]
【表3】 [Table 3]
【0078】[0078]
【表4】 [Table 4]
【0079】表3、表4及び図1から明らかなように、
比較例の鋼A、鋼E及び鋼P〜Zを用いた試験番号の場
合、つまり、C含有量は0.73%と低いがAlとin
sol.Alの含有量がそれぞれ0.0020%、0.
0012%を超える試験番号1、C含有量が0.92%
を超える試験番号14〜17、B含有量が0.005%
を上回る試験番号37、P含有量が0.012%を上回
る試験番号38、Al含有量が0.0020%を超える
試験番号39、insol.Alの含有量が0.001
2%を上回る試験番号40、N含有量が0.005%を
上回る試験番号41、前記式で表されるfn1の値が
6.0×10-6を超える試験番号42〜44、前記式
で表されるfn2の値が0.0035%を上回る試験番
号45、46、O含有量が0.0020%を超える試験
番号47は伸線加工性が低く、直径1.7mmより太い
線径で断線した。As is clear from Tables 3 and 4, and FIG.
In the case of the test numbers using the steels A, E and P to Z of the comparative example, that is, the C content was as low as 0.73% but Al and in
sol. The content of Al is 0.0020% and the content of 0.
Test number 1 exceeding 0012%, C content 0.92%
No. 14-17, B content 0.005%
Test No. 37 having a P content of more than 0.012%, Test No. 38 having a P content of more than 0.0020%, Test No. 39 having a P content of more than 0.0020%, insol. The content of Al is 0.001
Test No. 40 exceeding 2%, Test No. 41 having an N content exceeding 0.005%, Test Nos. 42 to 44 having a value of fn1 represented by the above formula exceeding 6.0 × 10 −6 , Test numbers 45 and 46 in which the value of fn2 represented exceeds 0.0035%, and test number 47 in which the O content exceeds 0.0020% have poor drawability, and are broken at a wire diameter larger than 1.7 mm in diameter. did.
【0080】上記の比較例に対して、本発明例の鋼を用
いた試験番号、つまり、試験番号2〜13、18〜36
及び48〜53の場合には、伸線加工性が良好であり、
直径5.5mmから1.7mmまで伸線しても断線を生
じなかった。In comparison with the above comparative examples, test numbers using the steel of the present invention, that is, test numbers 2 to 13, 18 to 36
And in the case of 48 to 53, the wire drawing workability is good,
No wire breakage occurred when the wire was drawn from 5.5 mm to 1.7 mm in diameter.
【0081】上記の本発明例の鋼を用いた試験番号のう
ちでも、鋼中不純物元素としてのSn、As、Sbの含
有量が低くそれぞれ0.005%以下、0.003%以
下、0.003%以下であるか、あるいは、線材のTS
が1120{C(%)/0.9}1/2〜1300{C(%)
/0.9}1/2MPaである場合(試験番号2、6、1
0、21、24、25、49、51及び53)には、直
径5.5mmから1.5mmまで伸線しても断線を生じ
ず、一層伸線加工性に優れていた。更に、鋼中不純物元
素としてのSn、As、Sbの含有量がそれぞれ0.0
05%以下、0.003%以下、0.003%以下で、
しかも、線材のTSが1120{C(%)/0.9}
1/2〜1300{C(%)/0.9}1/2MPaである場
合(試験番号3〜5、7〜9、11〜13、18〜2
0、22、23、30〜36、48、50及び52)に
は、直径5.5mmから1.2mmまで伸線しても断線
を生じず、伸線加工性が極めて優れていた。Among the test numbers using the steels of the examples of the present invention, the contents of Sn, As, and Sb as the impurity elements in the steel are low, and are 0.005% or less, 0.003% or less, and 0. 003% or less, or the TS of the wire
Is 1120 {C (%) / 0.9} 1/2 to 1300 {C (%)
/0.9} If a 1/2 MPa (Test No. 2,6,1
0, 21, 24, 25, 49, 51 and 53), even when drawn from 5.5 mm to 1.5 mm in diameter, did not break, and the wire drawing processability was further improved. Furthermore, the contents of Sn, As, and Sb as impurity elements in steel are each 0.0%.
05% or less, 0.003% or less, 0.003% or less,
Moreover, the TS of the wire is 1120 ° C (%) / 0.9 °.
In the case of 1/2 to 1300 ° C (%) / 0.9} 1/2 MPa (test numbers 3 to 5, 7 to 9, 11 to 13, 18 to 2)
0, 22, 23, 30 to 36, 48, 50, and 52), the wire was not broken even when drawn from 5.5 mm to 1.2 mm in diameter, and the wire drawing workability was extremely excellent.
【0082】[0082]
【発明の効果】本発明の線材は伸線加工性に優れるの
で、この線材を素材としてスチールコードやソーイング
ワイヤなどを高い生産性の下に歩留り良く提供すること
ができる。Since the wire of the present invention is excellent in wire drawing workability, it is possible to provide a steel cord, a sawing wire and the like using the wire as a material at a high yield with a high productivity.
【図1】実施例で用いた鋼の一部について、縦軸にTS
(MPa)、横軸にC含有量をとって伸線加工性に及ぼす
影響を整理した図である。FIG. 1 is a graph showing TS on a vertical axis for a part of steel used in Examples.
(MPa), and the C content is plotted on the horizontal axis, and the effect on wire drawing workability is arranged.
───────────────────────────────────────────────────── フロントページの続き (72)発明者 西村 彰二 福岡県北九州市小倉北区許斐町1番地住友 金属工業株式会社小倉製鉄所内 Fターム(参考) 4K032 AA01 AA02 AA06 AA08 AA09 AA10 AA11 AA14 AA16 AA19 AA21 AA22 AA23 AA26 AA27 AA29 AA31 AA35 AA36 AA37 AA40 BA02 CM01 ────────────────────────────────────────────────── ─── Continuing on the front page (72) Shoji Nishimura, Inventor F-term, 4K032 AA01 AA02 AA06 AA08 AA09 AA10 AA11 AA14 AA16 AA19 AA21 AA22 AA23 AA26 AA27 AA29 AA31 AA35 AA36 AA37 AA40 BA02 CM01
Claims (5)
i:0.1〜1.0%、Mn:0.1〜1.0%、C
r:1.0%以下、Cu:0.5%以下、Ni:1.0
%以下、Co:2.0%以下、Mo:0.5%以下、
W:0.5%以下、V:0.2%以下、Nb:0.1%
以下、REM(希土類類元素):0.03%以下、C
a:0.003%以下、Mg:0.003%以下、B:
0.005%以下を含有し、残部はFe及び不可避不純
物から成り、不純物中のAlは0.0020%以下、i
nsol.Alは0.0012%以下、Tiは0.00
20%以下、Nは0.005%以下、Pは0.012%
以下、Sは0.01%以下、O(酸素)は0.0020
%以下で、更に、下記式で表されるfn1の値が6×
10-6以下、且つ、下記式で表されるfn2の値が
0.0035%以下を満足する鋼線材。 fn1=Ti(%)×N(%)・・・・・ fn2=N(%)−1.3B(%)−0.3Ti(%)・・・・・(1) C: 0.75 to 0.92% by weight, S
i: 0.1 to 1.0%, Mn: 0.1 to 1.0%, C
r: 1.0% or less, Cu: 0.5% or less, Ni: 1.0
% Or less, Co: 2.0% or less, Mo: 0.5% or less,
W: 0.5% or less, V: 0.2% or less, Nb: 0.1%
REM (rare earth element): 0.03% or less, C
a: 0.003% or less, Mg: 0.003% or less, B:
0.005% or less, the balance is composed of Fe and unavoidable impurities, Al in the impurities is 0.0020% or less, i
nsol. Al is 0.0012% or less, Ti is 0.00
20% or less, N is 0.005% or less, P is 0.012%
Hereinafter, S is 0.01% or less, and O (oxygen) is 0.0020.
% Or less, and the value of fn1 represented by the following formula is 6 ×
A steel wire rod having a value of 10 −6 or less and a value of fn2 represented by the following formula of 0.0035% or less. fn1 = Ti (%) x N (%) ... fn2 = N (%)-1.3B (%)-0.3 Ti (%) ...
005%以下、Asが0.003%以下、Sbが0.0
03%以下である請求項1に記載の鋼線材。2. The composition according to claim 2, wherein Sn is added as an impurity in an amount of 0.1% by weight.
005% or less, As is 0.003% or less, and Sb is 0.0
The steel wire according to claim 1, which is not more than 03%.
直径が4〜6mmで、引張強さが1120{C(%)/
0.9}1/2〜1300{C(%)/0.9}1/2MPa
である鋼線材。3. It has the chemical composition according to claim 1 or 2,
The diameter is 4-6mm and the tensile strength is 1120 ° C (%) /
0.9} 1/2 to 1300 {C (%) / 0.9} 1/2 MPa
Is a steel wire rod.
上の真歪で冷間加工した鋼線。4. A steel wire obtained by cold working the steel wire according to claim 1 with a true strain of 2.35 or more.
に、最終熱処理、メッキ処理、湿式伸線加工をこの順に
施す鋼線の製造方法。5. A method for producing a steel wire, comprising subjecting the steel wire according to claim 1 to cold working, followed by final heat treatment, plating, and wet drawing.
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CN103882339A (en) * | 2014-02-21 | 2014-06-25 | 芜湖市鸿坤汽车零部件有限公司 | High-carbon steel material and preparation method thereof |
KR101449113B1 (en) | 2012-08-21 | 2014-10-08 | 주식회사 포스코 | High carbon steel wire having excellent bending-fatigue properties and ductility and method for manufacturing thereof |
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1999
- 1999-04-22 JP JP11542699A patent/JP3572993B2/en not_active Expired - Fee Related
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US8168011B2 (en) | 2006-10-12 | 2012-05-01 | Nippon Steel Corporation | High-strength steel wire excellent in ductility and method of manufacturing the same |
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CN102676948A (en) * | 2012-05-30 | 2012-09-19 | 南京钢铁股份有限公司 | Boron-containing tire cord steel and preparation method thereof |
KR101449113B1 (en) | 2012-08-21 | 2014-10-08 | 주식회사 포스코 | High carbon steel wire having excellent bending-fatigue properties and ductility and method for manufacturing thereof |
CN103882339A (en) * | 2014-02-21 | 2014-06-25 | 芜湖市鸿坤汽车零部件有限公司 | High-carbon steel material and preparation method thereof |
CN104451413A (en) * | 2014-12-19 | 2015-03-25 | 重庆钢铁股份有限公司 | Hard wire steel wire rod |
CN104878318A (en) * | 2015-05-07 | 2015-09-02 | 芜湖品度电子科技有限公司 | High-toughness stretch-resistant spring material composition for two-dimensional code knitting machine and preparation method of spring |
US20170362688A1 (en) * | 2016-06-21 | 2017-12-21 | Hyundai Motor Company | High-strength spring steel having excellent corrosion resistance |
US20170362689A1 (en) * | 2016-06-21 | 2017-12-21 | Hyundai Motor Company | Ultrahigh-strength spring steel |
US10487381B2 (en) * | 2016-06-21 | 2019-11-26 | Hyundai Motor Company | Ultrahigh-strength spring steel |
WO2023212969A1 (en) * | 2022-05-06 | 2023-11-09 | 鞍钢股份有限公司 | High-carbon steel wire rod having dual complex phase structure and manufacturing method therefor |
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