JP2000295822A - Coil conductor of rotating machine, and its manufacture - Google Patents

Coil conductor of rotating machine, and its manufacture

Info

Publication number
JP2000295822A
JP2000295822A JP11096487A JP9648799A JP2000295822A JP 2000295822 A JP2000295822 A JP 2000295822A JP 11096487 A JP11096487 A JP 11096487A JP 9648799 A JP9648799 A JP 9648799A JP 2000295822 A JP2000295822 A JP 2000295822A
Authority
JP
Japan
Prior art keywords
wire
rotating
coil conductor
resin film
insulating resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP11096487A
Other languages
Japanese (ja)
Other versions
JP3855247B2 (en
Inventor
Yoshio Naka
美雄 仲
Kazuki Maeso
和樹 前岨
Masaru Sugiyama
優 杉山
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Denso Corp
Original Assignee
Denso Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Denso Corp filed Critical Denso Corp
Priority to JP09648799A priority Critical patent/JP3855247B2/en
Priority to FR0004066A priority patent/FR2791822B1/en
Priority to US09/538,936 priority patent/US6546617B1/en
Priority to DE10016119A priority patent/DE10016119A1/en
Publication of JP2000295822A publication Critical patent/JP2000295822A/en
Application granted granted Critical
Publication of JP3855247B2 publication Critical patent/JP3855247B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G1/00Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
    • H02G1/12Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof
    • H02G1/1285Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof by friction, e.g. abrading, grinding, brushing

Landscapes

  • Manufacture Of Motors, Generators (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide the coil conductor of a rotating machine consisting of a rectangular wire whose end has such a form that it is excellent in close adhesion with insulating material. SOLUTION: According to this method, one angle and two main faces catching it of a covered cable 3 are ground with one rotating stone by relatively shifting rotating stones 1 and 2 in the direction of drawing, in condition that the covered wire consisting of a rectangular wire with an angle of R in specified curvature and being covered with an electric-insulating resin film 4 is tensed in its drawing direction. That is, in this method, a rotating stone which has a polishing face in such form that it can polish one angle and two main faces catching it at a stroke is used. Next, the electric-insulating film can be peeled off favorably without leaving all around the covered wire, by polishing the electric-insulating film 4 at the remaining two angles by the rotating stones in the same shape.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、回転電機のコイル
導体及びその製造方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a coil conductor for a rotating electric machine and a method for manufacturing the same.

【0002】[0002]

【従来の技術】小型回転電機のステータコイルやロータ
コイルには、図8、図9に示すように、導体線100の
端部となる部位の電気絶縁性樹脂膜101をヘリカルリ
ーマ式の樹脂膜剥離機102を用いて容易に剥離するこ
とができる丸線を用いることが一般的である。
2. Description of the Related Art As shown in FIGS. 8 and 9, an electric insulating resin film 101 at an end portion of a conductor wire 100 is formed of a helical reamer type resin film on a stator coil or a rotor coil of a small rotating electric machine. It is common to use a round wire that can be easily peeled using the peeling machine 102.

【0003】[0003]

【発明が解決しようとする課題】しかしながら、丸線は
平角線に比べてスロット占積率が小さく、回転電機の出
力向上ができないという問題があった。平角線の電気絶
縁性樹脂膜の剥離に上記ヘリカルリーマ式の樹脂膜剥離
機を用いると平角線外周に対するヘリカルリーマの相対
移動の制御が容易でなく、十分な皮膜剥離品質を保証す
ることが困難であった。
However, there is a problem that the round wire has a smaller slot occupation ratio than the rectangular wire, and the output of the rotating electric machine cannot be improved. When the above-mentioned helical reamer type resin film peeling machine is used for peeling the electrical insulating resin film of the rectangular wire, it is not easy to control the relative movement of the helical reamer to the outer periphery of the rectangular wire, and it is difficult to guarantee sufficient film peeling quality Met.

【0004】本発明は上記問題点に鑑みなされたもので
あり、平角線の端部となる部位の電気絶縁性樹脂膜を剥
離品質の低下を招くことなく高能率に剥離可能な平角線
の樹脂膜剥離方法を実現することにより、高歩留まりで
高生産性をもつ回転電機のコイル導体の製造方法を提供
することをその目的としている。また、電気絶縁性樹脂
膜が剥離された平角線の端部はアーク溶接やはんだ付け
等で他の導体線特に平角線に接続された後、液状もしく
は粉末のエポキシ樹脂などの絶縁性樹脂で絶縁される。
SUMMARY OF THE INVENTION The present invention has been made in view of the above-mentioned problems, and has been made in consideration of the above problems, and has been made in consideration of the above problem. An object of the present invention is to provide a method of manufacturing a coil conductor of a rotating electrical machine having high yield and high productivity by realizing a film peeling method. The ends of the rectangular wire from which the electrically insulating resin film has been peeled off are connected to other conductor wires, especially rectangular wires, by arc welding, soldering, etc., and then insulated with an insulating resin such as liquid or powder epoxy resin. Is done.

【0005】本発明は、上記絶縁性樹脂の平角線の端部
での流動性と密着性の向上もその目的としている。
Another object of the present invention is to improve the fluidity and adhesion at the end of the rectangular wire of the insulating resin.

【0006】[0006]

【課題を解決するための手段】上記課題を解決するため
になされた請求項1記載の回転電機のコイル導体の製造
方法によれば、角部が所定曲率のRを有する平角線から
なり、電気絶縁性樹脂膜で被覆された被覆線をその延線
方向へ引っ張った状態で回転砥石をこの延線方向へ相対
移動させることにより、被覆線の一つの角部とそれを挟
む二主面を一つの回転砥石で研削する。すなわち、本方
法では、一つの角部とそれを挟む二主面を一挙に研削で
きる形状の研削面をもつ回転砥石を用いる。
According to a first aspect of the present invention, there is provided a method of manufacturing a coil conductor for a rotating electrical machine, wherein a corner portion is formed of a flat rectangular wire having an R having a predetermined curvature. By rotating the grindstone relatively in the direction of extension in a state where the wire covered with the insulating resin film is pulled in the direction of its extension, one corner of the covered wire and the two main surfaces sandwiching it are brought together. Grind with two rotating whetstones. That is, in the present method, a rotary grindstone having a ground surface having a shape capable of simultaneously grinding one corner and two main surfaces sandwiching the corner is used.

【0007】この回転砥石により、各角部を順次又は同
時に研削することにより、被覆線の全周にわたって電気
絶縁性樹脂膜を剥離残りなしに良好に剥離することがで
きる。更に説明すると、本発明者らは最初、円柱面形状
の研削面をもつ回転砥石を延線方向へ相対移動させて平
角線の4面を順次又は対向二面づつ研削する実験を行っ
た。ところが、この場合、平角線はその角部がRをもつ
ため、角部に未剥離部分が生じてしまうという不具合が
生じることがわかった。
[0007] By grinding each corner portion sequentially or simultaneously with the rotating grindstone, the electrically insulating resin film can be satisfactorily peeled over the entire circumference of the covered wire without any remaining peeling. More specifically, the present inventors first performed an experiment in which a rotary grindstone having a cylindrical surface-shaped grinding surface was relatively moved in the direction of extension to grind four planes of a flat wire one by one or two opposite planes. However, in this case, it has been found that the flat rectangular wire has a problem that an unpeeled portion occurs at the corner since the corner has an R.

【0008】もちろん、従来用いられていたようなヘリ
カルリーマを被覆線を囲む方向に位置制御しながら相対
移動させれば、電気絶縁性樹脂膜を完全に剥離できる筈
である。しかし、このためには、剥離中に被覆線を完全
に固定せねばならず、かつ、ヘリカルリーマ式の位置制
御を完璧に行わねばならず、不可能ではないが、装置構
成が大規模となり、かつ、高速処理が容易ではなかっ
た。
Of course, if the conventional helical reamer is relatively moved while controlling the position in the direction surrounding the covering wire, the electrically insulating resin film should be completely peeled off. However, for this purpose, the coated wire must be completely fixed during peeling, and the helical reamer type position control must be perfectly performed. And high-speed processing was not easy.

【0009】そこで本方法では、平角線がその延線方向
に平坦な主面をもつということに着目し、この平坦な主
面に沿って研削面を相対移動させることにより、簡単に
この主面上の電気絶縁性樹脂膜を除去できるということ
に事実に基づいてなされたものである。更に、この場
合、研削面は平角線のRをもつ角部を研削できないとい
う不具合に対し、回転砥石の研削面を、この角部とそれ
を挟む二主面を一挙に研削できる形状に形成し、各角部
を順次、又は対向二面同時に研削することにより全周に
わたって完全に剥離を行うことができるように工夫した
ものである。
Therefore, in this method, attention is paid to the fact that the flat wire has a flat main surface in the direction of extension, and the main surface is easily moved by relatively moving the ground surface along the flat main surface. This is based on the fact that the above electrically insulating resin film can be removed. Further, in this case, the grinding surface of the rotary grindstone is formed into a shape capable of grinding the corner portion and the two main surfaces sandwiching the corner portion at a time, while the grinding surface cannot grind a corner having a flat wire R. By grinding each corner sequentially or simultaneously on two opposing surfaces, it is devised that complete peeling can be performed over the entire circumference.

【0010】この剥離方法によれば、従来のヘリカルリ
ーマ式の樹脂膜剥離機に比較して、回転砥石を平角線の
周囲を相対的に一周させるという面倒な動作制御を必要
とせず、また延線方向の剥離長の変更もヘリカルリーマ
式の樹脂膜剥離機に比較して格段に容易であるという作
用効果も奏することができる。なお、回転砥石として
は、高硬度の多数の研削突起を表面にもつものであれば
よく、通常は砥粒が基材部に充填されてなるものが用い
られるが、研削突起と基材部とが同一素材で構成された
たとえばやすりのような構造でもよい。
According to this stripping method, as compared with a conventional helical reamer type resin film stripping machine, complicated operation control of relatively rotating the rotating grindstone around the flat wire is not required, and furthermore, there is no need for a long time. The effect of changing the peeling length in the linear direction is much easier than that of a helical reamer type resin film peeling machine. The rotating grindstone may be any one having a large number of high hardness grinding protrusions on its surface, and is usually a material in which abrasive grains are filled in a base material portion. May be a file-like structure made of the same material.

【0011】請求項2記載の方法では請求項1記載の回
転電機のコイル導体の製造方法において更に、回転砥石
の研削面を、軸方向に伸びる円柱面部、径方向に伸びる
円盤面部と、円柱面部及び円盤面部の間にて円柱面部か
ら円盤面部に向けて径大となるコーン状面部とをもつ形
状に構成する。更に、円柱面部で平角線の広幅側の主面
を研削し、円盤面部で被覆線の狭幅側の主面を研削す
る。
According to a second aspect of the present invention, in the method for manufacturing the coil conductor of the rotary electric machine according to the first aspect, the grinding surface of the rotary grindstone further includes a cylindrical surface portion extending in the axial direction, a disk surface portion extending in the radial direction, and a cylindrical surface portion. And a conical surface portion having a diameter increasing from the cylindrical surface portion toward the disk surface portion between the disk surface portions. Further, the main surface on the wide side of the rectangular wire is ground at the cylindrical surface, and the main surface on the narrow side of the covered wire is ground at the disk surface.

【0012】このようにすれば、面積が広いために研磨
による摩耗負担が最も大きい平角線の広幅側の主面に対
する円柱面部の各部の相対速度を等しくすることがで
き、円柱面部の各部の摩耗速度を等しくして、円柱面部
の変形を防止することができ、円柱面部の摩耗に対して
は回転砥石を径方向に調節して対応できるという利点が
生じる。
With this arrangement, it is possible to equalize the relative speed of each portion of the cylindrical surface portion with respect to the wide-side main surface of the flat wire which has the largest wear load due to polishing because of its large area, and the wear of each portion of the cylindrical surface portion is reduced. At the same speed, deformation of the cylindrical surface can be prevented, and there is an advantage that wear of the cylindrical surface can be adjusted by adjusting the rotating grindstone in the radial direction.

【0013】また、平角線の広幅側の主面に軸方向に容
易に多数の線状痕を形成できるという利点生じる。な
お、この線状痕は、既述の絶縁性樹脂の流れ性向上に有
効である。請求項3記載の方法によれば請求項1又は2
記載の回転電機のコイル導体の製造方法において更に、
それぞれ上記二面研削可能な研削面をもつ一対の回転砥
石を被覆線を挟んで対角配置し、被覆線の4つの主面と
2つの角部を同時に研削する。
Also, there is an advantage that a large number of linear marks can be easily formed in the axial direction on the wide-side main surface of the flat wire. The linear marks are effective for improving the flowability of the insulating resin described above. According to the method of claim 3, claim 1 or 2
Further in the method for manufacturing a coil conductor of the rotating electric machine described,
A pair of rotary grindstones each having a grinding surface capable of the two-side grinding described above are arranged diagonally across the coated wire, and four main surfaces and two corners of the coated wire are simultaneously ground.

【0014】このようにすれば、平角線が両方の回転砥
石により挟持されるので、一方の回転砥石の付勢により
平角線がこの回転砥石から弾性変形乃至塑性変形して離
れようとするのを他方の回転砥石が防止することがで
き、正確に電気絶縁性樹脂膜を研削することができる。
請求項4記載の方法によれば請求項3記載の回転電機の
コイル導体の製造方法において更に、上記一対の回転砥
石で四つの主面と二つの角部を研削した後で残る二つの
角部の研削のために他の一対の回転砥石を被覆線を挟ん
で対角配置する。なお、これら他の一対の回転砥石は最
初の一対の回転砥石の延線方向後方に配置する。このよ
うにすれば、これら二対の回転砥石を延線方向に一回相
対移動させるという簡単な移動動作で(被覆線をその延
線方向に移動させてもよい)、被覆線の所定領域を完全
に樹脂剥離することができる。
With this configuration, since the rectangular wire is sandwiched between the two grindstones, it is possible to prevent the rectangular wire from elastically or plastically deforming from the grindstone by biasing one of the grindstones. The other rotating grindstone can prevent it, and can accurately grind the electrically insulating resin film.
According to the method of claim 4, in the method of manufacturing a coil conductor for a rotating electric machine according to claim 3, two corner portions remaining after grinding the four main surfaces and the two corner portions with the pair of rotary grinding wheels. Another grinding wheel is arranged diagonally across the coated wire for grinding. In addition, these other pair of rotary grindstones are arranged behind the first pair of rotary grindstones in the direction of extension of the wire. With this configuration, the predetermined area of the covered wire can be moved by a simple moving operation of relatively moving the two pairs of rotating grindstones once in the extending direction (the covered wire may be moved in the extending direction). The resin can be completely removed.

【0015】請求項5記載の方法によれば請求項1乃至
4のいずれか記載の回転電機のコイル導体の製造方法に
おいて更に、上記被覆線の所定領域の剥離後、この所定
領域を切断して被覆線のこの所定領域をコイル導体の先
端部とする。このようにすれば、樹脂剥離先端部を有す
る回転電機のコイル導体を生産性よく製造することがで
きる。
According to a fifth aspect of the present invention, in the method for manufacturing a coil conductor for a rotary electric machine according to any one of the first to fourth aspects, further, after the predetermined area of the covered wire is separated, the predetermined area is cut. This predetermined area of the covered wire is defined as the tip of the coil conductor. By doing so, it is possible to manufacture the coil conductor of the rotating electric machine having the resin exfoliation tip with high productivity.

【0016】請求項6記載の方法によれば請求項1乃至
5のいずれか記載の回転電機のコイル導体の製造方法に
おいて更に、回転砥石は、電気絶縁性樹脂膜を研削する
際に、導体線の露出表面にその長尺方向に多数の線状痕
を形成する表面粗度及び回転速度を有する。このように
すれば、工程の追加なしにコイル導体の先端部に多数の
線状痕を形成することができる。なお既に述べたよう
に、これら線状痕は、平角線の端部を接合した後での既
述の絶縁性樹脂の流れ性向上に有効である。
According to a sixth aspect of the present invention, in the method for manufacturing a coil conductor of a rotating electric machine according to any one of the first to fifth aspects, the rotating grindstone further includes a conductor wire when the electrically insulating resin film is ground. Has a surface roughness and a rotational speed that form a large number of linear traces on its exposed surface in its longitudinal direction. In this way, a large number of linear marks can be formed at the tip of the coil conductor without adding a process. As described above, these linear marks are effective in improving the flowability of the above-described insulating resin after joining the ends of the rectangular wire.

【0017】請求項7記載の方法によれば請求項1乃至
5のいずれか記載の回転電機のコイル導体の製造方法に
おいて更に、回転砥石は、電気絶縁性樹脂膜を研削する
際に、導体線の露出表面に梨地状の微小凹凸部を形成す
る表面粗度及び回転速度を有する。このようにすれば、
工程の追加なしにコイル導体の先端部に多数の梨地状の
微小凹凸部を形成することができる。なお既に述べたよ
うに、これら微小凹凸部は、一対の平角線の主面同士を
密着させ、溶融型接合材(はんだやろう材)で接合する
際に、溶融型接合材の融液と平角線との密着性が向上す
るという効果をもつ。
According to a seventh aspect of the present invention, in the method for manufacturing a coil conductor for a rotating electric machine according to any one of the first to fifth aspects, the rotating grindstone further includes a conductor wire when the electrically insulating resin film is ground. Has a surface roughness and a rotation speed that form a satin-like fine uneven portion on the exposed surface of the substrate. If you do this,
A large number of satin-like fine unevenness portions can be formed at the tip of the coil conductor without adding a process. As described above, these fine irregularities are formed by bringing the main surfaces of a pair of rectangular wires into close contact with each other and joining them with a melt-type bonding material (solder or brazing material). This has the effect of improving the adhesion to the wire.

【0018】請求項8記載の回転電機のコイル導体は、
電気絶縁性樹脂膜を剥離して露出した先端部の表面が、
長尺方向へ伸びる多数の線状痕を有することを特徴とす
る。このようにすれば、既に述べたように、線状痕によ
り既述の絶縁性樹脂の流れ性を向上することができる。
請求項9記載の回転電機のコイル導体は、電気絶縁性樹
脂膜を剥離して露出した先端部の表面が、梨地状の微小
凹凸部を有することを特徴とする。
[0018] The coil conductor of the rotating electric machine according to claim 8 is:
The surface of the tip exposed by peeling off the electrically insulating resin film is
It is characterized by having a large number of linear marks extending in the longitudinal direction. With this configuration, as described above, the flowability of the insulating resin described above can be improved by the linear marks.
The coil conductor of the rotating electric machine according to claim 9 is characterized in that the surface of the tip end exposed by peeling off the electrically insulating resin film has a matte-shaped fine uneven portion.

【0019】このようにすれば、一対の平角線の主面同
士を密着させ、溶融型接合材(はんだやろう材)で接合
する際に、溶融型接合材の融液と平角線との密着性が向
上するという効果をもつ。更に説明すると、融液がその
自重などにより平角線の表面から落下したり移動したり
しにくくなり、接合信頼性が向上する。なお、平角線表
面への溶融型接合材の被着は、たとえば、平角線の端部
を溶融型接合材の融液が充填された槽に平角線の端部を
降下させた後、引き上げるという操作で行うことができ
る。
According to this configuration, when the main surfaces of the pair of rectangular wires are brought into close contact with each other and are joined with a fusion joining material (solder or brazing material), the adhesion between the melt of the fusion joining material and the rectangular wire is improved. This has the effect of improving the performance. More specifically, the melt is less likely to drop or move from the surface of the rectangular wire due to its own weight or the like, and the joining reliability is improved. In addition, the adhesion of the fusion bonding material to the surface of the flat wire is, for example, to lower the flat wire end after lowering the flat wire end into a bath filled with the melt of the fusion bonding material. Can be done by operation.

【0020】[0020]

【発明を実施するための態様】本発明の好適な態様を以
下の実施例により説明する。
DESCRIPTION OF THE PREFERRED EMBODIMENTS Preferred embodiments of the present invention will be described with reference to the following examples.

【0021】[0021]

【実施例1】本発明の実施例1の回転電機のコイル導体
の製造方法の原理を図1〜図4を参照して説明する。図
1は一対の回転砥石により平角線の四主面と二角部を研
削する状態を示す斜視図、図2は図1の模式断面図、図
3は図1の一対の回転砥石で研削された平角線の断面
図、図4は残る電気絶縁性樹脂膜を更に他の一対の回転
砥石で除去する工程を示す模式断面図である。
Embodiment 1 The principle of a method for manufacturing a coil conductor of a rotating electric machine according to Embodiment 1 of the present invention will be described with reference to FIGS. 1 is a perspective view showing a state in which the four main surfaces and the two corners of a rectangular wire are ground by a pair of rotary grinding wheels, FIG. 2 is a schematic sectional view of FIG. 1, and FIG. 3 is ground by a pair of rotary grinding wheels of FIG. FIG. 4 is a schematic sectional view showing a step of removing the remaining electrically insulating resin film with another pair of rotating grindstones.

【0022】(基本構成)1、2は図示しない基台に回
転自在に支持され図示しないモータにより回転する回転
砥石、3はオルタネータのステータコイルとして用いら
れる平角線(被覆線)である。平角線3の表面には電気
絶縁性樹脂膜4が被着されている。一対の回転砥石1、
2は、平角線3を挟んで対角配置されており、所定回転
数で回転している。回転砥石1、2の研削面(平角線3
に接触する面)は、軸方向に伸びる円柱面部5、径方向
に伸びる円盤面部6、円柱面部5と円盤面部6との間に
て円柱面部5から円盤面部6に向けて径大となるコーン
状面部7とからなる。
(Basic configuration) Reference numerals 1 and 2 denote rotating grindstones rotatably supported by a base (not shown) and rotated by a motor (not shown), and reference numeral 3 denotes a flat wire (covered wire) used as a stator coil of an alternator. An electrical insulating resin film 4 is applied to the surface of the rectangular wire 3. A pair of rotating whetstones 1,
Numerals 2 are arranged diagonally across the rectangular wire 3 and rotate at a predetermined rotation speed. Grinding surface of rotating grindstones 1 and 2 (flat wire 3
The surface which comes into contact with the cylindrical surface portion 5 extends in the axial direction, the disk surface portion 6 extends in the radial direction, and a cone having a diameter increasing from the cylindrical surface portion 5 toward the disk surface portion 6 between the cylindrical surface portion 5 and the disk surface portion 6. And a surface portion 7.

【0023】平角線3は、図1では上下一対の広幅側の
主面31、32、広幅側の主面31、32と直角に設け
られた左右一対の狭幅側の主面33、34、各主面間に
形成される4つの角部35〜38(図3参照)とを有し
ている。図1において、回転砥石1、2の円柱面部5、
5間の幅は平角線3の厚さよりわずかに狭く設定され、
円盤面部6、6間の幅は平角線3の幅よりわずかに狭く
設定され、コーン状面部7、7間の幅は平角線3の角部
35、36(図3参照)にわずかに食い込むように設定
されている。コーン状面部7の曲率は角部35〜38の
それにほぼ等しく設定されている。
In FIG. 1, the flat wire 3 is a pair of upper and lower wide-side main surfaces 31, 32, and a pair of left and right narrow-side main surfaces 33, 34 provided at right angles to the wide-side main surfaces 31, 32; It has four corners 35 to 38 (see FIG. 3) formed between the main surfaces. In FIG. 1, cylindrical surface portions 5 of the rotary grinding wheels 1 and 2,
The width between 5 is set slightly smaller than the thickness of the flat wire 3,
The width between the disk surfaces 6, 6 is set to be slightly narrower than the width of the flat wire 3, and the width between the cone-shaped surfaces 7, 7 slightly bites into the corners 35, 36 (see FIG. 3) of the flat wire 3. Is set to The curvature of the cone-shaped surface portion 7 is set substantially equal to that of the corner portions 35 to 38.

【0024】(工程1)図1において、平角線3を手前
側に移動させると、回転砥石1、2により、角部37、
38を除く平角線3の表面の電気絶縁性樹脂膜4が研削
され、平角線3の芯部が露出する。なお、図示しないば
ねより、回転砥石1、2の研削面を平角線3の表面に所
定の力で押しつけつつ上記切削を行ってもよい。
(Step 1) In FIG. 1, when the flat wire 3 is moved to the near side, the corners 37,
The electrically insulating resin film 4 on the surface of the flat wire 3 excluding 38 is ground to expose the core of the flat wire 3. The cutting may be performed while pressing the ground surfaces of the rotary grindstones 1 and 2 against the surface of the flat wire 3 with a predetermined force by a spring (not shown).

【0025】この切削により、図3に示すように、角部
37、38に皮膜残部41、42が残る。これは、回転
砥石1の円柱面部5の先端と回転砥石2の円盤面部6と
の間、及び、回転砥石2の円柱面部5の先端と回転砥石
1の円盤面部6との間にクリアランスが必要なためであ
る。 (工程2)次に、平角線3の先端部は次に、図4に示す
他の一対の回転砥石8、9の間に挿入される。
As a result of this cutting, as shown in FIG. 3, film residues 41 and 42 remain at the corners 37 and 38. This requires clearance between the tip of the cylindrical surface portion 5 of the rotary grindstone 1 and the disk surface portion 6 of the rotary grindstone 2 and between the distal end of the cylindrical surface portion 5 of the rotary grindstone 2 and the disk surface portion 6 of the rotary grindstone 1. That's why. (Step 2) Next, the tip of the flat wire 3 is inserted between the other pair of rotating grindstones 8 and 9 shown in FIG.

【0026】回転砥石8、9は、上記説明した回転砥石
1、2と同一形状で配置のみ異なり、回転砥石8、9の
コーン状面部7が皮膜残部41、42を研削する。この
結果、平角線3の延線方向の送り量に等しい長さだけ平
角線3の端部の電気絶縁性樹脂膜4が完全に除去され
る。また、この実施例では、回転砥石1、2の研削面の
粗度及び回転数を調節して研削により平角線3の被研削
面に梨地状に多数の微小凹凸部を設けている。このよう
にすれば、はんだやろう材の融液が平角線3の被研削面
に保持されやすくなるので、溶融型接合材による平角線
3の端部を他の部材に接合する際の信頼性が向上する。
The rotating grindstones 8 and 9 have the same shape as the rotating grindstones 1 and 2 described above and differ only in arrangement. The conical surface portions 7 of the rotating grindstones 8 and 9 grind the remaining film portions 41 and 42. As a result, the electrically insulating resin film 4 at the end of the flat wire 3 is completely removed by a length equal to the feed amount of the flat wire 3 in the extending direction. Further, in this embodiment, a number of fine irregularities are provided on the surface to be ground of the flat wire 3 by grinding while adjusting the roughness and the number of revolutions of the grinding surfaces of the rotary whetstones 1 and 2. This makes it easier for the melt of the solder or brazing material to be held on the surface of the flat wire 3 to be ground, so that the reliability of joining the end of the flat wire 3 to the other members by the fusion bonding material is improved. Is improved.

【0027】また、この実施例では、回転砥石1、2の
各研削面の摩耗により、回転砥石1、2の円柱面部5の
摩耗に応じて回転砥石1、2をその軸心方向に調節した
り、回転砥石1、2の円盤面部6の摩耗により両軸心間
の距離を短縮するよう調節することができ、回転砥石
1、2を長く使用することができる。 (変形例1)上記実施例では、対角配置された回転砥石
対を二対用いて平角線3の全周の電気絶縁性樹脂膜4を
剥離したが、回転砥石1、2だけを用い、工程1の後、
それらを平角線3に対して変位させて回転砥石1により
皮膜残部41を、回転砥石2により皮膜残部42を除去
してもよい。また、回転砥石1、2は回転のみとし、工
程1の後、平角線3を回転砥石1、2に対して逆方向か
ら挿入することにより皮膜残部41、42を切削しても
よい。
In this embodiment, the rotating grindstones 1 and 2 are adjusted in the axial direction thereof in accordance with the wear of the cylindrical surface portions 5 of the rotating grindstones 1 and 2 due to the wear of the respective grinding surfaces of the rotating grindstones 1 and 2. In addition, the distance between the two axes can be adjusted to be shorter due to wear of the disk surface portions 6 of the rotating grindstones 1 and 2, and the rotating grindstones 1 and 2 can be used longer. (Modification 1) In the above embodiment, the electric insulating resin film 4 around the entire circumference of the flat wire 3 was peeled off by using two pairs of diagonally arranged rotating grindstones, but only the rotating grindstones 1 and 2 were used. After step 1,
These may be displaced with respect to the flat wire 3 to remove the remaining film portion 41 with the rotating grindstone 1 and remove the remaining film portion 42 with the rotating grindstone 2. Alternatively, the rotating grindstones 1 and 2 may be rotated only, and after the step 1, the flat portions 3 may be inserted into the rotating grindstones 1 and 2 from opposite directions to cut the remaining film portions 41 and 42.

【0028】あるいは、回転砥石1と回転砥石2とを別
々に設け、回転砥石3と回転砥石4とを別々に設け、平
角線3の各角部35〜38を順次切削してもよい。 (変形例2)変形実施例を図5を参照して説明する。こ
の実施例では、各回転砥石1、2、8、9の円柱面部5
に軸方向に多数の山部51と谷部52とを同軸状に軸方
向所定ピッチで設けたものである。
Alternatively, the rotating grindstone 1 and the rotating grindstone 2 may be separately provided, the rotating grindstone 3 and the rotating grindstone 4 may be separately provided, and the corners 35 to 38 of the flat wire 3 may be sequentially cut. (Modification 2) A modification will be described with reference to FIG. In this embodiment, the cylindrical surface portion 5 of each of the grinding wheels 1, 2, 8, and 9 is used.
A plurality of peaks 51 and valleys 52 are provided coaxially at a predetermined pitch in the axial direction.

【0029】このようにすれば、平角線3の主面31、
32にその軸方向(延線方向)に多重の線状痕3Aを形
成することができる。したがって、平角線3の端部同士
を接合した後、この線状痕によりこの端部に被着され
て、最初から又は後で液状となる絶縁性樹脂の流れ性を
向上することができる。なお、この実施例では、円柱面
部5に軸方向に多数の山部51と谷部52とを同軸状に
設けたが、やや粗い砥石を高速回転しても同様の効果を
得ることができることは明らかである。
In this manner, the main surface 31 of the flat wire 3
32, multiple linear marks 3A can be formed in the axial direction (extending direction). Therefore, after joining the ends of the flat wire 3, the flowability of the insulating resin which is applied to the end by the linear mark and becomes liquid from the beginning or later can be improved. In this embodiment, a large number of peaks 51 and valleys 52 are provided coaxially on the cylindrical surface 5 in the axial direction. However, the same effect can be obtained by rotating a slightly coarse grinding wheel at high speed. it is obvious.

【0030】(変形例2)変形実施例を図6を参照して
説明する。この実施例では、回転砥石1a、2aの軸心
に対する各回転砥石1、2、8、9の円柱面部5a、円
盤面部6a、コーン状面部7aの角度を変更したもので
あり、このようにしても同様の効果を奏することができ
る。
(Modification 2) A modification will be described with reference to FIG. In this embodiment, the angles of the cylindrical surface portion 5a, the disk surface portion 6a, and the cone-shaped surface portion 7a of each of the rotary grindstones 1, 2, 8, and 9 with respect to the axis of the rotary grindstones 1a and 2a are changed. Can achieve the same effect.

【0031】この実施例では、回転砥石の摩耗に従い、
両回転砥石の軸心間距離を調節すればよいという利便が
生じる。なお、回転砥石の研削面の各部の偏摩耗はそれ
を修正する修正砥石を用いて修正することができる。 (変形例3)上記実施例では、予め切断された平角線3
の先端部の電気絶縁性樹脂膜4を切削除去したが、図7
に示すように、長い平角線から必要長さの平角線3を切
り出す際に二対の回転砥石対を用いて自動的に樹脂剥離
すべき領域の樹脂切削を行うことも可能である。
In this embodiment, according to the wear of the grinding wheel,
The convenience arises that the distance between the centers of the two grinding wheels only needs to be adjusted. In addition, uneven wear of each part of the grinding surface of the rotary grindstone can be corrected using a correction grindstone for correcting the wear. (Modification 3) In the above embodiment, the flat wire 3
7 was cut and removed.
As shown in (1), when cutting a rectangular wire 3 having a required length from a long rectangular wire, it is also possible to automatically perform resin cutting of a region where resin is to be peeled off using two pairs of rotating grindstones.

【0032】図7の装置について更に詳しく説明する。
100は平角線コイル材ドラムであり、平角線3が巻か
れている。ドラム100から引き出された平角線3はた
るみ部101のローラ102でたるみをもたされた後、
送り部103の図示しない一対の送りローラーにより所
定速度で延線先端側へ送られている。
The apparatus shown in FIG. 7 will be described in more detail.
Reference numeral 100 denotes a rectangular wire coil material drum on which the rectangular wire 3 is wound. After the flat wire 3 drawn from the drum 100 is slackened by the roller 102 of the slack portion 101,
The paper is fed to the leading end of the wire at a predetermined speed by a pair of feed rollers (not shown) of the feed unit 103.

【0033】104は多数の歪み取りローラー105を
設けてなる歪み取り部であり、歪みを除去された平角線
3は第一はくり部106に送られ、その樹脂剥離すべき
領域の電気絶縁性樹脂膜4は、第一はくり部106に設
けられた図1に示す回転砥石1、2により皮膜残部4
1、42を除いて除去される。続いて、平角線3の上記
樹脂剥離すべき領域の電気絶縁性樹脂膜4は、第二はく
り部107に送られ、第二はくり部107に設けられた
図4に示す回転砥石8、9により皮膜残部41、42を
除去される。続いて、平角線3は切断部108に送ら
れ、所定長さに切断される。
Reference numeral 104 denotes a distortion removing section provided with a number of distortion removing rollers 105. The flat wire 3 from which the distortion has been removed is sent to the first stripping section 106, and the electrical insulation property of the area where the resin is to be peeled off. The resin film 4 is firstly removed by the rotating grindstones 1 and 2 shown in FIG.
Except for 1 and 42. Subsequently, the electrically insulating resin film 4 in the area of the rectangular wire 3 where the resin is to be peeled is sent to the second strip 107, and the rotary grindstone 8 shown in FIG. 9 removes the remaining film portions 41 and 42. Subsequently, the flat wire 3 is sent to the cutting unit 108 and cut into a predetermined length.

【0034】なお、この実施例では、平角線3の樹脂剥
離すべきでない領域の電気絶縁性樹脂膜4が回転砥石
1、2、8、9により樹脂剥離されるのを防止するため
に以下の動作を行う。樹脂剥離すべき領域の始端が第一
はくり部106の回転砥石1、2に接触する位置に到達
すると、平角線3の送りが停止され、回転砥石1、2を
平角線3に接触するまでに回転砥石1、2をその軸方向
あるいは相手側の回転砥石の軸心へ向かう方向へ移動さ
せて平角線3に接近させてその研削面をこの領域に密着
させ、次に平角線3の送りを再開して回転砥石1、2が
樹脂剥離すべき領域を上記皮膜残部41、42を残して
除去し、次に平角線3の樹脂剥離すべき領域の終端が第
一はくり部106の回転砥石1、2から離れる位置に到
達すると、平角線3の送りを停止して、これら回転砥石
1、2をその回転砥石1、2をその軸方向あるいは相手
側の回転砥石の軸心へ向かう方向へ逆移動させて平角線
3から遠ざけ、次に平角線3の送りを再開する工程を繰
り返す。これにより、平角線3の所定の樹脂剥離すべき
領域から皮膜残部41、42を残して樹脂除去すること
ができる。
In this embodiment, in order to prevent the electrically insulating resin film 4 in the area of the rectangular wire 3 where the resin should not be peeled off from being removed by the rotating grindstones 1, 2, 8 and 9, Perform the operation. When the starting end of the area where the resin is to be peeled reaches the position where the rectangular wire 3 comes into contact with the rotary grindstones 1 and 2 of the first peeling portion 106, the feeding of the rectangular wire 3 is stopped and the rotary grindstones 1 and 2 are brought into contact with the rectangular wire 3 Then, the rotating grindstones 1 and 2 are moved in the axial direction or in the direction toward the axis of the counterpart rotating grindstone so as to approach the rectangular wire 3 so that the grinding surface is in close contact with this area, and then the feed of the rectangular wire 3 is performed. Is resumed to remove the area where the rotating grindstones 1 and 2 are to be stripped of resin, leaving the film remaining portions 41 and 42, and then the end of the rectangular wire 3 where the resin is to be stripped is the rotation of the first stripping section 106. When reaching the position away from the grindstones 1 and 2, the feeding of the flat wire 3 is stopped, and the rotating grindstones 1 and 2 are moved in the direction of the rotating grindstones 1 and 2 in the axial direction or in the direction toward the axis of the partner rotating grindstone. To move it away from the flat wire 3 and then restart the feed of the flat wire 3. Repeating the step of. As a result, the resin can be removed from the predetermined area of the rectangular wire 3 from which the resin is to be peeled, leaving the film remaining portions 41 and 42.

【0035】第二はくり部107の回転砥石8、9も同
じ動作を行うことにより、上記平角線3の所定の樹脂剥
離すべき領域から皮膜残部41、42を除去することが
できる。その後、切断部108により上記樹脂剥離すべ
き領域の所定部位(たとえば延線方向中央)を切断すれ
ば、自動化工程により次々と所定長さでしかも両端が樹
脂剥離された平角線3を得ることができる。
By performing the same operation on the rotary grindstones 8 and 9 of the second peeling portion 107, the remaining film portions 41 and 42 can be removed from a predetermined area of the rectangular wire 3 where the resin is to be peeled. After that, if a predetermined portion (for example, the center in the extending direction) of the region where the resin is to be peeled off is cut by the cutting section 108, the flat wire 3 having a predetermined length one after another and having both ends peeled off by the automation process can be obtained. it can.

【0036】なお、この場合、回転砥石1、2と回転砥
石8、9との間の延線方向の距離を切断線材の長さの整
数倍とすれば、回転砥石1、2に対する平角線3の送り
停止タイミングと回転砥石8、9に対する平角線3の送
り停止タイミングとを同期させることができ、生産性を
向上することができる。
In this case, if the distance between the rotary grindstones 1 and 2 and the rotary grindstones 8 and 9 in the extending direction is an integral multiple of the length of the cutting wire, the rectangular wire 3 Can be synchronized with the feed stop timing of the flat wire 3 with respect to the rotating grindstones 8 and 9, and the productivity can be improved.

【図面の簡単な説明】[Brief description of the drawings]

【図1】 一対の回転砥石により平角線の四主面と二角
部を研削する状態を示す斜視図である。
FIG. 1 is a perspective view showing a state in which four main surfaces of a rectangular wire and a diagonal portion are ground by a pair of rotary grindstones.

【図2】 図1の模式断面図である。FIG. 2 is a schematic sectional view of FIG.

【図3】 図1の一対の回転砥石で研削された平角線の
断面図である。
FIG. 3 is a cross-sectional view of a flat wire ground with a pair of rotary grindstones of FIG. 1;

【図4】 残る電気絶縁性樹脂膜を更に他の一対の回転
砥石で除去する工程を示す模式断面図である。
FIG. 4 is a schematic cross-sectional view showing a step of removing the remaining electrically insulating resin film with another pair of rotating grindstones.

【図5】 変形態様を示す模式断面図である。FIG. 5 is a schematic sectional view showing a modified embodiment.

【図6】 変形態様を示す模式断面図である。FIG. 6 is a schematic sectional view showing a modified embodiment.

【図7】 本発明の樹脂剥離工程を自動化した自動化ラ
インを示す模式図である。
FIG. 7 is a schematic view showing an automation line for automating a resin peeling step of the present invention.

【図8】 従来の丸線の電気絶縁性樹脂膜を除去するヘ
リカルリーマ式の樹脂膜剥離機を示す模式断面図であ
る。
FIG. 8 is a schematic cross-sectional view showing a conventional helical reamer type resin film peeling machine for removing a round wire electric insulating resin film.

【図9】 図8のヘリカルリーマ式の樹脂膜剥離機の平
面図である。
9 is a plan view of the helical reamer type resin film peeling machine of FIG.

【符号の説明】[Explanation of symbols]

1、2は回転砥石、3は平角線(被覆線)、4は電気絶
縁性樹脂膜、5は円柱面部、6は円盤面部、7はコーン
状面部、8、9は回転砥石、31、32は平角線の広幅
側の主面、33、34は平角線3の狭幅側の主面、35
〜38は平角線3の角部である。
Reference numerals 1 and 2 denote rotating grindstones, 3 denotes a rectangular wire (covered wire), 4 denotes an electrically insulating resin film, 5 denotes a cylindrical surface portion, 6 denotes a disk surface portion, 7 denotes a cone-shaped surface portion, 8, 9 denotes a rotary grinding stone, 31, 32. Are the main surfaces on the wide side of the rectangular wire, 33 and 34 are the main surfaces on the narrow side of the rectangular wire 3, 35
38 are corners of the flat wire 3.

フロントページの続き (72)発明者 杉山 優 愛知県刈谷市昭和町1丁目1番地 株式会 社デンソー内 Fターム(参考) 5H615 AA01 BB02 PP01 PP12 QQ02 SS03 SS08 SS10 TT03 Continued on the front page (72) Inventor Yu Sugiyama 1-1-1, Showa-cho, Kariya-shi, Aichi F-term in DENSO Corporation (reference) 5H615 AA01 BB02 PP01 PP12 QQ02 SS03 SS08 SS10 TT03

Claims (9)

【特許請求の範囲】[Claims] 【請求項1】導体線が電気絶縁性樹脂膜により被覆され
る主部と、前記電気絶縁性樹脂膜を剥離して露出した前
記導体線からなる先端部とを有する回転電機のコイル導
体の製造方法において、 長尺方向と直角な方向において各角部が略円弧状の略四
角形断面をもち、全面に前記電気絶縁性樹脂膜が被着さ
れる被覆線を直線配置し、 前記被覆線の四つのうちの一つの前記角部及び前記一つ
の角部を挟んで互いに隣接する略平坦な二主面に同時か
つ個別に接触可能な形状の研削面を有し、前記被覆線に
対し軸方向が略直角となる姿勢で配置される回転砥石を
回転させ、 前記被覆線の前記延線方向における所定領域に前記回転
砥石の前記研削面を接触させつつ前記回転砥石に対して
前記被覆線をその延線方向へ相対移動させて前記所定領
域中の前記一角部及び二主面の前記電気絶縁性樹脂膜を
剥離する二面剥離工程を、同時又は時間順次に前記所定
領域中の前記角部の全てに対して実施し、前記電気絶縁
性樹脂膜が剥離された前記被覆線の前記所定領域を前記
コイル導体の前記先端部とすることを特徴とする回転電
機のコイル導体の製造方法。
1. Production of a coil conductor for a rotating electric machine having a main portion in which a conductor wire is covered with an electrically insulating resin film and a tip portion made of the conductor wire exposed by peeling the electrically insulating resin film. In the method, each corner portion has a substantially rectangular cross section having a substantially circular arc shape in a direction perpendicular to the longitudinal direction, and a covering wire on which the electrically insulating resin film is applied is linearly arranged on the entire surface; One of the corners and one of the two substantially flat main surfaces adjacent to each other across the one corner has a ground surface having a shape capable of simultaneously and individually contacting the two main surfaces, and the axial direction with respect to the covering wire is Rotating the rotating grindstone arranged at a substantially right angle posture, extending the covered wire with respect to the rotating grindstone while contacting the grinding surface of the rotating grindstone with a predetermined area in the extending direction of the covered wire. Relative to the line direction to move the A two-sided peeling step of peeling the electrical insulating resin film of the one corner and the two main surfaces is performed simultaneously or sequentially on all of the corners in the predetermined region, and the electrical insulating resin film is A method for manufacturing a coil conductor for a rotating electric machine, wherein the predetermined area of the stripped covered wire is the tip end of the coil conductor.
【請求項2】請求項1記載の回転電機のコイル導体の製
造方法において、 前記回転砥石の前記研削面は、軸方向に伸びる円柱面部
と、径方向に伸びる円盤面部と、前記円柱面部及び円盤
面部の間にて前記円柱面部から前記円盤面部に向けて径
大となるコーン状面部とを有し、 前記円柱面部は、前記被覆線の広幅側の前記主面を研削
し、前記円盤面部は前記被覆線の狭幅側の前記主面を研
削することを特徴とする回転電機のコイル導体の製造方
法。
2. The method for manufacturing a coil conductor for a rotating electric machine according to claim 1, wherein the grinding surface of the rotating grindstone has a cylindrical surface extending in an axial direction, a disk surface extending in a radial direction, and the cylindrical surface and the disk. A conical surface portion having a diameter increasing from the cylindrical surface portion toward the disk surface portion between the surface portions, wherein the cylindrical surface portion grinds the main surface on the wide side of the covered wire, and the disk surface portion includes: A method of manufacturing a coil conductor for a rotating electric machine, wherein the main surface on the narrow side of the covered wire is ground.
【請求項3】請求項1又は2記載の回転電機のコイル導
体の製造方法において、 一対の前記回転砥石を前記被覆線を挟んで対角配置し、
前記被覆線の前記所定領域の4つの主面と2つの前記角
部を同時に研削することを特徴とする回転電機のコイル
導体の製造方法。
3. The method for manufacturing a coil conductor for a rotating electric machine according to claim 1, wherein a pair of the rotating grindstones are arranged diagonally across the covered wire.
A method of manufacturing a coil conductor for a rotating electrical machine, wherein four main surfaces and two corners of the predetermined region of the covered wire are simultaneously ground.
【請求項4】請求項3記載の回転電機のコイル導体の製
造方法において、 前記一対の回転砥石とは異なる他の一対の前記回転砥石
を前記被覆線を挟んで対角配置し、前記他の一対の回転
砥石で前記被覆線の前記2つの角部とは異なる残る二つ
の角部を研削することを特徴とする回転電機のコイル導
体の製造方法。
4. The method of manufacturing a coil conductor for a rotating electric machine according to claim 3, wherein another pair of said rotating grindstones different from said pair of rotating grindstones are diagonally arranged with said coated wire interposed therebetween. A method of manufacturing a coil conductor for a rotating electric machine, wherein two remaining corners different from the two corners of the covered wire are ground with a pair of rotating grindstones.
【請求項5】請求項1乃至4のいずれか記載の回転電機
のコイル導体の製造方法において、 直線配置された前記被覆線の端部ではない前記所定領域
の前記電気絶縁性樹脂膜を前記回転砥石により剥離した
後、前記被覆線の前記所定領域を切断して前記被覆線の
前記所定領域を前記コイル導体の前記先端部とすること
を特徴とする回転電機のコイル導体の製造方法。
5. The method for manufacturing a coil conductor for a rotating electrical machine according to claim 1, wherein the electrically insulating resin film in the predetermined area other than the end of the linearly arranged covered wire is rotated. A method for manufacturing a coil conductor for a rotating electric machine, wherein the predetermined area of the covered wire is cut off by the grinding wheel, and the predetermined area of the covered wire is used as the tip of the coil conductor.
【請求項6】請求項1乃至5のいずれか記載の回転電機
のコイル導体の製造方法において、 前記回転砥石は、前記電気絶縁性樹脂膜を研削する際
に、前記導体線の露出表面にその長尺方向に多数の線状
痕を形成する表面粗度及び回転速度を有することを特徴
とする回転電機のコイル導体の製造方法。
6. The method for manufacturing a coil conductor of a rotating electric machine according to claim 1, wherein the rotating grindstone is provided on an exposed surface of the conductor wire when grinding the electrically insulating resin film. A method for manufacturing a coil conductor of a rotating electrical machine, wherein the method has a surface roughness and a rotation speed that form a large number of linear marks in a longitudinal direction.
【請求項7】請求項1乃至5のいずれか記載の回転電機
のコイル導体の製造方法において、 前記回転砥石は、前記電気絶縁性樹脂膜を研削する際
に、前記導体線の露出表面に梨地状の微小凹凸部を形成
する表面粗度及び回転速度を有することを特徴とする回
転電機のコイル導体の製造方法。
7. The method for manufacturing a coil conductor for a rotating electric machine according to claim 1, wherein the rotating grindstone has a matte surface on an exposed surface of the conductor wire when grinding the electrically insulating resin film. A method for manufacturing a coil conductor of a rotating electric machine, wherein the method has a surface roughness and a rotation speed for forming a minute fine uneven portion.
【請求項8】平角線からなる導体線が電気絶縁性樹脂膜
により被覆されてなる主部と、前記電気絶縁性樹脂膜を
剥離して露出した前記導体線からなる先端部とを有する
回転電機のコイル導体において、 前記先端部の表面は、長尺方向へ伸びる多数の線状痕を
有することを特徴とする回転電機のコイル導体。
8. A rotary electric machine having a main part in which a conductor wire made of a rectangular wire is covered with an electrically insulating resin film, and a tip part made of the conductor wire exposed by peeling off the electrically insulating resin film. The coil conductor of a rotating electrical machine, wherein the surface of the tip portion has a large number of linear marks extending in a longitudinal direction.
【請求項9】平角線からなる導体線が電気絶縁性樹脂膜
により被覆されてなる主部と、前記電気絶縁性樹脂膜を
剥離して露出した前記導体線からなる先端部とを有する
回転電機のコイル導体において、 前記先端部の表面は、梨地状の微小凹凸部を有すること
を特徴とする回転電機のコイル導体。
9. A rotating electric machine having a main part in which a conductor wire made of a rectangular wire is covered with an electrically insulating resin film, and a tip part made of the conductor wire exposed by peeling off the electrically insulating resin film. The coil conductor of a rotary electric machine, wherein the surface of the tip portion has a matte-shaped minute uneven portion.
JP09648799A 1999-04-02 1999-04-02 Method for manufacturing coil conductor of rotating electrical machine Expired - Lifetime JP3855247B2 (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
JP09648799A JP3855247B2 (en) 1999-04-02 1999-04-02 Method for manufacturing coil conductor of rotating electrical machine
FR0004066A FR2791822B1 (en) 1999-04-02 2000-03-30 METHOD OF STRIPPING THE COATING OF INSULATED CONDUCTIVE WIRES
US09/538,936 US6546617B1 (en) 1999-04-02 2000-03-31 Method of peeling off coating of insulated conductive wires
DE10016119A DE10016119A1 (en) 1999-04-02 2000-03-31 Insulated conductor wire stripping method uses 2 successive stripping stages for removing insulation from longer and shorter sides of conductor wire with elliptical cross-section

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP09648799A JP3855247B2 (en) 1999-04-02 1999-04-02 Method for manufacturing coil conductor of rotating electrical machine

Publications (2)

Publication Number Publication Date
JP2000295822A true JP2000295822A (en) 2000-10-20
JP3855247B2 JP3855247B2 (en) 2006-12-06

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Country Link
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WO2019207989A1 (en) * 2018-04-26 2019-10-31 三菱電機株式会社 Insulating coating peeling device and insulating coating peeling method
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