WO2019111502A1 - Wire coating stripping method, wire coating stripping device, and rotary electric machine production device - Google Patents
Wire coating stripping method, wire coating stripping device, and rotary electric machine production device Download PDFInfo
- Publication number
- WO2019111502A1 WO2019111502A1 PCT/JP2018/035883 JP2018035883W WO2019111502A1 WO 2019111502 A1 WO2019111502 A1 WO 2019111502A1 JP 2018035883 W JP2018035883 W JP 2018035883W WO 2019111502 A1 WO2019111502 A1 WO 2019111502A1
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- Prior art keywords
- wire
- cutting member
- peeling
- film
- cutting
- Prior art date
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- 239000011248 coating agent Substances 0.000 title claims abstract description 32
- 238000000576 coating method Methods 0.000 title claims abstract description 32
- 238000000034 method Methods 0.000 title claims description 21
- 238000004519 manufacturing process Methods 0.000 title claims description 10
- 238000005520 cutting process Methods 0.000 claims description 204
- 238000005452 bending Methods 0.000 claims description 45
- 230000007246 mechanism Effects 0.000 claims description 30
- 238000003825 pressing Methods 0.000 claims description 25
- 239000004020 conductor Substances 0.000 abstract description 17
- 238000012546 transfer Methods 0.000 description 5
- 238000012937 correction Methods 0.000 description 4
- 230000003028 elevating effect Effects 0.000 description 4
- 238000003780 insertion Methods 0.000 description 4
- 230000037431 insertion Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical group [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 1
- 235000011613 Pinus brutia Nutrition 0.000 description 1
- 241000018646 Pinus brutia Species 0.000 description 1
- 230000004308 accommodation Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D5/00—Planing or slotting machines cutting otherwise than by relative movement of the tool and workpiece in a straight line
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
- H02G1/12—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/04—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of windings prior to their mounting into the machines
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/04—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
Definitions
- the present invention relates to a method of peeling a coating of a wire partially removing a coating of a wire whose outer periphery is covered with an insulating coating, a coating peeling apparatus of a wire and a manufacturing apparatus of a rotating electrical machine, in particular, a motor or a generator.
- Film stripping method for wire rod suitable for forming coil segments used for forming a coil of a stator or rotor in a rotating electrical machine (rotating machine) such as a machine, etc.
- rotating machine rotating electrical machine
- segment-type coils are known, in which each of the segments is simply inserted, the free end side (the tip end side in the insertion direction) is twist-processed, and electrically connected to each other by welding or the like.
- This type of coil segment is also referred to as a hairpin and the U-shape is also referred to as a pine leaf shape.
- the U-shaped segment of such a segment coil takes out a flat wire as a wire wound around a drum and corrects the distortion in the longitudinal direction, and then both ends of a predetermined length corresponding to the target segment shape
- the insulating film in (1) is peeled off in a straight line, and the central portion of the peeled portion is cut and bent into a U shape.
- Patent No. 3855247 gazette
- the peeling device In the laser peeling method, the peeling device is expensive, and not only the peeling device but also the coil segment forming device becomes expensive, which leads to the price increase of the manufacturing device of the rotary electric machine.
- the mechanical peeling system disclosed in Patent Document 1 can solve the problem of price increase as compared with the laser peeling method.
- the peeling method by the rotary grinding wheel described in Patent Document 1 when the bond between the film and the conductor is strong, the film remains on the conductor surface after peeling, the surface is roughened by abrasive grinding, or the film remains. If the contact pressure of the grinding wheel against the wire is increased to eliminate it, the cross-sectional area of the conductor is reduced due to excessive cutting. As a result, there is a problem that the conductivity of the connection portion is reduced, and the output of the rotating electrical machine is reduced.
- the present invention has been made in view of such a present situation, and when peeling the film of the wire covered with the insulating film on the outer periphery, the film residue is prevented from being left over or scraped off, and the conductivity of the connection portion
- An object of the present invention is to suppress a decrease in output of a rotating electrical machine due to a decrease.
- the film peeling method of a wire according to the present invention is a film peeling method of a wire which partially peels off the film of a linear wire covered with an insulating film on the outer periphery, in order to achieve the above object,
- the cutting member is pivotally moved in a direction intersecting with the longitudinal direction of the wire at a portion of the wire to be peeled to peel the coating.
- the cutting edge of the cutting member may be moved parallel to at least one of four planes of the wire having a rectangular cross-section.
- one of the four flat surfaces of the wire is peeled off with a first cutting member, the flat surface facing the one flat surface is peeled off with a second cutting member, and the first cutting member and It is preferable to shift the timing of the peeling operation of the second cutting member.
- the turning movement direction of the first cutting member and the second cutting member is opposite to each other, and one of the first cutting member and the second cutting member is moved to perform the peeling operation.
- the other may be used as a pressing member for pressing at least a part of planes other than the plane to be peeled out of the four planes of the wire.
- the film stripping apparatus for a wire is a film stripping apparatus for a wire for partially stripping a film of a linear wire covered with an insulating coating on its outer periphery, and in order to achieve the above object, the wire A cutting member disposed so as to peel at least the coating on the portion to be peeled, and a drive mechanism for pivoting the cutting member in a direction intersecting the longitudinal direction of the wire.
- the cutting member may have a cutting edge moving parallel to at least one of four planes of the wire having a rectangular cross-section.
- the driving mechanism includes a first cutting member for peeling one of four flat surfaces of the wire and a second cutting member for peeling a flat surface opposite to the one flat,
- the mechanism has a mechanism for pivoting the first cutting member and the second cutting member separately.
- the drive mechanism reverses the rotational movement direction of the first cutting member and the second cutting member with respect to the wire, and the timing of the peeling operation of the first cutting member and the second cutting member You should shift the
- the other is at least a part of a plane other than the peeled plane of the four flat surfaces of the wire rod It is good to function as a pressing member which holds down.
- the apparatus for manufacturing a rotating electrical machine comprises a wire supply portion for supplying a linear wire covered at its outer periphery with an insulating film, and a bending process for bending a wire having a predetermined length supplied from the wire supply portion. And a coil assembly device that assembles a coil segment bent by the bending portion in correspondence with a slot of the rotating electric machine, and the wire feeding portion is provided with a coating at both ends of the wire of the predetermined length. It is characterized by having a film peeling apparatus of the above-mentioned any wire as a film peeling apparatus of the wire which peels.
- the present invention when peeling the coating of the wire covered with the insulating coating on the outer periphery, it is possible to prevent the remaining coating or excessive shaving and to suppress the output decrease of the rotary electric machine due to the decrease of the conductivity of the connection portion. Can.
- FIG. 2 It is a figure which shows roughly a partial structure of the manufacturing apparatus of the rotary electric machine which concerns on one Embodiment of this invention
- (a) is a top view
- (b) is a side view.
- (a) is a figure about a 1st cutting member
- (b) is about a 2nd cutting member FIG.
- FIG. 7B is a view showing a state in which the peeling operation by the first cutting member is completed
- FIG. 7C is a view showing a state in which the peeling operation by the second cutting member is completed.
- FIG. 7B is a view showing a state in which the peeling operation by the first cutting member is completed
- FIG. 7C is a view showing a state in which the peeling operation by the second cutting member is completed.
- FIG.5 and FIG.6 It is the perspective view seen from the lower side which shows the fixed structure of the 2nd cutting member of the upper cutting member support body shown in FIG.5 and FIG.6. It is a schematic plan view which shows the structure of the drive mechanism which carries out the rotational movement of the 1st cutting member shown in FIG.5 and FIG.6. It is a schematic plan view which shows the structure of the drive mechanism which carries out the rotational movement of the 2nd cutting member shown in FIG.5 and FIG.6. It is a principal part side view showing the support composition of the drive source which makes the 2nd cutting member turn and move similarly.
- a flat wire having a rectangular cross section is described as the wire, but it is a wire having, for example, a round shape, a square shape, a pentagon or more polygonal shape, or any other cross sectional shape
- the present invention is also applicable.
- the manufacturing apparatus 100 for a rotating electrical machine such as a motor or generator according to this embodiment includes a coil segment forming apparatus 1 and coil segments formed by the coil segment forming apparatus 1 in the circumferential direction of the rotating electrical machine. And a coil assembly device 2 for assembling in correspondence with the slots arranged annularly.
- the coil segment forming apparatus 1 includes a wire rod supply unit 3, a primary bending portion 4 and a secondary bending portion 5.
- the primary bending portion 4 bends a linear wire having a predetermined length supplied from the wire supply portion 3 into a predetermined shape (e.g., a U-shape) in the same plane (horizontal plane in the present embodiment).
- the secondary bending portion 5 is formed by bending the coil segment (primary bending formed body) bent at the primary bending portion 4 in a plane (vertical plane in the present embodiment) perpendicular to the axis of the coil segment and the above-mentioned plane.
- a shape (crank shape) for giving a slot insertion portion of the coil segment in the radial direction of the core is given to a tip end portion thereof.
- the wire supply unit 3 includes a bobbin 7 wound with a wire 6 consisting of a flat wire covered with an insulating layer, a feeding direction changing unit 8 for pulling out the wire 6 from the bobbin 7 and changing the supply direction, and a correction conveyance unit 9 and the peeling part 10 as a film peeling apparatus of a wire, and the cutting part 11 are provided.
- the correction conveyance unit 9 includes a plurality of roller pairs 9a which sandwich and convey the wide flatwise surface of the wire 6 and a plurality of roller pairs 9b which sandwich and convey the narrow edgewise surface of the wire 6. , The distortion in the longitudinal direction of the wire 6 is corrected.
- the peeling part 10 peels the coating insulation layer (coating) in the both ends corresponding to the predetermined length of the wire 6 by which the distortion was corrected.
- the cutting unit 11 cuts the wire 6 which has passed through the peeling unit 10 at a predetermined length position.
- the peeling section 10 in the present embodiment adopts a mechanical peeling method in which the peeling range (site to be peeled) is scraped and peeled by the cutting member.
- the peeling range by the peeling part 10 contains the peeling part of the one-side edge part of the following wire material. Therefore, the cutting part 11 is comprised so that the wire 6 may be cut
- the transfer mechanism 13 is provided with a pair of chucks (not shown) formed by an air cylinder, and the pair of chucks pivots due to bending of both legs (one pair of slot inserting portions) of the primary bending molded body 12 It stands by in the state where the chuck piece is opened to the coming range.
- the transfer mechanism 13 When the chuck portion grips both legs of the primary bending molded body 12, the transfer mechanism 13 ascends to remove the primary bending molded body 12 from the primary bending portion 4 and transfers it to the secondary bending portion 5. The end portions of both legs of the primary bending formed body 12 transferred by the transferring mechanism 13 are held by the holding member 14.
- the transfer mechanism 13 which has delivered the primary bending formed body 12 to the holding member 14 is retracted, and the coil end portion (crossover portion) side is opened in space, and the secondary bending portion 5 with respect to this coil end portion
- the bending process including the bending of the step shape (crank shape) due to
- the coil assembly device 2 performs secondary bending while rotating (index rotating) a drum provided with a plurality of accommodation grooves on its circumferential surface by a predetermined amount each time a secondary bending product finished to be bent by the secondary bending portion 5 It arrange
- the segment coil of temporary construction on the drum is pushed out in the axial direction of the drum by the pushing mechanism and inserted into the slot of the stator or rotor previously arranged on the pushing side.
- the supply direction changing unit 8 of the wire supply unit 3, the correction conveyance unit 9, the peeling unit 10 and the cutting unit 11, and the primary bending unit 4 are in the lateral direction in FIG.
- the secondary bending portion 5 is disposed in a row, and the secondary bending portion 5 is disposed in the vertical direction (perpendicular direction) in FIG. 1A with respect to the primary bending portion 4, and the coil assembly device 2 is disposed relative to the secondary bending portion 5. It is disposed in the lateral direction in FIG.
- the supply direction changing unit 8, the correction conveyance unit 9, the peeling unit 10, the cutting unit 11, the primary bending unit 4, the secondary bending unit 5, and the coil assembling device 2 are in the lateral direction in FIG. It may be arranged in a single row. That is, regarding the arrangement of the coil segment forming portion and the coil assembly portion, there is no limitation on the layout as long as the coil formation is completed in a single manufacturing apparatus.
- the wire 6 has a conductor 15 having a square cross section and a coating 16 covering the outer periphery of the conductor 15. It is a flat wire having a square cross section as a whole. The four corners of the conductor 15 are rounded so as not to damage the coating 16 at the edges thereof and to inhibit the insulation.
- the material of the conductor 15 here is copper, and the material of the film 16 is made of insulating resin, but it is not limited to these materials.
- the pair of cutting members 17 and 18 are disposed in an opposing state.
- the first cutting member 17 which is one of the cutting members has a cutting edge 17a parallel to the horizontal plane 6a on the lower side (one side) of the wire rod 6, and is responsible for the separation of the horizontal plane 6a.
- the second cutting member 18, which is the other cutting member, has a cutting edge 18a parallel to the horizontal flat surface 6b on the upper side (the other side) of the wire rod 6, and is responsible for peeling off the horizontal flat surface 6b.
- the lower horizontal flat surface 6a of the wire 6 to which the first cutting member 17 corresponds is a wide flatwise surface as one of four rectangular flat surfaces, and the second cutting member 18 corresponds thereto.
- the upper horizontal plane 6b is a wide flatwise surface as a plane opposite to the one plane.
- the first cutting member 17 and the second cutting member 18 are supported by the below-described cutting member support, which is separately rotated, so as to pivot relative to the wire 6 in the opposite direction and at different peeling timings. It has become.
- the thin broken line a indicates the trajectory of the cutting edge 17 a in the turning movement of the first cutting member 17 in the arrow R1 direction (counterclockwise direction)
- the thin solid line b indicates the arrow R2 of the second cutting member 18.
- trajectory of the blade tip 18a in the turning movement of a direction (clockwise direction) is shown.
- the turning movement means a movement rotating around a fulcrum (turning center) at a constant radius.
- FIG. 3A is a plan view of the posture (solid line) of the first cutting member 17 at the peeling start position (cutting start position) and the posture (two-dot chain line) at the peeling end position (cutting end position). Is shown.
- the blade edge 17a of the first cutting member 17 is in a non-contact state with the vertical plane 6c which is the side surface (edge-wise surface) of the wire 6 at the peeling start position, and the vertical plane It is located obliquely with an angle to 6c. For this reason, the entire cutting edge 17a does not simultaneously hit the wire 6 at the start of peeling, so that the biting load can be reduced, and fluctuations in the biting depth of the cutting edge 17a with respect to the conductor 15 can be suppressed.
- the cutting edge 17a is separated beyond the opposite vertical plane 6d.
- the first cutting member 17 pivots with a radius r about a fulcrum (turning center) P and completely peels off the portion W of the wire 6 to be peeled.
- the displacement angle (direction change angle) ⁇ 1 of the attitude of the first cutting member 17 due to this turning movement is approximately 15 °.
- the turning center P is located on the center line 6 e of the flatwise surface of the wire 6. By positioning the turning center P on the center line 6 e of the wire 6, it is possible to minimize the amount of turning movement of the first cutting member 17 for completely peeling the portion W to be peeled.
- a relief 17b is formed by chamfering substantially at right angles in order to avoid that the portion other than the cutting edge 17a in the portion W to be peeled hits the wire 6. .
- FIG. 3B shows the posture (solid line display) of the second cutting member 18 at the peeling start position (cutting start position) and the posture (two-dot chain line display) at the peeling end position (cutting end position). It is shown on a plane.
- the cutting edge 18a of the second cutting member 18 is in non-contact with the vertical plane 6d which is the side surface (edge-wise surface) of the wire 6 at the peeling start position, and the vertical plane 6d It is positioned obliquely with an angle to. Therefore, the entire cutting edge 18a does not simultaneously hit the wire 6 at the start of peeling, so that the biting load can be reduced, and the fluctuation of the biting depth of the cutting edge 18a with respect to the conductor 15 can be suppressed.
- the second cutting member 18 pivots at a radius r about a fulcrum (pivot center) P when the left end of the cutting edge 18a in the drawing is a reference, and completely peels off the portion W of the wire 6 to be peeled.
- the turning center P is located on the center line 6 e of the flatwise surface of the wire 6. By positioning the turning center P on the center line 6 e of the wire 6, it is possible to minimize the amount of turning movement of the second cutting member 18 for completely peeling the portion W to be peeled.
- a relief 18b is formed by chamfering at a substantially right angle in order to avoid that the portion other than the cutting edge 18a hits the wire 6 in the portion W to be peeled off. .
- the peeling part 10 is, as shown in FIG. 5, a base 19, wire rod conveyance guides 20 A and 20 B disposed in a separated state at the center of the base 19 to carry the wire rod 6, and wire rod conveyance guides 20 A in the base 19,
- the lower cutting member support 21 arranged on the lower side of 20 B and supporting the first cutting member 17 responsible for peeling the lower surface of the wire 6 and the lower cutting member support 21 so that the first cutting member 17 pivots
- a lower rotation drive mechanism 22 which is rotationally driven.
- the peeling unit 10 further includes an upper base 24 supported and fixed in parallel to the base 19 on the base 19 via a column 23 and the like, a lifting plate 62 provided to be able to move up and down below the upper base 24, An upper and lower driving mechanism 25 for driving the plate 62, an upper cutting member support 26 disposed on the upper side of the wire rod conveying guides 20A and 20B and supporting the second cutting member 18 responsible for peeling the upper surface of the wire 6; An upper rotation drive mechanism 27 and the like are provided to rotationally drive the support 26 so that the second cutting member 18 swings.
- the wire rod conveyance guide 20A has a support base 29 fixed to the base 19, and a guide member 30 having an insertion hole 30a (see FIG. 11) through which the wire rod 6 can be inserted in a sliding manner.
- the wire rod transport guide 20B also has a support base 31 fixed to the base 19, and a guide member 32 having an insertion hole 32a through which the wire rod 6 can be inserted in a sliding manner.
- the lower cutting member support 21 includes an annular fixing portion 33 fixed to the base 19 and a rotation supporting cylinder 35 rotatably provided on the fixing portion 33 via a bearing 34. ing.
- the first cutting member 17 is partially embedded in the upper surface of the rotation support cylinder 35 and is detachably fixed by means such as a screw.
- the upper cutting member support 26 is, as shown in FIG. 6, an annular fixing portion 36 fixed to the lower surface of the lift plate 62, and a rotation supporting cylinder 38 rotatably provided on the fixing portion 36 via a bearing 37. And have. As shown in FIG.
- the lower rotation drive mechanism 22 that drives the rotation support cylinder 35 so that the first cutting member 17 pivots moves the bracket 40 fixed to the base 19 and the shaft pin 41 to the bracket 40.
- the air cylinder 42 as a drive source supported so as to be able to horizontally rotate via an arm 43, and an arm 43 fixed at one end to the rotation support cylinder 35 by a bolt screw or the like.
- the other end of the arm 43 is horizontally movably connected to the end of the rod of the air cylinder 42 via the shaft pin 44 and the joint 63.
- the upper rotary drive mechanism 27 which drives the rotary support cylinder 38 so that the second cutting member 18 (see FIG. 8) pivots, includes an L-shaped bracket 45 fixed to the elevating plate 62 and the bracket 45 It has an air cylinder 47 as a drive source supported so as to be horizontally rotatable via an axial pin 46, and an arm 48 whose one end is fixed to the rotation support cylinder 38 by a bolt screw or the like. The other end of the arm 48 is connected to the end of the rod of the air cylinder 47 via a shaft pin 49 and a joint 64 so as to be horizontally displaceable.
- the lift drive mechanism 25 for lifting and lowering the lift plate 62 includes an air cylinder 50 as a drive source fixed to the upper surface of the upper base 24 and a linear motion guide (straight line by rolling) supporting the lift plate 62. And a rod 50 a of the air cylinder 50 is connected to the lift plate 62.
- a restricting member 61 for restricting the lifting position of the lifting plate 62 is fixed to the rod 50a, and the lifting plate 62 moves up and down (vertical movement), in other words, the second cutting member 18 with respect to the upper surface of the wire 6
- FIG. 6 shows a state in which the elevating plate 62 is lowered, that is, a state in which the upper surface of the portion of the wire 6 to be peeled can be peeled off by the second cutting member 18.
- the linear motion guide 51 has two rails 53 fixed to a vertical plate 52 supporting the upper base 24, and a slider 54 sliding on the rails 53.
- the support side end 62 a of the lift plate 62 is formed in a T-shape, and the support side end 62 a is fixed to the slider 54. With this configuration, when the air cylinder 50 operates, the lift plate 62 smoothly moves in the vertical direction.
- the attachment of the vertical plate 52 to the base 19 is reinforced by the vertical bracket 55, and the support of the upper base 24 to the vertical plate 52 is reinforced by the horizontal bracket 56.
- a support base 57 is fixed on the base 19 on the lower end side of the vertical plate 52, and when the lower surface (horizontal plane 6 a) of the wire 6 is peeled off by the first cutting member 17 on the support base 57, A pressing member 58 for pressing the vertical flat surface 6d of the wire 6 positioned on the downstream side of the first cutting member 17 in the turning movement direction is fixed in a cantilever state so as to extend in the horizontal direction.
- FIG. 9 is a schematic plan view showing the configuration of a drive mechanism for pivotally moving the first cutting member shown in FIGS. 5 and 6.
- the peeling operation of the coating 16 of the wire 6 by the first cutting member 17 and the second cutting member 18 is performed between the wire conveyance guides 20A and 20B, that is, the portion where the wire 6 is exposed, as shown in FIG. .
- the peeling operation is performed in a state in which both sides in the longitudinal direction of the wire 6 are supported by the wire conveyance guides 20A and 20B.
- the wire rod transport guides 20A and 20B and the pressing member 58 are accommodated, and the recesses 35a and 35b allow rotation of the rotation support cylinder 35 in a state of accommodating these. Is formed.
- the turning center P in the turning movement of the first cutting member 17 in this case is the rotation center of the rotation support cylinder 35 and is located at the width direction center (center line 6 e) orthogonal to the longitudinal direction of the wire 6.
- FIG. 10 is a schematic plan view showing the configuration of a drive mechanism for pivotally moving the second cutting member shown in FIGS. 5 and 6.
- the air cylinder 47 operates and the arm 48 rotates from the position shown by the solid line to the position shown by the two-dot chain line, and the rotation support cylinder 38 rotates in the clockwise direction (R2 direction) in the figure.
- the second cutting member 18 is pivoted from the state shown by the solid line and displaced to the position shown by the two-dot chain line.
- the turning center P in the turning movement of the second cutting member 18 in this case is the rotation center of the rotation support cylinder 38 and is located at the width direction center (center line 6 e) orthogonal to the longitudinal direction of the wire 6.
- FIG. 11 is a main part side view showing a supporting structure of a drive source for turning the second cutting member 18, and a connecting structure of the lift plate 62 and the air cylinder 47 is viewed from the upstream side of the wire 6 in the conveying direction. It is an outline side view.
- a stopper 59 having an adjustment screw 59 a is disposed in the rotation range of the arm 43 on the base 19.
- a screw 60 is attached to the side surface of the arm 43, and the head of the screw 60 abuts on the adjusting screw 59a, whereby the rotational position of the rotation support cylinder 35, ie, the downstream position of the pivoting movement of the first cutting member 17 Is regulated.
- FIG. 4A shows a state before the lower surface side of the portion of the wire 6 to be peeled off is peeled off by the first cutting member 17.
- the horizontal flat surface 6 b on the upper side of the portion of the wire 6 to be peeled off is held by the holding member 39.
- the vertical plane 6 d on the downstream side of the turning movement direction of the first cutting member 17 of the wire 6 is pressed by the tip end portion 58 a of the pressing member 58.
- the position of the first cutting member 17 is kept unchanged by the upper rotation driving mechanism 27.
- the second cutting member 18 pivots with the pressing member 39 in the direction opposite to the first cutting member 17 (in the direction of the arrow R2), and the coating 16 and the conductor 15 in the upper horizontal plane 6b of the wire 6 (see FIG. 2) Some are scraped off. That is, the upper surface of the portion of the wire 6 to be peeled off is peeled off.
- the lower horizontal plane 6a is only pressed by the horizontal surface 17d of the relief portion 17b of the first cutting member 17. That is, since cutting is not performed on the opposite horizontal flat surface 6a as in the double-sided simultaneous cutting method, the pressing force (resistance) from the horizontal flat surface 6a to the horizontal flat surface 6b is weak, and the depth of cut by the second cutting member 18 None get deeper than a certain level. Thus, minimal cutting of the conductor 15 is possible for complete stripping of the coating 16 in the horizontal plane 6b.
- the vertical surface 17c of the relief portion 17b (see FIG. 3A) of the first cutting member 17 is a turning movement of the second cutting member 18 when the second cutting member 18 peels off the horizontal plane 6b. It functions as a pressing member for pressing the vertical flat surface 6c of the wire 6 at the downstream side in the direction.
- the number of necessary pressing members can be reduced, and the configuration is simple. Position of the wire 6 at the time of peeling can be prevented.
- a member corresponding to the stopper 59 for limiting the rotation of the arm 48 is not provided.
- the elevating plate 62 is raised by the dimension h in FIG. 6, and the second cutting member 18 and the pressing member 39 are separated upward from the upper surface of the wire 6.
- the air cylinder 47 shown in FIG. 5 operates to rotate the rotation support cylinder 38 of the upper cutting member support 26 and set the second cutting member 18 at the peeling start position.
- the air cylinder 42 operates, the rotation support cylinder 35 of the lower cutting member support 21 rotates, and the first cutting member 17 is set at the peeling start position to be separated from the wire 6 in the horizontal direction.
- the wire 6 is conveyed toward the primary bending portion 4 shown in FIG. 1 by a predetermined amount (arrow S direction in FIG. 9), and the next portion to be peeled is located between the wire conveyance guides 20A and 20B. Do. Thereafter, the elevating plate 62 is lowered to be in the state shown in FIG. 4A, and the peeling operation described above is repeated. The portion of the wire 6 to be peeled off is then peeled off the coating of the vertical flat surfaces 6c and 6d by an appropriate means at an appropriate timing, and then the longitudinal central portion of the wire 6 is cut at the cutting portion 11.
- the timing of the peeling operation of the first cutting member 17 and the second cutting member 18 is shifted so that one cutting pressure does not affect the other.
- the difference in the timing of this peeling operation is not only the difference in the timing to start the peeling operation of the other cutting member after the peeling operation by one cutting member is completed but also before the peeling operation of one cutting member is completed, In other words, it also includes the case where the peeling operation of the other cutting member is started at a time not influenced by the cutting pressure of the other cutting member.
- the first cutting member 17 and the second cutting member 18 are pivoted in the direction crossing the longitudinal direction of the wire 6 in the opposite direction, and the timing of the peeling operation is shifted.
- the invention is not limited to this.
- the first cutting member 17 and the second cutting member 18 are pivoted in the same direction, in which case the timing of the peeling operation is shifted, and the like.
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
- Milling, Broaching, Filing, Reaming, And Others (AREA)
- Removal Of Insulation Or Armoring From Wires Or Cables (AREA)
- Windings For Motors And Generators (AREA)
Abstract
In order to prevent coating residue or over-stripping and to suppress reduction in output from a rotary electric machine caused by reduction in conductivity of a connection section, when stripping an insulated coating off a wire having the outer circumference thereof coated in the coating: a first stripping member (17) pivots in the direction of an arrow (R1) intersecting the longitudinal direction of the wire (6); a blade tip (17a) of the first stripping member moves in parallel to a horizontal flat surface (6a) of the wire (6); and part of the coating (16) and a conductor (15) are stripped at that location. Once the stripping of the horizontal flat surface (6a) has been completed: a second stripping member (18) pivots in the direction of an arrow (R2) intersecting the longitudinal direction of the wire (6); the blade tip (17a) thereof moves parallel to the horizontal flat surface (6b) of the wire (6); and part of the coating (16) and the conductor (15) are stripped at that location.
Description
本発明は、外周が絶縁性の被膜で覆われた線材の被膜を部分的に剥離する線材の被膜剥離方法、線材の被膜剥離装置及び回転電機の製造装置に関し、特に、電動機(モータ)や発電機等の回転電機(回転電気機械)におけるステータやロータのコイル形成に用いられるコイルセグメントを成形する場合に好適な線材の被膜剥離方法、線材の被膜剥離装置及びそれを備えた回転電機の製造装置に関する。
The present invention relates to a method of peeling a coating of a wire partially removing a coating of a wire whose outer periphery is covered with an insulating coating, a coating peeling apparatus of a wire and a manufacturing apparatus of a rotating electrical machine, in particular, a motor or a generator. Film stripping method for wire rod suitable for forming coil segments used for forming a coil of a stator or rotor in a rotating electrical machine (rotating machine) such as a machine, etc. About.
回転電機におけるステータやロータのコイルとして、このステータ又はロータの周方向に沿って配列された複数のスロットに、直線状の所定長さの線材をU字形状に加工してなる複数のコイルセグメント(以下、単にセグメントともいう)をそれぞれ挿入し、その自由端側(挿入方向先端側)をツイスト加工して、溶接等により互いに電気的に接合したいわゆるセグメント型コイルが知られている。この種のコイルセグメントはヘアピンとも称され、U字形状は松葉形状とも称されている。
A plurality of coil segments formed by processing linear wires of a predetermined length into a U shape in a plurality of slots arranged along the circumferential direction of the stator or rotor as coils of a stator or rotor in a rotating electrical machine Hereinafter, so-called segment-type coils are known, in which each of the segments is simply inserted, the free end side (the tip end side in the insertion direction) is twist-processed, and electrically connected to each other by welding or the like. This type of coil segment is also referred to as a hairpin and the U-shape is also referred to as a pine leaf shape.
このようなセグメント型コイルのU字形状のセグメントは、ドラムに巻回された線材としての平角線を引き出して長手方向の歪を矯正した後、目的のセグメント形状に対応した所定長さの両端部における絶縁性の被膜を直線状の状態で剥離し、剥離部位の中央部を切断した後にU字形状に曲げ成形される。
The U-shaped segment of such a segment coil takes out a flat wire as a wire wound around a drum and corrects the distortion in the longitudinal direction, and then both ends of a predetermined length corresponding to the target segment shape The insulating film in (1) is peeled off in a straight line, and the central portion of the peeled portion is cut and bent into a U shape.
絶縁性の被膜を剥離する方法としては、レーザーで剥離する方法、特許文献1に記載されているように被膜導体線の長手方向に回転軸が直交する回転砥石で両面を同時に剥離する方法等が知られている。
As a method of peeling the insulating film, there is a method of peeling with a laser, a method of simultaneously peeling both surfaces with a rotary grindstone whose rotation axis is orthogonal to the longitudinal direction of the coated conductor wire, as described in Patent Document 1 Are known.
レーザーで剥離する方法では剥離装置が高価格であり、剥離装置のみならずコイルセグメント成形装置が高価になり、ひいては回転電機の製造装置の価格高騰を招来する。特許文献1に開示されている機械的な剥離方式は、レーザーで剥離する方法に比べると、価格高騰の問題を解消できる。
しかしながら、特許文献1に記載の回転砥石による剥離方法では、被膜と導体の結合力が強い場合には剥離後の導体表面に被膜が残ったり、砥粒研削によって表面が荒れたり、あるいは被膜残りを無くすために線材に対する砥石の当接圧を強くすると削り過ぎて導体の断面積が小さくなる。それらによって接続部の導電率が低下し、ひいては回転電機の出力低下を来すという問題があった。 In the laser peeling method, the peeling device is expensive, and not only the peeling device but also the coil segment forming device becomes expensive, which leads to the price increase of the manufacturing device of the rotary electric machine. The mechanical peeling system disclosed in Patent Document 1 can solve the problem of price increase as compared with the laser peeling method.
However, in the peeling method by the rotary grinding wheel described in Patent Document 1, when the bond between the film and the conductor is strong, the film remains on the conductor surface after peeling, the surface is roughened by abrasive grinding, or the film remains. If the contact pressure of the grinding wheel against the wire is increased to eliminate it, the cross-sectional area of the conductor is reduced due to excessive cutting. As a result, there is a problem that the conductivity of the connection portion is reduced, and the output of the rotating electrical machine is reduced.
しかしながら、特許文献1に記載の回転砥石による剥離方法では、被膜と導体の結合力が強い場合には剥離後の導体表面に被膜が残ったり、砥粒研削によって表面が荒れたり、あるいは被膜残りを無くすために線材に対する砥石の当接圧を強くすると削り過ぎて導体の断面積が小さくなる。それらによって接続部の導電率が低下し、ひいては回転電機の出力低下を来すという問題があった。 In the laser peeling method, the peeling device is expensive, and not only the peeling device but also the coil segment forming device becomes expensive, which leads to the price increase of the manufacturing device of the rotary electric machine. The mechanical peeling system disclosed in Patent Document 1 can solve the problem of price increase as compared with the laser peeling method.
However, in the peeling method by the rotary grinding wheel described in Patent Document 1, when the bond between the film and the conductor is strong, the film remains on the conductor surface after peeling, the surface is roughened by abrasive grinding, or the film remains. If the contact pressure of the grinding wheel against the wire is increased to eliminate it, the cross-sectional area of the conductor is reduced due to excessive cutting. As a result, there is a problem that the conductivity of the connection portion is reduced, and the output of the rotating electrical machine is reduced.
本発明は、このような現状に鑑みて創案されたもので、外周が絶縁性の被膜で覆われた線材の被膜を剥離する際に、被膜残りや削り過ぎを防ぎ、接続部の導電率の低下による回転電機の出力低下を抑制することを目的とする。
The present invention has been made in view of such a present situation, and when peeling the film of the wire covered with the insulating film on the outer periphery, the film residue is prevented from being left over or scraped off, and the conductivity of the connection portion An object of the present invention is to suppress a decrease in output of a rotating electrical machine due to a decrease.
本発明による線材の被膜剥離方法は、外周が絶縁性の被膜で覆われた直線状の線材の該被膜を部分的に剥離する線材の被膜剥離方法であって、上記目的を達成するため、前記線材の剥離すべき部位で切削部材を前記線材の長手方向と交差する方向に旋回移動させて前記被膜を剥離することを特徴とする。
The film peeling method of a wire according to the present invention is a film peeling method of a wire which partially peels off the film of a linear wire covered with an insulating film on the outer periphery, in order to achieve the above object, The cutting member is pivotally moved in a direction intersecting with the longitudinal direction of the wire at a portion of the wire to be peeled to peel the coating.
前記線材が断面四角形状を有する場合、前記切削部材の刃先が前記断面四角形状の線材の4つの平面のうちの少なくとも1つの平面に対して平行に移動させるとよい。
When the wire has a rectangular cross-section, the cutting edge of the cutting member may be moved parallel to at least one of four planes of the wire having a rectangular cross-section.
その場合、前記線材の4つの平面のうちの1つの平面を第1の切削部材で剥離し、前記1つの平面に対向する平面を第2の切削部材で剥離し、前記第1の切削部材と前記第2の切削部材の剥離動作のタイミングをずらすとよい。
In that case, one of the four flat surfaces of the wire is peeled off with a first cutting member, the flat surface facing the one flat surface is peeled off with a second cutting member, and the first cutting member and It is preferable to shift the timing of the peeling operation of the second cutting member.
前記第1の切削部材と前記第2の切削部材の旋回移動方向とが逆向きであり、前記第1の切削部材と前記第2の切削部材のうちいずれか一方が移動して剥離動作を行うとき、他方を前記線材の4つの平面のうち剥離される平面以外の平面の少なくとも一部を押える押え部材として用いるとよい。
The turning movement direction of the first cutting member and the second cutting member is opposite to each other, and one of the first cutting member and the second cutting member is moved to perform the peeling operation. At the same time, the other may be used as a pressing member for pressing at least a part of planes other than the plane to be peeled out of the four planes of the wire.
本発明による線材の被膜剥離装置は、外周が絶縁性の被膜で覆われた直線状の線材の被膜を部分的に剥離する線材の被膜剥離装置であって、上記目的を達成するため、前記線材の剥離すべき部位の少なくとも前記被膜を剥離するように配置される切削部材と、該切削部材を前記線材の長手方向と交差する方向に旋回移動させる駆動機構とを有していることを特徴とする。
The film stripping apparatus for a wire according to the present invention is a film stripping apparatus for a wire for partially stripping a film of a linear wire covered with an insulating coating on its outer periphery, and in order to achieve the above object, the wire A cutting member disposed so as to peel at least the coating on the portion to be peeled, and a drive mechanism for pivoting the cutting member in a direction intersecting the longitudinal direction of the wire. Do.
前記線材が断面四角形状を有する場合、前記切削部材は、前記断面四角形状の線材の4つの平面のうちの少なくとも1つの平面に対して平行に移動する刃先を有するとよい。
When the wire has a rectangular cross-section, the cutting member may have a cutting edge moving parallel to at least one of four planes of the wire having a rectangular cross-section.
前記切削部材が、前記線材の4つの平面のうちの1つの平面を剥離する第1の切削部材と、前記1つの平面に対向する平面を剥離する第2の切削部材とからなり、前記駆動機構は、前記第1の切削部材と前記第2の切削部材を個別に旋回移動させる機構を有するとよい。
The driving mechanism includes a first cutting member for peeling one of four flat surfaces of the wire and a second cutting member for peeling a flat surface opposite to the one flat, Preferably, the mechanism has a mechanism for pivoting the first cutting member and the second cutting member separately.
前記駆動機構は、前記第1の切削部材と前記第2の切削部材の旋回移動方向を前記線材に対して逆向きにし、前記第1の切削部材と前記第2の切削部材の剥離動作のタイミングをずらすとよい。
The drive mechanism reverses the rotational movement direction of the first cutting member and the second cutting member with respect to the wire, and the timing of the peeling operation of the first cutting member and the second cutting member You should shift the
前記第1の切削部材と前記第2の切削部材のうちいずれか一方が移動して剥離動作を行うとき、他方が前記線材の4つの平面のうち剥離される平面以外の平面の少なくとも一部を押える押え部材として機能するとよい。
When one of the first cutting member and the second cutting member is moved to perform a peeling operation, the other is at least a part of a plane other than the peeled plane of the four flat surfaces of the wire rod It is good to function as a pressing member which holds down.
本発明による回転電機の製造装置は、外周が絶縁性の被膜で覆われた直線状の線材を供給する線材供給部と、該線材供給部から供給された所定長さの線材を曲げ加工する曲げ加工部と、該曲げ加工部によって曲げ加工されたコイルセグメントを回転電機のスロットに対応させて組み立てるコイル組立装置とを備え、前記線材供給部は、前記所定長さの線材の両端部における被膜を剥離する線材の被膜剥離装置として上記いずれかの線材の被膜剥離装置を有することを特徴とする。
The apparatus for manufacturing a rotating electrical machine according to the present invention comprises a wire supply portion for supplying a linear wire covered at its outer periphery with an insulating film, and a bending process for bending a wire having a predetermined length supplied from the wire supply portion. And a coil assembly device that assembles a coil segment bent by the bending portion in correspondence with a slot of the rotating electric machine, and the wire feeding portion is provided with a coating at both ends of the wire of the predetermined length. It is characterized by having a film peeling apparatus of the above-mentioned any wire as a film peeling apparatus of the wire which peels.
本発明によれば、外周が絶縁性の被膜で覆われた線材の被膜を剥離する際に、被膜残りや削り過ぎを防ぎ、接続部の導電率の低下による回転電機の出力低下を抑制することができる。
According to the present invention, when peeling the coating of the wire covered with the insulating coating on the outer periphery, it is possible to prevent the remaining coating or excessive shaving and to suppress the output decrease of the rotary electric machine due to the decrease of the conductivity of the connection portion. Can.
以下、本発明の一実施形態について図を参照して説明する。なお、以下に述べる実施形態は、線材として断面が四角形状の平角線を用いる場合について説明するが、例えば丸形状、正方形状、五角形以上の多角形状若しくはその他の任意の断面形状の線材であっても本発明は適用可能である。
Hereinafter, an embodiment of the present invention will be described with reference to the drawings. In the embodiment described below, a flat wire having a rectangular cross section is described as the wire, but it is a wire having, for example, a round shape, a square shape, a pentagon or more polygonal shape, or any other cross sectional shape The present invention is also applicable.
図1に示すように、本実施形態に係る電動機や発電機等の回転電機の製造装置100は、コイルセグメント成形装置1と、コイルセグメント成形装置1で成形されたコイルセグメントを回転電機の周方向に沿って円環状に配列されたスロットに対応させてアセンブルするコイル組立装置2とを備えている。コイルセグメント成形装置1は、線材供給部3と1次曲げ部4と2次曲げ部5とを備えている。
As shown in FIG. 1, the manufacturing apparatus 100 for a rotating electrical machine such as a motor or generator according to this embodiment includes a coil segment forming apparatus 1 and coil segments formed by the coil segment forming apparatus 1 in the circumferential direction of the rotating electrical machine. And a coil assembly device 2 for assembling in correspondence with the slots arranged annularly. The coil segment forming apparatus 1 includes a wire rod supply unit 3, a primary bending portion 4 and a secondary bending portion 5.
1次曲げ部4は、線材供給部3から供給された所定長さの直線状の線材を同一平面(本実施形態では水平平面)内で所定の形状(例えばU字形状)に曲げ加工する。2次曲げ部5は、1次曲げ部4で曲げ加工されたコイルセグメント(1次曲げ成形体)をこのコイルセグメントの軸線及び上述の平面と直角な平面(本実施形態では垂直平面)内において曲げ加工すると共に、その先端部にコイルセグメントのスロット挿入部がコアの径方向にずれるための形状(クランク形状)を付与する。
The primary bending portion 4 bends a linear wire having a predetermined length supplied from the wire supply portion 3 into a predetermined shape (e.g., a U-shape) in the same plane (horizontal plane in the present embodiment). The secondary bending portion 5 is formed by bending the coil segment (primary bending formed body) bent at the primary bending portion 4 in a plane (vertical plane in the present embodiment) perpendicular to the axis of the coil segment and the above-mentioned plane At the same time as bending is performed, a shape (crank shape) for giving a slot insertion portion of the coil segment in the radial direction of the core is given to a tip end portion thereof.
線材供給部3は、表面が絶縁層で被覆された平角線からなる線材6が巻かれたボビン7と、ボビン7から線材6を引き出して供給方向を変える供給方向転換部8と、矯正搬送部9と、線材の被膜剥離装置としての剥離部10と、切断部11とを備えている。
矯正搬送部9は、線材6の広幅のフラットワイズ面を挟持して搬送する複数のローラ対9aと、線材6の狭幅のエッジワイズ面を挟持して搬送する複数のローラ対9bとを備え、線材6の長手方向の歪みを矯正する。 Thewire supply unit 3 includes a bobbin 7 wound with a wire 6 consisting of a flat wire covered with an insulating layer, a feeding direction changing unit 8 for pulling out the wire 6 from the bobbin 7 and changing the supply direction, and a correction conveyance unit 9 and the peeling part 10 as a film peeling apparatus of a wire, and the cutting part 11 are provided.
Thecorrection conveyance unit 9 includes a plurality of roller pairs 9a which sandwich and convey the wide flatwise surface of the wire 6 and a plurality of roller pairs 9b which sandwich and convey the narrow edgewise surface of the wire 6. , The distortion in the longitudinal direction of the wire 6 is corrected.
矯正搬送部9は、線材6の広幅のフラットワイズ面を挟持して搬送する複数のローラ対9aと、線材6の狭幅のエッジワイズ面を挟持して搬送する複数のローラ対9bとを備え、線材6の長手方向の歪みを矯正する。 The
The
剥離部10は、歪みが矯正された線材6の所定長さに対応する両端部における被覆絶縁層(被膜)を剥離する。切断部11は、剥離部10を通過した線材6を所定長さ位置で切断する。
後述するように、本実施形態における剥離部10は、切削部材によって剥離範囲(剥離すべき部位)を削って剥離する機械的な剥離方式を採用している。剥離部10による剥離範囲は、次の線材の片側端部の剥離部を含んでいる。従って、切断部11は剥離範囲の中央部で線材6を切断するように構成されている。 Thepeeling part 10 peels the coating insulation layer (coating) in the both ends corresponding to the predetermined length of the wire 6 by which the distortion was corrected. The cutting unit 11 cuts the wire 6 which has passed through the peeling unit 10 at a predetermined length position.
As will be described later, thepeeling section 10 in the present embodiment adopts a mechanical peeling method in which the peeling range (site to be peeled) is scraped and peeled by the cutting member. The peeling range by the peeling part 10 contains the peeling part of the one-side edge part of the following wire material. Therefore, the cutting part 11 is comprised so that the wire 6 may be cut | disconnected in the center part of the peeling range.
後述するように、本実施形態における剥離部10は、切削部材によって剥離範囲(剥離すべき部位)を削って剥離する機械的な剥離方式を採用している。剥離部10による剥離範囲は、次の線材の片側端部の剥離部を含んでいる。従って、切断部11は剥離範囲の中央部で線材6を切断するように構成されている。 The
As will be described later, the
1次曲げ部4によって曲げ加工された線材6、即ちU字形状に曲げられた1次曲げ成形体12は、1次曲げ部4と2次曲げ部5との間に配置された移送機構13によって2次曲げ部5へ移送される。移送機構13はエアシリンダによる1対のチャック部(図示無し)を備えており、この1対のチャック部は1次曲げ成形体12の両脚部(1対のスロット挿入部)が曲げによって旋回してくる範囲にチャック片が開放された状態で待機している。
The wire 6 bent by the primary bending portion 4, that is, the primary bending molded body 12 bent in a U-shape, is a transfer mechanism 13 disposed between the primary bending portion 4 and the secondary bending portion 5. Is transferred to the secondary bending unit 5. The transfer mechanism 13 is provided with a pair of chucks (not shown) formed by an air cylinder, and the pair of chucks pivots due to bending of both legs (one pair of slot inserting portions) of the primary bending molded body 12 It stands by in the state where the chuck piece is opened to the coming range.
チャック部が1次曲げ成形体12の両脚部を把持すると、移送機構13は上昇して1次曲げ部4から1次曲げ成形体12を外し、2次曲げ部5へ移送する。移送機構13で移送された1次曲げ成形体12は、その両脚部の端部が保持部材14で保持される。1次曲げ成形体12を保持部材14に受け渡した移送機構13が退避して、スペース的にコイルエンド部(渡り部)側が開放された状態で、このコイルエンド部に対して2次曲げ部5による段差形状(クランク形状)の曲げを含む曲げ加工がなされる。
When the chuck portion grips both legs of the primary bending molded body 12, the transfer mechanism 13 ascends to remove the primary bending molded body 12 from the primary bending portion 4 and transfers it to the secondary bending portion 5. The end portions of both legs of the primary bending formed body 12 transferred by the transferring mechanism 13 are held by the holding member 14. The transfer mechanism 13 which has delivered the primary bending formed body 12 to the holding member 14 is retracted, and the coil end portion (crossover portion) side is opened in space, and the secondary bending portion 5 with respect to this coil end portion The bending process including the bending of the step shape (crank shape) due to
コイル組立装置2は、2次曲げ部5による曲げ加工を終えた2次曲げ成形体を、周面に複数の収容溝を備えたドラムを所定量ずつ回転(インデックス回転)させながら、2次曲げ成形体を脱落しないようにベルト等の保持部材で押えながら順次配置していく。所定層数の2次曲げ成形体の配置が終ったら、ドラム上の仮構成のセグメントコイルが押し出し機構によりドラムの軸方向に押し出され、予め押し出し側に配置されたステータ又はロータのスロットに挿入される。
The coil assembly device 2 performs secondary bending while rotating (index rotating) a drum provided with a plurality of accommodation grooves on its circumferential surface by a predetermined amount each time a secondary bending product finished to be bent by the secondary bending portion 5 It arrange | positions one by one, pressing by holding members, such as a belt, so that a molded object may not fall off. After placement of a predetermined number of layers of secondary bending molded articles, the segment coil of temporary construction on the drum is pushed out in the axial direction of the drum by the pushing mechanism and inserted into the slot of the stator or rotor previously arranged on the pushing side. Ru.
なお、図1に示す構成では、線材供給部3の供給方向転換部8、矯正搬送部9、剥離部10及び切断部11と、1次曲げ部4とが図1(a)にて横方向に一列状に配置され、2次曲げ部5が1次曲げ部4に対して図1(a)にて縦方向(直角方向)に配置され、コイル組立装置2が2次曲げ部5に対して図1(a)にて横方向に配置されている。しかし、これら供給方向転換部8、矯正搬送部9、剥離部10、切断部11、1次曲げ部4、2次曲げ部5及びコイル組立装置2が、図1(a)にて横方向に一列状に配置されていても良い。即ち、コイルセグメントの成形部とコイルの組立部との配置に関しては、単一の製造装置においてコイル形成が完結する構成であれば、レイアウト上の制限はない。
In the configuration shown in FIG. 1, the supply direction changing unit 8 of the wire supply unit 3, the correction conveyance unit 9, the peeling unit 10 and the cutting unit 11, and the primary bending unit 4 are in the lateral direction in FIG. The secondary bending portion 5 is disposed in a row, and the secondary bending portion 5 is disposed in the vertical direction (perpendicular direction) in FIG. 1A with respect to the primary bending portion 4, and the coil assembly device 2 is disposed relative to the secondary bending portion 5. It is disposed in the lateral direction in FIG. However, the supply direction changing unit 8, the correction conveyance unit 9, the peeling unit 10, the cutting unit 11, the primary bending unit 4, the secondary bending unit 5, and the coil assembling device 2 are in the lateral direction in FIG. It may be arranged in a single row. That is, regarding the arrangement of the coil segment forming portion and the coil assembly portion, there is no limitation on the layout as long as the coil formation is completed in a single manufacturing apparatus.
次に、線材の被膜剥離装置としての剥離部10の構成を具体的に説明するが、まず剥離部10による剥離のメカニズムを、図2及び図3を参照して説明する。
Next, although the structure of the peeling part 10 as a film peeling apparatus of a wire is demonstrated concretely, the mechanism of the peeling by the peeling part 10 is first demonstrated with reference to FIG.2 and FIG.3.
図2において、X-X線に沿う部分拡大断面図を一点鎖線の円内に示すように、線材6は、断面が四角形状の導体15と、導体15の外周を覆う被膜16とを有し、全体としても四角形状の断面を有する平角線である。導体15の4つの角部には被膜16をそのエッジで傷付けて絶縁性を阻害しないように丸みが付けられている。ここでの導体15の材質は銅であり、被膜16の材質は絶縁性の樹脂からなるがこれらの材質に限定されない。
As shown in FIG. 2, a partially enlarged cross-sectional view taken along the line XX is shown in a circle of a dashed dotted line, the wire 6 has a conductor 15 having a square cross section and a coating 16 covering the outer periphery of the conductor 15. It is a flat wire having a square cross section as a whole. The four corners of the conductor 15 are rounded so as not to damage the coating 16 at the edges thereof and to inhibit the insulation. The material of the conductor 15 here is copper, and the material of the film 16 is made of insulating resin, but it is not limited to these materials.
図2に示す線材6の剥離すべき部位Wにおいて、一対の切削部材17、18が対向状態に配置されている。一方の切削部材である第1の切削部材17は、線材6の下側(一方側)の水平平面6aに平行な刃先17aを有しており、該水平平面6aの剥離を担う。他方の切削部材である第2の切削部材18は、線材6の上側(他方側)の水平平面6bに平行な刃先18aを有しており、該水平平面6bの剥離を担う。
第1の切削部材17が対応する線材6の下側の水平平面6aは、四角形状の4つの平面のうちの1つの平面としての幅広のフラットワイズ面であり、第2の切削部材18が対応する上側の水平平面6bは、該1つの平面に対向する平面としての幅広のフラットワイズ面である。 At the portion W of thewire 6 shown in FIG. 2 to be peeled off, the pair of cutting members 17 and 18 are disposed in an opposing state. The first cutting member 17 which is one of the cutting members has a cutting edge 17a parallel to the horizontal plane 6a on the lower side (one side) of the wire rod 6, and is responsible for the separation of the horizontal plane 6a. The second cutting member 18, which is the other cutting member, has a cutting edge 18a parallel to the horizontal flat surface 6b on the upper side (the other side) of the wire rod 6, and is responsible for peeling off the horizontal flat surface 6b.
The lower horizontalflat surface 6a of the wire 6 to which the first cutting member 17 corresponds is a wide flatwise surface as one of four rectangular flat surfaces, and the second cutting member 18 corresponds thereto. The upper horizontal plane 6b is a wide flatwise surface as a plane opposite to the one plane.
第1の切削部材17が対応する線材6の下側の水平平面6aは、四角形状の4つの平面のうちの1つの平面としての幅広のフラットワイズ面であり、第2の切削部材18が対応する上側の水平平面6bは、該1つの平面に対向する平面としての幅広のフラットワイズ面である。 At the portion W of the
The lower horizontal
第1の切削部材17及び第2の切削部材18は、それぞれ別個に回転する後述の切削部材支持体に支持されており、線材6に対して逆向きに且つ異なる剥離タイミングで旋回移動するようになっている。図2において、細い破線aは第1の切削部材17の矢印R1方向(反時計回り方向)の旋回移動における刃先17aの軌跡を示しており、細い実線bは第2の切削部材18の矢印R2方向(時計回り方向)の旋回移動における刃先18aの軌跡を示している。ここで、旋回移動とは、支点(旋回中心)を中心として一定の半径で回動する移動を意味する。
The first cutting member 17 and the second cutting member 18 are supported by the below-described cutting member support, which is separately rotated, so as to pivot relative to the wire 6 in the opposite direction and at different peeling timings. It has become. In FIG. 2, the thin broken line a indicates the trajectory of the cutting edge 17 a in the turning movement of the first cutting member 17 in the arrow R1 direction (counterclockwise direction), and the thin solid line b indicates the arrow R2 of the second cutting member 18. The locus | trajectory of the blade tip 18a in the turning movement of a direction (clockwise direction) is shown. Here, the turning movement means a movement rotating around a fulcrum (turning center) at a constant radius.
図3(a)は、第1の切削部材17の剥離開始位置(切削開始位置)での姿勢(実線表示)と、剥離終了位置(切削終了位置)での姿勢(二点鎖線表示)を平面的に示している。同図から明らかなように、第1の切削部材17の刃先17aは、剥離開始位置では線材6の側面(エッジワイズ面)である垂直平面6cに対して非接触状態にあり、且つ、垂直平面6cに対して角度を有して斜めに位置している。このため、剥離開始時には刃先17aの全体が同時に線材6に当たらず、食い込み負荷を小さくでき、導体15に対する刃先17aの食い込み深さの変動を抑制できる。
FIG. 3A is a plan view of the posture (solid line) of the first cutting member 17 at the peeling start position (cutting start position) and the posture (two-dot chain line) at the peeling end position (cutting end position). Is shown. As apparent from the figure, the blade edge 17a of the first cutting member 17 is in a non-contact state with the vertical plane 6c which is the side surface (edge-wise surface) of the wire 6 at the peeling start position, and the vertical plane It is located obliquely with an angle to 6c. For this reason, the entire cutting edge 17a does not simultaneously hit the wire 6 at the start of peeling, so that the biting load can be reduced, and fluctuations in the biting depth of the cutting edge 17a with respect to the conductor 15 can be suppressed.
剥離終了位置では刃先17aが反対側の垂直平面6dを越えて離れた状態となる。第1の切削部材17は、刃先17aの図中左端を基準にすると、支点(旋回中心)Pを中心として半径rで旋回移動し、線材6の剥離すべき部位Wを完全に剥離する。この旋回移動による第1の切削部材17の姿勢の変位角度(向きの変化角度)θ1は約15°である。旋回中心Pは、線材6のフラットワイズ面の中心線6e上に位置する。
旋回中心Pが線材6の中心線6e上に位置することにより、剥離すべき部位Wを完全に剥離するための第1の切削部材17の旋回移動量を最小限にすることができる。第1の切削部材17の図中右端側には、剥離すべき部位W内で刃先17a以外の部分が線材6に当たるのを回避するために、逃げ部17bが略直角の面取りにより形成されている。 At the peeling end position, thecutting edge 17a is separated beyond the opposite vertical plane 6d. When the first cutting member 17 is based on the left end of the cutting edge 17a in the drawing, the first cutting member 17 pivots with a radius r about a fulcrum (turning center) P and completely peels off the portion W of the wire 6 to be peeled. The displacement angle (direction change angle) θ1 of the attitude of the first cutting member 17 due to this turning movement is approximately 15 °. The turning center P is located on the center line 6 e of the flatwise surface of the wire 6.
By positioning the turning center P on thecenter line 6 e of the wire 6, it is possible to minimize the amount of turning movement of the first cutting member 17 for completely peeling the portion W to be peeled. On the right end side of the first cutting member 17 in the figure, a relief 17b is formed by chamfering substantially at right angles in order to avoid that the portion other than the cutting edge 17a in the portion W to be peeled hits the wire 6. .
旋回中心Pが線材6の中心線6e上に位置することにより、剥離すべき部位Wを完全に剥離するための第1の切削部材17の旋回移動量を最小限にすることができる。第1の切削部材17の図中右端側には、剥離すべき部位W内で刃先17a以外の部分が線材6に当たるのを回避するために、逃げ部17bが略直角の面取りにより形成されている。 At the peeling end position, the
By positioning the turning center P on the
第2の切削部材18についても同様である。即ち、図3(b)は第2の切削部材18の剥離開始位置(切削開始位置)での姿勢(実線表示)と、剥離終了位置(切削終了位置)での姿勢(二点鎖線表示)を平面的に示している。同図から明らかなように、第2の切削部材18の刃先18aは剥離開始位置では線材6の側面(エッジワイズ面)である垂直平面6dに対して非接触状態にあり、且つ、垂直平面6dに対して角度を有して斜めに位置している。このため、剥離開始時には刃先18aの全体が同時に線材6に当たらず、食い込み負荷を小さくでき、導体15に対する刃先18aの食い込み深さの変動を抑制できる。
The same applies to the second cutting member 18. That is, FIG. 3B shows the posture (solid line display) of the second cutting member 18 at the peeling start position (cutting start position) and the posture (two-dot chain line display) at the peeling end position (cutting end position). It is shown on a plane. As is apparent from the figure, the cutting edge 18a of the second cutting member 18 is in non-contact with the vertical plane 6d which is the side surface (edge-wise surface) of the wire 6 at the peeling start position, and the vertical plane 6d It is positioned obliquely with an angle to. Therefore, the entire cutting edge 18a does not simultaneously hit the wire 6 at the start of peeling, so that the biting load can be reduced, and the fluctuation of the biting depth of the cutting edge 18a with respect to the conductor 15 can be suppressed.
剥離終了位置では刃先18aが反対側の側面6cを越えて離れた状態となる。第2の切削部材18は、刃先18aの図中左端を基準にすると、支点(旋回中心)Pを中心として半径rで旋回移動し、線材6の剥離すべき部位Wを完全に剥離する。この旋回移動による第2の切削部材18の姿勢の変位角度(向きの変化角度)θ2(=θ1)は約15°である。旋回中心Pは、線材6のフラットワイズ面の中心線6e上に位置する。
旋回中心Pが線材6の中心線6e上に位置することにより、剥離すべき部位Wを完全に剥離するための第2の切削部材18の旋回移動量を最小限にすることができる。第2の切削部材18の図中右端側には、剥離すべき部位W内で刃先18a以外の部分が線材6に当たるのを回避するために、逃げ部18bが略直角の面取りにより形成されている。 At the peeling end position, theblade edge 18a is separated beyond the opposite side surface 6c. The second cutting member 18 pivots at a radius r about a fulcrum (pivot center) P when the left end of the cutting edge 18a in the drawing is a reference, and completely peels off the portion W of the wire 6 to be peeled. The displacement angle (direction change angle) θ2 (= θ1) of the attitude of the second cutting member 18 due to this turning movement is approximately 15 °. The turning center P is located on the center line 6 e of the flatwise surface of the wire 6.
By positioning the turning center P on thecenter line 6 e of the wire 6, it is possible to minimize the amount of turning movement of the second cutting member 18 for completely peeling the portion W to be peeled. On the right end side of the second cutting member 18 in the figure, a relief 18b is formed by chamfering at a substantially right angle in order to avoid that the portion other than the cutting edge 18a hits the wire 6 in the portion W to be peeled off. .
旋回中心Pが線材6の中心線6e上に位置することにより、剥離すべき部位Wを完全に剥離するための第2の切削部材18の旋回移動量を最小限にすることができる。第2の切削部材18の図中右端側には、剥離すべき部位W内で刃先18a以外の部分が線材6に当たるのを回避するために、逃げ部18bが略直角の面取りにより形成されている。 At the peeling end position, the
By positioning the turning center P on the
次に、図5及び図6を参照して剥離部10の構成の概要を説明する。剥離部10は、図5に示すように、ベース19と、該ベース19の中央部に分離状態に配置され、線材6を搬送する線材搬送ガイド20A、20Bと、ベース19における線材搬送ガイド20A、20Bの下側に配置され、線材6の下面剥離を担う第1の切削部材17を支持する下切削部材支持体21と、下切削部材支持体21を第1の切削部材17が旋回移動するように回転駆動する下回転駆動機構22とを有している。
Next, the outline of the configuration of the peeling unit 10 will be described with reference to FIGS. 5 and 6. The peeling part 10 is, as shown in FIG. 5, a base 19, wire rod conveyance guides 20 A and 20 B disposed in a separated state at the center of the base 19 to carry the wire rod 6, and wire rod conveyance guides 20 A in the base 19, The lower cutting member support 21 arranged on the lower side of 20 B and supporting the first cutting member 17 responsible for peeling the lower surface of the wire 6 and the lower cutting member support 21 so that the first cutting member 17 pivots And a lower rotation drive mechanism 22 which is rotationally driven.
剥離部10はさらに、ベース19上に支柱23等を介して該ベース19に平行に支持固定された上部ベース24と、該上部ベース24の下方に昇降自在に設けられた昇降プレート62と、昇降プレート62を駆動する昇降駆動機構25と、線材搬送ガイド20A、20Bの上側に配置され、線材6の上面剥離を担う第2の切削部材18を支持する上切削部材支持体26と、上切削部材支持体26を第2の切削部材18が旋回移動するように回転駆動する上回転駆動機構27等を有している。
The peeling unit 10 further includes an upper base 24 supported and fixed in parallel to the base 19 on the base 19 via a column 23 and the like, a lifting plate 62 provided to be able to move up and down below the upper base 24, An upper and lower driving mechanism 25 for driving the plate 62, an upper cutting member support 26 disposed on the upper side of the wire rod conveying guides 20A and 20B and supporting the second cutting member 18 responsible for peeling the upper surface of the wire 6; An upper rotation drive mechanism 27 and the like are provided to rotationally drive the support 26 so that the second cutting member 18 swings.
ベース19の四隅には図6に示すように、高さ調整用のボルトネジ28が設けられており、ベース19の上面の水平位置を調整できるようになっている。
図5に示すように、線材搬送ガイド20Aは、ベース19に固定された支持台29と、線材6を摺動状態で挿通可能な挿通孔30a(図11参照)を有するガイド部材30とを有している。線材搬送ガイド20Bも同様に、ベース19に固定された支持台31と、線材6を摺動状態で挿通可能な挿通孔32aを有するガイド部材32とを有している。 As shown in FIG. 6, bolt screws 28 for height adjustment are provided at the four corners of the base 19 so that the horizontal position of the upper surface of the base 19 can be adjusted.
As shown in FIG. 5, the wirerod conveyance guide 20A has a support base 29 fixed to the base 19, and a guide member 30 having an insertion hole 30a (see FIG. 11) through which the wire rod 6 can be inserted in a sliding manner. doing. Similarly, the wire rod transport guide 20B also has a support base 31 fixed to the base 19, and a guide member 32 having an insertion hole 32a through which the wire rod 6 can be inserted in a sliding manner.
図5に示すように、線材搬送ガイド20Aは、ベース19に固定された支持台29と、線材6を摺動状態で挿通可能な挿通孔30a(図11参照)を有するガイド部材30とを有している。線材搬送ガイド20Bも同様に、ベース19に固定された支持台31と、線材6を摺動状態で挿通可能な挿通孔32aを有するガイド部材32とを有している。 As shown in FIG. 6, bolt screws 28 for height adjustment are provided at the four corners of the base 19 so that the horizontal position of the upper surface of the base 19 can be adjusted.
As shown in FIG. 5, the wire
下切削部材支持体21は図6に示すように、ベース19に固定された環状の固定部33と、該固定部33にベアリング34を介して回転自在に設けられた回転支持筒35とを備えている。第1の切削部材17は図7に示すように、回転支持筒35の上面に一部が埋設状態に収容されてネジ等の手段で着脱自在に固定されている。上切削部材支持体26は図6に示すように、昇降プレート62の下面に固定された環状の固定部36と、該固定部36にベアリング37を介して回転自在に設けられた回転支持筒38とを備えている。
回転支持筒38の下面には図8に示すように、第2の切削部材18と押え部材39とが、それぞれの一部が埋設状態に収容されてネジ等の手段で着脱自在に固定されている。図7の符号CLは、切断部11による切断ラインを示している。 As shown in FIG. 6, the lowercutting member support 21 includes an annular fixing portion 33 fixed to the base 19 and a rotation supporting cylinder 35 rotatably provided on the fixing portion 33 via a bearing 34. ing. As shown in FIG. 7, the first cutting member 17 is partially embedded in the upper surface of the rotation support cylinder 35 and is detachably fixed by means such as a screw. The upper cutting member support 26 is, as shown in FIG. 6, an annular fixing portion 36 fixed to the lower surface of the lift plate 62, and a rotation supporting cylinder 38 rotatably provided on the fixing portion 36 via a bearing 37. And have.
As shown in FIG. 8, a part of each of thesecond cutting member 18 and the pressing member 39 is accommodated in the embedded state and detachably fixed to the lower surface of the rotation support cylinder 38 by means such as a screw. There is. The code | symbol CL of FIG. 7 has shown the cutting line by the cutting part 11. As shown in FIG.
回転支持筒38の下面には図8に示すように、第2の切削部材18と押え部材39とが、それぞれの一部が埋設状態に収容されてネジ等の手段で着脱自在に固定されている。図7の符号CLは、切断部11による切断ラインを示している。 As shown in FIG. 6, the lower
As shown in FIG. 8, a part of each of the
図5に示すように、回転支持筒35を第1の切削部材17が旋回移動するように駆動する下回転駆動機構22は、ベース19に固定されたブラケット40と、該ブラケット40に軸ピン41を介して水平回動可能に支持された駆動源としてのエアシリンダ42と、一端部が回転支持筒35にボルトネジ等で固定されたアーム43とを有している。そして、アーム43の他端部は、エアシリンダ42のロッド先端部に軸ピン44及びジョイント63とを介して水平変位可能に連結されている。
As shown in FIG. 5, the lower rotation drive mechanism 22 that drives the rotation support cylinder 35 so that the first cutting member 17 pivots moves the bracket 40 fixed to the base 19 and the shaft pin 41 to the bracket 40. The air cylinder 42 as a drive source supported so as to be able to horizontally rotate via an arm 43, and an arm 43 fixed at one end to the rotation support cylinder 35 by a bolt screw or the like. The other end of the arm 43 is horizontally movably connected to the end of the rod of the air cylinder 42 via the shaft pin 44 and the joint 63.
回転支持筒38を第2の切削部材18(図8参照)が旋回移動するように駆動する上回転駆動機構27は、昇降プレート62に固定されたL字状のブラケット45と、該ブラケット45に軸ピン46を介して水平回動可能に支持された駆動源としてのエアシリンダ47と、一端部が回転支持筒38にボルトネジ等で固定されたアーム48とを有している。そして、アーム48の他端部は、エアシリンダ47のロッド先端部に軸ピン49及びジョイント64を介して水平変位可能に連結されている。
The upper rotary drive mechanism 27 which drives the rotary support cylinder 38 so that the second cutting member 18 (see FIG. 8) pivots, includes an L-shaped bracket 45 fixed to the elevating plate 62 and the bracket 45 It has an air cylinder 47 as a drive source supported so as to be horizontally rotatable via an axial pin 46, and an arm 48 whose one end is fixed to the rotation support cylinder 38 by a bolt screw or the like. The other end of the arm 48 is connected to the end of the rod of the air cylinder 47 via a shaft pin 49 and a joint 64 so as to be horizontally displaceable.
昇降プレート62を昇降させる昇降駆動機構25は、図6に示すように、上部ベース24の上面に固定された駆動源としてのエアシリンダ50と、昇降プレート62を支持するリニアモーションガイド(転がりによる直線運動機構)51とを有しており、エアシリンダ50のロッド50aが昇降プレート62に連結されている。ロッド50aには、昇降プレート62の上昇位置を規制するための規制部材61が固定されており、昇降プレート62の昇降(上下移動)、換言すれば線材6の上面に対する第2の切削部材18と押え部材39の接近・離間は、寸法hの範囲で行われる。図6は昇降プレート62が下降した状態、即ち線材6の剥離すべき部位の上面を第2の切削部材18で剥離可能な状態を示している。
As shown in FIG. 6, the lift drive mechanism 25 for lifting and lowering the lift plate 62 includes an air cylinder 50 as a drive source fixed to the upper surface of the upper base 24 and a linear motion guide (straight line by rolling) supporting the lift plate 62. And a rod 50 a of the air cylinder 50 is connected to the lift plate 62. A restricting member 61 for restricting the lifting position of the lifting plate 62 is fixed to the rod 50a, and the lifting plate 62 moves up and down (vertical movement), in other words, the second cutting member 18 with respect to the upper surface of the wire 6 The approach and separation of the pressing member 39 is performed in the range of the dimension h. FIG. 6 shows a state in which the elevating plate 62 is lowered, that is, a state in which the upper surface of the portion of the wire 6 to be peeled can be peeled off by the second cutting member 18.
リニアモーションガイド51は、上部ベース24を支持する垂直プレート52に固定された2本のレール53と、該レール53上を摺動するスライダ54とを有している。
図5に示すように、昇降プレート62の支持側端部62aはT字状に形成されており、該支持側端部62aがスライダ54に固定されている。この構成により、エアシリンダ50が動作すると昇降プレート62はスムーズに上下方向に移動する。
図6に示すように、ベース19に対する垂直プレート52の取付は垂直ブラケット55により補強されており、垂直プレート52に対する上部ベース24の支持は水平ブラケット56により補強されている。 Thelinear motion guide 51 has two rails 53 fixed to a vertical plate 52 supporting the upper base 24, and a slider 54 sliding on the rails 53.
As shown in FIG. 5, the support side end 62 a of thelift plate 62 is formed in a T-shape, and the support side end 62 a is fixed to the slider 54. With this configuration, when the air cylinder 50 operates, the lift plate 62 smoothly moves in the vertical direction.
As shown in FIG. 6, the attachment of thevertical plate 52 to the base 19 is reinforced by the vertical bracket 55, and the support of the upper base 24 to the vertical plate 52 is reinforced by the horizontal bracket 56.
図5に示すように、昇降プレート62の支持側端部62aはT字状に形成されており、該支持側端部62aがスライダ54に固定されている。この構成により、エアシリンダ50が動作すると昇降プレート62はスムーズに上下方向に移動する。
図6に示すように、ベース19に対する垂直プレート52の取付は垂直ブラケット55により補強されており、垂直プレート52に対する上部ベース24の支持は水平ブラケット56により補強されている。 The
As shown in FIG. 5, the support side end 62 a of the
As shown in FIG. 6, the attachment of the
垂直プレート52の下端側におけるベース19上には支持台57が固定されており、該支持台57には、第1の切削部材17により線材6の下面(水平平面6a)を剥離するときに、第1の切削部材17の旋回移動方向下流側に位置する線材6の垂直平面6dを押えるための押え部材58が、水平方向に延びるように片持ち状態で固定されている。
A support base 57 is fixed on the base 19 on the lower end side of the vertical plate 52, and when the lower surface (horizontal plane 6 a) of the wire 6 is peeled off by the first cutting member 17 on the support base 57, A pressing member 58 for pressing the vertical flat surface 6d of the wire 6 positioned on the downstream side of the first cutting member 17 in the turning movement direction is fixed in a cantilever state so as to extend in the horizontal direction.
図9は、図5及び図6に示した第1の切削部材を旋回移動させる駆動機構の構成を示す概要平面図である。第1の切削部材17及び第2の切削部材18による線材6の被膜16の剥離動作は、図9に示すように、線材搬送ガイド20Aと20Bの間、即ち線材6が露出した部位で行われる。換言すれば、線材6の長手方向の両側が線材搬送ガイド20A、20Bで支持された状態で剥離動作が行われる。下切削部材支持体21の回転支持筒35の上面には、線材搬送ガイド20A、20B及び押え部材58を収容するとともに、これらを収容した状態で回転支持筒35の回転を許容する凹部35a及び35bが形成されている。
FIG. 9 is a schematic plan view showing the configuration of a drive mechanism for pivotally moving the first cutting member shown in FIGS. 5 and 6. The peeling operation of the coating 16 of the wire 6 by the first cutting member 17 and the second cutting member 18 is performed between the wire conveyance guides 20A and 20B, that is, the portion where the wire 6 is exposed, as shown in FIG. . In other words, the peeling operation is performed in a state in which both sides in the longitudinal direction of the wire 6 are supported by the wire conveyance guides 20A and 20B. On the upper surface of the rotation support cylinder 35 of the lower cutting member support 21, the wire rod transport guides 20A and 20B and the pressing member 58 are accommodated, and the recesses 35a and 35b allow rotation of the rotation support cylinder 35 in a state of accommodating these. Is formed.
エアシリンダ42が動作してアーム43が実線で示す位置から二点鎖線で示す位置に回動し、回転支持筒35が図中反時計回り方向(R1方向)に回転すると、図3(a)で説明したように、第1の切削部材17は実線で示す状態から旋回移動して二点鎖線で示す位置に変位する。これにより、線材6の剥離すべき部位Wの下面側が剥離される。この場合の第1の切削部材17の旋回移動における旋回中心Pは回転支持筒35の回転中心であり、且つ、線材6の長手方向と直交する幅方向中心(中心線6e)に位置する。
When the air cylinder 42 operates and the arm 43 rotates from the position shown by the solid line to the position shown by the two-dot chain line, and the rotation support cylinder 35 rotates in the counterclockwise direction (direction R1) in FIG. As described above, the first cutting member 17 is pivoted from the state shown by the solid line and displaced to the position shown by the two-dot chain line. Thus, the lower surface side of the portion W of the wire 6 to be peeled off is peeled off. The turning center P in the turning movement of the first cutting member 17 in this case is the rotation center of the rotation support cylinder 35 and is located at the width direction center (center line 6 e) orthogonal to the longitudinal direction of the wire 6.
図10は、図5及び図6に示した第2の切削部材を旋回移動させる駆動機構の構成を示す概要平面図である。図10に示すように、エアシリンダ47が動作してアーム48が実線で示す位置から二点鎖線で示す位置に回動し、回転支持筒38が図中時計回り方向(R2方向)に回転すると、図3(b)で説明したように、第2の切削部材18は実線で示す状態から旋回移動して二点鎖線で示す位置に変位する。これにより、線材6の剥離すべき部位Wの上面側が剥離される。この場合の第2の切削部材18の旋回移動における旋回中心Pは回転支持筒38の回転中心であり、且つ、線材6の長手方向と直交する幅方向中心(中心線6e)に位置する。
FIG. 10 is a schematic plan view showing the configuration of a drive mechanism for pivotally moving the second cutting member shown in FIGS. 5 and 6. As shown in FIG. 10, when the air cylinder 47 operates and the arm 48 rotates from the position shown by the solid line to the position shown by the two-dot chain line, and the rotation support cylinder 38 rotates in the clockwise direction (R2 direction) in the figure. As described in FIG. 3B, the second cutting member 18 is pivoted from the state shown by the solid line and displaced to the position shown by the two-dot chain line. As a result, the upper surface side of the portion W of the wire 6 to be peeled off is peeled off. The turning center P in the turning movement of the second cutting member 18 in this case is the rotation center of the rotation support cylinder 38 and is located at the width direction center (center line 6 e) orthogonal to the longitudinal direction of the wire 6.
図11は、第2の切削部材18を旋回移動させる駆動源の支持構成を示す要部側面図であり、昇降プレート62とエアシリンダ47との接続構成を線材6の搬送方向上流側から見た概要側面図である。
FIG. 11 is a main part side view showing a supporting structure of a drive source for turning the second cutting member 18, and a connecting structure of the lift plate 62 and the air cylinder 47 is viewed from the upstream side of the wire 6 in the conveying direction. It is an outline side view.
図9に示すように、ベース19上におけるアーム43の回動範囲には、調整ネジ59aを備えたストッパ59が配置されている。アーム43の側面にはネジ60が取り付けられており、このネジ60の頭部が調整ネジ59aに当接することにより回転支持筒35の回転位置、即ち第1の切削部材17の旋回移動の下流位置が規制される。
As shown in FIG. 9, a stopper 59 having an adjustment screw 59 a is disposed in the rotation range of the arm 43 on the base 19. A screw 60 is attached to the side surface of the arm 43, and the head of the screw 60 abuts on the adjusting screw 59a, whereby the rotational position of the rotation support cylinder 35, ie, the downstream position of the pivoting movement of the first cutting member 17 Is regulated.
ここで、図4を参照して、第1の切削部材17と第2の切削部材18による剥離動作を説明する。
図4(a)は、線材6の剥離すべき部位の下面側を第1の切削部材17で剥離する前の状態を示している。図5及び図6に示した昇降プレート62の下降によって、線材6の剥離すべき部位の上側の水平平面6bは押え部材39で押えられている。また、線材6の第1の切削部材17の旋回移動方向下流側の垂直平面6dは、押え部材58の先端部58aで押えられている。 Here, with reference to FIG. 4, the peeling operation by the first cuttingmember 17 and the second cutting member 18 will be described.
FIG. 4A shows a state before the lower surface side of the portion of thewire 6 to be peeled off is peeled off by the first cutting member 17. By lowering the lift plate 62 shown in FIGS. 5 and 6, the horizontal flat surface 6 b on the upper side of the portion of the wire 6 to be peeled off is held by the holding member 39. Further, the vertical plane 6 d on the downstream side of the turning movement direction of the first cutting member 17 of the wire 6 is pressed by the tip end portion 58 a of the pressing member 58.
図4(a)は、線材6の剥離すべき部位の下面側を第1の切削部材17で剥離する前の状態を示している。図5及び図6に示した昇降プレート62の下降によって、線材6の剥離すべき部位の上側の水平平面6bは押え部材39で押えられている。また、線材6の第1の切削部材17の旋回移動方向下流側の垂直平面6dは、押え部材58の先端部58aで押えられている。 Here, with reference to FIG. 4, the peeling operation by the first cutting
FIG. 4A shows a state before the lower surface side of the portion of the
この状態で第1の切削部材17が矢印R1方向に旋回移動すると、図4(b)に示すように、線材6(図2参照)の下側の水平平面6aにおける被膜16と導体15の一部が削り取られる。即ち線材6の剥離すべき部位の下面が剥離される。
この場合、上側の水平平面6bは押え部材39で押えられているだけである。即ち両面同時切削方式のように対向する水平平面6bでは切削は行われていないので、水平平面6a側に対する水平平面6b側からの押圧力(抗力)は弱く、第1の切削部材17による切込み深さが所定以上に深くなることはない。従って、水平平面6aにおける被膜16の完全剥離をするための導体15の最小限の切削が可能となる。 When the first cuttingmember 17 pivots in the direction of the arrow R1 in this state, as shown in FIG. 4B, one of the coating 16 and the conductor 15 on the lower horizontal plane 6a of the wire 6 (see FIG. 2) Department is scraped off. That is, the lower surface of the portion of the wire 6 to be peeled off is peeled off.
In this case, the upperhorizontal plane 6 b is only pressed by the pressing member 39. That is, since cutting is not performed in the opposite horizontal plane 6b as in the double-sided simultaneous cutting method, the pressing force (resistance) from the horizontal plane 6b side to the horizontal plane 6a side is weak, and the depth of cut by the first cutting member 17 Never get deeper than a certain level. Thus, minimal cutting of the conductor 15 is possible for complete stripping of the coating 16 in the horizontal plane 6a.
この場合、上側の水平平面6bは押え部材39で押えられているだけである。即ち両面同時切削方式のように対向する水平平面6bでは切削は行われていないので、水平平面6a側に対する水平平面6b側からの押圧力(抗力)は弱く、第1の切削部材17による切込み深さが所定以上に深くなることはない。従って、水平平面6aにおける被膜16の完全剥離をするための導体15の最小限の切削が可能となる。 When the first cutting
In this case, the upper
図4(b)に示すように、第1の切削部材17の刃先17aが、第1の切削部材17の旋回移動方向下流側に位置する線材6の垂直平面6dを超えると、第1の切削部材17の逃げ部17b(図3(a)参照)の垂直面17cが線材6の上流側の垂直平面6cに当接する。垂直平面6cに対する垂直面17cの押圧が過剰に掛からないように、図9に示したアーム43の回動がストッパ59によって規制されている。線材6の垂直平面6cに対する垂直面17cの当接圧は、ストッパ59の調整ネジ59aの回転によって調整することができる。ストッパ59によるアーム43の回動規制は、第1の切削部材17の刃先17aが押え部材58に当接するのを防止することも担っている。
As shown in FIG. 4B, when the cutting edge 17a of the first cutting member 17 exceeds the vertical flat surface 6d of the wire 6 positioned on the downstream side of the turning movement direction of the first cutting member 17, the first cutting is performed. The vertical surface 17 c of the relief 17 b (see FIG. 3A) of the member 17 abuts on the vertical plane 6 c on the upstream side of the wire 6. The pivoting of the arm 43 shown in FIG. 9 is restricted by the stopper 59 so that the pressing of the vertical surface 17c against the vertical plane 6c is not excessively applied. The contact pressure of the vertical surface 17 c with respect to the vertical flat surface 6 c of the wire 6 can be adjusted by the rotation of the adjustment screw 59 a of the stopper 59. The rotation restriction of the arm 43 by the stopper 59 is also responsible for preventing the blade edge 17 a of the first cutting member 17 from coming into contact with the pressing member 58.
第1の切削部材17の旋回移動による水平平面6aの剥離が終了すると、図4(c)に示すように、第1の切削部材17の位置はそのままの状態で、上回転駆動機構27によって第2の切削部材18が第1の切削部材17とは逆向き(矢印R2方向)に押え部材39と共に旋回移動し、線材6(図2参照)の上側の水平平面6bにおける被膜16と導体15の一部が削り取られる。即ち線材6の剥離すべき部位の上面が剥離される。
When the separation of the horizontal plane 6a due to the turning movement of the first cutting member 17 is completed, as shown in FIG. 4C, the position of the first cutting member 17 is kept unchanged by the upper rotation driving mechanism 27. The second cutting member 18 pivots with the pressing member 39 in the direction opposite to the first cutting member 17 (in the direction of the arrow R2), and the coating 16 and the conductor 15 in the upper horizontal plane 6b of the wire 6 (see FIG. 2) Some are scraped off. That is, the upper surface of the portion of the wire 6 to be peeled off is peeled off.
この場合、下側の水平平面6aは第1の切削部材17の逃げ部17bにおける水平面17dで押えられているだけである。即ち両面同時切削方式のように対向する水平平面6aでは切削は行われていないので、水平平面6b側に対する水平平面6a側からの押圧力(抗力)は弱く、第2の切削部材18による切込み深さが所定以上に深くなることはない。従って、水平平面6bにおける被膜16の完全剥離をするための導体15の最小限の切削が可能となる。
In this case, the lower horizontal plane 6a is only pressed by the horizontal surface 17d of the relief portion 17b of the first cutting member 17. That is, since cutting is not performed on the opposite horizontal flat surface 6a as in the double-sided simultaneous cutting method, the pressing force (resistance) from the horizontal flat surface 6a to the horizontal flat surface 6b is weak, and the depth of cut by the second cutting member 18 Never get deeper than a certain level. Thus, minimal cutting of the conductor 15 is possible for complete stripping of the coating 16 in the horizontal plane 6b.
また、第1の切削部材17の逃げ部17b(図3(a)参照)における垂直面17cは、第2の切削部材18が水平平面6bを剥離するときの第2の切削部材18の旋回移動方向下流側における線材6の垂直平面6cを押える押え部材として機能する。
このように、第1の切削部材17と第2の切削部材18のうち一方が他方の剥離時の押え部材を兼ねる構成とすれば、必要な押え部材の数を減らすことができ、簡単な構成で剥離時の線材6の位置ずれを防止することができる。第2の切削部材18による剥離動作では、第2の切削部材18の旋回移動の行き過ぎによる不具合は生じないので、アーム48の回動を制限するストッパ59に相当する部材は設けられていない。 Further, thevertical surface 17c of the relief portion 17b (see FIG. 3A) of the first cutting member 17 is a turning movement of the second cutting member 18 when the second cutting member 18 peels off the horizontal plane 6b. It functions as a pressing member for pressing the vertical flat surface 6c of the wire 6 at the downstream side in the direction.
As described above, if one of the first cuttingmember 17 and the second cutting member 18 doubles as the pressing member at the time of peeling of the other, the number of necessary pressing members can be reduced, and the configuration is simple. Position of the wire 6 at the time of peeling can be prevented. In the peeling operation by the second cutting member 18, since a problem due to excessive turning movement of the second cutting member 18 does not occur, a member corresponding to the stopper 59 for limiting the rotation of the arm 48 is not provided.
このように、第1の切削部材17と第2の切削部材18のうち一方が他方の剥離時の押え部材を兼ねる構成とすれば、必要な押え部材の数を減らすことができ、簡単な構成で剥離時の線材6の位置ずれを防止することができる。第2の切削部材18による剥離動作では、第2の切削部材18の旋回移動の行き過ぎによる不具合は生じないので、アーム48の回動を制限するストッパ59に相当する部材は設けられていない。 Further, the
As described above, if one of the first cutting
第2の切削部材18による剥離が終了すると、昇降プレート62が図6の寸法h分上昇し、第2の切削部材18と押え部材39とが線材6の上面から上方へ離れる。適宜のタイミングで、図5に示したエアシリンダ47が動作して、上切削部材支持体26の回転支持筒38が回転し、第2の切削部材18が剥離開始位置に設定される。また、エアシリンダ42が動作して、下切削部材支持体21の回転支持筒35が回転し、第1の切削部材17が剥離開始位置に設定されて線材6から水平方向に離れる。
When the peeling by the second cutting member 18 is completed, the elevating plate 62 is raised by the dimension h in FIG. 6, and the second cutting member 18 and the pressing member 39 are separated upward from the upper surface of the wire 6. At an appropriate timing, the air cylinder 47 shown in FIG. 5 operates to rotate the rotation support cylinder 38 of the upper cutting member support 26 and set the second cutting member 18 at the peeling start position. In addition, the air cylinder 42 operates, the rotation support cylinder 35 of the lower cutting member support 21 rotates, and the first cutting member 17 is set at the peeling start position to be separated from the wire 6 in the horizontal direction.
その後、線材6が図1に示した1次曲げ部4側へ向けて所定量搬送され(図9の矢印S方向)、次の剥離すべき部位が線材搬送ガイド20Aと20Bとの間に位置する。その後、昇降プレート62が下降し、図4(a)に示す状態となり、上記で説明した剥離動作が繰り返される。線材6の剥離すべき部位はその後適宜のタイミングで垂直平面6c、6dの被膜を適宜の手段で剥離された後切断部11で線材6の長手方向中央部を切断される。
Thereafter, the wire 6 is conveyed toward the primary bending portion 4 shown in FIG. 1 by a predetermined amount (arrow S direction in FIG. 9), and the next portion to be peeled is located between the wire conveyance guides 20A and 20B. Do. Thereafter, the elevating plate 62 is lowered to be in the state shown in FIG. 4A, and the peeling operation described above is repeated. The portion of the wire 6 to be peeled off is then peeled off the coating of the vertical flat surfaces 6c and 6d by an appropriate means at an appropriate timing, and then the longitudinal central portion of the wire 6 is cut at the cutting portion 11.
上記のように本実施形態では、第1の切削部材17と第2の切削部材18の剥離動作のタイミングを、一方の切削圧が他方に影響を及ぼさないようにずらしている。この剥離動作のタイミングの相違は、一方の切削部材による剥離動作が完了した後に、他方の切削部材の剥離動作を開始するタイミングの違いだけでなく、一方の切削部材の剥離動作が完了する前、換言すれば他方の切削部材の切削圧の影響を受けない時点で、他方の切削部材の剥離動作を開始する場合も含む意味である。
As described above, in the present embodiment, the timing of the peeling operation of the first cutting member 17 and the second cutting member 18 is shifted so that one cutting pressure does not affect the other. The difference in the timing of this peeling operation is not only the difference in the timing to start the peeling operation of the other cutting member after the peeling operation by one cutting member is completed but also before the peeling operation of one cutting member is completed, In other words, it also includes the case where the peeling operation of the other cutting member is started at a time not influenced by the cutting pressure of the other cutting member.
上記実施形態では、第1の切削部材17と第2の切削部材18を線材6の長手方向と交差する方向に逆向きに旋回移動させ、且つ、剥離動作のタイミングをずらす構成としたが、本発明はこれに限定されない。単一の切削部材を旋回移動させて剥離する場合、第1の切削部材17と第2の切削部材18を同じ向きに旋回移動させ、その場合に剥離動作のタイミングをずらす場合等も含まれる。
In the above embodiment, the first cutting member 17 and the second cutting member 18 are pivoted in the direction crossing the longitudinal direction of the wire 6 in the opposite direction, and the timing of the peeling operation is shifted. The invention is not limited to this. In the case where the single cutting member is pivoted to peel, the first cutting member 17 and the second cutting member 18 are pivoted in the same direction, in which case the timing of the peeling operation is shifted, and the like.
以上、本発明の好ましい実施形態について説明したが、本発明はかかる特定の実施形態に限定されるものではなく、上述の説明で特に限定しない限り、特許請求の範囲に記載された本発明の趣旨の範囲内において、種々の変形・変更が可能である。本発明の実施形態に記載された効果は、本発明から生じる最も好適な効果を例示したに過ぎず、本発明による効果は、本発明の実施形態に記載されたものに限定されるものではない。
Although the preferred embodiments of the present invention have been described above, the present invention is not limited to such specific embodiments, and the gist of the present invention described in the claims unless otherwise specified in the above description. Within the scope of the above, various modifications and changes are possible. The effects described in the embodiments of the present invention only exemplify the most preferable effects resulting from the present invention, and the effects according to the present invention are not limited to those described in the embodiments of the present invention .
1 コイルセグメント成形装置
2 コイル組立装置
3 線材供給部
4 1次曲げ部
5 2次曲げ部
6 線材
6a 水平平面
6b 水平平面
7 ボビン
10 剥離部
11 切断部
15 導体
16 被膜
17 第1の切削部材
18 第2の切削部材
20A,20B 線材搬送ガイド
21 下切削部材支持体
22 下回転駆動機構
26 上切削部材支持体
27 上回転駆動機構
39、58 押え部材
100 回転電機の製造装置
W 剥離すべき部位 DESCRIPTION OF SYMBOLS 1 coil segment forming apparatus 2coil assembling apparatus 3 wire rod supply part 4 primary bending part 5 secondary bending part 6 wire rod 6 a horizontal plane 6 b horizontal plane 7 bobbin 10 peeling part 11 cutting part 15 conductor 16 film 17 first cutting member 18 Second cutting member 20A, 20B Wire rod conveyance guide 21 Lower cutting member support 22 Lower rotation drive mechanism 26 Upper cutting member support 27 Upper rotation drive mechanism 39, 58 Holding member 100 Manufacturing device for rotary electric machine W Parts to be peeled off
2 コイル組立装置
3 線材供給部
4 1次曲げ部
5 2次曲げ部
6 線材
6a 水平平面
6b 水平平面
7 ボビン
10 剥離部
11 切断部
15 導体
16 被膜
17 第1の切削部材
18 第2の切削部材
20A,20B 線材搬送ガイド
21 下切削部材支持体
22 下回転駆動機構
26 上切削部材支持体
27 上回転駆動機構
39、58 押え部材
100 回転電機の製造装置
W 剥離すべき部位 DESCRIPTION OF SYMBOLS 1 coil segment forming apparatus 2
Claims (10)
- 外周が絶縁性の被膜で覆われた直線状の線材の該被膜を部分的に剥離する線材の被膜剥離方法であって、
前記線材の剥離すべき部位で切削部材を前記線材の長手方向と交差する方向に旋回移動させて前記被膜を剥離することを特徴とする線材の被膜剥離方法。 It is the film peeling method of the wire which peels partially this film of the linear wire which the outer periphery was coat | covered with the insulating film,
A film peeling method of a wire, wherein the cutting member is pivoted in a direction crossing the longitudinal direction of the wire at a portion of the wire to be peeled to peel the film. - 前記線材が断面四角形状を有し、前記切削部材の刃先を前記断面四角形状の線材の4つの平面のうちの少なくとも1つの平面に対して平行に移動させることを特徴とする請求項1に記載の線材の被膜剥離方法。 The wire according to claim 1, wherein the wire has a rectangular cross-section, and the cutting edge of the cutting member is moved parallel to at least one of four planes of the wire having a rectangular cross-section. Wire stripping method.
- 前記線材の4つの平面のうちの1つの平面を第1の切削部材で剥離し、前記1つの平面に対向する平面を第2の切削部材で剥離し、前記第1の切削部材と前記第2の切削部材の剥離動作のタイミングをずらすことを特徴とする請求項2に記載の線材の被膜剥離方法。 One of four planes of the wire is separated by a first cutting member, and a plane opposite to the one surface is separated by a second cutting member, and the first cutting member and the second cutting member are separated. The film peeling method of the wire according to claim 2, wherein the timing of the peeling operation of the cutting member is shifted.
- 前記第1の切削部材と前記第2の切削部材の旋回移動方向とが逆向きであり、前記第1の切削部材と前記第2の切削部材のうちいずれか一方が移動して剥離動作を行うとき、他方を前記線材の4つの平面のうち剥離される平面以外の平面の少なくとも一部を押える押え部材として用いることを特徴とする請求項3に記載の線材の被膜剥離方法。 The turning movement direction of the first cutting member and the second cutting member is opposite to each other, and one of the first cutting member and the second cutting member is moved to perform the peeling operation. 4. The method according to claim 3, wherein the other of the four flat surfaces of the wire is used as a pressing member for pressing at least a part of the flat surface other than the flat surface to be peeled.
- 外周が絶縁性の被膜で覆われた直線状の線材の該被膜を部分的に剥離する線材の被膜剥離装置であって、
前記線材の剥離すべき部位の少なくとも前記被膜を剥離するように配置される切削部材と、該切削部材を前記線材の長手方向と交差する方向に旋回移動させる駆動機構とを有していることを特徴とする線材の被膜剥離装置。 A wire stripping apparatus for partially stripping off a coating of a linear wire covered with an insulating coating on its outer periphery, comprising:
Having a cutting member arranged to peel at least the coating of the portion of the wire to be peeled off, and a drive mechanism for pivoting the cutting member in a direction intersecting the longitudinal direction of the wire Film stripping device for wire rod. - 前記線材が断面四角形状を有し、前記切削部材は、前記断面四角形状の線材の4つの平面のうちの少なくとも1つの平面に対して平行に移動する刃先を有していることを特徴とする請求項5に記載の線材の被膜剥離装置。 The wire has a rectangular cross-section, and the cutting member has a cutting edge moving parallel to at least one of four planes of the wire having a rectangular cross-section. The film peeling apparatus of the wire according to claim 5.
- 前記切削部材が、前記線材の4つの平面のうちの1つの平面を剥離する第1の切削部材と、前記1つの平面に対向する平面を剥離する第2の切削部材とからなり、前記駆動機構は、前記第1の切削部材と前記第2の切削部材を個別に旋回移動させる機構を有することを特徴とする請求項6に記載の線材の被膜剥離装置。 The driving mechanism includes a first cutting member for peeling one of four flat surfaces of the wire and a second cutting member for peeling a flat surface opposite to the one flat, The film stripping device for a wire according to claim 6, wherein the mechanism has a mechanism for pivoting the first cutting member and the second cutting member separately.
- 前記駆動機構は、前記第1の切削部材と前記第2の切削部材の旋回移動方向とを逆向きにし、前記第1の切削部材と前記第2の切削部材の剥離動作のタイミングをずらすことを特徴とする請求項7に記載の線材の被膜剥離装置。 The driving mechanism reverses the turning movement direction of the first cutting member and the second cutting member and shifts the timing of the peeling operation of the first cutting member and the second cutting member. The film peeling apparatus of the wire according to claim 7 characterized by the above-mentioned.
- 前記第1の切削部材と前記第2の切削部材のうちいずれか一方が移動して剥離動作を行うとき、他方が前記線材の4つの平面のうち剥離される平面以外の平面の少なくとも一部を押える押え部材として機能することを特徴とする請求項8に記載の線材の被膜剥離装置。 When one of the first cutting member and the second cutting member is moved to perform a peeling operation, the other is at least a part of a plane other than the peeled plane of the four flat surfaces of the wire rod 9. The film stripping apparatus for a wire according to claim 8, which functions as a pressing member for pressing.
- 外周が絶縁性の被膜で覆われた直線状の線材を供給する線材供給部と、該線材供給部から供給された所定長さの線材を曲げ加工する曲げ加工部と、該曲げ加工部によって曲げ加工されたコイルセグメントを回転電機のスロットに対応させて組み立てるコイル組立装置とを備え、
前記線材供給部は、前記所定長さの線材の両端部における被膜を剥離する線材の被膜剥離装置として、請求項5から9のいずれか1項に記載の線材の被膜剥離装置を有することを特徴とする回転電機の製造装置。 A wire supplying portion for supplying a linear wire covered with an insulating coating on the outer periphery, a bending portion for bending a wire having a predetermined length supplied from the wire supplying portion, and bending by the bending portion And a coil assembly device for assembling the processed coil segments in correspondence with the slots of the rotary electric machine,
The said wire supply part is characterized by having a film peeling apparatus of the wire of any one of Claim 5 to 9 as a film peeling apparatus of the wire which peels the film in the both ends of the wire of said predetermined length. Manufacturing equipment for rotating electrical machines.
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