JP2000234253A - Bulky nonwoven fabric, its production and wiping material using the same - Google Patents

Bulky nonwoven fabric, its production and wiping material using the same

Info

Publication number
JP2000234253A
JP2000234253A JP3522599A JP3522599A JP2000234253A JP 2000234253 A JP2000234253 A JP 2000234253A JP 3522599 A JP3522599 A JP 3522599A JP 3522599 A JP3522599 A JP 3522599A JP 2000234253 A JP2000234253 A JP 2000234253A
Authority
JP
Japan
Prior art keywords
nonwoven fabric
fiber layer
fiber
bulky nonwoven
heat
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP3522599A
Other languages
Japanese (ja)
Other versions
JP4320078B2 (en
Inventor
Akihiko Kawanaka
彰彦 川中
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Daiwa Boseki KK
Daiwabo Co Ltd
Original Assignee
Daiwa Boseki KK
Daiwabo Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Daiwa Boseki KK, Daiwabo Co Ltd filed Critical Daiwa Boseki KK
Priority to JP3522599A priority Critical patent/JP4320078B2/en
Publication of JP2000234253A publication Critical patent/JP2000234253A/en
Application granted granted Critical
Publication of JP4320078B2 publication Critical patent/JP4320078B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Landscapes

  • Cleaning Implements For Floors, Carpets, Furniture, Walls, And The Like (AREA)
  • Slide Fasteners, Snap Fasteners, And Hook Fasteners (AREA)
  • Laminated Bodies (AREA)
  • Nonwoven Fabrics (AREA)

Abstract

PROBLEM TO BE SOLVED: To obtain a bulky nonwoven fabric capable of corresponding to various uses, having many ridge-like parts on the surface and excellent in design and functionality, and further to provide an inexpensive wiping material capable of highly wiping off various dirt attached to an object. SOLUTION: This bulky nonwoven fabric is obtained by jetting a high- pressure water-current on a fiber web obtained by laminating the second fiber layer substantially not heat-shrinkable at the temperature at which the first fiber layer is heat-shrunk, at least on one surface of the first fiber layer having heat-shrinkable properties, at <=1.5 mm interval to interlace the web previously, placing the previously interlaced web on a supporter for forming opening, jetting the high-pressure water current to the web at 2-15 mm interval in a stripe shape in the direction crossing to the longitudinal direction to form opening parts arranged in the stripe shape, subjecting the web with the opening parts to a heating treatment to provide the objective bulky nonwoven fabric having stripe-shaped low density region 3 and ridge-like parts 2 extending in the longitudinal direction.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、表面に多数の畝状
物を有する意匠性や機能性に優れた嵩高性不織布に関す
るものであり、乾式ワイパー、湿式ワイパー、台所や浴
室などの水まわりの洗浄ワイパーなどの清拭材、包装
材、面ファスナー雌材などに有用であり、特に嵩高性不
織布を利用した清拭材に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a bulky nonwoven fabric having a large number of ridges on its surface and excellent in design and functionality, and is used for dry wipers, wet wipers, and water around kitchens and bathrooms. The present invention is useful for a wiping material such as a cleaning wiper, a packaging material, a female material of a hook-and-loop fastener, and particularly relates to a wiping material using a bulky nonwoven fabric.

【0002】[0002]

【従来の技術】従来より、熱収縮率の異なる二つ以上の
繊維層を積層し、一方の繊維層を熱収縮させて、もう一
方の繊維層に凹凸を形成させた嵩高性不織布が種々提案
されている。例えば、特開昭60−17164号公報に
は長繊維不織布と熱収縮性の大きな不織布を積層し、長
繊維不織布の表面に畝を形成させた不織布が、また、特
開昭63−309657号公報には、感熱収縮性繊維と
非収縮性繊維とよりなり、感熱収縮性繊維の収縮発現に
より非収縮性繊維に撓みが生じて不織布表面に多数の畝
が形成された不織布が開示されている。また、本出願人
においても、特開平9−158022号公報のような筋
状の交絡部と交絡部以外の部分に畝状の凸部を多数形成
させた不織布を提案している。
2. Description of the Related Art Conventionally, there have been proposed various bulky nonwoven fabrics in which two or more fiber layers having different heat shrinkage rates are laminated and one fiber layer is thermally shrunk to form irregularities in the other fiber layer. Have been. For example, JP-A-60-17164 discloses a nonwoven fabric obtained by laminating a long-fiber nonwoven fabric and a non-woven fabric having a large heat shrinkability and forming a ridge on the surface of the long-fiber nonwoven fabric, and JP-A-63-309657. Discloses a nonwoven fabric comprising a heat-shrinkable fiber and a non-shrinkable fiber, in which the non-shrinkable fiber bends due to the shrinkage of the heat-shrinkable fiber, and a large number of ridges are formed on the surface of the nonwoven fabric. Also, the present applicant has proposed a nonwoven fabric in which streaky entangled portions and a large number of ridge-shaped convex portions are formed in portions other than the entangled portions as disclosed in JP-A-9-158022.

【0003】[0003]

【発明が解決しようとする課題】しかしながら、これら
の不織布には以下の問題点がある。特開昭60−171
64号公報や特開昭63−309657号公報の不織布
は、いずれも二つの繊維層をニードルパンチングや高圧
柱状水流による交絡処理によって繊維層間を一体化させ
た後、一方の繊維層の熱収縮応力を利用してもう一方の
繊維層を「盛り上がらせる」ようにしたものであり、繊
維層の盛り上がりにより形成された畝状物は、不織布全
体にランダムに形成されている。これらを清拭材として
使用した場合、細かい塵や埃などは畝状物、あるいは畝
と畝の間の空間に捕集されるが、パン屑等の比較的大き
なごみについては、十分に捕集することができず、拭き
取る対象物に傷を与えたりする。
However, these nonwoven fabrics have the following problems. JP-A-60-171
No. 64 and Japanese Unexamined Patent Publication (KOKAI) Showa No. 63-309657, both of which have two fiber layers integrated by fiber entanglement treatment by needle punching or high pressure columnar water flow, and then heat shrinkage stress of one fiber layer is increased. The other fiber layer is made to "swell" by utilizing the ridges, and the ridges formed by the swelling of the fiber layer are randomly formed on the entire nonwoven fabric. When these are used as cleaning materials, fine dust and dirt are collected in the ridges or in the space between the ridges, but relatively large debris such as bread crumbs are sufficiently collected. And damage the object to be wiped.

【0004】また、特開平9−158022号公報の不
織布は、筋状の交絡部と交絡部以外の部分に畝状の凸部
を形成させているので、筋状の交絡部に比較的大きなご
みを捕集できるが、筋状の交絡部は高密度領域が形成さ
れているため、ごみが筋状の交絡部に詰まり易く、清拭
材としての寿命が短い。本発明は、かかる課題を解決す
べくなされたものであり、様々な用途に対応可能な表面
に多数の畝状物を有する意匠性や機能性に優れた嵩高性
不織布を提供することを目的とし、さらには安価で、対
象物に付着した様々な汚れを高度に拭き取る清拭材を提
供することを目的とする。
In the non-woven fabric disclosed in Japanese Patent Application Laid-Open No. 9-158022, a ridge-shaped convex portion is formed in a streak-like entangled portion and a portion other than the entangled portion. However, since the high-density region is formed in the streak-like entangled portion, dirt is easily clogged in the streak-like entangled portion, and the life as a cleaning material is short. The present invention has been made to solve such a problem, and an object of the present invention is to provide a bulky nonwoven fabric having excellent design and functionality having a large number of ridges on a surface that can be used for various applications. It is still another object of the present invention to provide an inexpensive and highly wiping material for wiping various dirt attached to an object.

【0005】[0005]

【課題を解決するための手段】上記目的を達成するた
め、本発明の嵩高性不織布は、第1繊維層と第2繊維層
とが繊維同士の交絡により一体化されてなる不織布にお
いて、幅3mm以下の筋状の低密度領域が2〜15mm間隔
で長手方向に延びており、かつ第2繊維層の筋状間に畝
状物が存在することを特徴とする。かかる構成を採るこ
とにより、様々な用途に対応が可能な意匠性および機能
性に優れた不織布となる。
In order to achieve the above object, the bulky nonwoven fabric of the present invention is a nonwoven fabric in which a first fiber layer and a second fiber layer are integrated by entanglement of fibers, and has a width of 3 mm. The following low-density streaks extend in the longitudinal direction at intervals of 2 to 15 mm, and ridges are present between the streaks of the second fiber layer. By adopting such a configuration, a nonwoven fabric having excellent design properties and functionality capable of responding to various uses can be obtained.

【0006】本発明の嵩高性不織布の第2繊維層の筋状
間における畝状物は、長手方向1cmあたり3個以上存在
することが望ましい。
[0006] It is desirable that three or more ridges exist between the streaks of the second fiber layer of the bulky nonwoven fabric of the present invention per 1 cm in the longitudinal direction.

【0007】本発明の嵩高性不織布における筋状の低密
度領域は、開孔部によって形成されていることが望まし
い。
[0007] The streaky low-density region in the bulky nonwoven fabric of the present invention is desirably formed by an opening.

【0008】本発明の嵩高性不織布における第1繊維層
は、最大熱収縮率が少なくとも50%の熱収縮性繊維が
熱収縮した繊維を30重量%以上含む繊維層であると、
第2繊維層に多数の畝状物が得られる点で望ましい。ま
た、第2繊維層は、第1繊維層の熱収縮する温度では実
質的に熱収縮しない繊維層であると、畝状物が容易に得
られる点で望ましい。
The first fibrous layer in the bulky nonwoven fabric of the present invention is a fibrous layer containing at least 30% by weight of a heat-shrinkable fiber having a maximum heat shrinkage of at least 50%.
This is desirable in that many ridges can be obtained in the second fiber layer. Further, it is desirable that the second fiber layer is a fiber layer which does not substantially thermally shrink at the temperature at which the first fiber layer thermally shrinks, since a ridge-like object can be easily obtained.

【0009】本発明の嵩高性不織布は、熱により熱収縮
する性質を有する第1繊維層の少なくとも片面に、第1
繊維層が熱収縮する温度では実質的に熱収縮しない第2
繊維層を積層し、これに高圧水流を1.5mm以下の間隔
で噴射して予備的に交絡させた予備交絡ウェブを開孔形
成用支持体上に載置し、長手方向と直交する方向に2〜
15mm間隔で高圧水流を筋状に噴射して、筋状の整列さ
れた開孔部を形成させた後、加熱処理を施すことによ
り、第1繊維層を熱収縮させ、筋状間の第2繊維層に畝
状物を形成させることにより製造することができる。
[0009] The bulky nonwoven fabric of the present invention is characterized in that the first fibrous layer having the property of being thermally contracted by heat is provided on at least one surface of the first fiber layer.
A second material that does not substantially thermally shrink at a temperature at which the fiber layer thermally shrinks;
A fiber layer is laminated, a pre-entangled web preliminarily entangled by spraying a high-pressure water stream at an interval of 1.5 mm or less onto this is placed on a support for forming an opening, and is placed in a direction orthogonal to the longitudinal direction. Two
A high-pressure water stream is sprayed at intervals of 15 mm to form streaked aligned openings, and then heat-treated to thermally shrink the first fibrous layer, thereby causing the second fiber between the streaks. It can be manufactured by forming a ridge on the fiber layer.

【0010】そして、本発明の嵩高性不織布は、清拭材
として使用するすることにより、安価で、対象物に付着
した様々な汚れを高度に拭き取ることができる。以下、
本発明の内容を説明する。
By using the bulky nonwoven fabric of the present invention as a wiping material, various kinds of dirt attached to an object can be wiped off at a high cost at a low cost. Less than,
The contents of the present invention will be described.

【0011】[0011]

【発明の実施の形態】本発明の嵩高性不織布は、第1繊
維層と第2繊維層とが繊維同士の交絡により一体化され
てなる不織布において、幅3mm以下の筋状の低密度領域
が2〜15mm間隔で長手方向に延びており、かつ第2繊
維層の筋状間に畝状物が存在する構造である。本発明の
嵩高性不織布の形態の一例を図1に示す。ここでいう幅
3mm以下の筋状の低密度領域とは、第2繊維層に形成さ
れる畝状物に比べ、明らかに構成繊維本数の少ない列の
ことをいう。また長手方向とは、不織布製造工程におけ
る機械の配列方向のことをいう。これを図2および図3
に示す従来の表面に多数の畝状物を有する不織布と比較
すると、図2の不織布は、畝状物が不織布全体をランダ
ムに形成し、図3の不織布は、筋状の交絡部が高密度領
域を形成しており、本発明の嵩高性不織布とは明らかに
意匠性の異なった不織布となる。
BEST MODE FOR CARRYING OUT THE INVENTION The bulky nonwoven fabric of the present invention is a nonwoven fabric in which a first fiber layer and a second fiber layer are integrated by entanglement of fibers. The structure extends in the longitudinal direction at an interval of 2 to 15 mm, and a ridge exists between the streaks of the second fiber layer. One example of the form of the bulky nonwoven fabric of the present invention is shown in FIG. The streak-like low-density region having a width of 3 mm or less here refers to a row in which the number of constituent fibers is clearly smaller than that of the ridges formed in the second fiber layer. In addition, the longitudinal direction refers to the machine arrangement direction in the nonwoven fabric manufacturing process. This is shown in FIG. 2 and FIG.
Compared with the conventional nonwoven fabric having a large number of ridges on the surface, the nonwoven fabric of FIG. 2 has the ridges formed at random over the entire nonwoven fabric, and the nonwoven fabric of FIG. The nonwoven fabric has a region and is clearly different in design from the bulky nonwoven fabric of the present invention.

【0012】本発明の嵩高性不織布において、筋状の低
密度領域の幅は、3mm以下が好ましく、より好ましく
は、1〜2mmである。低密度領域の幅が3mmを超える
と、筋の占める割合が多くなりすぎ、畝状物の効果が十
分に発揮されないからである。また、筋状の低密度領域
の間隔は、2〜15mm間隔が好ましい。より好ましく
は、3〜7mm間隔である。間隔が2mm未満であると、畝
状物の占める表面積が小さすぎ、15mmを超えると、不
織布全体に畝状物を形成させた従来の不織布と大差がな
いからである。
[0012] In the bulky nonwoven fabric of the present invention, the width of the streak-like low-density region is preferably 3 mm or less, more preferably 1-2 mm. If the width of the low-density region exceeds 3 mm, the ratio of the streaks becomes too large, and the effect of the ridges is not sufficiently exhibited. The interval between the streak-like low-density regions is preferably 2 to 15 mm. More preferably, the distance is 3 to 7 mm. If the interval is less than 2 mm, the surface area occupied by the ridges is too small, and if it exceeds 15 mm, there is not much difference from the conventional nonwoven fabric in which ridges are formed on the entire nonwoven fabric.

【0013】そして、筋状間における畝状物は、長手方
向1cmあたり3個以上存在することが好ましい。より好
ましくは、長手方向1cmあたり5〜8個である。畝状物
が3個未満であると、清拭材に使用した場合、細かいダ
ストを畝状物によって十分に捕集できないからである。
It is preferable that there are three or more ridges between the stripes per cm in the longitudinal direction. More preferably, the number is 5 to 8 per 1 cm in the longitudinal direction. If the number of ridges is less than 3, fine dust cannot be sufficiently collected by the ridges when used as a wiping material.

【0014】本発明の第1繊維層を構成する繊維の好ま
しい例として、熱によって収縮する熱収縮性繊維を挙げ
ることができる。本発明では、最大熱収縮率が少なくと
も50%である熱収縮性繊維を使用することが好まし
い。ここで最大熱収縮率とは、加熱された繊維が繊維の
形状を保ったままで示す熱収縮率のうちで最大のものを
いう。最大熱収縮率が50%未満では、第1繊維層の熱
収縮が不十分で第2繊維層に形成される畝状物の数が少
なくなり、嵩高性に乏しいものとなる。
Preferred examples of the fibers constituting the first fiber layer of the present invention include heat-shrinkable fibers that shrink by heat. In the present invention, it is preferable to use a heat-shrinkable fiber having a maximum heat shrinkage of at least 50%. Here, the maximum heat shrinkage refers to the largest heat shrinkage of the heated fiber while maintaining the shape of the fiber. When the maximum heat shrinkage is less than 50%, the heat shrinkage of the first fiber layer is insufficient and the number of ridges formed on the second fiber layer is reduced, resulting in poor bulkiness.

【0015】本発明では、最大熱収縮率が少なくとも5
0%である熱収縮性繊維として、融解ピーク温度Tm
(℃)が、130<Tm<145の範囲内にあるエチレン
−プロピレンランダム共重合体を70重量%以上含む樹
脂からなる繊維を使用することが好ましい。ここで融解
ピーク温度とは、示差走査熱量計(DSC)により樹脂
の融解熱測定を行ったときにDSC曲線が最高値を示す
ときの温度をいう。融解ピーク温度が130℃未満であ
ると樹脂がゴム的弾性を示すようになり、繊維のカード
通過性が悪くなる。逆に145℃を超えると、繊維の熱
収縮性が通常のポリプロピレン程度となってしまうため
に好ましくない。
In the present invention, the maximum heat shrinkage is at least 5
0% heat shrinkable fiber, melting peak temperature Tm
It is preferable to use a fiber made of a resin containing 70% by weight or more of an ethylene-propylene random copolymer having (C) in the range of 130 <Tm <145. Here, the melting peak temperature refers to the temperature at which the DSC curve shows the highest value when the heat of fusion of the resin is measured by a differential scanning calorimeter (DSC). If the melting peak temperature is lower than 130 ° C., the resin will exhibit rubber-like elasticity, and the fiber will have poor card permeability. On the other hand, if the temperature exceeds 145 ° C., the heat shrinkage of the fiber becomes about the same as ordinary polypropylene, which is not preferable.

【0016】また、熱によって見かけの繊維長が短くな
る繊維として、熱収縮性繊維のほか、熱によって立体捲
縮を発現する潜在捲縮性繊維を使用することもできる。
本発明では、加熱により25mmあたり25個以上の立体
捲縮を発現するような繊維を使用することが好ましい。
25個未満では、繊維層全体を十分に収縮させることが
できないからである。好ましくは、30〜60個であ
る。かかる潜在捲縮性繊維を用いた場合、熱収縮した後
の第1繊維層は伸縮性を有するものとなるため、最終的
に得られる不織布には伸縮性が付与されることとなる。
Further, as the fiber whose apparent fiber length is shortened by heat, besides heat-shrinkable fiber, latent crimpable fiber which develops three-dimensional crimp by heat can also be used.
In the present invention, it is preferable to use a fiber that exhibits 25 or more three-dimensional crimps per 25 mm by heating.
If the number is less than 25, the entire fiber layer cannot be sufficiently shrunk. Preferably, the number is 30 to 60. When such latently crimpable fibers are used, the first fiber layer after heat shrinkage has elasticity, so that the finally obtained nonwoven fabric has elasticity.

【0017】熱収縮性繊維あるいは潜在捲縮性繊維は、
第1繊維層中に30重量%以上含まれていることが好ま
しい。30重量%未満では、第1繊維層の収縮が不十分
となるからである。これらの繊維が30重量%以上含ま
れていれば、第1繊維層にその他の繊維を混合すること
ができる。混合する繊維は特に限定されず、レーヨン等
の再生繊維、アセテート等の半合成繊維、アクリル系繊
維、ナイロン6、ナイロン66等のポリアミド系繊維、
ポリエチレンテレフタレート、ポリブチレンテレフタレ
ート等のポリエステル系繊維、ポリエチレン、ポリプロ
ピレン等のポリオレフィン系繊維等から任意に一あるい
は二以上選択して使用することができる。特に、前述の
エチレン−プロピレンランダム共重合体からなる繊維の
ように疎水性の繊維を使用する場合には、親水性繊維で
あるレーヨン繊維と混合して第1繊維層を構成すると、
高圧水流の衝撃による地合い不良が抑制され、高圧水流
による繊維同士の交絡が強固なものとなるので好まし
い。勿論、第1繊維層は熱収縮性繊維あるいは潜在捲縮
性繊維のみから構成されていてもよい。
The heat-shrinkable fiber or latently crimpable fiber is
It is preferable that the first fiber layer contains 30% by weight or more. If the amount is less than 30% by weight, the shrinkage of the first fiber layer is insufficient. If these fibers are contained in an amount of 30% by weight or more, other fibers can be mixed in the first fiber layer. Fibers to be mixed are not particularly limited, and recycled fibers such as rayon, semi-synthetic fibers such as acetate, acrylic fibers, polyamide fibers such as nylon 6, nylon 66,
One or more selected from polyester fibers such as polyethylene terephthalate and polybutylene terephthalate, and polyolefin fibers such as polyethylene and polypropylene can be used. In particular, when using a hydrophobic fiber such as a fiber made of the above-mentioned ethylene-propylene random copolymer, when the first fiber layer is formed by mixing with a rayon fiber which is a hydrophilic fiber,
This is preferable because the formation failure due to the impact of the high-pressure water flow is suppressed, and the entanglement of the fibers by the high-pressure water flow becomes strong. Of course, the first fiber layer may be composed of only heat shrinkable fibers or latently crimpable fibers.

【0018】第1繊維層の形態は、ステープル繊維から
なるパラレルウェブ、クロスウェブ、セミランダムウェ
ブ、ランダムウェブなどのカードウェブ、あるいは繊維
長25mm以下の短繊維からなる湿式抄紙ウェブやエアレ
イウェブ、長繊維からなるスパンボンド不織布、メルト
ブロー不織布など何れであってもよいが、加工性を考慮
すると、第1繊維層はステープル繊維からなるカードウ
ェブであることが好ましい。そして、第1繊維層の目付
は10〜30g/m2であることが好ましい。10g/m2未満
であると、均一な繊維ウェブを形成し難く、30g/m2
超えても、収縮率は変わらないからである。
The form of the first fiber layer may be a card web such as a parallel web made of staple fibers, a cross web, a semi-random web, a random web, a wet papermaking web or an air-laid web made of short fibers having a fiber length of 25 mm or less. Any of a spunbonded nonwoven fabric made of long fibers and a melt-blown nonwoven fabric may be used. However, considering workability, the first fiber layer is preferably a card web made of staple fibers. The basis weight of the first fiber layer is preferably 10 to 30 g / m 2 . If it is less than 10 g / m 2, it is difficult to form a uniform fibrous web, and if it exceeds 30 g / m 2 , the shrinkage rate does not change.

【0019】次に、第2繊維層について説明する。第2
繊維層は第1繊維層の熱収縮により、多数の畝状物を形
成するものである。したがって、第2繊維層を構成する
繊維は、第1繊維層が熱収縮する温度において実質的に
収縮しないものであれば、素材等は特に限定されない。
例えば、レーヨン等の再生繊維、アセテート等の半合成
繊維、アクリル系繊維、ナイロン6、ナイロン66等の
ポリアミド系繊維、ポリエチレンテレフタレート、ポリ
ブチレンテレフタレート等のポリエステル系繊維、ポリ
エチレン、ポリプロピレン等のポリオレフィン系繊維等
から任意に一あるいは二以上選択して使用することがで
きる。繊維形状等も特に限定されず、複合繊維や異形断
面を有する繊維等を任意に使用することができる。
Next, the second fiber layer will be described. Second
The fiber layer forms a large number of ridges by heat shrinkage of the first fiber layer. Therefore, the material constituting the second fiber layer is not particularly limited as long as it does not substantially shrink at the temperature at which the first fiber layer thermally shrinks.
For example, recycled fibers such as rayon, semi-synthetic fibers such as acetate, acrylic fibers, polyamide fibers such as nylon 6, nylon 66, polyester fibers such as polyethylene terephthalate and polybutylene terephthalate, and polyolefin fibers such as polyethylene and polypropylene. One or two or more can be arbitrarily selected from among them. The fiber shape and the like are not particularly limited, and conjugate fibers and fibers having an irregular cross section can be used arbitrarily.

【0020】本発明の嵩高性不織布を例えばウェットテ
ィッシュあるいはタオル等の湿式ワイパーとして使用す
る場合は、第2繊維層を親水性繊維主体で構成すればよ
い。この中でもレーヨン繊維は吸水性に富み、一定長の
ステープル繊維の入手が容易であることから、その使用
が好ましい。また、台所や浴室等の水まわりの洗浄ワイ
パーとして使用する場合は、第2繊維層を親水性繊維や
アクリル系繊維20重量%以上で構成するのが好まし
い。さらに、乾式ワイパーとして使用する場合は、ポリ
エステルなど疎水性繊維の割合を適宜変更するとよい。
When the bulky nonwoven fabric of the present invention is used as a wet wiper such as a wet tissue or a towel, the second fiber layer may be composed mainly of hydrophilic fibers. Among them, rayon fiber is preferably used because it is rich in water absorption and staple fibers of a certain length are easily available. When used as a cleaning wiper around water in a kitchen or bathroom, it is preferable that the second fiber layer is composed of 20% by weight or more of hydrophilic fiber or acrylic fiber. Further, when used as a dry wiper, the ratio of hydrophobic fibers such as polyester may be appropriately changed.

【0021】第2繊維層の形態も特に限定されず、例え
ばステープル繊維からなるパラレルウェブ、クロスウェ
ブ、セミランダムウェブ、ランダムウェブなどのカード
ウェブ、あるいは繊維長25mm以下の短繊維からなる湿
式抄紙ウェブやエアレイウェブ、長繊維からなるスパン
ボンド不織布、メルトブロー不織布など何れであっても
よい。そして、第2繊維層の目付は、用途に応じて適宜
決定すればよいが、後述する高圧水流噴射法での交絡性
を考慮すると、10〜60g/m2であることが好ましい。
The form of the second fiber layer is not particularly limited either. For example, a card web such as a parallel web made of staple fibers, a cross web, a semi-random web or a random web, or a wet papermaking web made of short fibers having a fiber length of 25 mm or less. And air-laid webs, spunbonded nonwoven fabrics made of long fibers, and melt-blown nonwoven fabrics. The basis weight of the second fiber layer may be appropriately determined depending on the application, but is preferably 10 to 60 g / m 2 in consideration of the confounding property in the high-pressure water jet method described later.

【0022】第1繊維層と第2繊維層は、繊維同士の交
絡により一体化される。交絡により一体化する方法とし
ては、ニードルパンチ法、あるいは高圧水流噴射法など
が挙げられる。本発明においては、孔径0.05〜0.
5mmのオリフィスが長手方向と直交する方向に一定の間
隔をおいて穿設されたノズルから高圧水流を噴射する方
法が好ましい。このとき繊維同士の交絡強度を向上させ
るために、高圧水流を1.5mm以下の間隔で噴射して予
備的に交絡させて予備交絡ウェブを形成させるとよい。
このときの水圧は、1〜6MPa であることが好ましい。
水圧が1MPa 未満であると、繊維同士の交絡が十分とは
いえず、不織布表面に毛羽立ちが多くなる。水圧が6MP
a を超えると、繊維同士の交絡が大きく、緻密な不織布
となり、清拭材に使用した場合、ダストを捕集する空間
が十分に得られないからである。
The first fiber layer and the second fiber layer are integrated by entanglement of the fibers. As a method of integrating by confounding, a needle punch method, a high-pressure water jet method, or the like can be used. In the present invention, the pore size is 0.05 to 0.1.
A preferred method is to inject a high-pressure water stream from a nozzle having 5 mm orifices formed at regular intervals in a direction perpendicular to the longitudinal direction. At this time, in order to improve the entanglement strength between the fibers, it is preferable to form a preliminary entangled web by jetting a high-pressure water stream at an interval of 1.5 mm or less and preliminary entanglement.
The water pressure at this time is preferably 1 to 6 MPa.
If the water pressure is less than 1 MPa, the entanglement of the fibers cannot be said to be sufficient, and the surface of the non-woven fabric becomes fuzzy. Water pressure is 6MP
If the value exceeds a, the fibers are greatly entangled with each other and become a dense nonwoven fabric, and when used as a wiping material, a sufficient space for collecting dust cannot be obtained.

【0023】次いで、上記予備交絡ウェブを開孔形成用
支持体上に載置し、長手方向と直交する方向に2〜15
mm間隔で高圧水流を筋状に噴射して、筋状に整列された
開孔部を形成させる。本発明において、筋状の低密度領
域の間隔は、オリフィスの間隔および熱収縮処理時の幅
方向への収縮率により、所定の間隔に調整される。また
このときの水圧は、3〜6MPa であることが好ましい。
水圧が3MPa 未満であると、鮮明な開孔が得られず、低
密度領域が形成され難い。また水圧が6MPa を超える
と、地合が乱れ易く、低密度領域における繊維の構成本
数が少なくなりすぎ、不織布強力が著しく低下するから
である。
Next, the pre-entangled web is placed on a support for forming holes, and the web is placed in a direction perpendicular to the longitudinal direction.
A high-pressure water stream is jetted at intervals of mm to form streaks and aligned apertures. In the present invention, the interval between the streak-like low-density regions is adjusted to a predetermined interval based on the interval between the orifices and the shrinkage rate in the width direction during the heat shrinking process. The water pressure at this time is preferably 3 to 6 MPa.
If the water pressure is less than 3 MPa, clear pores cannot be obtained, and a low-density region is hardly formed. On the other hand, if the water pressure exceeds 6 MPa, the formation tends to be disordered, the number of fibers in the low-density region is too small, and the strength of the nonwoven fabric is significantly reduced.

【0024】開孔形成用支持体としては、例えば、モノ
フィラメントや金属線を織成して形成したパターンネッ
トや、突起物を設けたロール等が挙げられる。得られる
開孔形状は特に限定されず、円状、楕円状、菱形、長方
形等いずれであってもよい。開孔パターンは、開孔が長
手方向に1列、2列、あるいはそれらが混在して千鳥
状、格子状等で形成される。また開孔部は、孔径0.5
〜3mmであればよい。孔径が3mmを超えると、清拭材に
使用したときの捕集効果が不十分であり、0.5mm未満
であると、熱処理後に孔が消失してしまい、低密度領域
が形成されないからである。
Examples of the support for forming openings include a pattern net formed by weaving monofilaments and metal wires, and a roll provided with protrusions. The obtained aperture shape is not particularly limited, and may be any of a circle, an ellipse, a rhombus, a rectangle, and the like. The opening pattern is formed in a staggered shape, a lattice shape, or the like, in which the openings are arranged in one row or two rows in the longitudinal direction, or a mixture thereof. The opening has a hole diameter of 0.5.
What is necessary is just 3 mm. If the pore diameter exceeds 3 mm, the trapping effect when used as a wiping material is insufficient, and if it is less than 0.5 mm, the pores disappear after heat treatment, and a low-density region is not formed. .

【0025】続いて、この一体化された積層不織布に第
1繊維層における熱収縮性繊維が収縮する温度で加熱処
理を施して、第1繊維層を収縮させ、筋状間の第2繊維
層に畝状物を形成させる。一方、長手方向に配列された
開孔部は、収縮作用により、ランダムな方向に変形し、
その幅も収縮に応じて狭くなりながら筋状の低密度領域
を形成する。加熱処理の方法は特に限定されず、例え
ば、熱風貫通型乾燥機、ピンテンター等を用いて、不織
布をオーバーフィードさせながら処理するとよい。この
とき不織布の長手方向1cmあたりの畝状物の個数は、オ
ーバーフィード率(加工機の入口速度×100/加工機
の出口速度)により容易に調整することができる。例え
ばオーバーフィード率を大きくすると、得られる畝状物
は多くなり、オーバーフィード率は80%以上が好まし
く、より好ましくは、100〜140%である。また筋
状の低密度領域の幅は、ピンテンター等による幅規制や
熱処理温度、熱処理速度等により容易に調整することが
できる。
Subsequently, the integrated laminated nonwoven fabric is subjected to a heat treatment at a temperature at which the heat-shrinkable fibers in the first fiber layer shrink, so that the first fiber layer is shrunk and the second fiber layer between the streaks is formed. To form a ridge. On the other hand, the openings arranged in the longitudinal direction are deformed in a random direction by the contraction action,
The width also becomes narrow in accordance with the contraction to form a streak-like low-density region. The method of the heat treatment is not particularly limited. For example, the heat treatment may be performed using a hot air penetration dryer, a pin tenter, or the like while the nonwoven fabric is over-fed. At this time, the number of ridges per 1 cm in the longitudinal direction of the nonwoven fabric can be easily adjusted by the overfeed ratio (the inlet speed of the processing machine × 100 / the outlet speed of the processing machine). For example, when the overfeed rate is increased, the number of obtained ridges increases, and the overfeed rate is preferably 80% or more, and more preferably 100 to 140%. Further, the width of the streak-like low-density region can be easily adjusted by controlling the width by a pin tenter or the like, heat treatment temperature, heat treatment speed, and the like.

【0026】このようにして得られた嵩高性不織布は、
特に乾式ワイパー、湿式ワイパー、台所や浴室などの水
まわりの洗浄ワイパーなどの清拭材に使用すると効果的
であり、例えば、乾式ワイパーとして用いる場合、塵や
埃のような小さなごみは主として畝状部で捕集し、パン
屑のような比較的大きいごみは筋状の低密度領域で捕集
することができ、寿命の長いワイパーとなる。このとき
流動パラフィンなど界面活性剤を付着させてもよい。湿
式ワイパーとして用いる場合、親水性繊維を主体として
用いると、湿潤性に富み効果的であり、多量の汚れも筋
状の低密度領域で捕集し、保持できる。
The bulky nonwoven fabric thus obtained is
It is particularly effective when used as a cleaning material such as a dry wiper, a wet wiper, and a wiper for washing water around a kitchen or a bathroom.For example, when used as a dry wiper, small debris such as dust and dust are mainly ridge-shaped. The relatively large debris such as bread crumbs can be collected in the streak-like low density area, resulting in a long-life wiper. At this time, a surfactant such as liquid paraffin may be attached. When used as a wet wiper, the use of hydrophilic fibers as the main component is effective and rich in wettability, and a large amount of dirt can be collected and held in a streak-like low-density region.

【0027】水まわりの洗浄ワイパーとして用いる場
合、親水性に優れ、かつ親油性にも優れているアクリル
系繊維を主体とすることが好ましい。繊度は、0.3〜
3dtexが繊維の表面積の大きさと繊維の剛性の点で好ま
しい。また繊維の表面には、長さ方向に多数の溝条凹部
をもつ筋付きアクリル繊維が洗浄面から汚れを掻き取り
吸着する効果に優れており、筋付きアクリル繊維の表面
の筋状凹部は、繊維の周囲長10μmあたり長さ5μm
以上のものが3本以上あることが洗浄用不織布として好
ましい。このようなアクリル繊維は例えば、トレロンT
733(商品名、東レ株式会社製)がある。得られた洗
浄用ワイパーは、大量の汚れを主として筋状の低密度領
域で捕集し、部分的な小さな汚れは畝状物で捕集するこ
とができる。また、洗剤と併用した場合であっても、筋
状の低密度領域が洗剤の泡立ち性に寄与し、対象物をス
ムーズに洗浄することができる。
When used as a wiper for washing around water, it is preferable to use mainly acrylic fibers which are excellent in hydrophilicity and lipophilicity. Fineness is 0.3 ~
3 dtex is preferred in terms of the surface area of the fiber and the rigidity of the fiber. In addition, on the surface of the fiber, acrylic fibers with streaks having a large number of groove recesses in the length direction are excellent in the effect of scraping dirt off the cleaning surface and adsorbing, 5 μm length per 10 μm perimeter of fiber
It is preferable that there are three or more of the above nonwoven fabrics for cleaning. Such an acrylic fiber is, for example, Toleron T
733 (trade name, manufactured by Toray Industries, Inc.). The obtained cleaning wiper can collect a large amount of dirt mainly in a streak-like low-density region, and can collect a part of small dirt with a ridge. Further, even when used in combination with a detergent, the streak-like low-density region contributes to the foaming property of the detergent, and the object can be washed smoothly.

【0028】さらに、本発明の嵩高性不織布は、前記清
拭材以外にも、包装材、面ファスナー雌材などに利用す
ることができる。
Further, the bulky nonwoven fabric of the present invention can be used as a wrapping material, a female material of a hook-and-loop fastener and the like in addition to the wiping material.

【0029】[0029]

【実施例】以下、本発明の内容を実施例を挙げて具体的
に説明する。なお、得られた不織布の厚みおよび乾式時
のワイピング性(捕集率、保持率)は、それぞれ次のよ
うな方法で測定した。
DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, the contents of the present invention will be specifically described with reference to embodiments. In addition, the thickness of the obtained nonwoven fabric and the wiping property (collection rate, retention rate) when dry were measured by the following methods, respectively.

【0030】[厚み]厚み測定機(商品名:THICKNESS
GAUGE モデル CR-60A 株式会社大栄科学精器製作所製)
を用い、得られた不織布に3g/cm2 の荷重を加えた状態
で測定した。
[Thickness] Thickness measuring machine (trade name: THICKNESS
GAUGE model CR-60A manufactured by Daiei Kagaku Seiki Seisakusho Co., Ltd.)
The measurement was performed with a load of 3 g / cm 2 applied to the obtained nonwoven fabric.

【0031】[ワイピング性] 捕集率:ガラス面上にパン粉0.5gを均一にばらま
き、花王(株)製フローリング用清掃具(拭き取り面積
10cm×26cm、柄の長さ34cm、重量235g)に予
め重量を測定した不織布を取り付け、拭き取り面上に5
00gの荷重を載置した状態で60cmの距離を移動さ
せ、1往復させた後の不織布の重量を測定し、拭き取り
前後の重量差を捕集量(g)とした。そして捕集量/
0.5を100倍したものを捕集率(%)とした。 保持率:上記で捕集した状態の清掃具を約10cmの高
さから5回落下させ、5回落下後の不織布重量と拭き取
り前不織布重量の重量差を保持量とした。そして保持量
/捕集量を100倍したものを保持率(%)とした。
[Wipeability] Collection rate: Spread 0.5 g of bread crumbs uniformly on a glass surface, and apply it to a flooring cleaning tool manufactured by Kao Corporation (wiping area 10 cm × 26 cm, handle length 34 cm, weight 235 g). Attach a non-woven fabric whose weight has been measured in advance, and place 5
The weight of the nonwoven fabric after one reciprocation was measured after moving a distance of 60 cm with a load of 00 g placed thereon, and the difference in weight before and after wiping was defined as the collected amount (g). And the amount collected /
The collection rate (%) was obtained by multiplying 0.5 by 100. Retention rate: The cleaning tool collected above was dropped five times from a height of about 10 cm, and the weight difference between the weight of the nonwoven fabric after falling five times and the weight of the nonwoven fabric before wiping was defined as the retention amount. Then, the value obtained by multiplying the retained amount / collected amount by 100 was defined as the retention ratio (%).

【0032】[実施例1]第1繊維層として、融解ピー
ク温度(Tm)が138℃のエチレン−プロピレンランダ
ム共重合体からなり、最大熱収縮率が150℃で92
%、繊度2.2dtex、繊維長51mmの熱収縮性繊維をパ
ラレルカードにより目付10g/m2のカードウェブとなし
た。第2繊維層として、繊度1.7dtex、繊維長40mm
のレーヨン繊維を40重量%、繊度1.7dtex、繊維長
51mmのポリエチレンテレフタレート繊維を60重量%
を混綿し、パラレルカードで目付20g/m2のウェブを作
製し、第1繊維層上に積層した。
Example 1 The first fiber layer was made of an ethylene-propylene random copolymer having a melting peak temperature (Tm) of 138 ° C. and a maximum heat shrinkage of 150 ° C. at 92 ° C.
%, Fineness of 2.2 dtex, and a heat-shrinkable fiber having a fiber length of 51 mm were formed into a card web having a basis weight of 10 g / m 2 using a parallel card. As the second fiber layer, fineness is 1.7 dtex, fiber length is 40 mm
60% by weight of polyethylene terephthalate fiber of 40% by weight rayon fiber, 1.7dtex fineness and 51mm fiber length
And a web having a basis weight of 20 g / m 2 was prepared using a parallel card and laminated on the first fiber layer.

【0033】次いで、90メッシュの支持体上でこの積
層ウェブの第2繊維層側に、孔径0.12mmのオリフィ
スが0.6mm間隔で設けられたノズルから水圧3MPa の
高圧柱状水流を噴射し、繊維同士を予備交絡させて予備
交絡ウェブとなした。次に、開孔形成用支持体(日本フ
ィルコン(株)製平織物25メッシュ)上で第1繊維層
側に、孔径0.15mmのオリフィスが7mm間隔で設けら
れたノズルから水圧4MPa の高圧柱状水流を噴射し、長
手方向に1列および2列の混在した開孔部を筋状に形成
させた不織布を得た。
Next, a high-pressure columnar water stream having a water pressure of 3 MPa was jetted from a nozzle provided with orifices having a hole diameter of 0.12 mm at intervals of 0.6 mm onto a 90-mesh support onto the second fiber layer side of the laminated web, The fibers were pre-entangled to form a pre-entangled web. Next, on a support for forming an opening (25-mesh plain woven fabric manufactured by Japan Filcon Co., Ltd.), a high-pressure columnar structure with a water pressure of 4 MPa was provided on the first fiber layer side from a nozzle having orifices having a hole diameter of 0.15 mm at intervals of 7 mm. A water flow was jetted to obtain a nonwoven fabric in which one row and two rows of apertures were formed in a streak shape in the longitudinal direction.

【0034】得られた不織布をピンテンターを用いて1
30℃、オーバーフィード率が130%、幅収縮率
{(入口幅−出口幅)×100/入口幅}が20%で3
0秒間熱処理を施し、熱収縮性繊維を収縮させて、図1
のような嵩高性不織布を得た。
Using a pin tenter, the obtained non-woven fabric was
30 ° C., overfeed rate 130%, width shrinkage rate {(inlet width−outlet width) × 100 / inlet width} = 20% and 3
Heat treatment is performed for 0 seconds to shrink the heat-shrinkable fiber, and FIG.
A bulky nonwoven fabric as described above was obtained.

【0035】[実施例2]予備交絡ウェブを開孔形成用
支持体(日本フィルコン(株)製平織物25メッシュ)
上で第1繊維層側に、孔径0.15mmのオリフィスが3
mm間隔で設けられたノズルから水圧3MPa の高圧柱状水
流を噴射した以外は、実施例1と同様の方法で嵩高性不
織布を得た。
[Example 2] A pre-entangled web was formed into a support for forming holes (25-mesh plain fabric manufactured by Nippon Filcon Co., Ltd.).
On the first fiber layer side, there are three orifices with a hole diameter of 0.15 mm.
A bulky nonwoven fabric was obtained in the same manner as in Example 1, except that a high-pressure columnar water stream having a water pressure of 3 MPa was jetted from nozzles provided at mm intervals.

【0036】[実施例3]オーバーフィード率を80%
とした以外は実施例1と同様の方法で、嵩高性不織布を
得た。
Example 3 Overfeed rate was 80%
A bulky nonwoven fabric was obtained in the same manner as in Example 1 except that the above conditions were satisfied.

【0037】[実施例4]第2繊維層として、繊度1.
5dtex、繊維長38mmの筋付きアクリル繊維(トレロン
T733、東レ株式会社製)を用いた以外は実施例1と
同様の方法で嵩高性不織布を得た。
Example 4 As the second fiber layer, a fineness of 1.
A bulky nonwoven fabric was obtained in the same manner as in Example 1, except that acrylic fibers (Trelon T733, manufactured by Toray Industries, Inc.) having a fiber length of 5 dtex and a fiber length of 38 mm were used.

【0038】[比較例1]実施例1の積層ウェブに、9
0メッシュの支持体上で孔径0.13mmのオリフィスが
1mm間隔で設けられたノズルから水圧4MPa の高圧柱状
水流を噴射し、得られた不織布をピンテンターを用いて
130℃、オーバーフィード率130%、幅収縮率20
%で30秒間熱処理を施し、熱収縮性繊維を収縮させ
て、図2に示す不織布を得た。
[Comparative Example 1] The laminated web of Example 1
On a 0-mesh support, a high-pressure columnar water stream with a water pressure of 4 MPa is jetted from a nozzle provided with orifices having a hole diameter of 0.13 mm at intervals of 1 mm on a 0-mesh support. Width shrinkage 20
% For 30 seconds to shrink the heat-shrinkable fibers to obtain the nonwoven fabric shown in FIG.

【0039】[比較例2]予備交絡ウェブを90メッシ
ュの支持体上で第1繊維層側に、孔径0.15mmのオリ
フィスが7mm間隔で設けられたノズルから水圧4MPa の
高圧柱状水流を噴射した以外は、実施例1と同様の方法
で図3に示す不織布を得た。
[Comparative Example 2] A pre-entangled web was sprayed onto a first fiber layer side of a 90-mesh support by a high-pressure columnar water stream having a water pressure of 4 MPa from a nozzle provided with orifices having a hole diameter of 0.15 mm at intervals of 7 mm. Except for the above, a nonwoven fabric shown in FIG. 3 was obtained in the same manner as in Example 1.

【0040】実施例1〜4および比較例1、2の諸性能
を表1に示す。
Table 1 shows the performances of Examples 1 to 4 and Comparative Examples 1 and 2.

【0041】[0041]

【表1】 [Table 1]

【0042】実施例1〜3の嵩高性不織布を乾式ワイパ
ーとして用いると、筋状の低密度領域にパン粉がかなり
付着しており、拭き取り性も軽く、良好であった。この
嵩高性不織布を水に浸し軽く絞って水きりし、湿式ワイ
パーとして汚れた手を拭いたところ、拭き残しなくきれ
いに拭き取ることができた。実施例4の嵩高性不織布を
水に浸し軽く絞って水きりし、カップを拭いたところ、
カップの茶渋も簡単に拭き取ることができた。一方、比
較例1、2の不織布は、いずれも拭き残しが多く、拭き
取り性は良好とはいえなかった。
When the bulky nonwoven fabrics of Examples 1 to 3 were used as a dry wiper, the bread crumbs were considerably adhered to the streak-like low-density area, and the wiping property was light and good. This bulky nonwoven fabric was immersed in water, lightly squeezed, drained, and wiped with a dirty hand as a wet wiper. The bulky nonwoven fabric of Example 4 was soaked in water, lightly squeezed, drained, and wiped with a cup.
The tea astringency in the cup was easily wiped off. On the other hand, the nonwoven fabrics of Comparative Examples 1 and 2 all had a large amount of unwiped residue, and the wiping properties were not good.

【0043】[0043]

【発明の効果】本発明の嵩高性不織布は、幅3mm以下の
筋状の低密度領域が2〜15mm間隔で長手方向に延びて
おり、かつ第2繊維層において、筋状間に畝状物が存在
することにより、意匠性および機能性に優れた不織布と
なり、従来の不織布ではなし得なかった様々な用途に対
応が可能である。
According to the bulky nonwoven fabric of the present invention, streaky low-density regions having a width of 3 mm or less extend in the longitudinal direction at intervals of 2 to 15 mm, and ridges between the streaks in the second fiber layer. The presence of a nonwoven fabric makes the nonwoven fabric excellent in design and functionality, and can cope with various uses that cannot be achieved by conventional nonwoven fabrics.

【0044】特に、清拭材として用いた場合、筋状の低
密度領域が比較的大きなごみを選択的に捕集し、細かい
ごみは長手方向1cmあたり3個以上の多数の畝状物で捕
集することができ、あらゆる分野の清拭材として利用す
ることができる。
In particular, when used as a wiping material, streak-like low-density areas selectively collect relatively large debris, and fine debris is captured by a large number of ridges of 3 or more per cm in the longitudinal direction. It can be collected and used as a wiping material in all fields.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の嵩高性不織布の斜視図を示す。FIG. 1 shows a perspective view of a bulky nonwoven fabric of the present invention.

【図2】従来の表面に多数の畝状物を有する不織布の斜
視図を示す。
FIG. 2 is a perspective view of a conventional nonwoven fabric having many ridges on its surface.

【図3】従来の表面に多数の畝状物を有する別の不織布
の斜視図を示す。
FIG. 3 shows a perspective view of another conventional nonwoven fabric having a large number of ridges on its surface.

【符号の説明】[Explanation of symbols]

1 嵩高性不織布 2 畝状物 3 低密度領域 4 高密度領域 DESCRIPTION OF SYMBOLS 1 Bulk nonwoven fabric 2 Ridge material 3 Low density area 4 High density area

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) // A44B 18/00 A44B 18/00 Fターム(参考) 3B074 AA02 AA08 AB01 AC02 AC03 3B100 DA00 4F100 AJ05B AK42B AK64A AL03A BA02 BA10A BA10B BA13 DC11A DC11B DD04B DD05A DD05B DG15A DG15B DG18B EC051 EC092 EJ422 GB15 GB71 GB90 JA03A JA03B JA13A JA13B JA15 YY00A YY00B 4L047 AA12 AA17 AA21 AB02 AB10 BA04 BD01 CA02 CB02 CC16 DA00 EA02 EA19 ──────────────────────────────────────────────────の Continued on the front page (51) Int.Cl. 7 Identification symbol FI Theme coat ゛ (Reference) // A44B 18/00 A44B 18/00 F term (Reference) 3B074 AA02 AA08 AB01 AC02 AC03 3B100 DA00 4F100 AJ05B AK42B AK64A AL03A BA02 BA10A BA10B BA13 DC11A DC11B DD04B DD05A DD05B DG15A DG15B DG18B EC051 EC092 EJ422 GB15 GB71 GB90 JA03A JA03B JA13A JA13B JA15 YY00A YY00B 4L047 AA12 AA17 AA21 AB02 AB10 BA04 BD01

Claims (7)

【特許請求の範囲】[Claims] 【請求項1】 第1繊維層と第2繊維層とが繊維同士の
交絡により一体化されてなる不織布において、幅3mm以
下の筋状の低密度領域が2〜15mm間隔で長手方向に延
びており、かつ第2繊維層の筋状間に畝状物が存在して
いることを特徴とする嵩高性不織布。
1. A nonwoven fabric in which a first fiber layer and a second fiber layer are integrated by entanglement of fibers, wherein streaky low-density regions having a width of 3 mm or less extend in the longitudinal direction at intervals of 2 to 15 mm. A bulky nonwoven fabric characterized by having ridges between the streaks of the second fiber layer.
【請求項2】 第2繊維層の筋状間における畝状物が、
長手方向1cmあたり3個以上存在する請求項1記載の嵩
高性不織布。
2. The ridge between the streaks of the second fiber layer,
The bulky nonwoven fabric according to claim 1, wherein three or more pieces are present per 1 cm in the longitudinal direction.
【請求項3】 筋状の低密度領域が、開孔部によって形
成されている請求項1記載の嵩高性不織布。
3. The bulky nonwoven fabric according to claim 1, wherein the streak-like low-density region is formed by an opening.
【請求項4】 第1繊維層が、最大熱収縮率が少なくと
も50%の熱収縮性繊維が熱収縮した繊維を30重量%
以上含む繊維層である請求項1記載の嵩高性不織布。
4. The heat-shrinkable fiber having a maximum heat shrinkage of at least 50%, wherein the first heat-shrinkable fiber has a maximum heat shrinkage of 30% by weight.
The bulky nonwoven fabric according to claim 1, which is a fiber layer containing the above.
【請求項5】 第2繊維層が、第1繊維層の熱収縮する
温度では実質的に熱収縮しない繊維層である請求項1〜
3のいずれかに記載の嵩高性不織布。
5. The fiber layer according to claim 1, wherein the second fiber layer does not substantially shrink at a temperature at which the first fiber layer shrinks.
3. The bulky nonwoven fabric according to any one of 3.
【請求項6】 熱により熱収縮する性質を有する第1繊
維層の少なくとも片面に、第1繊維層が熱収縮する温度
では実質的に熱収縮しない第2繊維層を積層し、これに
高圧水流を1.5mm以下の間隔で噴射して予備的に交絡
させた予備交絡ウェブを開孔形成用支持体上に載置し、
長手方向と直交する方向に2〜15mm間隔で高圧水流を
筋状に噴射して、筋状の整列された開孔部を形成させた
後、加熱処理を施すことにより、第1繊維層を熱収縮さ
せ、筋状間の第2繊維層に畝状物を形成させることを特
徴とする嵩高性不織布の製造方法。
6. A second fiber layer which does not substantially shrink at a temperature at which the first fiber layer thermally shrinks is laminated on at least one surface of the first fiber layer having the property of thermally shrinking by heat, and a high-pressure water flow The pre-entangled web preliminarily entangled by spraying at an interval of 1.5 mm or less is placed on a support for forming an opening,
A high-pressure water stream is streaked at intervals of 2 to 15 mm in a direction perpendicular to the longitudinal direction to form streaked aligned openings, and then heat-treated to heat the first fiber layer. A method for producing a bulky nonwoven fabric, wherein the bulky nonwoven fabric is contracted to form a ridge in the second fiber layer between the streaks.
【請求項7】 請求項1〜5いずれかに記載の嵩高性不
織布を使用した清拭材。
7. A cleaning material using the bulky nonwoven fabric according to any one of claims 1 to 5.
JP3522599A 1999-02-15 1999-02-15 Bulky nonwoven fabric, production method thereof, and wiping material using the same Expired - Lifetime JP4320078B2 (en)

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US6756327B2 (en) 2000-10-31 2004-06-29 Kimberly-Clark Worldwide, Inc. Loop fastening component made from thermally retracted materials
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