JP2000154073A - Production of porous fired body - Google Patents

Production of porous fired body

Info

Publication number
JP2000154073A
JP2000154073A JP10326267A JP32626798A JP2000154073A JP 2000154073 A JP2000154073 A JP 2000154073A JP 10326267 A JP10326267 A JP 10326267A JP 32626798 A JP32626798 A JP 32626798A JP 2000154073 A JP2000154073 A JP 2000154073A
Authority
JP
Japan
Prior art keywords
fired body
weight
zeolite
parts
calcium carbonate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP10326267A
Other languages
Japanese (ja)
Inventor
Kiyohiko Hibino
清彦 日比野
Noboru Ishibashi
昇 石橋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to JP10326267A priority Critical patent/JP2000154073A/en
Publication of JP2000154073A publication Critical patent/JP2000154073A/en
Pending legal-status Critical Current

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Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/60Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes

Abstract

PROBLEM TO BE SOLVED: To produce a porous fired body utilizable as an adsorbent, a soil conditioner, hen feed, livestock feed, a vermin repellent, a magnetic field adjuster, etc. SOLUTION: A process is proposed by which porous carbon fired body coated with ceramics is produced. A combustible organic material (a) prepared so as to contain 70% water, a clay mineral (b) as a binder and a powdery additive (c) selected from a zeolite, calcium carbonate, inorganic waste containing a zeolite or calcium carbonate, copper carbonate, iron oxide, copper oxide and a ferrite are mixed so that the contents of the components (b) and (c) are adjusted to 2-20 pts.wt. and 0.3-8 pts.wt., respectively, based on 100 pts.wt. component (a). The surface of the component (a) is uniformly coated with the components (b) and (c) by the mixing and the mixture is heated to 600-700 deg.C using a rotary kiln to cause self-combustion. Firing is carried out by the self- combustion and a ceramic layer is formed on the surface of carbon produced by the carbonization of the combustible organic material to obtain the objective porous fired body.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、吸着剤、土壌改良
剤、鶏餌、家畜飼料、害虫忌避剤、磁場調整剤などとし
て利用可能な多孔性焼成体を製造するための方法に関す
るものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing a porous fired body which can be used as an adsorbent, a soil conditioner, chicken feed, livestock feed, insect repellent, magnetic field regulator and the like. .

【0002】[0002]

【従来の技術】従来より、活性炭の製造においては、木
材(間伐材等)やオガ屑などの可燃物の一部が利用され
てきているが、木材やオガ屑、モミ殻などの農産物残
渣、コーヒー等の残渣は、そのほとんどが廃棄処分また
は焼却処分とされてきており、このような有機質廃棄物
の再利用が環境問題の点から望まれている。又、建築現
場で多量に発生する建廃チップや、半導体関連工場から
発生するパンチング紙片、故紙パルプや竹チップなども
廃棄処分または焼却処分にされているのが現状である。
一方、従来より知られている活性炭は、一般的に粉末状
又は粒状で、その主体が無定形炭素であり、無機成分は
微量しか含まれておらず、細孔が多数存在することによ
って一般的には600〜1400m2 /g程度の大きな
吸着表面積を有し、気相あるいは液相用吸着剤として広
く利用されてきているが、このような従来の活性炭は、
ホルムアルデヒドのような有害有機ガスに対する吸着性
はほとんどない。
2. Description of the Related Art Conventionally, in the production of activated carbon, some combustible materials such as wood (thinned wood) and sawdust have been used, but agricultural residues such as wood, sawdust and fir husks have been used. Most of the residue such as coffee has been disposed of or disposed of by incineration, and it is desired to reuse such organic waste from the viewpoint of environmental problems. At present, waste chips generated in large quantities at construction sites, punched paper chips, waste paper pulp, bamboo chips, and the like generated from semiconductor-related factories are also disposed of or incinerated.
On the other hand, conventionally known activated carbon is generally in the form of powder or granules, its main constituent is amorphous carbon, contains only a trace amount of inorganic components, and generally has many pores. Has a large adsorption surface area of about 600 to 1400 m 2 / g and has been widely used as a gas phase or liquid phase adsorbent.
Almost no adsorptivity to harmful organic gases such as formaldehyde.

【0003】そこで、有害有機ガスに対する吸着性が改
良された炭化物として、特開平10−194865号公
報には、木材やモミ殻などの可燃性有機物に、SiO2
及びAl23 を主成分とするベントナイトを添加して
焼成を行うことにより製造された多孔性焼成体が開示さ
れており、同公報には、炭素表面にセラミックスがコー
ティングされた構造の焼成体が、ガス吸着材としてだけ
でなく、調湿材や防音材などとしても利用できることも
記載されている。しかしながら、これまで、ベントナイ
トなどの粘土鉱物以外の成分を更に添加して改質(機能
性改良)された焼成物については提案されておらず、機
能性を付与させるための物質の種類や、これによって付
与される機能性についても明らかにされていない。
[0003] Japanese Patent Laid-Open Publication No. Hei 10-194865 discloses a charcoal having improved adsorbability for harmful organic gases, such as SiO 2 and flammable organic substances such as wood and fir husk.
And a porous fired body produced by adding bentonite containing Al 2 O 3 as a main component and performing firing, and discloses a fired body having a structure in which a carbon surface is coated with ceramics. However, it is described that it can be used not only as a gas adsorbent but also as a humidity control material, a soundproof material, and the like. However, there has not been proposed a fired product that has been modified (improved in functionality) by further adding components other than clay minerals such as bentonite, and the types of substances for imparting functionality, The functionality provided by the company is not disclosed.

【0004】又、前記の有機質廃棄物と同様、無機系廃
棄物である、砕石プラントから発生するダストや、食品
加工場から発生する貝殻なども、安価に調達できるもの
であるが、その有効利用法はほとんど見い出されておら
ず、大部分が廃棄処分されているのが現状であり、これ
らの無機系廃棄物の再利用についても環境問題の点から
要望されている。
[0004] Similarly to the above-mentioned organic wastes, inorganic wastes such as dust generated from a crushed stone plant and shells generated from a food processing plant can be procured at a low cost. The law has hardly been found, and most of them have been disposed of. Currently, there is a demand for the reuse of these inorganic wastes from the viewpoint of environmental problems.

【0005】[0005]

【発明が解決しようとする課題】本発明は、木材やオガ
屑などの有機質廃棄物の再利用を図ると共に、これまで
ほとんど有効利用されてこなかった採石スラッジや貝殻
粉砕物などの無機系廃棄物の再利用を図り、ガス吸着機
能以外の他の機能性に優れた焼成体を製造するための方
法を提供することを課題とする。又、ベントナイト等の
粘土鉱物と共に、これまで全く注目されてこなかった金
属酸化物や炭酸塩を添加することにより、特殊な機能
(土壌改良効果、植物生育促進効果、電気伝導効果)が
付与された焼成体を製造するための方法を提供すること
も本発明の課題である。本発明者は、種々検討を行った
結果、可燃性有機物を回転式開放炉で炭化焼成する際
に、有機物を被覆するための粘結剤として用いる粘土鉱
物(カオリナイト、ハロイサイト、ベントナイト等)と
共に、ゼオライト、炭酸カルシウム、ゼオライト又は炭
酸カルシウム含有無機系廃棄物、炭酸銅、酸化鉄、酸化
銅及びフェライトから成る群より選ばれた粉末状添加物
を配合することにより、焼成後に、炭素の表面にセラミ
ックスがコーティングされた構造を有し、しかも、粉末
状添加物の種類によって種々の特殊な機能性を有する多
孔性焼成体が製造できることを見い出し、本発明を完成
した。
SUMMARY OF THE INVENTION The present invention aims at recycling organic wastes such as wood and sawdust, and at the same time, inorganic wastes such as quarry sludge and crushed shells which have hardly been used so far. It is an object of the present invention to provide a method for producing a fired body having excellent functionality other than the gas adsorption function by reusing the same. In addition, special functions (soil improvement effect, plant growth promotion effect, electric conduction effect) have been imparted by adding metal oxides and carbonates, which have not been noticed at all, together with clay minerals such as bentonite. It is also an object of the present invention to provide a method for producing a fired body. As a result of various studies, the present inventor has found that when carbonizing and burning a combustible organic substance in a rotary open furnace, together with a clay mineral (kaolinite, halloysite, bentonite, etc.) used as a binder for coating the organic substance. , Zeolite, calcium carbonate, zeolite or calcium carbonate-containing inorganic waste, by mixing powdered additives selected from the group consisting of copper carbonate, iron oxide, copper oxide and ferrite, after firing, on the surface of carbon The inventors have found that a porous fired body having a structure coated with ceramics and having various special functions can be manufactured depending on the type of the powdery additive, and the present invention has been completed.

【0006】[0006]

【課題を解決するための手段】本発明の多孔性焼成体の
製造方法は、炭素の表面にセラミックスがコーティング
されてなる多孔性の焼成体を製造するための方法であっ
て、 a)可燃性有機物と、 b)粘結剤としての粘土鉱物と、 c)ゼオライト、炭酸カルシウム、ゼオライト又は炭酸
カルシウム含有無機系廃棄物、炭酸銅、酸化鉄、酸化銅
及びフェライトから成る群より選ばれた粒状添加物と
を、予め含水率が70%になるように調整された上記可
燃性有機物100重量部に対して上記粘土鉱物2〜20
重量部及び粉末状添加物0.3〜8重量部の比率にて混
合を行い、上記可燃性有機物の表面に、上記粘土鉱物及
び粉末状添加物を均一に被覆した後、ロータリキルンを
用いて600〜700℃まで加熱して自己燃焼を生じさ
せ、その後、自己燃焼により焼成を行い、上記可燃性有
機物の炭化により生じた炭素の表面にセラミックス層を
形成させることを特徴とする。
The method for producing a porous fired body according to the present invention is a method for producing a porous fired body in which a ceramic is coated on the surface of carbon. An organic material; b) a clay mineral as a binder; c) a granular additive selected from the group consisting of zeolite, calcium carbonate, zeolite or inorganic waste containing calcium carbonate, copper carbonate, iron oxide, copper oxide and ferrite. And the clay mineral 2 to 20 parts by weight with respect to 100 parts by weight of the flammable organic substance which has been adjusted so that the water content becomes 70% in advance.
Parts by weight and the powdery additive are mixed at a ratio of 0.3 to 8 parts by weight, and the surface of the flammable organic material is uniformly coated with the clay mineral and the powdery additive. The method is characterized in that self-combustion is caused by heating to 600 to 700 ° C., and thereafter, firing is performed by self-combustion to form a ceramic layer on the surface of carbon generated by carbonization of the combustible organic substance.

【0007】又、本発明は、上記製造方法において、上
記可燃性有機物が、間伐材チップ、建廃チップ、コーヒ
ー残滓、モミ殻、パンチング紙片、故紙パルプ及び竹チ
ップからなる群より選ばれたものであることを特徴とす
るものでもある。更に、本発明は、上記製造方法におい
て、上記粘土鉱物が、カオリナイト、ハロイサイト及び
ベントナイトから成る群より選ばれたものであることを
特徴とするものでもある。
[0007] In the present invention, in the above-mentioned production method, the flammable organic substance is selected from the group consisting of thinned wood chips, construction waste chips, coffee residue, fir hulls, punched paper pieces, waste paper pulp and bamboo chips. It is also characterized by being. Furthermore, the present invention is characterized in that, in the above-mentioned production method, the clay mineral is selected from the group consisting of kaolinite, halloysite and bentonite.

【0008】[0008]

【発明の実施の形態】まず、本発明の製造方法において
使用される各成分について説明する。本発明の製造方法
において、成分aとして使用される可燃性有機物は、炭
素成分を含有し、固体で可燃性を有し、焼成した際に炭
化物に変化するものであれば良いが、焼成前の状態にお
いて粒状であるものが好ましく、特に好ましいものに
は、間伐材チップ、建廃チップ、コーヒー残滓、モミ
殻、パンチング紙片、故紙パルプ、竹チップなどが挙げ
られ、これら可燃性有機物の使用についての長所及び短
所は、以下の通りである。 (1) 間伐材チップ 調達コストは比較的大きいが、未利用木質資源の有効利
用ができる。 (2) 建廃チップ 安定して調達することができ、調達コストがほとんどか
からない。 (3) コーヒー残滓 粒度が小さく均一であり、調達コストが小さく、リン成
分を多く含む。 (4) モミ殻 安定した調達は難しいが、安価であり、SiO2 成分を
多く含む。 (5) パンチング紙片 粒度が均一で、調達コストが小さく、無機成分を含む。 (6) 故紙パルプ 調達コストが小さく、繊維状であり、ペレット化が可能
である。 (7) 竹チップ 電導性があり、液相での吸着性能が大きい。
DESCRIPTION OF THE PREFERRED EMBODIMENTS First, each component used in the production method of the present invention will be described. In the manufacturing method of the present invention, the flammable organic substance used as the component a contains a carbon component, has a solid flammability, and may be a substance which changes to a carbide when fired, Those which are granular in the state are preferable, and particularly preferable ones include thinned wood chips, construction waste chips, coffee residue, fir hulls, punched paper pieces, waste paper pulp, bamboo chips, and the like. The advantages and disadvantages are as follows. (1) Thinned wood chips Although procurement costs are relatively high, unused wood resources can be used effectively. (2) Construction waste chips Stable procurement is possible, and procurement costs are almost negligible. (3) Coffee residue The particle size is small and uniform, the procurement cost is low, and the phosphorus content is high. (4) Fir husk Although stable procurement is difficult, it is inexpensive and contains a large amount of SiO 2 components. (5) Punched paper pieces Uniform particle size, low procurement cost, and contain inorganic components. (6) Waste paper pulp The procurement cost is low, it is fibrous, and it can be pelletized. (7) Bamboo chip It is conductive and has high adsorption performance in the liquid phase.

【0009】次に、本発明の製造方法において、成分b
として使用される粘土鉱物は、粘結剤(バインダー)と
して作用するものであって、SiO2 及びAl23
主成分とするものが種々利用でき、例えばベントナイ
ト、ハロイサイト、カオリナイトなどが挙げられるが、
その中でも、上記可燃性有機物の酸化を抑制する効果が
優れている点でベントナイトが好ましく、このベントナ
イトの主成分鉱物はモンモリオナイトである。
Next, in the production method of the present invention, the component b
The clay mineral used as a clay mineral acts as a binder, and various materials mainly composed of SiO 2 and Al 2 O 3 can be used. Examples thereof include bentonite, halloysite, and kaolinite. But
Among them, bentonite is preferable in that it has an excellent effect of suppressing the oxidation of the combustible organic substance, and the main component mineral of this bentonite is montmorillonite.

【0010】更に、本発明の製造方法において、成分c
として使用される粉末状添加物は、焼成により得られる
多孔質焼成体に種々の性能を付与するために添加される
ものであって、ゼオライト、炭酸カルシウム、ゼオライ
ト又は炭酸カルシウム含有無機系廃棄物、炭酸銅、酸化
鉄、酸化銅及びフェライトから成る群より選ばれ、それ
ぞれについての物性及び添加により得られる焼成体の特
徴・機能は、以下の通りである。
Further, in the production method of the present invention, the component c
The powdery additive used as is added to impart various properties to the porous fired body obtained by firing, zeolite, calcium carbonate, zeolite or calcium carbonate-containing inorganic waste, The characteristics and functions of the fired body obtained by the selection from the group consisting of copper carbonate, iron oxide, copper oxide and ferrite, and the physical properties and addition of each are as follows.

【0011】(i) ゼオライト 水和したアルミナケイ酸塩を主成分とする天然多孔性鉱
物であり、粒径としては25〜300μmが適してお
り、50〜150μmが特に好ましい。比表面積として
は5000cm2 /g以上であり、8000cm2 /g
以上が好ましい。ゼオライトを添加して得られた焼成体
は、多孔性の点で特に優れており、多孔質構造であるた
めに吸着性能が大きく、微生物系での活性化を図ること
ができ、微生物の住処として最適である。又、得られた
焼成体は、鶏餌として利用することもでき、しかも鶏舎
の臭気を吸着するので、臭気対策にも効果がある。更
に、土壌に添加して使用した場合には、植物の生育を促
進する効果を示す。尚、本発明において使用するゼオラ
イトは、高温ガラス化タイプのものが特に好ましい。
(I) Zeolite A zeolite is a natural porous mineral mainly composed of hydrated alumina silicate, and its particle size is suitably 25 to 300 μm, and particularly preferably 50 to 150 μm. The specific surface area is 5000 cm 2 / g or more, and 8000 cm 2 / g
The above is preferred. The fired body obtained by adding zeolite is particularly excellent in terms of porosity, and has a high adsorption performance due to its porous structure, and can be activated in a microbial system. Optimal. Further, the obtained fired body can be used as chicken feed, and since it absorbs the odor of the poultry house, it is also effective in odor control. Furthermore, when added to soil and used, it has the effect of promoting plant growth. The zeolite used in the present invention is particularly preferably a high-temperature vitrification type.

【0012】(ii)炭酸カルシウム 純度90%以上の粉体であり、純度99%以上のものが
好ましい。炭酸カルシウムを添加して得られた焼成体
は、一般にpH11以上の強アルカリ性を示し、害虫忌
避剤、特にみかん農園のナメクジ被害の対策用に最適で
ある。又、酸性土壌の中和剤として最適であり、炭の作
用により土壌が硬くならないという利点を示す。
(Ii) Calcium carbonate A powder having a purity of 90% or more, preferably 99% or more. The fired body obtained by adding calcium carbonate generally exhibits a strong alkalinity of pH 11 or more, and is most suitable as a pest repellent, particularly for countermeasures against slug damage at a tangerine farm. Further, it is most suitable as a neutralizing agent for acidic soil, and has the advantage that the soil is not hardened by the action of charcoal.

【0013】(iii) ゼオライト又は炭酸カルシウム含有
無機系廃棄物(採石スラッジ、貝殻粉砕物など) 採石スラッジ(砕石プラントで発生する砕石ダスト)と
しては、硬質砂岩、流紋岩、石英斑岩、好ましくはゼオ
ライトやバーミキュライト等の多孔性鉱物を主成分とし
て含有しているものが適しており、比重は2.0〜3.
0、好ましくは2.5〜2.7であり、粒径は25〜3
00μmが適しており、50〜150μmが特に好まし
い。比表面積としては、1100cm2 /g以上であ
り、5000cm2 /g以上が好ましく、上記の多孔性
鉱物により優れた吸着性能が示される。尚、採石スラッ
ジを添加して得られた焼成体は、土壌に添加して使用し
た場合に、優れた土壌改良効果及び植物生育促進効果を
示し、ベントナイト(市場価格約30〜50円/kg)
に比べて極めて安価(約3〜5円/kg)に調達可能で
あり、ベントナイトだけを使用した時に比べて70%以
上の原価低減を図ることができる。又、貝殻粉砕物は、
カルシウム成分やミネラル成分を多く含んでおり、これ
を添加して得られた焼成体は、炭化物の持つ土壌改良効
果と共に、ミネラル補給の肥料効果を発揮し、その結
果、植物の生育促進がもたらされる。その上、鶏餌や家
畜飼料としても利用でき、採石スラッジと同様、安価
(約10〜20円/kg)に調達可能であり、ベントナ
イトだけを使用した時に比べて40%以上の原価低減を
図ることができる。尚、好ましい貝殻粉砕物の比重や粒
径は、上記の採石スラッジの場合と同じである。
(Iii) Mineral waste containing zeolite or calcium carbonate (quarry sludge, shell crushed material, etc.) Examples of the quarry sludge (crushed dust generated in a quarry plant) include hard sandstone, rhyolite, and quartz porphyry, preferably. Is suitable to contain a porous mineral such as zeolite or vermiculite as a main component, and has a specific gravity of 2.0 to 3.0.
0, preferably 2.5 to 2.7, and the particle size is 25 to 3
00 μm is suitable, and 50 to 150 μm is particularly preferred. The specific surface area is at 1100 cm 2 / g or more, preferably at least 5000 cm 2 / g, excellent adsorption performance by the above-mentioned porous mineral is shown. In addition, the fired body obtained by adding quarry sludge shows excellent soil improvement effect and plant growth promotion effect when used by adding to soil, and is bentonite (market price of about 30 to 50 yen / kg).
It can be procured at an extremely low price (about 3 to 5 yen / kg) as compared with the case of using the bentonite alone, and the cost can be reduced by 70% or more. Also, crushed shells are
It contains a large amount of calcium and mineral components, and the fired body obtained by adding it exhibits a fertilizer effect of mineral supplementation together with the soil improvement effect of the carbide, resulting in the promotion of plant growth . In addition, it can be used as chicken feed and livestock feed, and can be procured at a low cost (about 10 to 20 yen / kg), similar to quarry sludge, with a cost reduction of 40% or more compared to the case where only bentonite is used. be able to. The specific gravity and particle size of the preferable ground shell are the same as those of the above-mentioned quarry sludge.

【0014】(iv)炭酸銅 純度90%以上の粉体、好ましくは純度99%以上のも
のが使用され、炭酸銅を添加して得られた焼成体は、炭
酸銅が炭化時に銅に還元されて純銅になり、これが触媒
として働いて吸着能力が大きくなり、吸着した物質を分
解する。又、銅の抗菌作用により、カビ等の雑菌の増殖
を抑制することができる。
(Iv) Copper carbonate Powder having a purity of 90% or more, preferably 99% or more, is used. The calcined product obtained by adding copper carbonate is obtained by reducing copper carbonate to copper during carbonization. To become pure copper, which acts as a catalyst to increase the adsorption capacity and decompose the adsorbed substances. In addition, the antibacterial action of copper can suppress the growth of various bacteria such as mold.

【0015】(v) 酸化鉄(磁鉄鉱)、酸化銅 これら金属酸化物はいずれも純度90%以上の粉体、好
ましくは純度99%以上のものが使用され、これらを添
加せずに得られる炭化物は電気伝導が低いが、酸化鉄及
び酸化銅を添加して得られた焼成体は帯電導性を有して
いる。これは、酸化鉄が炭化時に還元されて純鉄にな
り、又、酸化銅が炭化時に還元されて純銅になるためで
ある。
(V) Iron oxide (magnetite), copper oxide These metal oxides are all powders having a purity of 90% or more, preferably those having a purity of 99% or more. Has low electric conductivity, but the fired body obtained by adding iron oxide and copper oxide has charge conductivity. This is because iron oxide is reduced during carbonization to become pure iron, and copper oxide is reduced during carbonization to become pure copper.

【0016】(vi)フェライト 純度90%以上の粉体であり、純度99%以上のものが
好ましい。MO−Fe23 (Mは二価の金属イオン)
を添加して得られた焼成体は、電導性を有しないが、帯
磁性を有し、例えば農場等の敷地に埋設して磁場を調整
することが可能で、農作物の生育促進機能を増進する
「炭素埋設」を実践するときの炭素資源として利用でき
る。又、フェライトの中でコバルトフェライトを添加し
て得られた焼成体は、帯磁性を制御することができ、電
流の方向性を一定化する作用(整流作用)があり、電池
への応用が可能である。例えば、粉状炭化物をバインダ
ーで固形化して棒状に成形し、この棒状体の一端側に太
陽光を照射し、他端側を光遮蔽した場合には、熱エネル
ギーを電気に変換可能な熱電池として利用できる。
(Vi) Ferrite A powder having a purity of 90% or more, preferably 99% or more. MO-Fe 2 O 3 (M is a divalent metal ion)
The fired body obtained by adding is not conductive, but has magnetism, for example, it can be buried in a site such as a farm to adjust the magnetic field, and enhance the function of promoting the growth of agricultural products. It can be used as a carbon resource when practicing “carbon burial”. In addition, the sintered body obtained by adding cobalt ferrite among the ferrites can control the magnetism, has the function of stabilizing the current direction (rectification function), and can be applied to batteries. It is. For example, when a powdered carbide is solidified with a binder and formed into a rod shape, one end of the rod is irradiated with sunlight, and the other end is light-shielded, a heat battery capable of converting heat energy into electricity. Available as

【0017】尚、本発明の製造方法における、上記成分
a(可燃性有機物)に対する上記成分b(粘土鉱物)及
び成分c(粉末状添加物)の配合割合は、上記粉末状添
加物(i) 〜(iii) については、予め含水率が70%にな
るように調整された可燃性有機物100重量部に対し、
粘土鉱物2〜10重量部、好ましくは3〜5重量部、粉
末状添加物1〜8重量部、好ましくは5〜7重量部であ
る。又、上記粉末状添加物(iv)〜(vi)については、予め
含水率が70%になるように調整された可燃性有機物1
00重量部に対し、粘土鉱物2〜20重量部、好ましく
は8〜10重量部、粉末状添加物0.3〜2.0重量
部、好ましくは0.5〜1.5重量部である。
In the production method of the present invention, the mixing ratio of the component b (clay mineral) and the component c (powder additive) with respect to the component a (flammable organic substance) is as follows. With respect to (iii), with respect to 100 parts by weight of the flammable organic matter previously adjusted to have a water content of 70%,
The clay mineral is 2 to 10 parts by weight, preferably 3 to 5 parts by weight, the powdery additive is 1 to 8 parts by weight, preferably 5 to 7 parts by weight. The powdery additives (iv) to (vi) are composed of a flammable organic substance 1 previously adjusted to have a water content of 70%.
The amount is 2 to 20 parts by weight, preferably 8 to 10 parts by weight, and 0.3 to 2.0 parts by weight, preferably 0.5 to 1.5 parts by weight of a powdery additive, based on 00 parts by weight.

【0018】次に、上述の成分a〜cを用いて、可燃性
有機物の炭化により生じた炭素表面にセラミックス層が
形成された焼成体を製造する際の工程について説明す
る。まず、間伐材チップ、建廃チップなどの可燃性有機
物(チップの含水率が約70重量%程度、好ましくは6
0〜80重量%程度に調整されたもの)100重量部に
対して、上記粘土鉱物2〜20重量部及び粉末状添加物
0.3〜8重量部の比率にて添加し、その後、混練機に
より混練を行い、可燃性有機物の表面を、粘土鉱物及び
粉末状添加物で均一に被覆する。本発明では、可燃性有
機物の表面への、粘土鉱物及び粉末状添加物の被覆は、
水の存在下で行われ、水分含有量を調整する際、元の可
燃性有機物中の水分が少ないもの、例えば間伐材チップ
やモミ殻の場合には水の添加が必要であるが、水分を多
く含む原材料、例えばコーヒー残滓の場合には水の添加
は不要である。
Next, a process for producing a fired body having a ceramic layer formed on a carbon surface generated by carbonization of a flammable organic substance using the above-described components a to c will be described. First, flammable organic substances such as thinned wood chips and construction waste chips (the water content of the chips is about 70% by weight, preferably 6% by weight.
The clay mineral is adjusted in a ratio of 2 to 20 parts by weight and the powdery additive is added in a ratio of 0.3 to 8 parts by weight with respect to 100 parts by weight of 100 parts by weight. And the surface of the combustible organic material is uniformly coated with the clay mineral and the powdery additive. In the present invention, the coating of the clay mineral and the powdery additive on the surface of the flammable organic substance is performed by:
It is performed in the presence of water, and when adjusting the water content, when the original flammable organic matter has a small amount of water, for example, in the case of thinned wood chips or fir husks, the addition of water is necessary. In the case of highly raw materials, for example coffee residues, the addition of water is not necessary.

【0019】そして、このようにして表面被覆された粉
砕物を、投入ホッパーを通してロータリキルン(ロータ
リー式炭化炉)へ移送し、ロータリキルンで均一に加熱
を行うと、炉内の温度が500℃に達した時点で原材料
粉砕物(内部素材)の表面が密封され、例えばモミ殻の
場合、600℃に達した時点で内部素材から生ガスが発
生する。更に温度を上げて650℃に達すると、その生
ガスが発火して素材自身が自己燃焼を開始する。本発明
では、可燃性有機物の種類により加熱温度は多少異なる
が、自己燃焼を生じさせるのに必要な温度は600〜7
00℃である。燃焼のためのエネルギー供給が必要とな
るのはこの時点までで、以後は自己燃焼を続け850℃
ぐらいまで温度が上昇し、残留物も共に燃焼され、ガス
が燃え尽きた段階で炉から冷却装置へ製品を移し、冷却
装置にて冷却を行うと、多孔性焼成体が得られる。
Then, the ground material coated in this manner is transferred to a rotary kiln (rotary carbonization furnace) through a charging hopper and uniformly heated by the rotary kiln. Upon reaching the surface, the surface of the crushed raw material (internal material) is sealed, and for example, in the case of fir husks, when the temperature reaches 600 ° C., raw gas is generated from the internal material. When the temperature is further increased to 650 ° C., the raw gas ignites and the material itself starts self-combustion. In the present invention, the heating temperature is slightly different depending on the kind of the flammable organic substance, but the temperature required to cause self-combustion is 600 to 7
00 ° C. It is up to this point that the energy supply for combustion is required.
When the temperature rises to about the same level and the residue is burned together, the product is transferred from the furnace to the cooling device when the gas has burned out, and cooled by the cooling device to obtain a porous fired body.

【0020】本発明では、自己燃焼の段階で素材内部に
発生した超微細な気泡や残留物により占められていたス
ペースが全て空洞となって、炭化物の表面に細孔が形成
されると共に、可燃性有機物の炭化により生じた炭素の
表面にセラミックス成分がコーティングされてセラミッ
クス層が形成され、多孔性構造を有する焼成体が生成さ
れる。この焼成体中の炭素の含有割合は一般には30〜
60重量%、好ましくは30〜50重量%であり、焼成
体中のセラミックスの含有割合は70〜40重量%、好
ましくは70〜50重量%である。これは、炭素の含有
割合が30重量%より極端に少なく、セラミックスの含
有割合が70重量%を極端に越えると、焼成体の比表面
積(細孔容積)が小さくなって多孔質構造が崩壊し、吸
着性能が低下するためであり、逆に、炭素の含有割合が
60重量%を極端に越え、セラミックスの含有割合が4
0重量%を極端に下回ると、多孔質構造とはなるが、セ
ラミックス層によりもたらされる土壌中和効果、肥料効
果、植物生育促進効果、電気伝導効果などが低下するの
で好ましくない。
In the present invention, all the space occupied by ultra-fine bubbles and residues generated in the material at the stage of self-combustion becomes hollow, forming pores on the surface of the carbide, A ceramic component is coated on the surface of carbon generated by carbonization of the volatile organic material to form a ceramic layer, and a fired body having a porous structure is produced. The content ratio of carbon in the fired body is generally 30 to
It is 60% by weight, preferably 30 to 50% by weight, and the content ratio of ceramics in the fired body is 70 to 40% by weight, preferably 70 to 50% by weight. This is because when the content of carbon is extremely less than 30% by weight and the content of ceramics extremely exceeds 70% by weight, the specific surface area (pore volume) of the fired body becomes small, and the porous structure collapses. On the contrary, the content of carbon extremely exceeds 60% by weight, and the content of ceramics is 4%.
If the content is extremely lower than 0% by weight, a porous structure is obtained, but the soil neutralization effect, fertilizer effect, plant growth promotion effect, electric conduction effect, and the like provided by the ceramic layer are unpreferably reduced.

【0021】本発明の製造方法により得られる多孔性焼
成体は、焼成された炭素粒子が互いに強固に結合した構
造を有しているために微粉化しにくく、非常に取り扱い
易いという利点を有しており、非水溶性で再生が容易で
あり、水分の吸着性により保水効果も発揮する。しか
も、この焼成体は、その構成成分が人体に対して無害な
炭素とセラミックス成分であり、しかも超難燃性を示す
ので安全性の点においても優れている。尚、本発明にて
得られる焼成体の粒径としては、成分cの粉末状添加物
が前記(i) 〜(iii) 、即ち、ゼオライト、炭酸カルシウ
ム、ゼオライト又は炭酸カルシウム含有無機系廃棄物の
いずれかである場合には0.1〜10mm程度が一般的
であるが、本発明では、焼成体の粒径がこの範囲に限定
されるものではなく、用途に応じて適宜選択可能であ
る。又、成分cの添加物が前記(iv)〜(vi)、即ち炭酸金
属塩や金属酸化物である場合にも上述の粒径範囲で使用
可能であるが、焼成体の電気伝導性を利用する用途に
は、被覆層の付着性の点から、平均粒径が30〜100
μm程度になるようにして粉砕してから使用するのが好
ましい。
The porous fired body obtained by the production method of the present invention has an advantage that the fired carbon particles have a structure in which they are strongly bonded to each other, so that they are hardly pulverized and are very easy to handle. It is water-insoluble and easy to regenerate, and exhibits a water-retaining effect due to water absorption. Moreover, the fired body is excellent in safety because its constituents are carbon and ceramic components harmless to the human body and exhibit super-flammability. Incidentally, as the particle size of the fired body obtained in the present invention, the powdery additive of the component c is (i) to (iii), namely, zeolite, calcium carbonate, zeolite or calcium carbonate-containing inorganic waste. In the case of either one, the diameter is generally about 0.1 to 10 mm, but in the present invention, the particle size of the fired body is not limited to this range, and can be appropriately selected depending on the application. Further, when the additive of the component c is the above (iv) to (vi), that is, a metal carbonate or a metal oxide, the additive can be used in the above-mentioned particle size range, but the electric conductivity of the fired body is utilized. In applications where the average particle size is 30 to 100,
It is preferable to use the product after pulverizing it to about μm.

【0022】尚、本発明では、成分cの粉末状添加物と
して、前記(i) 〜(iii) 、即ち、ゼオライト、炭酸カル
シウム、ゼオライト又は炭酸カルシウム含有無機系廃棄
物のいずれかを添加して得られた焼成体(炭化物)は、
一般に、ラングミュア法による平均細孔径が22〜32
Åである。廃棄物焼却時の発生が問題になっているダイ
オキシン類は分子量が大きく、従来型の細孔径の小さい
活性炭では吸着することが困難であるが、この焼成体
は、細孔径が比較的大きく、分子量の大きなものの吸着
に適していること、発火点温度が370℃と高いこと、
容易に粉砕して微粉末にできることなどの特長をもって
いる。従って、このような焼成体を利用して、焼却炉の
電気集塵機又はバグフィルターの前の排ガスに活性炭を
吹き込み、ダイオキシン類を吸着除去することができ
る。
In the present invention, any of the above-mentioned (i) to (iii), that is, zeolite, calcium carbonate, zeolite or calcium carbonate-containing inorganic waste is added as a powdery additive of the component c. The obtained fired body (carbide)
Generally, the average pore diameter according to the Langmuir method is 22 to 32.
Å. Dioxins, which are problematic during waste incineration, have a large molecular weight and are difficult to adsorb with conventional activated carbon with a small pore size.However, this calcined product has a relatively large pore size and a high molecular weight. It is suitable for adsorption of large objects, and its ignition point temperature is as high as 370 ° C.
It has features such as being easily crushed into fine powder. Therefore, using such a fired body, activated carbon can be blown into exhaust gas in front of an electric dust collector or a bag filter of an incinerator to adsorb and remove dioxins.

【0023】更に、本発明では、焼成により得られた炭
化物の表面に少量の植物油(例えば天ぷら油の廃油な
ど)を噴霧することによって親油性を高めることがで
き、このような処理を行ったものは、油吸着剤としてタ
ンカーの廃水浄化や原油流出事故等の対策剤として有効
利用できる。尚、この場合においては、炭化物100重
量部に対して植物油5〜10重量部、好ましくは7〜9
重量部を噴霧するのが好ましい。
Further, according to the present invention, the lipophilicity can be increased by spraying a small amount of vegetable oil (eg, waste oil of tempura oil) on the surface of the carbonized material obtained by calcination. Can be effectively used as an oil adsorbent as a countermeasure for tanker wastewater purification and crude oil spill accidents. In this case, 5 to 10 parts by weight of vegetable oil, preferably 7 to 9 parts by weight, per 100 parts by weight of carbides.
It is preferred to spray parts by weight.

【0024】[0024]

【実施例】実施例1:本発明の製造方法の具体例 水分含有量を約70重量%に調整させた建廃チップ10
0重量部に、ベントナイト3重量部と、以下に記載され
る粉末状添加物7重量部を添加し、混練機で約15分間
混練して、建廃チップの表面にベントナイト及び粉末状
添加物を均一に被覆させた後、ロータリキルンを用いて
650℃まで加熱し、以後は自己燃焼により焼成を行
い、燃焼が終了した後、焼成物を冷却装置へ移して冷却
し、最終製品を取り出すことにより、可燃性有機物の炭
化により生じた炭素の表面にセラミックス層が形成され
た多孔性焼成体(粒径約0.5〜5mm)を得た。 粉末状添加物の種類 実施例1a・・・ゼオライト 実施例1b・・・炭酸カルシウム 実施例1c・・・採石スラッジ(商品名:ミクロストー
ン、近畿砕石協同組合製) 実施例1d・・・貝殻スラッジ 又、上記製法において、水分含有量を約70重量%に調
整させた建廃チップ100重量部に、ベントナイト9重
量部と、以下に記載される粉末状添加物1重量部を添加
する以外は全て同様にして、多孔性焼成体を得た。 実施例1e・・・炭酸銅 実施例1f・・・酸化鉄 実施例1g・・・フェライト
EXAMPLES Example 1 Specific Example of the Manufacturing Method of the Present Invention A waste chip 10 whose water content was adjusted to about 70% by weight.
To 0 parts by weight, 3 parts by weight of bentonite and 7 parts by weight of a powdery additive described below were added, and the mixture was kneaded for about 15 minutes with a kneader, so that bentonite and the powdery additive were added to the surface of the waste chip. After uniform coating, the mixture is heated to 650 ° C. using a rotary kiln, and then fired by self-combustion. After the combustion is completed, the fired product is transferred to a cooling device, cooled, and the final product is taken out. A porous fired body (particle size: about 0.5 to 5 mm) having a ceramic layer formed on the surface of carbon generated by carbonization of a combustible organic substance was obtained. Kinds of powdered additives Example 1a: zeolite Example 1b: calcium carbonate Example 1c: quarry sludge (trade name: Microstone, manufactured by Kinki Crushed Stone Cooperative Association) Example 1d: shell sludge In addition, in the above-mentioned production method, except that 9 parts by weight of bentonite and 1 part by weight of a powdery additive described below are added to 100 parts by weight of building waste chips whose water content is adjusted to about 70% by weight. Similarly, a porous fired body was obtained. Example 1e: Copper carbonate Example 1f: Iron oxide Example 1g: Ferrite

【0025】比較例:本発明における成分cを含まない
多孔性焼成体の製造例 水分含有量を約70重量%に調整させた建廃チップ10
0重量部に、ベントナイト10重量部を添加し、混練機
で約15分間混練して、建廃チップの表面にベントナイ
トを均一に被覆させた後、ロータリキルンを用いて65
0℃まで加熱し、以後は自己燃焼により焼成を行い、燃
焼が終了した後、焼成物を冷却装置へ移して冷却し、最
終製品を取り出すことにより、可燃性有機物の炭化によ
り生じた炭素の表面にセラミックス層が形成された多孔
性焼成体を得た。
COMPARATIVE EXAMPLE: Production Example of a Porous Fired Body Containing No Component c in the Present Invention Waste chip 10 whose water content was adjusted to about 70% by weight.
After adding 10 parts by weight of bentonite to 0 parts by weight and kneading with a kneading machine for about 15 minutes, the surface of the waste chip is uniformly coated with bentonite, and then 65 kg using a rotary kiln.
After heating to 0 ° C, firing is performed by self-combustion. After the combustion is completed, the fired product is transferred to a cooling device to be cooled, and the final product is taken out. Thus, a porous fired body having a ceramic layer formed thereon was obtained.

【0026】成分cとしてゼオライト粉末を添加して得
られた焼成体の農作物成長促進効果確認試験 〔かいわれ大根栽培実験〕直径10cmのガラスシャー
レを3個準備し、この中にそれぞれ市販のスポンジを敷
き、このスポンジの上に、実施例1aの焼成体(ゼオラ
イト添加炭化物)25ccを置いたものと、比較例の焼
成体(ベントナイト単独添加炭化物)25ccを置いた
ものと、何も置かないもの(ブランク)を用意し、それ
ぞれに約20個のかいわれ大根の種を播いて、実験開始
から4日目、6日目、9日目に、成長した芽の長さを測
定し、その平均値(単位:mm)を求めた。 〔実験結果〕 焼成体の種類 4日目 6日目 9日目 実施例1a 11 24 37 比較例 11 22 31 ブランク 10 17 22 この実験結果から、ゼオライトを添加して得られた実施
例1aの焼成体は、かいわれ大根の栽培実験において生
育効果(9日目において、比較例に対し、約20%の生
育効果)が認められた。
A test for confirming the effect of the fired body obtained by adding zeolite powder as the component c on the growth of agricultural crops [Kaiwa radish cultivation experiment] Three glass dishes with a diameter of 10 cm were prepared, and a commercially available sponge was placed in each of them. On this sponge, 25 cc of the fired body of Example 1a (carbide with zeolite added), 25 cc of the fired body of the comparative example (carbide with single addition of bentonite), and one without any (blank) ) Were prepared, and about 20 seeds of radish were sown in each. On the fourth, sixth, and ninth days from the start of the experiment, the length of the grown shoots was measured, and the average value (unit) : Mm). [Experimental Result] Type of fired body 4th day 6th day 9th day Example 1a 11 24 37 Comparative example 11 22 31 Blank 10 17 22 From this experimental result, firing of Example 1a obtained by adding zeolite The body showed a growth effect (a growth effect of about 20% with respect to the comparative example on the ninth day) in a cultivation experiment of radish.

【0027】成分cとして炭酸カルシウム粉末を添加し
て得られた焼成体の害虫忌避効果及び土壌改良効果確認
試験 〔害虫忌避実験〕みかん農園のナメクジ対策剤として、
前記実施例1bの焼成体5リットルを、樹木の周囲半径
1mの範囲の土壌に蒔いたところ、該焼成体を蒔いてい
ない樹木に比べて、ナメクジを有効に忌避することがで
きた。 〔土壌改良実験〕酸性土壌の中和剤としては、pH4.
5の土壌に対し、前記実施例1bの焼成体が土壌容積の
1%容量となるようにして混合した場合に、酸性土壌の
中和に有効であることが確認できた。しかも、通常の炭
酸カルシウムだけを中和剤として使用した場合には、土
壌が硬化して植物の栽培に適さなくなるが、前記実施例
1bの焼成体は、土壌を硬化させずに酸性土壌を中和す
ることができた。
Test for confirming pest repellent effect and soil improvement effect of calcined product obtained by adding calcium carbonate powder as component c [Pest repellent experiment]
When 5 liters of the fired body of Example 1b were sown on soil having a radius of 1 m around the tree, slugs could be effectively repelled as compared with trees not sown with the fired body. [Soil improvement experiment] As a neutralizing agent for acidic soil, pH 4.
It was confirmed that when the fired body of Example 1b was mixed with the soil of Example 5 so as to have a volume of 1% of the soil volume, the soil was effective in neutralizing acidic soil. Moreover, when only normal calcium carbonate is used as a neutralizing agent, the soil hardens and becomes unsuitable for plant cultivation. However, the fired body of Example 1b does not harden the soil but I was able to sum up.

【0028】成分cとして採石スラッジ又は貝殻スラッ
ジを添加して得られた焼成体の農作物成長促進効果確認
試験 〔かいわれ大根栽培実験〕前記Aと同様にして、前記実
施例1cの焼成体(採石スラッジを添加して得られた炭
化物)及び実施例1dの焼成体(貝殻スラッジを添加し
て得られた炭化物)について、かいわれ大根栽培実験を
行ったところ、実験開始から4日目、6日目、9日目に
おいて、成長した芽の長さは平均値で11mm、24m
m、37mmとなり、成分cを含まないベントナイト単
独添加炭化物の場合よりも9日目の時点において約20
%生育効果が認められた。又、実施例1dの焼成体にあ
っては、植物への生育効果と共に、貝殻スラッジに含ま
れているカルシウム成分やミネラル成分による土壌改良
効果も有していた。
A test for confirming the effect of the fired body obtained by adding quarry sludge or shell sludge as component c on the effect of promoting the growth of agricultural crops [Kaiwa radish cultivation experiment] In the same manner as in A, the fired body of Example 1c (quarry sludge) ) And the fired body of Example 1d (carbonized material obtained by adding shell sludge) were subjected to a radish cultivation experiment. On the fourth and sixth days from the start of the experiment, On the ninth day, the lengths of the grown shoots were 11 mm and 24 m on average.
m, 37 mm, which is about 20% less at the time of the ninth day than in the case of the bentonite single addition carbide not containing the component c.
% Growth effect was observed. In addition, the fired body of Example 1d had a soil improving effect by a calcium component and a mineral component contained in shell sludge, in addition to a growth effect on plants.

【0029】成分cとして炭酸銅を添加して得られた焼
成体の特性評価 実施例1eの焼成体は、炭化により生じた炭素表面に、
炭酸銅が還元されて生じた銅がセラミック層中に分散し
た状態で存在した多孔質構造を有しており、カビの増殖
実験において、前記比較例の焼成体よりも増殖抑制効果
があった。
Evaluation of Characteristics of Fired Body Obtained by Adding Copper Carbonate as Component c The fired body of Example 1e has a carbon surface formed by carbonization,
It has a porous structure in which copper generated by reduction of copper carbonate is dispersed in the ceramic layer, and has a growth inhibitory effect more than the fired body of the comparative example in a mold growth experiment.

【0030】成分cとして酸化鉄を添加して得られた焼
成体の特性評価 実施例1fの焼成体は、炭化により生じた炭素表面に、
酸化鉄が還元されて生じた鉄がセラミック層中に分散し
た状態で存在した多孔質構造を有しており、これを、平
均粒径が約70ミクロンになるように粉砕し、この粉砕
物と、前記比較例の焼成体を同様に粉砕して得た粉砕物
との電気伝導性を比較したところ、後者が低い電気伝導
性を示したのに対して、前者は、セラミック層中に分散
した鉄の作用により大きな電気伝導性を示した。
Evaluation of Characteristics of Fired Body Obtained by Adding Iron Oxide as Component c The fired body of Example 1f has a surface on carbon generated by carbonization.
It has a porous structure in which iron generated by reduction of iron oxide is present in a state of being dispersed in the ceramic layer, which is pulverized so that the average particle size becomes about 70 microns. When the electrical conductivity of the fired body of the comparative example was compared with the pulverized product obtained by similarly pulverizing, the latter showed low electrical conductivity, whereas the former was dispersed in the ceramic layer. Due to the action of iron, it exhibited high electrical conductivity.

【0031】成分cとしてフェライトを添加して得られ
た焼成体の特性評価 実施例1eの焼成体と前記比較例の焼成体とに対し、永
久磁石を用いて磁場を作用させたところ、前者は磁性を
帯びたが、後者は磁性を帯びず、前者の方が強く磁化さ
れることがわかった。
Evaluation of Characteristics of Fired Body Obtained by Adding Ferrite as Component c The fired body of Example 1e and the fired body of the comparative example were subjected to a magnetic field using a permanent magnet. Although it was magnetized, the latter was not magnetized and the former was found to be more strongly magnetized.

【0032】本発明の製造方法により得られる焼成体
の、油吸着剤としての応用例 〔油吸着実験〕実施例1aで得られた焼成体100重量
部に、天ぷら油(廃油)8重量部を噴霧して、該焼成体
の表面に油を付着させ、このようにして表面処理した焼
成体120ccを準備した。一方、比較例として、前記
比較例にて得られた焼成体(未処理品)120ccを準
備した。そして、通水性を有する市販の不織布(山中産
業株式会社製のコーヒーミラクロン(商品名))を用い
て袋状に成形したもの(縦10cm×横10cm)の中
に、上記の表面処理焼成体と未処理焼成体とをそれぞれ
別々に入れて密封し、袋の中央部分に円状の窪みを作
り、そこへ市販のサラダ油10ccを滴下して、目視に
て油が袋内に吸収されるまでの時間を測定した。測定は
各試料について5回ずつ行い、それぞれ平均値を算出し
た。 実施例1の焼成体に表面処理したものの油吸収時間:
3.2秒 比較例の焼成体(ベントナイト単独添加焼成体)の油吸
収時間:7.0秒 上記実験結果から、本発明の製造方法により得られる焼
成体は、油で表面処理することによって油吸着剤として
利用できるものであることがわかった。
Example of application of the fired body obtained by the production method of the present invention as an oil adsorbent [Oil adsorption experiment] 8 parts by weight of tempura oil (waste oil) was added to 100 parts by weight of the fired body obtained in Example 1a. By spraying, oil was attached to the surface of the fired body, and 120 cc of the fired body surface-treated in this manner was prepared. On the other hand, as a comparative example, 120 cc of the fired body (untreated product) obtained in the comparative example was prepared. Then, the above-mentioned surface-treated fired body was formed into a bag-shaped product (length 10 cm × width 10 cm) using a commercially available nonwoven fabric having a water permeability (Coffee Milacron (trade name) manufactured by Yamanaka Sangyo Co., Ltd.). And the untreated calcined body are separately put and sealed, and a circular hollow is formed in the center of the bag, and 10 cc of commercially available salad oil is dropped therein, until the oil is visually absorbed into the bag. Was measured. The measurement was performed five times for each sample, and the average value was calculated. Oil absorption time of the fired body of Example 1 after surface treatment:
3.2 seconds Oil absorption time of the fired body of the comparative example (burned body with only bentonite added): 7.0 seconds From the above experimental results, the fired body obtained by the production method of the present invention is subjected to surface treatment with oil to obtain an oil. It turned out that it can be used as an adsorbent.

【0033】[0033]

【発明の効果】上述の如く、第三成分としての成分cの
種類を適宜選択して、本発明の製造方法を実施すること
により、吸着剤、土壌改良剤、鶏餌、家畜飼料、害虫忌
避剤、磁場調整剤、農作物の生育促進剤など、用途に応
じて種々の機能性が付与された材料を製造することがで
きる。又、本発明の製造方法は、可燃性有機物として、
間伐材チップ、建廃チップ、コーヒー残滓、モミ殻など
が利用でき、又、無機系廃棄物として採石スラッジや貝
殻粉砕物などを利用できるものであるので、省資源化、
環境保護にも貢献し、しかも、特殊な装置を使用しなく
ても比較的簡単に実施可能であるという利点もある。
As described above, by appropriately selecting the type of the component c as the third component and carrying out the production method of the present invention, an adsorbent, a soil conditioner, chicken feed, livestock feed, pest repellent Materials having various functionalities can be produced depending on the use, such as agents, magnetic field regulators, and growth promoters for agricultural crops. Further, the production method of the present invention, as a flammable organic substance,
Thinned wood chips, construction waste chips, coffee residue, fir shells, etc. can be used, and quarry sludge and shell crushed materials can be used as inorganic waste, so resource saving,
It also contributes to environmental protection and has the advantage that it can be implemented relatively easily without using special equipment.

フロントページの続き Fターム(参考) 4G019 KA02 4G066 AA04B AA27B AA43B AA61B AA64B AA66B AA75B AC39A CA05 DA08 FA18 FA21 FA34 FA37 Continued on front page F-term (reference) 4G019 KA02 4G066 AA04B AA27B AA43B AA61B AA64B AA66B AA75B AC39A CA05 DA08 FA18 FA21 FA34 FA37

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】 炭素の表面にセラミックスがコーティン
グされてなる多孔性の焼成体を製造するための方法であ
って、 a)可燃性有機物と、 b)粘結剤としての粘土鉱物と、 c)ゼオライト、炭酸カルシウム、ゼオライト又は炭酸
カルシウム含有無機系廃棄物、炭酸銅、酸化鉄、酸化銅
及びフェライトから成る群より選ばれた粉末状添加物と
を、予め含水率が70%になるように調整された上記可
燃性有機物100重量部に対して上記粘土鉱物2〜20
重量部及び粉末状添加物0.3〜8重量部の比率にて混
合を行い、上記可燃性有機物の表面に、上記粘土鉱物及
び粉末状添加物を均一に被覆した後、ロータリキルンを
用いて600〜700℃まで加熱して自己燃焼を生じさ
せ、その後、自己燃焼により焼成を行い、上記可燃性有
機物の炭化により生じた炭素の表面にセラミックス層を
形成させることを特徴とする多孔性焼成体の製造方法。
1. A method for producing a porous fired body having a surface of carbon coated with ceramics, comprising: a) a combustible organic substance; b) a clay mineral as a binder; c) A zeolite, calcium carbonate, a zeolite or calcium carbonate-containing inorganic waste, a powdery additive selected from the group consisting of copper carbonate, iron oxide, copper oxide and ferrite are adjusted in advance to a water content of 70%. 100 parts by weight of the above combustible organic matter,
Parts by weight and the powdery additive are mixed at a ratio of 0.3 to 8 parts by weight, and the surface of the flammable organic material is uniformly coated with the clay mineral and the powdery additive. A porous fired body characterized in that self-combustion is caused by heating to 600 to 700 ° C., followed by firing by self-combustion to form a ceramic layer on the surface of carbon generated by carbonization of the combustible organic substance. Manufacturing method.
【請求項2】 上記可燃性有機物が、間伐材チップ、建
廃チップ、コーヒー残滓、モミ殻、パンチング紙片、故
紙パルプ及び竹チップからなる群より選ばれたものであ
ることを特徴とする請求項1記載の多孔性焼成体の製造
方法。
2. The method according to claim 1, wherein the combustible organic matter is selected from the group consisting of thinned wood chips, construction waste chips, coffee residue, fir hulls, punched paper chips, waste paper pulp and bamboo chips. 2. The method for producing a porous fired body according to 1.
【請求項3】 上記粘土鉱物が、カオリナイト、ハロイ
サイト及びベントナイトから成る群より選ばれたもので
あることを特徴とする請求項1又は2記載の多孔性焼成
体の製造方法。
3. The method for producing a porous fired body according to claim 1, wherein the clay mineral is selected from the group consisting of kaolinite, halloysite, and bentonite.
JP10326267A 1998-11-17 1998-11-17 Production of porous fired body Pending JP2000154073A (en)

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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005341935A (en) * 2004-06-07 2005-12-15 Masami Takegawa Promoting body for agriculture
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JP2005341935A (en) * 2004-06-07 2005-12-15 Masami Takegawa Promoting body for agriculture
KR100599241B1 (en) 2004-07-02 2006-07-12 주식회사왕표화학 Manufacturing method for soil conditioner using zeolite
JP2009298612A (en) * 2008-06-11 2009-12-24 Maruni Toryo Kk Ceramic material and its manufacturing method
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JP2011026170A (en) * 2009-07-27 2011-02-10 Kubota Corp Method for producing ceramic product, and base material
CN102134470A (en) * 2010-10-20 2011-07-27 沈阳理工大学 Method for preparing porous carbon born nano ferrite wave-absorbing material
JP2012097539A (en) * 2010-11-05 2012-05-24 Epia:Kk Structure of sintered hexagonal cylinder body capable of demonstrating hormesis or negative ion effect, and structure of building utilizing structure of sintered hexagonal cylinder body capable of demonstrating hormesis or negative ion effect
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JP2017221160A (en) * 2016-06-17 2017-12-21 株式会社アースクリエイト Agricultural material, food packaging material, and container for cosmetics and detergent
KR20180127560A (en) * 2017-05-18 2018-11-29 신라대학교 산학협력단 Carbon structure and its manufacturing method for soil conditioning and nutrients
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