JP2000144743A - Lightweight soil cement utilizing glass waste material and its execution method - Google Patents

Lightweight soil cement utilizing glass waste material and its execution method

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Publication number
JP2000144743A
JP2000144743A JP10320105A JP32010598A JP2000144743A JP 2000144743 A JP2000144743 A JP 2000144743A JP 10320105 A JP10320105 A JP 10320105A JP 32010598 A JP32010598 A JP 32010598A JP 2000144743 A JP2000144743 A JP 2000144743A
Authority
JP
Japan
Prior art keywords
soil
glass
cement
waste
vitreous
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP10320105A
Other languages
Japanese (ja)
Inventor
Hitoshi Mizutani
仁 水谷
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kajima Corp
Original Assignee
Kajima Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kajima Corp filed Critical Kajima Corp
Priority to JP10320105A priority Critical patent/JP2000144743A/en
Publication of JP2000144743A publication Critical patent/JP2000144743A/en
Pending legal-status Critical Current

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Abstract

PROBLEM TO BE SOLVED: To obtain lightweight soil cement capable of simply land-forming a ground having excellent strength by adding a cement solidification material to the mixed soil of a vitreous foam acquired by adding a foaming material to vitreous waste-material powder and soil. SOLUTION: A foaming material is added to a vitreous waste-material powder obtained by crushing a glass waste material such as bottle glass, flat glass or the like and thermally treated, and crushed stone-shaped vitreous foams 1, 1 are acquired. Cement solidification materials 3, 3 are added to mixed soil, in which the vitreous foams 1 are mixed with soil 2, 2, and lightweight soil cement 13 is manufactured. Sandy soil or loamy soil is preferable as soil 2, and a material, in which a small amount of pulverized glass powder are blended to coarsely crushed glass powder, is desirable as the vitreous waste material powder. When the lightweight soil cement 13 is spread all over and rolled and compacted, a ground having excellent strength can be land-formed.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、ガラス廃材利用の
軽量ソイルセメントおよびその施工法に関するものであ
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a lightweight soil cement utilizing glass waste material and a method for applying the same.

【0002】[0002]

【従来の技術】現在、地球環境問題は全世界的な問題と
なっており、来るべき21世紀に向けてその重要性は益
々重くなる一方である。我国では、昨年4月に「容器包
装リサイクル法」が完全実施されることになった。この
ような背景のもと、年間216万トン生産(1996
年)され、「容器包装リサイクル法」の対象でもあるガ
ラス瓶に関して、リサイクル・再資源化を行い、膨大な
市場が見込まれる産業界への適用が望まれている。
2. Description of the Related Art At present, the global environmental problem has become a global problem, and its importance is increasing more and more toward the coming 21st century. In Japan, the Containers and Packaging Recycling Law was fully implemented in April last year. Against this background, 2.16 million tons per year (1996
It is hoped that glass bottles that are subject to the Containers and Packaging Recycling Law will be recycled and recycled, and that they will be applied to the industrial world, where a huge market is expected.

【0003】ガラス瓶がカレット化され再び瓶原料とし
て利用される率は60%強と高いが、ビール瓶や一升瓶
などのリターナル瓶を除いた残り50万トンは、ほとん
どが埋設処分されており、有効活用されていない。(一
部についてはタイル、レンガ等に再資源化されるものの
研究的な要素が強く、その量もわずかである。)
The rate at which glass bottles are made into cullets and reused as bottle materials is as high as just over 60%. However, most of the remaining 500,000 tons excluding return bottles such as beer bottles and shochu bottles are mostly disposed of by burial. It has not been. (Some are recycled into tiles, bricks, etc., but the research elements are strong and the amount is small.)

【0004】一方、最近、特に、土木用資材の需要が、
建築物の不燃化、地盤改良、道路網の拡充、公共施設の
充実などのために並々増大しつつある一方で、地盤改良
や建築用骨材として使用される川砂、砂利、砕石などの
天然の資材は不足ぎみであり、また、環境破壊などの問
題から採掘可能量の制約により、需要の増大に見合う量
を確保することが難しくなってきている。
On the other hand, recently, in particular, demand for civil engineering materials has been increasing.
While it is increasing steadily due to fire-retarding buildings, ground improvement, expansion of road networks, and enhancement of public facilities, natural resources such as river sand, gravel, crushed stone, etc. There is a shortage of materials, and it is becoming difficult to secure enough to meet the growing demand due to restrictions on the amount that can be mined due to problems such as environmental destruction.

【0005】ところで、軟弱地盤上の盛土工事を例に取
ると、軽量土を使用すると路盤改良工事が不要となり、
完成後に継続する沈下量も低減できるため、補修等の維
持管理費も少なくてすむ。また、傾斜地における盛土工
事、拡幅工事等では、最小限の用地ですみ、擁壁等の土
留め工事が軽減または不要となり、仮設工事の規模も縮
小できる。
[0005] Taking the embankment construction on soft ground as an example, the use of lightweight soil makes roadbed improvement work unnecessary.
Since the amount of settlement that continues after completion can be reduced, maintenance costs such as repairs can be reduced. In addition, in the embankment work and the widening work on the sloping land, only a minimum amount of land is required, and earth retaining work such as retaining walls is reduced or unnecessary, and the scale of temporary construction work can be reduced.

【0006】このように、最近の傾向として建設業界で
は、作業者の老齢化や地震対策などの理由から特に建
設、構築用資材やその構築、建築物が軽量であることが
求められている。
As described above, as a recent trend, the construction industry demands that construction materials, construction materials, the construction thereof, and buildings be particularly lightweight for reasons such as aging of workers and measures against earthquakes.

【0007】軽量盛土に関しては、大型の発泡スチロー
ルブロックを盛土材料として積み重ねていくEPS工法
や、トンネルの裏込材、空洞の充填材等、注入材として
用いてきた気泡セメントを用いて、これをポンプによる
ホース圧送し、注入充填するFCB工法がある。
[0007] Regarding the lightweight embankment, a large styrofoam block is stacked as an embankment material by the EPS method, or a foam cement used as an injecting material such as a backing material for a tunnel or a filling material for a cavity is pumped. There is an FCB method in which the hose is pressure-fed and injected and filled.

【0008】[0008]

【発明が解決しようとする課題】大型の発泡スチロール
ブロックによるEPS工法では積み重ねる発泡スチロー
ルブロック相互のずれが問題であり、排水性を確保する
のが困難で、また、配管等の既設埋設物に対する対応に
難がある。さらに、産業廃棄物としての問題も生じる。
In the EPS method using a large-sized styrofoam block, there is a problem that the styrofoam blocks to be stacked are displaced from each other, and it is difficult to ensure drainage, and it is difficult to cope with existing buried objects such as piping. There is. In addition, there is a problem as industrial waste.

【0009】気泡セメントを用いるFCB工法は流動性
があるもので、型枠工などの下準備工や養生期間が必要
であり、施工時間も長くかかる。
The FCB method using aerated cement has fluidity, requires preparation work such as formwork work, a curing period, and requires a long construction time.

【0010】本発明の目的は前記従来例の不都合を解消
し、軽量化が実現できるともに、ガラス廃材を利用する
ことで資源の有効活用になり、しかも強度的にも優れた
地盤を形成できるガラス廃材利用の軽量ソイルセメント
およびその施工法を提供することにある。
An object of the present invention is to solve the above-mentioned disadvantages of the prior art, to achieve a reduction in weight, and to use a glass waste material to make effective use of resources and to form a ground excellent in strength. An object of the present invention is to provide a lightweight soil cement using waste material and a method for applying the same.

【0011】[0011]

【課題を解決するための手段】本発明は前記目的を達成
するため、ガラス廃材利用の軽量ソイルセメントとして
は、びんガラスや板ガラス等のガラス廃材を粉砕したガ
ラス質廃材粉末に発泡材を添加し、熱処理して砕石状に
なったガラス質発泡体と土との混合土にセメント系固化
材を添加したこと、および、土は砂質土であること、も
しくは、ローム質土であること、さらに、ガラス質廃材
粉は、粗粉砕ガラス粉に少量の微粉砕ガラス粉を配合し
てなることを要旨とするものである。
SUMMARY OF THE INVENTION In order to achieve the above object, the present invention provides a lightweight soil cement utilizing glass waste material by adding a foaming material to a glassy waste material powder obtained by pulverizing glass waste material such as bottle glass or plate glass. , That the cement-based solidifying agent was added to the mixed soil of the vitreous foam and the soil that had been crushed by heat treatment, and that the soil was sandy soil, or loam soil, In addition, the glassy waste material powder has a gist that a small amount of finely ground glass powder is mixed with coarsely ground glass powder.

【0012】ガラス廃材利用の軽量ソイルセメントの施
工法としては、びんガラスや板ガラス等のガラス廃材を
粉砕したガラス質廃材粉末に発泡材を添加し、熱処理し
て砕石状になったガラス質発泡体を土と混合した混合土
にセメント系固化材を添加して軽量ソイルセメントを作
製し、この軽量ソイルセメントを敷均し、転圧して、締
め固めること、もしくは、びんガラスや板ガラス等のガ
ラス廃材を粉砕したガラス質廃材粉末に発泡材を添加
し、熱処理して砕石状になったガラス質発泡体を土と混
合した混合土に水とセメント系固化材を加えながら混合
して流動化し、これを打設すること、さらに、土は砂質
土であること、もしくは、ローム質土であること、これ
に加えて、ガラス質廃材粉は、粗粉砕ガラス粉に少量の
微粉砕ガラス粉を配合してなることを要旨とするもので
ある。
As a method of applying a lightweight soil cement utilizing glass waste material, a foaming material is added to a glassy waste material powder obtained by pulverizing glass waste material such as a bottle glass or a sheet glass, and then heat-treated to form a crushed glassy foam. A lightweight soil cement is prepared by adding a cement-based solidifying material to a mixed soil obtained by mixing the soil with the soil, and the lightweight soil cement is spread, compacted and compacted, or glass waste material such as bottle glass or plate glass The foaming material is added to the crushed vitreous waste powder, the crushed vitreous foam is mixed with the soil by heat treatment, and the mixture is fluidized by adding water and cement-based solidifying material to the mixed soil. In addition, the soil must be sandy or loamy, and in addition to vitreous waste powder, a small amount of finely ground glass should be distributed to coarsely ground glass. It is an Abstract that is formed by.

【0013】請求項1記載の本発明によれば、ガラス質
発泡体はガラス質廃材を利用して製造するものであり、
資源のリサイクル有効活用により安価な製造コストで得
られ、再資源化に際しても環境汚染への心配がなく、環
境保全に適する。ガラス質発泡体は砕石状のものであ
り、これを砂利や砕石と同じように土と混合して軽量な
混合土を得ることができ、さらに、セメント系固化材を
添加することで強度強化が実現できる。このようにし
て、砕石状になったガラス質発泡体は土と混合して軽量
ソイルセメントとするものであるから、軟弱地盤上では
地盤の沈下を抑制でき、地盤の条件によっては地盤改良
が不要となる。また、急勾配盛土では、急勾配の盛立て
が可能であり、施工が容易で工期短縮も可能で、比較的
弱い地盤上での施工が可能となる。
According to the first aspect of the present invention, the vitreous foam is produced by using a vitreous waste material.
It can be obtained at a low manufacturing cost by effective use of resources, and there is no concern about environmental pollution when recycling, which is suitable for environmental conservation. Vitreous foam is a crushed stone, which can be mixed with soil in the same way as gravel and crushed stone to obtain a lightweight mixed soil.In addition, the addition of cement-based solidification material enhances the strength. realizable. In this way, the crushed vitreous foam is mixed with the soil to form a lightweight soil cement, so it is possible to suppress the subsidence of the ground on soft ground, and no ground improvement is required depending on the ground conditions. Becomes In addition, in the case of the steep embankment, the embankment can be steeply steep, construction is easy, the construction period can be shortened, and construction on relatively weak ground is possible.

【0014】そして砕石状になったガラス質発泡体は発
泡スチロールのように極めて軽いこともないので土と十
分混合するのに適している。
The crushed glassy foam is not very light like styrofoam and is suitable for sufficiently mixing with soil.

【0015】請求項5記載の本発明によれば、前記作用
に加えて、敷設し、転圧して、締め固めることにより、
密度ρd=0.8〜1.6t/m3 の範囲で簡単に地盤
を造成することができる。
According to the fifth aspect of the present invention, in addition to the above operation, by laying, rolling and compacting,
The ground can be easily formed in the density ρd = 0.8 to 1.6 t / m 3 .

【0016】請求項6記載の本発明によれば、前記作用
とほぼ同じであるが、これに加えて、流動化し、これを
打設することで、敷均し、転圧して、締め固めができな
い狭隘な、また、複雑な部分についても施工が可能であ
る。
According to the sixth aspect of the present invention, the operation is substantially the same as the above-mentioned operation, but in addition to this, it is fluidized and cast, whereby the floor is flattened, compacted, and compacted. It is possible to work on narrow and complicated parts that cannot be done.

【0017】請求項2および請求項7記載の本発明によ
れば、土を砂質土とすることにより透水性の地盤を得る
のに最適である。また、請求項3および請求項8記載の
本発明によれば、土をローム質土とするので不透水性の
地盤を得るのに最適である。
According to the second and seventh aspects of the present invention, it is most suitable to obtain a permeable ground by making the soil sandy. According to the third and eighth aspects of the present invention, since the soil is a loam soil, it is optimal for obtaining impermeable ground.

【0018】請求項3および請求項9記載の本発明によ
れば、前記作用に加えて、ガラス質廃材粉は、粗粉 砕
ガラス粉に少量の微粉砕ガラス粉を配合してなること
で、ガラス質発泡体としては大きな独立した気孔の極め
て軽量でかつ吸水性の小さい泡ガラス体となる。
According to the third and ninth aspects of the present invention, in addition to the above function, the vitreous waste material powder is obtained by blending a small amount of finely ground glass powder with coarsely ground glass powder. As a vitreous foam, it is a very lightweight and small water-absorbent foam glass body having large independent pores.

【0019】[0019]

【発明の実施の形態】以下、本発明の実施の形態を詳細
に説明する。図1は本発明のガラス廃材利用の軽量ソイ
ルセメント13で、図中1は軽量土材料として利用する砕
石状になった密度1.2g/cm3 以下、吸水率20%
以下であるガラス質発泡体であり、このガラス質発泡体
1と土2とを混合してなる混合土にセメント系固化材3
を添加した。
Embodiments of the present invention will be described below in detail. FIG. 1 shows a lightweight soil cement 13 using waste glass of the present invention. In FIG. 1, reference numeral 1 denotes a crushed stone used as a lightweight soil material having a density of 1.2 g / cm 3 or less and a water absorption of 20%.
The following vitreous foams are used. A cement-based solidifying material 3 is added to a mixed soil obtained by mixing the vitreous foam 1 and the soil 2.
Was added.

【0020】土2は第1実施形態としては砂質土、第2
実施形態としては粘性土であるローム質土で、いずれも
現地発生土を利用し得る。また、セメント系固化材3と
してはセメント、セメントミルクもしくはモルタルが好
適である。
The soil 2 is sandy soil as the first embodiment,
The embodiment is a loamy soil which is a cohesive soil, and any locally generated soil can be used. Further, as the cement-based solidifying material 3, cement, cement milk or mortar is suitable.

【0021】先にこのガラス質発泡体1について説明す
ると、ガラス質廃材を市販のガラス破砕機、例えばハン
マーミルなどの衝撃型破砕機を用いて粉砕し、粉砕物を
篩分けして得られる0.21mm以上2.38mm以下
の粒度分布を有する粗粉砕ガラス粉96%以上と0.2
1mm未満の粒度分布を有する微粉ガラス粉4%以下の
ガラス質配合粉を原料とする。
First, the vitreous foam 1 will be described. The vitreous waste material is pulverized by using a commercially available glass pulverizer, for example, an impact type pulverizer such as a hammer mill, and the pulverized material is sieved. 96% or more of coarsely ground glass powder having a particle size distribution of 0.21 mm or more and 2.38 mm or less and 0.2
The starting material is a glassy compound powder having a particle size distribution of less than 1 mm and a glass powder of 4% or less.

【0022】前記ガラス質廃材としては、例えば、廃棄
されたガラスびん、板ガラス、窓ガラス、テレビやパソ
コンの前面ガラスパネル、ガラス製品工場からのスクラ
ップなどである。これらの廃材は、ガラス質として見た
場合、珪酸塩ガラス、アルミノほうばい酸ガラス、ほう
けい酸塩ガラス、アルミノ珪酸塩ガラスなどが含まれて
いる。このようなガラス質の廃材のうち、ガラスびん、
板ガラス、窓ガラスの廃材は、比較的多量に回収ができ
るので、大量に生産でき、有利である。
Examples of the vitreous waste material include discarded glass bottles, plate glass, window glass, front glass panels of televisions and personal computers, and scraps from glass product factories. When viewed as vitreous, these waste materials include silicate glass, aluminoborosilicate glass, borosilicate glass, aluminosilicate glass, and the like. Of such vitreous waste materials, glass bottles,
Plate glass and window glass waste can be recovered in a relatively large amount, and can be produced in large quantities, which is advantageous.

【0023】前記ガラス質配合粉に対して0.1〜3重
量%の発泡材としての炭化珪素を添加、混合して成る混
合粉をガラスの軟化点以上に加熱焼成し、次いで冷却す
る。
A powder mixture obtained by adding and mixing 0.1 to 3% by weight of silicon carbide as a foaming material with respect to the glassy compound powder is heated and fired to a temperature higher than the softening point of the glass, and then cooled.

【0024】前記のごとく、粗粉砕ガラス粉に少量の微
粉砕ガラス粉を配合したガラス質配合粉を調製する必要
は、例えば、粒径0.21mm未満の該微粉砕ガラス粉
を全く混せないで粒径2mm以下の粒度分布を有する粗
粉砕ガラス粉のみを原料とし加熱焼成すると、図2
(a)(b)(c)(d)に示すように、加熱前の常温
では互いに接触する粗粒子Cで囲まれ形成される空隙G
は、粗粉粒Gの焼結性が悪いため、500〜600℃の
焼結温度ではまだ粗粒子相互は焼結が充分に行われない
ので閉塞孔とならず、この間粗粒子から発生するガスは
外部に抜ける。その後、700℃の焼結温度でやっと粗
粒子間の焼結が充分に行われて該空隙Gは閉塞し、孤立
したポア(独立気孔)Pが生成するが、その大きさは極
めて小さい。更に700℃以上の焼成昇温時では既に独
立気孔P内のガスが少量のため、そのポアPは大きくな
らず、小さいままであり、大きな独立気孔が得られな
い。
As described above, it is necessary to prepare a vitreous blended powder obtained by blending a small amount of finely ground glass powder with coarsely ground glass powder, for example, such that the finely ground glass powder having a particle size of less than 0.21 mm is not mixed at all. When only the coarsely ground glass powder having a particle size distribution of 2 mm or less is used as a raw material,
As shown in (a), (b), (c), and (d), at room temperature before heating, a gap G formed by being surrounded by coarse particles C that are in contact with each other.
Is because the coarse particles G have poor sinterability, and at the sintering temperature of 500 to 600 ° C., the coarse particles still do not sufficiently sinter, so that no clogging holes are formed, and the gas generated from the coarse particles Escapes outside. Thereafter, at a sintering temperature of 700 ° C., the sintering between the coarse particles is sufficiently performed, and the void G is closed, and an isolated pore (independent pore) P is generated, but its size is extremely small. Further, at the time of firing at a temperature of 700 ° C. or more, since the gas in the independent pores P is already small, the pores P do not increase and remain small, so that large independent pores cannot be obtained.

【0025】これに対し、本発明のように2mm程度の
粗粒ガラス粉間に0.2mm以下の微粒砕ガラス粉が介
在した状態で加熱焼成を行うと、図2(A)(B)
(C)(D)のように進行する。然るときは、加熱前の
常温では、該粗粒子C間に微粒子Fが介在した状態で形
成される比較的大きい空隙Gは、500〜600℃の焼
結温度で微粒子Fは焼結し易いので、その微粒子Fと接
触している各粗粒子Cとは、この500〜600℃の低
い焼結温度でも互いに焼結し、該空隙Gは閉塞され、包
囲壁Wをつくり、その内部にこれら粒子から発生するガ
スを閉じ込めた大きな孤立したポアPを生成する。
On the other hand, when heating and sintering are performed in the state where finely ground glass powder of 0.2 mm or less is interposed between coarse glass powder of about 2 mm as in the present invention, FIG.
The process proceeds as shown in (C) and (D). At that time, at room temperature before heating, the relatively large voids G formed in the state where the fine particles F are interposed between the coarse particles C are easily sintered at a sintering temperature of 500 to 600 ° C. Therefore, each coarse particle C in contact with the fine particles F sinters each other even at the low sintering temperature of 500 to 600 ° C., the void G is closed, and the surrounding wall W is formed. A large isolated pore P containing gas generated from particles is generated.

【0026】更に高温の700℃の焼結で更に軟化焼結
が進行し、粗粒は融合し、該独立気孔Pの周囲を囲む良
好な融合壁Wとなり、これによりポアは被包されると共
に大きなPを維持する。更に700℃以上に昇温すれ
ば、ポアP内のガスは膨脹し、従って、独立気泡Pが膨
脹し、大きな独立した気孔Pとなり、極めて軽量で且つ
吸水性の小さい泡ガラス体が得られる。かくして、本発
明の微粒ガラス粉の添加で、例えば空隙率40%の混合
粉の常温での充填状態Bから、ポアPの熱膨張分が加算
され、約50%の空隙率のp=1.2程度の焼結発泡体
を作製することができる。
The softening sintering further proceeds at a higher temperature of 700 ° C., and the coarse particles fuse to form a good fusion wall W surrounding the closed pores P, thereby enclosing the pores and Maintain a large P. If the temperature further rises to 700 ° C. or higher, the gas in the pores P expands, so that the closed cells P expand to become large independent pores P, and an extremely lightweight foam glass body having a small water absorption is obtained. Thus, by the addition of the fine glass powder of the present invention, for example, the thermal expansion of the pore P is added from the filling state B at room temperature of the mixed powder having a porosity of 40%, and p = 1. About 2 sintered foams can be produced.

【0027】前記炭化珪素を添加は、図2(C)の閉塞
壁Wにより閉塞された独立気泡Pを形成し、700℃以
上に昇温し、ガス膨脹により図2(D)のガス膨脹した
状態を維持するには、少量の炭化珪素を添加しておく
と、これにより、閉塞壁Wを内部のガス膨脹により破裂
して連続気孔となることなく、強靭に抵抗し乍ら大きく
膨脹せしめる閉塞壁の補強剤として役立つからである。
The addition of the silicon carbide forms a closed cell P closed by the closing wall W in FIG. 2C, the temperature is raised to 700 ° C. or more, and the gas expands as shown in FIG. In order to maintain the state, a small amount of silicon carbide is added, so that the closed wall W does not rupture due to internal gas expansion and becomes continuous pores, and the closed wall W expands strongly while resisting strongly. This is because it serves as a wall reinforcing agent.

【0028】而して、前記のように配合したガラス質混
合粉に、これに対し0.1〜3重量%の炭化珪素を添
加、混合した混合粉を調製し、これをガラスの軟化点以
上に、上記の焼成温度500℃以上に加熱し、上記のよ
うに昇温し、少なくとも700℃以上で焼成昇温した
後、急冷又は徐冷により冷却することにより、強靭なガ
ラス質壁Wで覆われた大きな独立気泡を無数に有するか
さ比重13.2g/cm3以下、吸水率20%以下のガ
ラス質発泡体1が得られる。
Then, 0.1 to 3% by weight of silicon carbide is added to the glassy mixed powder blended as described above, and a mixed powder is prepared. Then, it is heated to the above-mentioned firing temperature of 500 ° C. or more, heated as described above, and heated to at least 700 ° C. or more, and then cooled by rapid cooling or slow cooling to cover with the tough vitreous wall W. A glassy foam 1 having countless large closed cells and a bulk specific gravity of 13.2 g / cm 3 or less and a water absorption of 20% or less is obtained.

【0029】炭化珪素は通常、コークスと酸化珪素が主
体である珪砂から製造されるが、本目的に使用される炭
化珪素は必ずしも充分に精製されていなくてもよい。例
えば、純度が85%程度のものとか、製造中、微粉末と
してバックフィルターなどで回収されるものでもよい。
Although silicon carbide is usually produced from silica sand mainly composed of coke and silicon oxide, the silicon carbide used for this purpose does not necessarily have to be sufficiently purified. For example, it may have a purity of about 85%, or may be recovered as a fine powder during manufacture by a back filter or the like.

【0030】炭化珪素の添加量を配合ガラス粉に対し
0.1〜3重量%に限定する理由は、その添加量が0.
1重量%未満であると、かさ比重が1.2g/cm3
下と充分な軽量特性をもつ製品をつくることが困難とな
る。一方、その添加量が3重量%を超えても充分な軽量
特性をもつ製品をつくることができるが、製品単価が高
価となり好ましくないので、経済上3重量%までにとど
める。
The reason why the addition amount of silicon carbide is limited to 0.1 to 3% by weight based on the compounded glass powder is that the addition amount is 0.1% by weight.
When the content is less than 1% by weight, it is difficult to produce a product having a bulk specific gravity of 1.2 g / cm 3 or less and having sufficient lightweight characteristics. On the other hand, a product having sufficient lightweight properties can be produced even if the addition amount exceeds 3% by weight. However, since the unit price of the product is high and is not preferable, it is economically limited to 3% by weight.

【0031】前記配合ガラス粉をそのガラス質の軟化点
以上に加熱焼成する点については、この軟化点は夫々の
ガラス原料の種類によって異なる。珪酸塩ガラスの場合
には750℃以上が一般であり、特に好ましい温度域は
840〜980℃の範囲である。980℃を越えた高温
では不必要なエネルギーを使用するなど不経済であるの
で、980℃までにとどめ、製造コストをできるだけ低
くし安価なガラス質発泡体1を得るようにすることがで
きる。
Regarding the fact that the compounded glass powder is heated and fired at a temperature higher than its glassy softening point, the softening point differs depending on the type of each glass raw material. In the case of silicate glass, the temperature is generally 750 ° C. or higher, and a particularly preferable temperature range is 840 to 980 ° C. Since it is uneconomical to use unnecessary energy at a high temperature exceeding 980 ° C., it is possible to keep the temperature up to 980 ° C. to reduce the production cost as much as possible and obtain an inexpensive vitreous foam 1.

【0032】前記配合ガラス粉は、所定の成形型枠に入
れ加熱焼成した後、徐冷すれば、レンガ、壁材などの板
状の成形品とすることができるが、急冷すれば、板状成
形体に亀裂を生じ、図3に示すような不定形の塊状に壊
れた無数のガラス質発泡体1として得られる。
The above-mentioned compounded glass powder can be formed into a plate-like molded product such as a brick or a wall material by gradual cooling after being placed in a predetermined molding mold and heated and calcined. Cracks are formed in the molded body, and the resulting vitreous foam 1 is broken into irregularly shaped blocks as shown in FIG.

【0033】更に、本発明によれば、前記の配合ガラス
粉に炭化珪素を0.1重量%以上添加したものに、更に
該配合ガラス粉に対し0.05〜2重量%の炭酸カルシ
ウムや炭酸ナトリウム等の炭酸塩の少なくとも1種を添
加、混合して成る混合粉を、ガラスの軟化点以上に加熱
焼成し、次で冷却することにより、更に極めて軽量なか
さ比重lg/cm3 以下のガラス質発泡体1が確実に得
られる。添加量が0.05重量%未満では、前記の添加
効果が得られない。
Further, according to the present invention, the above-mentioned compounded glass powder to which silicon carbide is added in an amount of 0.1% by weight or more is further added with 0.05 to 2% by weight of calcium carbonate or carbonate based on the compounded glass powder. A mixed powder obtained by adding and mixing at least one of carbonates such as sodium is heated and baked to a temperature higher than the softening point of glass, and then cooled to obtain a glass material having an extremely lightweight bulk specific gravity of lg / cm 3 or less. The foam 1 is reliably obtained. If the amount is less than 0.05% by weight, the above-mentioned effect cannot be obtained.

【0034】調製した混合物粉を加熱焼成する作業は、
長尺で且つその幅方向の両側に枠壁をもつ横断面コ字状
の広幅のベルト状の搬送型枠内に投入し所定の高さまで
堆積し、且つ均一な厚さにならしたものを加熱炉内に装
填した後、加熱し所要の加熱焼成温度まで上昇せしめる
が、この場合、ガラス質が珪酸塩ガラスの場合は、75
0℃以上、好ましくは840℃〜980℃に昇温する。
例えば900℃まで昇温させるに要する時間は、その被
処理物層の厚さにもよるが、厚さが10mmであれば1
0分、20mmであれば20分程度とすることが好まし
い。また最高温度に達した後の高温保持時間は、最高温
度が低ければ保持時間を長く、逆に最高温度が高ければ
保持時間を短くするようにする。例えば、その保持時間
は一般に30〜0分の範囲である。ここで0分とは、最
高温度に達したら直ちに冷却することを意味する。30
分以上の長い保持時間は経済的に好ましくない。なお、
配合ガラス粉に水分が多量に含まれている場合には、2
00℃付近で完全に水分を蒸発してから、前記の昇温を
行うべきである。
The operation of heating and firing the prepared mixture powder is as follows:
It is put into a long, belt-shaped transporting form with a U-shaped cross section and a frame having a frame wall on both sides in the width direction, deposited to a predetermined height, and heated to a uniform thickness. After being charged in the furnace, it is heated and raised to the required heating and firing temperature. In this case, when the glassy material is silicate glass, 75%
The temperature is raised to 0 ° C or higher, preferably 840 ° C to 980 ° C.
For example, the time required to raise the temperature to 900 ° C. depends on the thickness of the object layer.
If it is 0 mm or 20 mm, it is preferably about 20 minutes. The high-temperature holding time after reaching the maximum temperature is set such that the holding time is long if the maximum temperature is low, and the holding time is short if the maximum temperature is high. For example, the retention time generally ranges from 30 to 0 minutes. Here, 0 minutes means that cooling is performed immediately after reaching the maximum temperature. 30
Long holding times of more than a minute are not economically favorable. In addition,
If the blended glass powder contains a large amount of water, 2
The temperature should be raised after the water content is completely evaporated at around 00 ° C.

【0035】また、ガラス質廃材からは、予め、出来る
限りこれらに混在している陶器片、磁器片、金属、土、
砂、砂利などの無機系不燃物やプラスチック、紙、木片
などの夾触物を除去するが、本発明の軽量な泡ガラス製
品を製造するに差支えない限り、極めて少量であるなら
ば、混ざっていても差支えない。
Further, from the vitreous waste material, pottery pieces, porcelain pieces, metal, soil,
Sand, gravel and other inorganic incombustibles and plastics, paper, wood chips and other contaminants are removed, but as long as they do not interfere with the production of the lightweight foam glass product of the present invention, if they are in very small amounts, they are mixed. No problem.

【0036】前記の高温保持時間を経たのち冷却工程に
入るが、不定型塊状のガラス質発泡体1の場合は、この
冷却を急速に行う。然るときは、冷却中、その所定の均
一な厚さの発泡体はクラックを生じ、自然に壊され、無
数の、大きさのまちまちな例えば粒径10〜60mmの
不定型塊状のものとして得られる。
After the high-temperature holding time, the cooling step is started. In the case of the irregularly shaped vitreous foam 1, the cooling is rapidly performed. Then, during cooling, the foam of a given uniform thickness cracks and breaks spontaneously and is obtained as a myriad of irregularly shaped masses of various sizes, e.g. Can be

【0037】前記ガラス質発泡体1の特性は、かさ密度
は0.4g〜1.2g/cm3 、製造時の含水率0%、
吸水率10%前後である。また、1軸圧縮強さは35〜
40Kgf/cm2 、破砕率33%前後、温度、熱など
の変化に強く、スレーキング率は略0.1%、すりへり
減量50%前後である。
The properties of the vitreous foam 1 include a bulk density of 0.4 g to 1.2 g / cm 3 , a water content of 0% during production,
The water absorption is around 10%. The uniaxial compression strength is 35 ~
40 Kgf / cm 2 , crushing rate is about 33%, resistant to changes in temperature, heat, etc., slaking rate is about 0.1%, and abrasion loss is about 50%.

【0038】ガラス質発泡体1と土2との混合土との混
合比率(体重比、重量比)は1:1、1:0.5、0.
5:1の3ケースを初めとして、種々選択できる。ま
た、セメント固化材3としてのセメントは例えば前記ガ
ラス質発泡体1と土2と体重比が1:1の場合は50〜
100kg/m3 程度である。
The mixing ratio (weight ratio, weight ratio) of the vitreous foam 1 and the mixed soil of the soil 2 is 1: 1, 1: 0.5, 0.1.
Various selections can be made, including three cases of 5: 1. The cement as the cement solidifying material 3 is, for example, 50 to 50 when the weight ratio between the vitreous foam 1 and the soil 2 is 1: 1.
It is about 100 kg / m 3 .

【0039】ガラス質発泡体1と土2とセメント系固化
材3を混合した軽量ソイルセメント13をダンプトラック
で運搬し、ブルドーザで敷均し、ロードローラーや振動
ローラーで転圧して密度ρd=0.8〜1.6t/m3
を目標に締め固める。
The lightweight soil cement 13 in which the vitreous foam 1, the soil 2, and the cement-based solidifying material 3 are mixed is transported by a dump truck, leveled by a bulldozer, and compacted by a load roller or a vibrating roller to obtain a density ρd = 0. 0.8 to 1.6 t / m 3
To the goal.

【0040】図4はかかる軽量ソイルセメント13で堤体
26を施工した場合で、軟弱地盤12上に高さ約7.0mの
堤体26を構築する。
FIG. 4 shows an embankment made of such lightweight soil cement 13.
In the case where 26 is constructed, a dike 26 having a height of about 7.0 m is constructed on the soft ground 12.

【0041】現地発生土のみによる盛土材では、高含水
で軟弱であり、また基礎地盤が軟弱地盤12で軟弱である
と、盛土の施工が困難であり、盛土および基礎地盤の崩
壊や基礎地盤および盛土の沈下のおそれがある。
In the case of embankment material made only of locally generated soil, if the embankment material is high in water content and soft, and if the foundation ground is soft in the soft ground 12, the embankment construction is difficult, and the embankment and foundation ground collapse, and The embankment may settle.

【0042】そこで本発明の現地発生土である土2にガ
ラス質発泡体1とセメント系固化材3を混合した軽量ソ
イルセメント13を盛立て、締固めれば、ガラス質発泡体
1が軽量なので全体が軽量となり、沈下の抑制が得ら
れ、セメント系固化材3をより強度が得られ、スベリや
トラフィカビリティーに対応できる。
Therefore, the soil 2 which is a locally generated soil of the present invention is laid with a lightweight soil cement 13 in which the vitreous foam 1 and the cement-based solidifying material 3 are mixed and compacted. As a whole, the weight is reduced, the suppression of settlement is obtained, the cement-based solidified material 3 has more strength, and can cope with slip and trafficability.

【0043】ちなみに、前記軽量ソイルセメント13の特
性は下記の通りである。 1.単位体積重量 約1.0ton /m3 2.強度 粘着力 C=5ton /m2 一軸強度 qu =20ton /m2 3.透水係数 k=1×10-5〜10-6 cm /sec
Incidentally, the characteristics of the lightweight soil cement 13 are as follows. 1. Unit volume weight about 1.0 ton / m 3 2. Strength Adhesive strength C = 5 ton / m 2 Uniaxial strength qu = 20 ton / m 2 3. Permeability k = 1 × 10 -5 -10 -6 cm / sec

【0044】施工現場において締め固めた地盤の原位置
試験を行った。原位置試験は、道路の平板載荷試験(J
ISA1215)、現場CBR試験(JISA122
2)、水置換による土の密度試験(JIS1612)で
ある。また、これに加えて現在開発中である重錘落下法
を用いて現場密度を推定する試みも行った。現地試験結
果を下記表1に示す。
An in-situ test was performed on the compacted ground at the construction site. The in-situ test is a flat plate loading test on roads (J
ISA1215), on-site CBR test (JISA122)
2) A soil density test (JIS 1612) by water displacement. In addition, an attempt was made to estimate the site density using the weight drop method currently under development. The field test results are shown in Table 1 below.

【0045】[0045]

【表1】 [Table 1]

【0046】また、実際に現場で適用する場合を想定
し、密度ρd =1.0t/m3 で締め固めた時の試験結
果を下記表2に示す。
Table 2 below shows the test results when compaction is performed at a density ρd = 1.0 t / m 3 , assuming that the device is actually applied on site.

【0047】[0047]

【表2】 [Table 2]

【0048】三軸試験結果によると、せん断抵抗角はφ
=32.6°が得られており、CBRの値も17.7%
と大きく、一般的な埋戻し材・盛土材として用いられる
良質土の土性値条件を充分に満足している。透水係数と
しては、×10°オーダーの値となっており、良好であ
る。
According to the results of the triaxial test, the shear resistance angle is φ
= 32.6 °, and the CBR value was also 17.7%.
It satisfactorily satisfies the soil properties of high quality soil used as general backfill material and embankment material. The permeability is a value on the order of 10 °, which is good.

【0049】第2実施形態として、土2にローム質土を
使用すれば、軽量ソイルセメント13を難透水性のものと
することもできる。
As a second embodiment, if loam soil is used for the soil 2, the lightweight soil cement 13 can be made to have poor water permeability.

【0050】さらに、第2実施形態として、この土2に
ローム質土を使用した場合に、ガラス質発泡体1と土2
とを混合する際に水を加えて流動化したものにセメント
系固化材3を加えて軽量ソイルセメント13の全体を流動
化し、または、土2にガラス質発泡体1とセメント系固
化材3を加える際に水を加えて軽量ソイルセメント13の
全体を流動化したものをホッパーやホース等で打設す
る。
Further, as a second embodiment, when the loam soil is used as the soil 2, the vitreous foam 1 and the soil 2
When mixing water and water, the cement-based solidifying material 3 is added to the fluidized material, and the entire lightweight soil cement 13 is fluidized. Alternatively, the vitreous foam 1 and the cement-based solidifying material 3 are added to the soil 2. At the time of addition, water obtained by adding water to fluidize the entire lightweight soil cement 13 is cast with a hopper, a hose, or the like.

【0051】本発明の軽量ソイルセメント13の適用は盛
土として、または、埋戻し材として利用が考えられる
が、盛土としては、前記図4の軟弱地盤12上の堤体とし
ての盛土の他に道路を施工するための盛土などもあり、
図5には軟弱地盤12上に仮設道路6を施工する場合を示
す。図中25は土木シートである。
The application of the lightweight soil cement 13 of the present invention can be considered as an embankment or as a backfill material. As the embankment, in addition to the embankment as a bank on the soft ground 12 in FIG. There are also embankments for constructing
FIG. 5 shows a case where the temporary road 6 is constructed on the soft ground 12. In the figure, reference numeral 25 denotes a civil engineering sheet.

【0052】図6は直立壁を施工する場合で、支圧板7
を立ち上げ、その裏込め材としてガラス質発泡体1と土
2とセメント系固化材3を混合した軽量ソイルセメント
13を、撒き出し、敷均し、転圧による締め固めを繰り返
して盛立て、または、流動化したものを打設し、覆土4
を施して舗装5で覆い、道路とした。
FIG. 6 shows a case where an upright wall is to be constructed.
And a lightweight soil cement in which vitreous foam 1, soil 2, and cement-based solidifying material 3 are mixed as backing material.
13 is scattered, leveled, compacted by rolling and repeated to lay or fluidize and cast
And covered with pavement 5 to form a road.

【0053】図7は急傾斜地盛土の場合で、地山8を掘
削し、基礎9を設置する。擁壁またはアンカー(図示せ
ず)を備えた支圧板(壁)7を立ち上げ、背面にガラス
質発泡体1と土2とセメント系固化材3を混合した軽量
ソイルセメント13を撒き出し、敷均し、転圧による締め
固めを繰り返して盛立て、または流動化したものの打設
を繰り返して盛立て、表面舗装5を施工する。材料の搬
入が困難な山岳部での施工が可能で、基礎地盤にかかる
土圧を低減し、地山の安定を図る。この場合も前記流動
化した場合の打設の適用もある。
FIG. 7 shows a case of a steep embankment, in which a ground 8 is excavated and a foundation 9 is installed. A support plate (wall) 7 having a retaining wall or an anchor (not shown) is set up, and a lightweight soil cement 13 in which a vitreous foam 1, soil 2 and a cement-based solidifying material 3 are mixed is scattered on the back surface and spread. Leveling and compaction by rolling are repeated to build up, or fluidized material is repeatedly poured to build up and surface pavement 5 is constructed. Construction is possible in mountainous areas where materials are difficult to carry in, reducing the earth pressure on the foundation ground and stabilizing the ground. Also in this case, there is an application of the casting in the case of fluidization.

【0054】図8は盛土10の拡幅の場合で、同様に基礎
9を設置する。擁壁またはアンカー(図示せず)を備え
た支圧板(壁)7を立ち上げ、背面にガラス質発泡体1
と土2とセメント系固化材3を混合した軽量ソイルセメ
ント13を撒き出し、敷均し、転圧による締め固めを繰り
返して盛立て、または流動化した軽量ソイルセメント13
の打設を繰り返して盛立て、表面舗装5を施工する。
FIG. 8 shows a case where the embankment 10 is widened, and the foundation 9 is similarly installed. A support plate (wall) 7 having a retaining wall or an anchor (not shown) is set up, and the vitreous foam 1
And light soil cement 13 mixed with soil 2 and cement-based solidifying material 3 are spread out, leveled, compacted by rolling to repeat, or laid or fluidized light soil cement 13
And the surface pavement 5 is constructed.

【0055】図9は既設の補強盛土11の嵩上げの場合
で、既設の補強盛土11の上に擁壁またはアンカー(図示
せず)を備えた支圧板(壁)7を立ち上げ、背面にガラ
ス質発泡体1と土2とセメント系固化材3を混合した軽
量ソイルセメント13を撒き出し、敷均し、転圧による締
め固めを繰り返して盛立て、または流動化したものの打
設を繰り返して盛立て、覆土4を施す。
FIG. 9 shows a case where the existing reinforcing embankment 11 is raised. A supporting plate (wall) 7 having a retaining wall or an anchor (not shown) is set up on the existing reinforcing embankment 11, and a glass is provided on the back. Soil cement 13 comprising a mixture of porous foam 1 and soil 2 and cement-based solidifying material 3 is scattered, spread out, laid by repeating compaction by compaction, or laid by repeatedly placing a fluidized material. Stand up and apply earth covering 4.

【0056】図10はゴルフ場のコース拡張、ティーグ
ランドの増設等ジオテキスタイルを用いた急勾配盛土の
場合で、十分な基礎地盤を確保し、ジオテキスタイル23
を敷設し、ジオテキスタイル23で巻き込むようにガラス
質発泡体1と土2とセメント系固化材3を混合した軽量
ソイルセメント13を撒き出し、敷均し、転圧による締め
固めを繰り返して盛立てる。法面部には植生土のう24を
入れ、天端部はローム質土で覆土4とする。
FIG. 10 shows a case of a steep embankment using geotextiles such as expansion of a golf course and extension of a tee ground.
Is laid, and lightweight soil cement 13 in which vitreous foam 1 and soil 2 and cement-based solidifying material 3 are mixed is scattered so as to be rolled up by geotextile 23, laid down, and compacted by rolling compaction repeatedly. Vegetation soil 24 is placed on the slope, and the top is covered with loamy soil.

【0057】図11は山岳道路14のシェルター15への落
石緩衝防止として上部にガラス質発泡体1と土2とセメ
ント系固化材3を混合した軽量ソイルセメント13を撒き
出し、敷均し、転圧による締め固めたもの、または流動
化した軽量ソイルセメント13を打設して充填し、その上
に覆土4で覆う。
FIG. 11 shows a light soil cement 13 comprising a mixture of vitreous foam 1 and soil 2 and a cement-based solidifying material 3 scattered over the shelter 15 of the mountain road 14 in order to prevent rockfall. A compacted or fluidized lightweight soil cement 13 is compacted by pressure and filled, and covered with a cover soil 4.

【0058】図12の公園盛土の場合は、ガラス質発泡
体1と土2とセメント系固化材3を混合した軽量ソイル
セメント13を撒き出し、敷均し、転圧による締め固めた
もの、または流動化した軽量ソイルセメント13を打設し
た上に覆土4を施す。また、図13はの地すべり地の頭
部盛土の場合も同様にガラス質発泡体1と土2とセメン
ト系固化材3を混合した軽量ソイルセメント13を撒き出
し、敷均し、転圧による締め固めたもの、または流動化
した軽量ソイルセメント13を打設した上に覆土4を施
す。
In the case of the park embankment shown in FIG. 12, lightweight soil cement 13 in which vitreous foam 1 and soil 2 and cement-based solidifying material 3 are mixed is scattered, spread out, compacted by compaction, or The soil cover 4 is applied after the fluidized lightweight soil cement 13 is cast. FIG. 13 also shows a light soil cement 13 in which the vitreous foam 1 and the soil 2 and the cement-based solidifying material 3 are mixed similarly in the case of the head embankment in the landslide area of FIG. A hardened material or a fluidized lightweight soil cement 13 is cast and covered with soil 4.

【0059】埋戻し材として使用する例としては、図1
4に示すように管路16の下の埋設管基礎としてガラス質
発泡体1と土2とセメント系固化材3を混合した軽量ソ
イルセメント13を撒き出し、敷均し、転圧による締め固
めを繰り返して、または、流動化した軽量ソイルセメン
ト13を打設して充填する。その上に埋戻し土21を充填す
る。
FIG. 1 shows an example of use as a backfill material.
As shown in FIG. 4, a lightweight soil cement 13 containing a mixture of vitreous foam 1, soil 2 and cement-based solidifying material 3 is scattered as a buried pipe foundation under the pipe 16 and spread out, compacted by compaction. Repeatedly or by pouring the fluidized lightweight soil cement 13. The backfill soil 21 is filled thereon.

【0060】図15は橋脚17の周辺部の埋め戻しの場合
で、図中18は深礎、19は橋桁で、橋脚17の周辺部の盛土
10を掘削し、その部分にガラス質発泡体1と土2とセメ
ント系固化材3を混合した軽量ソイルセメント13を撒き
出し、敷均し、転圧による締め固めを繰り返して、また
は、流動化した軽量ソイルセメント13を打設して充填す
る。
FIG. 15 shows a case of backfilling the periphery of the pier 17. In FIG. 15, 18 is a deep foundation, 19 is a bridge girder, and an embankment around the pier 17 is shown.
10 is excavated, and lightweight soil cement 13 in which vitreous foam 1 and soil 2 and cement-based solidifying material 3 are mixed is scattered in that portion, leveling, compaction by compaction is repeated, or fluidization is performed. The lightweight soil cement 13 is poured and filled.

【0061】図16は地下構造物20の埋め戻しの場合、
図17は地下構造物20等埋設構造保護の場合で、土留め
による開削工事を行った後、ボックスカルバートによる
地下構造物20を構築し、その上にガラス質発泡体1と土
2とセメント系固化材3を混合した軽量ソイルセメント
13を撒き出し、所望厚さに敷設した後、1トン振動ロー
ラー等の転圧機を使用してを使用して締め固める。
FIG. 16 shows a case where the underground structure 20 is backfilled.
FIG. 17 shows the case of protecting the buried structure such as the underground structure 20. After the digging work by earth retaining is performed, the underground structure 20 by the box culvert is constructed, and the vitreous foam 1, the soil 2 and the cement-based material are formed thereon. Lightweight soil cement mixed with solidifying material 3
13 is laid out and laid to a desired thickness, and then compacted using a rolling machine such as a 1-ton vibration roller.

【0062】図18は橋台裏込めの場合で、図中22は橋
脚を示し、ガラス質発泡体1と土2とセメント系固化材
3を混合した軽量ソイルセメント13を埋戻し材として使
用し、撒き出し、敷均し、転圧による締め固めを繰り返
し、または流動化した軽量ソイルセメント13を打設して
充填する。その上に覆土4を施す。なお、図示は省略す
るがこの橋脚22に代えて擁壁の場合にも同様な埋戻しが
可能である。
FIG. 18 shows a case of backfilling of an abutment. In the figure, reference numeral 22 denotes a bridge pier, and lightweight soil cement 13 obtained by mixing vitreous foam 1, soil 2, and cement-based solidifying material 3 is used as a backfill material. Spreading, leveling and compaction by rolling are repeated, or fluidized lightweight soil cement 13 is poured and filled. Covering soil 4 is applied thereon. Although not shown, similar backfilling is possible in the case of a retaining wall instead of the pier 22.

【0063】[0063]

【発明の効果】以上述べたように本発明のガラス廃材利
用の軽量ソイルセメントおよびその施工法は、軽量化が
実現できるともに、ガラス廃材を利用することで資源の
有効活用になり、しかも強度的にも優れた地盤を形成で
きるものである。
As described above, the lightweight soil cement using glass waste material and the method of construction according to the present invention can achieve weight reduction, and the use of glass waste material enables effective use of resources and has a strong strength. It can form an excellent ground.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明のガラス廃材利用の軽量ソイルセメント
およびその施工法の1実施形態を示す説明図である。
FIG. 1 is an explanatory view showing one embodiment of a lightweight soil cement using waste glass materials and a method of applying the same according to the present invention.

【図2】ガラス質発泡体の製造原理を示す説明図であ
る。
FIG. 2 is an explanatory view showing a manufacturing principle of a vitreous foam.

【図3】ガラス質発泡体の斜視図である。FIG. 3 is a perspective view of a vitreous foam.

【図4】盛土として軟弱地盤上に堤体を施工する場合の
一例を示す縦断正面図である。
FIG. 4 is a vertical sectional front view showing an example of a case where a bank body is constructed on soft ground as embankment.

【図5】盛土として軟弱地盤上に施工する場合の他例を
示す縦断正面図である。
FIG. 5 is a vertical sectional front view showing another example in the case where the embankment is constructed on soft ground.

【図6】盛土として直立壁の施工の場合の縦断正面図で
ある。
FIG. 6 is a vertical sectional front view in the case of constructing an upright wall as an embankment.

【図7】急傾斜地盛土の場合の縦断正面図である。FIG. 7 is a vertical sectional front view in the case of a steep embankment.

【図8】盛土として既設盛土の拡幅の場合の縦断正面図
である。
FIG. 8 is a vertical sectional front view in the case of widening an existing embankment as the embankment.

【図9】盛土として補強土盛土の嵩上げの場合の縦断正
面図である。
FIG. 9 is a vertical sectional front view in the case of raising a reinforced embankment as an embankment.

【図10】急勾配盛土の場合の縦断正面図である。FIG. 10 is a vertical sectional front view in the case of a steep embankment.

【図11】落石緩衝の場合の縦断正面図である。FIG. 11 is a vertical sectional front view in the case of a falling rock buffer.

【図12】公園盛土の場合の縦断正面図である。FIG. 12 is a vertical sectional front view in the case of park embankment.

【図13】地すべり地の頭部盛土の場合の縦断正面図で
ある。
FIG. 13 is a vertical sectional front view in the case of head embankment in a landslide area.

【図14】埋め戻しとして埋設管基礎の場合の縦断正面
図である。
FIG. 14 is a vertical sectional front view in the case of a buried pipe foundation as backfill.

【図15】埋め戻しとして橋脚周辺部の埋め戻しの場合
の縦断正面図である。
FIG. 15 is a longitudinal sectional front view in the case of backfilling around a pier as backfilling.

【図16】埋め戻しとして構造物の埋め戻しの場合の縦
断正面図である。
FIG. 16 is a longitudinal sectional front view in the case of backfilling a structure as backfilling.

【図17】埋め戻しとして埋設構造物程保護の場合の縦
断正面図である。
FIG. 17 is a vertical cross-sectional front view in the case of protecting the buried structure as backfill.

【図18】埋め戻しとして橋台裏込めの場合の縦断正面
図である。
FIG. 18 is a longitudinal sectional front view in the case of backfilling of an abutment as backfilling.

【符号の説明】[Explanation of symbols]

1…ガラス質発泡体 2…土 3…セメント系固結材 4…覆土 5…舗装 6…仮設道路 7…支圧板 8…地山 9…基礎 10…盛土 11…補強盛土 12…軟弱地盤 13…軽量ソイルセメント 14…山岳道路 15…シェルター 16…管路 17…橋脚 18…深礎 19…橋桁 20…地下構造物 21…埋戻し土 22…橋脚 23…ジオテキスタ
イル 24…植生土のう 25…土木シート 26…堤体
DESCRIPTION OF SYMBOLS 1 ... Vitreous foam 2 ... Soil 3 ... Cement-based cement 4 ... Covering soil 5 ... Pavement 6 ... Temporary road 7 ... Bearing plate 8 ... Ground 9 ... Foundation 10 ... Embankment 11 ... Reinforcement embankment 12 ... Soft ground 13 ... Lightweight soil cement 14 ... Mountain road 15 ... Shelter 16 ... Pipeline 17 ... Pier 18 ... Deep foundation 19 ... Bridge girder 20 ... Underground structure 21 ... Backfill soil 22 ... Pier 23 ... Geotextile 24 ... Vegetation soil bag 25 ... Civil sheet 26 ... Embankment

Claims (9)

【特許請求の範囲】[Claims] 【請求項1】びんガラスや板ガラス等のガラス廃材を粉
砕したガラス質廃材粉末に発泡材を添加し、熱処理して
砕石状になったガラス質発泡体と土との混合土にセメン
ト系固化材を添加したことを特徴とするガラス廃材利用
の軽量ソイルセメント。
1. A foamed material is added to a vitreous waste powder obtained by pulverizing glass waste such as bottle glass or plate glass, and a cement-based solidified material is added to a mixed soil of a vitreous foam and soil that has been heat-treated to form a crushed stone. Lightweight soil cement using waste glass, characterized by the addition of water.
【請求項2】土は砂質土である請求項1記載のガラス廃
材利用の軽量ソイルセメント。
2. The lightweight soil cement utilizing waste glass material according to claim 1, wherein the soil is sandy soil.
【請求項3】土はローム質土である請求項1記載のガラ
ス廃材利用の軽量ソイルセメント。
3. The lightweight soil cement utilizing glass waste material according to claim 1, wherein the soil is loamy soil.
【請求項4】ガラス質廃材粉は、粗粉砕ガラス粉に少量
の微粉砕ガラス粉を配合してなる請求項1ないし請求項
3のいずれかに記載のガラス廃材利用の軽量ソイルセメ
ント。
4. The lightweight soil cement utilizing glass waste material according to claim 1, wherein the glassy waste material powder is obtained by mixing a small amount of finely ground glass powder with coarsely ground glass powder.
【請求項5】びんガラスや板ガラス等のガラス廃材を粉
砕したガラス質廃材粉末に発泡材を添加し、熱処理して
砕石状になったガラス質発泡体を土と混合した混合土に
セメント系固化材を添加して軽量ソイルセメントを作製
し、この軽量ソイルセメントを敷均し、転圧して、締め
固めることを特徴としたガラス廃材利用の軽量ソイルセ
メントの施工法。
5. A cementitious solidification of a mixed soil obtained by adding a foaming material to a glassy waste powder obtained by pulverizing glass waste such as a bottle glass or a sheet glass and mixing a vitreous foam formed into a crushed stone by heat treatment with soil. A method for constructing a lightweight soil cement using waste glass, characterized by adding a material to produce a lightweight soil cement, leveling, compacting and compacting the lightweight soil cement.
【請求項6】びんガラスや板ガラス等のガラス廃材を粉
砕したガラス質廃材粉末に発泡材を添加し、熱処理して
砕石状になったガラス質発泡体を土と混合した混合土に
水とセメント系固化材を加えながら混合して流動化し、
これを打設することを特徴としたガラス廃材利用の軽量
ソイルセメントの施工法。
6. A mixed soil obtained by adding a foaming material to a vitreous waste material powder obtained by pulverizing glass waste material such as bottle glass or plate glass, and mixing a vitreous foam formed into a crushed stone by heat treatment with water and cement. Mixing and fluidizing while adding the system solidifying material,
A method for constructing lightweight soil cement using waste glass, characterized by casting it.
【請求項7】土は砂質土である請求項5記載のガラス廃
材利用の軽量ソイルセメント。
7. The lightweight soil cement utilizing waste glass material according to claim 5, wherein the soil is sandy soil.
【請求項8】土はローム質土である請求項6記載のガラ
ス廃材利用の軽量ソイルセメント。
8. The lightweight soil cement utilizing glass waste material according to claim 6, wherein the soil is loamy soil.
【請求項9】ガラス質廃材粉は、粗粉砕ガラス粉に少量
の微粉砕ガラス粉を配合してなる請求項5ないし請求項
4のいずれかに記載のガラス廃材利用の軽量ソイルセメ
ントの施工法。
9. The method of claim 5, wherein the vitreous waste powder is obtained by mixing a small amount of finely ground glass powder with coarsely ground glass powder. .
JP10320105A 1998-11-11 1998-11-11 Lightweight soil cement utilizing glass waste material and its execution method Pending JP2000144743A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP10320105A JP2000144743A (en) 1998-11-11 1998-11-11 Lightweight soil cement utilizing glass waste material and its execution method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP10320105A JP2000144743A (en) 1998-11-11 1998-11-11 Lightweight soil cement utilizing glass waste material and its execution method

Publications (1)

Publication Number Publication Date
JP2000144743A true JP2000144743A (en) 2000-05-26

Family

ID=18117767

Family Applications (1)

Application Number Title Priority Date Filing Date
JP10320105A Pending JP2000144743A (en) 1998-11-11 1998-11-11 Lightweight soil cement utilizing glass waste material and its execution method

Country Status (1)

Country Link
JP (1) JP2000144743A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008150859A (en) * 2006-12-18 2008-07-03 Asahi Kasei Homes Kk Reinforcing structure of ground level different part
CN110258586A (en) * 2019-07-05 2019-09-20 兰州铁道设计院有限公司 Increase the structure and method of existing high roadbed tunnel backfill height

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008150859A (en) * 2006-12-18 2008-07-03 Asahi Kasei Homes Kk Reinforcing structure of ground level different part
CN110258586A (en) * 2019-07-05 2019-09-20 兰州铁道设计院有限公司 Increase the structure and method of existing high roadbed tunnel backfill height

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