JP2000140073A - Method and device for sterilization - Google Patents

Method and device for sterilization

Info

Publication number
JP2000140073A
JP2000140073A JP11364280A JP36428099A JP2000140073A JP 2000140073 A JP2000140073 A JP 2000140073A JP 11364280 A JP11364280 A JP 11364280A JP 36428099 A JP36428099 A JP 36428099A JP 2000140073 A JP2000140073 A JP 2000140073A
Authority
JP
Japan
Prior art keywords
pressure
liquid
resistant container
sterilized
container
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP11364280A
Other languages
Japanese (ja)
Other versions
JP3761758B2 (en
Inventor
Kiyoshi Hayakawa
潔 早川
Yoshie Ueno
義栄 上野
Shinya Kawamura
眞也 河村
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
KYOTO PREFECTURE
Original Assignee
KYOTO PREFECTURE
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP9169575A external-priority patent/JP3050533B2/en
Application filed by KYOTO PREFECTURE filed Critical KYOTO PREFECTURE
Priority to JP36428099A priority Critical patent/JP3761758B2/en
Publication of JP2000140073A publication Critical patent/JP2000140073A/en
Application granted granted Critical
Publication of JP3761758B2 publication Critical patent/JP3761758B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Freezing, Cooling And Drying Of Foods (AREA)
  • Apparatus For Disinfection Or Sterilisation (AREA)

Abstract

PROBLEM TO BE SOLVED: To effectively sterilize food, medical devices, liquid oxygen, serum or the like by producing simply high pressure without a large scale high pressure generator. SOLUTION: After an object to be sterilized and a liquid surrounding the object are airtightly contained in a flexible container 16, a liquid to be sterilized is airtightly contained in the flexible container 16, and the container is stored in a pressure container body 10, a freezing medium 18 is filled into the pressure container body, a liquid inlet 12 is closed with an airtight plug 14, the freezing medium inside is frozen by cooling the pressure container, and high pressure due to the freezing of the freezing body is produced in the pressure container.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】この発明は、細菌類や黴など
の各種微生物を死滅させる殺菌方法、特に、高圧と低温
を利用した簡易な殺菌方法、ならびに、その方法の実施
に使用される殺菌装置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a sterilization method for killing various microorganisms such as bacteria and fungi, in particular, a simple sterilization method utilizing high pressure and low temperature, and a sterilization apparatus used for carrying out the method. About.

【0002】[0002]

【従来の技術】各種微生物の物理的殺菌法として、加
熱、冷凍、紫外線照射などといった一般に広く行われて
いる方法のほか、微生物を高圧雰囲気中に置いて死滅さ
せる方法があり、この高圧処理による殺菌法は、被殺菌
物の劣化や変性を伴わずに殺菌することができるため、
近年、主に食品の殺菌法として検討され一部で用いられ
てきた。また、殺菌効果を高めるために、低温下で高圧
処理する殺菌法も検討されている。
2. Description of the Related Art As a physical sterilization method for various microorganisms, there are methods generally used widely such as heating, freezing, and ultraviolet irradiation, and a method of killing microorganisms by placing them in a high-pressure atmosphere. Since the sterilization method can sterilize without deterioration or denaturation of the material to be sterilized,
In recent years, it has been mainly studied as a food sterilization method and has been partially used. Further, in order to enhance the sterilization effect, a sterilization method in which high-pressure treatment is performed at a low temperature has been studied.

【0003】上記した高圧殺菌では、微生物を有効に死
滅させるために、例えば100MPa前後以上といった
高圧を必要とし、従来は、油圧ポンプなどを用いて高圧
を発生させていた。
[0003] In the above-mentioned high-pressure sterilization, a high pressure of, for example, about 100 MPa or more is required in order to effectively kill microorganisms. Conventionally, a high pressure is generated using a hydraulic pump or the like.

【0004】[0004]

【発明が解決しようとする課題】しかしながら、従来の
高圧殺菌法では、高圧を発生させるために大掛りな高圧
発生装置を必要とし、従来から行われている他の殺菌法
に比べて多大な装置コストを要する、といった問題点が
ある。そして、より殺菌効果を高めようとすると、さら
に高い圧力で微生物を処理する必要があり、殺菌性の向
上には装置コストの増大を伴うこととなる。
However, in the conventional high-pressure sterilization method, a large-scale high-pressure generator is required to generate high pressure, and a large amount of equipment is required in comparison with other conventional sterilization methods. There is a problem that costs are required. In order to further enhance the sterilizing effect, it is necessary to treat the microorganisms at a higher pressure, and an increase in the cost of the apparatus is required to improve the sterilizing effect.

【0005】この発明は、以上のような事情に鑑みてな
されたものであり、大掛りな高圧発生装置を必要とする
ことなく簡便に高圧を発生させて、食品や医療用具等の
食品以外の物品、酵素液、血清等の生体液や液状の医薬
品などの殺菌処理を行うことができる殺菌方法、ならび
に、その方法を好適に実施することができる殺菌装置を
提供することを目的とする。
The present invention has been made in view of the above circumstances, and can easily generate high pressure without the need for a large-scale high-pressure generating device, and can be used for other than foods such as foods and medical tools. It is an object of the present invention to provide a sterilization method capable of sterilizing biological fluids such as articles, enzyme solutions, and serum, and liquid pharmaceuticals, and a sterilization apparatus capable of suitably performing the method.

【0006】[0006]

【課題を解決するための手段】請求項1に係る発明は、
被殺菌物を耐圧容器内に収容し、その耐圧容器内に液体
状態の凍結媒体を充満させて気体を排除した状態で、耐
圧容器内に被殺菌物と凍結媒体とを密封した後、耐圧容
器を冷却させて内部の凍結媒体の全部または一部を凍結
させることにより殺菌することを特徴とする。
The invention according to claim 1 is
The object to be sterilized is housed in a pressure-resistant container, and the pressure-resistant container is filled with a freezing medium in a liquid state to eliminate gas, and the object to be sterilized and the freezing medium are sealed in the pressure-resistant container. Is cooled to freeze all or part of the internal freezing medium for sterilization.

【0007】請求項2に係る発明は、被殺菌液を耐圧容
器内に充満させて気体を排除した状態で、耐圧容器内に
被殺菌液を密封した後、耐圧容器を冷却させて内部の被
殺菌液の全部または一部を凍結させることにより殺菌す
ることを特徴とする。
The invention according to a second aspect of the present invention is characterized in that after the liquid to be sterilized is sealed in the pressure-resistant container in a state where the liquid to be sterilized is filled in the pressure-resistant container and gas is removed, the pressure-resistant container is cooled and the internal pressure is reduced. It is characterized in that all or a part of the sterilizing solution is sterilized by freezing.

【0008】請求項3に係る発明は、被殺菌物およびそ
の周囲を満たすための充填液体と、液体状態の凍結媒体
とを、変形可能な隔離部材によって互いに隔て、かつ、
耐圧容器内に充満させて気体を排除した状態で、耐圧容
器内に被殺菌物および充填液体と凍結媒体とを密封した
後、耐圧容器を冷却させて内部の凍結媒体の全部または
一部を凍結させることにより殺菌することを特徴とす
る。
According to a third aspect of the present invention, a filling liquid for filling an object to be sterilized and its surroundings and a freezing medium in a liquid state are separated from each other by a deformable separating member, and
After filling the inside of the pressure vessel with the gas removed and sealing the sterilization object and the filling liquid and the freezing medium in the pressure vessel, the pressure vessel is cooled to freeze all or part of the freezing medium inside. It is characterized in that it is sterilized by being caused.

【0009】請求項4に係る発明は、請求項3記載の殺
菌方法において、被殺菌物を変形可能なプラスチック製
容器または袋内に収容し、その容器または袋内に充填液
体を充満させて気体を排除した状態で、容器または袋内
に被殺菌物と充填液体とを密封したものを、耐圧容器内
に収容した後、その耐圧容器内に液体状態の凍結媒体を
充満させて気体を排除した状態で、耐圧容器内に被殺菌
物および充填液体と凍結媒体とを密封することを特徴と
する。
According to a fourth aspect of the present invention, in the sterilization method according to the third aspect, the object to be sterilized is housed in a deformable plastic container or bag, and the container or bag is filled with a filling liquid and gaseous. In a state in which the object to be sterilized and the filling liquid are sealed in a container or a bag in a state in which the liquid medium is filled with a freezing medium in a liquid state, the gas is eliminated in the pressure-resistant container. In this state, the object to be sterilized, the filling liquid, and the freezing medium are sealed in the pressure vessel.

【0010】請求項5に係る発明は、被殺菌物と液体状
態の凍結媒体とを、変形可能な隔離部材によって互いに
隔て、かつ、耐圧容器内に充満させて気体を排除した状
態で、耐圧容器内に被殺菌液と凍結媒体とを密封した
後、耐圧容器を冷却させて内部の凍結媒体の全部または
一部を凍結させることにより殺菌することを特徴とす
る。
According to a fifth aspect of the present invention, the object to be sterilized and the freezing medium in a liquid state are separated from each other by a deformable isolating member, and filled in the pressure-resistant container to eliminate the gas, so that the pressure-resistant container is filled. After the liquid to be sterilized and the freezing medium are sealed therein, the pressure-resistant container is cooled to sterilize the whole or a part of the freezing medium inside by freezing.

【0011】請求項6に係る発明は、請求項5記載の殺
菌方法において、被殺菌液を変形可能なプラスチック製
容器または袋内に充満させて気体を排除した状態で、容
器または袋内に被殺菌液を密封したものを、耐圧容器内
に収容した後、その耐圧容器内に液体状態の凍結媒体を
充満させて気体を排除した状態で、耐圧容器内に被殺菌
液と凍結媒体とを密封することを特徴とする。
According to a sixth aspect of the present invention, there is provided the sterilization method according to the fifth aspect, wherein the liquid to be sterilized is filled in a deformable plastic container or bag to remove gas from the container or bag. After the sterilized liquid is sealed in the pressure container, the liquid container is filled with a freezing medium in a liquid state and the gas is eliminated, and the liquid to be sterilized and the freezing medium are sealed in the pressure container. It is characterized by doing.

【0012】請求項7に係る発明は、請求項1または請
求項3ないし請求項6のいずれかに記載の殺菌方法にお
いて、凍結媒体として、冷却させたときに凍結と共晶生
成により膨張する塩類溶液を用いることを特徴とする。
According to a seventh aspect of the present invention, there is provided the sterilization method according to the first aspect or the third to sixth aspects, wherein the salt which expands by freezing and eutectic formation when cooled is used as a freezing medium. It is characterized by using a solution.

【0013】請求項8に係る発明は、内部に液体を収容
可能で、液体注入口が形設された耐圧容器本体と、この
耐圧容器本体の前記液体注入口を、耐圧容器本体の内部
圧力の上昇時にも液密に閉塞する密栓とから殺菌装置を
構成したことを特徴とする。
[0013] The invention according to claim 8 is a pressure-resistant container main body in which a liquid can be accommodated therein and in which a liquid inlet is formed, and the liquid inlet of the pressure-resistant container main body is connected to the internal pressure of the pressure-resistant container main body. A sterilization device is characterized by comprising a hermetic plug that is liquid-tightly closed even when ascending.

【0014】請求項9に係る発明は、内部がダイヤフラ
ムによって2つの室に仕切られ、一方の室が密閉されて
その内部に凍結媒体が充満させられるとともに、他方の
室の内部に液体を収納可能でその他方の室側に液体注入
口が形設された耐圧容器本体と、この耐圧容器本体の前
記液体注入口を、耐圧容器本体の内部圧力の上昇時にも
液密に閉塞する密栓とから殺菌装置を構成したことを特
徴とする。
According to a ninth aspect of the present invention, the inside is partitioned into two chambers by a diaphragm, and one of the chambers is sealed so that the inside thereof is filled with a freezing medium, and the liquid can be stored inside the other chamber. A pressure-resistant container body having a liquid inlet formed in the other chamber side and a hermetic plug that closes the liquid inlet of the pressure-resistant container body in a liquid-tight manner even when the internal pressure of the pressure-resistant container body increases. The apparatus is characterized in that the apparatus is configured.

【0015】請求項1に係る発明の殺菌方法では、耐圧
容器内に充満させられて密封された凍結媒体、例えば水
が、氷点以下の温度に冷却されて凍結することにより、
また、請求項2に係る発明の殺菌方法では、耐圧容器内
に充満させられて密封された被殺菌液、例えば酵素液
が、凝固点以下の温度に冷却されて凍結することによ
り、それぞれ体積膨張するが、凍結媒体または被殺菌液
は、耐圧容器内に封じ込められていて、耐圧容器の内壁
面により内容物全体としての体積膨張が抑えられ、それ
に伴って耐圧容器内部に高圧が発生する。この高圧によ
る殺菌作用と凍結による殺菌作用とにより、被殺菌物に
付着しまたは被殺菌液中に存在する細菌類や黴などの微
生物が死滅する。
In the sterilization method according to the first aspect of the present invention, a freezing medium, for example, water filled and sealed in a pressure-resistant container is cooled to a temperature below the freezing point and frozen.
Further, in the sterilization method according to the second aspect of the present invention, the liquid to be sterilized, for example, an enzyme liquid, which is filled and sealed in the pressure-resistant container, is cooled to a temperature below the freezing point and frozen, thereby expanding in volume. However, the freezing medium or the liquid to be sterilized is sealed in the pressure-resistant container, and the inner wall surface of the pressure-resistant container suppresses the volume expansion of the entire contents, and accordingly, a high pressure is generated inside the pressure-resistant container. Due to the bactericidal action by the high pressure and the bactericidal action by freezing, microorganisms such as bacteria and molds attached to the object to be sterilized or present in the liquid to be sterilized are killed.

【0016】請求項3に係る発明の殺菌方法では、耐圧
容器内に充満させられて密封され変形可能な隔離部材に
よって互いに隔てられた充填液体と凍結媒体とのうち、
凍結媒体、例えば水が、また、請求項5に係る発明の殺
菌方法では、耐圧容器内に充満させられて密封され変形
可能な隔離部材によって互いに隔てられた被殺菌液、例
えば酵素液と凍結媒体とのうち、凍結媒体、例えば水
が、氷点以下の温度に冷却されて凍結することにより体
積膨張するが、凍結媒体および充填液体または被殺菌液
は、耐圧容器内に封じ込められていて、耐圧容器の内壁
面により内容物全体としての体積膨張が抑えられ、それ
に伴って耐圧容器内部に高圧が発生し、その高圧が、凍
結媒体と隔離部材で隔てられた充填液体または被殺菌液
にかかる。この高圧による殺菌作用と低温による殺菌作
用とにより、充填液体中の被殺菌物に付着しまたは被殺
菌液中に存在する細菌類や黴などの微生物が死滅する。
[0016] In the sterilization method according to the third aspect of the present invention, the filling medium and the freezing medium filled in the pressure-resistant container and sealed and separated from each other by the deformable separating member are selected from the group consisting of:
In the sterilization method according to the fifth aspect of the present invention, the freezing medium, for example, water, is filled in a pressure-resistant container, and the sterilized liquid, for example, an enzyme liquid and the freezing medium, are separated from each other by a deformable separating member. Among them, the freezing medium, for example, water, is cooled to a temperature below the freezing point and freezes to expand its volume, but the freezing medium and the filling liquid or the liquid to be sterilized are sealed in a pressure-resistant container, and the pressure-resistant container Due to the inner wall surface of the container, volume expansion of the whole contents is suppressed, and accordingly, a high pressure is generated inside the pressure-resistant container, and the high pressure is applied to the filling liquid or the liquid to be sterilized separated by the freezing medium and the separating member. Due to the bactericidal action by the high pressure and the bactericidal action by the low temperature, microorganisms such as bacteria and molds that adhere to the substance to be sterilized in the filling liquid or are present in the liquid to be sterilized are killed.

【0017】請求項4および請求項6に係る各発明の殺
菌方法では、耐圧容器内に充満させられて密封された凍
結媒体が、凝固点以下の温度に冷却されて凍結すること
により体積膨張するが、耐圧容器の内壁面により内容物
全体としての体積膨張が抑えられ、それに伴って耐圧容
器内部に発生した高圧が、プラスチック製容器または袋
内に充満させられて密封された充填液体または被殺菌液
にかかり、充填液中の被殺菌物または被殺菌液の殺菌が
行われる。
In the sterilization method according to each of the fourth and sixth aspects of the present invention, the freezing medium filled in the pressure-resistant container and sealed is cooled to a temperature below the freezing point and frozen to expand its volume. The inner wall surface of the pressure-resistant container suppresses volume expansion of the entire contents, and the high pressure generated inside the pressure-resistant container is filled and sealed in a plastic container or bag, and the liquid to be sterilized is sterilized. , Sterilization of the material to be sterilized or the liquid to be sterilized in the filling liquid is performed.

【0018】請求項7に係る発明の殺菌方法では、凍結
媒体が冷却されて凍結するときの体積膨張が、水を冷却
して凍結させるときの体積膨張より大きくなるので、耐
圧容器の内部により高い圧力が発生する。
In the sterilization method according to the present invention, since the volume expansion when the freezing medium is cooled and frozen is larger than the volume expansion when the water is cooled and frozen, the inside of the pressure vessel is higher. Pressure develops.

【0019】請求項8に係る発明の殺菌装置を使用する
には、耐圧容器本体内に被殺菌物を収容し、その耐圧容
器本体内に液体注入口を通して凍結媒体、例えば水を注
入し、耐圧容器本体内に水を充満させて気体を排除した
状態で、液体注入口を密栓によって液密に閉塞し、耐圧
容器本体内に被殺菌物と水とを密封し、または、耐圧容
器本体内に液体注入口を通して被殺菌液、例えば酵素液
を注入し、耐圧容器本体内に酵素液を充満させて気体を
排除した状態で、液体注入口を密栓によって液密に閉塞
し、耐圧容器本体内に酵素液を密封する。あるいは、耐
圧容器本体内に、被殺菌物とその周囲を満たす充填液体
とが密封されたプラスチック製容器または袋を収容し、
または、被殺菌液、例えば酵素液が密封されたプラスチ
ック製容器または袋を収容し、その耐圧容器本体内に液
体注入口を通して凍結媒体、例えば水を注入し、耐圧容
器本体内に水を充満させて気体を排除した状態で、液体
注入口を密栓によって液密に閉塞し、耐圧容器本体内に
被殺菌物および充填液体または酵素液と水とを密封す
る。その後に、耐圧容器本体を冷却して内部の水を氷点
以下の温度で凍結させることにより、上記したように、
耐圧容器本体の内部に高圧が発生して、高圧による殺菌
作用と凍結による殺菌作用または低温による殺菌作用と
により、被殺菌物に付着しまたは酵素液中に存在する細
菌類や黴などの微生物が死滅する。
In order to use the sterilization apparatus of the present invention, an object to be sterilized is housed in a pressure-resistant container body, and a freezing medium, for example, water is injected into the pressure-resistant container body through a liquid inlet. With the container body filled with water and gas removed, the liquid injection port is closed in a liquid-tight manner with a hermetic stopper, and the substance to be sterilized and water are sealed inside the pressure-resistant container body, or inside the pressure-resistant container body. A liquid to be sterilized, for example, an enzyme solution, is injected through the liquid inlet, and the enzyme liquid is filled in the pressure-resistant container body to eliminate gas. Seal the enzyme solution. Alternatively, in a pressure-resistant container main body, a plastic container or bag in which a substance to be sterilized and a filling liquid filling the periphery thereof are sealed is housed,
Alternatively, a sterile liquid, for example, a plastic container or bag sealed with an enzyme solution is housed, and a freezing medium, for example, water is injected through a liquid inlet into the pressure-resistant container body, and the pressure-resistant container body is filled with water. With the gas removed, the liquid inlet is closed in a liquid-tight manner with a hermetic plug, and the object to be sterilized and the filling liquid or enzyme solution and water are sealed in the pressure-resistant container body. Thereafter, by cooling the pressure vessel main body and freezing the water inside at a temperature below the freezing point, as described above,
A high pressure is generated inside the pressure-resistant container body, and due to the sterilizing action by the high pressure and the sterilizing action by freezing or the low temperature, the microorganisms such as bacteria and fungi that adhere to the object to be sterilized or exist in the enzyme solution are removed. To die.

【0020】請求項9に係る発明の殺菌装置を使用する
には、耐圧容器本体の他方の室内に被殺菌物を収容し、
その他方の室内に液体注入口を通して不凍液体を注入
し、他方の室内に不凍液体を充満させて気体を排除した
状態で、液体注入口を密栓によって液密に閉塞し、他方
の室内に被殺菌物と不凍液体とを密封し、または、耐圧
容器本体の他方の室内に液体注入口を通して被殺菌液、
例えば酵素液を注入し、他方の室内に酵素液を充満させ
て気体を排除した状態で、液体注入口を密栓によって液
密に閉塞し、他方の室内に酵素液を密封する。その後
に、耐圧容器本体を冷却して、一方の室内に密封された
凍結媒体、例えば水を氷点以下の温度で凍結させること
により、上記したように、耐圧容器本体の内部に高圧が
発生して、高圧による殺菌作用と低温による殺菌作用と
により、被殺菌物に付着しまたは酵素液中に存在する細
菌類や黴などの微生物が死滅する。
In order to use the sterilization apparatus according to the ninth aspect of the present invention, an object to be sterilized is accommodated in the other chamber of the pressure vessel main body,
Inject the antifreeze liquid into the other room through the liquid inlet, fill the other room with the antifreeze liquid and eliminate the gas. Seal the object and the antifreeze liquid, or the liquid to be sterilized through the liquid inlet into the other chamber of the pressure-resistant container body,
For example, in a state where an enzyme solution is injected and the other chamber is filled with the enzyme solution to remove gas, the liquid inlet is closed in a liquid-tight manner with a hermetic stopper, and the enzyme solution is sealed in the other chamber. Thereafter, the pressure vessel main body is cooled, and a freezing medium sealed in one chamber, for example, water is frozen at a temperature below the freezing point. As described above, a high pressure is generated inside the pressure vessel main body. Microorganisms such as bacteria and fungi that adhere to the object to be sterilized or are present in the enzyme solution are killed by the sterilizing action of high pressure and the sterilizing action of low temperature.

【0021】[0021]

【発明の実施の形態】以下、この発明の好適な実施形態
について図1および図2を参照しながら説明する。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS A preferred embodiment of the present invention will be described below with reference to FIGS.

【0022】図1は、この発明に係る殺菌方法を実施す
るために使用される殺菌装置の構成の1例を示す概略縦
断面図である。この殺菌装置は、内部に液体を収容可能
で、液体注入口12が形設された耐圧容器本体10と、
この耐圧容器本体10の液体注入口12を閉塞する密栓
14とから構成されている。耐圧容器本体10は、例え
ば100〜200MPa以上の高圧に耐える構造を有し
ており、例えばステンレス鋼材で厚肉に形成されてい
る。密栓14は、耐圧容器本体10の内部圧力が100
〜200MPa以上に上昇しても、内部に密封された液
体が漏出しないように、耐圧容器本体10の液体注入口
12を液密に閉塞することができる構造となっている。
FIG. 1 is a schematic vertical sectional view showing an example of the structure of a sterilizing apparatus used for carrying out the sterilizing method according to the present invention. The sterilization apparatus includes a pressure-resistant container body 10 capable of storing a liquid therein and having a liquid inlet 12 formed therein,
And a hermetic plug 14 for closing the liquid inlet 12 of the pressure-resistant container body 10. The pressure-resistant container main body 10 has a structure that can withstand a high pressure of, for example, 100 to 200 MPa or more, and is formed of, for example, a thick wall made of stainless steel. The internal pressure of the pressure-resistant container body 10 is 100
Even if the pressure rises to 200 MPa or more, the liquid inlet 12 of the pressure-resistant container body 10 can be closed in a liquid-tight manner so that the liquid sealed inside does not leak.

【0023】被殺菌物、例えば医療用具の殺菌処理を行
おうとするときは、まず、医療用具を変形可能なプラス
チック製容器16(または袋)内に収容し、その容器1
6内に充填液体、例えば水、エタノールなどを充満させ
て空気を排除し、容器16内に医療用具と充填液体とを
密封する。また、被殺菌液、例えば酵素液の殺菌処理を
行おうとするときは、酵素液をプラスチック製容器16
(または袋)内に充満させて空気を排除し、容器16内
に酵素液を密封する。そして、容器16を耐圧容器本体
10内に収容した後、耐圧容器本体10内に液体注入口
12を通して液体状態の凍結媒体18を注入し、耐圧容
器本体10内に凍結媒体18を充満させて空気を排除
し、その状態で密栓14により液体注入口12を閉塞し
て、耐圧容器本体10内に、容器16内に密封された医
療用具および充填液体または酵素液と凍結媒体18とを
密封する。凍結媒体としては、水あるいは硫酸マグネシ
ウムや硫酸カリウム等の塩類の水溶液などが使用され
る。この凍結媒体の条件は、常温で液状であって取扱い
が容易であり、適当な温度、例えば0〜−20℃程度の
温度で凝固し、凝固時に体積膨張することであり、凝固
時の体積膨張が大きいもの程好ましい。
When an object to be sterilized, such as a medical device, is to be sterilized, the medical device is first stored in a deformable plastic container 16 (or bag).
The inside of the container 6 is filled with a filling liquid, for example, water, ethanol, etc., to eliminate air, and the medical device and the filling liquid are sealed in the container 16. When a sterilizing solution, for example, an enzyme solution is to be sterilized, the enzyme solution is placed in a plastic container 16.
(Or bag) is filled to eliminate air, and the enzyme solution is sealed in the container 16. Then, after the container 16 is accommodated in the pressure-resistant container main body 10, a freezing medium 18 in a liquid state is injected into the pressure-resistant container main body 10 through the liquid injection port 12, and the freezing medium 18 is filled in the pressure-resistant container main body 10 to remove air. In this state, the liquid inlet 12 is closed by the hermetic stopper 14, and the medical device sealed in the container 16, the filling liquid or the enzyme solution, and the freezing medium 18 are sealed in the pressure-resistant container main body 10. As the freezing medium, water or an aqueous solution of a salt such as magnesium sulfate or potassium sulfate is used. The condition of the freezing medium is that it is liquid at room temperature, is easy to handle, solidifies at an appropriate temperature, for example, a temperature of about 0 to −20 ° C., and expands in volume at the time of solidification. The larger the value, the better.

【0024】医療用具および充填液体または酵素液が入
った容器16を収容し凍結媒体18を密封した耐圧容器
本体10と密栓14とからなる殺菌装置は、冷凍庫内へ
入れられ、冷却される。殺菌装置が冷却されて、凍結媒
体18の温度が凝固点以下(凍結媒体18が水であると
きは氷点以下)となることにより、凍結媒体18が凝固
し始め、凍結媒体18の温度の低下に従って凍結媒体1
8の凍結が進み、凍結に伴って凍結媒体18が部分的に
体積膨張する。ところが、凍結媒体18は、耐圧容器本
体10内に充満した状態で密封されているため、耐圧容
器本体10の内壁面により内容物全体としての体積膨張
が抑えられ、それに伴って耐圧容器本体10の内部に高
圧が発生する。そして、凍結媒体18の凍結により発生
した高圧が、プラスチック製容器16内に密封された充
填液体または酵素液にかかり、その高圧による殺菌作用
と低温による殺菌作用とにより、医療用具に付着した
(または酵素液中に存在する)細菌類などの微生物が死
滅する。
A sterilization apparatus comprising a pressure-resistant container body 10 containing a medical tool and a container 16 containing a filling liquid or an enzyme solution and sealing a freezing medium 18 and a hermetic plug 14 is put into a freezer and cooled. When the temperature of the freezing medium 18 falls below the freezing point (or below the freezing point when the freezing medium 18 is water) when the sterilizing device is cooled, the freezing medium 18 starts to solidify and freezes as the temperature of the freezing medium 18 decreases. Medium 1
8, the freezing medium 18 partially expands in volume with the freezing. However, since the freezing medium 18 is sealed in a state where the inside of the pressure-resistant container body 10 is filled, the volume expansion of the entire contents is suppressed by the inner wall surface of the pressure-resistant container body 10, and accordingly, the pressure-resistant container body 10 High pressure is generated inside. Then, the high pressure generated by freezing of the freezing medium 18 is applied to the filling liquid or the enzyme solution sealed in the plastic container 16, and adheres to the medical device by a sterilizing action by the high pressure and a sterilizing action by the low temperature (or). Microorganisms such as bacteria (in the enzyme solution) are killed.

【0025】なお、上記した殺菌処理では、被殺菌物を
プラスチック製容器16内に収容し、その容器16内に
充填液体を充満させて密封し、また、被殺菌液をプラス
チック製容器16内に充満させて密封し、その容器16
を耐圧容器本体10内に収容し、その耐圧容器10内に
凍結媒体18を充満させて密封し、この殺菌装置を冷却
するようにしたが、被殺菌物をそのまま耐圧容器本体1
0内に収容し、その耐圧容器本体10内に凍結媒体を充
満させて密封し、また、被殺菌液をそのまま耐圧容器本
体10内に注入し充満させて密封し、この殺菌装置を冷
却するようにしてもよい。このときは、高圧による殺菌
作用と凍結による殺菌作用とにより、微生物を死滅させ
ることができる。なお、耐圧容器本体10内に被殺菌物
をそのまま収容し凍結媒体を充満させて密封し殺菌装置
を冷却する場合には、凍結媒体として塩類の水溶液を使
用すると、凍結媒体がシャーベット状となって殺菌処理
後に被殺菌物を凍結媒体から取り出し易くなるので、好
ましい。また、充填液体、例えばエタノールと接触する
と不都合を生じる物品を殺菌処理したり、食肉等の食品
を殺菌処理したりする場合などには、それらの物品や食
品を真空包装して、その被殺菌物をプラスチック製容器
16内に収容したりそのまま耐圧容器本体10内に収容
したりするとよい。
In the above-mentioned sterilization treatment, the object to be sterilized is accommodated in a plastic container 16, the container 16 is filled with a filling liquid and sealed, and the liquid to be sterilized is placed in the plastic container 16. Filled and sealed, the container 16
Is housed in the pressure-resistant container body 10, and the pressure-resistant container 10 is filled with a freezing medium 18 and hermetically sealed to cool the sterilizing apparatus.
The inside of the pressure-resistant container body 10 is filled with a freezing medium and sealed, and the liquid to be sterilized is directly injected into the pressure-resistant container body 10 and filled and sealed. It may be. At this time, the microorganisms can be killed by the sterilizing action by high pressure and the sterilizing action by freezing. When the object to be sterilized is stored in the pressure-resistant container body 10 as it is, filled with a freezing medium and sealed to cool the sterilizing apparatus, when an aqueous solution of a salt is used as the freezing medium, the freezing medium becomes sherbet-shaped. This is preferable because the object to be sterilized can be easily removed from the freezing medium after the sterilization treatment. In addition, when disinfecting articles that cause inconvenience when in contact with a filling liquid, for example, ethanol, or when disinfecting food such as meat, vacuum-package those articles and foods, and sterilize them. May be stored in the plastic container 16 or may be stored in the pressure-resistant container body 10 as it is.

【0026】図2は、殺菌装置の別の構成例を示す概略
縦断面図である。この殺菌装置は、ステンレス鋼材など
で厚肉に形成され耐圧構造を有する耐圧容器本体20の
内部が、変形可能なダイヤフラム(仕切り板もしくは
膜)22によって2つの室、すなわち凍結室24と殺菌
室26とに仕切られている。凍結室24は、密閉されて
その内部に凍結媒体28が常に充満させられている。殺
菌室26側には液体注入口30が形設されており、液体
注入口30は密栓32によって液密に閉塞され、内部圧
力の上昇時にも内部に密封された液体が漏出しない構造
となっている。
FIG. 2 is a schematic longitudinal sectional view showing another example of the configuration of the sterilizing apparatus. In this sterilizing apparatus, the inside of a pressure-resistant container body 20 formed of a thick wall of stainless steel or the like and having a pressure-resistant structure is formed of two chambers by a deformable diaphragm (partition plate or membrane) 22, that is, a freezing chamber 24 and a sterilizing chamber 26. And is divided into. The freezing chamber 24 is sealed and the inside thereof is always filled with a freezing medium 28. A liquid injection port 30 is formed on the sterilization chamber 26 side, and the liquid injection port 30 is liquid-tightly closed by a hermetic plug 32 so that the liquid sealed inside does not leak even when the internal pressure increases. I have.

【0027】図2に示した殺菌装置を使用して被殺菌
物、例えば医療用具の殺菌処理を行おうとするときは、
医療用具34を殺菌室26内に収容し、その殺菌室26
内に水、エタノールなどの充填液体36を充満させて空
気を排除し、その状態で密栓32により液体注入口30
を閉塞して、殺菌室26内に医療用具34および充填液
体36を密封する。また、被殺菌液、例えば酵素液の殺
菌処理を行おうとするときは、酵素液を殺菌室26内に
注入して充満させ、空気を排除した状態で密栓32によ
り液体注入口30を閉塞して、殺菌室26内に酵素液を
密封する。そして、この殺菌装置を冷凍庫内で冷却す
る。殺菌装置が冷却されて、凍結室24内の凍結媒体2
8の温度が凝固点以下に下降すると、凍結媒体28が凝
固し始め、凍結媒体28の温度の低下に従って凍結媒体
28の凍結が進み、凍結に伴って凍結媒体28が体積膨
張する。ところが、凍結媒体28は、耐圧容器本体20
の凍結室24内に充満した状態で密封され、殺菌室26
内には充填液体36(または酵素液)が充満した状態で
密封されているため、耐圧容器本体20の内壁面により
内容物全体としての体積膨張が抑えられ、それに伴って
耐圧容器本体20の内部に高圧が発生する。そして、凍
結媒体28の凍結により発生した高圧が、殺菌室26内
に密封された充填液体36(または酵素液)にかかり、
その高圧による殺菌作用と低温による殺菌作用とによ
り、医療用具34に付着した(または酵素液中に存在す
る)細菌類などの微生物が死滅する。
When an object to be sterilized, for example, a medical device is to be sterilized using the sterilizing apparatus shown in FIG.
The medical device 34 is accommodated in the sterilization room 26 and the sterilization room 26
The inside is filled with a filling liquid 36 such as water or ethanol to eliminate air, and in this state, the liquid inlet 30 is
Is closed, and the medical device 34 and the filling liquid 36 are sealed in the sterilization chamber 26. When a sterilizing solution, for example, an enzyme solution, is to be sterilized, the enzyme solution is injected into the sterilizing chamber 26 to fill the same, and the liquid injection port 30 is closed by the hermetic plug 32 while the air is removed. Then, the enzyme solution is sealed in the sterilization chamber 26. Then, the sterilizer is cooled in the freezer. The sterilizer is cooled and the freezing medium 2 in the freezing chamber 24 is
When the temperature of the freezing medium 8 falls below the freezing point, the freezing medium 28 starts to solidify, and the freezing medium 28 freezes as the temperature of the freezing medium 28 decreases, and the freezing medium 28 expands in volume with the freezing. However, the freezing medium 28 is provided in the pressure vessel main body 20.
Is sealed in a state where it is filled in the freezing chamber 24, and the sterilizing chamber 26 is filled.
The inside is sealed with a filling liquid 36 (or an enzyme solution) filled therein, so that the inner wall surface of the pressure-resistant container body 20 suppresses volume expansion of the entire contents, and accordingly, the inside of the pressure-resistant container body 20 High pressure is generated in Then, the high pressure generated by the freezing of the freezing medium 28 is applied to the filling liquid 36 (or the enzyme liquid) sealed in the sterilization chamber 26,
Due to the sterilizing action by the high pressure and the sterilizing action by the low temperature, microorganisms such as bacteria attached to the medical device 34 (or present in the enzyme solution) are killed.

【0028】[0028]

【実施例】以下、この発明のより具体的な実施例につい
て、実験例およびその結果を示しながら説明する。
EXAMPLES Hereinafter, more specific examples of the present invention will be described with reference to experimental examples and the results thereof.

【0029】[実験方法] 〔1.実験材料の調製〕耐塩性の味噌用酵母チゴサッカ
ロマイセス・ルキシー(Zygosaccharomy
ces rouxii) IAM 12880を5%加
塩の麦芽汁培地において30℃の温度で5日間培養し、
菌体を滅菌水で洗浄した後、菌体を滅菌水に懸濁させ、
その懸濁液0.3mlをプラスチック袋内に密封して被
加圧試料aとした。非耐塩性酵母サッカロマイセス・セ
レビシエ(Saccharomyces cerevi
siae) IAM 4274を麦芽汁培地において、
乳酸菌ラクトバチルス・ブレビス(Lactobaci
llus brevis)IFO 12005をGYP
培地において、大腸菌エッセリシア・コリー(Esch
erichia coli) IFO 3972をミュ
ーラー・ヒントン培地において、それぞれ30℃の温度
で2日間培養し、それぞれ菌体を滅菌水で洗浄した後、
それぞれ菌体を滅菌水に懸濁させ、それぞれ懸濁液0.
3mlをプラスチック袋内に密封して、それぞれ被加圧
試料b、c、dとした。また、麹黴アスペルギルス・オ
リゼー(Aspergillus oryzae) H
−3およびアスペルギルス・ニガー(Aspergil
lus niger) IFO 9455をそれぞれ、
ポテトデキストロース寒天培地において30℃の温度で
7日間培養し、それぞれ発生した胞子を滅菌水に懸濁さ
せ、それぞれ懸濁液0.3mlをプラスチック袋内に密
封して、それぞれ被加圧試料e、fとした。
[Experimental method] [1. Preparation of Experimental Material] Zygosaccharomyces yeast for salt-resistant miso
ces rouxii) cultivating IAM 12880 in 5% salted wort medium at a temperature of 30 ° C. for 5 days,
After washing the cells with sterile water, suspend the cells in sterile water,
0.3 ml of the suspension was sealed in a plastic bag to obtain a sample a under pressure. Non-salt-tolerant yeast Saccharomyces cerevisiae
siae) IAM 4274 in wort medium
Lactobacillus lactobacillus brevis (Lactobacil)
lrus brevis) GYP IFO 12005
In the medium, Escherichia coli (Esch)
erichia coli) IFO 3972 was cultured in Mueller-Hinton medium at a temperature of 30 ° C. for 2 days each, and the cells were washed with sterile water.
Each of the cells was suspended in sterilized water.
3 ml was sealed in a plastic bag to obtain samples b, c and d to be pressurized. Also, Aspergillus oryzae H
-3 and Aspergillus niger
rus niger) IFO 9455, respectively
The cells were cultured on a potato dextrose agar at a temperature of 30 ° C. for 7 days, each spore generated was suspended in sterilized water, 0.3 ml of each suspension was sealed in a plastic bag, and each sample under pressure e, f.

【0030】〔2.高圧発生の方法〕耐圧容器として、
図3に縦断面図を示すような構造のステンレス製耐圧容
器(コマ・インターナショナル社製、耐圧性300気
圧、内部充填容量20ml、L1=283mm、L2=
241mm、L3=174mm、D=38.1mm)を
用い、この耐圧容器内に被加圧試料a〜fをそれぞれ収
容し、耐圧容器内から蒸留水をオーバーフローさせなが
ら耐圧容器内に蒸留水を充満させ、耐圧容器内に被加圧
試料および蒸留水を密封した。この耐圧容器を、各種の
温度に設定された冷凍庫内へ入れ、24時間冷却した。
また、比較試験のために外部からの加圧を行う装置とし
て、三菱重工業(株)製の食品用加圧試験装置(MFP
−7000)を使用した。
[2. High pressure generation method)
A stainless steel pressure vessel having a structure as shown in FIG. 3 (commercial international company, pressure resistance 300 atm, internal filling capacity 20 ml, L1 = 283 mm, L2 =
241 mm, L3 = 174 mm, D = 38.1 mm), the pressurized containers a to f are respectively accommodated in the pressure-resistant container, and the pressure-resistant container is filled with distilled water while the distilled water overflows from the pressure-resistant container. The sample to be pressurized and distilled water were sealed in a pressure vessel. The pressure vessel was placed in a freezer set at various temperatures and cooled for 24 hours.
As a device for externally applying pressure for a comparative test, a pressurization test device for food (MFP) manufactured by Mitsubishi Heavy Industries, Ltd.
-7000) was used.

【0031】〔3.耐圧容器の内部に発生する圧力の測
定方法〕図4に縦断面図を示すように、圧力計(長野計
器(株)製、ダイヤフラム式、Type KH78型)
66が接続された耐圧容器(光高圧(株)製、内容量1
67ml)68内に、水を密封したゴム風船(空気を抜
き木綿糸で封止したもの)70を収容し、その周囲をエ
タノール(不凍液体、圧力伝達媒体)72で満たし、上
部開口からエタノールをオーバーフローさせながら密栓
74で上部開口を閉塞して、水を密封したゴム風船70
およびエタノール72を耐圧容器68内に密封した。こ
の際、圧力計66に接続したチューブ76内および耐圧
容器68内の空気を完全に追い出してエタノール72で
置換するようにした。そして、耐圧容器68を、所定の
温度に設定された恒温槽78内に貯留された冷媒(エタ
ノールと水)80中に浸漬させて冷却し、耐圧容器68
の内部に発生する圧力を測定した。
[3. Method for Measuring Pressure Generated Inside Pressure-Resistant Vessel] As shown in a vertical sectional view in FIG. 4, a pressure gauge (Nagano Keiki Co., Ltd., diaphragm type, Type KH78 type)
66 connected to a pressure-resistant container (manufactured by Optical High Pressure Co., Ltd., content 1
67 ml), a rubber balloon (sealed with air and sealed with a cotton thread) 70 containing water is housed in 68, the surrounding area is filled with ethanol (antifreeze liquid, pressure transmission medium) 72, and ethanol is poured from the upper opening. A rubber balloon 70 sealed with water by closing the upper opening with a stopper 74 while overflowing.
And ethanol 72 was sealed in pressure vessel 68. At this time, the air in the tube 76 connected to the pressure gauge 66 and the air in the pressure vessel 68 were completely expelled and replaced with ethanol 72. Then, the pressure-resistant container 68 is immersed in a refrigerant (ethanol and water) 80 stored in a constant temperature bath 78 set at a predetermined temperature to cool the pressure-resistant container 68.
The pressure generated inside was measured.

【0032】〔4.菌数の測定方法〕耐塩性味噌用酵母
チゴサッカロマイセス・ルキシー IAM 12880
については5%加塩の麦芽寒天培地を用い、非耐塩性酵
母サッカロマイセス・セレビシエ IAM 4274に
ついては麦芽寒天培地を用い、麹黴アスペルギルス・オ
リゼー H−3およびアスペルギルス・ニガー IFO
9455についてはそれぞれポテトデキストロース寒
天培地を用い、乳酸菌ラクトバチルス・ブレビス IF
O 12005についてはBCPプレートカウントアガ
ールを用い、大腸菌エッセリシア・コリー IFO 3
972についてはミューラー・ヒントン寒天培地を用い
て、それぞれ希釈平板培養法により菌数を測定する。
[4. Measuring method of the number of bacteria] Yeast Sago Saccharomyces luxii for salt-resistant miso IAM 12880
5% salted malt agar medium, and malt agar medium for the non-salt-tolerant yeast Saccharomyces cerevisiae IAM 4274. Aspergillus oryzae H-3
For 9455, a lactic acid bacterium Lactobacillus brevis IF was used using a potato dextrose agar medium.
For O12005, Escherichia coli Escherichia coli IFO 3 was used using a BCP plate count agar.
For 972, the number of bacteria is measured by a dilution plate culture method using a Mueller-Hinton agar medium.

【0033】[実験結果] 〔1.耐圧容器の内部での高圧の発生〕図4に示した装
置を使用し、ゴム風船70内に140mlの水を密封
(耐圧容器68内のエタノール量27ml)した耐圧容
器68を、−22℃の温度に設定された恒温槽78内の
冷媒80中に浸漬させたとき、耐圧容器68の冷却によ
る耐圧容器68内部の圧力上昇は、図5に示すような曲
線となった。すなわち、耐圧容器68内部の圧力上昇
は、耐圧容器68を恒温槽78内の−22℃の冷媒80
中に浸漬させてから15分後に始まり、時間の経過に従
って圧力が上昇していき、1時間後に141MPaの圧
力に達して、平衡状態となった。
[Experimental results] [1. Generation of High Pressure Inside Pressure-Resistant Vessel] Using the apparatus shown in FIG. 4, a pressure-resistant container 68 in which 140 ml of water is sealed in a rubber balloon 70 (the amount of ethanol in the pressure-resistant container 68 is 27 ml) is placed at −22 ° C. When immersed in the refrigerant 80 in the thermostat 78 set at the temperature, the pressure rise inside the pressure-resistant container 68 due to the cooling of the pressure-resistant container 68 was a curve as shown in FIG. That is, the pressure inside the pressure vessel 68 is increased by setting the pressure vessel 68 at −22 ° C. refrigerant 80 in the thermostat 78.
The pressure started to rise 15 minutes after the immersion, and the pressure increased to 141 MPa after 1 hour to reach an equilibrium state.

【0034】また、恒温槽78の設定温度を−5℃、−
10℃、−15℃、−20℃および−22℃とし、その
各温度の冷媒80中に耐圧容器68を30分以上浸漬さ
せた後に、耐圧容器68の内部の圧力を測定した結果、
−5℃のときに60MPa、−10℃のときに103M
Pa、−15℃〜−22℃のときに141MPaとなっ
た。この結果を図6に、ブリッジマン(Bridgem
an)の水・氷の平衡曲線Aと共に示す。
The set temperature of the constant temperature bath 78 is set to -5.degree.
10 ° C., −15 ° C., −20 ° C., and −22 ° C., and after immersing the pressure-resistant container 68 in the refrigerant 80 at each temperature for 30 minutes or more, the pressure inside the pressure-resistant container 68 was measured.
60MPa at -5 ° C, 103M at -10 ° C
It became 141 MPa at Pa and -15 degreeC--22 degreeC. The results are shown in FIG.
a) is shown together with the equilibrium curve A of water / ice.

【0035】図6に示すように、実験の結果は−15℃
近辺まで水・氷の平衡曲線Aに重なるが、その後は、温
度降下させても耐圧容器68内部の圧力上昇はみられな
い。この実験結果は、以下のことを示していると考えら
れる。すなわち、耐圧容器68を冷却すると、ゴム風船
70内において0℃以下の温度で氷が生成し、ゴム風船
70の体積が膨張するが、耐圧容器68の内壁面によっ
て内容物全体としての体積膨張が抑えられるため、それ
に伴って耐圧容器68内部の圧力が上昇するとともに、
耐圧容器68内のエタノール72およびゴム風船70内
の水と氷がそれぞれ圧縮される。そして、耐圧容器68
内部に発生した圧力は、ブリッジマンの平衡曲線Aに従
ってゴム風船70内の水の氷点を降下させる。一方、耐
圧容器68は継続的に温度降下し続けているため、ゴム
風船70内での新たな氷の生成、耐圧容器68内部の圧
力上昇、耐圧容器68内のエタノール72およびゴム風
船70内の水と氷の圧縮、ならびに、ゴム風船70内の
水の氷点降下が同時的に進行すると考えられる。そし
て、ゴム風船70内に未凍結水が存在する間は、温度・
圧力は、平衡曲線A上を低温・高圧側へと変化し、未凍
結水が無くなると、水の凍結に伴う新たな圧力の発生は
無くなるので、温度・圧力は、平衡曲線Aから下方側へ
離脱し、温度のみが低下する。この実験例のように、耐
圧容器68内にゴム風船70内の水140mlとエタノ
ール27mlとを収容した比率では、−15℃近辺の温
度でゴム風船70内の水の凍結がほぼ終了したものと考
えられる。
As shown in FIG. 6, the result of the experiment was -15 ° C.
Although the water / ice equilibrium curve A is overlapped to the vicinity, the pressure inside the pressure vessel 68 does not rise even after the temperature is lowered. This experimental result is considered to indicate the following. That is, when the pressure vessel 68 is cooled, ice is generated at a temperature of 0 ° C. or less in the rubber balloon 70, and the volume of the rubber balloon 70 expands. As a result, the pressure inside the pressure vessel 68 increases accordingly,
The ethanol 72 in the pressure container 68 and the water and ice in the rubber balloon 70 are compressed. And the pressure container 68
The pressure generated inside lowers the freezing point of the water in the rubber balloon 70 according to Bridgman's equilibrium curve A. On the other hand, since the temperature of the pressure vessel 68 is continuously decreased, the generation of new ice in the rubber balloon 70, the increase in the pressure inside the pressure vessel 68, the ethanol 72 in the pressure vessel 68, and the inside of the rubber balloon 70. It is considered that the compression of water and ice and the freezing point of water in the rubber balloon 70 proceed simultaneously. While the unfrozen water exists in the rubber balloon 70, the temperature and the temperature
The pressure changes on the equilibrium curve A to the low temperature / high pressure side, and when the unfrozen water disappears, no new pressure is generated due to the freezing of the water. Departure, only the temperature drops. As in this experimental example, the ratio of 140 ml of water in the rubber balloon 70 and 27 ml of ethanol in the pressure-resistant container 68 indicates that the freezing of the water in the rubber balloon 70 has been almost completed at a temperature around -15 ° C. Conceivable.

【0036】〔2.高圧による殺菌〕図3に示した耐圧
容器内に被加圧試料aおよびbをそれぞれ各別に収容
し、その耐圧容器内へ水を充満させて、耐圧容器内にそ
れぞれの被加圧試料a、bと水とを密封した後、各種の
温度に設定した冷凍庫内に耐圧容器を入れて冷却し、そ
れぞれ24時間保持したときの生菌数の変化を調べた。
この結果を図7に示す。図中、折線aが、被加圧試料a
(耐塩性味噌用酵母チゴサッカロマイセス・ルキシー
IAM 12880)を耐圧容器内に密封して耐圧容器
を冷却したときの結果を、折線bが、被加圧試料b(非
耐塩性酵母サッカロマイセス・セレビシエIMF 42
74)を耐圧容器内に密封して耐圧容器を冷却したとき
の結果を、折線a’が、被加圧試料aを開放容器に入れ
て開放容器を冷却したときの結果を、折線b’が、被加
圧試料bを開放容器に入れて開放容器を冷却したときの
結果をそれぞれ示す。
[2. Sterilization by High Pressure] The pressurized samples a and b are separately accommodated in the pressure-resistant container shown in FIG. 3, and the pressure-resistant container is filled with water. After sealing b and water, the pressure-resistant container was put in a freezer set at various temperatures, cooled, and the change in the number of viable bacteria when each was held for 24 hours was examined.
The result is shown in FIG. In the figure, the broken line a indicates the sample a to be pressed.
(Yeast Chigosaccharomyces luxii for salt-tolerant miso
IAM 12880) was sealed in a pressure-resistant container and the pressure-resistant container was cooled. The result of the folding line b is that the sample to be pressurized b (non-salt-resistant yeast Saccharomyces cerevisiae IMF 42)
74) shows the result when the pressure-resistant container is cooled by sealing it in a pressure-resistant container, and the broken line a ′ shows the result when the sample a to be pressurized is put into the open container and the open container is cooled, and the broken line b ′ shows the result. And the results when the sample to be pressurized b is placed in an open container and the open container is cooled are shown.

【0037】図7に示した結果から明らかなように、両
酵母共に、温度の低下に伴って生存率が低下し、−10
℃以下の温度では完全に死滅した。これに対し、常圧で
低温にしたものは、酵母の生存率が全く変化しなかっ
た。
As is clear from the results shown in FIG. 7, the survival rate of both yeasts decreased with decreasing temperature, and
At temperatures below ℃, it died completely. In contrast, when the temperature was reduced to normal pressure, the survival rate of the yeast did not change at all.

【0038】比較のために、食品用加圧試験装置を使用
し、室温でそれぞれの被加圧試料a、bを加圧したとき
の生菌数の変化を調べた。この結果を図8に示す。図
中、折線a”が、被加圧試料aを常温で加圧した結果
を、折線b”が、被加圧試料bを常温で加圧した結果を
それぞれ示す。図8から、常温下で酵母を死滅させるた
めには、200MPaの圧力が必要であることが分かっ
た。
For comparison, a change in the number of viable bacteria when each of the samples to be pressed a and b was pressurized at room temperature was examined using a pressurizing test apparatus for food. The result is shown in FIG. In the figure, the fold line a ″ shows the result of pressing the sample to be pressed a at room temperature, and the fold line b ″ shows the result of pressing the sample to be pressed b at room temperature. From FIG. 8, it was found that a pressure of 200 MPa was required to kill yeast at room temperature.

【0039】他の被加圧試料c〜fについても、それぞ
れを耐圧容器内に密封して、−20℃の温度に設定され
た冷凍庫内に耐圧容器を入れて冷却し、24時間保持し
たときの生菌数の変化を調べた。この結果を表1に、被
加圧試料a、bについての結果も併せて示す。
Each of the other pressurized samples c to f was sealed in a pressure-resistant container, placed in a freezer set at a temperature of -20 ° C., cooled, and held for 24 hours. Of the number of viable bacteria was examined. The results are shown in Table 1 together with the results for the samples a and b to be pressed.

【0040】[0040]

【表1】 [Table 1]

【0041】表1に示した結果より、乳酸菌、大腸菌お
よび両麹黴のいずれも、完全に死滅した。これに対し、
開放容器内で試料を冷却したものは、生存率の変化がそ
れ程無かった。
From the results shown in Table 1, all of the lactic acid bacteria, Escherichia coli and both koji molds were completely killed. In contrast,
Cooling the sample in an open container did not significantly alter the viability.

【0042】この発明に係る殺菌方法による微生物の致
死要因としては、氷点以下での低温による殺菌効果と高
圧による殺菌効果とが考えられるが、開放容器内で微生
物を低温処理しても、表1に示したように高い生存率が
得られることから、低温による殺菌効果は主要な致死要
因ではないと考えられる。したがって、耐圧容器での密
封冷却による微生物の死滅は、氷点以下の冷却に伴う耐
圧容器の内部の圧力上昇によるものと考えられ、このと
き発生する圧力は、図6に示すように少なくとも140
MPaに達する。
The killing factors of the microorganisms by the sterilization method according to the present invention are considered to be a sterilization effect by a low temperature below the freezing point and a sterilization effect by the high pressure. As shown in the above, the high survival rate is obtained, so that the sterilization effect by low temperature is not considered to be a major lethal factor. Therefore, it is considered that the killing of the microorganisms by the hermetic cooling in the pressure-resistant container is due to an increase in the pressure inside the pressure-resistant container due to the cooling below the freezing point. As shown in FIG.
MPa.

【0043】[0043]

【発明の効果】請求項1ないし請求項7に係る各発明の
殺菌方法によると、大掛りな高圧発生装置を必要とする
ことなく簡便に高圧を発生させて、食品や医療用具等の
物品、酵素液、血清等の生体液や液状の医薬品などを効
果的に殺菌処理することができる。また、請求項8およ
び請求項9に係る各発明の殺菌装置を使用すると、上記
した効果を奏する殺菌方法を好適に実施することができ
る。
According to the sterilization method of each of the inventions according to claims 1 to 7, it is possible to easily generate a high pressure without requiring a large-scale high-pressure generator, and to provide articles such as foods and medical tools, Biological fluids such as enzyme solutions and serum, and liquid pharmaceuticals can be effectively sterilized. In addition, when the sterilization apparatus according to each of the eighth and ninth aspects of the invention is used, a sterilization method having the above-described effects can be suitably performed.

【図面の簡単な説明】[Brief description of the drawings]

【図1】この発明に係る殺菌方法を実施するために使用
される殺菌装置の構成の1例を示す概略縦断面図であ
る。
FIG. 1 is a schematic longitudinal sectional view showing an example of a configuration of a sterilization apparatus used for performing a sterilization method according to the present invention.

【図2】殺菌装置の別の構成例を示す概略縦断面図であ
る。
FIG. 2 is a schematic longitudinal sectional view showing another configuration example of the sterilization apparatus.

【図3】高圧発生の実験に使用した耐圧容器の構造を示
す縦断面図である。
FIG. 3 is a longitudinal sectional view showing a structure of a pressure-resistant container used in an experiment for generating high pressure.

【図4】耐圧容器の内部に発生する圧力を測定するため
に使用した装置の全体構成を示す縦断面図である。
FIG. 4 is a longitudinal sectional view showing an entire configuration of an apparatus used for measuring a pressure generated inside a pressure-resistant container.

【図5】耐圧容器の内部での高圧発生の実験結果を示
し、冷却時間−発生圧力曲線を示す図である。
FIG. 5 is a diagram showing an experimental result of high pressure generation inside a pressure vessel and showing a cooling time-generated pressure curve.

【図6】同じく、冷却温度と発生圧力との関係を示す図
である。
FIG. 6 is a diagram showing the relationship between the cooling temperature and the generated pressure.

【図7】高圧による殺菌効果を調べるための実験の結果
を示し、冷却温度と生菌数との関係を示す図である。
FIG. 7 is a diagram showing the results of an experiment for examining the bactericidal effect by high pressure and showing the relationship between the cooling temperature and the number of viable bacteria.

【図8】室温で被加圧試料を加圧したときの生菌数の変
化を調べた実験結果を示し、圧力と生菌数との関係を示
す図である。
FIG. 8 is a diagram showing an experimental result of examining a change in the number of viable bacteria when a sample to be pressurized is pressurized at room temperature, and showing a relationship between the pressure and the number of viable bacteria.

【符号の説明】[Explanation of symbols]

10、20 耐圧容器本体 12、30 液体注入口 14、32 密栓 16 プラスチック製容器 18、28 凍結媒体(水) 22 ダイヤフラム 24 凍結室 26 殺菌室 34 医療用具 36 充填液体(エタノール) 10, 20 Pressure-resistant container body 12, 30 Liquid inlet 14, 32 Sealing stopper 16 Plastic container 18, 28 Freezing medium (water) 22 Diaphragm 24 Freezing chamber 26 Sterilization chamber 34 Medical tool 36 Filling liquid (ethanol)

【手続補正書】[Procedure amendment]

【提出日】平成11年12月24日(1999.12.
24)
[Submission date] December 24, 1999 (1999.12.
24)

【手続補正1】[Procedure amendment 1]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0036[Correction target item name] 0036

【補正方法】変更[Correction method] Change

【補正内容】[Correction contents]

【0036】〔2.高圧による殺菌〕図3に示した耐圧
容器内に被加圧試料aおよびbをそれぞれ各別に収容
し、その耐圧容器内へ水を充満させて、耐圧容器内にそ
れぞれの被加圧試料a、bと水とを密封した後、各種の
温度に設定した冷凍庫内に耐圧容器を入れて冷却し、そ
れぞれ24時間保持したときの生菌数の変化を調べた。
この結果を図7に示す。図中、折線aが、被加圧試料a
(耐塩性味噌用酵母チゴサッカロマイセス・ルキシー
IAM 12880)を耐圧容器内に密封して耐圧容器
を冷却したときの結果を、折線bが、被加圧試料b(非
耐塩性酵母サッカロマイセス・セレビシエIAM 42
74)を耐圧容器内に密封して耐圧容器を冷却したとき
の結果を、折線a’が、被加圧試料aを開放容器に入れ
て開放容器を冷却したときの結果を、折線b’が、被加
圧試料bを開放容器に入れて開放容器を冷却したときの
結果をそれぞれ示す。
[2. Sterilization by High Pressure] The pressurized samples a and b are separately accommodated in the pressure-resistant container shown in FIG. 3, and the pressure-resistant container is filled with water. After sealing b and water, the pressure-resistant container was put in a freezer set at various temperatures, cooled, and the change in the number of viable bacteria when each was held for 24 hours was examined.
The result is shown in FIG. In the figure, the broken line a indicates the sample a to be pressed.
(Yeast Chigosaccharomyces luxii for salt-tolerant miso
IAM 12880) was sealed in a pressure-resistant container, and the pressure-resistant container was cooled. The broken line b shows the sample to be pressed b (non-salt-tolerant yeast Saccharomyces cerevisiae IAM 42).
74) shows the result when the pressure-resistant container is cooled by sealing it in a pressure-resistant container, and the broken line a ′ shows the result when the sample a to be pressurized is put into the open container and the open container is cooled, and the broken line b ′ shows the result. And the results when the sample to be pressurized b is placed in an open container and the open container is cooled are shown.

Claims (9)

【特許請求の範囲】[Claims] 【請求項1】 被殺菌物を耐圧容器内に収容し、その耐
圧容器内に液体状態の凍結媒体を充満させて気体を排除
した状態で、耐圧容器内に被殺菌物と凍結媒体とを密封
した後、耐圧容器を冷却させて内部の凍結媒体の全部ま
たは一部を凍結させることを特徴とする殺菌方法。
An object to be sterilized is housed in a pressure-resistant container, and the pressure-resistant container is filled with a liquid freezing medium to eliminate gas, and the object to be sterilized and the freezing medium are sealed in the pressure-resistant container. And then cooling the pressure vessel to freeze all or part of the freezing medium inside.
【請求項2】 被殺菌液を耐圧容器内に充満させて気体
を排除した状態で、耐圧容器内に被殺菌液を密封した
後、耐圧容器を冷却させて内部の被殺菌液の全部または
一部を凍結させることを特徴とする殺菌方法。
2. A sterilizing liquid is filled in a pressure-resistant container to eliminate gas, and the liquid to be sterilized is sealed in the pressure-resistant container. Then, the pressure-resistant container is cooled to remove all or one of the liquid to be sterilized inside. A sterilization method characterized by freezing a part.
【請求項3】 被殺菌物およびその周囲を満たすための
充填液体と、液体状態の凍結媒体とを、変形可能な隔離
部材によって互いに隔て、かつ、耐圧容器内に充満させ
て気体を排除した状態で、耐圧容器内に被殺菌物および
充填液体と凍結媒体とを密封した後、耐圧容器を冷却さ
せて内部の凍結媒体の全部または一部を凍結させること
を特徴とする殺菌方法。
3. A state in which a filling liquid for filling an object to be sterilized and its surroundings and a freezing medium in a liquid state are separated from each other by a deformable separating member and filled in a pressure-resistant container to exclude gas. A sterilization method comprising sealing an object to be sterilized, a filling liquid, and a freezing medium in a pressure-resistant container, and then cooling the pressure-resistant container to freeze all or a part of the internal freezing medium.
【請求項4】 被殺菌物を変形可能なプラスチック製容
器または袋内に収容し、その容器または袋内に充填液体
を充満させて気体を排除した状態で、容器または袋内に
被殺菌物と充填液体とを密封したものを、耐圧容器内に
収容した後、その耐圧容器内に液体状態の凍結媒体を充
満させて気体を排除した状態で、耐圧容器内に被殺菌物
および充填液体と凍結媒体とを密封する請求項3記載の
殺菌方法。
4. An object to be sterilized is housed in a deformable plastic container or bag, and the container or bag is filled with a filling liquid to eliminate gas, and the object to be sterilized is stored in the container or bag. After filling the sealed liquid with the filling liquid in a pressure container, the liquid container is filled with a freezing medium in a liquid state to eliminate gas, and then the object to be sterilized and the filling liquid are frozen in the pressure container. The sterilization method according to claim 3, wherein the medium is sealed.
【請求項5】 被殺菌物と液体状態の凍結媒体とを、変
形可能な隔離部材によって互いに隔て、かつ、耐圧容器
内に充満させて気体を排除した状態で、耐圧容器内に被
殺菌液と凍結媒体とを密封した後、耐圧容器を冷却させ
て内部の凍結媒体の全部または一部を凍結させることを
特徴とする殺菌方法。
5. The sterilizing liquid and the freezing medium in a liquid state are separated from each other by a deformable separating member, and the sterilizing liquid and the freezing medium are filled in the pressure-resistant container to eliminate the gas. A sterilization method comprising sealing a freezing medium and then cooling the pressure container to freeze all or part of the freezing medium inside.
【請求項6】 被殺菌液を変形可能なプラスチック製容
器または袋内に充満させて気体を排除した状態で、容器
または袋内に被殺菌液を密封したものを、耐圧容器内に
収容した後、その耐圧容器内に液体状態の凍結媒体を充
満させて気体を排除した状態で、耐圧容器内に被殺菌液
と凍結媒体とを密封する請求項5記載の殺菌方法。
6. A container in which a liquid to be sterilized is sealed in a container or a bag in a state in which the liquid to be sterilized is filled in a deformable plastic container or bag and gas is removed, and then stored in a pressure-resistant container. 6. The sterilization method according to claim 5, wherein the liquid to be sterilized and the freezing medium are sealed in the pressure-resistant container while the pressure-resistant container is filled with a liquid freezing medium to eliminate gas.
【請求項7】 凍結媒体として、冷却させたときに凍結
と共晶生成により膨張する塩類溶液を用いる請求項1ま
たは請求項3ないし請求項6のいずれかに記載の殺菌方
法。
7. The sterilization method according to claim 1, wherein a salt solution that expands due to freezing and eutectic formation when cooled is used as the freezing medium.
【請求項8】 内部に液体を収容可能で、液体注入口が
形設された耐圧容器本体と、この耐圧容器本体の前記液
体注入口を、耐圧容器本体の内部圧力の上昇時にも液密
に閉塞する密栓とから構成されたことを特徴とする殺菌
装置。
8. A pressure-resistant container body capable of containing a liquid therein and having a liquid inlet formed therein, and the liquid inlet of the pressure-resistant container body is liquid-tight even when the internal pressure of the pressure-resistant container body increases. A sterilizer comprising: a hermetic plug that closes;
【請求項9】 内部がダイヤフラムによって2つの室に
仕切られ、一方の室が密閉されてその内部に凍結媒体が
充満させられるとともに、他方の室の内部に液体を収納
可能でその他方の室側に液体注入口が形設された耐圧容
器本体と、この耐圧容器本体の前記液体注入口を、耐圧
容器本体の内部圧力の上昇時にも液密に閉塞する密栓と
から構成されたことを特徴とする殺菌装置。
9. The interior is partitioned into two chambers by a diaphragm, one of which is sealed and filled with a freezing medium therein, and the other of which is capable of storing a liquid inside the other chamber. A pressure-resistant container body having a liquid inlet formed therein, and a hermetic plug that closes the liquid inlet of the pressure-resistant container body in a liquid-tight manner even when the internal pressure of the pressure-resistant container body increases. Sterilizing equipment.
JP36428099A 1997-06-10 1999-12-22 Sterilization method and sterilization apparatus Expired - Fee Related JP3761758B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP36428099A JP3761758B2 (en) 1997-06-10 1999-12-22 Sterilization method and sterilization apparatus

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP9169575A JP3050533B2 (en) 1997-06-10 1997-06-10 Sterilization method and sterilization device
JP36428099A JP3761758B2 (en) 1997-06-10 1999-12-22 Sterilization method and sterilization apparatus

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
JP9169575A Division JP3050533B2 (en) 1997-06-10 1997-06-10 Sterilization method and sterilization device

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JP2000140073A true JP2000140073A (en) 2000-05-23
JP3761758B2 JP3761758B2 (en) 2006-03-29

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Country Link
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013100965A (en) * 2011-11-09 2013-05-23 Ke Corporation:Kk Cooling and cryopreservation method and cooling and refrigerating device for food
CN103143044A (en) * 2013-03-30 2013-06-12 陈芳 Ultrahigh pressure device for rapidly disinfecting and sterilizing medical instruments
CN105233310A (en) * 2015-10-21 2016-01-13 常州市武进南夏墅苏南锻造有限公司 Protective ultrahigh-pressure sterilization pot

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013100965A (en) * 2011-11-09 2013-05-23 Ke Corporation:Kk Cooling and cryopreservation method and cooling and refrigerating device for food
CN103143044A (en) * 2013-03-30 2013-06-12 陈芳 Ultrahigh pressure device for rapidly disinfecting and sterilizing medical instruments
CN105233310A (en) * 2015-10-21 2016-01-13 常州市武进南夏墅苏南锻造有限公司 Protective ultrahigh-pressure sterilization pot

Also Published As

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