JP3063279B2 - High pressure sterilization method - Google Patents

High pressure sterilization method

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Publication number
JP3063279B2
JP3063279B2 JP3242061A JP24206191A JP3063279B2 JP 3063279 B2 JP3063279 B2 JP 3063279B2 JP 3242061 A JP3242061 A JP 3242061A JP 24206191 A JP24206191 A JP 24206191A JP 3063279 B2 JP3063279 B2 JP 3063279B2
Authority
JP
Japan
Prior art keywords
pressure
foods
carbon dioxide
pressure sterilization
sealed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP3242061A
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Japanese (ja)
Other versions
JPH057480A (en
Inventor
信哉 落合
善博 中川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toppan Inc
Original Assignee
Toppan Inc
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Publication date
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Priority to JP3242061A priority Critical patent/JP3063279B2/en
Publication of JPH057480A publication Critical patent/JPH057480A/en
Application granted granted Critical
Publication of JP3063279B2 publication Critical patent/JP3063279B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は、食品類などの、二酸化
炭素を溶解させた高圧殺菌処理方法に関するものであ
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a high-pressure sterilization method for dissolving carbon dioxide in foods and the like.

【0002】[0002]

【従来の技術】従来から、液体を含む非乾燥食品類など
の殺菌方法としては、100℃程度の加熱殺菌方法が広
く用いられている。しかしながら、この加熱殺菌方法に
おいては、熱伝導による加熱に時間がかかる上に、加熱
による栄養成分の破壊や味覚の劣化などの問題が生じて
いた。これらの問題を解決するために、食品類などを1
000気圧以上の液体圧で高圧殺菌処理する試みが、特
開昭 59-210873号公報や特開昭62-69969号公報や特開平
01-51040号公報などに紹介されており、それぞれ高圧殺
菌処理の効果が確認されている。
2. Description of the Related Art Conventionally, a heat sterilization method at about 100 ° C. has been widely used as a sterilization method for non-dry foods containing liquids. However, in this heat sterilization method, it takes a long time to heat by heat conduction, and in addition, problems such as destruction of nutrient components and deterioration of taste due to heating have occurred. In order to solve these problems, foods etc.
Attempts to perform high-pressure sterilization with a liquid pressure of 2,000 atmospheres or more have been made in Japanese Patent Application Laid-Open Nos. 59-210873, 62-69969, and
The effects of the high-pressure sterilization treatment have been confirmed, for example, in JP-A-01-51040.

【0003】また、食品類などを包装容器に充填密封す
る場合においては、内容物である食品類などの酸敗や変
質を防止するために、柔軟性がある樹脂フィルムなどの
包装容器に食品類などを充填して、中の空気を排除して
密封する方法( いわゆる真空包装 )や、保形性がある紙
類やプラスチックや金属などの包装容器に食品類などを
充填して、中の空気を不活性気体( 窒素や二酸化炭素や
水蒸気など )に置換して密封する方法( いわゆるガス置
換包装 )を用いるのが一般的である。
In the case where foods and the like are filled and sealed in a packaging container, the foods and the like are packed in a flexible packaging container such as a resin film in order to prevent rancidity and deterioration of the contents such as foods. To remove the air inside and seal it (so-called vacuum packaging), or to fill the packaging such as paper, plastic, metal, etc. It is common to use a method of replacing and sealing with an inert gas (such as nitrogen, carbon dioxide, or water vapor) (so-called gas replacement packaging).

【0004】[0004]

【発明が解決しようとする課題】最近は、長期保存用の
液体を含む非乾燥食品類などの殺菌方法として、前述の
加熱殺菌方法における、栄養成分の破壊や味覚の劣化な
どの問題を解決できる高圧殺菌処理方法が注目されてお
り、出来るだけ低い圧力と短い時間で、殺菌効果が高い
安定した高圧殺菌処理方法が要請されている。
Recently, as a method for disinfecting non-dried foods and the like containing a liquid for long-term storage, problems such as destruction of nutritional components and deterioration of taste in the above-mentioned heat sterilization method can be solved. A high-pressure sterilization method has attracted attention, and a stable high-pressure sterilization method having a high sterilization effect with a pressure as low as possible and for a short time has been demanded.

【0005】[0005]

【課題を解決するための手段】以上のような、食品類な
どの高圧殺菌処理方法の要請に鑑み、本発明者らは、鋭
意研究を重ねた結果、食品類などに溶解した二酸化炭素
が、高圧殺菌処理における殺菌効果を向上させているこ
とを発見したものである。すなわち、本発明は、食品類
などを、1000気圧以上の高圧殺菌処理する場合にお
いて、あらかじめ又は高圧殺菌処理と同時に、食品類な
どに二酸化炭素を、、容量比で、食品類1.0に対し
て、二酸化炭素を0.3〜0.6の範囲で溶解させるこ
とによって、また、食品類などを包装容器に充填加工包
装業務支店し密封した場合には、包装容器中の残存空気
の全部又は一部分を、二酸化炭素に置換して密封する
か、若しくは包装容器中の残存空気の全部を、二酸化炭
素と窒素の混合気体に置換して密封することによって、
容量比で、食品類1.0に対して、二酸化炭素を0.3
〜0.6の範囲で溶解させ、殺菌効果の高い安定した高
圧殺菌処理方法を提供するものである。
The above SUMMARY OF THE INVENTION In view of the demand for high and sterilized processing methods such as foods, the present inventors have sharp
Carbon dioxide dissolved in foods, etc. as a result of repeated research
Has improved the sterilizing effect of high-pressure sterilization.
And discovered. That is, the present invention relates to foods
Etc. are subjected to high-pressure sterilization at 1,000 atmospheres or more.
There are, at the same time as the advance or high pressure sterilization process, carbon dioxide and the like food products, by volume, with respect to food products 1.0
By dissolving carbon dioxide in the range of 0.3 to 0.6 , or when filling and packaging foodstuffs and the like in a packaging processing branch office and sealing, all or any of the residual air in the packaging container By replacing a part with carbon dioxide and sealing it, or replacing all the residual air in the packaging container with a mixture of carbon dioxide and nitrogen and sealing it,
In terms of volume ratio, carbon dioxide is 0.3
The present invention provides a stable high-pressure sterilization method having a high sterilizing effect by dissolving in the range of 0.6 to 0.6 .

【0006】また、本発明者らは、食品類などに溶解し
た酸素が、高圧殺菌処理における殺菌効果を低下させて
いることを発見したものである。すなわち、本発明は、
食品類などを、1000気圧以上の高圧殺菌処理する場
合において、あらかじめ、食品類などの溶存酸素を排除
して二酸化炭素を溶解させることによって、更に殺菌効
果が高い安定した高圧殺菌処理方法を提供するものであ
る。
The present inventors have also discovered that oxygen dissolved in foods and the like has reduced the bactericidal effect in high-pressure sterilization. That is, the present invention
In the case where foods and the like are subjected to a high-pressure sterilization treatment of 1000 atm or more, a stable high-pressure sterilization treatment method having a higher sterilization effect is provided by previously dissolving carbon dioxide by eliminating dissolved oxygen such as foods. Things.

【0007】本発明の高圧殺菌処理方法で殺菌処理でき
る食品類などについては、液体状やペースト状やゲル状
食品類など、又はこれらと固体状食品類との混合物であ
って、圧力伝達が可能な液体を含む非乾燥( 非中空 )食
品類などであれば、特に制約なく高圧殺菌処理が可能で
ある。例えば、液体状食品類としては、ジュースや牛乳
や酒類や醤油ソースやドレッシングなど、ペースト状食
品類としては、マヨネーズやケチャップやジャムなど、
ゲル状食品類としては、ゼリーやプリンや羊羹などがあ
り、これらと固体状食品類との混合物としては、ホテト
サラダや漬物や魚肉蓄肉類などがある。また、食品類の
他に、点滴液やドリンク剤などの医薬品類についても、
高圧殺菌処理が可能である。
The foods that can be sterilized by the high-pressure sterilization method of the present invention are liquid, paste, or gel foods, or a mixture of these and solid foods, and can transmit pressure. For non-dry (non-hollow) foods or the like containing a liquid, high-pressure sterilization can be performed without any particular limitation. For example, liquid foods such as juice, milk, liquor, soy sauce and dressing, and paste foods such as mayonnaise, ketchup and jam,
Gel foods include jelly, pudding, and yokan, and mixtures of these with solid foods include hot potato salads, pickles, and fish meat storage. In addition to foods, pharmaceuticals such as infusions and drinks,
High pressure sterilization is possible.

【0008】本発明の高圧殺菌処理方法における、10
00気圧以上の高圧殺菌処理については、図1に示すよ
うな、従来公知の高圧処理装置を使用して、特に制約な
く高圧殺菌処理が可能である。すなわち、円筒状の耐圧
容器(11)と耐圧蓋(16)と加圧ピストン(12)とで密閉可能
な高圧処理室(10)に、食品類などを直接収容して、又は
食品類などを包装容器に充填密封した状態で収容して、
圧力媒体である液体(通常は水 )を満たして、高圧処理
室(10)中に空気が残らないようにして耐圧蓋(16)により
完全に密閉する。次に、通常は油圧ポンプ( 図示せず )
により、油圧管路(15)を通じて油圧室(13)を加圧して、
油圧室(13)より加圧面積が小さい加圧ピストン(12)を上
昇させることにより、高圧処理室(10)を1000〜10
000気圧に加圧するものである。
In the high-pressure sterilization method of the present invention, 10
With respect to the high-pressure sterilization treatment at a pressure of 00 atm or more, the high-pressure sterilization treatment can be performed without any particular limitation using a conventionally known high-pressure processing apparatus as shown in FIG. That is, foods and the like are directly stored in the high-pressure processing chamber (10) that can be sealed with the cylindrical pressure-resistant container (11), the pressure-resistant lid (16), and the pressure piston (12), or the foods and the like are stored. Packed in a packaging container and housed in a sealed state,
It is filled with a liquid (usually water) as a pressure medium, and is completely sealed with a pressure-resistant lid (16) so that no air remains in the high-pressure processing chamber (10). Next, usually a hydraulic pump (not shown)
By pressurizing the hydraulic chamber (13) through the hydraulic line (15),
By raising the pressurizing piston (12) having a smaller pressurizing area than the hydraulic chamber (13), the high-pressure processing chamber (10)
Pressurizes to 000 atm.

【0009】また、図1に示すような高圧処理装置にお
いては、殺菌対象の細菌類の種類により、通常は200
0〜7000気圧で5〜120分間の高圧殺菌処理を行
なうが、高圧処理室(10)に直接収容される食品類など、
又は包装容器に充填密封された食品類などと圧力媒体で
ある液体とを、あらかじめ60℃程度の、食品類が品質
劣化などを起こさない範囲に加熱して、温水管路(14)及
び温水ジャケット(17)により、温度制御をしながら高圧
殺菌処理することによって、加圧圧力及び加圧時間の低
減及び短縮が可能である。
[0009] In a high-pressure processing apparatus as shown in FIG.
Perform high-pressure sterilization at 0 to 7000 atmospheres for 5 to 120 minutes, such as foods stored directly in the high-pressure processing chamber (10).
Alternatively, the food or the like filled and sealed in the packaging container and the liquid as the pressure medium are heated in advance to about 60 ° C. in a range where the food does not deteriorate in quality, etc., and the hot water pipe (14) and the hot water jacket are heated. According to (17), the pressurization pressure and the pressurization time can be reduced and shortened by performing the high-pressure sterilization while controlling the temperature.

【0010】さらに、図1に示すような高圧処理装置に
おいて、液体状又はペースト状の食品類などを、高圧処
理室(10)に直接収容して高圧殺菌処理を行なう場合に
は、高圧処理室(10)に通じるバルブ付の食品管路( 図示
せず )を設けて、食品類などの供給と排出とを連続的に
行なうことが好ましい。
Further, in the high-pressure processing apparatus as shown in FIG. 1, when liquid or pasty foods and the like are directly accommodated in the high-pressure processing chamber (10) and subjected to the high-pressure sterilization processing, the high-pressure processing chamber is required. It is preferable to provide a food pipe line (not shown) with a valve communicating with (10) to continuously supply and discharge foods and the like.

【0011】食品類などを、1000気圧以上の高圧殺
菌処理する場合において、本発明の、あらかじめ食品類
などに二酸化炭素を溶解させる方法については、二酸化
炭素が食品類中の水分に対して、20℃常圧において、
容積比で水1.00( 液体 )に対して二酸化炭素0.88(
気体 )が溶解すること、及び加圧によって溶解量が増加
することとを利用して、従来公知の装置や設備を用い
て、液体状の食品類などに、二酸化炭素を曝気式に吹き
込む方法や、液体状食品類と固体状食品類との混合物な
どを密閉容器に収容して、低圧の二酸化炭素を加圧式に
吹き込む方法などで、容易に食品類などに二酸化炭素を
吸収( 溶解 )させることが出来るものである。
When foods are subjected to a high-pressure sterilization treatment at a pressure of 1000 atm or more, the method of the present invention for dissolving carbon dioxide in foods or the like in advance requires that carbon dioxide be dissolved in water in the foods by 20%. At normal pressure
Water 1.08 (liquid) to carbon dioxide 0.88 (volume ratio)
Gas) is dissolved, and that the amount of dissolution is increased by pressurization, using a conventionally known device or equipment, such as a method of injecting carbon dioxide into liquid foods and the like by aeration. , Containing a mixture of liquid foods and solid foods in a closed container, and easily absorbing (dissolving) the carbon dioxide in the foods, for example, by blowing low-pressure carbon dioxide under pressure Can be done.

【0012】この場合に、二酸化炭素の吸収( 溶解 )量
が多すぎると、後述の実施例に示す殺菌効果は向上する
が、食品類などの味覚が変化するために、高圧殺菌処理
後に二酸化炭素の脱気処理をするか、脱気処理をしない
場合には、容積比で食品類1.0( 液体や固体 )に対し
て、二酸化炭素0.3〜0.6( 気体 )程度の溶解量に抑え
ることが好ましい。また、ビールやサイダーやコーラな
どの炭酸含有飲料類については、二酸化炭素の溶解量が
前述( 0.3〜0.6 )以上であり、そのまま高圧殺菌処理
するものである。
In this case, if the amount of carbon dioxide absorbed (dissolved) is too large, the bactericidal effect shown in Examples described later is improved, but the taste of foods and the like changes, so that the carbon dioxide after the high-pressure sterilization treatment is reduced. If degassing is not performed, or if degassing is not performed, the amount of dissolved carbon dioxide is about 0.3 to 0.6 (gas) per 1.0 food (liquid or solid) in volume ratio. It is preferable to suppress it. In addition, carbonated beverages such as beer, cider and cola have a carbon dioxide dissolution amount of the above (0.3 to 0.6) or more and are subjected to high-pressure sterilization as they are.

【0013】本発明の、高圧殺菌処理と同時に食品類な
どに二酸化炭素を溶解させる方法については、図1に示
すような高圧処理装置を使用して、高圧処理室(10)に食
品類などを直接収容した場合には、高圧処理室(10)中の
空気を排除した後に、適当量の二酸化炭素を封入して耐
圧蓋(16)を密閉することによって、また高圧処理室(10)
に食品類などを包装容器に充填密封した状態で収容する
場合には、包装容器に食品類などを充填する際に、適当
量の二酸化炭素を包装容器中に封入して密封することに
よって、高圧処理室(10)を1000〜10000気圧に
加圧すると同時に、食品類などに二酸化炭素を吸収( 溶
解 )させることが出来るものである。この場合に、二酸
化炭素の適当量とは、前述の容積比で食品類1.0( 液体
や固体 )に対して、二酸化炭素0.3〜0.6( 気体 )程度
の封入( 溶解 )量である。
The method of the present invention for dissolving carbon dioxide in foods and the like at the same time as the high-pressure sterilization is carried out by using a high-pressure processing apparatus as shown in FIG. When directly housed, after removing the air in the high-pressure processing chamber (10), an appropriate amount of carbon dioxide is sealed and the pressure-resistant lid (16) is closed, and then the high-pressure processing chamber (10) is removed.
When foods are packed in a packaging container and sealed in a container, when filling the packaging container with foods, an appropriate amount of carbon dioxide is sealed in the packaging container and sealed. The treatment chamber (10) can be pressurized to 1000 to 10000 atmospheres and, at the same time, can absorb (dissolve) carbon dioxide in foods and the like. In this case, the appropriate amount of carbon dioxide is defined as the amount of dissolved (encapsulated) carbon dioxide of about 0.3 to 0.6 (gas) per 1.0 food (liquid or solid) at the above volume ratio. It is.

【0014】また本発明の、高圧殺菌処理と同時に食品
類などに二酸化炭素を溶解させる方法について、本発明
者らは、図2に示すような高圧処理装置内の、高圧処理
室(10)に直接二酸化炭素を吹き込んで溶解させた液体状
の食品類などを、連続的に高圧殺菌処理する方法( 装置
)を考案した。すなわち、円筒状の耐圧容器(11)と耐圧
蓋(21)と耐圧底(22)とで密閉された高圧処理室(10)に、
強固なバルブ付( 以下同じにつき以下は省略した )の食
品管路(23)により、液体状やペースト状の食品類などを
収容して、空気管路(26)により高圧処理室(10)中の空気
を排出して、各バルブを閉止して密閉する。次に、耐圧
底(22)に設けた二酸化炭素管路(27)により、適当量の低
圧( 2.0kg/cm2 程度 )の二酸化炭素を曝気式に吹き込ん
で食品類に吸収( 溶解 )させた後に、油圧ピストンなど
( 図示せず )で1000〜10000気圧に加圧された
圧力媒体( 通常は水 )を、高圧水管路(28)を通じて蛇腹
式加圧器(29)に注入して、蛇腹式加圧器(29)を膨張させ
ることによって、高圧処理室(10)に収容して二酸化炭素
を溶解させた食品類などを高圧殺菌処理するものであ
る。さらに、この高圧殺菌処理を完了した食品類など
は、耐圧底(22)に設けた食品管路(24)のバルブを開放し
て、空気管路(25)より低圧の無菌空気を吹き込むことに
よって、高圧処理室(10)より排出して、次工程の充填装
置などに搬送するものである。
Further, regarding the method of the present invention for dissolving carbon dioxide in foods and the like simultaneously with the high-pressure sterilization treatment, the inventors of the present invention provided a high-pressure treatment chamber (10) in a high-pressure treatment apparatus as shown in FIG. Continuous high-pressure sterilization of liquid foods and the like dissolved by blowing carbon dioxide directly
) Was devised. That is, a high-pressure processing chamber (10) sealed with a cylindrical pressure-resistant container (11), a pressure-resistant lid (21), and a pressure-resistant bottom (22),
A liquid valve or a paste-like food is accommodated by a food pipe (23) with a strong valve (the same is omitted hereafter), and the air is fed into the high-pressure processing chamber (10) by an air pipe (26). Air is exhausted, and each valve is closed and sealed. Next, the carbon dioxide line which is provided in a pressure sole (22) (27), was the carbon dioxide absorbed in foods blown aeration expression of appropriate amount of a low pressure (2.0 kg / cm 2 or so) (dissolution) Later, hydraulic piston etc.
A pressure medium (usually water) pressurized to 1000 to 10000 atmospheres (not shown) is injected into a bellows-type pressurizer (29) through a high-pressure water pipe (28), and the bellows-type pressurizer (29) Is expanded, so that foods and the like containing carbon dioxide dissolved in the high-pressure processing chamber (10) are subjected to high-pressure sterilization. Further, the foods and the like that have been subjected to the high-pressure sterilization treatment are opened by opening the valve of the food pipe (24) provided on the pressure-resistant bottom (22), and blowing low-pressure sterile air from the air pipe (25). Are discharged from the high-pressure processing chamber (10) and transported to a filling device in the next step.

【0015】本発明者らは、図2に示すような高圧処理
装置を、2連式〜4連式に設置して、前述の食品類など
の収容工程と、二酸化炭素の溶解工程と、高圧殺菌処理
工程と、食品類などの排出工程とを、2連式〜4連式の
高圧処理装置で順次実施することによって、高圧処理装
置内に直接二酸化炭素を吹き込んで溶解させた液体状の
食品類などを、連続的に高圧殺菌処理するものである。
The present inventors set up a high-pressure processing apparatus as shown in FIG. 2 in a double to quadruple system, and carried out the above-mentioned step of storing foods and the like, the step of dissolving carbon dioxide, A liquid food product in which carbon dioxide is directly blown into the high-pressure processing device to be dissolved by sequentially performing the sterilization process and the discharging process of foods and the like using a two- to four-type high-pressure processing device. And the like are continuously subjected to a high-pressure sterilization treatment.

【0016】本発明の高圧殺菌処理方法に使用できる包
装容器については、前述の加熱殺菌方法における場合と
同様に、柔軟性がある樹脂フィルムなど及びその積層品
より成る、袋状などの包装容器や、保形性がある紙類や
プラスチックや金属など及びその積層品より成る、カッ
プ状やトレー状や円筒状などの包装容器であって、圧力
伝達が容易で密封が可能な包装容器であれば、特に制約
なく使用することが出来る。この場合に、1000気圧
以上の高圧殺菌処理にもかかわらず、前述の圧力媒体で
ある液体と、包装容器中の食品類などとが均一に加圧さ
れるために、特別な包装容器の材料強度又は密封強度を
必要としないものである。
As to the packaging container which can be used in the high-pressure sterilization treatment method of the present invention, similar to the case of the above-mentioned heat sterilization method, a bag-shaped packaging container made of a flexible resin film or the like and a laminate thereof, Cup-shaped, tray-shaped or cylindrical packaging containers made of paper, plastic, metal, etc., and their laminates with shape-retaining properties, as long as they can easily transmit pressure and can be sealed Can be used without any particular restrictions. In this case, despite the high-pressure sterilization treatment of 1000 atm or more, the liquid as the above-mentioned pressure medium and the foods in the packaging container are uniformly pressurized, so that the material strength of the special packaging container is increased. Or, it does not require sealing strength.

【0017】本発明の、包装容器中の残存空気の全部又
は一部分を、二酸化炭素に置換して密封する方法につい
ては、前述の柔軟性がある袋状などの包装容器や保形性
があるカップ状などの包装容器に、食品類などを充填し
て、中の残存空気の全部又は一部分を、二酸化炭素に置
換して密封する、いわゆる炭酸ガス置換包装方法であ
り、従来公知のガス置換充填装置を使用して実施するこ
とが出来る。
According to the method of the present invention in which all or a part of the residual air in the packaging container is replaced with carbon dioxide and sealed, the above-mentioned flexible bag-like packaging container or shape-retaining cup is used. Is a so-called carbon dioxide gas replacement packaging method in which foods and the like are filled in a packaging container such as a container, and all or a part of the remaining air therein is replaced with carbon dioxide and sealed. Can be implemented.

【0018】本発明の高圧殺菌処理方法における、いわ
ゆる炭酸ガス置換包装方法については、前述したとお
り、水分に対する二酸化炭素の溶解量が多いために、高
圧殺菌処理することによって、置換して密封した二酸化
炭素の殆ど全量が、液体を含む非乾燥食品類などの水分
に溶解してしまうこととなり、食品類などの味覚の変化
や、特に保形性があるカップ状などの包装容器の変形が
発生するので、注意が必要である。すなわち、包装容器
中の置換する残存空気容積を少なく( 内容物の20%程
度以下 )するか、又は残存空気の一部分を二酸化炭素に
置換するなどである。
As described above, in the so-called carbon dioxide gas replacement packaging method in the high-pressure sterilization method of the present invention, since a large amount of carbon dioxide is dissolved in water as described above, it is subjected to high-pressure sterilization to replace and seal the carbon dioxide. Almost all of the carbon is dissolved in water such as non-dried foods including liquids, which causes a change in taste of foods and deformation of packaging containers such as cups having shape retention. So be careful. That is, the volume of the remaining air to be replaced in the packaging container is reduced (about 20% or less of the content), or a part of the remaining air is replaced with carbon dioxide.

【0019】本発明の、包装容器中の残存空気の全部
を、二酸化炭素と窒素との混合気体に置換して密封する
方法については、特に窒素ガスが、従来からのガス置換
包装に広く用いられており、内容物である食品類などの
酸敗や変質を防止するための便利な不活性気体であるた
めに、また二酸化炭素に比較して、水分に対する溶解量
がごく少ないために、さらに包装容器中の残存空気( 酸
素21%含有 )が、高圧殺菌処理における殺菌効果を低
下させることを本発明者らが知見しているために、包装
容器中の残存空気の全部を排除して、二酸化炭素と窒素
との混合気体に置換して密封するものである。その結
果、前述の食品類などの味覚の変化や保形性があるカッ
プ状などの包装容器の変形を好適に防止できるととも
に、高圧殺菌処理後の内容物である食品類などの酸敗や
変質を防止するものである。
Regarding the method of the present invention, in which all of the residual air in the packaging container is replaced with a mixed gas of carbon dioxide and nitrogen and sealed, nitrogen gas is widely used in conventional gas replacement packaging. It is a convenient inert gas to prevent rancidity and deterioration of foods as contents, and because it dissolves very little in water compared to carbon dioxide. Since the present inventors have found that the residual air (containing 21% of oxygen) in the inside reduces the sterilizing effect in the high-pressure sterilization treatment, the residual air in the packaging container is entirely removed to remove carbon dioxide. It is replaced with a mixed gas of nitrogen and nitrogen and sealed. As a result, it is possible to suitably prevent a change in taste of foods and deformation of a packaging container such as a cup shape having shape retention as described above, and to prevent rancidity and deterioration of foods and the like, which are contents after the high-pressure sterilization treatment. It is to prevent.

【0020】また、食品類などを、1000気圧以上の
高圧殺菌処理する場合において、本発明の、あらかじめ
食品類などの溶存酸素を排除する方法については、食品
類などを直接減圧槽内に収容して、又は柔軟性がある袋
状などの包装容器や保形性があるカップ状などの包装容
器に、食品類などを充填して減圧槽内に収容して、一定
時間の減圧脱気処理をすることによって、食品類などの
溶存酸素を排除するものである。すなわち、通常の減圧
槽を用いた30mmHgで60分程度の減圧脱気処理で、液
体を含む非乾燥食品類などの、最大41.4mg/Lの溶存酸
素を2.0mg/L以下に排除できるものである。
Further, when foods and the like are subjected to a high-pressure sterilization treatment at a pressure of 1000 atm or more, the method of the present invention for eliminating dissolved oxygen in foods and the like in advance is to store the foods and the like directly in a decompression tank. Or foodstuffs into a flexible bag-shaped packaging container or shape-retaining cup-shaped packaging container, and store it in a decompression tank. By doing so, dissolved oxygen in foods and the like is eliminated. In other words, a maximum of 41.4 mg / L of dissolved oxygen, such as non-dried foods containing liquid, can be eliminated to 2.0 mg / L or less by vacuum degassing at 30 mmHg for about 60 minutes using a normal vacuum tank. Things.

【0021】また、食品類などを、あらかじめ60℃程
度の、食品類が品質劣化などを起こさない範囲に加熱し
て、減圧脱気処理をした後に二酸化炭素を溶解させれ
ば、温度上昇による酸素の溶解量の減少により、食品類
中の溶存酸素が効果的に排除されることとなり、前述の
温度制御をしながら高圧殺菌処理する方法と併用して、
高圧殺菌処理における殺菌効果を更に向上させることが
可能である。
Further, if foods are heated to about 60 ° C. in advance so that the quality of the foods does not deteriorate, and then degassed under reduced pressure to dissolve carbon dioxide, the oxygen due to the temperature rise can be increased. Due to the decrease in the amount of dissolved, dissolved oxygen in foods will be effectively eliminated, and in combination with the above-described method of high-pressure sterilization while controlling the temperature,
It is possible to further improve the sterilization effect in the high-pressure sterilization treatment.

【0022】さらに、本発明の減圧脱気処理に代わっ
て、酸素吸収剤などを利用して、食品類などの溶存酸素
を排除する方法も考えられるが、溶存酸素を吸収するま
でに時間がかかる上に、液体を含む非乾燥食品類に適す
る酸素吸収剤などは、現在開発されていない。
Further, instead of the vacuum degassing treatment of the present invention, a method of eliminating dissolved oxygen in foods and the like by using an oxygen absorbent or the like can be considered, but it takes time to absorb dissolved oxygen. In addition, oxygen absorbers and the like suitable for non-dry foods including liquids are not currently being developed.

【0023】[0023]

【作用】あらかじめ食品類などに、二酸化炭素を溶解さ
せる方法、又は食品類などを充填した包装容器中の残存
空気を、二酸化炭素に置換する方法については、食品類
などの細菌類の増殖を防止するいわゆる静菌作用を目的
として、従来からガス置換包装などに用いられている
が、二酸化炭素自体の殺菌作用は認められていない( 実
施例1参照 )。また、真菌類の中の酵母に対しては、二
酸化炭素の静菌作用は認められていない。
[Function] Prevents the growth of bacteria such as foods by dissolving carbon dioxide in foods in advance or replacing residual air in packaging containers filled with foods with carbon dioxide. For the purpose of so-called bacteriostatic action, it has been conventionally used in gas replacement packaging and the like, but no bactericidal action of carbon dioxide itself has been observed (see Example 1). In addition, no bacteriostatic action of carbon dioxide has been observed on yeasts in fungi.

【0024】本発明の、食品類などを、1000気圧以
上の高圧殺菌処理する場合においては、後述の実施例に
示すように、食品類などに溶解( 置換 )した二酸化炭素
が、高圧殺菌処理における殺菌効果を向上させているこ
とは明らかであって、また後述の実施例に示すように、
食品類などに溶解した酸素が、高圧殺菌処理における殺
菌効果を低下させていることは明らかである。しかしな
がら、高圧殺菌処理において、二酸化炭素又は酸素のい
かなる作用によって、殺菌効果が向上又は低下するかに
ついては、本発明者らは解明できなかった。
In the case of subjecting foods and the like to high-pressure sterilization at 1000 atm or more according to the present invention, carbon dioxide dissolved (substituted) in foods and the like is used in the high-pressure sterilization as shown in Examples described later. It is clear that the bactericidal effect is improved, and as shown in the examples below,
It is clear that oxygen dissolved in foods and the like reduces the bactericidal effect in the high-pressure sterilization treatment. However, the present inventors could not elucidate what action of carbon dioxide or oxygen would increase or decrease the bactericidal effect in the high-pressure sterilization treatment.

【0025】[0025]

【実施例】【Example】

<実施例1>菌数が6.0×107 個 /mlである、パン酵
母(Saccharomyces cerevisiae IAM4125)の洗浄菌体懸濁
液10mlを、25℃において延伸ナイロン/無延伸ポリ
プロピレンの袋に充填して、袋中の空気を排除して密封
したもの、及び袋中にそれぞれ2mlの二酸化炭素, 窒
素, 空気を存在させて密封したものを、各々9袋ずつ作
成して4種類の試験体とした。
<Example 1> 10 ml of washed bacterial cell suspension of baker's yeast (Saccharomyces cerevisiae IAM4125) having a bacterial count of 6.0 × 10 7 cells / ml was filled into a stretched nylon / unstretched polypropylene bag at 25 ° C. Then, 9 bags each of which were sealed by excluding air in the bag and sealed by the presence of 2 ml of carbon dioxide, nitrogen, and air in the bag, and made into 4 types of test specimens did.

【0026】次に、図1に示すような高圧処理装置( MF
P-7000, 三菱重工KK製 )を使って、4種類の試験体の各
々3袋を、20℃の水を圧力媒体として、3000気圧
で15秒間の高圧殺菌処理を行い、別の4種類の試験体
の各々3袋を、同様に3000気圧で60秒間の高圧殺
菌処理を行った後に、高圧殺菌処理を行わない残りの4
種類の試験体の各々3袋とともに、混釈法によって生残
菌数を測定した。生残菌数( 3袋の平均値, 個/ml)及び
殺菌効果( log 生残菌数 /6.0×107 ) を表1に示し
た。
Next, a high-pressure processing apparatus (MF
P-7000, manufactured by Mitsubishi Heavy Industries KK), and subjected to high-pressure sterilization treatment of 3 bags each of 4 types of test specimens at 20 ° C water as a pressure medium at 3000 atm for 15 seconds. Each of the three bags of the test specimens was similarly subjected to a high-pressure sterilization treatment at 3000 atm for 60 seconds, and then the remaining 4 bags not subjected to the high-pressure sterilization treatment.
The number of surviving bacteria was measured by a pour method together with three bags of each type of test body. Table 1 shows the surviving cell count (average value of 3 bags, number / ml) and the bactericidal effect (log surviving cell count / 6.0 × 10 7 ).

【0027】[0027]

【表1】 [Table 1]

【0028】すなわち、実施例1においては、20℃の
水を圧力媒体とした、3000気圧で15秒間の高圧殺
菌処理では、包装容器中に二酸化炭素を存在させた場合
と、空気を排除( いわゆる真空包装 )又は窒素に置換(
いわゆるガス置換包装 )した場合とで、高圧殺菌処理効
果に明らかな差( 1.6桁, 約40倍 )が認められた。ま
た、パン酵母に対する通常の高圧殺菌処理条件より加圧
時間を短縮( 5分間を60秒間に )した、3000気圧
で60秒間の高圧殺菌処理では、包装容器中に二酸化炭
素を存在させた場合には、生残菌は検出できず完全に殺
菌されていたが、空気を排除又は窒素に置換した場合に
は、約4桁( 10000倍 )以上の殺菌効果はあったも
のの、相当数の生残菌が検出された。なお、包装容器中
に空気(酸素21% )を存在させた場合には、高圧殺菌
処理における殺菌効果が低下することが確認された。ま
た、実施例1において、高圧殺菌処理を行わずに、20
℃で5分間の常圧保管をした同一試験体について、二酸
化炭素ほかの存在での菌数の変化( 殺菌作用)は認めら
れなかった。
That is, in the first embodiment, in the high-pressure sterilization treatment using water at 20 ° C. as a pressure medium at 3,000 atm for 15 seconds, the case where carbon dioxide is present in the packaging container and the case where air is excluded (so-called, (Vacuum packaging) or replace with nitrogen (
A clear difference (1.6 digits, about 40 times) was observed in the effect of the high-pressure sterilization treatment in the case of so-called gas replacement packaging. In addition, the pressurization time was shortened (5 minutes to 60 seconds) compared to the normal high-pressure sterilization treatment for baker's yeast, and the high-pressure sterilization treatment at 3000 atmospheres for 60 seconds was performed when carbon dioxide was present in the packaging container. Was completely sterilized because no surviving bacteria could be detected, but when air was removed or replaced with nitrogen, a bactericidal effect of about 4 orders of magnitude (10,000 times) or more, but a considerable number of surviving bacteria Bacteria were detected. In addition, it was confirmed that when air (21% oxygen) was present in the packaging container, the sterilization effect in the high-pressure sterilization treatment was reduced. Further, in Example 1, without performing the high-pressure sterilization treatment,
With respect to the same specimen which was stored at normal pressure at 5 ° C. for 5 minutes, no change in the number of bacteria (bactericidal action) was observed in the presence of carbon dioxide and the like.

【0029】<実施例2>菌数が9.2×107 個 /mlで
ある、パン酵母(Saccharomyces cerevisiae IAM4125)の
洗浄菌体懸濁液10mlを、25℃において延伸ナイロン
/無延伸ポリプロピレンの袋に充填して、袋中にそれぞ
れ8.0ml, 4.0ml, 2.0ml, 1.0ml, 0.0mlの二酸化炭
素を存在させて、合計量が8.0mlになるように窒素を封
入して密封したものを、各々3袋ずつ作製して5種類の
試験体とした。
Example 2 10 ml of a washed cell suspension of baker's yeast (Saccharomyces cerevisiae IAM4125) having a cell count of 9.2 × 10 7 cells / ml was subjected to stretching nylon / unstretched polypropylene at 25 ° C. Fill the bag, make each bag contain 8.0 ml, 4.0 ml, 2.0 ml, 1.0 ml, and 0.0 ml of carbon dioxide, and fill with nitrogen so that the total amount becomes 8.0 ml. Then, three bags each of which were sealed were made into five types of test specimens.

【0030】次に、図1に示すような高圧処理装置( MF
P-7000, 三菱重工KK製 )を使って、5種類の試験体の各
々3袋を、20℃の水を圧力媒体として、3000気圧
で15秒間の高圧殺菌処理を行った後に、混釈法によっ
て生残菌数を測定した。生残菌数( 3袋の平均値, 個/m
l)及び殺菌効果( log 生残菌数 /9.2×107 ) を表2
に示した。
Next, a high-pressure processing apparatus (MF
P-7000, manufactured by Mitsubishi Heavy Industries KK), and subjected to high-pressure sterilization for 15 seconds at 3000 atm using water at 20 ° C as a pressure medium for three bags of each of the five types of test specimens. The number of surviving bacteria was measured. Number of surviving bacteria (average value of 3 bags, pcs / m
l) and bactericidal effect (log surviving bacterial count / 9.2 × 10 7 )
It was shown to.

【0031】[0031]

【表2】 [Table 2]

【0032】実施例2においては、二酸化炭素存在量と
殺菌効果との関係を実証したものである。すなわち、比
較的高圧殺菌処理が容易なパン酵母について、前述の通
常の高圧殺菌処理条件より加圧時間を短縮( 5分間を1
5秒間に)して、二酸化炭素存在量と殺菌効果との関係
を実証したものであり、高圧殺菌処理効果に明らかな差
( 略比例関係 )が認められた。
Example 2 demonstrates the relationship between the amount of carbon dioxide present and the bactericidal effect. That is, for baker's yeast, which is relatively easily subjected to high-pressure sterilization, the pressurization time is shorter than that of the normal high-pressure sterilization treatment described above (5 minutes is 1 minute).
(5 seconds) to demonstrate the relationship between carbon dioxide abundance and the bactericidal effect, with a clear difference in the autoclaving effect.
(Substantially proportional relationship) was observed.

【0033】<実施例3>腐敗菌の1種である納豆菌(B
acillussubtilisvar.niger)の細菌胞子を、1.0×10
4 個 /mlとなるように普通ブイヨン培地の中に懸濁し
て、60℃において、懸濁した培地10mlを延伸ナイロ
ン/無延伸ポリプロピレンの袋に充填して、袋中にそれ
ぞれ8.0ml, 4.0ml, 2.0ml, 1.0ml, 0.0mlの二酸化
炭素を存在させて、合計量が8.0mlになるように窒素を
封入して密封したものを、各々3袋ずつ作製して5種類
の試験体とした。
Example 3 Bacillus natto (B) which is a kind of spoilage bacteria
acillus subtilisvar.niger), 1.0 × 10
The suspension was suspended in a normal broth medium at 4 cells / ml, and at 60 ° C., 10 ml of the suspended medium was filled into a bag of stretched nylon / non-stretched polypropylene. 2.0 ml, 2.0 ml, 1.0 ml, and 0.0 ml of carbon dioxide were present, and nitrogen was sealed and sealed so that the total amount became 8.0 ml. Specimens of various types.

【0034】次に、図1に示すような高圧処理装置( MF
P-7000, 三菱重工KK製 )を使って、5種類の試験体の各
々3袋を、60℃の水を圧力媒体として、5000気圧
で5分間の高圧殺菌処理を行った後に、混釈法によって
生残菌数を測定した。生残菌数( 3袋の平均値, 個/ml)
及び殺菌効果( log 生残菌数 /1.0×104 ) を表3に
示した。
Next, a high-pressure processing apparatus (MF) as shown in FIG.
P-7000, manufactured by Mitsubishi Heavy Industries KK), and subjected to high-pressure sterilization for 5 minutes at 5,000 atm using 60 ° C water as a pressure medium for three bags of each of the five types of test specimens. The number of surviving bacteria was measured. Number of surviving bacteria (average value of 3 bags, number / ml)
Table 3 shows the bactericidal effect (log survival cell count / 1.0 × 10 4 ).

【0035】[0035]

【表3】 [Table 3]

【0036】実施例3においては、実施例2と同様に、
二酸化炭素存在量と殺菌効果との関係を実証したもので
ある。すなわち、比較的高圧殺菌処理が困難な納豆菌の
細菌胞子について、手段の項で説明した60℃程度の加
熱併用高圧殺菌処理を試みたものであり、実施例2と同
様に二酸化炭素存在量によって、高圧殺菌処理効果に明
らかな差( 略比例関係 )が認められた。
In the third embodiment, similar to the second embodiment,
It demonstrates the relationship between carbon dioxide abundance and the bactericidal effect. That is, for bacterial spores of Bacillus natto, which is relatively difficult to sterilize by high pressure, heating and high pressure sterilization at about 60 ° C. described in the section of the means was attempted, and the amount of carbon dioxide was determined in the same manner as in Example 2. On the other hand, a clear difference (substantially proportional relationship) was observed in the effect of the high-pressure sterilization treatment.

【0037】<実施例4>菌数が3.9×107 個 /mlで
ある、パン酵母(Saccharomyces cerevisiae IAM4125)の
洗浄菌体懸濁液10mlを、25℃において延伸ナイロン
/無延伸ポリプロピレンの袋に充填して、単に袋中の空
気を排除して密封したもの、減圧脱気処理をしないで、
袋中に2mlの二酸化炭素を存在させて密封したもの、及
び30mmHgで60分の減圧脱気処理をして、袋中に2ml
の二酸化炭素を存在させて密封したものを、各々12袋
ずつ作製して3種類の試験体とした。密封した後の洗浄
菌体懸濁液中の溶存酸素量は、各々平均7.5mg/L, 平均
7.5mg/L, 及び平均0.5mg/Lであった。
Example 4 10 ml of a washed bacterial cell suspension of baker's yeast (Saccharomyces cerevisiae IAM4125) having a cell count of 3.9 × 10 7 cells / ml was subjected to stretching nylon / unstretched polypropylene at 25 ° C. Filling the bag, simply removing the air in the bag and sealing it, do not perform vacuum degassing,
A bag sealed with 2 ml of carbon dioxide present in the bag, and subjected to a vacuum degassing treatment at 30 mmHg for 60 minutes, and 2 ml in the bag
And sealed in the presence of carbon dioxide as described above, and 12 bags each were prepared to obtain three types of test specimens. The dissolved oxygen content in the washed cell suspension after sealing was 7.5 mg / L on average, 7.5 mg / L on average, and 0.5 mg / L on average.

【0038】次に、図1に示すような高圧処理装置( MF
P-7000, 三菱重工KK製 )を使って、3種類の試験体の各
々3袋ずつを、20℃の水を圧力媒体として、3000
気圧でそれぞれ5秒間, 15秒間, 30秒間, 45秒間
の高圧殺菌処理を行った後に、混釈法によって生残菌数
を測定した。生残菌数( 3袋の平均値, 個/ml)及び殺菌
効果( log 生残菌数 /3.9×107 )を表4に示した。
Next, a high-pressure processing apparatus (MF
P-7000, manufactured by Mitsubishi Heavy Industries KK), using three bags of each of the three types of test specimens at 3000
After performing high-pressure sterilization treatment for 5 seconds, 15 seconds, 30 seconds, and 45 seconds at atmospheric pressure, the number of surviving bacteria was measured by a pour method. Table 4 shows the surviving cell count (average value of 3 bags, number / ml) and the bactericidal effect (log surviving cell count / 3.9 × 10 7 ).

【0039】[0039]

【表4】 [Table 4]

【0040】実施例4においては、洗浄菌体懸濁液中の
溶存酸素の排除と殺菌効果との関係を実証したものであ
る。すなわち、比較的高圧殺菌処理が容易なパン酵母に
ついて、前述の通常の高圧殺菌処理条件より加圧時間を
短縮し変化( 5分間を5〜45秒間に )させて、溶存酸
素の排除と殺菌効果との関係を、二酸化炭素を存在させ
て実証したものであり、溶存酸素を排除( 7.5mg/Lを
0.5mg/Lに減少 )することによって、二酸化炭素を存在
させた高圧殺菌処理効果に明らかな差( 0.8〜1.2桁,
約6〜15倍 )が認められた。
Example 4 demonstrates the relationship between the elimination of dissolved oxygen in the washed cell suspension and the bactericidal effect. That is, for baker's yeast, which is relatively easily subjected to high-pressure sterilization, the pressurization time is shortened and changed (5 minutes to 5 to 45 seconds) from the above-described normal high-pressure sterilization treatment conditions, thereby eliminating dissolved oxygen and sterilizing effect. The effect of high-pressure sterilization in the presence of carbon dioxide was demonstrated by eliminating dissolved oxygen (reducing 7.5 mg / L to 0.5 mg / L) in the presence of carbon dioxide. Obvious difference (0.8-1.2 digits,
About 6 to 15 times).

【0041】<実施例5>絞汁直後のオレンジ果汁を、
図2に示すような高圧処理装置( 自社試作装置 )を使っ
て、単に高圧殺菌処理したもの、高圧処理装置内に二酸
化炭素を吹き込んで溶解させて高圧殺菌処理したもの、
及び30mmHgで約60分の減圧脱気処理をした後に、高
圧処理装置内に二酸化炭素を吹き込んで溶解させて高圧
殺菌処理したものを、図2に示す高圧処理装置に連続さ
せた無菌充填機( 図示せず )を使って、各々70箱×5
段階の長期保存用の液体紙容器( アルミ箔積層, 内容積
500ml )に充填して3種類の試験体とした。
Example 5 The orange juice immediately after the squeezing was
A high-pressure treatment device (in-house prototype device) as shown in FIG. 2 is simply subjected to high-pressure sterilization treatment, a carbon dioxide is blown into a high-pressure treatment device to be dissolved and subjected to high-pressure sterilization treatment,
After performing a vacuum degassing process at 30 mmHg for about 60 minutes, carbon dioxide was blown into the high-pressure processing device to dissolve and perform high-pressure sterilization processing, and the aseptic filling machine connected to the high-pressure processing device shown in FIG. 2 ( (Not shown)), 70 boxes x 5 each
Liquid paper container for long-term storage (aluminum foil laminated, inner volume
500 ml) to obtain three types of test specimens.

【0042】本実施例の高圧殺菌処理条件については、
25℃において4000気圧で、通常の高圧殺菌処理条
件より加圧時間を短縮し変化( 10分間を1〜10分間
に )させて、1.0分間, 2.5分間, 5.0分間, 7.5分
間, 10.0分間の5段階の高圧殺菌処理を行って、各々
70箱×3種類の長期保存用の液体紙容器に充填して密
封したものである。
The conditions for the high-pressure sterilization treatment of this embodiment are as follows.
At 4,000 atmospheres at 25 ° C, pressurization time is shortened and changed (from 10 minutes to 1 to 10 minutes) compared to normal high-pressure sterilization treatment conditions, and 1.0 minutes, 2.5 minutes, 5.0 minutes, 7 minutes The samples were subjected to high-pressure sterilization in five stages of .5 minutes and 10.0 minutes, and each was filled with 70 boxes x 3 types of liquid paper containers for long-term storage and sealed.

【0043】本実施例の二酸化炭素の溶解量について
は、図2に示す高圧処理装置内の、内容積約6.0 Lの高
圧処理室(10)に直接オレンジ果汁を収容して、空気管路
(26)により高圧処理室(10)中の空気を完全に排出して、
各バルブを閉止して密閉した後に、耐圧底(22)に設けた
二酸化炭素管路(27)により、低圧( 2.0kg/cm2 ) の二酸
化炭素を曝気式に吹き込んでオレンジ果汁に吸収( 溶
解)させたものであって、常圧に換算して、1.2 Lの二
酸化炭素を約2分間で溶解させたものである。
With respect to the dissolved amount of carbon dioxide in this embodiment, orange juice was directly stored in a high-pressure processing chamber (10) having an internal volume of about 6.0 L in a high-pressure processing apparatus shown in FIG. Road
The air in the high-pressure processing chamber (10) is completely exhausted by (26),
After each valve is closed and sealed, low-pressure (2.0 kg / cm 2 ) carbon dioxide is blown into the orange juice by aeration using the carbon dioxide pipe (27) provided in the pressure-resistant bottom (22) (dissolved). ) In which 1.2 L of carbon dioxide was dissolved in about 2 minutes in terms of normal pressure.

【0044】本実施例の減圧脱気処理方法については、
通常の噴霧式真空脱気装置( 内容積約200L,図示せず
)を使用して、25℃において真空度30mmHgで、オレ
ンジ果汁の噴霧量を毎分2.1L(平均滞留時間は60分間
)で減圧脱気処理したものである。この場合に、減圧脱
気処理の前後のオレンジ果汁中の溶存酸素量は、各々平
均6.8mg/L及び平均0.5mg/Lであった。
The method for degassing under reduced pressure of this embodiment is as follows.
Normal spray-type vacuum deaerator (Internal volume is about 200L, not shown
) At 25 ° C. and a vacuum of 30 mmHg at a spray rate of 2.1 L / min (average residence time is 60 minutes).
). In this case, the dissolved oxygen content in the orange juice before and after the degassing under reduced pressure was 6.8 mg / L on average and 0.5 mg / L on average, respectively.

【0045】次に、各々70箱×5段階×3種類の長期
保存用の液体紙容器に充填した試験体を、30℃におい
て30日間保存した後に、容器の膨れや果汁の濁りや異
臭などの異常を目視検査した。各々70箱中の異常発生
箱数を表5に示した。
Next, after storing the test specimens filled in liquid containers for long-term storage of 70 boxes × 5 stages × 3 kinds at a temperature of 30 ° C. for 30 days, swelling of the containers, turbidity of fruit juice, off-flavor, etc. Visual inspection for abnormalities. Table 5 shows the number of abnormal occurrence boxes in each of 70 boxes.

【0046】[0046]

【表5】 [Table 5]

【0047】実施例5においては、絞汁直後のオレンジ
果汁を高圧殺菌処理した後に、長期保存用の液体紙容器
に充填して市販する場合を想定して、本発明の高圧殺菌
処理方法の殺菌効果を実証したものである。すなわち、
通常の高圧殺菌処理条件より加圧時間を短縮し変化させ
て、単に高圧殺菌処理したものと、二酸化炭素を溶解さ
せたもの及び減圧脱気処理して二酸化炭素を溶解させた
ものとの、30日間保存した後の異常発生箱数を比較し
たものであって、完全に殺菌されていて、全く異常が発
生しない加圧時間に明らかな差( 10分間が5.0〜2.5
分間に )が認められた。
In Example 5, it is assumed that the orange juice immediately after the squeezed juice is subjected to high-pressure sterilization, and then filled in a liquid paper container for long-term storage and marketed. It demonstrates the effect. That is,
A pressure treatment time was shortened and changed from the normal pressure sterilization treatment conditions, and the pressure treatment time was simply changed. This is a comparison of the number of abnormal occurrence boxes after storage for a period of days, and a clear difference in the pressurization time between complete sterilization and no occurrence of abnormalities (10 minutes is 5.0 to 2.5 minutes).
) Was observed in minutes.

【0048】[0048]

【発明の効果】以上実施例に示すとおり、食品類などを
充填し密封した包装容器中に二酸化炭素が存在した場合
に、加圧と同時に二酸化炭素が食品類などに溶解して、
高圧殺菌処理における殺菌効果を向上させていることは
明らかである。すなわち、長期保存用の液体を含む非乾
燥食品類などの、前述の加熱殺菌方法における、栄養成
分の破壊や味覚の劣化などの問題を解決できる高圧殺菌
処理方法について、本発明の高圧殺菌処理方法は、あら
かじめ食品類などに二酸化炭素を溶解させることによっ
て、また食品類などの溶存酸素を排除して二酸化炭素を
溶解させることによって、殺菌効果を向上させて、加圧
圧力及び加圧時間の低減及び短縮が可能であり、殺菌効
果が高い安定した高圧殺菌処理方法を提供するものであ
る。
As shown in the above examples, when carbon dioxide is present in a sealed packaging container filled with foods and the like, the carbon dioxide dissolves in the foods and the like at the same time as pressurization.
It is clear that the sterilization effect in the high-pressure sterilization treatment is improved. That is, such as non-dried foods containing a liquid for long-term storage, in the above-mentioned heat sterilization method, a high-pressure sterilization method that can solve the problems such as destruction of nutritional components and deterioration of taste, the high-pressure sterilization method of the present invention Improves disinfection effect by dissolving carbon dioxide in foodstuffs in advance and dissolving carbon dioxide by eliminating dissolved oxygen in foodstuffs, etc., and reduces pressurization pressure and pressurization time The present invention is to provide a stable high-pressure sterilization treatment method which is capable of shortening and shortening and having a high sterilization effect.

【0049】また、本発明の高圧殺菌処理方法について
は、従来の二酸化炭素や窒素のガス置換包装方法を、結
果的に高圧殺菌処理方法に活用したこととなり、前述の
殺菌処理できる食品類や、使用できる包装容器又は従来
公知のガス置換充填装置の使用について、殆ど制約なく
そのまま高圧殺菌処理が可能であって、汎用的で便利な
高圧殺菌処理方法であるとともに、高圧殺菌処理後の、
前述のガス置換包装方法の特長でもある、内容物である
液体を含む非乾燥食品類などの、酸敗や変質を防止でき
る高圧殺菌処理方法を提供するものである。
In the high-pressure sterilization method of the present invention, the conventional gas replacement and packaging method of carbon dioxide and nitrogen is used for the high-pressure sterilization method, and the foods that can be sterilized as described above, For the use of packaging containers that can be used or conventionally known gas replacement and filling devices, high-pressure sterilization can be performed as it is with almost no restrictions, and is a general-purpose and convenient high-pressure sterilization method.
An object of the present invention is to provide a high-pressure sterilization method capable of preventing rancidity and deterioration of non-dry foods containing liquid as a content, which is also a feature of the gas replacement packaging method.

【0050】さらに、本発明の、高圧殺菌処理と同時に
食品類などに二酸化炭素を溶解させる方法について、本
発明者らは、図2に示すような高圧処理装置内に、直接
二酸化炭素を吹き込んで溶解させた液体状の食品類など
を、連続的に高圧殺菌処理する方法( 装置 )を考案し
て、高圧殺菌処理の能率の向上と処理コストの低減を図
ったものである。
Further, regarding the method of the present invention for dissolving carbon dioxide in foods and the like simultaneously with the high-pressure sterilization treatment, the present inventors directly blow carbon dioxide into a high-pressure treatment apparatus as shown in FIG. The present invention has devised a method (apparatus) for continuously performing high-pressure sterilization processing of dissolved liquid foods, etc., thereby improving the efficiency of high-pressure sterilization processing and reducing processing costs.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の1000気圧以上の高圧殺菌処理方法
における、従来公知の高圧処理装置の説明図である。
FIG. 1 is an explanatory view of a conventionally known high-pressure processing apparatus in a high-pressure sterilization processing method of 1,000 atm or more of the present invention.

【図2】本発明の1000気圧以上の高圧殺菌処理方法
における、高圧処理装置内に直接二酸化炭素を吹き込ん
で、連続的に高圧殺菌処理する装置の説明図である。
FIG. 2 is an explanatory view of an apparatus for continuously performing high-pressure sterilization by directly blowing carbon dioxide into a high-pressure processing apparatus in the high-pressure sterilization processing at 1,000 atm or more of the present invention.

【符号の説明】[Explanation of symbols]

10 …高圧処理室 11 …耐圧容器 12 …加圧ピストン 13 …油圧室 14 …温水管路 15 …油圧管路 16, 21…耐圧蓋 17 …温水ジャケット 22 …耐圧底 23, 24…食品管路(IN,OUT) 25, 26…空気管路(IN,OUT) 27 …二酸化炭素管路 28 …高圧水管路 29 …蛇腹式加圧器 DESCRIPTION OF SYMBOLS 10 ... High pressure processing chamber 11 ... Pressure resistant container 12 ... Pressurized piston 13 ... Hydraulic chamber 14 ... Hot water pipe 15 ... Hydraulic pipe 16, 21 ... Pressure lid 17 ... Hot water jacket 22 ... Pressure bottom 23, 24 ... Food pipe ( IN, OUT) 25,26 ... Air line (IN, OUT) 27 ... Carbon dioxide line 28 ... High pressure water line 29 ... Folding type pressurizer

Claims (4)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】食品類などを、1000気圧以上の高圧殺
菌処理する場合において、あらかじめ又は高圧処理と同
時に、食品類などに二酸化炭素を、容量比で、食品類
1.0に対して、二酸化炭素を0.3〜0.6の範囲で
溶解させることを特徴とする高圧殺菌方法。
1. When foods and the like are subjected to high-pressure sterilization treatment at a pressure of 1000 atm or more, carbon dioxide is added to the foods or the like at a volume ratio in advance or simultaneously with the high-pressure treatment.
A high-pressure sterilization method characterized by dissolving carbon dioxide in a range of 0.3 to 0.6 with respect to 1.0 .
【請求項2】食品類などを包装容器に充填し密封して、
1000気圧以上の高圧処理する場合において、包装容
器中の残存空気の一部分を、二酸化炭素に置換して密封
し、容量比で、食品類1.0に対して、二酸化炭素を
0.3〜0.6の範囲で溶解させることを特徴とする高
圧殺菌処理方法。
2. A food container or the like is filled and sealed in a packaging container.
In the case of high pressure treatment of 1000 atmospheres or more, part of the residual air in the packaging container is replaced with carbon dioxide and sealed.
And, in the volume ratio, for foods 1.0, carbon dioxide
A high-pressure sterilization method characterized by dissolving in the range of 0.3 to 0.6 .
【請求項3】前記の包装容器中の残存空気の全部を、二
酸化炭素と窒素の混合気体に置換して密封し、容量比
で、食品類1.0に対して、二酸化炭素を0.3〜0.
6の範囲で溶解させることを特徴とする、請求項2に記
載の高圧殺菌処理方法。
The wherein all of residual air in the packaging container, and sealed by replacing the mixed gas of carbon dioxide and nitrogen, volume ratio
With respect to 1.0 foods, 0.3 to 0.1 carbon dioxide is added.
The high-pressure sterilization method according to claim 2 , wherein the dissolution is performed in the range of 6 .
【請求項4】食品類などを、1000気圧以上の高圧殺
菌処理する場合において、あらかじめ、食品類などの溶
存酸素を排除することを特徴とする、請求項1ないし請
求項3のいずれか1項に記載の高圧殺菌処理方法。
And wherein foods, in the case of high-pressure sterilization of more than 1000 atm, pre, characterized in that to eliminate dissolved oxygen, such as foods, claims 1 to請
The method for autoclaving according to any one of claims 3 to 9 .
JP3242061A 1990-09-29 1991-09-20 High pressure sterilization method Expired - Fee Related JP3063279B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP3242061A JP3063279B2 (en) 1990-09-29 1991-09-20 High pressure sterilization method

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP2-262822 1990-09-29
JP26282290 1990-09-29
JP3242061A JP3063279B2 (en) 1990-09-29 1991-09-20 High pressure sterilization method

Publications (2)

Publication Number Publication Date
JPH057480A JPH057480A (en) 1993-01-19
JP3063279B2 true JP3063279B2 (en) 2000-07-12

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ID=26535588

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Application Number Title Priority Date Filing Date
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Country Link
JP (1) JP3063279B2 (en)

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH061324A (en) * 1992-06-12 1994-01-11 Toyo Seikan Kaisha Ltd Method of filling pouch with foodstuff and sealing pouch
SE514349C2 (en) * 1998-06-18 2001-02-12 Flow Holdings Gmbh Sagl Llc Procedure for high pressure treatment of foodstuffs, use of the procedure and foods treated with high pressure
KR100916594B1 (en) * 2007-12-06 2009-09-11 한국철도기술연구원 The steering bogie for railway vehicle with leverage
EP2480093A4 (en) * 2009-09-25 2013-12-11 Cargill Inc High pressure pasteurizing of ground meats
CA2800883C (en) * 2010-05-28 2018-11-27 Cargill, Incorporated High pressure pasteurizing of whole muscle meats
BE1026359B1 (en) * 2018-10-09 2020-01-14 Univ Xiamen A process for gas pressure combined with high hydrostatic pressure for the treatment of food

Also Published As

Publication number Publication date
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