JP2000127094A - Subboard for drilling work and reproducing method therefor - Google Patents

Subboard for drilling work and reproducing method therefor

Info

Publication number
JP2000127094A
JP2000127094A JP30486898A JP30486898A JP2000127094A JP 2000127094 A JP2000127094 A JP 2000127094A JP 30486898 A JP30486898 A JP 30486898A JP 30486898 A JP30486898 A JP 30486898A JP 2000127094 A JP2000127094 A JP 2000127094A
Authority
JP
Japan
Prior art keywords
powder
plate
drilling
molding
crushed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP30486898A
Other languages
Japanese (ja)
Inventor
Takayoshi Ueno
貴由 上野
Keizo Nakajima
啓造 中島
Masaaki Suzuki
正明 鈴木
Hiroshi Onishi
宏 大西
Masahiro Kamakura
正弘 鎌倉
Masaru Tsuchiya
勝 土屋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Holdings Corp
Original Assignee
Matsushita Electric Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Matsushita Electric Industrial Co Ltd filed Critical Matsushita Electric Industrial Co Ltd
Priority to JP30486898A priority Critical patent/JP2000127094A/en
Publication of JP2000127094A publication Critical patent/JP2000127094A/en
Pending legal-status Critical Current

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  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)

Abstract

PROBLEM TO BE SOLVED: To recycle a subboard by heating and hardening a mixed powder material for molding including a thermosetting binder resin powder material of specified mesh at a specified ratio and including a filled powder material and molding the mixed powder material into a planar shape. SOLUTION: As a filled powder, cutting powder, polishing powder and drilling chip powder generated at the time of working a thermosetting resin laminated plate, a pre-preg sheet and a wood material plate as they are can be utilized. Defectives and end materials generated at the time of working and small pieces generated at the time of punching drilling are obtained as crushed powder by being crushed up to a prescribed grain diameter. Also a used wear plate and a subboard are crushed up to the prescribed grain diameter in the same way and can be utilized as crushed powder. It is necessary that thermosetting binder resin powder is a powder material under 50-mesh screen and is contents of 5 wt.% or more. When the powder material is on 50-mesh screen or less than 5 wt.%, the filled powder can not be sufficiently bound and an excellent molded plate can not be obtained.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、熱硬化性樹脂積層
板、プリプレグシート、木質素材板から得られる粉体を
成形した穴あけ加工用の捨て板および当て板に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a thermosetting resin laminate, a prepreg sheet, a discarding plate for punching and a backing plate formed by molding powder obtained from a wood base plate.

【0002】[0002]

【従来の技術】フェノール樹脂積層板やエポキシ樹脂積
層板を用いたプリント配線板、および材木やパーチクル
ボードなどの木質素材板の加工現場では、板を所定のサ
イズに切断する工程、切断して得られた板の表面や端面
を研磨する工程、板のドリルによる穴あけ加工工程など
で切断粉、研磨粉、ドリル穴あけ粉が大量に発生してい
る。また、加工時に不良板や端材も大量に発生し、それ
らを破砕処理し破砕粉として廃棄処理を行っていた。
2. Description of the Related Art At a processing site of a printed wiring board using a phenolic resin laminated board or an epoxy resin laminated board, and a wooden material board such as a timber or a particle board, a process of cutting the board to a predetermined size is performed by cutting. A large amount of cutting powder, polishing powder, and drilling powder is generated in the step of polishing the surface and end face of a damaged plate, and in the step of drilling a plate. In addition, a large amount of defective plates and scraps are generated during processing, and they are crushed and discarded as crushed powder.

【0003】また、プリント配線板製造におけるスール
ホール形成のための穴あけ工程および木質素材板の穴あ
け加工では、当て板および捨て板を加工対象物の表裏に
配することで、ドリルの動きを安定化させ加工対象物か
らのバリの発生を抑制している。通常、捨て板/当て板
の表面状態が穴あけ加工に大きく影響するため、一度穴
あけ加工に使用した捨て板/当て板はそのまま廃棄され
ている。
[0003] In the drilling process for forming a sour hole and the drilling of a wooden material plate in the manufacture of printed wiring boards, the movement of the drill is stabilized by arranging a backing plate and a discard plate on the front and back of the workpiece. This suppresses the generation of burrs from the workpiece. Usually, since the surface condition of the discard plate / pattern greatly affects drilling, the discard plate / pattern once used in the drilling process is discarded as it is.

【0004】[0004]

【発明が解決しようとする課題】しかし、近年の廃棄処
分場が逼迫してきいる状況から、上記のようにプリント
配線板や木質素材板の加工現場で大量に発生する切断粉
/研磨粉/ドリル穴あけ粉/破砕粉や使用済みの捨て板
/当て板の廃棄処理がより問題視され、特に、切断粉/
研磨粉/ドリル穴あけ粉/破砕粉や使用済みの捨て板/
当て板は材料的にはほとんど劣化していないために、省
資源の観点からも材料のリサイクル使用が望まれてい
た。
However, due to the recent tightening of disposal sites, cutting powder / abrasive powder / drill holes generated in large quantities at the processing sites for printed wiring boards and wood material boards as described above. Disposal of powder / crushed powder and used discarded / plated plates is regarded as more problematic.
Abrasive powder / Drill hole powder / crushed powder and used discarded plate /
Since the backing plate has hardly deteriorated in terms of material, recycling of the material has been desired from the viewpoint of resource saving.

【0005】本発明では、加工工程で発生する切断粉/
研磨粉/ドリル穴あけ粉/破砕粉や使用済みの捨て板/
当て板を再資源化する目的で、穴あけ加工に用いられる
捨て板や当て板を提供することを第1の目的とし、さら
に使用済みの捨て板/当て板を再生する方法を提供する
ことを第2の目的とした。
[0005] In the present invention, the cutting powder generated in the processing step /
Abrasive powder / Drill hole powder / crushed powder and used discarded plate /
A first object is to provide a discard plate or a caul plate used for drilling for the purpose of recycling the caul plate, and further to provide a method of regenerating a used discard plate / caul plate. The purpose was 2.

【0006】[0006]

【課題を解決するための手段】本発明では、50メッシ
ュ篩下の熱硬化性バインダ樹脂粉体を5wt%以上含
み、さらに熱硬化性樹脂積層板、または基材に熱硬化性
樹脂ワニスを含浸させたプリプレグシート、または木質
素材板より選ばれた少なくとも一種から得られる切断
粉、研磨粉、ドリル穴あけ加工粉、あるいは破砕粉から
なる充填粉体を含む成形用混合粉体を用いて、前記成形
用混合粉体を加熱硬化して板状に成形した粉体成形層を
有することを特徴とする穴あけ加工用捨て板により上記
第1の目的を達成した。
According to the present invention, a thermosetting resin resin powder containing at least 5 wt% of a thermosetting binder resin powder under a 50-mesh screen is further impregnated into a thermosetting resin laminate or a base material. Using a mixed powder for molding containing a cutting powder, an abrasive powder, a drilling powder, or a filling powder consisting of crushed powder obtained from at least one selected from a prepreg sheet or a wood material board. The first object has been achieved by a discarding plate for drilling, which has a powder molded layer formed by heating and curing a mixed powder for use to form a plate.

【0007】また、本発明では、表面に一つ以上の穴を
有する使用済み穴あけ加工用捨て板に対して、50メッ
シュ篩下の熱硬化性バインダ樹脂粉体を5wt%以上含
み、さらに熱硬化性樹脂積層板、または基材に熱硬化性
樹脂ワニスを含浸させたプリプレグシート、または木質
素材板より選ばれた少なくとも一種から得られる切断
粉、研磨粉、ドリル穴あけ加工粉、あるいは破砕粉から
なる充填粉体を含む成形用混合粉体を用いて前記穴の少
なくとも一部を埋める工程、および前記成形用混合粉体
を加熱硬化する工程を含むことを特徴とする穴あけ加工
用捨て板の再生方法により上記第2の目的を達成した。
Further, according to the present invention, a used discarding plate having one or more holes on its surface contains 5 wt% or more of a thermosetting binder resin powder under a 50-mesh sieve, and further contains a thermosetting resin. Resin laminate, or a prepreg sheet impregnated with a thermosetting resin varnish on a base material, or a cutting powder, an abrasive powder, a drilling powder, or a crushed powder obtained from at least one selected from a wood material board. A method for reclaiming a discarded plate for drilling, comprising a step of filling at least a part of the hole using a mixed powder for molding including a filling powder, and a step of heating and curing the mixed powder for molding. Has achieved the second object.

【0008】また、本発明では、表面に一つ以上の穴を
有する使用済み穴あけ加工用捨て板に対して、50メッ
シュ篩下の熱硬化性バインダ樹脂粉体を5wt%以上含
み、さらに熱硬化性樹脂積層板、または基材に熱硬化性
樹脂ワニスを含浸させたプリプレグシート、または木質
素材板より選ばれた少なくとも一種から得られる切断
粉、研磨粉、ドリル穴あけ加工粉、あるいは破砕粉から
なる充填粉体を含む成形用混合粉体を用いて前記穴の少
なくとも一部を埋める工程、前記成形用混合粉体によっ
て前記穴が埋められた前記使用済み穴あけ加工用捨て板
を複数枚重ねる工程、および前記成形用混合粉体を加熱
硬化して複数枚の前記使用済み穴あけ加工用捨て板を一
体化する工程を含むことを特徴とする穴あけ加工用捨て
板の再生方法により上記第2の目的を達成した。
Further, in the present invention, the used discarding plate having one or more holes on its surface contains at least 5 wt% of thermosetting binder resin powder under a 50-mesh sieve, and further comprises thermosetting. Resin laminate, or a prepreg sheet impregnated with a thermosetting resin varnish on a base material, or a cutting powder, an abrasive powder, a drilling powder, or a crushed powder obtained from at least one selected from a wood material board. A step of filling at least a part of the holes using a mixed powder for molding including a filling powder, a step of stacking a plurality of the used drilling discarded plates in which the holes are filled with the mixed powder for molding, And a method for regenerating a perforated discarding plate, comprising heat curing the mixed powder for molding and integrating a plurality of the used perforated discarding plates. To achieve the serial second object of the present invention.

【0009】[0009]

【発明の実施の形態】本発明における穴あけ加工用捨て
板とは、穴あけ加工においてドリルが当たり始める対象
物の表側に配する当て板、および対象物の裏側に配する
捨て板の両方を含む。
BEST MODE FOR CARRYING OUT THE INVENTION The discarding plate for drilling in the present invention includes both a patch plate disposed on the front side of an object to be hit by a drill in drilling and a disposal plate disposed on the back side of the object.

【0010】本発明における第一の穴あけ加工用捨て板
の構成断面図を図1に示す。熱硬化性バインダ樹脂粉体
および充填粉体とを混合して得た成形用混合粉体を板状
に成形した粉体成形層1をそのまま穴あけ加工用捨て板
として用いた構成である。
FIG. 1 is a sectional view showing the construction of the first discarding plate for drilling according to the present invention. This is a configuration in which a powder molded layer 1 obtained by mixing a thermosetting binder resin powder and a filling powder into a plate-like mixed powder obtained by molding is used as a discard plate for drilling.

【0011】本発明で用いる充填粉体としては、熱硬化
性樹脂積層板、または基材に熱硬化性樹脂ワニスを含浸
させたプリプレグシート、または木質素材から得られる
切断粉、研磨粉、ドリル穴あけ加工粉、あるいは破砕粉
が用いられる。熱硬化性樹脂積層板としては、クラフト
紙、リンター紙、混抄紙、アンチモン紙などの紙類や、
綿、ガラス、ポリエステル、アラミドなどの織布や不織
布を用いた基材に、フェノール樹脂、メラミン樹脂、エ
ポキシ樹脂、不飽和ポリエステル、ポリウレタンなどの
熱硬化性樹脂ワニスを含浸させて乾燥したプリプレグシ
ートを積層して加熱硬化したものが用いられる。また、
基材に熱硬化性樹脂ワニスを含浸させた未硬化の状態の
プリプレグシートから得られる切断粉、研磨粉、ドリル
穴あけ加工粉、あるいは破砕粉も用いられる。また、木
質素材板としては材木、集成材、合板、パーチクルボー
ド、ファイバーボードなどが用いられ、セルロース繊維
体とフェノール系化合物であるリグニンとの複合材料で
ある。本発明では、充填粉体として用いる熱硬化性樹脂
積層板、または基材に熱硬化性樹脂ワニスを含浸させた
プリプレグシート、または木質素材から得られる切断
粉、研磨粉、ドリル穴あけ加工粉、あるいは破砕粉が、
繊維質材料と熱硬化性樹脂材料との複合材料であること
に着眼した。つまり、充填粉体を熱硬化性バインダー樹
脂粉体で成形した場合、充填粉体中の熱硬化性樹脂材料
と成形時に添加される熱硬化性樹脂バインダーとが親和
しやすいために高いバインダー効果が得られ、一方、充
填粉体中の繊維質材料によって成形した捨て板の強度が
向上する効果がある。
The filler powder used in the present invention may be a thermosetting resin laminate, a prepreg sheet in which a base material is impregnated with a thermosetting resin varnish, or a cutting powder, an abrasive powder, or a drilled hole obtained from a wooden material. Processing powder or crushed powder is used. As thermosetting resin laminates, paper such as kraft paper, linter paper, mixed paper, antimony paper,
A prepreg sheet made by impregnating a thermosetting resin varnish such as phenolic resin, melamine resin, epoxy resin, unsaturated polyester, or polyurethane with a base material using a woven or nonwoven fabric of cotton, glass, polyester, aramid, etc. What is laminated and heat-cured is used. Also,
A cutting powder, an abrasive powder, a drilling powder, or a crushed powder obtained from an uncured prepreg sheet in which a thermosetting resin varnish is impregnated in a base material is also used. Further, as a wood-based material board, a timber, a laminated wood, a plywood, a particle board, a fiber board, or the like is used, and is a composite material of a cellulose fiber body and lignin which is a phenolic compound. In the present invention, a thermosetting resin laminate used as a filling powder, or a prepreg sheet impregnated with a thermosetting resin varnish on a substrate, or a cutting powder obtained from a wood material, an abrasive powder, a drilling powder, or Crushed powder,
We focused on a composite material of a fibrous material and a thermosetting resin material. In other words, when the filling powder is molded with the thermosetting binder resin powder, a high binder effect is obtained because the thermosetting resin material in the filling powder and the thermosetting resin binder added at the time of molding are easily compatible. On the other hand, on the other hand, there is an effect that the strength of the discarded plate formed by the fibrous material in the filling powder is improved.

【0012】本発明における充填粉体の大きさは特に限
定はないが、20メッシュ篩下程度の大きさであること
が好ましい。粒子の大きさが20メッシュ篩より大きい
と、ドリル径に対して成形板の材質の不均一さが目立
ち、穴あけ加工が安定せずにドリルの摩耗を促進しやす
くなる。
[0012] The size of the filled powder in the present invention is not particularly limited, but is preferably about 20 mesh below the sieve. If the particle size is larger than 20 mesh sieve, unevenness of the material of the formed plate is conspicuous with respect to the diameter of the drill, and the drilling is not stable, and the wear of the drill is easily promoted.

【0013】本発明における充填粉体の添加量は特に限
定はないが、充填粉体の添加量が50wt%より少ない
と、得られる捨て板が脆くなり穴あけ加工時に割れやす
くなるため、添加量は50wt%以上であることが好ま
しい。
[0013] The amount of the filler powder added in the present invention is not particularly limited, but if the amount of the filler powder is less than 50 wt%, the obtained discarded plate becomes brittle and easily breaks during drilling. It is preferably at least 50 wt%.

【0014】本発明における充填粉体は、熱硬化性樹脂
積層板、プリプレグシートおよび木質素材板の加工時に
発生する切断粉、研磨粉、およびドリル穴あけ粉などを
そのまま利用することができる。また、加工時に発生す
る不良品、端材や、パンチング穴あけ加工時発生する小
片などについては所定の粒径まで破砕することによって
破砕粉として得られる。また、使用済みの当て板や捨て
板についても同様に所定の粒径まで破砕して破砕粉とし
て利用することができる。また、本発明は使用済みの電
気製品などから発生するプリント配線板に対しても適用
できる。プリント配線板から半田、銅箔、電子部品など
を除去して得られた積層板を破砕処理して充填粉体が得
られる。
As the filling powder in the present invention, cutting powder, polishing powder, drilling powder and the like generated during the processing of a thermosetting resin laminate, a prepreg sheet, and a wooden base plate can be used as they are. Defective products and scraps generated during processing and small pieces generated during punching and punching are obtained as crushed powder by crushing to a predetermined particle size. In addition, a used patch plate or discarded plate can be similarly crushed to a predetermined particle size and used as crushed powder. Further, the present invention can be applied to a printed wiring board generated from a used electric appliance or the like. A laminate obtained by removing solder, copper foil, electronic components, and the like from the printed wiring board is subjected to crushing treatment to obtain a filled powder.

【0015】本発明では、特に、充填粉体が非鉄金属粉
を含有していると、得られた捨て板の熱伝導性が良くな
るため穴あけ加工時に発生する切削熱を効果的に逃すこ
とができ好ましい。非鉄金属粉としては、金属粉による
ドリルの摩耗を低く抑えるため銅やアルミニウムなどの
硬度の低い金属粉が用いられる。特に、プリント回路基
板に対して穴あけ加工によりスルーホール形成を行う場
合、切削熱によって基板を構成している樹脂材料が溶け
てスルーホールの表層に付着しメッキの被着不良の原因
となるため、熱伝導性を高めた構成は有効である。放熱
効果を得るために、充填粉体中の金属粉の含有量は10
〜50wt%程度の割合であることが好ましい。50w
t%程度以上と金属粉の含有率が高くなると、金属粉に
よるドリルの摩耗が問題となるため注意が必要である。
非鉄金属粉として、特に、プリント回路基板製造時に発
生する銅張積層板の切断粉、研磨粉、ドリル穴あけ加工
粉、あるいは破砕粉ならば、銅張積層板から得られる銅
粉や、ドリル穴あけ加工時の当て板としてアルミニウム
シート用いた場合にはアルミニウム粉を含有する充填粉
体がそのまま得られる。また、ペースト状の熱硬化性樹
脂中に銅粉などの金属粉を分散した金属分散ペーストも
用いられる。金属分散ペーストをそのまま充填粉体中に
混合したり、金属分散ペーストを一旦硬化した後破砕し
て得た粉体を充填粉体に混合するなどして利用できる。
また、廃棄物として発生する非鉄金属のシュレッダーダ
ストも適用可能である。
In the present invention, in particular, when the filling powder contains non-ferrous metal powder, the heat conductivity of the obtained discarded plate is improved, so that the cutting heat generated during drilling can be effectively released. It is preferable. As the non-ferrous metal powder, a metal powder having a low hardness such as copper or aluminum is used to suppress abrasion of the drill by the metal powder. In particular, when a through hole is formed in a printed circuit board by drilling, the resin material constituting the board is melted by the cutting heat and adheres to the surface layer of the through hole, causing poor plating adhesion. A configuration with increased thermal conductivity is effective. In order to obtain the heat radiation effect, the content of the metal powder in the filling powder is 10
Preferably, the ratio is about 50 wt%. 50w
Care must be taken when the content of the metal powder is as high as about t% or more, since the wear of the drill by the metal powder becomes a problem.
In the case of non-ferrous metal powder, in particular, cutting powder, polishing powder, drilling powder, or crushed powder of copper-clad laminate generated during the manufacture of printed circuit boards, copper powder obtained from copper-clad laminate, drilling When an aluminum sheet is used as the backing plate, a filled powder containing aluminum powder can be obtained as it is. Further, a metal dispersion paste in which metal powder such as copper powder is dispersed in a paste-like thermosetting resin is also used. It can be used by mixing the metal dispersion paste as it is in the filling powder, or by mixing the powder obtained by hardening and then crushing the metal dispersion paste into the filling powder.
Also, non-ferrous metal shredder dust generated as waste can be applied.

【0016】本発明における熱硬化性バインダ樹脂粉体
としては、フェノール樹脂、メラミン樹脂、エポキシ樹
脂、尿素樹脂など熱硬化性樹脂の未硬化状態の粉体が用
いられ、適宜硬化剤を添加して用いる。
As the thermosetting binder resin powder in the present invention, an uncured powder of a thermosetting resin such as a phenol resin, a melamine resin, an epoxy resin, and a urea resin is used. Used.

【0017】本発明における熱硬化性バインダ樹脂粉体
は、50メッシュ篩下の粉体でかつ含有量5wt%以上
であることが必要である。粒子の大きさが50メッシュ
篩上になると、あるいは含有量が5wt%より少ない
と、充填粉体を充分に結着できず良好な成形板が得られ
ない。特に、熱硬化性バインダ樹脂粉体が100メッシ
ュ篩下程度まで小さくなると、単位添加量当たりの粒子
数が増大するために少量の添加量でも良好に充填粉体を
結着でき好ましい。
The thermosetting binder resin powder in the present invention needs to be a powder under a 50-mesh sieve and has a content of 5 wt% or more. If the particle size is over a 50-mesh sieve, or if the content is less than 5 wt%, the filled powder cannot be sufficiently bound and a good molded plate cannot be obtained. In particular, it is preferable that the thermosetting binder resin powder be reduced to below about 100 mesh sieve because the number of particles per unit addition increases, so that a small amount of addition can favorably bind the filler powder, which is preferable.

【0018】本発明では、特に、フェノール樹脂積層板
の切断粉、研磨粉、ドリル穴あけ加工粉、あるいは破砕
粉を充填粉体として用い、さらに、フェノール樹脂を熱
硬化性バインダ樹脂粉体として用いると、フェノール樹
脂積層板中に未反応で残留しているメチロール基と熱硬
化性バインダ樹脂粉体であるフェノール樹脂とが部分的
に反応するため、少量の熱硬化性バインダ樹脂粉体の添
加でも充填粉体を結着でき好ましい。
In the present invention, in particular, a cutting powder, a polishing powder, a drilling powder, or a crushed powder of a phenolic resin laminate is used as a filling powder, and a phenolic resin is used as a thermosetting binder resin powder. Since the methylol groups remaining unreacted in the phenolic resin laminate partially react with the phenolic resin as the thermosetting binder resin powder, even if a small amount of the thermosetting binder resin powder is added, it is filled. It is preferable because the powder can be bound.

【0019】本発明の穴あけ加工用捨て板の作製方法と
しては、熱硬化性バインダ樹脂粉体および充填粉体を予
め混合して成形用混合粉体を作製し、その後、射出成形
法、押出成形法、圧縮成形法などの一般的な成形方法が
可能である。しかし、射出成形法や押出成形法では、特
に充填粉体の添加量が50wt%程度以上になると成形
時の流れ性が悪化し良好な成形ができないため、充填粉
体の添加量が多い場合には圧縮成形法を用いることが好
ましい。
As a method for producing a discarded plate for drilling according to the present invention, a thermosetting binder resin powder and a filling powder are preliminarily mixed to prepare a mixed powder for molding, followed by injection molding, extrusion molding, and the like. General molding methods such as compression molding and compression molding are possible. However, in the injection molding method and the extrusion molding method, especially when the addition amount of the filling powder is about 50 wt% or more, the flowability at the time of molding deteriorates and good molding cannot be performed. It is preferable to use a compression molding method.

【0020】本発明では、特に、図2に示すように、粉
体成形層1aが1.1g/cc以下の比較的低密度であ
り、その表面に密度1.3g/cc以上の高密度層2が
積層されていることが望ましい。穴あけ加工の対象物に
高密度層2が接するように捨て板や当て板を配して穴あ
け加工を行うと、高密度層2では表面強度が高いために
対象物からのバリの発生を抑制し、さらに、柔らかい低
密度の粉体成形層1aでドリルの摩耗を抑制できる。こ
のような密度の異なった層を有する捨て板は、共通の成
形用混合粉体を用いて成形型に仕込む量と成形圧力とを
コントロールすることで容易に作製できる。例えば圧縮
成形法を用いれば、成形型に成形用混合粉体を仕込んで
高圧を印加することで高密度層2を形成しその表面にさ
らに成形用混合粉体を仕込んで低圧で成形することで低
密度の粉体成形層1aを積層できる。
In the present invention, in particular, as shown in FIG. 2, the powder molded layer 1a has a relatively low density of 1.1 g / cc or less, and a high density layer of 1.3 g / cc or more on its surface. 2 are desirably stacked. When a boring process is performed by arranging a discarding plate or a backing plate so that the high-density layer 2 is in contact with the object to be drilled, the surface density of the high-density layer 2 is high, so that burr generation from the object is suppressed. Further, the wear of the drill can be suppressed by the soft low-density powder molding layer 1a. Such a discarded plate having layers with different densities can be easily produced by controlling the amount and the molding pressure to be charged into a molding die using a common mixed powder for molding. For example, if the compression molding method is used, the high-density layer 2 is formed by charging the mixed powder for molding into a molding die and applying a high pressure, and the mixed powder for molding is further charged on the surface thereof and molded at low pressure. A low-density powder molding layer 1a can be laminated.

【0021】また、基材に熱硬化性樹脂ワニスを含浸さ
せたプリプレグシート、あるいは前記プリプレグシート
から得られる切断粉、研磨粉、ドリル穴あけ加工粉、あ
るいは破砕粉を加熱硬化させることでも密度1.3g/
cc以上の高密度層2が得られる。これは、新たなバイ
ンダー樹脂を添加せずに熱硬化性樹脂ワニスで硬化成形
できるため、基材の重量比を高くでき高密度層が容易に
得られる。基材としてはクラフト紙、綿布、ガラス布な
どが用いられ、熱硬化性樹脂ワニスとしては、フェノー
ル樹脂ワニス、エポキシ樹脂ワニスなどが用いられる。
高密度層を得るために、熱硬化性樹脂ワニスの含浸量は
30〜60wt%程度の範囲であることが好ましい。例
えば、成形型に成形用混合粉体をプリプレグシートで挟
んで仕込み低圧で圧縮成形することで、図3に示すよう
に低密度な粉体成形層1aが高密度層2で挟まれた構造
の捨て板が得られ、捨て板の裏表の両面を穴あけ加工と
して用いることができる。
Further, the density of the prepreg sheet can also be increased by heating and curing a prepreg sheet in which a base material is impregnated with a thermosetting resin varnish, or a cutting powder, an abrasive powder, a drilling powder or a crushed powder obtained from the prepreg sheet. 3g /
A high-density layer 2 of cc or more is obtained. Since the resin can be cured and molded with a thermosetting resin varnish without adding a new binder resin, the weight ratio of the base material can be increased and a high-density layer can be easily obtained. Kraft paper, cotton cloth, glass cloth, or the like is used as the base material, and phenol resin varnish, epoxy resin varnish, or the like is used as the thermosetting resin varnish.
In order to obtain a high-density layer, the impregnation amount of the thermosetting resin varnish is preferably in the range of about 30 to 60 wt%. For example, a mixed powder for molding is sandwiched between prepreg sheets in a molding die, and compression molding is performed at a low pressure, so that a low-density powder molding layer 1a is sandwiched between high-density layers 2 as shown in FIG. A discarded plate is obtained and both sides of the discarded plate can be used for drilling.

【0022】本発明では、特に、粉体成形層が一次粒子
径1μm以下である微粒子を含有することが好ましい。
このことによって、微粒子が熱硬化性バインダ樹脂粉体
や充填粉体の表面に付着して、粉体同士の凝集を抑制す
ることで粉体の流動性が向上し、成形用混合粉体作製時
に充填粉体および熱硬化性バインダ樹脂粉体の相互の混
合/分散状態が良くなり、その後加熱硬化により良好な
粉体成形層が得られる。また、得られる成形用混合粉体
の流動性が高いため、特に圧縮成形を行う際には、成形
型に成形用混合粉体を容易に均一に仕込むことができ
る。微粒子は熱硬化性バインダ樹脂粉体や充填粉体に対
して充分に小さいことが必要であるため、1μm以下の
一次粒子径の微粒子が用いられる。特に、一次粒子径が
0.1μm以下の微粒子を用いると一次粒子が凝集して
二次粒子を形成した場合でも、二次粒子径が充分に小さ
いため好ましい。微粒子に用いられる材料は特に、酸化
珪素、酸化アルミニウム、酸化チタン、あるいはカーボ
ンブラックを用いると熱硬化性バインダ樹脂や充填粉体
に付着しやすく流動性向上の効果があり好ましい。微粒
子の最適な添加量は熱硬化性バインダ樹脂粉体や充填粉
体の粒子の大きさに応じて変化するが、通常0.1〜1
0wt%程度の範囲で行なう。特に、酸化珪素、酸化ア
ルミニウムおよび酸化チタンのような無機微粒子の添加
量が10wt%より多くなると、無機微粒子によるドリ
ルの摩耗が促進される場合があり注意が必要である。
In the present invention, it is particularly preferable that the powder molding layer contains fine particles having a primary particle diameter of 1 μm or less.
Due to this, the fine particles adhere to the surface of the thermosetting binder resin powder or the filling powder, suppressing the agglomeration of the powders, improving the fluidity of the powders, and producing the mixed powder for molding. The mutual mixing / dispersion state of the filling powder and the thermosetting binder resin powder is improved, and then a good powder molding layer is obtained by heat curing. In addition, since the obtained mixed powder for molding has high fluidity, the mixed powder for molding can be easily and uniformly charged into a molding die particularly when compression molding is performed. Since the fine particles need to be sufficiently smaller than the thermosetting binder resin powder or the filled powder, fine particles having a primary particle diameter of 1 μm or less are used. In particular, it is preferable to use fine particles having a primary particle diameter of 0.1 μm or less, because the secondary particle diameter is sufficiently small even when the primary particles aggregate to form secondary particles. It is preferable to use silicon oxide, aluminum oxide, titanium oxide, or carbon black as the material used for the fine particles, since the material easily adheres to the thermosetting binder resin or the filling powder and has the effect of improving the fluidity. The optimum addition amount of the fine particles varies depending on the size of the particles of the thermosetting binder resin powder or the filling powder.
This is performed in a range of about 0 wt%. In particular, when the addition amount of inorganic fine particles such as silicon oxide, aluminum oxide, and titanium oxide is more than 10 wt%, the wear of the drill due to the inorganic fine particles may be accelerated, and caution is required.

【0023】本発明における穴あけ加工用捨て板の再生
方法の概念図を図4に示す。表面に穴4を有する使用済
み捨て板3の上に対して、熱硬化性バインダ樹脂粉体お
よび充填粉体を含有する成形用混合粉体5で穴4を埋め
る(工程A)。その後、成形用混合粉体5を加熱硬化す
ることで粉体成形層1を形成して使用済み捨て板が再生
される(工程B)。本発明の再生方法では、使用済み捨
て板の穴部分を効率的に埋めることができ、平坦な表面
を有する捨て板が容易に得られる。特に、本構成では使
用済み捨て板によって充分な強度が確保されており、粉
体成形層が少量で厚みが薄くても良好な穴あけ加工用捨
て板が得られるという特徴がある。尚、図4では片側だ
けに穴がある使用済み捨て板3が示されているが、本発
明では両側に穴がある使用済み捨て板も適用できる。
FIG. 4 is a conceptual diagram of a method for regenerating a discarded plate for drilling according to the present invention. The hole 4 is filled with a molding mixed powder 5 containing a thermosetting binder resin powder and a filling powder on the used discard plate 3 having the hole 4 on the surface (step A). Thereafter, the powder mixture layer 5 is heated and cured to form the powder molding layer 1 and the used discarded plate is regenerated (step B). According to the recycling method of the present invention, a hole portion of a used discard plate can be efficiently filled, and a discard plate having a flat surface can be easily obtained. In particular, in the present configuration, a sufficient strength is ensured by the used discarded plate, and there is a feature that a good discarded plate for drilling can be obtained even if the powder molding layer is small and the thickness is small. Although FIG. 4 shows the used discard plate 3 having a hole only on one side, a used discard plate having holes on both sides can be applied in the present invention.

【0024】また、本発明における第2の穴あけ加工用
捨て板の再生方法の概念図を図5に示す。表面に穴4を
有する使用済み捨て板3の上に対して、熱硬化性バイン
ダ樹脂粉体および充填粉体を含有する成形用混合粉体5
で穴4を埋める(工程A)。その後、工程Aで得られた
使用済み捨て板3を複数枚重ねる(工程C)。その後、
成形用混合粉体5を加熱硬化することで粉体成形層1を
形成して使用済み捨て板が再生される(工程B)。本発
明における第2の再生方法の特徴は、板厚の小さい使用
済みの捨て板からでも板厚の大きい捨て板が容易に得ら
れ、再生して得ようとする捨て板の板厚を工程Cにおけ
る重ねる枚数によって容易にコントロールできる点であ
る。特に、木材加工などで用いられる捨て板には板厚の
大きな捨て板が用いられ本発明の再生方法が有効にな
る。尚、図5では片側だけに穴がある使用済み捨て板3
が示されているが、本発明では両側に穴がある使用済み
捨て板も適用できる。
FIG. 5 shows a conceptual diagram of a second method for regenerating a discarded plate for drilling according to the present invention. A molding mixed powder 5 containing a thermosetting binder resin powder and a filling powder is placed on a used discard plate 3 having a hole 4 on its surface.
To fill hole 4 (step A). Thereafter, a plurality of the used discarded plates 3 obtained in the step A are stacked (step C). afterwards,
The powder mixture layer 5 is formed by heating and curing the mixed powder 5 for molding to recycle the used discarded plate (step B). The feature of the second regenerating method according to the present invention is that a discarded plate having a large thickness can be easily obtained even from a used discarded plate having a small thickness. Is easily controllable by the number of sheets to be overlapped. In particular, a waste plate having a large thickness is used as a waste plate used in wood processing or the like, and the recycling method of the present invention is effective. In FIG. 5, the used discard plate 3 has a hole on one side only.
However, in the present invention, a used discarded plate having holes on both sides can also be applied.

【0025】[0025]

【実施例】(実施例1)使用済みの穴あけ加工用捨て板
(紙フェノール積層板)を破砕して得た破砕粉を篩分け
(30メッシュ)して篩下の粉体を充填粉体とした。熱
硬化性バインダ樹脂粉体としては、予め硬化剤としてヘ
キサメチレンテトラミン8wt%を含有する100メッ
シュ篩下の粉体であるフェノール樹脂(大日本インキ化
学工業(株)製、フェノライトKI9042)を用いた。
充填粉体85wt%および熱硬化性バインダ樹脂粉体1
5wt%を混合して成形用混合粉体を作製し、成形型に
仕込んで圧縮成形(成形温度200℃、印可圧力300
kgf/cm2)により200mm×200mm×1.
6mmの板状に成形して穴あけ加工用捨て板とした。
(Example 1) A crushed powder obtained by crushing a used discarding plate for piercing (paper phenol laminate) is sieved (30 mesh), and the powder under the sieving is used as a filling powder. did. As the thermosetting binder resin powder, a phenol resin (Phenolite KI9042, manufactured by Dainippon Ink and Chemicals, Inc.), which is a powder under a 100 mesh sieve containing 8 wt% of hexamethylenetetramine as a curing agent in advance, is used. Was.
Filling powder 85% by weight and thermosetting binder resin powder 1
5 wt% is mixed to produce a mixed powder for molding, charged into a molding die and compression molded (molding temperature 200 ° C., applied pressure 300
kgf / cm2) 200mm x 200mm x 1.
It was formed into a 6 mm plate to obtain a discarded plate for drilling.

【0026】(実施例2)成形用混合粉体の組成を充填
粉体94wt%、熱硬化性バインダ樹脂粉体6%として
実施例1と同様にして板状に成形して穴あけ加工用捨て
板とした。
(Example 2) The composition of the mixed powder for molding was 94% by weight of the filling powder and 6% of the thermosetting binder resin powder, and was molded into a plate shape in the same manner as in Example 1 to produce a discarded plate for drilling. And

【0027】(実施例3)紙フェノール銅張積層板の切
断粉を篩分け(30メッシュ)して篩下の粉体を充填粉
体とした。尚、比重分離により紙フェノール樹脂切断粉
と銅箔切断粉とに分離して銅箔切断粉の含有率を測定し
たところ10wt%であった。前記充填粉体85wt%
および実施例1で用いた熱硬化性バインダ樹脂粉体15
wt%とを混合して成形用混合粉体を作製し、実施例1
と同じ条件で圧縮成形して穴あけ加工用捨て板とした。
(Example 3) The cut powder of the paper phenol copper-clad laminate was sieved (30 mesh), and the powder under the sieve was used as a filling powder. The content of the cut copper foil powder was measured to be 10% by weight after being separated into cut paper phenol resin powder and cut copper foil powder by specific gravity separation. 85 wt% of the filled powder
And thermosetting binder resin powder 15 used in Example 1
% by weight to prepare a mixed powder for molding.
Under the same conditions as above, compression molding was performed to obtain a discarded plate for drilling.

【0028】(実施例4)実施例1で用いた成形用混合
粉体を成形型に仕込み実施例1と同じ条件で成形し、厚
み0.4mmの板を高密度層(密度1.32g/cc)
として成形した。さらに、成形した板を脱型せずにその
上に同じ組成の混合粉体を用いて高密度層を成形時の仕
込み量の2.4倍の重量で仕込み、成形温度200℃、
印加圧力50kgf/cm2の低圧条件で圧縮成形する
ことで厚みが1.2mmの低密度層(1.06g/c
c)を積層して穴あけ加工用捨て板とした。
Example 4 The mixed powder for molding used in Example 1 was charged into a molding die and molded under the same conditions as in Example 1, and a plate having a thickness of 0.4 mm was formed into a high-density layer (density 1.32 g / cc)
Molded as Further, without removing the molded plate, a high-density layer was charged at a weight of 2.4 times the charged amount at the time of molding using a mixed powder having the same composition on the molded plate.
The low-density layer having a thickness of 1.2 mm (1.06 g / c
c) was laminated to form a discarded plate for drilling.

【0029】(実施例5)クラフト紙にフェノール樹脂
ワニス(大日本インキ化学工業(株)製、フェノライトJ
−325)を含浸・乾燥して、フェノール樹脂含有量が
50wt%の200mm×200mmのプリプレグシー
トを作製した。成形型にプリプレグシート1枚を敷き、
その上に実施例1で用いた成形用混合粉体を仕込み、さ
らにその上にプリプレグシートを1枚重ねて、成形温度
200℃、印加圧力50kgf/cm2の低圧条件で圧
縮成形して、硬化したプリプレグシートで挟まれたて低
密度の粉体成形層を有する厚み1.6mmの穴あけ加工
用捨て板とした。尚、プリプレグシートのみを7枚重ね
て同じ条件で圧縮成形してプリプレグシート硬化物の密
度を見積ったところ1.40g/ccであった。
Example 5 Phenolic resin varnish (Phenolite J, manufactured by Dainippon Ink and Chemicals, Inc.) was applied to kraft paper.
-325) was impregnated and dried to prepare a 200 mm x 200 mm prepreg sheet having a phenol resin content of 50 wt%. Lay one prepreg sheet in the mold,
The mixed powder for molding used in Example 1 was charged thereon, and one prepreg sheet was further laminated thereon, compression-molded under a low pressure condition of a molding temperature of 200 ° C. and an applied pressure of 50 kgf / cm 2, and cured. A 1.6 mm-thick discard plate for drilling having a low-density powder molding layer sandwiched between prepreg sheets. The density of the cured prepreg sheet was estimated to be 1.40 g / cc by compressing only 7 prepreg sheets under the same conditions.

【0030】(実施例6)表面に複数の穴を有する使用
済みの捨て板(200mm×200mm×1.6mm、
紙フェノール積層板)を成形治具内に設置し、その表面
に実施例1で用いた成形用混合粉体を仕込んで実施例1
と同じ条件で圧縮成形することで、使用済み捨て板の表
面に厚み0.8mmの粉体成形層を形成することで穴あ
け加工用捨て板とした。
Example 6 A used discarded plate having a plurality of holes on its surface (200 mm × 200 mm × 1.6 mm,
A paper phenol laminate) was placed in a molding jig, and the mixed powder for molding used in Example 1 was charged on the surface of the jig.
By performing compression molding under the same conditions as described above, a powder molded layer having a thickness of 0.8 mm was formed on the surface of the used discarded plate to obtain a discarded plate for drilling.

【0031】(実施例7)充填粉体83wt%、熱硬化
性バインダ樹脂粉体15wt%、および微粒子として一
次粒子径が約0.016μmである酸化珪素微粒子(日
本アエロジル(株)製、AEROSIL R972)を2
wt%混合して成形用混合粉体を作製し、実施例1と同
じ条件で圧縮成形して穴あけ加工用捨て板とした。
Example 7 83% by weight of a filled powder, 15% by weight of a thermosetting binder resin powder, and silicon oxide fine particles having a primary particle diameter of about 0.016 μm (AEROSIL R972, manufactured by Nippon Aerosil Co., Ltd.) ) To 2
The mixed powder for molding was prepared by mixing by weight% and compression-molded under the same conditions as in Example 1 to obtain a discarded plate for drilling.

【0032】(実施例8)パーチクルボードを破砕して
得た破砕粉を篩分け(30メッシュ)して篩下の粉体を
充填粉体として85wt%、実施例1と同じ熱硬化性バ
インダ樹脂粉体15wt%を混合して成形用混合粉体を
作製し、実施例1と同じ条件で圧縮成形することで穴あ
け加工用捨て板とした。
(Example 8) The crushed powder obtained by crushing the particle board was sieved (30 mesh), and the powder under the sieve was used as a filler powder at 85 wt%, the same thermosetting binder resin powder as in Example 1. A powder mixture for molding was prepared by mixing 15 wt% of the powder, and compression-molded under the same conditions as in Example 1 to obtain a discarded plate for drilling.

【0033】(実施例9)実施例1で用いた充填粉体8
5wt%、熱硬化性バインダ樹脂粉体としてエポキシ樹
脂(油化シェルエポキシ(株)製、エピコート100
1)を破砕して得た100メッシュ篩下の粉体15wt
%を混合して成形用混合粉体を作製し、実施例1と同じ
条件で圧縮成形することで穴あけ加工用捨て板とした。
(Example 9) Filled powder 8 used in Example 1
5 wt%, a thermosetting binder resin powder used as an epoxy resin (manufactured by Yuka Shell Epoxy Co., Ltd., Epicoat 100)
15 wt% of powder under 100 mesh sieve obtained by crushing 1)
% To prepare a mixed powder for molding, and compression molded under the same conditions as in Example 1 to obtain a discarded plate for drilling.

【0034】(比較例1)粉体の組成をリサイクル粉体
98wt%、熱硬化性バインダ樹脂粉体2%として実施
例1と同様にして板状に成形した。
(Comparative Example 1) The composition of the powder was 98 wt% of the recycled powder and 2% of the thermosetting binder resin powder, and the powder was molded in the same manner as in Example 1.

【0035】実施例1〜9で得られた捨て板はいずれも
良好な板状に成形されていたのに対して、比較例1では
特に周辺が脆くなっており良好な穴あけ加工用捨て板が
得られなかった。特に、実施例7では成形用混合粉体の
流動性が高く容易に成形型内に混合粉体を均一に仕込む
ことができた。
The discarded plates obtained in Examples 1 to 9 were all formed into a good plate shape, whereas in Comparative Example 1, the periphery was particularly brittle and a good discarded plate for drilling was used. Could not be obtained. In particular, in Example 7, the mixed powder for molding had high fluidity, and the mixed powder could be easily and uniformly charged in the molding die.

【0036】ガラスエポキシ基板からなるプリント回路
板を2枚重ねて、当て板材として0.2mmのアルミニ
ウムシートを用い、捨て板材として実施例1〜9で作製
したものを用いて、径1mmドリルで5000回穴あけ
加工を行ったところ、いずれの場合も良好に加工が行わ
れた。さらに、穴あけ加工後のドリルの摩耗度合いを電
子顕微鏡で観察したところ、実施例1、2、3、6、
7、8、9の捨て板を用いた場合に比べて、特に実施例
4、5の捨て板を用いて穴あけ加工を行ったドリルの摩
耗度合いが小さかった。
Two printed circuit boards each made of a glass epoxy board are superposed, a 0.2 mm aluminum sheet is used as a backing plate, and the one prepared in Examples 1 to 9 is used as a discarding plate. When drilling was performed, the drilling was successfully performed in each case. Further, when the degree of wear of the drill after drilling was observed with an electron microscope, Examples 1, 2, 3, 6,
Compared to the case where the discarded plates of Nos. 7, 8 and 9 were used, in particular, the degree of wear of drills drilled using the discarded plates of Examples 4 and 5 was smaller.

【0037】さらに、ガラスエポキシ基板からなるプリ
ント回路板を2枚重ねて、実施例1および2で作製した
板についてそれぞれ当て板および捨て板の両方に用い
て、径1mmドリルで5000回穴あけ加工を行ない、
形成されたスルーホール部の断面を電子顕微鏡で観察し
た。結果は、実施例2で作製した板を当て板および捨て
板として用いた場合は良好にスルーホールが形成されて
いたが、実施例1で作製した板を当て板および捨て板と
して用いた場合は樹脂材料の溶融物がスルーホール壁面
に付着している箇所が数箇所確認された。
Further, two printed circuit boards each made of a glass epoxy board were stacked, and the boards prepared in Examples 1 and 2 were used as both a backing board and a discard board, and drilled 5,000 times with a 1 mm diameter drill. Do,
The cross section of the formed through hole was observed with an electron microscope. As a result, when the plate manufactured in Example 2 was used as the backing plate and the discarded plate, the through hole was formed well, but when the plate manufactured in Example 1 was used as the backing plate and the discarded plate, Several places where the melt of the resin material adhered to the wall surfaces of the through holes were confirmed.

【0038】[0038]

【発明の効果】以上のように、本発明の穴あけ加工用捨
て板により、従来廃棄されていた切断粉/研磨粉/ドリ
ル穴あけ粉/破砕粉や、使用済みの捨て板/当て板を再
資源化することができ省資源化に貢献できる。
As described above, by using the discarding plate for drilling according to the present invention, it is possible to recycle cutting powder / abrasive powder / drilling drilling powder / crushed powder and used discarding plate / pattern which have been conventionally discarded. And contribute to resource saving.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明における穴あけ加工用捨て板の構成を示
す断面図
FIG. 1 is a cross-sectional view showing a configuration of a discarding plate for drilling in the present invention.

【図2】本発明における穴あけ加工用捨て板の構成を示
す断面図
FIG. 2 is a cross-sectional view showing the configuration of a discarding plate for drilling according to the present invention.

【図3】本発明における穴あけ加工用捨て板の構成を示
す断面図
FIG. 3 is a sectional view showing a configuration of a discarding plate for drilling according to the present invention.

【図4】本発明における穴あけ加工用捨て板の再生方法
を示す断面図
FIG. 4 is a cross-sectional view showing a method of recycling a discarded plate for drilling according to the present invention.

【図5】本発明における穴あけ加工用捨て板の再生方法
を示す断面図
FIG. 5 is a cross-sectional view showing a method for regenerating a discard plate for drilling according to the present invention.

【符号の説明】[Explanation of symbols]

1 粉体成形層 1a 低密度な粉体成形層 2 高密度層 3 使用済み捨て板 4 穴 5 成形用混合粉体 Reference Signs List 1 powder molding layer 1a low-density powder molding layer 2 high-density layer 3 used discarded plate 4 hole 5 mixed powder for molding

───────────────────────────────────────────────────── フロントページの続き (72)発明者 鈴木 正明 大阪府門真市大字門真1006番地 松下電器 産業株式会社内 (72)発明者 大西 宏 大阪府門真市大字門真1006番地 松下電器 産業株式会社内 (72)発明者 鎌倉 正弘 大阪府門真市大字門真1006番地 松下電器 産業株式会社内 (72)発明者 土屋 勝 大阪府門真市大字門真1006番地 松下電器 産業株式会社内 Fターム(参考) 3C060 BA05 BG06 BH01  ──────────────────────────────────────────────────続 き Continuing on the front page (72) Inventor Masaaki Suzuki 1006 Kazuma Kadoma, Kadoma City, Osaka Prefecture Matsushita Electric Industrial Co., Ltd. 72) Inventor Masahiro Kamakura 1006 Kadoma, Kazuma, Osaka Pref. Matsushita Electric Industrial Co., Ltd.

Claims (8)

【特許請求の範囲】[Claims] 【請求項1】 50メッシュ篩下の熱硬化性バインダ樹
脂粉体を5wt%以上含み、さらに熱硬化性樹脂積層
板、または基材に熱硬化性樹脂ワニスを含浸させたプリ
プレグシート、または木質素材板より選ばれた少なくと
も一種から得られる切断粉、研磨粉、ドリル穴あけ加工
粉、あるいは破砕粉からなる充填粉体を含む成形用混合
粉体を用いて、前記成形用混合粉体を加熱硬化して板状
に成形した粉体成形層を有することを特徴とする穴あけ
加工用捨て板。
1. A prepreg sheet or wood material containing 5 wt% or more of a thermosetting binder resin powder under a 50-mesh sieve and further impregnating a thermosetting resin laminate or a base material with a thermosetting resin varnish. Cutting powder obtained from at least one selected from the plate, abrasive powder, drilling powder, or using a mixed powder for molding containing a filling powder consisting of crushed powder, heat-curing the mixed powder for molding, What is claimed is: 1. A discarding plate for drilling, comprising a powder molded layer molded into a plate shape.
【請求項2】 充填粉体が、非鉄金属粉を含有する請求
項1記載の穴あけ加工用捨て板。
2. The discarding plate for drilling according to claim 1, wherein the filler powder contains a non-ferrous metal powder.
【請求項3】 熱硬化性バインダ樹脂粉体がフェノール
樹脂を含有し、熱硬化性樹脂積層板がフェノール樹脂積
層板である請求項1あるいは2記載の穴あけ加工用捨て
板。
3. The discarding plate for drilling according to claim 1, wherein the thermosetting binder resin powder contains a phenolic resin, and the thermosetting resin laminate is a phenolic resin laminate.
【請求項4】 粉体成形層が1.1g/cc以下の密度
で、前記粉体成形層の表面に密度1.3g/cc以上の
高密度層が積層されている請求項1〜3のいずれか一項
記載の穴あけ加工用捨て板。
4. The powder molded layer according to claim 1, wherein the powder molded layer has a density of 1.1 g / cc or less, and a high density layer having a density of 1.3 g / cc or more is laminated on the surface of the powder molded layer. A discarding plate for drilling according to any one of the preceding claims.
【請求項5】 高密度層が、基材に熱硬化性樹脂ワニス
を含浸させたプリプレグシート、あるいは前記プリプレ
グシートから得られる切断粉、研磨粉、ドリル穴あけ加
工粉、あるいは破砕粉を加熱硬化して形成された請求項
4記載の穴あけ加工用捨て板。
5. The high-density layer heat-cures a prepreg sheet in which a base material is impregnated with a thermosetting resin varnish, or a cut powder, an abrasive powder, a drilling powder, or a crushed powder obtained from the prepreg sheet. 5. The discarding plate for drilling according to claim 4, wherein the plate is formed by cutting.
【請求項6】 粉体成形層が、一次粒子径1μm以下の
微粒子として酸化珪素、酸化アルミニウム、酸化チタ
ン、あるいはカーボンブラックを含有する請求項1〜4
のいずれか一項記載の穴あけ加工用捨て板。
6. The powder molded layer contains silicon oxide, aluminum oxide, titanium oxide or carbon black as fine particles having a primary particle diameter of 1 μm or less.
A discarding plate for drilling according to any one of the preceding claims.
【請求項7】 表面に一つ以上の穴を有する使用済み穴
あけ加工用捨て板に対して、50メッシュ篩下の熱硬化
性バインダ樹脂粉体を5wt%以上含み、さらに熱硬化
性樹脂積層板、または基材に熱硬化性樹脂ワニスを含浸
させたプリプレグシート、または木質素材板より選ばれ
た少なくとも一種から得られる切断粉、研磨粉、ドリル
穴あけ加工粉、あるいは破砕粉からなる充填粉体を含む
成形用混合粉体を用いて前記穴の少なくとも一部を埋め
る工程、および前記成形用混合粉体を加熱硬化する工程
を含むことを特徴とする穴あけ加工用捨て板の再生方
法。
7. A used thermosetting resin laminate containing 5 wt% or more of a thermosetting binder resin powder under a 50-mesh sieve with respect to a used discarding plate having one or more holes on its surface. , Or a prepreg sheet impregnated with a thermosetting resin varnish on a base material, or a cutting powder obtained from at least one selected from a wooden material board, an abrasive powder, a drilling powder, or a filling powder comprising a crushed powder. A method of reclaiming a discarded plate for drilling, comprising a step of filling at least a part of the hole using a mixed powder for molding including the same, and a step of heating and curing the mixed powder for molding.
【請求項8】 表面に一つ以上の穴を有する使用済み穴
あけ加工用捨て板に対して、50メッシュ篩下の熱硬化
性バインダ樹脂粉体を5wt%以上含み、さらに熱硬化
性樹脂積層板、または基材に熱硬化性樹脂ワニスを含浸
させたプリプレグシート、または木質素材板より選ばれ
た少なくとも一種から得られる切断粉、研磨粉、ドリル
穴あけ加工粉、あるいは破砕粉からなる充填粉体を含む
成形用混合粉体を用いて前記穴の少なくとも一部を埋め
る工程、前記成形用混合粉体によって前記穴が埋められ
た前記使用済み穴あけ加工用捨て板を複数枚重ねる工
程、および前記成形用混合粉体を加熱硬化して複数枚の
前記使用済み穴あけ加工用捨て板を一体化する工程を含
むことを特徴とする穴あけ加工用捨て板の再生方法。
8. A thermosetting resin laminate containing at least 5% by weight of thermosetting binder resin powder under a 50-mesh sieve with respect to a used perforated discarding plate having one or more holes on its surface. , Or a prepreg sheet impregnated with a thermosetting resin varnish on a base material, or a cutting powder obtained from at least one selected from a wooden material board, an abrasive powder, a drilling powder, or a filling powder comprising a crushed powder. A step of filling at least a part of the hole using a mixed powder for molding, a step of stacking a plurality of used drilling discarded plates in which the holes are filled with the mixed powder for molding, and A method for recycling a perforated discarding plate, comprising a step of heat-curing a mixed powder to integrate a plurality of the used perforated discarding plates.
JP30486898A 1998-10-27 1998-10-27 Subboard for drilling work and reproducing method therefor Pending JP2000127094A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP30486898A JP2000127094A (en) 1998-10-27 1998-10-27 Subboard for drilling work and reproducing method therefor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP30486898A JP2000127094A (en) 1998-10-27 1998-10-27 Subboard for drilling work and reproducing method therefor

Publications (1)

Publication Number Publication Date
JP2000127094A true JP2000127094A (en) 2000-05-09

Family

ID=17938254

Family Applications (1)

Application Number Title Priority Date Filing Date
JP30486898A Pending JP2000127094A (en) 1998-10-27 1998-10-27 Subboard for drilling work and reproducing method therefor

Country Status (1)

Country Link
JP (1) JP2000127094A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010254807A (en) * 2009-04-24 2010-11-11 Panasonic Electric Works Co Ltd Thermosetting resin composition, prepreg, composite laminate, metal-foil-clad laminate, circuit board, and circuit board for led mounting
US8158886B2 (en) 2004-11-25 2012-04-17 Trackwise Designs Limited Recycling printed circuit boards

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8158886B2 (en) 2004-11-25 2012-04-17 Trackwise Designs Limited Recycling printed circuit boards
JP2010254807A (en) * 2009-04-24 2010-11-11 Panasonic Electric Works Co Ltd Thermosetting resin composition, prepreg, composite laminate, metal-foil-clad laminate, circuit board, and circuit board for led mounting

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