JP2000117344A - Pressing method of metallic product and progressive working method - Google Patents
Pressing method of metallic product and progressive working methodInfo
- Publication number
- JP2000117344A JP2000117344A JP10294162A JP29416298A JP2000117344A JP 2000117344 A JP2000117344 A JP 2000117344A JP 10294162 A JP10294162 A JP 10294162A JP 29416298 A JP29416298 A JP 29416298A JP 2000117344 A JP2000117344 A JP 2000117344A
- Authority
- JP
- Japan
- Prior art keywords
- die
- metal material
- punch
- forcing
- product
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Punching Or Piercing (AREA)
- Press Drives And Press Lines (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
Abstract
Description
【０００１】[0001]
【発明の属する技術分野】本発明は金属製品のプレス加
工方法に関するものであり、例えば、自動車用電磁クラ
ッチのアマチュア、ギヤ、鍔付き部品、突起付き部品、
キャップ等の各種金属製品をプレス加工するのに適する
方法である。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for stamping a metal product, for example, an armature, a gear, a flanged part, a projection part, and the like of an electromagnetic clutch for a vehicle.
This is a method suitable for pressing various metal products such as caps.
【０００２】[0002]
【従来の技術】電磁クラッチのアマチュアを始めとする
各種の金属製品は、通常はプレス加工により所望形状に
打ち抜いたり、孔開けしたり、曲げたりしている。通常
のプレス加工はダイスの上にセットした金属材料の上か
ら、ダイスよりも外径の小さなパンチを降下させて金属
材料を所望外形に打ち抜いたり、金属材料の所望箇所に
孔をあけたりしている。プレス加工には各種方法があ
り、特殊な方法としてファインブランキング法や対向ダ
イスせん断法等といった精密せん断方法がある。しか
し、いずれの方法であっても、ダイスの上にセットした
金属材料の上から、それよりも外径の小さなパンチを降
下させて金属材料を打ち抜いたり、孔をあけたりするも
のであり、加工原理は同じである。2. Description of the Related Art Various metal products such as an electromagnetic clutch armature are usually punched, punched, or bent into a desired shape by press working. In normal press working, from the top of the metal material set on the die, a punch with a smaller outer diameter than the die is dropped and the metal material is punched into a desired outer shape, or a hole is made in a desired location of the metal material. I have. There are various methods for press working, and a special method is a precision shearing method such as a fine blanking method or a facing die shearing method. However, in either method, a metal material set on a die is punched out of a metal material by dropping a punch having a smaller outer diameter than the metal material, or a hole is formed. The principle is the same.
【０００３】[0003]
【発明が解決しようとする課題】従来の一般的なプレス
加工で打ち抜かれた製品の分離面は、全面が平滑にはな
りにくく、一部に、だれ、破断面、バリ等が発生する。
金属材料が厚くなるとそれらが特に発生し易くなる。フ
ァインブランキング法や対向ダイスせん断法によれば分
離面の寸法精度が高い（寸法が出易い）という利点はあ
るが、加工工程が多くなるとか、バリが出易いといった
新たな課題がある。The separation surface of a product punched by the conventional general press working is hard to be smooth on the whole surface, and a part of the separation surface has a droop, a fractured surface, a burr, and the like.
When the metal material is thick, they are particularly likely to occur. According to the fine blanking method or the opposing die shearing method, there is an advantage that the dimensional accuracy of the separation surface is high (the size is easily obtained), but there are new problems such as an increase in the number of processing steps and burrs.
【０００４】[0004]
【課題を解決するための手段】本発明の目的はプレス加
工された製品の分離面に、だれ、破断面、バリ等が発生
しにくく、金属材料が多少厚くなっても、それらが殆ど
発生せず、また、金属製品を連続的に成形できるように
したプレス加工方法を提供することにある。DISCLOSURE OF THE INVENTION An object of the present invention is to prevent dripping, fractured surfaces, burrs, and the like from being generated on a separation surface of a pressed product, and even if the metal material becomes somewhat thick, it is hardly generated. Another object of the present invention is to provide a pressing method capable of continuously forming a metal product.
【０００５】本願の第１の発明である金属製品のプレス
加工方法は、金属材料をダイスの内形よりも大きな外形
の加圧具により加圧して、当該金属材料１の一部を肉厚
方向途中までダイスに押込んで押込み部を形成すると共
にその外周に肉薄部を形成し、押込み部を打ち抜き用パ
ンチにより打ち抜いて肉薄部から分離する方法である。[0005] In a method of pressing a metal product according to the first invention of the present application, a metal material is pressed by a pressing tool having an outer shape larger than the inner shape of a die, and a part of the metal material 1 is pressed in a thickness direction. This is a method in which a pressed portion is formed by being pushed halfway into a die, a thin portion is formed on the outer periphery thereof, and the pressed portion is punched out by a punch for separation to be separated from the thin portion.
【０００６】本願の第２の発明である金属製品のプレス
加工方法は、金属材料をダイスの内形よりも大きな外形
の加圧具により加圧して、当該金属材料１の一部を肉厚
方向途中までダイスに押込んで押込み部を形成すると共
にその外周に肉薄部を形成し、その金属材料１を前記ダ
イスよりも内形の大きな打抜き用ダイスにセットし替え
て、押込み部を肉薄部の一部又は全部と共に打ち抜きパ
ンチにより打ち抜く方法である。In a method for pressing a metal product according to a second invention of the present application, a metal material is pressed by a pressing tool having an outer shape larger than an inner shape of a die, and a part of the metal material 1 is pressed in a thickness direction. The pressed part is formed halfway into the die to form a pressed part, and a thin part is formed on the outer periphery. The metal material 1 is set to a punching die having a larger inner shape than the die, and the pressed part is replaced with the thin part. This is a method of punching a part or all together with a punch.
【０００７】本願の第３の発明である金属製品の順送加
工方法は、長尺な金属材料を間欠送りし、任意のステー
ジにおいて、当該金属材料を、請求項１記載の金属製品
のプレス加工方法により加工する方法である。According to a third aspect of the present invention, there is provided a method for progressively processing a metal product, wherein a long metal material is intermittently fed, and the metal material is pressed at an arbitrary stage. This is a method of processing by a method.
【０００８】本願の第４の発明である金属製品の順送加
工方法は、長尺な金属材料１を間欠送りし、任意のステ
ージにおいて、当該金属材料１を、請求項３記載の金属
製品のプレス加工方法により加工する方法である。According to a fourth aspect of the present invention, there is provided a method for progressively processing a metal product, wherein a long metal material 1 is intermittently fed, and the metal material 1 is transferred at an arbitrary stage. This is a method of working by a press working method.
【００１０】[0010]
【発明の実施の形態】（実施形態１）本発明の金属製品
の加工方法の第１の実施形態を、図７に示す自動車用電
磁クラッチのアマチュア３０を成形する場合を例として
図１に基づいて説明する。この加工方法は次の１〜３の
工程からなる。 １）図１（ａ）の様に、ダイス２の上に板状の金属材料
１をセットする。 ２）図１（ｂ）の様に、金属材料１をダイス２の内形よ
りも大きな外形の加圧具３によりその上方から加圧し
て、当該金属材料１をその肉厚方向の途中までダイス２
に押込んで、押込み部４を形成すると共にその外周に肉
薄部５を形成する。この場合、押込み部４は金属材料１
に図４に示す様に形成される。 ３）ダイス２内に途中まで押込まれた押込み部４の上方
から、図１（ｃ）の様に、前記加圧具３とは別であり且
つ前記ダイス２の内形よりも小さな外形の打ち抜き用パ
ンチ６を降下させて押込み部４を打ち抜く。この場合、
押込み部４はその周囲の肉薄部５から分離されるため、
弱い圧力でも確実に打ち抜かれ、打ち抜かれた製品１１
の外周面（分離面）１２に、だれ、破断面、バリ等がほ
とんど発生しない。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS (Embodiment 1) A first embodiment of a method for processing a metal product according to the present invention will be described with reference to FIG. Will be explained. This processing method includes the following steps 1 to 3. 1) A plate-shaped metal material 1 is set on a die 2 as shown in FIG. 2) As shown in FIG. 1 (b), the metal material 1 is pressed from above by a pressing tool 3 having an outer shape larger than the inner shape of the die 2, and the metal material 1 is pressed halfway in the thickness direction. 2
To form the pushing portion 4 and the thin portion 5 on the outer periphery thereof. In this case, the pressing portion 4 is made of the metal material 1.
Is formed as shown in FIG. 3) As shown in FIG. 1 (c), punching of an outer shape that is separate from the pressing tool 3 and smaller than the inner shape of the die 2, from above the pushing portion 4 partially pushed into the die 2. The punch 6 is lowered to punch out the push-in section 4. in this case,
Since the pushing portion 4 is separated from the thin portion 5 around the pushing portion 4,
Punched products 11 even with weak pressure
Almost no droop, fractured surface, burrs, etc. are generated on the outer peripheral surface (separation surface) 12 of the substrate.
【００１１】（実施形態２）本発明の金属製品の加工方
法の第２の実施形態を、図２（ｄ）の様に製品１１の上
縁全周に鍔１３の付いた鍔付製品１４を成形する場合を
例として説明する。この加工方法は次の１〜４の工程か
らなる。 １）図２（ａ）の様に、ダイス２の上に板状の金属材料
１をセットする。 ２）図２（ｂ）の様に、金属材料１をその上方から、ダ
イス２の内形よりも大きな外形の加圧具３により加圧し
て、当該金属材料１の途中までをダイス２に押込む。 ３）図２（ｃ）の様に、前記金属材料１を前記ダイス２
の内形よりも大きな内形の打抜き用ダイス９の上にセッ
トし替える。このとき、押込み部４と肉薄部５の全周と
を打抜き用ダイス９の内側になるように配置する。その
金属材料１の上方に、前記加圧具３とは別であって打抜
き用ダイス９の内形よりも小さな外形の打ち抜きパンチ
６を配置する。 ４）押込み部４の上方から打ち抜きパンチ６を降下させ
て、押込み部４と肉薄部５の全周とを打ち抜いて、製品
１１の上縁全周に鍔１３の付いた鍔付製品１４を成形す
る。この場合、肉薄部５が弱い圧力で剪断されるため、
打ち抜かれた鍔付製品１４の外周面（分離面）１２に
は、だれ、破断面、バリ等がほとんど発生しない。(Embodiment 2) A second embodiment of a method for processing a metal product according to the present invention will be described by using a flanged product 14 having a flange 13 around the entire upper edge of the product 11 as shown in FIG. The case of molding will be described as an example. This processing method includes the following steps 1 to 4. 1) A plate-shaped metal material 1 is set on a die 2 as shown in FIG. 2) As shown in FIG. 2 (b), the metal material 1 is pressed from above by a pressing tool 3 having an outer shape larger than the inner shape of the die 2, and the metal material 1 is pressed halfway into the die 2. Put in. 3) As shown in FIG.
Is set on the punching die 9 having an inner shape larger than the inner shape. At this time, the pressing portion 4 and the entire periphery of the thin portion 5 are arranged inside the punching die 9. A punch 6 having an outer shape smaller than the inner shape of the die 9 for punching, which is separate from the pressing tool 3, is disposed above the metal material 1. 4) The punch 6 is lowered from above the pushing portion 4 to punch out the entire periphery of the pushing portion 4 and the thin portion 5 to form a flanged product 14 having a flange 13 around the entire upper edge of the product 11. I do. In this case, since the thin portion 5 is sheared by a weak pressure,
On the outer peripheral surface (separation surface) 12 of the punched flanged product 14, almost no droop, broken surface, burrs, etc. are generated.
【００１２】（実施形態３）本発明の金属製品の加工方
法の第３の実施形態を、図３（ｄ）の様に製品１１の上
縁の周方向一部に突子１５の付いた突子付製品１６を成
形する場合を例として説明する。この加工方法は次の１
〜４の工程からなる。 １）図３（ａ）の様に、ダイス２の上に板状の金属材料
１をセットする。 ２）図３（ｂ）の様に、金属材料１をダイス２の内形よ
りも大きな外形の加圧具３により上方から加圧して、当
該金属材料１をその肉厚方向の途中までダイス２に押込
んで、押込み部４を形成すると共にその外周に肉薄部５
を形成する。 ３）図３（ｃ）の様に、前記金属材料１を前記ダイス２
の内形よりも大きな内形の第２ダイス９の上にセットし
替える。このとき、押込み部４と肉薄部５とが第２ダイ
ス９の内側に位置するように配置する。また、打抜き用
ダイス９の内形よりも小さな外形の打ち抜き用パンチ６
を配置する。 ４）図３（ｄ）の様に押込み部４及び肉薄部５の上から
打ち抜き用パンチ６を降下させて、押込み部４と肉薄部
５の一部とを一緒に打ち抜いて、製品１１の上周縁の一
部に突起１５が突設された突起付製品１６を得る。この
場合、押込み部４及び突起１５は肉薄部５から分離され
るため弱い圧力でも確実に打ち抜かれ、打ち抜かれた突
起付製品１６の外周面（分離面）１２に、だれ、破断
面、バリ等がほとんど発生しない。(Embodiment 3) A third embodiment of a method for processing a metal product according to the present invention will be described with reference to FIG. The case where the product 16 with a child is formed will be described as an example. This processing method is as follows.
~ 4 steps. 1) A plate-shaped metal material 1 is set on a die 2 as shown in FIG. 2) As shown in FIG. 3B, the metal material 1 is pressed from above by a pressing tool 3 having an outer shape larger than the inner shape of the die 2, and the metal material 1 is pressed halfway in the thickness direction of the die 2. To form a pushing portion 4 and a thin portion 5 on its outer periphery.
To form 3) As shown in FIG.
Is set on the second die 9 having an inner shape larger than the inner shape. At this time, the pushing part 4 and the thin part 5 are arranged so as to be located inside the second die 9. The punch 6 having an outer shape smaller than the inner shape of the die 9 for punching.
Place. 4) As shown in FIG. 3 (d), the punch 6 for punching is lowered from above the pushing part 4 and the thin part 5, and the pushing part 4 and a part of the thin part 5 are punched together, and A product 16 with projections having projections 15 projecting from a part of the periphery is obtained. In this case, since the pushing portion 4 and the projection 15 are separated from the thin portion 5, the punching portion 4 and the projection 15 are reliably punched even by a weak pressure, and the outer peripheral surface (separation surface) 12 of the punched product 16 has a droop, a broken surface, a burr, and the like. Hardly occurs.
【００１４】（実施形態４）本発明の金属製品の加工方
法の第４の実施形態を、図７に示す自動車用電磁クラッ
チのアマチュア３０を順送加工方法に組み込んで実施す
る場合を例として図５に基づいて説明する。この加工方
法は次の１〜６の工程よりなる。 １）帯状の長尺の金属材料１を図５の右方向に間欠送り
して、同図（ａ）の外形ＥＭ加工ステージＡのダイスの
上に金属材料１をセットする。 ２）外形ＥＭ加工ステージＢにおいて金属材料１をその
上方から、ダイスの内形よりも大きな外形の加圧具によ
り加圧して、図５（ｂ）の様に当該金属材料１の途中ま
でをダイスに押込んで、アマチュア３０の輪郭形状と同
じ円形の押込み部４を形成すると同時に押込み部４の周
囲四ケ所にガイド穴３２を打ち抜く。 ３）次のアイドルステージＣの後の平押しステージＤに
おいて、前記金属材料１を平押して整形する。 ４）その後の穴開けステージＥにおいて押込み部４の内
側の所定箇所を打ち抜いて３本の細長な円弧穴２０を開
口する。 ５）次の穴開けステージＦにおいて、押込み部４の中央
部を打ち抜いて円形穴２１を開口する。 ６）次のアイドルステージＧの後のブランキングステー
ジＨにおいて、図５（ｃ）の様に、押込み部４の上方か
ら打ち抜きパンチ６を降下して、押込み部４を打ち抜い
て（ブランキングして）肉薄部５から分離する。この場
合、ダイス２は外形ＥＭ加工ステージＢにおけるダイス
１と同じ内径のものを使用するが、打ち抜きパンチ６に
はそのダイス２の内形と同じかそれよりも小さな外形の
ものを使用する。(Embodiment 4) A fourth embodiment of the method for processing a metal product according to the present invention will be described with reference to an example in which the armature 30 of an electromagnetic clutch for automobiles shown in FIG. 5 will be described. This processing method includes the following steps 1 to 6. 1) The strip-shaped long metal material 1 is intermittently fed in the right direction in FIG. 5, and the metal material 1 is set on the die of the external shape EM processing stage A in FIG. 2) At the outer shape EM processing stage B, the metal material 1 is pressurized from above by a pressing tool having an outer shape larger than the inner shape of the die, and the metal material 1 is cut to the middle of the metal material 1 as shown in FIG. To form the push-in portion 4 having the same circular shape as the contour of the armature 30 and simultaneously punching out the guide holes 32 at four places around the push-in portion 4. 3) At the flat pressing stage D after the next idle stage C, the metal material 1 is flat pressed and shaped. 4) At a subsequent drilling stage E, a predetermined portion inside the pushing portion 4 is punched to open three elongated arc holes 20. 5) In the next drilling stage F, the circular hole 21 is opened by punching out the center of the pushing part 4. 6) At the blanking stage H after the next idle stage G, as shown in FIG. 5C, the punch 6 is lowered from above the pushing portion 4 to punch out the pushing portion 4 (to perform blanking). ) Separation from thin part 5. In this case, the die 2 has the same inner diameter as the die 1 in the outer shape EM processing stage B, but the punch 6 has an outer shape equal to or smaller than the inner shape of the die 2.
【００１５】（実施形態５）本発明の金属製品の加工方
法の第５の実施形態を、自動車用電磁クラッチのアマチ
ュアを順送加工方法に組み込んで実施する場合を例とし
て図６に基づいて説明する。この方法は押込み部４の外
側のスプラップ８をカットして、押込み部４を得るよう
にしたものである。 １）帯状の長尺の金属材料１を図６の右方向に間欠送り
して、ステージＡのダイスの下に金属材料１をセットす
る。 ２）外形ＥＭ加工ステージＢにおいて金属材料１をその
下方から、ダイスの内形よりも大きな外形の加圧具によ
り加圧して、図６（ｂ）の様に当該金属材料１の途中ま
でをダイス２に押込んで、円形の押し込み部４を形成す
る。同時に押込み部４の周囲四ケ所にガイド穴３２を打
ち抜く。 ３）次のアイドルステージＣの後の平押しステージＤに
おいて、前記金属材料１を下方から平押して整形する。 ４）その後の穴開けステージＥにおいて、押込み部４の
内側の所定箇所を下方から上方に打ち抜いて３本の細長
な円弧穴２０を開口する。同時に、押込み部４の中央部
を打ち抜いて円形穴２１を開口する。 ５）次の外形カットステージＦにおいて、図６（ｃ）の
様に、肉薄部５の上にその上方からカットパンチ７を降
下して当該肉薄部５をカットして、押込み部４の上下両
外側の斜線部分（スクラップ）８を除去する。この場
合、ダイス９は金属材料１の下に配置される。カットパ
ンチ７には肉薄部５の裏側外形と同じかそれよりも多少
大きな内形のものを使用する。 ６）図６のカットオフステージＧにおいて、押込み部４
を連結しているキャリア（斜線部分）２５をカットし
て、押込み部４を個々に分離（カットオフ）する。(Embodiment 5) A fifth embodiment of a method for processing a metal product according to the present invention will be described with reference to FIG. 6 as an example in which an armature of an electromagnetic clutch for an automobile is incorporated in a progressive processing method. I do. According to this method, the pushing portion 4 is obtained by cutting the outside of the pushing portion 8. 1) The strip-shaped long metal material 1 is intermittently fed rightward in FIG. 6, and the metal material 1 is set under the die of the stage A. 2) At the outer shape EM processing stage B, the metal material 1 is pressurized from below with a pressing tool having an outer shape larger than the inner shape of the die, and the metal material 1 is extended to the middle of the metal material 1 as shown in FIG. 2 to form a circular push-in portion 4. At the same time, the guide holes 32 are punched at four places around the pushing part 4. 3) On the flat pressing stage D after the next idle stage C, the metal material 1 is flat pressed from below and shaped. 4) In the subsequent drilling stage E, a predetermined portion inside the pushing portion 4 is punched upward from below to open three elongated arc holes 20. At the same time, a circular hole 21 is opened by punching out the central part of the pushing part 4. 5) In the next outer shape cutting stage F, as shown in FIG. 6C, the cut punch 7 is dropped from above the thin portion 5 to cut the thin portion 5, and The outer hatched portion (scrap) 8 is removed. In this case, the dies 9 are arranged below the metal material 1. The cut punch 7 has an inner shape which is the same as or slightly larger than the outer shape of the thin portion 5 on the back side. 6) In the cut-off stage G shown in FIG.
Are cut (cut off), and the pressing portions 4 are individually separated (cut off).
【００１６】（他の実施形態）本発明ではダイスを固定
してパンチを降下させることも、それとは逆にパンチを
固定してダイスを上昇させることも、パンチとダイスの
双方を相互に近づけたり、離したりすることもできる。
また、パンチとダイスを上下逆に配置することもでき
る。(Other Embodiments) In the present invention, the punch can be lowered by fixing the die, the die can be raised by fixing the punch, or both the punch and the die can be brought close to each other. , Can also be separated.
Also, the punch and the die can be arranged upside down.
【００１７】図示した実施形態では、金属材料を押込ん
でアマチュアの輪郭部分（押込み部）４を成形した後
に、押込み部４の内側に穴開け加工をしているが、それ
らの加工は他の順序、即ち、順不同で行うこともでき
る。また、図示されていない他のステージを組み込んだ
り、不要なステージを除いたりすることもできる。本発
明アマチュアの加工に限らず、他の金属製品又は任意の
形状の金属製品の加工に利用できることはもちろんであ
る。In the embodiment shown in the drawings, after a metal material is pressed in to form an outline (pressed portion) 4 of the amateur, holes are punched inside the pressed portion 4, but these processes are performed in another order. That is, they can be performed in any order. Further, other stages not shown can be incorporated, or unnecessary stages can be eliminated. It is needless to say that the present invention can be used not only for processing the amateur of the present invention but also for processing other metal products or metal products of any shape.
【００１８】[0018]
【発明の効果】本願発明の請求項１の加工方法では、金
属材料をその肉厚方向の途中まで押込んで、押込み部４
の外側に肉薄部５を形成し、その後に、肉薄部５をパン
チにより打ち抜いたり、カットしたりして押込み部４を
肉薄部５から分離するため、肉薄部５が弱い圧力で容易
に剪断され、押込み部４が容易に打ち抜かれる。According to the working method of the first aspect of the present invention, the metal material is pressed halfway in the thickness direction, and the pressing portion 4 is pressed.
The thin part 5 is formed on the outside, and then the thin part 5 is punched out or cut by a punch to separate the pushing part 4 from the thin part 5, so that the thin part 5 is easily sheared with a weak pressure. The pressing portion 4 is easily punched.
【００１９】本願発明のうち請求項２の加工方法では、
請求項１の加工方法と同じ効果があり、更に、上部周縁
の全周に鍔１３の付いた製品とか、上部周縁の一部に突
子１５の付いた製品を得ることができる。According to the processing method of the second aspect of the present invention,
The same effect as the processing method of claim 1 can be obtained, and a product having a flange 13 on the entire periphery of the upper periphery or a product having a protrusion 15 on a part of the upper periphery can be obtained.
【００２１】本願発明のうち請求項３と請求項４に記載
の金属製品の加工方法では、請求項１、２の加工方法を
順送加工に組み込むため、金属製品を連続加工すること
ができ、作業性が向上し、コストダウンにもなる。In the metal product processing method according to the third and fourth aspects of the present invention, since the processing method according to the first and second aspects is incorporated in the progressive processing, the metal product can be continuously processed. Workability is improved and costs are reduced.
【図１】本発明の加工方法の第１の実施形態を示すもの
であり（ａ）は押込み前の説明図、（ｂ）は押込み後の
説明図、（ｃ）は打ち抜き工程の説明図、（ｄ）は
（ｂ）における金属材料の押込み部の詳細図。1A and 1B show a first embodiment of a processing method according to the present invention, wherein FIG. 1A is an explanatory diagram before pressing, FIG. 1B is an explanatory diagram after pressing, and FIG. 1C is an explanatory diagram of a punching step; (D) is a detailed view of the pressed portion of the metal material in (b).
【図２】本発明の加工方法の第２の実施形態を示すもの
であり（ａ）は押込み前の説明図、（ｂ）は押込み後の
説明図、（ｃ）は打ち抜き前の説明図、（ｄ）は打ち抜
き後の説明図。FIG. 2 shows a second embodiment of the processing method of the present invention, in which (a) is an explanatory diagram before pressing, (b) is an explanatory diagram after pressing, (c) is an explanatory diagram before punching, (D) is an explanatory view after punching.
【図３】本発明の加工方法の第３の実施形態を示すもの
であり（ａ）は押込み前の説明図、（ｂ）は押込み後の
説明図、（ｃ）は打ち抜き前の説明図、（ｄ）は打ち抜
き後の説明図である。3A and 3B show a third embodiment of the processing method of the present invention, wherein FIG. 3A is an explanatory diagram before pressing, FIG. 3B is an explanatory diagram after pressing, and FIG. 3C is an explanatory diagram before punching; (D) is an explanatory view after punching.
【図４】本発明の加工方法における押込み後の金属材料
の一例を示す斜視図。FIG. 4 is a perspective view showing an example of a metal material after being pushed in the processing method of the present invention.
【図５】（ａ）は本発明の順送加工方法の平面説明図、
（ｂ）は（ａ）の順送加工方法における外形ＥＭ加工工
程の断面図、（ｃ）は（ａ）の順送加工方法におけるブ
ランク工程の断面図。FIG. 5 (a) is an explanatory plan view of a progressive processing method according to the present invention,
(B) is a sectional view of an outer shape EM processing step in the progressive processing method of (a), and (c) is a cross-sectional view of a blanking step in the progressive processing method of (a).
【図６】（ａ）は本発明の順送加工方法の平面説明図、
（ｂ）は（ａ）の順送加工方法における外形ＥＭ加工工
程の断面図、（ｃ）は（ａ）の順送加工方法における外
形カット工程の断面図。FIG. 6A is an explanatory plan view of a progressive processing method according to the present invention,
(B) is a sectional view of an outer shape EM processing step in the progressive processing method of (a), and (c) is a sectional view of an outer shape cutting step in the progressive processing method of (a).
【図７】本発明の金属製品の加工方法により加工される
金属製品の一例であるアマチュアの斜視図。FIG. 7 is a perspective view of an amateur which is an example of a metal product processed by the metal product processing method of the present invention.
１ 金属材料 ２ ダイス ３ 加圧具 ４ 押込み部 ５ 肉薄部 ６ 打ち抜き用パンチ ８ スクラップ ９ 打抜き用ダイス DESCRIPTION OF SYMBOLS 1 Metal material 2 Die 3 Pressing tool 4 Pushing part 5 Thin part 6 Punch for punching 8 Scrap 9 Die for punching
Claims (4)
も大きな外形の加圧具（３）により加圧して、当該金属
材料（１）の一部を肉厚方向途中までダイス（２）に押
込んで押込み部（４）を形成すると共にその外周に肉薄
部（５）を形成し、押込み部（４）を打ち抜き用パンチ
（６）により打ち抜いて肉薄部（５）から分離すること
を特徴とする金属製品のプレス加工方法。1. A metal material (1) is pressed by a pressing tool (3) having an outer shape larger than the inner shape of a die (2), and a part of the metal material (1) is diced halfway in a thickness direction. It pushes into (2) to form a push-in portion (4), and forms a thin portion (5) on the outer periphery thereof. The push-in portion (4) is punched by a punch (6) to be separated from the thin portion (5). A method for stamping a metal product.
も大きな外形の加圧具（３）により加圧して、当該金属
材料（１）の一部を肉厚方向途中までダイス（２）に押
込んで押込み部（４）を形成すると共にその外周に肉薄
部（５）を形成し、その金属材料（１）を前記ダイス
（２）よりも内形の大きな打抜き用ダイス（９）にセッ
トし替えて、押込み部（４）を肉薄部（５）の一部又は
全部と共に打ち抜き用パンチ（６）により打ち抜くこと
を特徴とする金属製品のプレス加工方法。2. The metal material (1) is pressed by a pressing tool (3) having an outer shape larger than the inner shape of the die (2), and a part of the metal material (1) is diced halfway in the thickness direction. (2) to form a press-in portion (4) and a thin portion (5) on the outer periphery thereof. The metal material (1) is punched into a die (9) having an inner shape larger than that of the die (2). ), And the punching part (4) is punched out by a punching punch (6) together with part or all of the thin part (5).
のステージにおいて、当該金属材料（１）を、請求項１
記載の金属製品のプレス加工方法により加工することを
特徴とする金属製品の順送加工方法。3. A long metal material (1) is intermittently fed, and at an arbitrary stage, the metal material (1) is supplied.
A progressive processing method for a metal product, wherein the metal product is processed by the press processing method described in the above.
のステージにおいて、当該金属材料（１）を、請求項２
記載の金属製品のプレス加工方法により加工することを
特徴とする金属製品の順送加工方法。4. The metal material (1) is intermittently fed, and the metal material (1) is intermittently fed at an arbitrary stage.
A progressive processing method for a metal product, wherein the metal product is processed by the press processing method described in the above.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP29416298A JP4472797B2 (en) | 1998-10-15 | 1998-10-15 | Metal product pressing and progressive processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP29416298A JP4472797B2 (en) | 1998-10-15 | 1998-10-15 | Metal product pressing and progressive processing |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2009203154A Division JP2009279658A (en) | 2009-09-02 | 2009-09-02 | Press working method for armature for electromagnetic clutch |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2000117344A true JP2000117344A (en) | 2000-04-25 |
| JP4472797B2 JP4472797B2 (en) | 2010-06-02 |
Family
ID=17804125
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP29416298A Expired - Fee Related JP4472797B2 (en) | 1998-10-15 | 1998-10-15 | Metal product pressing and progressive processing |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP4472797B2 (en) |
Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002079325A (en) * | 2000-09-07 | 2002-03-19 | Asahi Optical Co Ltd | Manufacturing method of small part |
| JP2002096119A (en) * | 2000-09-14 | 2002-04-02 | Asahi Optical Co Ltd | Manufacturing method for small part |
| US6910564B2 (en) * | 2002-06-06 | 2005-06-28 | Minebea Co., Ltd. | Toothed electromagnetic clutch brake |
| JP2008062292A (en) * | 2006-09-11 | 2008-03-21 | Denso Corp | Shaving method |
| EP1970137A1 (en) * | 2006-01-05 | 2008-09-17 | Nisshin Steel Co., Ltd. | Dowel forming method for buckle base member |
| JP2009279658A (en) * | 2009-09-02 | 2009-12-03 | Pn:Kk | Press working method for armature for electromagnetic clutch |
| JP2010167536A (en) * | 2009-01-23 | 2010-08-05 | Seiko Epson Corp | Actuator and actuator connected body |
| US8113030B2 (en) | 2005-07-01 | 2012-02-14 | Toyota Boshoku Kabushiki Kaisha | Methods for manufacturing flanged article |
| CN104646474A (en) * | 2013-11-21 | 2015-05-27 | 丰田纺织株式会社 | Pressing Method And Pressing Device For Forming Punched Piece By Punching Metal Plate With Die And Punch |
| JP2015098049A (en) * | 2013-11-20 | 2015-05-28 | 武蔵精密工業株式会社 | Hole formation method |
| JP2015229189A (en) * | 2014-06-06 | 2015-12-21 | 永光精器株式会社 | Method for manufacturing washer |
| JP2017080747A (en) * | 2015-10-22 | 2017-05-18 | トヨタ紡織株式会社 | Press forming method and press forming device |
| CN106881395A (en) * | 2015-12-15 | 2017-06-23 | 聊城市新欣金帝保持器科技有限公司 | A kind of impulse- free robustness is punched baiting method and blanking equipment |
| CN107597947A (en) * | 2017-10-26 | 2018-01-19 | 成都宏明双新科技股份有限公司 | A kind of impact forming method for improving thick material product euphotic belt |
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Cited By (18)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002079325A (en) * | 2000-09-07 | 2002-03-19 | Asahi Optical Co Ltd | Manufacturing method of small part |
| JP2002096119A (en) * | 2000-09-14 | 2002-04-02 | Asahi Optical Co Ltd | Manufacturing method for small part |
| US6910564B2 (en) * | 2002-06-06 | 2005-06-28 | Minebea Co., Ltd. | Toothed electromagnetic clutch brake |
| US8113030B2 (en) | 2005-07-01 | 2012-02-14 | Toyota Boshoku Kabushiki Kaisha | Methods for manufacturing flanged article |
| EP1970137A4 (en) * | 2006-01-05 | 2012-12-19 | Nisshin Steel Co Ltd | Dowel forming method for buckle base member |
| EP1970137A1 (en) * | 2006-01-05 | 2008-09-17 | Nisshin Steel Co., Ltd. | Dowel forming method for buckle base member |
| JP2008062292A (en) * | 2006-09-11 | 2008-03-21 | Denso Corp | Shaving method |
| JP2010167536A (en) * | 2009-01-23 | 2010-08-05 | Seiko Epson Corp | Actuator and actuator connected body |
| JP2009279658A (en) * | 2009-09-02 | 2009-12-03 | Pn:Kk | Press working method for armature for electromagnetic clutch |
| JP2015098049A (en) * | 2013-11-20 | 2015-05-28 | 武蔵精密工業株式会社 | Hole formation method |
| US9962754B2 (en) | 2013-11-21 | 2018-05-08 | Toyota Boshoku Kabushiki Kaisha | Pressing method and pressing device for forming punched piece by punching metal plate with die and punch |
| CN104646474A (en) * | 2013-11-21 | 2015-05-27 | 丰田纺织株式会社 | Pressing Method And Pressing Device For Forming Punched Piece By Punching Metal Plate With Die And Punch |
| JP2015229189A (en) * | 2014-06-06 | 2015-12-21 | 永光精器株式会社 | Method for manufacturing washer |
| JP2017080747A (en) * | 2015-10-22 | 2017-05-18 | トヨタ紡織株式会社 | Press forming method and press forming device |
| CN106881395A (en) * | 2015-12-15 | 2017-06-23 | 聊城市新欣金帝保持器科技有限公司 | A kind of impulse- free robustness is punched baiting method and blanking equipment |
| CN107597947A (en) * | 2017-10-26 | 2018-01-19 | 成都宏明双新科技股份有限公司 | A kind of impact forming method for improving thick material product euphotic belt |
| JP7358608B2 (en) | 2020-08-17 | 2023-10-10 | 日本製鉄株式会社 | Processed product manufacturing method |
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