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JP2000109654A5
JP2000109654A5 JP1999206682A JP20668299A JP2000109654A5 JP 2000109654 A5 JP2000109654 A5 JP 2000109654A5 JP 1999206682 A JP1999206682 A JP 1999206682A JP 20668299 A JP20668299 A JP 20668299A JP 2000109654 A5 JP2000109654 A5 JP 2000109654A5
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resin composition
red phosphorus
thermoplastic resin
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【特許請求の範囲】
【請求項1】スチレン系樹脂、ポリカーボネート系樹脂、ポリフェニレンエーテル系樹脂から選ばれた1種以上の熱可塑性樹脂(A)0.5重量%以上60重量%未満と下記(I)、(II)、(III)、(IV)の構造単位からなる液晶性ポリエステル(B)99.5重量%以下40重量%超とからなる樹脂組成物(C)100重量部および導電率が0.1〜1000μS/cmの赤燐0.01〜30重量部を含有してなる熱可塑性樹脂組成物。
【化1】

Figure 2000109654
(ただし式中のR 1
【化2】
Figure 2000109654
から選ばれた一種以上の基を示し、R 2
【化3】
Figure 2000109654
から選ばれた一種以上の基を示す。また、式中Xは水素原子または塩素原子を示す。)
【請求項】樹脂組成物(C)100重量部に充填材を0.5〜300重量部をさらに含有してなる請求項1記載の熱可塑性樹脂組成物。
【請求項】UL−94規格において0.5mm厚みでV−0の難燃性を有する請求項1または2記載の熱可塑性樹脂組成物、
【請求項】スチレン系樹脂、ポリカーボネート系樹脂、ポリフェニレンエーテル系樹脂から選ばれた1種以上の熱可塑性樹脂(A)の一部もしくは全部、または前記液晶性ポリエステル(B)の一部もしくは全部または、最終的に含有せしめる(A)および(B)のうちの一部と赤燐を一旦溶融混練して実際に熱可塑性樹脂組成物に配合されるべき赤燐量よりも赤燐濃度の高い樹脂組成物を作製した後、請求項1〜のいずれか記載の熱可塑性樹脂組成物を製造することを特徴とする熱可塑性樹脂組成物の製造方法。
【請求項】請求項1〜のいずれか記載の難燃性樹脂組成物で構成してなる成形品であって、該成形品が機械機構部品、電気電子部品または自動車部品である成形品。
【請求項】請求項1〜のいずれか記載の難燃性樹脂組成物で構成してなる成形品であって、該成形品が板状あるいは箱形でかつ厚み1.0mm以下の薄肉部を成形品全表面積に対して10%以上有することを特徴とする成形品。 [Claims]
1. A thermoplastic resin (A) selected from the group consisting of a styrene resin, a polycarbonate resin, and a polyphenylene ether resin (A) in an amount of 0.5% by weight or more and less than 60% by weight and the following (I) and (II): , (III), 100 parts by weight of a resin composition (C) composed of 99.5% by weight or more and more than 40% by weight of a liquid crystalline polyester (B) comprising structural units of (IV) and a conductivity of 0.1 to 1000 μS. A thermoplastic resin composition containing 0.01 to 30 parts by weight of red phosphorus / cm3 .
Embedded image
Figure 2000109654
(However, R 1 in the formula is
Embedded image
Figure 2000109654
It indicates one or more groups selected from, R 2 is
Embedded image
Figure 2000109654
Represents one or more groups selected from In the formula, X represents a hydrogen atom or a chlorine atom. )
2. A resin composition (C) a filler in 100 parts by weight comprising further contain 0.5 to 300 parts by weight of claim 1 Symbol placement thermoplastic resin composition.
3. A process according to claim 1 or 2 thermoplastic resin composition according with a flame retardancy of V-0 at 0.5mm thickness in UL-94 standard,
4. A part or all of one or more thermoplastic resins (A) selected from styrene resins, polycarbonate resins and polyphenylene ether resins, or a part or all of said liquid crystalline polyester (B). Alternatively, a part of (A) and (B) finally contained and red phosphorus are once melt-kneaded, and the concentration of red phosphorus is higher than the amount of red phosphorus to be actually blended into the thermoplastic resin composition. A method for producing a thermoplastic resin composition, comprising: producing the thermoplastic resin composition according to any one of claims 1 to 3 after producing the resin composition.
5. A molded article formed constituted by the flame-retardant resin composition according to any one of claims 1 to 3, the molded article molded article is mechanical mechanism parts, electric or electronic parts or automotive parts .
6. A molded article comprising the flame-retardant resin composition according to any one of claims 1 to 3 , wherein the molded article is a thin plate having a plate shape or a box shape and a thickness of 1.0 mm or less. A molded article characterized by having at least 10% of the total surface area of the molded article.

【0006】
【課題を解決するための手段】
本発明者らは上記課題を解決すべく鋭意検討した結果、本発明に到達した。
すなわち、本発明は
(1)スチレン系樹脂、ポリカーボネート系樹脂、ポリフェニレンエーテル系樹脂から選ばれた1種以上の熱可塑性樹脂(A)0.5重量%以上60重量%未満と下記(I)、(II)、(III)、(IV)の構造単位からなる液晶性ポリエステル(B)99.5重量%以下40重量%超とからなる樹脂組成物(C)100重量部および導電率が0.1〜1000μS/cmの赤燐0.01〜30重量部を含有してなる熱可塑性樹脂組成物、
【化4】

Figure 2000109654
(ただし式中のR 1
【化5】
Figure 2000109654
から選ばれた一種以上の基を示し、R 2
【化6】
Figure 2000109654
から選ばれた一種以上の基を示す。また、式中Xは水素原子または塩素原子を示す。)
(2)樹脂組成物(C)100重量部に充填材を0.5〜300重量部をさらに含有してなる上記(1)記載の熱可塑性樹脂組成物、
(3)UL−94規格において0.5mm厚みでV−0の難燃性を有するである上記(1)または(2)記載の熱可塑性樹脂組成物、
(4)スチレン系樹脂、ポリカーボネート系樹脂、ポリフェニレンエーテル系樹脂から選ばれた1種以上の熱可塑性樹脂(A)の一部もしくは全部、または前記液晶性ポリエステル(B)の一部もしくは全部または、最終的に含有せしめる(A)および(B)のうちの一部と赤燐を一旦溶融混練して実際に熱可塑性樹脂組成物に配合されるべき赤燐量よりも赤燐濃度の高い樹脂組成物を作製した後、上記(1)〜(3)のいずれか記載の熱可塑性樹脂組成物を製造することを特徴とする熱可塑性樹脂組成物の製造方法、
(5)上記(1)〜(3)のいずれか記載の難燃性樹脂組成物で構成してなる成形品であって、該成形品が機械機構部品、電気電子部品または自動車部品である成形品、
(6)上記(1)〜(3)のいずれか記載の難燃性樹脂組成物で構成してなる成形品であって、該成形品が板状あるいは箱形でかつ厚み1.0mm以下の薄肉部を成形品全表面積に対して10%以上有することを特徴とする成形品を提供するものである。 [0006]
[Means for Solving the Problems]
The present inventors have conducted intensive studies to solve the above-mentioned problems, and as a result, have reached the present invention.
That is, the present invention relates to (1) at least 0.5% by weight and less than 60% by weight of one or more thermoplastic resins (A) selected from styrene-based resins, polycarbonate-based resins, and polyphenylene ether-based resins , and 100 parts by weight of a resin composition (C) comprising 99.5% by weight or more and more than 40% by weight of a liquid crystalline polyester (B) comprising structural units of (II), (III) and (IV) and a conductivity of 0.1%. A thermoplastic resin composition containing 0.01 to 30 parts by weight of red phosphorus having a concentration of 1 to 1000 μS / cm ;
Embedded image
Figure 2000109654
(However, R 1 in the formula is
Embedded image
Figure 2000109654
It indicates one or more groups selected from, R 2 is
Embedded image
Figure 2000109654
Represents one or more groups selected from In the formula, X represents a hydrogen atom or a chlorine atom. )
(2) The resin composition (C) a filler in 100 parts by weight comprising further contain 0.5 to 300 parts by weight of the (1) Symbol thermoplastic resin composition of the mounting,
(3) The thermoplastic resin composition according to the above (1) or (2) , which has a flame retardancy of V-0 at a thickness of 0.5 mm in the UL-94 standard.
(4) a styrene resin, a polycarbonate resin, a part or all of one or more thermoplastic resins selected from polyphenylene ether-based resin (A), the or a part or all of the liquid crystalline polyester (B) or, A resin composition having a higher concentration of red phosphorus than the amount of red phosphorus to be actually blended into the thermoplastic resin composition by temporarily kneading a part of (A) and (B) and red phosphorus which are finally contained. Producing a thermoplastic resin composition according to any one of (1) to (3) above,
(5) above (1) to (3) a molded article obtained by configuration flame retardant resin composition according to any one of the Ru mechanical mechanism parts, electric or electronic parts or automotive parts der molded article formed molded article,
(6) A molded article comprising the flame-retardant resin composition according to any one of the above (1) to (3) , wherein the molded article has a plate shape or a box shape and a thickness of 1.0 mm or less. It is an object of the present invention to provide a molded article characterized by having a thin portion of 10% or more based on the total surface area of the molded article.

本発明の液晶性ポリエステル(B)とは、溶融時に異方性を形成し得るポリマーであるThe liquid crystalline polyester of the present invention (B), a polymer capable of forming anisotropy in molten.

本発明使用できる液晶性ポリエステル(B)は (I) 、(II)、(III) 、(IV)の構造単位からなるポリエステルである。 The liquid crystalline polyester (B) which can be used in the present invention is a polyester comprising structural units ( I), (II), (III) and (IV).

なお、本発明で用いることができる液晶性ポリエステルは、上記構造単位(I)〜(IV)を構成する成分以外に3,3’−ジフェニルジカルボン酸、2,2’−ジフェニルジカルボン酸などの芳香族ジカルボン、アジピン酸、アゼライン酸、セバシン酸、ドデカンジオン酸などの脂肪族ジカルボン酸、ヘキサヒドロテレフタル酸などの脂環式ジカルボン酸、クロルハイドロキノン、3,4’−ジヒドロキシビフェニル、4,4’−ジヒドロキシジフェニルスルホン、4,4’−ジヒドロキシジフェニルスルフィド、4,4’−ジヒドロキシベンゾフェノン、3,4’−ジヒドロキシビフェニル等の芳香族ジオール、プロピレングリコール、1,4−ブタンジオール、1,6−ヘキサンジオール、ネオペンチルグリコール、1,4−シクロヘキサンジオール、1,4−シクロヘキサンジメタノール等の脂肪族、脂環式ジオールおよびm−ヒドロキシ安息香酸、2,6−ヒドロキシナフトエ酸などの芳香族ヒドロキシカルボン酸およびp−アミノ安息香酸などを液晶性を損なわない程度の範囲でさらに共重合せしめることができる。 Incidentally, the liquid crystalline polyester Le that may be used in the present invention, in addition to components constituting the structural unit (I) ~ (IV) 3,3'- diphenyl dicarboxylic acid, such as 2,2'-diphenyl dicarboxylic acid Aliphatic dicarboxylic acids such as aromatic dicarboxylic acids, adipic acid, azelaic acid, sebacic acid and dodecanedioic acid, alicyclic dicarboxylic acids such as hexahydroterephthalic acid, chlorohydroquinone, 3,4′-dihydroxybiphenyl, 4,4 ′ Aromatic diols such as -dihydroxydiphenylsulfone, 4,4'-dihydroxydiphenylsulfide, 4,4'-dihydroxybenzophenone, and 3,4'-dihydroxybiphenyl, propylene glycol, 1,4-butanediol, and 1,6-hexane Diol, neopentyl glycol, 1,4-cyclohexanediol, 1 Aliphatic and alicyclic diols such as 4-cyclohexane dimethanol and the like, m-hydroxybenzoic acid, aromatic hydroxycarboxylic acids such as 2,6-hydroxynaphthoic acid, and p-aminobenzoic acid, etc., are of a degree that does not impair the liquid crystallinity. Copolymerization can be further performed within the range.

本発明で使用する液晶性ポリエステル(B)は、ペンタフルオロフェノール中で対数粘度を測定することが可能である。その際、0.1g/dlの濃度で60℃で測定した値で0.5〜15.0dl/gが好ましく、1.0〜3.0dl/gが特に好ましい。 The logarithmic viscosity of the liquid crystalline polyester (B) used in the present invention can be measured in pentafluorophenol. In this case, the value measured at 60 ° C. at a concentration of 0.1 g / dl is preferably 0.5 to 15.0 dl / g, and particularly preferably 1.0 to 3.0 dl / g.

また、本発明における液晶性ポリエステル(B)の溶融粘度は0.5〜500Pa・sが好ましく、特に1〜250Pa・sがより好ましい。また、流動性により優れた組成物を得ようとする場合には、溶融粘度を50Pa・s以下とすることが好ましい。 The melt viscosity of the liquid crystalline polyester (B) in the present invention is preferably 0.5 to 500 Pa · s, and more preferably 1 to 250 Pa · s. In order to obtain a composition having better fluidity, the melt viscosity is preferably set to 50 Pa · s or less.

本発明で用いるスチレン系樹脂、ポリカーボネート系樹脂、ポリフェニレンエーテル系樹脂から選ばれた1種以上の熱可塑性樹脂(A)と液晶性ポリエステル(B)の配合比は(A)と(B)の合計に対し、(A)0.5重量%以上60重量%未満、(B)99.5重量%以下40重量%超、好ましくは(A)3〜55重量%、(B)97〜45重量%、より好ましくは(A)5〜45重量%、(B)95〜55重量%である。 The compounding ratio of at least one thermoplastic resin (A) selected from styrene resin, polycarbonate resin, and polyphenylene ether resin used in the present invention and liquid crystalline polyester (B) is the sum of (A) and (B). (A) 0.5 wt% or more and less than 60 wt%, (B) 99.5 wt% or less and more than 40 wt%, preferably (A) 3-55 wt%, (B) 97-45 wt% And more preferably (A) 5 to 45% by weight and (B) 95 to 55% by weight.

本発明の熱可塑性樹脂組成物は通常公知の方法で製造される。例えば、熱可塑性樹脂(A)および液晶性ポリエステル(B)成分中、赤燐およびその他の必要な添加剤および充填材を予備混合して、またはせずに押出機などに供給して十分溶融混練することにより調製されるが、好ましくは、ハンドリング性や生産性の面から、熱可塑性樹脂(A)、液晶性ポリエステル(B)の一部(例えば(A)の一部もしくは全部、(B)成分の一部もしくは全部、または、最終的に含有せしめる(A)および(B)のうちの一部)を一旦溶融混練して実際に熱可塑性樹脂組成物に配合されるべき赤燐量よりも赤燐濃度の高い樹脂組成物(D)を製造し、残りの熱可塑性樹脂(A)もしくは液晶性ポリエステル(B)成分中に赤燐濃度の高い樹脂組成物(D)およびその他の任意に用いることができる添加剤および充填材を溶融混練することにより調製される。 The thermoplastic resin composition of the present invention is usually produced by a known method. For example, in a thermoplastic resin (A) and a liquid crystalline polyester (B) component, red phosphorus and other necessary additives and fillers are premixed or supplied to an extruder or the like without or with sufficient melting and kneading. The thermoplastic resin (A) and a part of the liquid crystalline polyester (B) (for example, part or all of (A), preferably (B) A part or all of the components, or a part of (A) and (B) to be finally contained) is once melt-kneaded and actually mixed with the thermoplastic resin composition in an amount larger than the amount of red phosphorus. A resin composition (D) having a high red phosphorus concentration is produced, and the resin composition (D) having a high red phosphorus concentration and other optional components are used in the remaining thermoplastic resin (A) or liquid crystalline polyester (B) component. Additives and It is prepared by melt-kneading the Hamazai.

あるいは熱可塑性樹脂(A)の一部もしくは全部、液晶性ポリエステル(B)成分の一部もしくは全部、または、最終的に含有せしめる(A)および(B)のうちの一部と赤燐およびその他の任意に用いることができる添加剤を一旦溶融混練して、実際に熱可塑性樹脂組成物に配合されるべき赤燐量よりも赤燐濃度の高い樹脂組成物(D)を製造し、残りの熱可塑性樹脂(A)もしくは液晶性ポリエステル(B)成分中および赤燐濃度の高い樹脂組成物(D)の段階で添加した任意に用いることができる添加剤以外の添加剤および充填材を溶融混練することにより調製される。 Alternatively, part or all of the thermoplastic resin (A), part or all of the component of the liquid crystalline polyester (B), or part of (A) and (B) finally contained with red phosphorus and other components Is melt-kneaded once to produce a resin composition (D) having a higher red phosphorus concentration than the amount of red phosphorus to be actually incorporated into the thermoplastic resin composition, and the remaining Melt kneading of additives and fillers other than optional additives added in the thermoplastic resin (A) or liquid crystalline polyester (B) component and in the stage of the resin composition (D) having a high red phosphorus concentration. It is prepared by

かかる赤燐高濃度品(D)の赤燐配合量は、赤燐高濃度品の製造面、赤燐の分散性の面、および最終的に得られる熱可塑性樹脂組成物の難燃性、機械特性、成形性の面から、熱可塑性樹脂(A)および/または液晶性ポリエステル(B)からなる樹脂(組成物)100重量部に対して、5〜300重量部が好ましく、特に好ましくは15〜200重量部である。 The compounding amount of red phosphorus in the high-concentration red phosphorus product (D) depends on the production of the high-concentration red phosphorus product, the dispersibility of red phosphorus, the flame retardancy of the thermoplastic resin composition finally obtained, From the viewpoints of properties and moldability, the amount is preferably 5 to 300 parts by weight, particularly preferably 15 to 300 parts by weight, per 100 parts by weight of the resin (composition) composed of the thermoplastic resin (A) and / or the liquid crystalline polyester (B). 200 parts by weight.

赤燐高濃度品(D)としては、(1)熱可塑性樹脂(A)のみからなる赤燐高濃度品、(2)液晶性ポリエステル(B)のみからなる赤燐高濃度品、(3)熱可塑性樹脂(A)および液晶性ポリエステル(B)からなる赤燐高濃度品のいずれも、本効果を発現する。好ましくは液晶性ポリエステル(B)のみからなる赤燐高濃度品を用いたものが熱可塑性樹脂組成物中での赤燐の分散性が高く、薄肉難燃性、耐熱性が向上する。 The red phosphorus high concentration product (D) includes (1) a red phosphorus high concentration product consisting of only the thermoplastic resin (A), (2) a red phosphorus high concentration product consisting only of the liquid crystalline polyester (B), and (3) Both of the high-concentration products of red phosphorus composed of the thermoplastic resin (A) and the liquid crystalline polyester (B) exhibit this effect. Preferably, those using a high-concentration product of red phosphorus composed of only the liquid crystalline polyester (B) have high dispersibility of red phosphorus in the thermoplastic resin composition, and have improved thin-walled flame retardancy and heat resistance.

かかる赤燐濃度の高い樹脂組成物(D)は、いわゆるマスターペレットの形態で好ましく用いられるが、それに限定されず、いわゆるチップ状、粉末状、あるいはそれらの混合物の形態であってもよい。またかかる(D)成分と配合する熱可塑性樹脂(A)および液晶性ポリエステル(B)はペレット状であることが好ましいが、それに限定されず、いわゆるチップ状、粉末状あるいは、チップ状と粉末状の混合物であってもよいが、好ましくは熱可塑性樹脂(A)および液晶性ポリエステル(B)の形態、大きさ、形状はほぼ同等、あるいは互いに似通っていることが均一に混合し得る点で好ましい。樹脂組成物を製造するに際し、例えば“ユニメルト”タイプのスクリューを備えた単軸押出機、二軸、三軸押出機およびニーダタイプの混練機などを用いて180〜350℃で溶融混練して組成物とすることができるが、好ましくは2軸押出機を用い、液晶性樹脂の融点以下で混練することが好ましく、より好ましくは融点−10℃で混練することで本発明の効果(特に流動性、衝撃強度等)を大きく発揮する。 The resin composition (D) having a high red phosphorus concentration is preferably used in the form of a so-called master pellet, but is not limited thereto, and may be in the form of a chip, a powder, or a mixture thereof. The thermoplastic resin (A) and the liquid crystalline polyester (B) to be blended with the component (D) are preferably in the form of pellets, but are not limited thereto, and are not limited to so-called chips, powders, or chips and powders. However, it is preferable that the thermoplastic resin (A) and the liquid crystalline polyester (B) have substantially the same form, size, and shape, or that they are similar to each other because they can be uniformly mixed. . In producing the resin composition, the composition is melt-kneaded at 180 to 350 ° C. using, for example, a single-screw extruder equipped with a “Unimelt” type screw, a twin-screw extruder, a tri-screw extruder, and a kneader-type kneader. However, it is preferable to use a twin-screw extruder to knead the mixture at a temperature equal to or lower than the melting point of the liquid crystalline resin, and more preferable to knead the mixture at a melting point of −10 ° C. , Impact strength, etc.).

JP20668299A 1998-08-03 1999-07-21 Thermoplastic resin composition and molded article Expired - Fee Related JP4296640B2 (en)

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JP4420548B2 (en) * 2000-09-28 2010-02-24 旭化成ケミカルズ株式会社 Polyphenylene ether resin composition
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