JP2000100467A - Flat battery and its manufacture - Google Patents

Flat battery and its manufacture

Info

Publication number
JP2000100467A
JP2000100467A JP11204166A JP20416699A JP2000100467A JP 2000100467 A JP2000100467 A JP 2000100467A JP 11204166 A JP11204166 A JP 11204166A JP 20416699 A JP20416699 A JP 20416699A JP 2000100467 A JP2000100467 A JP 2000100467A
Authority
JP
Japan
Prior art keywords
electrode plate
shaped
active material
material layer
flat battery
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP11204166A
Other languages
Japanese (ja)
Other versions
JP3763233B2 (en
Inventor
壽雄 ▲吉▼田
Toshio Yoshida
Kazuo Omine
一雄 大峰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Holdings Corp
Original Assignee
Matsushita Electric Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Matsushita Electric Industrial Co Ltd filed Critical Matsushita Electric Industrial Co Ltd
Priority to JP20416699A priority Critical patent/JP3763233B2/en
Publication of JP2000100467A publication Critical patent/JP2000100467A/en
Application granted granted Critical
Publication of JP3763233B2 publication Critical patent/JP3763233B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Landscapes

  • Secondary Cells (AREA)
  • Battery Electrode And Active Subsutance (AREA)

Abstract

PROBLEM TO BE SOLVED: To prevent battery capacity drop and defects by internal short- circuiting caused by the break of an electrode or the peeling and drop of an active material layer occurring when an electrode group with an oval cross section is constituted of the band-like electrode formed with the active material layer by applying a paste on both faces or one face of a core made of a metal foil or via electrolytical deposition. SOLUTION: A stripe-like recess 41b with a prescribed width centering on a folding line is formed in advance on an active material layer at least on the inside face of a fold section 41a at least on the innermost periphery near the core section of one band-like positive electrode 41. The positive electrode 41 and one band-like negative electrode are folded and wound via a separator to form an electrode group with an oval cross section. The width of the stripe- like recess 41b is preferably set to the range of 0.5-3.0 mm on the right and left respectively centering on the folding line.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、セパレータを介し
て各1枚の帯状の正極板および負極板を捲回して構成さ
れる断面が小判状の電極群が収納された薄型の偏平形電
池に関する。特に極板の折り畳み部に予備加工を施すこ
とによって、電極群構成時の極板の折損や活物質層の剥
離・脱落による不良事故を皆無にすることを目的とした
ものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a thin flat battery in which an electrode group having an oval cross section is formed by winding one strip-shaped positive electrode plate and one strip-shaped negative electrode plate via a separator. . In particular, it is an object of the present invention to perform a preliminary processing on a folded portion of an electrode plate to eliminate any failure accident due to breakage of the electrode plate and peeling or falling off of the active material layer when the electrode group is formed.

【0002】[0002]

【従来の技術】近年、携帯電話やノートブック型パーソ
ナルコンピュータやカムコーダなどに代表されるポータ
ブル機器の小型・軽量・薄型化にともない、その駆動用
電源としての小型二次電池の進歩は目覚ましいものがあ
る。当初は在来型の鉛・酸系やニッケル・カドミウム系
から始まって、最近ではより高エネルギー密度化が可能
な新型のニッケル・金属水素化物系やリチウム・イオン
系が実用化されている。
2. Description of the Related Art In recent years, as portable devices such as portable telephones, notebook personal computers, and camcorders have become smaller, lighter, and thinner, the progress of small secondary batteries as power sources for driving the devices has been remarkable. is there. Initially, conventional types of lead / acid and nickel / cadmium have been used, and recently, new types of nickel / metal hydride and lithium / ion based systems capable of higher energy density have been put into practical use.

【0003】小型シール鉛蓄電池においてはセパレータ
を介して複数枚の正極板と負極板とを交互に積み重ね、
同じ極性の極板を連結して構成した電極群を、3セルま
たは6セル用のモロブロック型のプラスチック製電槽内
に収納して、直列に構成した後密閉化した角形電池が一
般的である。
In a small sealed lead-acid battery, a plurality of positive plates and negative plates are alternately stacked with a separator interposed therebetween.
An electrode group formed by connecting polar plates having the same polarity is housed in a Morroblock-type plastic battery case for 3 cells or 6 cells, and is formed in series, and then a sealed rectangular battery is generally used. is there.

【0004】ニッケル・カドミウム系電池とニッケル・
金属水素化物系電池においては、セパレータを介して各
1枚の帯状の正極板と負極板とを捲回してコイル状に構
成した電極群を金属製電池容器内に収納・密閉化した円
筒形電池またはセパレータを介して複数枚の正極板と負
極板とを交互に積み重ね、同じ極性の極板を連結して構
成した電極群を金属製電池容器内に収納・密閉化した角
形電池とし、所定電圧と容量になるように複数セルを直
列や並列に接続して一体の電池パックを構成して使用し
ている。
A nickel-cadmium battery and a nickel-cadmium battery
In a metal hydride-based battery, a cylindrical battery in which a band-shaped positive electrode plate and a negative electrode plate are wound via a separator, and a coil-shaped electrode group is housed and sealed in a metal battery container. Or, a positive electrode plate and a negative electrode plate are alternately stacked via a separator, and an electrode group formed by connecting electrode plates of the same polarity is housed in a metal battery container to form a prismatic battery, which has a predetermined voltage. A plurality of cells are connected in series or in parallel so as to have a capacity, and an integrated battery pack is used.

【0005】リチウム・イオン二次電池においては、円
筒形電池は、ニッケル・カドミウム系やニッケル・金属
水素化物系と基本的には同様な構成である。これに対し
て、機器の薄型化および電源部のデッドスペースを低減
するために重要視されている電池の断面が矩形または小
判状の薄型の偏平形電池においては、正、負極板および
セパレータのそれぞれの厚さが極めて薄いので、セパレ
ータを介して各1枚の帯状の正、負極板を折り畳むよう
に捲回し、断面が小判状になるように構成した電極群を
収納し、電解液を注入・含浸させた後密閉化する方式の
電池が採用されている。
[0005] In a lithium ion secondary battery, a cylindrical battery has basically the same configuration as a nickel-cadmium type or a nickel / metal hydride type. On the other hand, in a flat battery having a rectangular or oval thin cross section, which is regarded as important for reducing the thickness of the device and reducing the dead space of the power supply unit, the positive electrode, the negative electrode plate, and the separator are provided separately. Is extremely thin, so that each of the strip-shaped positive and negative plates is wound through a separator so as to be folded, and a group of electrodes configured to have an oval cross section is housed, and an electrolytic solution is injected. A battery of a method of sealing after impregnation is employed.

【0006】この方式の偏平形電池をさらに薄型化また
は高容量化するには、極板の芯材およびセパレータを可
及的に薄くしたり、電極群の捲芯部および最外周部のセ
パレータの使用量を減らしたり、電極群に対する加圧力
を高めて電極群の厚さを薄くして電池容器内へ挿入・収
納する方法が採られる。
In order to further reduce the thickness or the capacity of the flat type battery of this type, the core material of the electrode plate and the separator are made as thin as possible, or the core portion of the electrode group and the separator of the outermost peripheral portion are formed. A method of reducing the amount of use or increasing the pressure applied to the electrode group to reduce the thickness of the electrode group and inserting and storing it in the battery container is adopted.

【0007】[0007]

【発明が解決しようとする課題】このような電極群を高
い生産性で構成するためには、第1段階として、捲芯具
にセパレータを挟持させた状態のまま捲き付けて捲芯部
を形成させ、各1枚の帯状の正極板と負極板とをセパレ
ータを介した状態でコイル状に捲回し、それらの外周を
余剰のセパレータで包み込んだ状態で固定して断面が楕
円状の電極群を構成する。次いで、第2段階としてその
電極群を、断面が楕円状の電極群の長軸に平行な1対の
平板間に挟んだ状態のまま加圧し、変形させて図1に示
されるような断面が小判状の電極群とする工程が採用さ
れる。図1は薄型偏平リチウム・イオン二次電池の電極
群1の要部断面の拡大図である。図1において、セパレ
ータ13を介して各1枚の帯状の正極板11と負極板1
2とが折り畳まれるように捲回されて電極群1が構成さ
れている。電極群1は、まずセパレータ13の一方の先
端が折り畳まれた捲芯部13aを取り囲むように、正極
板11および負極板12がセパレータ13を介して捲回
されて構成される。セパレータ13は、電極群1の外周
を包み込み、セパレータの他方の先端部13bは加熱溶
着法等により電極群1を緊縛固定している。
In order to construct such an electrode group with high productivity, the first step is to form a core by winding the core with the separator sandwiched between the cores. Then, one strip-shaped positive electrode plate and one strip-shaped negative electrode plate are wound in a coil shape with a separator interposed therebetween, and the outer periphery thereof is wrapped with an extra separator and fixed to form an electrode group having an elliptical cross section. Constitute. Next, as a second step, the electrode group is pressed while being held between a pair of flat plates parallel to the long axis of the electrode group having an elliptical cross section, and deformed to form a cross section as shown in FIG. A step of forming an oval electrode group is employed. FIG. 1 is an enlarged view of a cross section of a main part of an electrode group 1 of a thin flat lithium ion secondary battery. In FIG. 1, one strip-shaped positive electrode plate 11 and one negative electrode plate 1
2 are wound so as to be folded to form an electrode group 1. The electrode group 1 is configured by first winding the positive electrode plate 11 and the negative electrode plate 12 via the separator 13 so that one end of the separator 13 surrounds the folded core 13a. The separator 13 wraps the outer periphery of the electrode group 1, and the other end 13b of the separator tightly fixes the electrode group 1 by a heat welding method or the like.

【0008】この電極群を構成するための第2段階の加
圧・変形させる最終過程において、捲芯部13aに近い
正極板11の最も内周の折り畳み部11aとその次の折
り畳み部11a’および負極板12の最も内周の折り畳
み部12aとその次の折り畳み部12a’で、極板の芯
材が千切れることにより極板が折損してしまってセルの
容量低下の原因となる場合があった。また極板が折損し
ないまでも、芯材から活物質層が剥離して、活物質層の
小片が脱落し、これがセパレータを破損して正、負極間
が内部短絡を起こし、有機電解液を用いるリチウム・イ
オン二次電池の信頼性を失墜させる原因にもなってい
た。したがって、これらの極板の折損や活物質層の剥離
・脱落を皆無にすることは極めて重要なことである。こ
のような不良事故は、負極板より活物質層の充填密度が
相対的に高く、かつ極板の芯材に、引張り強度および反
覆折り曲げ強度が、負極板用芯材の銅箔より相対的に低
いアルミニウム箔を用いる正極板で発生する場合が多
く、捲芯部に近い最も内周の折り畳み部に集中する傾向
があった。
In the final stage of pressing and deforming in the second stage for forming this electrode group, the innermost folded portion 11a of the positive electrode plate 11 near the core 13a and the next folded portion 11a 'and At the innermost folded portion 12a of the negative electrode plate 12 and the next folded portion 12a ', the core material of the electrode plate may be broken and the electrode plate may be broken, resulting in a reduction in cell capacity. Was. Also, even if the electrode plate does not break, the active material layer peels off from the core material, and small pieces of the active material layer fall off, which breaks the separator, causing an internal short circuit between the positive and negative electrodes, and using an organic electrolyte. It also caused the reliability of the lithium-ion secondary battery to deteriorate. Therefore, it is extremely important to eliminate breakage of these electrode plates and exfoliation and falling off of the active material layer. In such a failure accident, the packing density of the active material layer is relatively higher than that of the negative electrode plate, and the tensile strength and the reverse bending strength of the core material of the electrode plate are relatively higher than that of the copper foil of the core material for the negative electrode plate. It often occurred on the positive electrode plate using a low aluminum foil, and tended to concentrate on the innermost folded portion near the core.

【0009】図2は最終段階で断面が小判状の電極群を
構成した場合の帯状正極板の折り畳み部を示す平面図で
ある。図2において、正極板11の捲芯部に近い最も内
周の折り畳み部11aにおいて、折損や活物質層の剥離
・脱落が発生し易い。最も内周の折り畳み部11aの次
の折り畳み部11a’においても、稀に正極板の折損や
活物質層の剥離・脱落が発生することがあった。さらに
それらの次の折り畳み部11a”(最も内周の折り畳み
部11aの外周に相当)においては、正極板の折損や活
物質層の剥離・脱落事故は認められなかった。
FIG. 2 is a plan view showing a folded portion of the band-shaped positive electrode plate in the case where an electrode group having an oval cross section is formed at the final stage. In FIG. 2, in the innermost folded portion 11 a near the core portion of the positive electrode plate 11, breakage and peeling and falling off of the active material layer easily occur. In the folded portion 11a 'next to the innermost folded portion 11a, breakage of the positive electrode plate and peeling or falling off of the active material layer may occur rarely. Further, in the next folded portion 11a ″ (corresponding to the outer periphery of the innermost folded portion 11a), no breakage of the positive electrode plate and no accident of peeling or falling off of the active material layer were observed.

【0010】なお、11bはアルミニウム製の正極リー
ド用タブで、この上に絶縁テープ11cが貼付されてい
る。
Reference numeral 11b denotes an aluminum positive electrode lead tab, on which an insulating tape 11c is adhered.

【0011】図3は断面が小判状の電極群の捲芯部とそ
の外周部だけの拡大断面図である。図3において、正極
板11と負極板12を隔離しているセパレータ13から
なる捲芯部13aに隣接している負極板12は銅箔から
なる芯材12dの両面に炭素材を主体とする活物質層1
2eおよび12fが塗着されている。負極板の最も内周
の折り曲げ部において、内側面の活物質層12e’で極
く稀に剥離・脱落するものが認められた。この負極板に
対し、正極板11はアルミニウム箔からなる芯材11d
の両面にコバルト酸リチウム(LiCoO2)を主体と
する活物質層11eおよび11fが塗着されている。正
極板11はセパレータ13を介して最も内周の負極板1
2の外側でありながら初めの折り曲げ部において、内側
面の活物質層11e’および外側の活物質層11f’が
剥離し、脱落する場合が多く認められ、この折り畳み部
で芯材11dが千切れて正極板11が折損する場合が生
じていた。
FIG. 3 is an enlarged sectional view of only the core portion and the outer peripheral portion of the electrode group having an oval cross section. In FIG. 3, a negative electrode plate 12 adjacent to a core 13a made of a separator 13 separating a positive electrode plate 11 and a negative electrode plate 12 has an active material mainly composed of a carbon material on both surfaces of a core material 12d made of copper foil. Material layer 1
2e and 12f are applied. At the innermost bent portion of the negative electrode plate, it was found that the active material layer 12e 'on the inner surface rarely peeled off or fell off. In contrast to this negative electrode plate, the positive electrode plate 11 is a core material 11d made of aluminum foil.
Active material layers 11e and 11f mainly composed of lithium cobalt oxide (LiCoO 2 ) are applied to both surfaces of the substrate. The positive electrode plate 11 is the innermost negative electrode plate 1
In the first bent portion, the outer active material layer 11e 'and the outer active material layer 11f' on the inner surface are often peeled off and fall off, but the core material 11d is broken at the folded portion. As a result, the positive electrode plate 11 may be broken.

【0012】前述したような極板の折損や活物質層の剥
離・脱落事故を防止するには、極板の芯材厚さを大きく
したり、セパレータからなる電極群の捲芯部を大きくし
て極板の折り畳み部の曲率半径を大きくしたり、極板の
折り畳み部近傍の活物質層を予め除去したりするなどの
方法が考えられるが、いずれも電池容量を低下させざる
を得ない措置であり、高エネルギー密度化を指向する新
型電池としては適切な手段とはいえなかった。
In order to prevent the above-described breakage of the electrode plate and the occurrence of peeling-off of the active material layer, the thickness of the core material of the electrode plate or the winding core of the electrode group composed of the separator is increased. It is possible to increase the radius of curvature of the folded portion of the electrode plate, or to remove the active material layer in the vicinity of the folded portion of the electrode plate in advance, but in any case, it is necessary to reduce the battery capacity. Therefore, it could not be said to be an appropriate means for a new type of battery aiming for higher energy density.

【0013】これらに対して、特開昭60−13365
5号公報および特開平5−41211号公報において、
スポンジ状ニッケルシートに活物質を充填した発泡式極
板や芯材に活物質ペーストを塗着乾燥したペースト式極
板において、捲回方向に対して垂直方向に平行な溝を形
成させてコイル状電極群を構成する円筒形電池が開示さ
れている。しかしながら、薄型偏平形電池のための箔状
芯材を用いた帯状の正、負極板およびセパレータからな
る断面が小判状の電極群を構成する際の極板の折損や活
物質層の剥離・脱落による不良事故を抑制する有効な手
段については、従来全く提案されていなかった。
On the other hand, Japanese Unexamined Patent Publication No.
No. 5 and JP-A-5-41211,
In a foamed electrode plate in which an active material is filled in a sponge-like nickel sheet or a paste-type electrode plate in which an active material paste is applied to a core material and dried, a coil is formed by forming a groove parallel to a direction perpendicular to the winding direction. A cylindrical battery constituting an electrode group is disclosed. However, breakage of the electrode plate and peeling / falling of the active material layer when forming an oval electrode group having a band-shaped positive / negative plate and separator using a foil core material for a thin flat battery There has been no proposal for an effective means for suppressing a defective accident caused by the above.

【0014】[0014]

【課題を解決するための手段】本発明は、金属箔からな
る芯材の両面または片面にペーストを塗着するか、また
は電解的に析出させるかして活物質層を形成させた帯状
極板を用いる偏平形電池であって、1枚の帯状正極板の
捲芯部に近い少なくとも最も内周の折り畳み部の少なく
とも内側面の活物質層に、折り畳み線を中心とする所定
幅の筋状凹部を予め形成させ、セパレータを介して、こ
の正極板と1枚の帯状負極板とを、折り畳むように捲回
して構成した電極群を備えた偏平形電池である。
SUMMARY OF THE INVENTION The present invention relates to a strip-shaped electrode plate in which an active material layer is formed by applying a paste on both sides or one side of a core material made of a metal foil, or by electrolytic deposition. Wherein the active material layer on at least the inner side surface of at least the innermost folded portion near the core of one strip-shaped positive electrode plate has a streak-shaped recess having a predetermined width centered on the fold line. Is formed in advance, and a flat battery including an electrode group formed by winding this positive electrode plate and one band-shaped negative electrode plate through a separator so as to fold it.

【0015】このような構成を採用することにより、従
来断面が小判状の電極群の構成時に発生していた極板の
折損や活物質層の剥離・脱落を完全に抑制することによ
り、電池容量の低下および内部短絡の不良事故を皆無に
して偏平形電池、特に偏平形リチウム・イオン二次電池
の信頼性を飛躍的に向上させ得たものである。
By adopting such a configuration, it is possible to completely suppress breakage of the electrode plate and peeling-off and falling off of the active material layer, which have conventionally occurred when an electrode group having an oval cross section is formed. Thus, the reliability of flat batteries, particularly flat lithium-ion secondary batteries, can be dramatically improved without any decrease in the quality of the battery and no internal short circuit failure.

【0016】[0016]

【発明の実施の形態】本発明について、図面および表を
引用しながら実施例をもって詳細に説明する。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described in detail with reference to the drawings and tables by way of examples.

【0017】(実施例1)正極材料のコバルト酸リチウ
ム(LiCoO2)粉末50重量部に、導電剤としてア
セチレンブラック1.5重量部、結着剤として50wt
%ポリ4フッ化エチレン(PTFE)ディパージョン溶
液7重量部、増粘剤として1wt%カルボキシメチルセ
ルローズのアンモニウム塩水溶液41.5重量部をそれ
ぞれ加えて練合し、正極用ペーストを調製する。厚さ2
0μmのアルミニウム箔からなる芯材の両面に正極用ペ
ーストをダイコータを用いて0.35mmになるように
塗着し、乾燥したのち、200〜300℃に加熱して、
結着剤のPTFE粒子相互間を焼結する。その後極板の
厚さが0.18mmになるまでロール加圧し、所定寸法
に裁断して帯状正極板を得た。図4および図5で示され
るように、正極板41はアルミニウム箔からなる芯材4
1eの両面に活物質層41fおよび41f’が塗着され
ている。正極板41の捲芯部に近い最も内周の折り畳み
部41a、次の折り畳み部41a’さらにその次の折り
畳み部41a”(最も内周の折り畳み部41aの外側の
折り畳み部になる。)のうち、41aおよび41a’で
示される折り畳み部の折り畳み線を中心にして、左右そ
れぞれ1.0mm幅(総幅W2.0mm)の筋状凹部4
1bおよび41b’を、折り畳み部の内側面の活物質層
41fに形成した。これら筋状凹部の深さDは0.05
mmで、正極板の活物質層の厚さ0.08mmの62.
5%に相当する。筋状凹部は角度41hが60°の断面
がV字状の筋からなり、筋と筋との間のピッチPは0.
75mmで、これらの筋41gの折り畳み線に対する角
度Aは45°になるようにした。これら筋状凹部41b
および41b’を形成させるには、厚さ2.0mmのロ
ーラーの外周にローレット加工により定められたピッ
チ、角度および高さの筋状凸部を形成させ、帯状正極板
の定められた折り畳み部の活物質層上にこのローラーを
回転させて加圧する方法を採用した。これら筋状凹部を
形成させた正極板にはアルミニウム製のリード用タブ4
1cを溶接し、その上を絶縁テープ41dを貼付して被
覆した。
Example 1 50 parts by weight of lithium cobalt oxide (LiCoO 2 ) powder as a positive electrode material, 1.5 parts by weight of acetylene black as a conductive agent, and 50 wt.
A 7% by weight polytetrafluoroethylene (PTFE) dispersion solution and 41.5 parts by weight of a 1 wt% aqueous solution of ammonium carboxymethyl cellulose as a thickener are added and kneaded to prepare a paste for a positive electrode. Thickness 2
A positive electrode paste was applied to both sides of a core material made of 0 μm aluminum foil using a die coater to a thickness of 0.35 mm, dried, and then heated to 200 to 300 ° C.
Sinter between the PTFE particles of the binder. Thereafter, roll pressing was performed until the thickness of the electrode plate became 0.18 mm, and the electrode plate was cut into a predetermined size to obtain a belt-shaped positive electrode plate. As shown in FIGS. 4 and 5, the positive electrode plate 41 has a core material 4 made of aluminum foil.
Active material layers 41f and 41f 'are applied to both surfaces of 1e. Of the innermost folded portion 41a near the core portion of the positive electrode plate 41, the next folded portion 41a ', and the next folded portion 41a "(the outer folded portion of the innermost folded portion 41a). , 41a and 41a ', each having a width of 1.0 mm (total width W2.0 mm) on the left and right sides with respect to the folding lines of the folding portions indicated by 41a and 41a'.
1b and 41b 'were formed on the active material layer 41f on the inner surface of the folded portion. The depth D of these streaks is 0.05
mm, the thickness of the active material layer of the positive electrode plate was 0.08 mm.
Equivalent to 5%. The streak-shaped concave portion is formed of a V-shaped streak having a cross section at an angle 41 h of 60 °, and the pitch P between the streaks is 0.
At 75 mm, the angle A of these streaks 41 g with respect to the folding line was set to 45 °. These streak-shaped concave portions 41b
And 41b 'are formed by forming streaky projections having a pitch, angle and height determined by knurling on the outer periphery of a roller having a thickness of 2.0 mm, and forming a predetermined folded portion of the belt-shaped positive electrode plate. A method was employed in which this roller was rotated and pressed on the active material layer. A positive electrode plate having these streak-shaped recesses is provided with aluminum lead tabs 4.
1c was welded, and an insulating tape 41d was applied thereon to cover.

【0018】一方、黒鉛粉末100重量部にスチレン−
ブタジエン共重合体からなる結着剤溶液5重量部を加え
て練合して調製した負極用ペーストを厚さ10μmの銅
箔からなる芯材の両面にダイコータを用いて塗着し、乾
燥後、厚さが0.15mmになるまでロール加圧し、所
定寸法に裁断して帯状負極板を得た。負極板にはニッケ
ル製のリード用タブを溶接し、その上に絶縁テープを貼
付して被覆した。
On the other hand, styrene-
A negative electrode paste prepared by adding and kneading 5 parts by weight of a binder solution made of a butadiene copolymer is applied to both surfaces of a core material made of a copper foil having a thickness of 10 μm using a die coater, and dried, Roll pressing was performed until the thickness became 0.15 mm, and the resultant was cut into a predetermined size to obtain a strip-shaped negative electrode plate. A lead tab made of nickel was welded to the negative electrode plate, and an insulating tape was stuck thereon to cover.

【0019】セパレータとしては、厚さ27μmのポリ
エチレン製微孔性膜を用いた。
As the separator, a polyethylene microporous membrane having a thickness of 27 μm was used.

【0020】第1段階として、短軸にスリットを設けた
断面楕円形の捲芯具61(図6参照)のスリット62に
セパレータの一方の先端を挟持させ、捲芯具を回転させ
て、捲芯具の外周にセパレータを捲き付け、セパレータ
を介して各1枚の正極板と負極板とを捲回し、断面が楕
円状の電極群を構成する。この電極群の外周をセパレー
タで包み込み、セパレータの他方の先端を加熱溶着法に
より固定して電極群を緊縛する。
In the first stage, one end of the separator is sandwiched between slits 62 of a core 61 having an elliptical cross section (see FIG. 6) provided with a slit in the short axis, and the core is rotated to rotate the core. A separator is wound around the outer periphery of the core member, and one positive electrode plate and one negative electrode plate are wound via the separator to form an electrode group having an elliptical cross section. The outer periphery of the electrode group is wrapped with a separator, and the other end of the separator is fixed by a heat welding method to bind the electrode group.

【0021】この状態で捲芯具から電極群を抜き取り、
この電極群を電極群の長軸に平行な1対の平板間に挟ん
だ状態のまま50kgf/cm2の圧力で加圧・変形さ
せて、断面が小判状の電極群を構成する。その後、断面
が小判状のニッケル鍍鋼製の電池容器に電極群を挿入
し、次いで、正極タブを蓋体のアルミニウム製正極端子
にレーザー溶接する。また、負極タブを電池容器上縁部
に予め溶接固定させたニッケル鍍鋼製の枠体に抵抗溶接
法により接続する。その後、有機電解液を所定量注加・
含浸させたのち、蓋体とセル容器上縁間をレーザー溶接
法により密封して偏平形電池を完成させた。
In this state, the electrode group is extracted from the core member,
This electrode group is pressed and deformed at a pressure of 50 kgf / cm 2 while being sandwiched between a pair of flat plates parallel to the long axis of the electrode group, to form an electrode group having an oval cross section. Thereafter, the electrode group is inserted into a nickel-plated steel battery container having an oval cross section, and then the positive electrode tab is laser-welded to the aluminum positive terminal of the lid. Further, the negative electrode tab is connected to a nickel-plated steel frame previously fixed to the upper edge of the battery container by resistance welding. After that, add a predetermined amount of organic electrolyte
After impregnation, the gap between the lid and the upper edge of the cell container was sealed by a laser welding method to complete a flat battery.

【0022】有機電解液としては、30vol%炭酸エ
チレン、50vol%炭酸ジエチル、20vol%プロ
ピオン酸メチルからなる混合溶媒に無水のリンフッ化リ
チウム(LiPF6)を溶かし、1mol/lの濃度と
したものを用いた。
As the organic electrolyte, anhydrous lithium phosphofluoride (LiPF 6 ) was dissolved in a mixed solvent of 30 vol% ethylene carbonate, 50 vol% diethyl carbonate, and 20 vol% methyl propionate to a concentration of 1 mol / l. Using.

【0023】(実施例2)実施例1と同様に正極板と負
極板とを作製し、それぞれ捲芯部に近い最も内周の折り
畳み部の両面に筋状凹部を予め形成した。これら筋状凹
部は折り畳み部の折り畳み線を中心として左右それぞれ
2.0mm幅(総幅4.0mm)で、深さ0.02mm
で、正極板の活物質層の厚さ0.08mmの25.0%
に相当し、負極板の活物質層の厚さ0.07mmの2
8.6%に相当する。筋状凹部は角度が100°の断面
がV字状の筋からなり、筋と筋との間のピッチは2.0
mmで、これらの筋の折り畳み線に対する角度は90°
になるようにした。
(Example 2) A positive electrode plate and a negative electrode plate were prepared in the same manner as in Example 1, and streak-shaped concave portions were formed in advance on both surfaces of the innermost folded portion near the core. These streak-like concave portions are each 2.0 mm wide (4.0 mm in total width) and 0.02 mm in depth with respect to the folding line of the folding portion.
And 25.0% of the thickness of the active material layer of the positive electrode plate being 0.08 mm.
And a thickness of 0.07 mm of the active material layer of the negative electrode plate.
It corresponds to 8.6%. The streak-shaped recess has a V-shaped streak having a cross section at an angle of 100 °, and the pitch between the streaks is 2.0.
mm, the angle of these streaks to the fold line is 90 °
I tried to be.

【0024】比較のために、本発明による実施例1およ
び実施例2で示されるように、正極板の捲芯部に近い最
も内周の折り畳み部の内側面の活物質層に、また正、負
極板の捲芯部に近い最も内周の折り畳み部の両面の活物
質層に予め筋状凹部を形成させていない従来例の正、負
極板を別途用意した。実施例2および従来例の正極板お
よび負極板を用いて実施例1と同様に偏平形電池を作製
した。これら電池のセパレータ、電解液組成および電池
の組立条件は実施例1と全く同じにした。
For comparison, as shown in Examples 1 and 2 according to the present invention, the active material layer on the inner surface of the innermost folded portion near the core of the positive electrode plate is also provided. A positive and negative electrode plate of a conventional example in which streak-shaped recesses were not formed in advance on the active material layers on both surfaces of the innermost folded portion near the core of the negative electrode plate was separately prepared. A flat battery was manufactured in the same manner as in Example 1 using the positive electrode plate and the negative electrode plate of Example 2 and the conventional example. The separator, electrolyte composition, and battery assembly conditions of these batteries were exactly the same as in Example 1.

【0025】実施例1、実施例2および従来例の各10
00セルについて、電極群構成時の極板の折損や活物質
層の剥離・脱落による電池容量の低下、内部短絡の不良
率を調べて比較した結果を(表1)に示す。
Each of the first, second and prior art examples
Table 1 shows the results obtained by examining and comparing the 00 cells with respect to the reduction in battery capacity due to the breakage of the electrode plate and the peeling / falling of the active material layer when forming the electrode group, and the failure rate of internal short circuit.

【0026】[0026]

【表1】 [Table 1]

【0027】実施例1において、正極板の捲芯部に近
い、最も内周およびその次の折り畳み部の内側面の活物
質層に筋状凹部を形成させた例を示したが、別途、正極
板の捲芯部に近い最も内周の折り畳み部の内側面の活物
層だけに筋状凹部を形成させる場合についても検討し
た。試作規模が同じ1000セルの水準で、不良率は同
じく零であった。また、実施例2においては正、負極板
ともに捲芯部に近い最も内周の折り畳み部の両面の活物
質層にそれぞれ筋状凹部を形成させた例を示したが、内
側面だけでも同等の効果を奏することを確かめた。
In the first embodiment, an example is shown in which a streak-shaped concave portion is formed in the active material layer on the innermost periphery and the inner surface of the next folded portion, which is close to the core of the positive electrode plate. The case where the streak-shaped recess was formed only in the active material layer on the inner surface of the innermost folded portion near the core of the plate was also examined. At the same prototype cell size of 1000 cells, the defect rate was also zero. Further, in the second embodiment, both the positive and negative plates have an example in which streaky recesses are formed in the active material layers on both surfaces of the innermost folded portion near the core, respectively. We confirmed that it worked.

【0028】したがって、少なくともアルミニウム箔を
芯材とする正極板の捲芯部に近い最も内周の折り畳み部
の内側面の活物層に筋状凹部を形成させることが本発明
の必須条件といえる。
Therefore, it can be said that it is an essential condition of the present invention that at least the streaks are formed in the active material layer on the inner surface of the innermost folded portion near the core portion of the positive electrode plate made of aluminum foil as a core material. .

【0029】そして、従来技術に対しより一層の高信頼
性を確保するために、正極板においては、捲芯部に近い
最も内周の折り畳み部の活物質層だけでなく、その次の
折り畳み部の少なくとも内側面の活物質層にも筋状凹部
を形成し、さらには、負極板の捲芯部に近い最も内周お
よびその次の折り畳み部の少なくとも内側面の活物質層
に筋状凹部を形成することが望ましい。
In order to secure higher reliability compared to the prior art, in the positive electrode plate, not only the active material layer in the innermost folded portion near the core portion but also the next folded portion. The active material layer on at least the inner surface of the negative electrode plate is also formed with streak-shaped concave portions, and further, the innermost peripheral portion near the core portion of the negative electrode plate and the active material layer on at least the inner surface of the next folded portion have streaky concave portions. It is desirable to form.

【0030】これら正、負極板の折り畳み部の内側面ま
たは両面の活物質層に形成される凹部は全面加圧するこ
とは却って有効ではない。恐らく、その部分の活物質層
の密度が高くなり過ぎることにより、芯材から活物質層
が剥離し易くなったり、極板を折り畳むに際し、芯材が
千切れ易くなることによるものと考えられる。
It is rather ineffective to press the entire surface of the concave portions formed in the active material layers on the inner surface or both surfaces of the folded portion of the positive and negative electrode plates. Probably, the density of the active material layer in that portion becomes too high, so that the active material layer is easily peeled off from the core material or the core material is easily broken when the electrode plate is folded.

【0031】また、筋状凹部の筋と筋との間のピッチを
極端に小さくした場合も、上記した全面を加圧した場合
と同様に効果的ではない。さらに、折り畳み線と平行な
筋状凹部はピッチを大きくした場合、効果を奏し得ない
ことも容易に理解できよう。
Also, when the pitch between the streaks of the streak-shaped recess is extremely reduced, it is not as effective as when the entire surface is pressed. Further, it can be easily understood that the streaky recess parallel to the folding line cannot provide an effect when the pitch is increased.

【0032】筋状凹部の断面V字状の角度は30°以
上、120°以下の範囲が適切である。筋状凹部の深さ
は、芯材の片面の活物質層の厚さに対して浅過ぎても効
果を奏し得ないし、深過ぎると筋状凹部を形成した時点
で活物質層が剥離するので却って有効ではない。筋状凹
部の深さは活物質層の厚さの20%以上、70%以下の
範囲が選ばれる。
It is appropriate that the angle of the V-shaped cross section of the streak-shaped concave portion is not less than 30 ° and not more than 120 °. The depth of the streak-shaped concave portion has no effect even if it is too shallow with respect to the thickness of the active material layer on one side of the core material. On the contrary, it is not effective. The depth of the streak-shaped recess is selected from a range of 20% to 70% of the thickness of the active material layer.

【0033】筋状凹部の幅は折り畳み線を中心として左
右それぞれ0.5mm以上、3.0mm以下(総幅1.
0〜6.0mm)の範囲が適切で、筋と筋との間のピッ
チは0.5mm以上、5.0mm以下の範囲から選ばれ
る。
The width of the streak-shaped concave portion is 0.5 mm or more and 3.0 mm or less on each side of the folding line (total width 1.
(0 to 6.0 mm) is appropriate, and the pitch between the streaks is selected from the range of 0.5 mm or more and 5.0 mm or less.

【0034】なお、V字状の筋状凹部の形状、深さ、ピ
ッチはエポキシ樹脂中に極板を沈め、脱気後硬化させて
切断、研磨して光学顕微鏡で観察可能である。
The shape, depth, and pitch of the V-shaped streak can be observed with an optical microscope by immersing the electrode plate in an epoxy resin, curing after degassing, cutting and polishing.

【0035】本発明による実施例において、電池容器と
しては断面が小判状のものを用いたが、電解液量を多く
したい場合は、断面が矩形の電池容器が選ばれる。また
電池容器と蓋体間を密封するには実施例のようにレーザ
ー溶接だけでなく、ガスケットを介してかしめる方法を
用いる場合もある。
In the embodiment according to the present invention, a battery container having an oval cross section is used, but a battery container having a rectangular cross section is selected in order to increase the amount of electrolyte. Further, in order to seal the space between the battery container and the lid, not only laser welding as in the embodiment but also a method of caulking via a gasket may be used.

【0036】実施例においては、LiCoO2を活物質
とする正極板を用いたリチウム・イオン二次電池で説明
したが、本発明はこの正極活物質に限定されるものでは
ない。ニッケル酸リチウム(LiNiO2)やスピネル
型のマンガン酸リチウム(LiMn24)などのリチウ
ム含有複合酸化物を活物質に用いる正極板にも同様に適
用可能である。また、有機電解液を用いるリチウム・イ
オン二次電池だけでなく、ポリマー電解質のような非水
電解質を用いる一次電池および二次電池に応用可能なこ
とはいうまでもない。さらに、例えばニッケル・カドミ
ウム系やニッケル・金属水素化物系においても、ニッケ
ル箔またはニッケル鍍鋼箔からなる芯材の両面または片
面に活物質層がペーストを塗着させるか電解的に析出さ
せるかして形成された帯状極板にも同様に適用できる。
In the embodiments, the lithium ion secondary battery using the positive electrode plate using LiCoO 2 as an active material has been described, but the present invention is not limited to this positive electrode active material. The present invention can be similarly applied to a positive electrode plate using a lithium-containing composite oxide such as lithium nickelate (LiNiO 2 ) or spinel type lithium manganate (LiMn 2 O 4 ) as an active material. It goes without saying that the present invention can be applied not only to a lithium ion secondary battery using an organic electrolyte, but also to a primary battery and a secondary battery using a non-aqueous electrolyte such as a polymer electrolyte. Further, for example, in a nickel-cadmium-based or nickel-metal hydride-based material, the active material layer may be coated with a paste or electrolytically deposited on both or one side of a core material made of nickel foil or nickel-plated steel foil. The present invention can be similarly applied to a strip-shaped electrode plate formed by the above method.

【0037】本発明により断面が小判状の電極群を構成
するに先立ち、実施例においては第1段階のセパレータ
を介して各1枚の正極板と負極板とを捲回して断面が楕
円状の電極群を構成するに際し、図6で示される断面楕
円状の捲芯具を用いたが、図7で示されるスリット72
を持つ断面が菱形の捲芯具71を用いることは極めて有
効である。これは、捲回時空回りせず的確に捲回できる
だけでなく、捲芯部に無駄な空隙を発生させることな
く、緻密な電極群が構成できる利点がある。
Prior to forming an electrode group having an oval cross section according to the present invention, in the embodiment, one positive electrode plate and one negative electrode plate are wound via a first-stage separator to form an elliptical cross section. In forming the electrode group, a core element having an elliptical cross section shown in FIG. 6 was used, but the slit 72 shown in FIG. 7 was used.
It is extremely effective to use the winding core 71 having a rhombus-shaped cross section. This is advantageous not only in that the winding can be accurately performed without spinning during winding, but also that a dense electrode group can be formed without generating useless voids in the core.

【0038】[0038]

【発明の効果】以上、詳述したように、本発明は、金属
箔からなる芯材の両面または片面にペーストを塗着する
か、また電解的に析出させるかして活物質層を形成させ
た帯状の正極板と負極板とをセパレータを介して折り畳
むように捲回して断面が小判状の電極群を構成するに際
し、従来発生した極板の折損や活物質層の剥離・脱落に
よる電池容量の低下および内部短絡による不良事故を皆
無にすることにより各種偏平形電池の信頼性を飛躍的に
向上し得る工業的価値の極めて大なるものである。
As described above in detail, according to the present invention, an active material layer is formed by applying a paste on both sides or one side of a core material made of a metal foil, or by electrolytic deposition. Battery capacity due to the conventional breakage of the electrode plate and the peeling and falling off of the active material layer when forming an electrode group with an oval cross section by winding the strip-shaped positive electrode plate and the negative electrode plate so as to be folded through a separator In this case, the reliability of various types of flat batteries can be drastically improved by eliminating the occurrence of failures due to the deterioration of the battery and the internal short circuit.

【図面の簡単な説明】[Brief description of the drawings]

【図1】偏平形リチウム・イオン二次電池の電極群の要
部断面拡大図
FIG. 1 is an enlarged cross-sectional view of a main part of an electrode group of a flat type lithium ion secondary battery.

【図2】断面が小判状の電極群を構成した場合の、帯状
正極板の折り畳み部を示す平面図
FIG. 2 is a plan view showing a folded portion of a belt-shaped positive electrode plate when an electrode group having an oval cross section is formed.

【図3】断面が小判状の電極群の捲芯部とその外周部だ
けの拡大断面図
FIG. 3 is an enlarged sectional view of only a core portion and an outer peripheral portion of an electrode group having an oval cross section.

【図4】本発明により帯状正極板の最も内周の折り畳み
部およびその次の折り畳み部の内側面の活物質層上に、
折り畳み線を中心とする所定ピッチの筋状凹部が所定幅
で、予め形成された状態の1例を示す平面図
FIG. 4 is a view showing an innermost folded portion of the belt-shaped positive electrode plate and an active material layer on the inner surface of the next folded portion according to the present invention.
FIG. 4 is a plan view showing an example of a state in which streak-shaped concave portions having a predetermined pitch centered on a folding line have a predetermined width and are formed in advance.

【図5】本発明により正極板の折り畳み部に、予め形成
させた筋状凹部の1例を示す拡大断面図
FIG. 5 is an enlarged sectional view showing an example of a streak-shaped concave portion formed in advance in a folded portion of a positive electrode plate according to the present invention.

【図6】本発明による断面が小判状の電極群を構成する
に先立ち、断面が楕円状の電極群を構成するための捲芯
具の1例を示す断面図
FIG. 6 is a cross-sectional view showing an example of a core member for forming an electrode group having an elliptical cross section prior to forming an electrode group having an oval cross section according to the present invention.

【図7】本発明において、まず断面が楕円状の電極群を
構成するための捲芯具の他の例を示す断面図
FIG. 7 is a cross-sectional view showing another example of a core for forming an electrode group having an elliptical cross section in the present invention.

【符号の説明】[Explanation of symbols]

41 正極板 41a 最も内周の折り畳み部 41a’ 次の折り畳み部 41b 筋状凹部 41b’ 筋状凹部 41 Positive electrode plate 41a Innermost folded portion 41a 'Next folded portion 41b Streaked recess 41b' Streaked recess

Claims (18)

【特許請求の範囲】[Claims] 【請求項1】 1枚の帯状正極板の捲芯部に近い少なく
とも最も内周の折り畳み部の少なくとも内側面の活物質
層上に、折り畳み線を中心とする所定幅の筋状凹部を予
め形成させ、セパレータを介して、前記正極板と1枚の
帯状負極板とを、折り畳むように捲回して構成した断面
が小判状の電極群を備えた偏平形電池。
1. A streak-shaped concave portion having a predetermined width centered on a fold line is formed in advance on at least an inner surface of at least an inner surface of a fold portion closest to a core portion of one strip-shaped positive electrode plate. A flat battery including an electrode group having an oval cross section formed by folding the positive electrode plate and one strip-shaped negative electrode plate via a separator.
【請求項2】 筋状凹部の幅が、折り畳み線を中心とし
て左右それぞれ0.5mm以上、3.0mm以下の範囲
とした請求項1に記載の偏平形電池。
2. The flat battery according to claim 1, wherein the width of the streak-shaped recess is in the range of 0.5 mm or more and 3.0 mm or less on each of the left and right sides of the folding line.
【請求項3】 筋状凹部の深さが活物質層の厚さの20
%以上、70%以下の範囲とした請求項1に記載の偏平
形電池。
3. The depth of the streak-like concave portion is 20 times the thickness of the active material layer.
2. The flat battery according to claim 1, wherein the range is not less than 70% and not more than 70%.
【請求項4】 筋状凹部が30°以上、120°以下の
範囲の断面がV字状の筋によって形成された請求項1に
記載の偏平形電池。
4. The flat battery according to claim 1, wherein the cross section of the streak-shaped concave portion in a range of 30 ° or more and 120 ° or less is formed by a V-shaped streak.
【請求項5】 筋状凹部の筋と筋との間のピッチが0.
5mm以上、5.0mm以下の範囲とした請求項1に記
載の偏平形電池。
5. The pitch between the streaks of the streak-shaped recess is 0.
The flat battery according to claim 1, wherein the flat battery has a range of 5 mm or more and 5.0 mm or less.
【請求項6】 折り畳み部に予め形成させた筋状凹部
が、正極板だけでなく負極板にも形成させた請求項1に
記載の偏平形電池。
6. The flat battery according to claim 1, wherein the streaky recess formed in the folded portion is formed not only in the positive electrode plate but also in the negative electrode plate.
【請求項7】 金属箔からなる芯材の両面または片面
に、ペーストを塗着するか、または電解的に析出させる
かして活物質層を形成させた帯状極板を用いた請求項1
に記載した偏平形電池。
7. A belt-shaped electrode plate in which an active material layer is formed by applying a paste or electrolytically depositing a paste on both sides or one side of a core material made of a metal foil.
2. The flat battery according to 1.
【請求項8】 アルミニウム箔からなる芯材の両面また
は片面に、コバルト酸リチウム、ニッケル酸リチウム、
スピネル型マンガン酸リチウム等のリチウム含有複合酸
化物を主体とする活物質層を形成させた正極板と有機電
解液やポリマー電解質等からなる非水電解質とを備えた
請求項1に記載の偏平形電池。
8. A lithium cobaltate, lithium nickelate, or lithium cobaltate on both sides or one side of a core material made of aluminum foil.
The flat type according to claim 1, comprising a positive electrode plate on which an active material layer mainly composed of a lithium-containing composite oxide such as spinel-type lithium manganate is formed, and a non-aqueous electrolyte composed of an organic electrolyte, a polymer electrolyte, or the like. battery.
【請求項9】 1枚の帯状正極板の捲芯部に近い少なく
とも最も内周の折り畳み部の少なくとも内側面の活物質
層上に、折り畳み線を中心とした所定幅の筋状凹部を予
め形成させ、セパレータを介して、前記正極板と1枚の
帯状負極板とを捲回して、まず断面が楕円状の電極群を
構成し、前記電極群を、断面が楕円状の前記電極群の長
軸に平行な1対の平板間に挟持したまま、加圧、変形さ
せて得られる断面が小判状の電極群を、電池容器内に収
納し、電解液を注加・含浸させてから密封する偏平形電
池の製造方法。
9. A stripe-shaped concave portion having a predetermined width centering on a fold line is formed in advance on at least the active material layer on at least the inner side surface of at least the innermost fold portion near the core portion of one strip-shaped positive electrode plate. Then, the positive electrode plate and one strip-shaped negative electrode plate are wound through a separator to form an electrode group having an elliptical cross section, and the electrode group is formed by the length of the electrode group having an elliptical cross section. An electrode group having an oval cross section obtained by being pressed and deformed while being sandwiched between a pair of flat plates parallel to the axis is housed in a battery container, and is sealed after pouring and impregnating with an electrolytic solution. A method for manufacturing a flat battery.
【請求項10】 筋状凹部の幅が、折り畳み線を中心と
して左右それぞれ0.5mm以上、3.0mm以下の範
囲とした請求項9に記載の偏平形電池の製造方法。
10. The method for manufacturing a flat battery according to claim 9, wherein the width of the streak-shaped concave portion is in the range of 0.5 mm or more and 3.0 mm or less on each of the left and right sides of the folding line.
【請求項11】 筋状凹部の深さが活物質層の厚さの2
0%以上、70%以下の範囲とした請求項9に記載の偏
平形電池の製造方法。
11. The depth of the streak-shaped recess is 2 times the thickness of the active material layer.
The method for manufacturing a flat battery according to claim 9, wherein the range is 0% or more and 70% or less.
【請求項12】 筋状凹部が30°以上、120°以下
の範囲の断面がV字状の筋によって形成された請求項9
に記載の偏平形電池の製造方法。
12. The streak-shaped recess has a cross section in the range of 30 ° or more and 120 ° or less formed by V-shaped streaks.
3. The method for producing a flat battery according to claim 1.
【請求項13】 筋状凹部の筋と筋との間のピッチが
0.5mm以上、5.0mm以下の範囲とした請求項9
に記載の偏平形電池の製造方法。
13. The pitch between the streaks of the streak-shaped concave portion is in a range of 0.5 mm or more and 5.0 mm or less.
3. The method for producing a flat battery according to claim 1.
【請求項14】 折り畳み部に予め形成させた筋状凹部
が、正極板だけでなく負極板にも形成させた請求項9に
記載の偏平形電池の製造方法。
14. The method of manufacturing a flat battery according to claim 9, wherein the streaked recess formed in the folded portion is formed not only in the positive electrode plate but also in the negative electrode plate.
【請求項15】 金属箔からなる芯材の両面または片面
に、ペーストを塗着するか、または電解的に析出させる
かして活物質層を形成させた帯状極板を用いた請求項9
に記載の偏平形電池の製造方法。
15. A strip-shaped electrode plate in which an active material layer is formed by applying a paste or electrolytically depositing a paste on both surfaces or one surface of a core material made of a metal foil.
3. The method for producing a flat battery according to claim 1.
【請求項16】 アルミニウム箔からなる芯材の両面ま
たは片面にコバルト酸リチウム、ニッケル酸リチウム、
スピネル型マンガン酸リチウム等のリチウム含有複合酸
化物を主体とする活物質層を形成させた正極板と有機電
解液やポリマー電解質等からなる非水電解質とを備えた
請求項9に記載の偏平形電池の製造方法。
16. A lithium cobaltate, a lithium nickelate, and a core material made of aluminum foil on both sides or one side thereof.
The flat type according to claim 9, comprising a positive electrode plate on which an active material layer mainly composed of a lithium-containing composite oxide such as spinel-type lithium manganate is formed, and a non-aqueous electrolyte made of an organic electrolyte, a polymer electrolyte, or the like. Battery manufacturing method.
【請求項17】 所定厚さの円盤の外周に、筋状凸部を
形成させたローラーを回転させながら加圧して、帯状極
板の折り畳み部の活物質層上に予め筋状凹部を形成させ
た請求項9に記載の偏平形電池の製造方法。
17. A pressure is applied to the outer periphery of a disk having a predetermined thickness while rotating a roller having a stripe-shaped projection formed thereon to form a stripe-shaped depression in advance on the active material layer of the folded portion of the strip-shaped electrode plate. The method for manufacturing a flat battery according to claim 9.
【請求項18】 断面菱形の捲芯具を用いてセパレータ
を介して各1枚の帯状の正極板と負極板とを捲回してま
ず断面が楕円状の電極群を構成する請求項9に記載の偏
平形電池の製造方法。
18. The electrode group according to claim 9, wherein one strip-shaped positive electrode plate and one strip-shaped negative electrode plate are wound via a separator by using a core member having a rhombic cross section to first form an electrode group having an elliptical cross section. Method for manufacturing a flat battery.
JP20416699A 1998-07-21 1999-07-19 Flat battery and method of manufacturing the same Expired - Lifetime JP3763233B2 (en)

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Application Number Priority Date Filing Date Title
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JP20465698 1998-07-21
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JP2005285607A (en) * 2004-03-30 2005-10-13 Matsushita Electric Ind Co Ltd Nonaqueous secondary battery and manufacturing method thereof
JP2006012549A (en) * 2004-06-24 2006-01-12 Japan Storage Battery Co Ltd Battery
JP2006012808A (en) * 2004-06-22 2006-01-12 Samsung Sdi Co Ltd Electrode assembly and lithium-ion secondary battery using this
JP2011076785A (en) * 2009-09-29 2011-04-14 Hitachi Vehicle Energy Ltd Rectangular lithium secondary battery
JP2011100591A (en) * 2009-11-05 2011-05-19 Hitachi Vehicle Energy Ltd Square shape lithium secondary battery
JP2012174579A (en) * 2011-02-23 2012-09-10 Denso Corp Wound type battery, and manufacturing method and manufacturing apparatus of the same
JP2014150074A (en) * 2014-04-18 2014-08-21 Hitachi Vehicle Energy Ltd Rectangular lithium secondary battery
JPWO2013030878A1 (en) * 2011-08-30 2015-03-23 トヨタ自動車株式会社 Method for producing lithium ion secondary battery

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001351692A (en) * 2000-06-09 2001-12-21 Gs-Melcotec Co Ltd Cell
KR100440929B1 (en) * 2001-10-16 2004-07-21 삼성에스디아이 주식회사 Structure of electrodes for square-shaped secondary cell
JP2005285607A (en) * 2004-03-30 2005-10-13 Matsushita Electric Ind Co Ltd Nonaqueous secondary battery and manufacturing method thereof
JP2006012808A (en) * 2004-06-22 2006-01-12 Samsung Sdi Co Ltd Electrode assembly and lithium-ion secondary battery using this
JP2006012549A (en) * 2004-06-24 2006-01-12 Japan Storage Battery Co Ltd Battery
JP2011076785A (en) * 2009-09-29 2011-04-14 Hitachi Vehicle Energy Ltd Rectangular lithium secondary battery
JP2011100591A (en) * 2009-11-05 2011-05-19 Hitachi Vehicle Energy Ltd Square shape lithium secondary battery
JP2012174579A (en) * 2011-02-23 2012-09-10 Denso Corp Wound type battery, and manufacturing method and manufacturing apparatus of the same
JPWO2013030878A1 (en) * 2011-08-30 2015-03-23 トヨタ自動車株式会社 Method for producing lithium ion secondary battery
JP2014150074A (en) * 2014-04-18 2014-08-21 Hitachi Vehicle Energy Ltd Rectangular lithium secondary battery

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