JP2000096922A - Synthetic resin-made window frame, manufacture of frame material used therefor and window for building opening part - Google Patents

Synthetic resin-made window frame, manufacture of frame material used therefor and window for building opening part

Info

Publication number
JP2000096922A
JP2000096922A JP10263756A JP26375698A JP2000096922A JP 2000096922 A JP2000096922 A JP 2000096922A JP 10263756 A JP10263756 A JP 10263756A JP 26375698 A JP26375698 A JP 26375698A JP 2000096922 A JP2000096922 A JP 2000096922A
Authority
JP
Japan
Prior art keywords
synthetic resin
frame
window frame
core material
bamboo
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP10263756A
Other languages
Japanese (ja)
Other versions
JP3992851B2 (en
Inventor
Susumu Maeda
進 前田
Takashi Endo
尭之 遠藤
Yoshihiko Hashimoto
善彦 橋本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tokuyama Corp
Original Assignee
Tokuyama Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tokuyama Corp filed Critical Tokuyama Corp
Priority to JP26375698A priority Critical patent/JP3992851B2/en
Priority to MYPI98005877A priority patent/MY121303A/en
Priority to CNB981267084A priority patent/CN1183312C/en
Priority to CNB2004100574286A priority patent/CN100356026C/en
Priority to KR1019980063282A priority patent/KR100582014B1/en
Publication of JP2000096922A publication Critical patent/JP2000096922A/en
Application granted granted Critical
Publication of JP3992851B2 publication Critical patent/JP3992851B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/04Wing frames not characterised by the manner of movement
    • E06B3/06Single frames
    • E06B3/08Constructions depending on the use of specified materials
    • E06B3/10Constructions depending on the use of specified materials of wood
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27JMECHANICAL WORKING OF CANE, CORK, OR SIMILAR MATERIALS
    • B27J1/00Mechanical working of cane or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/04Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B21/08Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin

Landscapes

  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Mechanical Engineering (AREA)
  • Forests & Forestry (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Wing Frames And Configurations (AREA)
  • Laminated Bodies (AREA)
  • Door And Window Frames Mounted To Openings (AREA)

Abstract

PROBLEM TO BE SOLVED: To maintain high heat insulation and high sound insulation and contrive slimness while securing practically sufficient strength by using a frame material covering the surface of a core material formed of bamboo laminated wood with a synthetic resin layer, and assembling these frame materials into a rectangle to constitute a synthetic resin-made window frame. SOLUTION: A frame material 4 covering the surface of a core material 2 with a synthetic resin layer 3 is used, the synthetic resin layer parts of both ends of these frame materials are welded, and assembled into a rectangle to make a synthetic resin- made window frame 1. After vertically divided bamboo materials are dried, a proper amount of an adhesive is used to be laminated and collected, synthetic resin is heated and melted by an extruder, and the hollow molding of a desired cross section shape is made from the neighborhood of the outlet of a die while it is gradually diameter- reduced. The core material 2 having a cross section smaller than only by the thickness of synthetic resin covered on the surface symmetrical with the cross section shape of the frame material desired in parallel with the melting molding of the synthetic resin is inserted in the die, and fitted to the hollow part of a melt and molded synthetic resin hollow molding in the neighborhood of the outlet of the die.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、合成樹脂製の窓枠
に関する。詳しくは、芯材として竹を利用し、表層部を
合成樹脂層とした窓枠に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a synthetic resin window frame. More specifically, the present invention relates to a window frame in which bamboo is used as a core material and a surface layer portion is a synthetic resin layer.

【0002】[0002]

【従来の技術】一般に合成樹脂製窓枠は、アルミニウム
や鉄などの金属製窓枠に比較して、高断熱性と高防音性
に優れ、住宅の省エネルギー化に伴って、近年、広く使
用されるに至っている。
2. Description of the Related Art In general, synthetic resin window frames are superior in heat insulation and soundproofing to metal window frames made of aluminum, iron, or the like. Has been reached.

【0003】一方、合成樹脂製窓枠は、強度の上から、
該窓枠を構成する各枠材の断面は、アルミニウムの枠材
に比較して大きな断面積を有する中空形状となってい
る。このため断熱性および防音性に優れる反面、保管等
に要する空間が大きく、在庫管理費が高くなるほか、運
搬時の効率も悪く運送費用が嵩むなどの問題点がある。
また、枠材の断面積が大きいために、意匠的にスリムな
窓枠が望まれる場合には、適応し難い。
On the other hand, a synthetic resin window frame has a high strength.
The cross-section of each frame material forming the window frame has a hollow shape having a larger cross-sectional area than the aluminum frame material. For this reason, while having excellent heat insulation and soundproofing properties, there are problems that the space required for storage and the like is large, inventory management costs are increased, transportation efficiency is poor, and transportation costs are increased.
In addition, it is difficult to adapt to a case where a window frame that is slim in design is desired because the cross-sectional area of the frame material is large.

【0004】これらの問題点に対処するため、合成樹脂
製の枠材の中に、金属製の補強材を嵌挿したものも用い
られているが、金属材料の使用は、合成樹脂の特徴であ
る高断熱性に悪影響を与え、また枠材の重量増加による
作業性の低下も免れない。更に、金属材料は、内部に侵
入した水分により腐食するという欠点も有する。
[0004] In order to address these problems, there has been used a synthetic resin frame material in which a metal reinforcing material is inserted. However, the use of a metal material is a characteristic of the synthetic resin. This has an adverse effect on certain high heat insulation properties, and a reduction in workability due to an increase in the weight of the frame material is inevitable. Further, the metal material has a disadvantage that it corrodes due to moisture that has entered inside.

【0005】また、実開昭59−32090号には、補
強材として木製の芯材を用いた合成樹脂製窓枠が開示さ
れているが、該窓枠に関しても次の問題点が指摘されて
いる。
Japanese Utility Model Laid-Open No. 59-32090 discloses a window frame made of a synthetic resin using a wooden core as a reinforcing material. The following problems have been pointed out with respect to the window frame. I have.

【0006】即ち、合成樹脂製窓枠を構成する枠材を木
製の芯材で補強することによって、金属製補強材を用い
た場合の前記欠点はかなり改善されるものの、強度的に
必ずしも充分でない場合もあり、また特に合成樹脂と木
の熱収縮率の違い等が原因となって気温の変化による膨
張と収縮の繰り返しによって年月の経過とともに、合成
樹脂層の部分的な膨れや亀裂が発生し、外観が悪化する
ばかりでなく、該膨れや亀裂の発生が契機となって合成
樹脂層と木製芯材との間などに水分が侵入し、芯材が腐
食し、窓枠の強度が低下するという問題が指摘されてい
る。
That is, by reinforcing the frame material constituting the window frame made of synthetic resin with a wooden core, the above-mentioned drawbacks when metal reinforcing materials are used are considerably improved, but the strength is not always sufficient. In some cases, especially due to the difference in thermal shrinkage of synthetic resin and wood, repeated expansion and contraction due to changes in temperature causes partial swelling and cracking of the synthetic resin layer over time. Not only does the appearance deteriorate, but also the occurrence of swelling and cracks causes water to enter between the synthetic resin layer and the wooden core, corroding the core and reducing the strength of the window frame. Problem has been pointed out.

【0007】[0007]

【発明が解決しようとする課題】本発明は、上記の現状
に鑑みなされたもので、合成樹脂製窓枠の高断熱性およ
び高防音性を維持したままで、実用上充分な強度を確保
しながらスリム化を図り、保管や運搬時の省スペース化
と費用低減並びに意匠上の改善を図るとともに、従来木
製芯材を用いた場合に生じ易い経時的な合成樹脂層の膨
れや亀裂及びそれに起因する水分の侵入による芯材の腐
食による窓枠の強度低下といった弊害の発生を防止した
窓枠を提供することを目的とする。
SUMMARY OF THE INVENTION The present invention has been made in view of the above situation, and has a practically sufficient strength while maintaining high heat insulation and high sound insulation of a synthetic resin window frame. In addition to slimming down, space saving and cost reduction during storage and transportation and design improvement are achieved, and the swelling and cracking of the synthetic resin layer over time, which is likely to occur when using a wooden core material in the past, and its origin It is an object of the present invention to provide a window frame in which adverse effects such as a decrease in strength of the window frame due to corrosion of a core material due to intrusion of moisture are prevented.

【0008】また、スリム化した窓枠に、複層ガラス又
は単板ガラスを嵌め込み、窓枠の強度補強を施した構造
とした建物開口部用窓を提供することも目的とする。
It is another object of the present invention to provide a window for a building opening having a structure in which double-glazed glass or single-pane glass is fitted into a slim window frame to reinforce the strength of the window frame.

【0009】[0009]

【課題を解決するための手段】本発明者は、上記の目的
を達成するために種々検討した結果、従来の木製の芯材
を用いた場合に生ずる前記の問題点が下記に起因すると
の知見を得た。
The present inventor has conducted various studies to achieve the above-mentioned object, and as a result, has found that the above-mentioned problem which occurs when a conventional wooden core material is used is caused by the following. I got

【0010】すなわち、木製の芯材の場合、一般に単一
材を用いて芯材が成形される。
That is, in the case of a wooden core, the core is generally formed using a single material.

【0011】一方、合成樹脂成形物の中空内に芯材を嵌
入させる際に、合成樹脂成形物の中空内壁と芯材との間
に間隙を生じると芯材による補強効果が低下することか
ら、これを防止するために、芯材の仕上り寸法について
高い精度が要求される。
On the other hand, when the core is inserted into the hollow of the synthetic resin molded article, if a gap is formed between the hollow inner wall of the synthetic resin molded article and the core, the reinforcing effect of the core is reduced. In order to prevent this, high accuracy is required for the finished dimensions of the core material.

【0012】ところで、木製の芯材を成形する際に、節
が存在するとその部分が固いことから加工刃の振動が生
じ、芯材の仕上り寸法の精度が低下する。
By the way, when a wooden core is formed, if a node is present, the portion is hard, so that the vibration of the processing blade occurs, and the accuracy of the finished dimension of the core decreases.

【0013】このため従来、芯材の成形加工前に、手作
業で節を打ち抜き、極部的に固い部分を取り除いた後
に、成形されている。
[0013] For this reason, conventionally, prior to the forming of the core material, the knot is punched out by hand to remove an extremely hard part, and then formed.

【0014】しかるに、節を打ち抜いた孔部に、合成樹
脂層の一部が入り込み、いわゆるアンカー効果を生じ、
芯材と合成樹脂層間の相対的な動きを拘束し、このため
に合成樹脂と木の熱収縮率の違いが原因となって、気温
の変化によって、芯材に比較して厚みの薄い合成樹脂層
部分に引張りと収縮の応力が繰り返し負荷され、その結
果、合成樹脂層に部分的に膨れや亀裂を生じ、また節を
打ち抜いた孔部に存在する空気が外気の温度上昇にとも
なって膨張し、合成樹脂層の部分的な膨れを助長すると
の知見を得た。
However, a part of the synthetic resin layer enters into the hole where the node is punched, so that a so-called anchor effect is generated.
Restrains the relative movement between the core material and the synthetic resin layer, and due to the difference in the thermal shrinkage of the synthetic resin and wood, due to changes in temperature, synthetic resin thinner than the core material Tensile and contractive stresses are repeatedly applied to the layer part, resulting in partial swelling and cracking of the synthetic resin layer, and the air present in the holes punched by the nodes expands as the temperature of the outside air rises. It has been found that partial swelling of the synthetic resin layer is promoted.

【0015】このために、本発明者は、節を有する木に
代えて、竹を用い、且つ竹の集成材からなる芯材を用い
ることに、目的を達成し得ることを見出した。
[0015] For this reason, the present inventor has found that the object can be achieved by using bamboo and a core made of laminated bamboo in place of the knotted tree.

【0016】すなわち、本発明によると、上記の目的
は、次のようにして解決される。
That is, according to the present invention, the above object is solved as follows.

【0017】(1)竹の集成材からなる芯材の表面を合
成樹脂層で被覆してなる枠材を用いて、これら枠材を方
形に組立てて合成樹脂製窓枠を構成する。
(1) Using a frame material in which the surface of a core material made of laminated bamboo is covered with a synthetic resin layer, these frame materials are assembled into a square to form a synthetic resin window frame.

【0018】(2)上記(1)項において、竹の集成材
として、原竹の外皮層、中間層および内皮層の三層構造
のうち、外皮層と内皮層を実質的に取り除いて得た竹材
を用いて形成した集成材を用いる。
(2) In the above item (1), the laminated material of bamboo was obtained by substantially removing the outer layer and the inner layer from the three-layer structure of the outer layer, the intermediate layer and the inner layer of the original bamboo. Glued lumber made of bamboo is used.

【0019】(3)上記(1)項または(2)項におい
て、枠材の両端において合成樹脂層部分が、芯材部分よ
りも長さ方向に延出している枠材を用い、隣接する枠材
同士を該延出した合成樹脂層部分を溶着することによっ
て連結し、これら枠材を方形に組立てて合成樹脂製窓枠
を構成する。
(3) In the above item (1) or (2), a frame material is used in which the synthetic resin layer portion extends at both ends of the frame material in the length direction from the core material portion. The members are connected by welding the extended synthetic resin layer portions, and these frame members are assembled into a square to form a synthetic resin window frame.

【0020】(4)上記(1)項、(2)項または
(3)項において用いる枠材の製造方法として、合成樹
脂として塩化ビニル樹脂を用い、押出成形機で合成樹脂
を加熱溶融して、漸次縮径しながら所望とする枠材断面
形状の中空成形物を成形し、該中空成形物の中空内面の
表面樹脂温度が、175〜195度の温度範囲内にある
ときに、該中空成形物の中空内に竹の集成材からなる芯
材を嵌入させることにより、該芯材の表面を合成樹脂層
で被覆してなる合成樹脂製窓枠用の枠材の製造方法を採
用する。
(4) As a method for manufacturing the frame material used in the above item (1), (2) or (3), a vinyl chloride resin is used as a synthetic resin, and the synthetic resin is heated and melted by an extruder. Forming a hollow molded article having a desired frame material cross-sectional shape while gradually reducing the diameter, and when the surface resin temperature of the hollow inner surface of the hollow molded article is within a temperature range of 175 to 195 degrees, the hollow molded article is formed. A method of manufacturing a frame material for a synthetic resin window frame, in which a core material made of laminated bamboo is inserted into the hollow of the object to cover the surface of the core material with a synthetic resin layer.

【0021】(5)上記(1)項、(2)項または
(3)項に記載の合成樹脂製窓枠に、複層ガラス又は単
板ガラスを、該ガラスの窓枠に対面する片側面周辺部と
それに当接する窓枠部分とを、少なくとも部分的に接着
固定して嵌め込んで建物開口部用窓を構成する。
(5) The synthetic resin window frame described in the above item (1), (2) or (3) is provided with a double-layered glass or a single-pane glass around one side surface facing the glass window frame. The part and the window frame part abutting on the part are at least partially adhered and fixed and fitted to form a window for a building opening.

【0022】なお、本明細書においては、窓框も含めて
窓枠と総称する。
In the present specification, a window frame is collectively referred to as a window frame.

【0023】[0023]

【発明の実施の形態】以下、本発明の実施の形態を説明
する。
Embodiments of the present invention will be described below.

【0024】図1は、本発明の合成樹脂製窓枠の一実施
形態を示す斜視図であり、一部破断して示す。
FIG. 1 is a perspective view showing an embodiment of a synthetic resin window frame of the present invention, which is partially cut away.

【0025】竹の集成材からなる芯材(2)の表面を合
成樹脂層(3)で被覆してなる枠材(4)を用い、これ
ら枠材の両端部の合成樹脂層部分を溶着することによっ
て方形に組立てて合成樹脂製窓枠(1)を構成してい
る。
Using a frame material (4) in which the surface of a core material (2) made of bamboo laminated material is covered with a synthetic resin layer (3), the synthetic resin layer portions at both ends of these frame materials are welded. Thus, the window frame (1) made of synthetic resin is assembled in a rectangular shape.

【0026】本発明に用いる竹の集成材を得るには、次
の製造法が推奨される。
The following production method is recommended to obtain a bamboo laminated timber used in the present invention.

【0027】まず、竹、例えば好ましくは、孟宗竹を縦
割りした竹材をそのまま或は、必要に応じて数十分間煮
沸して軟化させ、切削加工し易いようにした後に内皮側
の節と外皮側の節、および、内皮と外皮を一定厚さだけ
削り取り、表面の凸部を除去するとともに、材質の均一
化を図る。
First, a bamboo material, for example, a bamboo material obtained by vertically dividing Moso bamboo as it is, is boiled as it is or if necessary for several tens of minutes to soften it so that it can be easily cut, and then the knots and the skin on the endothelium side are obtained. The side nodes, and the inner skin and outer skin are scraped off to a certain thickness to remove the projections on the surface and to make the material uniform.

【0028】次いで、縦割り態様として、例えば8分割
など比較的多数の縦割り分割を行った場合は、各縦割り
した竹材を乾燥した後に、適宜の接着剤を用いて、積層
集成して竹の集成材とする。
Next, when a relatively large number of vertical divisions, such as eight divisions, are performed as vertical divisions, each vertically divided bamboo material is dried and then laminated and assembled using an appropriate adhesive. Glued lumber.

【0029】一方、例えば、2分割など比較的少数の縦
割り分割を行った場合は、該竹材を高周波で加熱しなが
ら上下のローラー間に挟み加圧展開して 平板とすると
ともに、展開前の形状に戻ることを防止するために、加
圧展開直後に水で急冷する。その後、得られた竹平板を
適宜の接着剤を用いて、積層集成して竹の集成材とする
ことができる。
On the other hand, when a relatively small number of vertical divisions, such as two divisions, are performed, the bamboo material is sandwiched between upper and lower rollers while being heated at a high frequency and pressed and developed into a flat plate. It is quenched with water immediately after pressure development to prevent it from returning to its shape. Thereafter, the obtained bamboo plate can be laminated and laminated using an appropriate adhesive to form a laminated bamboo material.

【0030】なお、縦割りした竹材を軟化させるための
煮沸は、用いる竹の種類、竹齢、肉厚などによっても異
なるが、一般に孟宗竹の場合3〜5年の成竹で、15〜
30分の煮沸時間で軟化し、切削加工が容易となる。
The boiling for softening the vertically divided bamboo material varies depending on the type of bamboo used, the age of the bamboo, the thickness of the bamboo, and the like.
It softens in a boiling time of 30 minutes, and the cutting process becomes easy.

【0031】また、加工展開して平板にする際の高周波
による加熱温度は、通常、150度前後で竹材が茶色に
変色し始める炭化着色現象がみられるため、一般には1
30〜145度の範囲好ましくは140度前後で行うこ
とが推奨される。
The heating temperature due to high frequency when processing and developing into a flat plate is usually about 150 ° C., since carbonization coloring phenomenon in which the bamboo material starts to turn brown is observed.
It is recommended that the process be performed in the range of 30 to 145 degrees, preferably around 140 degrees.

【0032】本発明における芯材(2)は、前記の竹の
集成材を、予め所望の枠材の断面と相似であって、表面
に被覆する合成樹脂層(3)の肉厚分だけ小さい断面を
有する長尺物に成形して得られる。
The core material (2) in the present invention is similar to the cross-section of the desired frame material in advance and is smaller than the bamboo laminated material by the thickness of the synthetic resin layer (3) covering the surface. It is obtained by molding into a long object having a cross section.

【0033】また、芯材(2)の表面に、合成樹脂層
(3)を被覆するには、次のようにするのが好ましい。
In order to cover the surface of the core material (2) with the synthetic resin layer (3), the following is preferred.

【0034】図2は、芯材(2)の表面に合成樹脂層
(3)を被覆する方法を模式的に示した図面である。
FIG. 2 is a drawing schematically showing a method of coating the surface of the core material (2) with the synthetic resin layer (3).

【0035】まず、押出機によって合成樹脂を加熱溶融
して、漸次縮径しながら、ダイ(5)の出口近傍に至る
までに所望とする枠材の断面形状の中空成形物とする。
次いで、上記合成樹脂の溶融成形と並行して、所望とす
る枠材の断面形状と相似であって、表面に被覆する合成
樹脂の肉厚だけ小さい断面を有する芯材(2)をダイ
(5)中に挿通させ、ダイの出口近傍で該芯材(2)を
前記溶融成形した合成樹脂中空成形物の該中空部に嵌入
させることにより、芯材(2)の表面を合成樹脂で被覆
し、ダイ(5)の出口から外部に押出す。
First, a synthetic resin is heated and melted by an extruder to form a hollow molded article having a desired cross-sectional shape of a frame material until reaching the vicinity of the exit of the die (5) while gradually reducing the diameter.
Next, in parallel with the melt molding of the synthetic resin, a core material (2) having a cross-section similar to the cross-sectional shape of the desired frame material and having a smaller cross-section by the thickness of the synthetic resin to be coated on the surface is placed on the die (5). ), And the core material (2) is fitted into the hollow portion of the melt-molded synthetic resin hollow molded article near the exit of the die, so that the surface of the core material (2) is covered with the synthetic resin. And extrude from the die (5) outlet.

【0036】芯材(2)を嵌入させるときの合成樹脂中
空成形物の中空内面の表面樹脂温度は、合成樹脂として
塩化ビニル樹脂を用いた場合、175〜195度の温度
範囲内であることが好ましい。次いで芯材(2)の表面
に合成樹脂層を被覆した成形物は、サイジング装置
(6)で冷却して形状的に安定化され、1対の引き取り
ローラー(7)間に挟持されて引き取られ長尺な枠材が
製造される。
When the core material (2) is fitted, the surface resin temperature of the hollow inner surface of the synthetic resin hollow molded article may be in the range of 175 to 195 degrees when vinyl chloride resin is used as the synthetic resin. preferable. Next, the molded product in which the surface of the core material (2) is coated with the synthetic resin layer is cooled by a sizing device (6) to be stabilized in shape, and is sandwiched between a pair of take-off rollers (7) and taken off. A long frame material is manufactured.

【0037】この長尺な枠材を適宜の長さに切断し、方
形に組立てて、本発明の合成樹脂製窓枠が得られる。方
形に組立てる際には、枠材の両端において、合成樹脂層
部分が、芯材部分よりも長さ方向に延出している枠材を
用いて、隣接する枠材同士を、該延出した合成樹脂層部
分を溶着することによって連結し、方形に組立てる態様
が推奨される。
The long frame material is cut into an appropriate length and assembled into a square to obtain the synthetic resin window frame of the present invention. At the time of assembling into a square, at the both ends of the frame material, using a frame material in which the synthetic resin layer portion extends in the length direction than the core material portion, the adjacent frame materials are joined together by the extended synthetic material. It is recommended that the resin layers be connected by welding and assembled into a square shape.

【0038】具体的には、長尺の枠材を所望とする窓枠
の寸法を基にして適宜の長さとして両端を45度の角度
で切断する。
Specifically, a long frame material is cut at an angle of 45 degrees at both ends to have an appropriate length based on the desired size of the window frame.

【0039】次いで、枠材端部の芯材(2)の一端部分
を長さ方向にハンマーで叩くか、あるいは適宜の道具で
押圧して、芯材(2)を合成樹脂層(3)に対して相対
的にずらし、突び出た芯材端部を45度の角度に切断
し、引き続き、前記突び出た芯材端部側を叩き、あるい
は押圧して、枠材の両端部において、合成樹脂層部分
が、芯材部分よりも長さ方向に延出している態様とす
る。
Next, one end of the core material (2) at the end of the frame material is hit with a hammer in the length direction or pressed with an appropriate tool to convert the core material (2) into the synthetic resin layer (3). The protruding core end is cut at an angle of 45 degrees, and the protruding core end is continuously hit or pressed, so that both ends of the frame material are In this case, the synthetic resin layer portion extends in the length direction from the core material portion.

【0040】次いで、隣接する枠材の45度の角度に切
断されている端部の合成樹脂層部分を相互に当接させ熱
融着して、方形に組立て本発明の合成樹脂製窓枠が得ら
れる。
Next, the synthetic resin layer portions at the ends of adjacent frame members cut at an angle of 45 degrees are brought into contact with each other and heat-fused to form a square. can get.

【0041】なお、本発明において竹の集成材からなる
芯材の表面を合成樹脂層で被覆する態様は、通常は、芯
材の表面全体を被覆するが、場合によっては、例えば、
室内側に位置する部分は、合成樹脂層で被覆せず、竹の
集成材をそのまま表面材とし、和室向きに構成してもよ
い。
In the present invention, the surface of the core made of laminated bamboo is coated with the synthetic resin layer, usually, the entire surface of the core is coated.
The portion located on the indoor side may not be covered with the synthetic resin layer, but may be configured to face a Japanese-style room with the bamboo laminated material as the surface material as it is.

【0042】また、本発明における合成樹脂層を構成す
る合成樹脂は、加工の容易性、耐候性その他から一般に
熱可塑性合成樹脂、例えば塩化ビニル樹脂、ポリプロピ
レン樹脂、ABS樹脂、その他、繊維補強樹脂などが用
いられる。
The synthetic resin constituting the synthetic resin layer in the present invention is generally a thermoplastic synthetic resin such as a vinyl chloride resin, a polypropylene resin, an ABS resin, and a fiber reinforced resin in view of ease of processing, weather resistance and the like. Is used.

【0043】また、本発明において、枠材をスリム化し
たために実用上、窓枠の強度補強を要する場合は、次の
ような態様が推奨される。
Further, in the present invention, when the frame material is slimmed and practically the strength of the window frame needs to be reinforced, the following mode is recommended.

【0044】一般に本発明の窓枠を使用する場合、その
良好な断熱性と高防音性を活かすために、窓枠内に一般
には複層ガラスが嵌め込まれる。この複層ガラスの剛性
を利用して窓枠の強度補強を図る態様である。すなわ
ち、図3は、本発明の窓枠(1)に複層ガラス(8)を
嵌め込んだ、縦断面図の一部を示すが、図示するように
ガラス受け台(10)上に複層ガラス(8)を載置する
際に、複層ガラス(8)の窓枠(1)に対面する片側面
周辺部分とそれに当接する窓枠(1)部分とを接着して
固定する態様である。接着手段としては、作業能率上か
ら両面テープ(9)による接着が最も好しく用いられる
が、その他、接着剤による接着など適宜の接着手段が用
い得る。
In general, when the window frame of the present invention is used, a double glazing is generally fitted into the window frame in order to take advantage of its good heat insulating properties and high soundproofing properties. In this embodiment, the strength of the window frame is reinforced by utilizing the rigidity of the multilayer glass. That is, FIG. 3 shows a part of a vertical cross-sectional view in which a double-glazing (8) is fitted into the window frame (1) of the present invention. When the glass (8) is placed, a peripheral portion on one side of the double-glazed glass (8) facing the window frame (1) and the window frame (1) portion abutting thereon are bonded and fixed. . As the bonding means, bonding with a double-sided tape (9) is most preferably used from the viewpoint of work efficiency, but other suitable bonding means such as bonding with an adhesive may be used.

【0045】このように複層ガラス(8)の片側面周辺
部分とそれに当接する窓枠部分とを接着固定することに
より、複層ガラス(8)の剛性により、窓枠(1)の強
度補強がなされる。
The strength of the window frame (1) is reinforced by the rigidity of the multilayer glass (8) by bonding and fixing the peripheral portion of one side of the double glass (8) and the window frame portion in contact therewith. Is made.

【0046】一般に、方形に組立てた窓枠において、強
度が最も弱いのは、方形の角部、すなわち、枠材を溶着
した部分であることから、上記の強度補強は、特に窓枠
の方形の角部周辺になされると有効である。具体的に
は、方形の角部から、夫々の枠材に沿って5〜15cm
程度に亘って、複層ガラス(8)の片側面周辺部分とそ
れに当接する窓枠(1)部分とを両面テープ(9)など
で接着し固定すれば、複層ガラス(8)の剛性が窓枠の
角部の強度補強に実用上充分な程度に有効に作用する。
In general, in a window frame assembled in a rectangular shape, the strength is weakest at a corner portion of the square, that is, a portion where the frame material is welded. It is effective to make it around the corner. Specifically, from the square corner, 5-15 cm along each frame material
If the peripheral portion of one side of the double-glazed glass (8) and the portion of the window frame (1) abutting on it are adhered and fixed with a double-sided tape (9) or the like, the rigidity of the double-glazed glass (8) can be increased. It works effectively to a practically sufficient degree to reinforce the strength of the corners of the window frame.

【0047】また、複層ガラスに限らず、単板ガラスの
場合も、上記と同様に、該単板ガラスの剛性を利用し
て、本発明における窓枠の強度補強を図ることができ
る。
Further, in the case of single-pane glass as well as the double-pane glass, the strength of the window frame in the present invention can be reinforced by utilizing the rigidity of the single-pane glass in the same manner as described above.

【0048】なお、複層ガラス(8)の上記接着した片
側面と反対側の面の周辺部は、一般に、押縁(11)に
当接することになるが、該押縁(11)と複層ガラス
(8)の周辺部分を接着しても、通常、窓枠の強度補強
には、余り有効ではない。
The peripheral portion of the surface opposite to the one side surface of the laminated glass (8) generally comes into contact with the ridge (11). Even if the peripheral portion of (8) is adhered, it is usually not very effective in reinforcing the strength of the window frame.

【0049】[0049]

【実施例】芯材を有するモデル試験片として、図4に示
す断面形状と寸法を有する長さ110cmの試験片を用
いて実験を行った。芯材の表面を被覆する合成樹脂層
は、塩化ビニル樹脂で肉厚1.2mmである。
EXAMPLE An experiment was conducted using a 110 cm long test piece having the cross-sectional shape and dimensions shown in FIG. 4 as a model test piece having a core material. The synthetic resin layer covering the surface of the core material is made of vinyl chloride resin and has a thickness of 1.2 mm.

【0050】(1)本発明の試験片の製造 a)芯材の成形 縦に半割りした肉厚が約14mmの孟宗竹を煮沸漕に入
れ、20分間煮沸して軟化させた後に、内皮側の節と外
皮側の節および内皮と外皮を同心円状に削り取り、表面
に凸状部分がない肉厚が10mmの竹材とした。
(1) Manufacture of the test piece of the present invention a) Molding of core material A half-length bamboo bamboo sliced about 14 mm in thickness was placed in a boiling tank, boiled for 20 minutes to soften it, The nodes on the side of the nodes and the outer skin, and the inner skin and the outer skin were concentrically cut off to obtain a bamboo material having a thickness of 10 mm without a convex portion on the surface.

【0051】次いで、この竹材を設定温度を140度と
して高周波で加熱しながら、上下のローラー間に挟み展
開して平板とした。なお、展開中、竹材に側圧を加え、
割れの発生を防止した。
Next, the bamboo material was sandwiched between upper and lower rollers and developed while heating at a high temperature at a set temperature of 140 ° C. to form a flat plate. In addition, during deployment, lateral pressure is applied to bamboo,
The generation of cracks was prevented.

【0052】また、展開直後に水で急冷し、形状の安定
化を図った。
Immediately after the development, water was quenched to stabilize the shape.

【0053】得られた竹平板から幅50mmの長尺な竹
平板をつくり、これらを接着剤を用いて5層に積層し
て、一辺が50mmの正方形断面を有する竹の集成材を
得た。これを加工して図4に示す形状と寸法の芯材を成
形した。
From the obtained bamboo plate, a long bamboo plate having a width of 50 mm was made, and these were laminated in five layers using an adhesive to obtain a laminated material of bamboo having a square cross section with a side of 50 mm. This was processed to form a core having the shape and dimensions shown in FIG.

【0054】b)試験片の製造 押出機によって塩化ビニル樹脂を加熱溶融して、漸次縮
径しながら、ダイ出口近傍に至るまでに、肉厚が1.2
mmの図4に示す断面形状と寸法を有する中空成形物と
し、該中空成形物の中空部に、前記の芯材を嵌入させる
ことにより芯材の表面を合成樹脂で被覆し、ダイの出口
から外部に押出し、サイジング装置で冷却して、長さ1
10cmに切断し本発明の試験片(以下『A試験片』と
称する)29本を得た。
B) Manufacture of test piece The vinyl chloride resin was heated and melted by an extruder, and while gradually reducing the diameter, the thickness was reduced to 1.2 before reaching the die exit.
mm, and the surface of the core material is covered with a synthetic resin by fitting the core material into a hollow portion of the hollow molded product, and the hollow material is covered with a synthetic resin. Extrude outside, cool with sizing device, length 1
It was cut to 10 cm to obtain 29 test pieces of the present invention (hereinafter referred to as "A test pieces").

【0055】なお、塩化ビニル樹脂の中空成形物に芯材
を嵌入して一体化させるときの該中空成形物の中空内面
の表面樹脂温度は約190度であった。
When the core material was inserted into and integrated with the hollow molded article of vinyl chloride resin, the surface resin temperature of the hollow inner surface of the hollow molded article was about 190 degrees.

【0056】(2)木を芯材とする試験片の製造 市販の杉とエゾマツの木材を用いて、夫々の単一材から
なる前記の本発明の試験片における芯材と同じ断面形状
と寸法を有する芯材を成形した。
(2) Production of test piece using wood as core material Using commercially available cedar and spruce wood, the same cross-sectional shape and dimensions as those of the core material in the above-described test piece of the present invention consisting of a single material. Was formed.

【0057】なお、芯材の加工前に、節の部分は打ち抜
いて除去した。
Before processing the core material, the knot portion was punched out and removed.

【0058】この芯材を用いて、本発明の試験片の製造
と同様にして、杉とエゾマツの夫々の芯材を有する試験
片(以下、杉の芯材を有する試験片を『B試験片』、エ
ゾマツの芯材を有する試験片を『C試験片』と称する)
を各10本得た。
Using this core material, in the same manner as in the production of the test piece of the present invention, a test piece having a core material of each of cedar and spruce pine (hereinafter, a test piece having a core material of cedar is referred to as a “B test piece” , And the test piece having the core material of Scots pine is referred to as "C test piece".)
Were obtained in each case.

【0059】(3)芯材を有しない試験片の製造 従来、市販されている芯材を有しない塩化ビニル樹脂製
の窓枠の枠材で、図5に示す断面形状と寸法を有してい
る平均肉厚が2.5mm、断面積が約29.3平方cm
の枠材を長さ110mmに切断して試験片(以下、『D
試験片』と称する)19本を得た。
(3) Manufacture of test piece having no core material Conventionally, a commercially available window frame made of vinyl chloride resin having no core material and having a cross-sectional shape and dimensions shown in FIG. Average wall thickness is 2.5mm, cross section is about 29.3 square cm
Is cut into a length of 110 mm and a test piece (hereinafter referred to as “D
19 specimens).

【0060】実施例1〜3および比較例1〜4 A〜Cの試験片各10本を温度65〜70℃、湿度80
〜100%のウェザーメータ環境中に1,000時間ほ
ど暴露した後に、合成樹脂層の部分的な膨れや亀裂の発
生および強度について試験を行った。
Examples 1 to 3 and Comparative Examples 1 to 4 Ten test pieces of each of A to C were subjected to a temperature of 65 to 70 ° C. and a humidity of 80.
After exposure in a メ ー タ 100% weather meter environment for about 1,000 hours, the synthetic resin layer was tested for partial swelling and crack generation and strength.

【0061】1)合成樹脂層の部分的な膨れや亀裂の発
生評価 上記1,000時間ほど暴露した直後のA〜C試験片に
ついて、表1の基準に基いて評価を行い、結果を表2に
示した。
1) Evaluation of occurrence of partial swelling and cracking of the synthetic resin layer The A to C test pieces immediately after the above exposure for about 1,000 hours were evaluated based on the criteria in Table 1, and the results were shown in Table 2. It was shown to.

【0062】[0062]

【表1】 [Table 1]

【0063】[0063]

【表2】 [Table 2]

【0064】表2によれば、A試験片では、合成樹脂層
の部分的な膨れや亀裂は、全くみられないが、B,C試
験片では相当程度みられる。
According to Table 2, no partial swelling or cracking of the synthetic resin layer is observed at all in the A test piece, but is considerable in the B and C test pieces.

【0065】2)強度試験 ウェーザーメータ環境中に暴露していないA,Dの試験
片各10本について、両支点間を100cmとして支持
し、中央部に1kgfの荷重をかけて、曲げ剛性の試験
を行った。結果を表3に示す。
2) Strength test Ten test pieces A and D each of which were not exposed to the weather meter environment were supported with the distance between both fulcrums set to 100 cm, and a load of 1 kgf was applied to the center to obtain a flexural rigidity. The test was performed. Table 3 shows the results.

【0066】表3によれば、A試験片は、D試験片に対
して断面積が約2分の1にスリム化されているにもかか
わらず実用上ほぼ同等の強度を有している。
According to Table 3, the A test piece has practically almost the same strength as the D test piece, although the cross-sectional area is reduced to about half.

【0067】[0067]

【表3】 [Table 3]

【0068】また、A、Dの各試験片9本を用い、50
cm×110cmの矩形の窓枠を各3窓ずつ製作した。
この窓枠に、空気層20mmの両側に3mm厚みの板ガ
ラスを配置して構成した複層ガラスの片側面周辺部分を
幅15mmの両面テープを用いて窓枠と接着し、固定し
た。
Using nine test pieces A and D, 50
A rectangular window frame of cm × 110 cm was manufactured for each three windows.
On this window frame, a peripheral portion of one side of the double-layer glass constituted by arranging a 3 mm-thick plate glass on both sides of an air layer of 20 mm was adhered and fixed to the window frame using a double-sided tape having a width of 15 mm.

【0069】得られた各3窓の試験体について、長手方
向に両支点間を100cmとして支持し、中央部に2k
gfの荷重をかけて、曲げ剛性の試験を行った。結果を
表4に示す。
Each of the obtained three-window specimens was supported with the distance between both fulcrums set to 100 cm in the longitudinal direction, and 2 k in the center.
A test of bending rigidity was performed by applying a load of gf. Table 4 shows the results.

【0070】[0070]

【表4】 [Table 4]

【0071】これによれば、A試験片により構成され、
複層ガラスの剛性を利用して強度補強された窓は、D試
験片により構成された従来一般の複層ガラス嵌め込みの
窓よりも、強度が優れていることが認められる。
According to this, it is constituted by the A test piece,
It is recognized that the strength of the window reinforced by utilizing the rigidity of the double-glazed glass is superior to that of a conventional window fitted with a double-glazed glass constituted by a D test piece.

【0072】実施例4および比較例5,6 前記のA,B,C試験片を製造するときの条件のうち、
塩化ビニル樹脂の中空成形物に芯材を嵌入して一体化さ
せるときの該中空成形物の中空内面の表面樹脂温度を変
化させた以外は、同一の条件でA’,B’,C’試験片
を製造した。
Example 4 and Comparative Examples 5 and 6 Of the conditions for producing the above A, B and C test pieces,
A ', B', C 'tests under the same conditions except that the surface resin temperature of the hollow inner surface of the hollow molded product when the core material was inserted into and integrated with the hollow molded product of vinyl chloride resin was integrated. Pieces were produced.

【0073】枠材を方形に組合せて隣接する枠材同士を
溶着して窓枠を構成する際に、該溶着の前工程として行
う枠材の芯材を合成樹脂層に対して相対的にずらす作
業、いわゆるセットバック作業の難易度の評価として、
器具で枠材の表面を握持して固定し、枠材の長さ方向に
芯材部分のみに荷重をかけて押圧し、芯材が塩化ビニル
樹脂層に対して相対的に動き始めたときの荷重値を測定
した。試験片は同一条件のものを各5本つくり、これら
の測定値の平均値で示した。結果を表4に示す。これに
よれば、竹の芯材を有するA′試験片では、芯材始動時
の荷重値が小さくセットバック作業が容易であることが
分る。また、芯材と合成樹脂層との一体化時の中空成形
物の中空内面の表面樹脂温度が、175〜195度の範
囲内では、芯材始動時の荷重値が、すべて20Kgf未
満であり、しかもこの範囲内では、温度の影響がみられ
ないことも特徴的である。
When the frame members are combined in a rectangular shape and the adjacent frame members are welded to each other to form a window frame, the core material of the frame material, which is performed as a step prior to the welding, is relatively shifted with respect to the synthetic resin layer. As an evaluation of the difficulty of work, so-called setback work,
When the surface of the frame material is gripped and fixed with an instrument, and a load is applied only to the core material in the length direction of the frame material and pressed, and the core material starts to move relative to the vinyl chloride resin layer Was measured. Five test pieces were prepared under the same conditions, and the average value of the measured values was shown. Table 4 shows the results. According to this, it is found that the A 'test piece having the bamboo core material has a small load value at the time of starting the core material, and the setback operation is easy. Further, when the surface resin temperature of the hollow inner surface of the hollow molded product at the time of integration of the core material and the synthetic resin layer is in the range of 175 to 195 degrees, the load values at the time of starting the core material are all less than 20 kgf, In addition, within this range, the effect of temperature is not observed.

【0074】一方、木の芯材を有するB′,C′試験片
では、芯材始動時の荷重値は、最低でも24.0Kg重
あり、その大半が30Kgfに近い数値となっており、
実用上、セットバック作業が困難である。
On the other hand, in the B 'and C' test pieces having a wooden core, the load value at the time of starting the core is at least 24.0 kg, and most of the values are close to 30 kgf.
Practically, the setback work is difficult.

【0075】この両者の相違は、本発明のA′試験片に
おいては、いわゆる芯材への合成樹脂のアンカー効果の
障害が存在しないが、木の芯材を有するB′,C′試験
片では、打ち抜いた節中に、合成樹脂が一部入り込みア
ンカー効果を生じ、これに起因して芯材始動時の荷重値
が高くなっているものと認められる。
The difference between the two is that although the so-called anchor effect of the synthetic resin does not exist in the A 'test piece of the present invention, the B' and C 'test pieces having the wood core material It is recognized that the synthetic resin partially penetrated into the punched nodes and caused an anchor effect, and as a result, the load value at the time of starting the core material was increased.

【0076】[0076]

【表5】 [Table 5]

【0077】[0077]

【発明の効果】以上説明した本発明は、次の効果を奏す
る。
The present invention described above has the following effects.

【0078】(1)請求項1記載の発明は、次のような
各種の優れた効果を有する。
(1) The invention described in claim 1 has the following various excellent effects.

【0079】a)窓枠の表面が、合成樹脂で被覆され、
芯材に金属を使用していないために、高断熱性および高
防音性を有する。
A) The surface of the window frame is covered with a synthetic resin,
Since no metal is used for the core material, it has high heat insulation and high sound insulation.

【0080】b)竹の集成材からなる芯材を用いている
ために、従来の木製の芯材と異なり、節を打ち抜いた孔
部が存在せず、木製の芯材にみられるようなアンカー効
果を生ぜず、芯材と合成樹脂層内にある程度の相対的な
動きが許容され、気温の変化があっても合成樹脂層部分
に不要な引張りや収縮の応力が負荷されない。
B) Since a core made of laminated bamboo is used, unlike a conventional wooden core, there is no hole punched out, and an anchor such as that found in a wooden core. Without effect, a certain degree of relative movement between the core material and the synthetic resin layer is allowed, and unnecessary tensile or shrinkage stress is not applied to the synthetic resin layer portion even when the temperature changes.

【0081】また節を打ち抜いた孔部が存在しないため
に、該孔部内の空気が膨張し、合成樹脂層部分を圧迫す
ることもない。
Since there is no hole through which the node is punched, the air in the hole does not expand and does not compress the synthetic resin layer.

【0082】したがって、従来の木製の芯材で問題とな
っている合成樹脂層の部分的な膨れや亀裂の発生といっ
た現象も生じない。
Therefore, the phenomenon of partial swelling or cracking of the synthetic resin layer, which is a problem in the conventional wooden core material, does not occur.

【0083】また、該膨れや亀裂に起因する水分の侵入
による芯材の強度低下といった弊害も生じない。
Further, there is no adverse effect such as a decrease in the strength of the core material due to the intrusion of moisture due to the swelling or crack.

【0084】c)枠材を方形に組立てる際に、隣接する
枠材同士の端部を溶着するための前工程として行なう、
枠材の両端において合成樹脂層部分を芯材部分よりも長
さ方向に延出させるための作業が容易である。すなわ
ち、竹の集成材からなる芯材は、合成樹脂に対して摩擦
係数が小さいために合成樹脂層の中空内壁との間に、間
隙が生じないように密着させておいても、芯材の端部を
ハンマーで叩くか、あるいは適宜の道具で押圧すること
により、該芯材を合成樹脂層に対して、相対的に動かし
て、合成樹脂層の端部を芯材の端部よりも長さ方向に延
出させることが容易にできる。
C) When assembling the frame members into a square shape, the process is performed as a pre-process for welding the ends of adjacent frame members.
The work for extending the synthetic resin layer portion at both ends of the frame material in the length direction than the core material portion is easy. That is, since the core material made of laminated bamboo has a small coefficient of friction with respect to the synthetic resin, the core material is tightly attached to the hollow inner wall of the synthetic resin layer so that no gap is formed. By hitting the end with a hammer or pressing with an appropriate tool, the core is moved relatively to the synthetic resin layer so that the end of the synthetic resin layer is longer than the end of the core. It can be easily extended in the vertical direction.

【0085】d)芯材に実用上必要な強度を有する集成
材を用いているために、容易にスリム化を図ることがで
きる。このため保管や運搬時の省スペース化と費用低
減、並びに意匠上の改善を図ることができる。
D) Since the laminated material having the strength necessary for practical use is used for the core material, it can be easily made slim. Therefore, space saving and cost reduction during storage and transportation, and design improvement can be achieved.

【0086】e)更に、木は一般的に成木として用途に
供しうるようになるまでに、植林時から20〜30年の
長年月を要するが、竹はわずか3〜5年で成竹となり、
充分に本発明の芯材に供しうる。
E) Further, it generally takes 20 to 30 years from the time of planting for trees to become usable as mature trees, but bamboo becomes mature bamboo in only 3 to 5 years. ,
The core material of the present invention can be sufficiently provided.

【0087】従って、木の伐採による自然環境の破壊と
いう問題もなく、自然保護の観点からも極めて有意義で
ある。
Therefore, there is no problem of destruction of the natural environment by cutting down trees, and it is extremely significant from the viewpoint of nature protection.

【0088】(2)請求項2記載の発明は、前記に加え
て、物理的性質の異なる外皮層と内皮層を取り除いて、
中間層だけよりなる竹材を用いて集成材を形成するため
に、物理的性質の均一な優れた集成材が得られ、安定的
な強度を確保することができる。
(2) According to the second aspect of the present invention, in addition to the above, the outer skin layer and the endothelium layer having different physical properties are removed.
Since the glulam is formed using a bamboo material consisting of only the intermediate layer, a glulam excellent in uniform physical properties can be obtained, and stable strength can be secured.

【0089】(3)請求項3記載の発明は、前記に加え
て、枠材を方形に組立てて窓枠とする作業を能率的に実
施することができる。
(3) According to the third aspect of the present invention, in addition to the above, an operation of assembling a frame material into a rectangular shape to form a window frame can be efficiently performed.

【0090】(4)請求項4記載の発明は、請求項1〜
3記載の発明に用いる枠材を効率的に成形することがで
きるとともに、一体化時の表面樹脂温度を175〜19
5度の温度範囲とすることにより、前記した窓枠を構成
する際の溶着の前工程として行う芯材を合成樹脂層に対
して相対的にずらすセットバック作業を容易に実施する
ことができる。
(4) The fourth aspect of the present invention is the first aspect of the present invention.
3. The frame material used in the invention described in 3 can be efficiently formed, and the surface resin temperature at the time of integration is 175 to 19
By setting the temperature range to 5 degrees, it is possible to easily perform a setback operation in which the core material, which is performed as a pre-process of welding when forming the window frame, is relatively shifted with respect to the synthetic resin layer.

【0091】(5)請求項5記載の発明は、複層ガラス
又は単板ガラスの剛性を利用して窓枠の強度補強を施し
ているために、建物開口部用窓として、実用上充分な強
度を得ることができるとともに、窓枠の一層のスリム化
を図ることができる。
(5) According to the fifth aspect of the present invention, since the strength of the window frame is reinforced by utilizing the rigidity of the double-glazed glass or the single-paned glass, it is practically sufficient for a window for a building opening. Can be obtained, and the window frame can be further slimmer.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の合成樹脂製窓枠の一実施形態を示す斜
視図である。
FIG. 1 is a perspective view showing one embodiment of a synthetic resin window frame of the present invention.

【図2】本発明において、芯材の表面の合成樹脂層を被
覆する方法を模式的に示した図面である。
FIG. 2 is a drawing schematically showing a method of coating a synthetic resin layer on a surface of a core material in the present invention.

【図3】本発明の窓枠に、複層ガラスを嵌め込んだ縦断
面図の一部を示す図面である。
FIG. 3 is a drawing showing a part of a longitudinal sectional view in which a double-layer glass is fitted into a window frame of the present invention.

【図4】本発明の実施例で用いた試験片の断面形状と寸
法を示す図面である。
FIG. 4 is a drawing showing a cross-sectional shape and dimensions of a test piece used in an example of the present invention.

【図5】比較例で用いた試験片の断面形状と寸法を示す
図面である。
FIG. 5 is a drawing showing a cross-sectional shape and dimensions of a test piece used in a comparative example.

【符号の説明】[Explanation of symbols]

1 合成樹脂製窓枠 2 竹の集成材からなる芯材 3 合成樹脂層 4 枠材 5 押出機のダイ 6 サイジング装置 7 引取りローラー 8 複層ガラス 9 両面テープ 10 ガラス受け台 11 押縁 DESCRIPTION OF SYMBOLS 1 Synthetic resin window frame 2 Core material made of bamboo laminated material 3 Synthetic resin layer 4 Frame material 5 Extruder die 6 Sizing device 7 Take-up roller 8 Double glass 9 Double-sided tape 10 Glass receiving stand 11 Edge

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) E06B 3/24 E06B 3/24 Fターム(参考) 2B250 AA11 DA03 DA04 EA01 EA13 FA01 FA13 FA31 HA01 2E011 CA01 CB03 CC02 2E014 AA03 BA05 BA08 BB01 BC10 BD09 4F100 AJ04 AK01B AK15B AP00A BA02 DD32 EC103 EH172 EH20 GB08 JH01 JJ02 JK01 JL00 JL05 JL09 YY00 ──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 7 Identification symbol FI Theme coat ゛ (Reference) E06B 3/24 E06B 3/24 F term (Reference) 2B250 AA11 DA03 DA04 EA01 EA13 FA01 FA13 FA31 HA01 2E011 CA01 CB03 CC02 2E014 AA03 BA05 BA08 BB01 BC10 BD09 4F100 AJ04 AK01B AK15B AP00A BA02 DD32 EC103 EH172 EH20 GB08 JH01 JJ02 JK01 JL00 JL05 JL09 YY00

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 竹の集成材からなる芯材の表面を合成樹
脂層で被覆してなる枠材を用いて、これら枠材を方形に
組立てて構成したことを特徴とする合成樹脂製窓枠。
1. A synthetic resin window frame comprising a core material made of laminated bamboo and a frame material obtained by coating the surface of the core material with a synthetic resin layer and assembling these frame materials in a rectangular shape. .
【請求項2】 竹の集成材が、原竹の外皮層、中間層お
よび内皮層の三層構造のうち、外皮層と内皮層を実質的
に取り除いて得た竹材を用いて形成した集成材である請
求項1記載の合成樹脂製窓枠。
2. A bamboo laminated material formed by using a bamboo material obtained by substantially removing an outer skin layer and an inner skin layer from a three-layer structure of an outer skin layer, an intermediate layer, and an endothelial layer of a raw bamboo. The synthetic resin window frame according to claim 1, wherein
【請求項3】 枠材の両端において、合成樹脂層部分
が、芯材部分よりも長さ方向に延出している枠材を用
い、隣接する枠材同士を該延出した合成樹脂層部分を溶
着することによって連結し、これら枠材を方形に組立て
て窓枠を構成した請求項1または2に記載の合成樹脂製
窓枠。
3. At both ends of the frame material, a synthetic resin layer portion uses a frame material extending in a length direction from a core material portion, and the adjacent synthetic resin layer portions are formed by extending the adjacent frame materials. The synthetic resin window frame according to claim 1 or 2, wherein the frame members are connected by welding, and these frame members are assembled into a square to form a window frame.
【請求項4】 合成樹脂として塩化ビニル樹脂を用い、
押出成形機で該合成樹脂を加熱溶融して、漸次縮径しな
がら所望とする枠材と同一の断面形状の中空成形物を成
形し、該中空成形物の中空内面の表面樹脂温度が、17
5〜195度の温度範囲内にあるときに、該中空成形物
の中空内に竹の集成材からなる芯材を嵌入させることに
より、該芯材の表面を合成樹脂層で被覆してなることを
特徴とする合成樹脂製窓枠用の枠材の製造方法。
4. A vinyl chloride resin as a synthetic resin,
The synthetic resin is heated and melted by an extruder to form a hollow molded product having the same cross-sectional shape as a desired frame material while gradually reducing the diameter. The surface resin temperature of the hollow inner surface of the hollow molded product is 17
When the temperature is in the range of 5 to 195 degrees, the surface of the core material is covered with a synthetic resin layer by fitting a core material made of laminated bamboo into the hollow of the hollow molded product. A method for producing a frame material for a synthetic resin window frame, characterized in that:
【請求項5】 請求項1〜3のいずれかに記載の合成樹
脂製窓枠に、複層ガラス又は単板ガラスを、該ガラスの
窓枠に対面する片側面周辺部分とそれに当接する窓枠部
分とを、少なくとも部分的に接着固定して嵌め込んだこ
とを特徴とする建物開口部用窓。
5. The synthetic resin window frame according to any one of claims 1 to 3, wherein a double-layered glass or a single-paned glass is provided on a peripheral portion of one side of the glass facing the window frame and a window frame portion in contact with the window frame portion. A window for a building opening, wherein the window is at least partially adhered and fixed.
JP26375698A 1998-09-17 1998-09-17 Synthetic resin window frame, method of manufacturing frame material used therefor, and window for building opening Expired - Fee Related JP3992851B2 (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
JP26375698A JP3992851B2 (en) 1998-09-17 1998-09-17 Synthetic resin window frame, method of manufacturing frame material used therefor, and window for building opening
MYPI98005877A MY121303A (en) 1998-09-17 1998-12-24 Bamboo window frame
CNB981267084A CN1183312C (en) 1998-09-17 1998-12-30 Bamboo window frame and manufacturing process
CNB2004100574286A CN100356026C (en) 1998-09-17 1998-12-30 Bamboo window frame
KR1019980063282A KR100582014B1 (en) 1998-09-17 1998-12-31 Bamboo Sash and Manufacturing Method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP26375698A JP3992851B2 (en) 1998-09-17 1998-09-17 Synthetic resin window frame, method of manufacturing frame material used therefor, and window for building opening

Publications (2)

Publication Number Publication Date
JP2000096922A true JP2000096922A (en) 2000-04-04
JP3992851B2 JP3992851B2 (en) 2007-10-17

Family

ID=17393857

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (4)

Country Link
JP (1) JP3992851B2 (en)
KR (1) KR100582014B1 (en)
CN (2) CN100356026C (en)
MY (1) MY121303A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002194160A (en) * 2000-12-26 2002-07-10 Tostem Corp Vinyl chloride resin composition for window frame and extrusion-molded article for window frame

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106869688B (en) * 2017-03-03 2019-05-28 云南自然空间门窗有限公司 A kind of pseudo-classic magnetic suspension haze complex-aperture of pure bamboo and pure bamboo treatment process
CN108748469A (en) * 2018-06-22 2018-11-06 福建农林大学 A kind of processing method of bending path bamboo fence standard component

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB893292A (en) * 1957-10-21 1962-04-04 Ilse Behrens Improvements relating to frames, especially window frames, door frames and the like
JPS5932090U (en) * 1982-08-24 1984-02-28 株式会社サンタ通商 Window frame
KR860002864Y1 (en) * 1984-11-08 1986-10-20 이종수 Damping device of fuel tank for gas range
KR930008557Y1 (en) * 1991-08-07 1993-12-23 김재창 Sash for door frame
CN2181558Y (en) * 1993-07-14 1994-11-02 四川省林业科学研究院 Bamboo-wood board hollow core door
JPH10246067A (en) * 1997-03-07 1998-09-14 Misawa Homes Co Ltd Sash frame member and manufacture of the sash frame member
KR100240945B1 (en) * 1997-05-02 2000-01-15 손홍구 Method of manufacturing bamboo door

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002194160A (en) * 2000-12-26 2002-07-10 Tostem Corp Vinyl chloride resin composition for window frame and extrusion-molded article for window frame

Also Published As

Publication number Publication date
JP3992851B2 (en) 2007-10-17
CN1590699A (en) 2005-03-09
CN100356026C (en) 2007-12-19
CN1247927A (en) 2000-03-22
CN1183312C (en) 2005-01-05
MY121303A (en) 2006-01-28
KR100582014B1 (en) 2006-09-20
KR20000022021A (en) 2000-04-25

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