JP2000094434A - Concrete pump truck - Google Patents

Concrete pump truck

Info

Publication number
JP2000094434A
JP2000094434A JP10267620A JP26762098A JP2000094434A JP 2000094434 A JP2000094434 A JP 2000094434A JP 10267620 A JP10267620 A JP 10267620A JP 26762098 A JP26762098 A JP 26762098A JP 2000094434 A JP2000094434 A JP 2000094434A
Authority
JP
Japan
Prior art keywords
hose
pump truck
concrete pump
boom
tip
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP10267620A
Other languages
Japanese (ja)
Other versions
JP3854411B2 (en
Inventor
Kenji Sakai
健次 坂井
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Heavy Industries Ltd
Original Assignee
Mitsubishi Heavy Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Heavy Industries Ltd filed Critical Mitsubishi Heavy Industries Ltd
Priority to JP26762098A priority Critical patent/JP3854411B2/en
Publication of JP2000094434A publication Critical patent/JP2000094434A/en
Application granted granted Critical
Publication of JP3854411B2 publication Critical patent/JP3854411B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/02Conveying or working-up concrete or similar masses able to be heaped or cast
    • E04G21/04Devices for both conveying and distributing
    • E04G21/0418Devices for both conveying and distributing with distribution hose
    • E04G21/0436Devices for both conveying and distributing with distribution hose on a mobile support, e.g. truck

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Mechanical Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
  • Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a concrete pump truck, in which the safety in working is improved by a method wherein a sensor is provided so as not to develop damages or the like of a boom at a work under and overloaded state. SOLUTION: In a concrete pump truck for placing a concrete from a tip hose connected to a docking hose 21 provided at the tip of a bent boom, a load sensor 31 such as a load cell or the like for measuring a load applied during the pulling-round of the tip hose is provided in the neighborhood of the mouthpiece of the docking hose 21 of the concrete pump truck.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、コンクリートを高
所に送給するコンクリートポンプ車に関し、オーバーロ
ード状態で作業した際に、ブームの損傷等が発生しない
ようにセンサを設け、作業の安全の向上を図るように工
夫したものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a concrete pump truck for feeding concrete to a high place, and is provided with a sensor to prevent a boom from being damaged when working in an overloaded state, and to improve work safety. It is devised so as to improve it.

【0002】[0002]

【従来の技術】図4に複数段(3段)のブームを有する
コンクリートポンプ車の概略を示す。図4に示すよう
に、コンクリートポンプ車11の車体の後部にコンクリ
ートを投入するホッパ12を有すると共に、旋回自在の
旋回台13に第1油圧シリンダ14を介して起伏自在に
設けられた第1ブーム15、第2油圧シリンダ16及び
第3油圧シリンダ17を介して第2ブーム18及び第3
ブーム19がそれぞれ設けられており、これら第1〜第
3ブーム15,18,19に沿って設けられた輸送管
(パイプライン)20により第3ブーム19の先端に設
けたドッキングホース21にコンクリートを送給してい
る。上記ドッキングホース21には、ジョイント22を
介して作業用の先端ホース23が連結されており、送給
されたコンクリートを作業箇所に打ち込むようにしてい
る。
2. Description of the Related Art FIG. 4 schematically shows a concrete pump truck having a plurality of (three-stage) booms. As shown in FIG. 4, a first boom which has a hopper 12 for charging concrete at a rear portion of a body of a concrete pump truck 11 and is provided on a swiveling base 13 via a first hydraulic cylinder 14 so as to be able to move up and down. 15, the second boom 18 and the third boom 18 via the second hydraulic cylinder 16 and the third hydraulic cylinder 17
A boom 19 is provided, and concrete is supplied to a docking hose 21 provided at the tip of the third boom 19 by a transport pipe (pipeline) 20 provided along the first to third booms 15, 18, and 19. I am sending. An end hose 23 for work is connected to the docking hose 21 via a joint 22 so that the fed concrete is driven into a work place.

【0003】上記ドキングホース21に連結される先端
ホース23は作業現場にて取付けられ、作業箇所で引き
回されるので、ドッキングホース21には該ホースをガ
イドする先端ホースガイド24が設けられている。
[0003] The tip hose 23 connected to the docking hose 21 is attached at the work site and routed at the work site. Therefore, the docking hose 21 is provided with a tip hose guide 24 for guiding the hose. I have.

【0004】[0004]

【発明が解決しようとする課題】従来においては、図4
に示したようなコンクリートポンプ車11では、ブーム
のオーバーロード状態、すなわち、先端ホース23を急
に引回したり、先端ホース23を所定長さより長いもの
を使用してドッキングホース21に負荷がかかるような
場合、安全対策が講じられていないので、ブームの損
傷,切損,アウトリガの破損等や、車両の転倒等が発生
するという、おそれがあった。
Conventionally, FIG.
In the concrete pump truck 11 shown in FIG. 1, the overload state of the boom, that is, the tip hose 23 is suddenly pulled or the tip hose 23 is longer than a predetermined length, so that the load is applied to the docking hose 21. In such a case, since no safety measures are taken, there is a risk that the boom may be damaged, cut off, the outrigger may be damaged, or the vehicle may fall.

【0005】本発明は、上記問題に鑑み、オーバーロー
ド状態で作業した際に、ブームの損傷等が発生しないよ
うにセンサを設け、作業の安全の向上を図るようにした
コンクリートポンプ車を提供することを課題とする。
The present invention has been made in view of the above problems, and provides a concrete pump truck provided with a sensor for preventing the boom from being damaged when working in an overloaded state, thereby improving the safety of the work. That is the task.

【0006】[0006]

【課題を解決するための手段】前記課題を解決する[請
求項1]の発明は、屈折ブームの先端に設けたドッキン
グホースに連結される先端ホースからコンクリートを打
ち込むコンクリートポンプ車において、ドッキングホー
スの先端近傍に該ドッキングホースに作用する荷重を測
定する荷重センサを設けてなることを特徴とする。
According to a first aspect of the present invention, there is provided a concrete pump truck in which concrete is driven from a tip hose connected to a docking hose provided at the tip of a bending boom. A load sensor for measuring a load acting on the docking hose is provided near the distal end.

【0007】[請求項2]の発明は、請求項1におい
て、上記荷重センサからの信号がワイヤレス信号によ
り、ポンプ車本体に設けた受信機に送信することを特徴
とする。
A second aspect of the present invention is characterized in that, in the first aspect, the signal from the load sensor is transmitted as a wireless signal to a receiver provided in the pump car body.

【0008】[0008]

【発明の実施の形態】以下、本発明の実施形態を説明す
るが、本発明はこれに限定されるものではない。
DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, embodiments of the present invention will be described, but the present invention is not limited thereto.

【0009】[第1の実施の形態]図1は第1の実施の
形態にかかるコンクリートポンプ車のドッキングホース
の先端部分の要部概略図である。
[First Embodiment] FIG. 1 is a schematic view of a main part of a tip portion of a docking hose of a concrete pump truck according to a first embodiment.

【0010】本実施の形態にかかるコンクリートポンプ
車は、図4に示したコンクリートポンプ車のドッキング
ホース21の口金近傍に、先端ホース23が引き回され
る際に作用する荷重を測定する例えばロードセル等の荷
重センサ31を設けてなるものである。
The concrete pump truck according to the present embodiment measures the load applied when the tip hose 23 is drawn around the base of the docking hose 21 of the concrete pump truck shown in FIG. The load sensor 31 is provided.

【0011】上記荷重センサ31にかかる荷重が所定の
レベルを超えた場合に、ブームが作動しないようにブー
ムを可動させる電磁弁のアクチュエータ等を制御するよ
うにして、ブームの作動を停止し、ブームの損傷等を防
止するようにしている。
When the load applied to the load sensor 31 exceeds a predetermined level, the operation of the boom is stopped by controlling an actuator of a solenoid valve for moving the boom so that the boom does not operate. To prevent damage.

【0012】なお、第1〜第3のいずれかの油圧シリン
ダ16,17,24のいずれかに荷重センサを設けるこ
とも可能であるが、油圧シリンダはブームの降伏に対応
しているので、折畳んだ状態や折畳む途中の状態では適
正な荷重を検出することは困難であるので、本発明のよ
うに、先端ホース23の荷重が直接作用するドッキング
ホース21との連結箇所近傍に荷重センサ31を設ける
必要があり、当該箇所に荷重センサ31をもうけること
により過負荷がかかる場合に正確に荷重を検出すること
が可能となる。
It is also possible to provide a load sensor in any one of the first to third hydraulic cylinders 16, 17, 24. However, since the hydraulic cylinder corresponds to the boom yielding, it is folded. Since it is difficult to detect an appropriate load in the folded state or in the middle of folding, as in the present invention, the load sensor 31 is provided near the connecting point with the docking hose 21 to which the load of the tip hose 23 directly acts. It is necessary to provide a load sensor 31 at the location, and it becomes possible to accurately detect the load when an overload is applied.

【0013】上記荷重センサを設ける場所はドッキング
ホース21の口金近傍に限定されるものではなく、上記
ドッキングホース21をガイドする先端ホースガイド2
4の先端部分の梁24aに設けるようにしてもよい。
The location where the load sensor is provided is not limited to the vicinity of the base of the docking hose 21, but the tip hose guide 2 for guiding the docking hose 21 is provided.
4 may be provided on the beam 24a at the tip portion.

【0014】[第2の実施の形態]図2は第2の実施の
形態にかかるコンクリートポンプ車の概略図である。
[Second Embodiment] FIG. 2 is a schematic view of a concrete pump truck according to a second embodiment.

【0015】第2の実施の形態は、上述した第1の実施
の形態のように、先端ホース23に過負荷がかかった場
合の信号をコンクリートポンプ車11の本体側に送る必
要があるが、コンクリートポンプ車は旋回台13を有し
てブームを所望位置に回転させているので、センサ31
からの信号を車両本体側に直接電線で連結すると、第1
ブーム15を旋回させる旋回台13の無限旋回が不可能
となるという問題があり、作業効率が低下する。また、
旋回台13は無限旋回のために、回転部にスリップリン
グ等を使用することが提案されるが、特殊な大型形状と
なりコストが向上する。そこで、ブーム上に駆動電源を
設け、センサ出力信号をこの駆動電源を利用して無線
(電波、光、超音波)等で車体側に伝送して制御をする
ようにした。この一例を図2に示す。
In the second embodiment, as in the first embodiment described above, it is necessary to send a signal to the main body of the concrete pump truck 11 when an overload is applied to the distal end hose 23. Since the concrete pump has the swivel 13 and rotates the boom to a desired position, the sensor 31
Signal from the vehicle directly to the vehicle body side,
There is a problem that the turning table 13 for turning the boom 15 cannot be turned infinitely, and the working efficiency is reduced. Also,
It is proposed to use a slip ring or the like for the rotating part for the turning table 13 for infinite turning, but the turning table 13 has a special large shape and the cost is improved. Therefore, a drive power supply is provided on the boom, and control is performed by transmitting a sensor output signal to the vehicle body wirelessly (radio wave, light, ultrasonic wave) or the like using the drive power supply. An example of this is shown in FIG.

【0016】図2に示すように、ドッキングホース21
の先端に設けた荷重センサ31からの荷重信号は、ケー
ブル32を介して信号処理装置33に送られ、この信号
処理装置33に内蔵された送信機からコンクリートポン
プ車11の本体側に設けた受信機34に駆動電源35を
利用して無線で信号を送っている。なお、上記信号処理
装置35を駆動する駆動電源としては、例えば太陽電池
や二次電池、又はそれらを組み合わせて使用している。
As shown in FIG. 2, the docking hose 21
A load signal from a load sensor 31 provided at the end of the concrete pump truck 11 is sent to a signal processing device 33 via a cable 32, and a reception signal provided on a main body side of the concrete pump truck 11 from a transmitter built in the signal processing device 33. A signal is transmitted wirelessly to the device 34 using a drive power supply 35. In addition, as a drive power source for driving the signal processing device 35, for example, a solar battery, a secondary battery, or a combination thereof is used.

【0017】[第3の実施の形態]図3は第3の実施の
形態にかかるコンクリートポンプ車の要部概略図であ
る。図3は先端ホースガイド24の先端部分に設定値以
上の荷重が作用すると、該ホースガイド24の先端部分
の一部を変形可能な変形部41とするようにしている。
本実施の形態では、ホースガイド24にオーバーロード
がかかった場合に、その一部が変形することで安全に壊
れるようにしたので、その他のブーム等に損傷が生じな
いようにしている。すなわち、ホースガイド24の一部
の強度を弱くして上述した荷重センサの代わりとし、ブ
ームに損傷を生じることなく、オーバーロードであるこ
とを作業者に知らせるようにしている。具体的には、3
段ブームのコンクリートポンプ車等の場合、現在700
kg・F程度の耐荷重としているものを、約350kg
・F程度と低下させ、ホースガイド24自体を変形させ
るようにしている。これにより、ホースガイド24にオ
ーバーロードがかかった場合に、ブーム等が変形して事
故とならないように、ホースガイド自体を変形させるこ
とで、作業者にオーバーロードが生じたことを知らせる
ようにしている。
[Third Embodiment] FIG. 3 is a schematic view of a main part of a concrete pump truck according to a third embodiment. FIG. 3 shows that when a load equal to or more than a set value acts on the distal end portion of the distal end hose guide 24, a part of the distal end portion of the hose guide 24 becomes a deformable portion 41 which can be deformed.
In the present embodiment, when an overload is applied to the hose guide 24, a part of the hose guide 24 is deformed so as to be safely broken, so that other booms and the like are not damaged. That is, the strength of a part of the hose guide 24 is weakened to replace the load sensor described above, and the operator is notified of the overload without damaging the boom. Specifically, 3
In the case of a stepped boom concrete pump truck, etc.
Approximately 350 kg
-The hose guide 24 itself is deformed by lowering it to about F. In this way, when the hose guide 24 is overloaded, the hose guide itself is deformed so that the operator is notified that the overload has occurred so that the boom or the like is not deformed and an accident is caused. I have.

【0018】[0018]

【発明の効果】以上説明したように、本発明の[請求項
1]によれば、屈折ブームの先端に設けたドッキングホ
ースに連結される先端ホースからコンクリートを打ち込
むコンクリートポンプ車において、ドッキングホースの
先端近傍に該ドッキングホースに作用する荷重を測定す
る荷重センサを設けてなるので、荷重センサ31にかか
る荷重が所定のレベルを超えた場合に、ブームが作動し
ないようにブームを可動させる電磁弁のアクチュエータ
等を制御するようにして、ブームの作動を停止し、ブー
ムの損傷等を防止することができる。
As described above, according to the first aspect of the present invention, in a concrete pump truck in which concrete is driven from a tip hose connected to a docking hose provided at the tip of a bending boom, Since a load sensor for measuring the load acting on the docking hose is provided near the distal end, when the load applied to the load sensor 31 exceeds a predetermined level, the electromagnetic valve for moving the boom so as not to operate the boom is provided. By controlling the actuator and the like, the operation of the boom can be stopped, and damage to the boom and the like can be prevented.

【0019】[請求項2]によれば、請求項1におい
て、上記荷重センサからの信号がワイヤレス信号によ
り、ポンプ車本体に設けた受信機に送信するようにした
ので、旋回台の無限旋回が可能となり、作業効率が低下
することなく、荷重信号を車体側に送信することができ
る。
According to [claim 2], in claim 1, the signal from the load sensor is transmitted to the receiver provided in the pump car body by a wireless signal, so that the turntable can be turned infinitely. This makes it possible to transmit the load signal to the vehicle body without lowering the work efficiency.

【図面の簡単な説明】[Brief description of the drawings]

【図1】第1の実施の形態にかかるコンクリートポンプ
車の要部概略図である。
FIG. 1 is a schematic view of a main part of a concrete pump truck according to a first embodiment.

【図2】第2の実施の形態にかかるコンクリートポンプ
車の要部概略図である。
FIG. 2 is a schematic view of a main part of a concrete pump truck according to a second embodiment.

【図3】第3の実施の形態にかかるコンクリートポンプ
車の要部概略図である。
FIG. 3 is a schematic diagram of a main part of a concrete pump truck according to a third embodiment.

【図4】コンクリートポンプ車の概略図である。FIG. 4 is a schematic view of a concrete pump truck.

【符号の説明】[Explanation of symbols]

11 コンクリートポンプ車 12 ホッパ 13 旋回台 14 第1油圧シリンダ 15 第1ブーム 16 第2油圧シリンダ 17 第3油圧シリンダ 18 第2ブーム 19 第3ブーム 20 輸送管 21 ドッキングホース 22 ジョイント 23 先端ホース 24 先端ホースガイド 31 荷重センサ 32 ケーブル 33 信号処理装置 34 受信機 35 駆動電源 41 変形部 DESCRIPTION OF SYMBOLS 11 Concrete pump truck 12 Hopper 13 Swivel base 14 1st hydraulic cylinder 15 1st boom 16 2nd hydraulic cylinder 17 3rd hydraulic cylinder 18 2nd boom 19 3rd boom 20 Transport pipe 21 Docking hose 22 Joint 23 Tip hose 24 Tip hose Guide 31 Load sensor 32 Cable 33 Signal processor 34 Receiver 35 Drive power supply 41 Deformation part

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 屈折ブームの先端に設けたドッキングホ
ースに連結される先端ホースからコンクリートを打ち込
むコンクリートポンプ車において、 ドッキングホースの先端近傍に該ドッキングホースに作
用する荷重を測定する荷重センサを設けてなることを特
徴とするコンクリートポンプ車。
1. A concrete pump truck for driving concrete from a tip hose connected to a docking hose provided at the tip of a bending boom, a load sensor for measuring a load acting on the docking hose is provided near the tip of the docking hose. A concrete pump truck characterized by becoming.
【請求項2】 請求項1において、 上記荷重センサからの信号がワイヤレス信号により、ポ
ンプ車本体に設けた受信機に送信することを特徴とする
コンクリートポンプ車。
2. The concrete pump truck according to claim 1, wherein the signal from the load sensor is transmitted as a wireless signal to a receiver provided on the pump truck body.
JP26762098A 1998-09-22 1998-09-22 Concrete pump truck Expired - Fee Related JP3854411B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP26762098A JP3854411B2 (en) 1998-09-22 1998-09-22 Concrete pump truck

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP26762098A JP3854411B2 (en) 1998-09-22 1998-09-22 Concrete pump truck

Publications (2)

Publication Number Publication Date
JP2000094434A true JP2000094434A (en) 2000-04-04
JP3854411B2 JP3854411B2 (en) 2006-12-06

Family

ID=17447231

Family Applications (1)

Application Number Title Priority Date Filing Date
JP26762098A Expired - Fee Related JP3854411B2 (en) 1998-09-22 1998-09-22 Concrete pump truck

Country Status (1)

Country Link
JP (1) JP3854411B2 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004516995A (en) * 2001-01-15 2004-06-10 シュビング・ゲゼルシャフト・ミット・ベシュレンクテル・ハフツング Large manipulator to attenuate vibration
JP2007023650A (en) * 2005-07-19 2007-02-01 Ishikawajima Constr Mach Co Device to prevent boom of concrete pump vehicle from overloading
WO2013104239A1 (en) * 2012-01-09 2013-07-18 中联重科股份有限公司 Concrete pumper apparatus and end hose thereof for use in casting construction

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111608390A (en) * 2020-05-12 2020-09-01 中铁十四局集团建筑工程有限公司 Concrete pouring equipment and using method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004516995A (en) * 2001-01-15 2004-06-10 シュビング・ゲゼルシャフト・ミット・ベシュレンクテル・ハフツング Large manipulator to attenuate vibration
JP2007023650A (en) * 2005-07-19 2007-02-01 Ishikawajima Constr Mach Co Device to prevent boom of concrete pump vehicle from overloading
WO2013104239A1 (en) * 2012-01-09 2013-07-18 中联重科股份有限公司 Concrete pumper apparatus and end hose thereof for use in casting construction

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