CN214424175U - Rural power distribution network integrated pole setting device - Google Patents
Rural power distribution network integrated pole setting device Download PDFInfo
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- CN214424175U CN214424175U CN202022526675.3U CN202022526675U CN214424175U CN 214424175 U CN214424175 U CN 214424175U CN 202022526675 U CN202022526675 U CN 202022526675U CN 214424175 U CN214424175 U CN 214424175U
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- 238000010276 construction Methods 0.000 claims abstract description 22
- 230000008569 process Effects 0.000 claims abstract description 18
- 230000005540 biological transmission Effects 0.000 claims abstract description 10
- 238000005259 measurement Methods 0.000 claims abstract description 10
- 238000012790 confirmation Methods 0.000 claims abstract description 5
- 238000003860 storage Methods 0.000 claims description 9
- 238000004891 communication Methods 0.000 claims description 4
- 230000007246 mechanism Effects 0.000 claims description 2
- 238000009434 installation Methods 0.000 abstract description 10
- 238000009412 basement excavation Methods 0.000 abstract description 9
- 230000000694 effects Effects 0.000 abstract description 3
- 238000005491 wire drawing Methods 0.000 abstract description 3
- 238000013461 design Methods 0.000 description 6
- 229910000831 Steel Inorganic materials 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 230000006378 damage Effects 0.000 description 3
- 208000027418 Wounds and injury Diseases 0.000 description 2
- 238000009313 farming Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 208000014674 injury Diseases 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
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- 229910000838 Al alloy Inorganic materials 0.000 description 1
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Abstract
An agricultural distribution network integrated upright device comprises a power output system, an auxiliary upright system, a video monitoring and positioning system and an operation control system. The video monitoring and positioning system carries out positioning measurement, pole type confirmation and image transmission on the position of the upright pole; the power output system and the auxiliary vertical rod system are used for carrying out foundation pit excavation, depth measurement, vertical rod erecting, positive rod operation, chassis installation, chuck installation, backfilling, tamping and wire drawing; the operation control system operates the power output system, the video monitoring and positioning system and the auxiliary upright rod system according to the construction process of the electric pole, and corrects and controls the whole construction process; the power output system and the video monitoring and positioning system are provided with a main carriage, the auxiliary upright rod system is arranged on an auxiliary carriage, and the main carriage and the auxiliary carriage are connected through a hook to form the agricultural distribution network integrated upright rod device. The utility model discloses device easy operation, function are comprehensive, the suitability is strong, safe and reliable, can improve by a wide margin and execute working medium effect and safety.
Description
Technical Field
The utility model relates to a net integration pole setting device is joined in marriage to farming belongs to distribution network technical field.
Background
In the construction process of newly building or transforming a rural distribution network line, the vertical rod is an important link, and the electric pole assembly mainly comprises the steps of rod body inspection, foundation pit excavation, chassis installation, chuck installation, vertical rod and the like. The pole erecting method comprises a pole erecting machine method, an automobile crane pole erecting method, a fixed herringbone holding pole erecting method and the like.
The pole erecting machine mainly refers to a tripod pole erecting machine, generally adopts aluminum alloy tubes, and is characterized by reliable foundation, light weight, convenient assembly and disassembly, no need of driving a ground anchor and capability of entering a construction site where a crane cannot enter, but the pole erecting machine method can only be used for erecting a pin-pulling rod of 12m or below. The pole erecting method of the automobile crane has the characteristics of high efficiency, simple preparation work in the early stage, no need of equipment such as a pole erecting machine, and the like, but can only be used on flat ground or beside a road where the crane can reach, and cannot be used in areas far away from the road and seriously uneven terrain. The method for fixing the herringbone holding rod and erecting the rod is characterized by being suitable for areas where a crane cannot enter, but requiring manual traction and consuming long time.
The traditional pole setting method is separated by adopting the processes of digging holes, setting poles and the like, the pole setting effect cannot be evaluated, the quality cannot be guaranteed and corrected, and certain injury events occur. Therefore, it is necessary to provide an all-in-one pole erecting device which is simple in operation, comprehensive in function, strong in applicability, safe and reliable, and the construction efficiency and the quality are improved.
Disclosure of Invention
The utility model aims at providing a net integration pole setting device is joined in marriage in order to solve single, consuming time scheduling problem that traditional pole setting exists.
The technical scheme of the utility model is realized as follows, a rural distribution network integrated pole setting device comprises a power output system, an auxiliary pole setting system, a video monitoring and positioning system and an operation control system; the video monitoring and positioning system carries out positioning measurement, pole type confirmation and image transmission on the position of the upright pole; the power output system and the auxiliary vertical rod system are used for carrying out foundation pit excavation, depth measurement, vertical rod erecting, positive rod operation, chassis installation, chuck installation, backfilling, tamping and wire drawing; the operation control system operates the power output system, the video monitoring and positioning system and the auxiliary upright rod system according to the construction process of the electric pole, and corrects and controls the whole construction process; the power output system and the video monitoring and positioning system are installed on a main carriage, the auxiliary upright rod system is installed on an auxiliary carriage, and the main carriage and the auxiliary carriage are connected through a hook to form the agricultural distribution network integrated upright rod device.
The power output system comprises a main compartment, a generator, a first hydraulic system, wheels, crawler wheels, upper arms, lower arms, connectors, a limiter, a cab and auxiliary fixing hooks; a cab, a hydraulic cylinder and a generator are arranged in the carriage; the bottom of the carriage is provided with a crawler wheel and a transmission mechanism; auxiliary fixing hooks are arranged at the front end and the rear end of the carriage; the output end of the first hydraulic system is connected with an upper arm, the upper arm is connected with a lower arm through a connector, and the lower arm is connected with a bucket or a grab arm through the connector and a limiter; the generator provides power and transmission, and the first hydraulic system outputs power.
The video monitoring and positioning system comprises a 1080P wide-angle camera, a range finder, a storage battery and a Beidou positioning device; the Beidou positioning device is provided with a Bluetooth and SIM card communication module; the storage battery provides working power supply for the Beidou positioning device, the range finder and the camera respectively.
The auxiliary upright rod system comprises an auxiliary carriage, an auxiliary carriage frame, wheels, a second hydraulic system, a pole holding assembly, a lifting assembly, a digging shovel, a hook, a storage battery and a rechargeable battery; the holding rod assembly, the lifting assembly and the digging shovel are respectively arranged on the frame; the wheels are arranged at the bottom of the frame; the hook is arranged at one end of the frame; the pole holding assembly is used for holding the pole to a specified position; the lifting assembly lifts or lowers the holding pole assembly through a second hydraulic system; the digging shovel is used for digging holes for the electric pole or burying the electric pole which is already positioned at the appointed position through a second hydraulic system; the storage battery provides power supply for the second hydraulic system, the holding pole assembly, the lifting assembly and the digging shovel, and the rechargeable battery is a backup emergency power supply.
The operation control system comprises a control module, a power supply module and an execution element; the operation control system is set according to the construction procedure of the electric pole, adopts a handheld terminal, remotely operates the power output system, the video monitoring and positioning system and the auxiliary upright rod system, and corrects and controls the whole construction process.
The control module is respectively connected with the frequency monitoring and positioning system, the first hydraulic system, the second hydraulic system and the execution element and controls the operation and the operation of the control module.
The hand grasping arms comprise long arms, upper grasping arms, lower grasping arms, upper grasping fingers and lower grasping fingers; the long arm is connected with the upper grabbing arm and the lower grabbing arm through the connectors respectively; the upper gripper arm is connected with a semicircular upper gripper finger; the lower gripper arm is connected with a circular lower gripper finger, and a video monitoring and positioning system is arranged on the circular lower gripper finger.
The utility model has the advantages that the utility model controls the power output system through the operation control system according to tasks such as required pole setting position, pole type and the like, develops the operations such as foundation pit excavation, bottom pole setting and the like with the help of the auxiliary system, and completes the operations such as positioning, tamping foundation, safety warning and early warning and the like through the image processing module, thereby realizing the agricultural distribution network pole setting integrated device; meanwhile, the bucket can be adjusted according to the pole type and excavated along the pole direction, so that pole falling accidents caused by longitudinal stress due to too large pole holes or inconsistent excavation directions are avoided; the grabbing arm completes grabbing, erecting, correcting and other operations in a vertical mode, so that electric pole damage caused by factors such as insecure and unstable grabbing of the pole is avoided, and the situation that the transverse displacement between the pole and the pole does not meet the design requirement is avoided; the auxiliary pole erecting system provides auxiliary functions of pole conveying and pole erecting, and simultaneously provides functions of backfilling and tamping to reinforce the foundation of the electric pole; the control system provides a remote operation function, reduces the injury of personnel caused by factors such as operation range, operation environment and personnel complexity, and simultaneously, combines an image processing system to complete the whole process management and control of the construction of the vertical rod, thereby ensuring the construction quality, efficiency and safety. The utility model discloses device easy operation, function are comprehensive, the suitability is strong, safe and reliable, can improve by a wide margin and execute working medium effect and safety.
The utility model is suitable for an any farming is joined in marriage site work such as net pole setting, excavation.
Drawings
FIG. 1 is a schematic control diagram of the apparatus of the present invention;
FIG. 2 is a schematic view of the power system of the device of the present invention;
FIG. 3 is a schematic view of a gripper arm of the apparatus of the present invention;
FIG. 4 is a schematic view of the auxiliary part of the present invention;
FIG. 5 is a schematic view of a video surveillance and positioning system;
in the figure, 1 is a main compartment; 2 is a crawler wheel; 3 is a cab; 4 is an upper arm; 5 is a lower arm; 6 is a connecting and limiting device; 7 is a hand-held arm; 8 is an auxiliary fixed hook; 9 is a first hydraulic system; 10 is an engine; 11 is a long arm; 12 is an upper gripper arm; 13 is a lower grabbing arm; 14 is an upper grabbing finger; 15 is a lower grabbing finger; 16 is a video monitoring and positioning device; 17 is a holding pole component; 18 is a lifting component; 19 is a digging shovel; 20 is a hook; 21 is a wheel; 22 is an auxiliary carriage frame; 23 is a second hydraulic system; 24 is a rechargeable battery; 25 is a storage battery; 26 is a distance measuring instrument; 27 is a 1080P wide-angle camera; 28 is a Beidou positioning device; 29 is a Beidou module; 30 is sim bluetooth.
Detailed Description
The specific implementation of the utility model is shown in the figure.
The embodiment of the integrated pole setting device for the agricultural distribution network comprises a power output system, an auxiliary pole setting system, a video monitoring and positioning system and an operation control system. The video monitoring and positioning system carries out positioning measurement, pole type confirmation and image transmission on the position of the upright pole; the power output system and the auxiliary vertical rod system are used for carrying out foundation pit excavation, depth measurement, vertical rod erecting, positive rod operation, chassis installation, chuck installation, backfilling, tamping and wire drawing; the operation control system operates the power output system, the video monitoring and positioning system and the auxiliary upright rod system according to the construction process of the electric pole, and corrects and controls the whole construction process; the power output system and the video monitoring and positioning system are installed on a main carriage 1, the auxiliary upright rod system is installed on an auxiliary carriage, and the main carriage and the auxiliary carriage are connected through a hook 20 to form the agricultural distribution network integrated upright rod device.
The power output system in the embodiment mainly comprises a main compartment 1, a generator 10, a first hydraulic system 9, crawler wheels 2, an upper arm 4, a lower arm 5, a connector and limiter 6, a hand grasping arm 7, a cab 3 and the like; the generator 10 provides power supply and transmission, and the hydraulic cylinder outputs power; the crawler wheels adopt wide belt gears, can act in cooperation with the crawler strips, and correspond to areas with wet ground or areas where the wheels cannot freely act; the upper arm 4 can freely stretch and retract to provide downward power; the lower arm 5 can also freely extend and retract to provide downward power; the connector and the limiter 6 adopt a steel structure to provide a connecting part with the bucket and the grab arm, meanwhile, the limiter provides 0-270 degrees of rotation, and when the grab arm 7 is adopted, the maximum limit angle is 135 degrees; the auxiliary fixing fault mainly provides the stability of the vehicle body, and the integrated machine operation engineering can be ensured not to have turnover accidents by adopting the fixation of a steel wire rope on the spot.
The bucket is steel construction arc design, unanimous with the bucket that the excavator adopted, and the width dimension (L) of its bucket adds 200mm according to pole root diameter D, and L = D +200 promptly, and wherein pole bottom diameter D = pole total length/75 + pole slightly diameter, and the unit is mm.
The hand grasping arm 7 adopts the design idea of a human hand and mainly comprises a long arm 11, an upper hand grasping arm 12, a lower hand grasping arm 13, an upper finger grasping arm 14 and a lower finger grasping arm 15. The upper gripper fingers 14 are designed in a semicircular shape, the size of the upper gripper fingers can be adjusted according to the gravity center of a vertical electric pole, the diameter range of the upper gripper fingers is 1/3-1/2 of the diameter of the electric pole, the size of the upper gripper fingers can be adjusted according to the stress condition, and the calculated diameter = (1/3-1/2) is the total length of the electric pole/75 + the slight diameter of the electric pole; the lower gripper finger 15 is designed in a full circle, the size of the lower gripper finger can be adjusted according to the gravity center of a vertical electric pole, the diameter range of the circle is 1/3-1/2 of the electric pole, the semicircle close to the side of the lower gripper arm is fixed, the other semicircle is movable, and meanwhile, the video monitoring and positioning and weight dropper assembly is added at the lower gripper arm in consideration of monitoring process quality.
The video monitoring and positioning system 16 mainly comprises a 1080P wide-angle camera 27, a range finder 26, a Beidou positioning device 28, a Bluetooth 29, an SIM card 30 and other communication modules, and is used for shooting and filing a construction process, monitoring a working range in real time, setting the working range, generally setting actual working adjustment, and when digging a pole hole, ensuring that the safe working range exceeds 2 times of the total length of an upper arm and a lower arm; if the safe working range is more than 1.2 times of the length of the electric pole when the electric pole is erected, and the image and the positioning information are transmitted to the operation control system.
And the operation control system is set according to the construction procedure of the electric pole and adopts a handheld terminal. And the power output system, the video monitoring and positioning system and the auxiliary upright rod system are operated remotely, and the whole construction process is corrected and controlled. The electric pole construction process mainly comprises the processes of electric pole positioning measurement, pole type confirmation, foundation pit excavation, depth measurement, pole erecting, pole correcting operation, chassis installation, chuck installation, backfilling, tamping, bracing wire, image transmission and the like. The electric pole positioning measurement and the pole type are positioned and confirmed according to the requirements of design drawings; the foundation depth of the electric pole is in accordance with the design rule, the buried depth of the electric pole is not less than 1.7 m when the electric pole is 10 m long, not less than 1.9 m when the electric pole is 12m long, not less than 2.3 when the electric pole is 15 m long, and not less than 2.8 when the electric pole is 18 m long; the foundation pit is excavated by selecting a proper bucket according to the rod at the bottom end of the rod, and the excavation direction is consistent with the vertical rod direction; the chassis and the chuck are mounted according to the requirements of design drawings; the pole setting is the follow-up operation that the process all accomplished before the pole setting, through grabbing arm, supplementary pole setting system, video monitoring and positioning system accomplish the operation such as the snatching of pole, fixed, correction, ensure that the pole is perpendicular to the ground surface.
The auxiliary upright rod system mainly comprises a sub-carriage frame 22, wheels 21, a second hydraulic system 23, a holding rod assembly 17, a digging shovel 19 and a hook 20, wherein the wheels are crawler-type or round tires; the holding rod assembly 17 adopts a plane with a certain angle, when the rod needs to be transported, the angle is 0 degree, when the rod needs to be erected, the angle can be adjusted to be 0-90 degrees, and the holding rod assembly is vertical to the gripper arm; the digging shovel is of a steel structure and is driven by a second hydraulic system 23; mainly completing the backfilling, the tamping of the backfilled soil and the anti-sinking platform of the electric pole; the hook provides the auxiliary carriage to be connected with the power output system of the main carriage 1 and moves rapidly along with the power system.
Claims (7)
1. An agricultural distribution network integrated upright device is characterized by comprising a power output system, an auxiliary upright system, a video monitoring and positioning system and an operation control system; the video monitoring and positioning system is arranged on the power output system and is jointly arranged on the main carriage; the auxiliary upright rod system is arranged on the auxiliary carriage; the main carriage and the auxiliary carriage are connected through a hook to form the agricultural distribution network integrated upright device; the video monitoring and positioning system carries out positioning measurement, pole type confirmation and image transmission on the position of the upright pole; the operation control system operates the power output system, the video monitoring and positioning system and the auxiliary upright rod system according to the construction process of the electric pole, and corrects and controls the whole construction process; and the operation control system respectively controls the power output system, the auxiliary upright rod system and the video monitoring and positioning system through control lines or wireless communication.
2. The agricultural distribution network integrated pole erecting device of claim 1, wherein the power output system comprises a main carriage, a generator, a first hydraulic system, wheels, crawler wheels, an upper arm, a lower arm, a connector, a limiter, a cab and an auxiliary fixing hook; a cab, a hydraulic cylinder and a generator are arranged in the carriage; the bottom of the carriage is provided with a crawler wheel and a transmission mechanism; auxiliary fixing hooks are arranged at the front end and the rear end of the carriage; the output end of the first hydraulic system is connected with an upper arm, the upper arm is connected with a lower arm through a connector, and the lower arm is connected with a bucket or a grab arm through the connector and a limiter; the generator provides power and transmission, and the first hydraulic system outputs power.
3. The agricultural distribution network integrated upright device of claim 1, wherein the video monitoring and positioning system comprises a 1080P wide-angle camera, a range finder, a storage battery and a Beidou positioning device; the Beidou positioning device is provided with a Bluetooth and SIM card communication module; the storage battery provides working power supply for the Beidou positioning device, the range finder and the camera respectively.
4. The agricultural distribution network integrated upright device of claim 1, wherein the auxiliary upright system comprises an auxiliary carriage, an auxiliary carriage frame, wheels, a second hydraulic system, a pole holding assembly, a lifting assembly, a digging shovel, a hook and a storage battery; the holding rod assembly, the lifting assembly and the digging shovel are respectively arranged on the frame; the wheels are arranged at the bottom of the frame; the hook is arranged at one end of the frame; the pole holding assembly is used for holding the pole to a specified position; the lifting assembly lifts or lowers the holding pole assembly through a second hydraulic system; the digging shovel is used for digging holes for the electric pole or burying the electric pole which is already positioned at the appointed position through a second hydraulic system; the storage battery provides power supply for the second hydraulic system, the holding pole assembly, the lifting assembly and the digging shovel.
5. The agricultural distribution network integrated upright device of claim 1, wherein the operation control system comprises a control module, a power supply module and an execution element; the operation control system is set according to the construction procedure of the electric pole, adopts a handheld terminal, remotely operates the power output system, the video monitoring and positioning system and the auxiliary upright rod system, and corrects and controls the whole construction process.
6. The agricultural distribution network integrated upright device of claim 2, wherein the gripping arms comprise a long arm, an upper gripping arm, a lower gripping arm, an upper gripping finger and a lower gripping finger; the long arm is connected with the upper grabbing arm and the lower grabbing arm through the connectors respectively; the upper gripper arm is connected with a semicircular upper gripper finger; the lower gripper arm is connected with a circular lower gripper finger, and a video monitoring and positioning system is arranged on the circular lower gripper finger.
7. The agricultural distribution network integrated upright device of claim 5, wherein the control module is respectively connected with the frequency monitoring and positioning system, the first hydraulic system and the second hydraulic system to control the operation of the frequency monitoring and positioning system, the first hydraulic system and the second hydraulic system.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022526675.3U CN214424175U (en) | 2020-11-05 | 2020-11-05 | Rural power distribution network integrated pole setting device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022526675.3U CN214424175U (en) | 2020-11-05 | 2020-11-05 | Rural power distribution network integrated pole setting device |
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| CN214424175U true CN214424175U (en) | 2021-10-19 |
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| CN202022526675.3U Active CN214424175U (en) | 2020-11-05 | 2020-11-05 | Rural power distribution network integrated pole setting device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114319991A (en) * | 2021-12-21 | 2022-04-12 | 国网河北省电力有限公司井陉县供电分公司 | Pole device is planted to wire pole |
| CN115824318A (en) * | 2023-02-27 | 2023-03-21 | 国网江西省电力有限公司电力科学研究院 | Dynamic monitoring system and method for digital control of working state of pole erecting machine |
-
2020
- 2020-11-05 CN CN202022526675.3U patent/CN214424175U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114319991A (en) * | 2021-12-21 | 2022-04-12 | 国网河北省电力有限公司井陉县供电分公司 | Pole device is planted to wire pole |
| CN115824318A (en) * | 2023-02-27 | 2023-03-21 | 国网江西省电力有限公司电力科学研究院 | Dynamic monitoring system and method for digital control of working state of pole erecting machine |
| CN115824318B (en) * | 2023-02-27 | 2023-08-15 | 国网江西省电力有限公司电力科学研究院 | Dynamic monitoring system and method for digital control of working state of pole erecting machine |
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