CN115824318B - Dynamic monitoring system and method for digital control of working state of pole erecting machine - Google Patents
Dynamic monitoring system and method for digital control of working state of pole erecting machine Download PDFInfo
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Abstract
The invention relates to the field of engineering machinery monitoring, and discloses a dynamic monitoring system and method for digital control of the working state of a pole erecting machine; according to the invention, the environment monitoring module is used for carrying out infrared detection on the surrounding environment to obtain detection data, the working condition monitoring module is used for monitoring the real-time working state of the pole setting machine, the image display module and the early warning regulation module are used for receiving signal data transmitted by the environment monitoring module and instruction signals transmitted by the working condition monitoring module, the data analysis unit in the early warning regulation module is used for carrying out data analysis to judge the working state of the pole setting machine gripper, and the early warning notification unit of the early warning regulation module is used for sending early warning notification according to the instruction signals of the data analysis unit. The invention can dynamically monitor the working state of the pole setting machine, can timely find out the problems in the construction process, and realizes the automation, real-time and intellectualization of the safety quality of the operation site.
Description
Technical Field
The invention relates to the field of engineering machinery monitoring, in particular to a dynamic monitoring system and method for digital control of working states of a pole erecting machine.
Background
In order to prevent safety accidents and improve driving and operation safety of the pole setting machine, at present, the pole setting machine monitors the surrounding environment mainly by installing a vehicle-mounted SAR (Synthetic Aperture Radar), namely a synthetic aperture radar, but the image characteristics of SAR images in the prior art can change greatly along with different imaging parameters, imaging postures, ground object environments and the like, so that target detection and identification of the SAR images become very difficult, and due to small volumes of people or animals, reflection data are limited, the SAR images are difficult to effectively sense by the radar, and safety accidents can be caused.
At present, in the normal driving or working process of the pole setting machine, an early warning system can report by mistake, so that great influence is generated on driving or working, in the working process of the pole setting machine, the working state is adjusted completely by experience of operators, great potential safety hazards exist, and the working state and the construction quality of the pole setting machine are not effectively monitored.
Disclosure of Invention
In order to overcome the defects, the invention aims to provide a dynamic monitoring system for digital control of the working state of a pole setting machine, which is characterized in that the environment monitoring module is used for carrying out infrared detection on the surrounding environment to obtain detection data, meanwhile, the working state monitoring module is used for monitoring the real-time working state of the pole setting machine, the image display module and the early warning regulation module are used for receiving signal data transmitted by the environment monitoring module and instruction signals transmitted by the working state monitoring module, a data analysis unit in the early warning regulation module is used for carrying out data analysis to judge the working state of a pole setting machine gripper, and an early warning notification unit of the early warning regulation module is used for sending early warning notification according to the instruction signals of the data analysis unit; the method for dynamically monitoring the digital control of the working state of the pole setting machine is also provided.
The technical scheme for solving the technical problems is as follows: a dynamic monitoring system for digital management and control of pole setting machine operating condition includes:
the environment monitoring module is used for carrying out infrared detection on the surrounding environment, processing the detection signals and uploading the processed detection signals;
the working condition monitoring module is used for monitoring the real-time working condition of the pole setting machine and uploading the monitoring data after processing;
the image display module is used for receiving the signal data transmitted by the environment monitoring module and the instruction signals transmitted by the working condition monitoring module;
the early warning regulation and control module is used for receiving the signal data transmitted by the environment monitoring module and the instruction signals transmitted by the working condition monitoring module;
wherein, the environment monitoring module includes:
the infrared monitoring unit is used for carrying out infrared detection on the surrounding environment, converting a detected target image into an electric signal, processing the electric signal and uploading the electric signal to the image display module and the early warning regulation module;
the radar interferometry unit is used for dynamically monitoring the working environment of the pole erecting machine, filtering the linear frequency modulation continuous wave signal generated by the DDS, transmitting the signal to the signal receiving antenna through the signal transmitting antenna, and transmitting the signal to the image display module and the early warning regulation and control module through the filtering;
moreover, the early warning regulation and control module comprises:
the data analysis unit is used for analyzing and judging the working state of the pole setting machine gripper through data;
the early warning notification unit is used for receiving the instruction signal of the data analysis unit and sending an early warning notification;
the data analysis unit performs data analysis through the optimized data access database, judges whether the pole setting machine gripper is at the limit position, if so, judges that the pole setting machine gripper is in dangerous action, and transmits the data to the early warning notification unit to send early warning notification; if the pole erecting machine gripper is not in the limit position, judging whether the pole erecting machine gripper is in the vertical posture or not when the pole erecting machine is in the pole erecting, if the pole erecting machine gripper is not in the vertical posture, judging that the working state of the pole erecting machine is abnormal, and transmitting data into the early warning notification unit by the data analysis unit so as to send an early warning notification.
As an improvement of the present invention, the radar interferometry unit includes:
the signal transmitting link is used for transmitting the linear frequency modulation continuous wave signal;
a signal receiving link for receiving a signal;
a signal processor for signal processing;
and the servo controller is used for controlling signal transmission and signal reception.
As a further improvement of the present invention, the infrared monitoring unit includes:
the infrared detector is used for carrying out infrared detection on the surrounding environment and collecting image information;
an optical imaging objective lens for optical imaging of image information;
and the optical machine scanning system is used for scanning the infrared thermal image of the measured object and converting the infrared thermal image into an electric signal.
As a still further improvement of the present invention, the condition monitoring module includes:
the working parameter real-time acquisition unit is used for acquiring the working state and parameters of the pole erecting machine in real time;
the data processing unit based on the digital twin technology is used for receiving the data of the working parameter real-time acquisition unit, eliminating bad data in twin data, and establishing an optimized model digital twin body taking the deep neural network as a core so as to enable data interaction between a physical model and the twin body.
As a still further improvement of the present invention, the image display module includes:
the two-dimensional positioning unit is used for positioning the pole erecting machine;
and the three-dimensional imaging unit is used for displaying three-dimensional images of the real-time condition of the pole erecting machine.
The dynamic monitoring method for the digital control of the working state of the pole erecting machine comprises the following steps:
step S1, carrying out infrared detection on the surrounding environment through an environment monitoring module to obtain detection data, and monitoring the real-time working state of the pole erecting machine through a working condition monitoring module;
s2, the image display module and the early warning regulation module receive signal data transmitted by the environment monitoring module and instruction signals transmitted by the working condition monitoring module;
and S3, a data analysis unit in the early warning regulation and control module performs data analysis to judge the working state of the pole erecting machine gripper, and an early warning notification unit of the early warning regulation and control module sends out early warning notification according to the instruction signal of the data analysis unit.
In step S3, the data analysis unit performs data analysis through the optimized data access database, determines whether the pole setting machine gripper is at a limit position, if so, determines that the pole setting machine gripper is performing dangerous actions, and transmits the data to the early warning notification unit to send early warning notification; if the pole erecting machine gripper is not in the limit position, judging whether the pole erecting machine gripper is in the vertical posture or not when the pole erecting machine is in the pole erecting, if the pole erecting machine gripper is not in the vertical posture, judging that the working state of the pole erecting machine is abnormal, and transmitting data into the early warning notification unit by the data analysis unit so as to send an early warning notification.
As a further improvement of the present invention, in step S1, the infrared detector of the environmental monitoring module performs infrared detection on the surrounding environment to collect image information, the optical imaging objective performs optical imaging on the image information, and the optical-mechanical scanning system scans and converts the infrared thermal image of the measured object into an electrical signal.
As a further improvement of the invention, in step S1, the working parameter real-time acquisition unit in the working condition monitoring module acquires the working state and parameters of the vertical rod machine in real time, the data processing unit based on the digital twin technology eliminates bad data in twin data, and establishes an optimized model digital twin body taking the deep neural network as a core, so that data interaction between a physical model and the twin body is realized.
According to the invention, the environment monitoring module is used for carrying out infrared detection on the surrounding environment to obtain detection data, meanwhile, the working condition monitoring module is used for monitoring the real-time working state of the pole setting machine, the image display module and the early warning regulation module are used for receiving signal data transmitted by the environment monitoring module and instruction signals transmitted by the working condition monitoring module, the data analysis unit in the early warning regulation module is used for carrying out data analysis to judge the working state of the pole setting machine gripper, and the early warning notification unit of the early warning regulation module is used for sending early warning notification according to the instruction signals of the data analysis unit; it has the following advantages:
(1) The environment monitoring module is provided with a radar interferometry unit and an infrared monitoring unit for dynamically monitoring the working environment of the pole setting machine, and meanwhile, the problems of frequency spectrum leakage and frequency broadening caused by the interruption of the traditional FFT limited signal boundary and the problems that surrounding objects cannot be effectively monitored when the pole setting machine is in a driving or working state are solved, so that the driving and working safety of the pole setting machine is improved;
(2) The working parameters are dynamically monitored by utilizing a digital twin technology, so that the safety in the working process of the pole setting machine is improved, the data which cannot influence the normal running and the working of the pole setting machine are optimized, the influence of false alarm of an early warning system in the running or the working process of the pole setting machine is reduced, and the working efficiency of the pole setting machine is improved;
(3) The construction quality is dynamically monitored by utilizing a digital twin technology, so that problems in the construction process can be found in time, and the automation, real-time and intellectualization of the safety quality of the operation site are realized.
Drawings
For ease of illustration, the invention is described in detail by the following preferred embodiments and the accompanying drawings.
FIG. 1 is a schematic workflow diagram of the present invention;
FIG. 2 is a functional block diagram of a condition monitoring module according to the present invention;
FIG. 3 is a functional block diagram of the early warning regulation module of the present invention;
fig. 4 is a block diagram of the method steps of the present invention.
Detailed Description
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
As shown in fig. 1 to 3, the dynamic monitoring system for digital control of the working state of a pole setting machine of the present invention comprises:
the environment monitoring module is used for carrying out infrared detection on the surrounding environment, processing the detection signals and uploading the processed detection signals;
the working condition monitoring module is used for monitoring the real-time working condition of the pole setting machine and uploading the monitoring data after processing;
the image display module is used for receiving the signal data transmitted by the environment monitoring module and the instruction signals transmitted by the working condition monitoring module;
the early warning regulation and control module is used for receiving the signal data transmitted by the environment monitoring module and the instruction signals transmitted by the working condition monitoring module;
wherein, the environmental monitoring module includes:
the infrared monitoring unit is used for carrying out infrared detection on the surrounding environment, converting a detected target image into an electric signal, processing the electric signal and uploading the electric signal to the image display module and the early warning regulation module;
the radar interferometry unit is used for dynamically monitoring the working environment of the pole erecting machine, filtering the linear frequency modulation continuous wave signal generated by the DDS, transmitting the signal to the signal receiving antenna through the signal transmitting antenna, and transmitting the signal to the image display module and the early warning regulation and control module through the filtering;
moreover, the early warning regulation and control module includes:
the data analysis unit is used for analyzing and judging the working state of the pole setting machine gripper through data;
and the early warning notification unit is used for receiving the instruction signal of the data analysis unit and sending out early warning notification.
According to the invention, the environment monitoring module is used for carrying out infrared detection on the surrounding environment to obtain detection data, meanwhile, the working condition monitoring module is used for monitoring the real-time working state of the pole setting machine, the image display module and the early warning regulation module are used for receiving signal data transmitted by the environment monitoring module and instruction signals transmitted by the working condition monitoring module, the data analysis unit in the early warning regulation module is used for carrying out data analysis to judge the working state of the pole setting machine gripper, and the early warning notification unit of the early warning regulation module is used for sending early warning notification according to the instruction signals of the data analysis unit.
In the invention, a data analysis unit performs data analysis through an optimized data access database, judges whether the pole setting machine gripper is at the limit position, if so, judges that the pole setting machine gripper is in dangerous action, and transmits data to the early warning notification unit to send early warning notification; if the pole setting machine gripper is not in the limit position, judging whether the pole setting machine gripper is in the vertical posture or not when the pole setting machine is in the pole setting, if the pole setting machine gripper is not in the vertical posture, judging that the working state of the pole setting machine is abnormal, and transmitting data into the early warning notification unit by the data analysis unit so as to send early warning notification.
Within the present invention, an infrared monitoring unit comprises:
the infrared detector is used for carrying out infrared detection on the surrounding environment and collecting image information;
an optical imaging objective lens for optical imaging of image information;
and the optical machine scanning system is used for scanning the infrared thermal image of the measured object and converting the infrared thermal image into an electric signal.
Specifically, when the pole erecting machine runs, the environment monitoring module receives infrared radiation energy distribution of a detected object by utilizing an infrared detector, an optical imaging objective lens and an optical machine scanning system in an infrared monitoring unit, the graph is reflected on a photosensitive element of the infrared detector, an optical machine scanning system scans an infrared thermal image of the detected object between the optical system and the infrared detector and focuses on the unit or the spectroscopic detector, and the infrared radiation energy is converted into an electric signal by the detector.
Within the present invention, a radar interferometry unit includes:
the signal transmitting link is used for transmitting the linear frequency modulation continuous wave signal;
a signal receiving link for receiving a signal;
a signal processor for signal processing;
and the servo controller is used for controlling signal transmission and signal reception.
Specifically, when the pole erecting machine runs, a radar interferometry unit in the environment monitoring module directly generates a Linear Frequency Modulation Continuous Wave (LFMCW) signal through a DDS, filters stray harmonic components through a filter, and then transmits signals outwards through a built-in antenna. After the built-in receiving antenna receives the reflected signals, the received signals are amplified by using the LNA as a receiving link amplifier, interference of other frequencies is filtered by using a filter, the signals are transmitted to a signal processing and servo control module, and the processed data are uploaded to an image display module and an early warning regulation module.
The whole structure of the signal processor and the servo controller of the radar interferometry unit is a total split structure, the signal processor and the servo controller are mainly completed through a chip (FPGA), each functional module is instantiated and called through a top layer, port connection and data transmission among the functional modules are achieved, and the modules all operate under the control of a 100M synchronous clock, so that strict synchronism is maintained. The system comprises a top layer, a coherent accumulation module, a windowing filtering module and a Dechirping processing module, wherein the top layer is divided into the coherent accumulation module, the windowing filtering module and the Dechirping processing module, and the coherent accumulation module, the windowing function and the apFFT function are sequentially realized. Finally, main functions of transmission control, full-phase FFT, digital filter, clutter elimination algorithm, SAR imaging algorithm, GPS time keeping algorithm, electric control turntable servo control and the like are realized, and full-phase fast Fourier transform (apFFT) is used in radar interferometry technology;
at the cost of a smaller computational increase, an amplitude spectrum with a small degree of leakage and a phase spectrum with very intuitive phase characteristics are provided.
In the present invention, the condition monitoring module includes:
the working parameter real-time acquisition unit is used for acquiring the working state and parameters of the pole erecting machine in real time;
the data processing unit based on the digital twin technology is used for receiving the data of the working parameter real-time acquisition unit, eliminating bad data in twin data, and establishing an optimized model digital twin body taking the deep neural network as a core so as to enable data interaction between the physical model and the twin body.
Specifically, when receiving real-time working parameters, the working condition monitoring module selects relevant operation data and state data to input the operation data and the state data into the sensing network to generate an initial twin data space, a data processing unit based on a digital twin technology dynamically identifies bad data in the generated twin data, eliminates the bad data, establishes an optimized model digital twin body taking a deep neural network as a core, and realizes a data interaction function between a physical model and the twin body.
The bad data is screened by a deep neural network, and the training method of the deep neural network comprises the following steps:
1. initializing a weight network: setting the distance between the pole erecting machine and the obstacle during running, the whole vehicle inclination during operation, the hand grip verticality, the hand grip position and other information as high-weight data (low-weight data are poor data, and the poor data can be removed during training);
2. substituting the collected working condition data (serving as training data) into a weight matrix for calculation;
3. comparing the calculated data with the data in the existing dangerous state in the database;
4. the data weight is intelligently adjusted by comparing the differences between the data, and the training process is repeated;
5. setting an error range, performing multiple training, ending training after the data is in the range, and outputting the data to the early warning regulation module.
Referring to fig. 2, the virtual model mainly constructed by the working condition monitoring unit is a virtual model of the applied pole erecting machine physical mapping and a pole erecting machine construction quality identification model; the movement range, movement action and operation track of the pole erecting machine can be formed in the pole erecting machine construction quality identification model, and the construction quality such as the perpendicularity of the hand grip, the pole erecting descending distance and the like can be judged by analyzing the hand grip condition of the pole erecting machine.
Because the pole setting machine tongs belong to a space motion mechanism, if data analysis is carried out on each item of data of each gesture, the analysis database capacity is overlarge, and the real-time storage, inquiry and display are not facilitated. The working condition monitoring module inputs the obtained data set into a digital twin body, trains the deep neural network, generates an instruction for optimizing useless information in the collected real-time working parameters, feeds the instruction back to an image display module and an early warning regulation module in a physical system through a transmission layer, and simultaneously stores the data into a historical processing database so as to trace back historical data when false alarms occur in the subsequent twin process.
In the present invention, an image display module includes:
the two-dimensional positioning unit is used for positioning the pole erecting machine;
and the three-dimensional imaging unit is used for displaying three-dimensional images of the real-time condition of the pole erecting machine.
The system comprises an environment monitoring module, a working condition monitoring module, a two-dimensional positioning unit, a three-dimensional imaging unit, an image display module, a control module and a control module, wherein the environment monitoring module and the working condition monitoring module are used for processing data; the image display module uses the pole erecting machine as an origin to construct a space coordinate system.
Imaging for an obstacle:
and after the data transmitted by the environment monitoring module and the working condition monitoring module are transmitted to the two-dimensional positioning unit, the distance from the pole erecting machine to the obstacle is displayed on the display in real time.
The three-dimensional imaging unit is used for positioning the appearance of the obstacle through the two-dimensional positioning unit to form a three-dimensional structure, and the three-dimensional structure is displayed on the display in real time.
Imaging for operating conditions:
after the data transmitted by the working condition monitoring module are transmitted to the two-dimensional positioning unit, the two-dimensional positioning unit positions the current structure positions of the pole setting machine according to the working condition data, then a three-dimensional structure is formed by utilizing the three-dimensional imaging unit, and the running and working states of the pole setting machine are displayed in real time.
As shown in fig. 4, the invention further provides a dynamic monitoring method for digitally controlling the working state of the vertical rod, which comprises the following steps:
step S1, carrying out infrared detection on the surrounding environment through an environment monitoring module to obtain detection data, and monitoring the real-time working state of the pole erecting machine through a working condition monitoring module;
s2, the image display module and the early warning regulation module receive signal data transmitted by the environment monitoring module and instruction signals transmitted by the working condition monitoring module;
and S3, a data analysis unit in the early warning regulation and control module performs data analysis to judge the working state of the pole erecting machine gripper, and an early warning notification unit of the early warning regulation and control module sends out early warning notification according to the instruction signal of the data analysis unit.
In step S1, an infrared detector of the infrared monitoring unit performs infrared detection on the surrounding environment to acquire image information, an optical imaging objective performs optical imaging on the image information, and an optical-mechanical scanning system scans and converts an infrared thermal image of the detected object into an electrical signal. The working condition monitoring module is used for monitoring living things, such as running or construction, people are around the living things, and after the working condition monitoring module is used for screening out obstacles which can threaten running, imaging can be carried out on the obstacles which can danger, including imaging can be carried out on the surrounding obstacles during construction, and imaging can be carried out on the standing machine.
In step S3, the data analysis unit performs data analysis through the optimized data access database, judges whether the pole setting machine gripper is at the limit position, if so, judges that the pole setting machine gripper is in dangerous action, and transmits the data to the early warning notification unit to send early warning notification; if the pole erecting machine gripper is not in the limit position, judging whether the pole erecting machine gripper is in the vertical posture or not when the pole erecting machine is in the pole erecting, if the pole erecting machine gripper is not in the vertical posture, judging that the working state of the pole erecting machine is abnormal, and transmitting data into the early warning notification unit by the data analysis unit so as to send an early warning notification.
Specifically, after the environmental monitoring module data are transmitted to the early warning regulation and control module, the shape, the size, the motion state and the like of the object are comprehensively analyzed through the data analysis module, whether an obstacle exists around the pole erecting machine is judged, and if the distance between the pole erecting machine and the obstacle is smaller than the set safety distance, the early warning notification module can send an early warning notification.
Referring to fig. 3, after the data of the working condition monitoring module is transmitted to the early warning regulation module, a data analysis unit in the early warning regulation module accesses the database through the optimized data to perform data analysis, judges whether the hand grip of the pole erecting machine is at the limit position, if so, judges that the hand grip is in dangerous action, transmits the data to the early warning notification module, and sends an early warning notification; if not, judging whether the handle is in a vertical posture when the pole erecting machine is in the pole erecting state, if not, judging that the working state of the pole erecting machine is abnormal, transmitting data to an early warning notification module, and sending an early warning notification; if yes, judging whether the embedded depth of the telegraph pole meets the standard of the pole setting according to the downward displacement distance of the grip when the telegraph pole is in the pole setting, if not, transmitting data to an early warning notification module, and sending an early warning notification.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the invention.
Claims (6)
1. A dynamic monitoring system for digital management and control of pole setting machine operating condition, its characterized in that includes:
the environment monitoring module is used for detecting the surrounding environment and the working environment of the pole machine, processing the detection signals and uploading the processed detection signals;
the working condition monitoring module is used for monitoring the real-time working condition of the pole setting machine and uploading the monitoring data after processing;
the image display module is used for receiving the signal data transmitted by the environment monitoring module and the instruction signals transmitted by the working condition monitoring module;
the early warning regulation and control module is used for receiving the signal data transmitted by the environment monitoring module and the instruction signals transmitted by the working condition monitoring module;
wherein, the environment monitoring module includes:
the infrared monitoring unit is used for carrying out infrared detection on the surrounding environment, converting a detected target image into an electric signal, processing and uploading the electric signal to the image display module and the early warning regulation and control module, and the infrared monitoring unit comprises:
the infrared detector is used for carrying out infrared detection on the surrounding environment and collecting image information;
an optical imaging objective lens for optical imaging of image information;
the optical machine scanning system is used for scanning the infrared thermal image of the measured object and converting the infrared thermal image into an electric signal;
the radar interferometry unit is used for dynamically monitoring the working environment of the pole erecting machine, filtering the linear frequency modulation continuous wave signal generated by the DDS, transmitting the signal to the signal receiving antenna through the signal transmitting antenna, and transmitting the signal to the image display module and the early warning regulation and control module through the filtering, and the radar interferometry unit comprises:
the signal transmitting link is used for transmitting the linear frequency modulation continuous wave signal;
a signal receiving link for receiving a signal;
a signal processor for signal processing;
the servo controller is used for controlling signal transmission and reception;
when the pole erecting machine runs, the radar interferometry unit directly generates a linear frequency modulation continuous wave signal through the DDS, filters stray harmonic components through the filter, then transmits signals outwards through the built-in signal transmitting antenna, amplifies the received signals through the LNA as a receiving link amplifier after the built-in signal receiving antenna receives reflected signals, filters interference of other frequencies through the filter, transmits the signals to the signal processing and servo control module, and uploads the processed data to the image display module and the early warning regulation module;
the working condition monitoring module comprises:
the working parameter real-time acquisition unit is used for acquiring the working state and parameters of the pole erecting machine in real time;
the data processing unit based on the digital twin technology is used for receiving the data of the working parameter real-time acquisition unit, eliminating bad data in twin data, and establishing an optimized model digital twin body taking a deep neural network as a core so as to enable data interaction between a physical model and the twin body;
when receiving real-time working parameters, the working condition monitoring module selects operation data and state data to input the operation data and the state data into a sensing network to generate an initial twin data space, and the data processing unit based on the digital twin technology dynamically identifies bad data in the generated twin data, eliminates the bad data, establishes an optimized model digital twin body taking a deep neural network as a core, and realizes a data interaction function between a physical model and the twin body, wherein the bad data is screened by the deep neural network, and the training method of the deep neural network comprises the following steps:
(1) Initializing a weight network: setting the distance between the pole erecting machine and the obstacle during running, the whole vehicle inclination during operation, the verticality of the grip and the position of the grip as high-weight data;
(2) Substituting the collected working condition data into a weight matrix for calculation;
(3) Comparing the calculated data with the data in the existing dangerous state in the database;
(4) The data weight is intelligently adjusted by comparing the differences between the data, and the training process is repeated;
(5) Setting an error range, carrying out multiple training, ending training after the data is in the range, and outputting the data to an early warning regulation module;
the virtual model constructed by the working condition monitoring module is a virtual model of the applied pole erecting machine physical mapping and a pole erecting machine construction quality identification model; forming a movement range, movement action and operation track of the pole erecting machine in the pole erecting machine construction quality identification model, and judging the construction quality by analyzing the condition of a pole erecting machine gripper;
moreover, the early warning regulation and control module comprises:
the data analysis unit is used for analyzing and judging the working state of the pole setting machine gripper through data;
the early warning notification unit is used for receiving the instruction signal of the data analysis unit and sending an early warning notification;
the data analysis unit performs data analysis through the optimized data access database, judges whether the pole setting machine gripper is at the limit position, if so, judges that the pole setting machine gripper is in dangerous action, and transmits the data to the early warning notification unit to send early warning notification; if the pole erecting machine gripper is not in the limit position, judging whether the pole erecting machine gripper is in the vertical posture or not when the pole erecting machine is in the pole erecting, if the pole erecting machine gripper is not in the vertical posture, judging that the working state of the pole erecting machine is abnormal, and transmitting data into the early warning notification unit by the data analysis unit so as to send an early warning notification.
2. The dynamic monitoring system for digital management and control of the operating conditions of a pole setting machine according to claim 1, wherein said image display module comprises:
the two-dimensional positioning unit is used for positioning the pole erecting machine;
and the three-dimensional imaging unit is used for displaying three-dimensional images of the real-time condition of the pole erecting machine.
3. A method for the dynamic monitoring of the digital control of the working condition of a pole setting machine, which is implemented on the basis of the dynamic monitoring system for the digital control of the working condition of a pole setting machine according to claim 1, characterized in that it comprises the following steps:
step S1, detecting data of the surrounding environment and the working environment of the pole setting machine through an environment monitoring module, and monitoring the real-time working state of the pole setting machine through a working condition monitoring module;
s2, the image display module and the early warning regulation module receive signal data transmitted by the environment monitoring module and instruction signals transmitted by the working condition monitoring module;
and S3, a data analysis unit in the early warning regulation and control module performs data analysis to judge the working state of the pole erecting machine gripper, and an early warning notification unit of the early warning regulation and control module sends out early warning notification according to the instruction signal of the data analysis unit.
4. The method for dynamically monitoring and controlling the working state of the pole setting machine according to claim 3, wherein in step S3, the data analysis unit performs data analysis through the optimized data access database, judges whether the pole setting machine gripper is at a limit position, if the pole setting machine gripper is at the limit position, judges that the pole setting machine gripper is performing dangerous actions, and the data analysis unit transmits data to the early warning notification unit to send early warning notification; if the pole erecting machine gripper is not in the limit position, judging whether the pole erecting machine gripper is in the vertical posture or not when the pole erecting machine is in the pole erecting, if the pole erecting machine gripper is not in the vertical posture, judging that the working state of the pole erecting machine is abnormal, and transmitting data into the early warning notification unit by the data analysis unit so as to send an early warning notification.
5. The method for dynamically monitoring and controlling the operation state of a pole setting machine according to claim 4, wherein in step S1, the infrared detector of the environment monitoring module performs infrared detection on the surrounding environment to collect image information, the optical imaging objective performs optical imaging on the image information, and the optical-mechanical scanning system scans and converts the infrared thermal image of the detected object into an electrical signal.
6. The method for digitally controlling and dynamically monitoring the working state of a pole setting machine according to claim 5, wherein in step S1, the working state and parameters of the pole setting machine are collected in real time by the working parameter real-time collection unit in the working condition monitoring module, bad data in twin data are removed by the data processing unit based on digital twin technology, and an optimized model digital twin body with a deep neural network as a core is established, so that data interaction between a physical model and the twin body is realized.
Priority Applications (1)
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