JP2000078950A - Retorted boiled rice using container containing oxygen- absorbing agent - Google Patents

Retorted boiled rice using container containing oxygen- absorbing agent

Info

Publication number
JP2000078950A
JP2000078950A JP11013896A JP1389699A JP2000078950A JP 2000078950 A JP2000078950 A JP 2000078950A JP 11013896 A JP11013896 A JP 11013896A JP 1389699 A JP1389699 A JP 1389699A JP 2000078950 A JP2000078950 A JP 2000078950A
Authority
JP
Japan
Prior art keywords
oxygen
container
rice
retort
retorted
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP11013896A
Other languages
Japanese (ja)
Other versions
JP3649429B2 (en
Inventor
Megumi Kurisu
恵 栗栖
Tomomi Hayashi
智美 林
Wakaba Murakami
わかば 村上
Norio Matsumoto
憲夫 松本
Yoshihiro Kobayashi
義浩 小林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ajinomoto Co Inc
Knorr Foods Co Ltd
Original Assignee
Ajinomoto Co Inc
Knorr Foods Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ajinomoto Co Inc, Knorr Foods Co Ltd filed Critical Ajinomoto Co Inc
Priority to JP01389699A priority Critical patent/JP3649429B2/en
Publication of JP2000078950A publication Critical patent/JP2000078950A/en
Application granted granted Critical
Publication of JP3649429B2 publication Critical patent/JP3649429B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Packages (AREA)
  • Food Preservation Except Freezing, Refrigeration, And Drying (AREA)
  • Cereal-Derived Products (AREA)

Abstract

PROBLEM TO BE SOLVED: To obtain the subject food having the same taste as that of a hand- made food product just after cooked, and further having the same taste as that of the hand-made food product without deteriorating the taste even when stored at ordinary temperatures for several months by charging rice and water in a specific heat-resistant container, closing the container and subsequently heating the container at a specific temperature or higher. SOLUTION: This retorted boiled rice is obtained by charging rice and water into a heat-resistant container which can be retorted and whose whole wall surface comprises a multi-layered structure containing an oxygen barrier layer and partially contains an oxygen-absorbing layer disposed on the inside of the oxygen barrier layer, closing the container and subsequently heating the container at >=118 deg.C to retort the cooked rice. Therein, the oxygen-absorbing capacity of the heat-resistant container capable of being retorted under a retorting condition is preferably larger than the total amount of oxygen contained in the rice, the water and the head space in the container, and oxygen is preferably substantially not contained in the head space of the container after retorted.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、レトルト食品米飯
類に関し、詳しくは手作り製品と同様の食味を有し、更
に数か月間常温保存しても食味低下の抑制された、手作
り製品と同様の食味を有するレトルト食品米飯類の製造
方法に関する。
TECHNICAL FIELD The present invention relates to cooked rice retort foods, and more particularly to a rice cooked rice product having the same taste as a handmade product, and having a reduced taste deterioration even when stored at room temperature for several months. The present invention relates to a method for producing retort food cooked rice having taste.

【0002】[0002]

【従来の技術】レトルト食品米飯類の製造方法は、洗米
して(脱水した)米を水と共に耐熱性及び遮光性を有
し、酸素透過性のない容器へ充填して密封してからレト
ルト処理を行っている。しかしながら、この製造方法で
は家庭で作る米飯類のような米独特の香り(炊飯臭)が
弱く、ムレ臭様のレトルト臭があるため、良い評価を得
ていなかった。そこで、本出願人は、手作り製品(粥な
ど)と同様の食味を有するレトルト食品米飯類の製造方
法に関して鋭意研究した結果、容器への充填密封時に容
器内の酸素量を常温で生米100gあたり2〜10mg
となるようにヘッドスペース中の酸素量及び水中の酸素
量を調整した後、レトルト処理を行う製造方法を確立
し、既に特許出願した(特開平4−320657号公
報)。
2. Description of the Related Art A method of producing retort-cooked cooked rice is to wash rice (dehydrated) together with water, fill it into a container having heat resistance and light-shielding properties, and to impregnate it with no oxygen, seal it, and then treat it with retort. It is carried out. However, this production method has not been well evaluated because it has a weak smell (rice cooked odor) peculiar to rice such as cooked rice at home and has a stuffy smell-like retort odor. Accordingly, the present applicant has conducted intensive studies on a method for producing cooked rice retort foods having the same taste as handmade products (porridge, etc.). 2-10mg
After adjusting the amount of oxygen in the headspace and the amount of oxygen in the water so as to obtain a retort treatment, a manufacturing method was established, and a patent application was already filed (Japanese Patent Application Laid-Open No. Hei 4-320657).

【0003】また、レトルト食品米飯類の別の製造方法
としては、あらかじめ調理済みの米飯類を耐熱性及び遮
光性を有し、酸素透過性のない容器へ充填して密封して
からレトルト処理を行う方法もあるが、レトルト前に調
理工程が増えるにもかかわらず官能面で必ずしも良い結
果にはならない。
[0003] As another method for producing cooked cooked rice, retort treatment is performed by filling cooked cooked rice in a heat-resistant and light-shielding container having no oxygen permeability and sealing it. There are methods to do this, but the results are not always good in terms of sensory, despite the additional cooking steps before retort.

【0004】[0004]

【発明が解決しようとする課題】レトルト食品は一般的
に常温未開封で数か月以上のシェルフライフを有するよ
うに意図されているが、保存中にその食味は低下するこ
とは知られており、レトルト食品米飯類も同様である。
Although retort foods are generally intended to have a shelf life of several months or more at room temperature unopened, it is known that their taste deteriorates during storage. The same applies to cooked rice and retort food.

【0005】このことは、前掲特開平4−320657
号公報によるレトルト食品米飯類の製造方法で得られた
製品の場合も同様で、この製品の常温(24℃)におけ
る保存中の経時的食味評価の結果、製造直後は手作り品
と同様の食味を有していても経時的に手作り品とは異な
る風味(異風味)の発現や炊飯臭が弱くなり、ムレ臭様
のレトルト臭が強くなることが認められた。後掲検査例
1参照。
[0005] This is described in Japanese Patent Laid-Open No. Hei 4-320657.
The same applies to products obtained by the method for producing cooked rice and retort food according to Japanese Patent Application Publication No. H06-27139. As a result of the time-dependent taste evaluation during storage at room temperature (24 ° C.), the same taste as handmade products immediately after production is obtained. Even if it had, it was recognized that over time, the flavor (off-flavor) different from that of the handmade product, the cooking odor became weak, and the retort odor like the stuffy odor became strong. See Test Example 1 below.

【0006】そこで、本発明の目的は、製造直後に手作
り製品と同様の食味を有し、更に数か月間常温保存して
も食味低下の抑制された、手作り製品と同様の食味を有
するレトルト食品米飯類を提供することにある。
Accordingly, an object of the present invention is to provide a retort food having the same taste as a handmade product immediately after production, and having a reduced taste even after storage at room temperature for several months, and having the same taste as a handmade product. To provide cooked rice.

【0007】[0007]

【課題を解決するための手段】レトルト食品をはじめ加
工食品の食味低下、即ち劣化の主原因は光、温度および
酸素と言われている。レトルト食品においては多くのも
のが容器に遮光性を有しており、従来のレトルト食品米
飯類も容器には遮光性を有している。よって、光による
経時的な食味低下は考えにくい。レトルト処理後の保管
温度においては、低い方が食味低下を抑制できるが、レ
トルト食品米飯類のようなレトルト食品は常温流通が可
能であるところにメリットがあり、そのような製品を冷
蔵輸送や冷蔵保管するのは常温流通品としての利点を失
うことになる。また、夏場や冬場の自然環境の温度を調
整するのは不可能であり、常温流通品の温度依存による
経時的な食味変化を抑制することは困難である。
It is said that light, temperature and oxygen are the main causes of deterioration in taste, that is, deterioration of processed foods including retort foods. Many retort foods have a light-shielding property in a container, and conventional retort food cooked rice also has a light-shielding property in a container. Therefore, it is unlikely that the taste deteriorates over time due to light. The lower the storage temperature after retort treatment, the lower the taste can be reduced.However, retort foods such as retort foods such as cooked rice have an advantage in that they can be distributed at room temperature. Storing loses its merits as a room temperature distribution product. In addition, it is impossible to adjust the temperature of the natural environment in summer or winter, and it is difficult to suppress a change in taste over time due to the temperature dependence of a normal-temperature distribution product.

【0008】酸素による食味低下を抑制するためには、
従来より容器の酸素透過を防いだり、容器内の不活性ガ
ス置換などの方法が一般的である。前掲特開平4−32
0657号公報においては、レトルト食品米飯類は、容
器内の酸素量を生米100gあたり2〜10mgとなる
ようにヘッドスペース中の酸素量と水中の酸素量を調整
してレトルトによる加熱調理と殺菌を行うことで手作り
製品(粥など)と同様の食味を有することが確認でき
た。これはレトルトによる加熱調理と殺菌過程で米粒中
の含硫アミノ酸と酸素が反応し、米飯の香気主成分であ
る硫化水素、アンモニア、カルボニル化合物などを生成
して適当な割合で混在することで、手作り製品(粥な
ど)と同様の食味を有すると考えられた。しかしなが
ら、このレトルト食品米飯類の容器(レトルトパウチ)
の材料は、本発明におけると異なり、酸素吸収剤層を有
していない。
In order to suppress a decrease in taste due to oxygen,
Conventionally, methods such as preventing oxygen permeation of the container and replacing inert gas in the container have been common. JP-A-4-32, cited above
In Japanese Patent No. 0657, retort food cooked rice is cooked and sterilized by retort by adjusting the amount of oxygen in a headspace and the amount of oxygen in water so that the amount of oxygen in a container is 2 to 10 mg per 100 g of raw rice. , It was confirmed that it had the same taste as handmade products (porridge etc.). This is due to the fact that sulfur-containing amino acids in rice grains react with oxygen in the cooking and sterilization process by retort to produce hydrogen sulfide, ammonia, carbonyl compounds, etc. It was considered to have the same taste as handmade products (such as porridge). However, this retort food rice rice container (retort pouch)
Unlike the case of the present invention, the material has no oxygen absorbent layer.

【0009】また、特開平10−53281号公報は、
「発明を解決しようとする課題」を、“従来、成形食品
包装体において不可避と考えられていた食品の品質低下
は、成形食品包装体の商品価値の向上や保存期間の延長
を図る上で是非とも解決されるべき課題と捉え、本発明
はこれを解決して、微量残存酸素による風味、色調等の
品質低下がなく、しかも長期保存性に優れた成形食品包
装体を提供するものである。”とし、そして、「課題を
解決するための手段」として、“前記の解決課題に鑑
み、従来の脱酸素剤が使用できない成形食品包装体に脱
酸素剤配合の酸素吸収樹脂を適用し、包装体内の微量残
存酸素を除去するべく種々検討した結果、成形食品を収
納するガスバリア性包装容器の少なくとも一部を脱酸素
剤配合の酸素吸収樹脂で構成し、食品を充填した容器内
の酸素を吸収するようにすることにより、前記課題を解
決できることを見出し本発明を完成するに至った。”と
する。“すなわち、本発明は、課題解決のための手段と
して、容器の少なくとも一部が熱可塑性樹脂に酸素吸収
剤を配合した樹脂層を備えた脱酸素性多層材からなり容
器内の酸素を吸収するようにしてなるガスバリア性包装
容器に食品を液状または半液状の流動状態で充填し容器
を密封した後食品が固化してなることを特徴とする成形
食品包装体を提供する。上記成形食品包装体における成
形食品は、容器への充填時に液状または半液状にあり充
填後に容器の形状に即して固化した食品である。”とい
う。(以上、同公報段落4〜6参照。)
[0009] Japanese Patent Application Laid-Open No. Hei 10-53281 discloses that
"The problem to be solved by the invention" is described as "The degradation of food quality, which was conventionally considered inevitable in molded food packages, is an important step in improving the commercial value of molded food packages and extending the shelf life. The present invention solves this problem and provides a molded food package excellent in long-term preservability without deterioration in flavor and color tone due to trace residual oxygen. And, as a "means for solving the problem", "in view of the above-mentioned problems, a conventional oxygen absorbing resin containing an oxygen absorber is applied to a molded food package in which an oxygen absorber cannot be used, and the packaging is performed. As a result of various studies to remove trace residual oxygen in the body, at least a part of the gas barrier packaging container for storing molded food is composed of an oxygen absorbing resin containing a deoxidizer and absorbs oxygen in the container filled with food. I will do it By the, is that. "Which resulted in the completion of the present invention can solve the above problems. "That is, the present invention, as a means for solving the problem, absorbs oxygen in a container, wherein at least a part of the container is made of a deoxidizing multilayer material having a resin layer in which an oxygen absorbent is mixed with a thermoplastic resin. The molded food packaging body is characterized in that the food is solidified after filling the gas-barrier packaging container with the food in a liquid or semi-liquid flow state and sealing the container. Is a food that is liquid or semi-liquid at the time of filling into a container and solidified according to the shape of the container after filling. " (See paragraphs 4 to 6 in the above publication.)

【0010】そして、同発明にいう成形食品包装体に関
しては、より具体的に、“本発明の成形食品包装体は、
上記バリア性容器に食品を液状又は半液状の流動状態で
充填した後食品が容器の形状に即して固化することによ
って形成される。例えば、ゼリー、プリン、ババロア、
羊羹、葛饅頭、くず餅、豆腐、ごま豆腐、茶碗蒸し、バ
ター、プロセスチーズ、水産練り製品、もち等の食品が
成形食品とされる。これら食品の成形には主として加熱
が利用される。例えば、ゼリー、練り羊羹、豆腐、もち
等にあっては、加熱して液状又は半液状の流動する状態
で充填し、充填後温度の低下によって固化する。また、
蒸し羊羹、くず製品、プリン、水産練り製品等にあって
は、原料段階で液状又は半液状の流動状態にあることを
利用して充填し、充填後加熱して固化することにより製
品化する。本発明は特に充填包装時の加熱殺菌処理のた
めの加熱を利用する場合が多い。また本発明において
は、食品包装体の密閉に際し真空包装や不活性ガス置換
を併用することもできる。”といい(同公報段落2
3)、また、“次に本発明に用いられる脱酸素性多層材
について詳しく説明する。脱酸素性多層材は、熱可塑性
樹脂に酸素吸収剤を配合した酸素吸収樹脂層を備えてな
り、好ましくは、この酸素吸収樹脂層を中間層として、
外側にガスバリア性材料からなる外層、内側にヒートシ
ール性樹脂層からなる内層(シーラント層)が積層され
る。”と説明する(同公報段落24)。
As for the molded food package according to the present invention, more specifically, "The molded food package of the present invention comprises:
It is formed by filling the barrier container with the food in a liquid or semi-liquid flow state, and then solidifying the food according to the shape of the container. For example, jelly, pudding, bavarois,
Foods such as yokan, kuzu bun, kuzumochi, tofu, sesame tofu, steamed tea bowl, butter, processed cheese, fishery products, rice cakes, etc. are regarded as molded foods. Heating is mainly used for molding these foods. For example, jelly, kneaded yokan, tofu, rice cake and the like are heated and filled in a liquid or semi-liquid flowing state, and then solidified by lowering the temperature after filling. Also,
Steamed yokan, waste products, pudding, fish paste products and the like are filled by utilizing the liquid or semi-liquid state of fluidity at the raw material stage, and after filling, they are heated and solidified to produce a product. In many cases, the present invention utilizes heating for heat sterilization during filling and packaging. Further, in the present invention, when the food package is hermetically sealed, vacuum packaging and inert gas replacement can be used together. (Paragraph 2 of the same gazette)
3) Also, "The oxygen-absorbing multilayer material used in the present invention will be described in detail. The oxygen-absorbing multilayer material is preferably provided with an oxygen-absorbing resin layer obtained by blending an oxygen absorbent with a thermoplastic resin. Uses this oxygen-absorbing resin layer as an intermediate layer,
An outer layer made of a gas barrier material is laminated on the outer side, and an inner layer (sealant layer) composed of a heat sealable resin layer is laminated on the inner side. (Paragraph 24 of the same gazette).

【0011】このような引用から理解されるように、特
開平10−53281号公報に記載の発明は、そこにい
うところの食品包装体は成形食品包装体であって、本発
明の成形を必要としないレトルト食品米飯類とは全く異
なる。このように対象食品が異なる結果、問題とされる
低下する品質が異なり、従って、前記公報の記載からは
本発明に係わるようなレトルト食品米飯類の品質の低下
を本発明による方法で防止することができるとは示唆さ
えもされ得ない。
[0011] As can be understood from such a citation, the invention described in Japanese Patent Application Laid-Open No. 10-53281 is a molded food package in which the food package of the present invention needs to be molded. It is completely different from retort food cooked rice that does not. Thus, as a result of the different target foods, the quality of the degraded food which is a problem is different. Therefore, from the description of the above-mentioned publication, it is possible to prevent the quality of the retort food cooked rice according to the present invention from being lowered by the method according to the present invention. It cannot be suggested that it can be done.

【0012】加えて、両発明の容器は、その材質におい
て重複するところがあるが、形状の意図するところは全
く異なる。成形食品包装体にあっては成型用の本体とこ
れに対する蓋(材)からなるのに対し、レトルト食品米
飯類にあってはレトルトパウチ(枕状パウチ、平パウ
チ、スタンディングパウチなど)や通常のトレー本体と
これに対する蓋(材)であり、容器形状が中味食品に対
して大きな意味を持っていない。
[0012] In addition, the containers of the two inventions may overlap in material, but the intended shape is completely different. In the case of molded food packaging, it consists of a molding body and a lid (material) for it, while in the case of retort food cooked rice, retort pouches (pillow pouches, flat pouches, standing pouches, etc.) and ordinary pouches The tray body and the lid (material) for the tray body, and the shape of the container does not have a significant meaning for the content food.

【0013】さて、このような技術的背景下に、特に前
掲特開平4−320657号公報に記載の技術の背景下
に、前述した課題が認められたことは、レトルト処理後
の保管温度以外にレトルトによる加熱調理と殺菌過程で
の反応で消費されず残存する酸素が原因と考えられた。
そこで、本発明者らは前述した課題を解決すべく鋭意検
討した結果、耐熱性及び遮光性を有すると共に酸素透過
性のない酸素吸収剤含有容器を使用することで、製造直
後の手作り製品と同様の食味を有し、更に数か月間常温
保存しても食味の低下が抑制され、手作り製品と同様の
食味を有するレトルト食品米飯類が得られることを見出
し、本発明を完成した。
Under the above technical background, and particularly under the background of the technology described in the above-mentioned Japanese Patent Application Laid-Open No. 4-320657, the above-mentioned problem was recognized in addition to the storage temperature after the retort treatment. It was considered that the residual oxygen was not consumed by the reaction in the cooking and sterilization process by the retort.
Accordingly, the present inventors have conducted intensive studies to solve the above-mentioned problems, and as a result, by using an oxygen-absorbing agent-containing container that has heat resistance and light-shielding properties and has no oxygen permeability, it is similar to a handmade product immediately after production. The present inventors have found that a retort food cooked rice having a taste similar to that of a handmade product can be obtained even after storage at room temperature for several months, thereby suppressing deterioration of the taste, and completed the present invention.

【0014】すなわち、本発明は、容器の器壁全面が酸
素バリア層を含む多層構造からなり、少なくともその一
部が該酸素バリア層の内側に配した酸素吸収剤を含有す
る層を有するレトルト処理可能な耐熱性容器へ米と水を
充填して密封した後、レトルト処理されたことを特徴と
するレトルト食品米飯類に関する。
That is, the present invention provides a retort treatment in which the entire vessel wall has a multilayer structure including an oxygen barrier layer, at least a part of which has a layer containing an oxygen absorbent disposed inside the oxygen barrier layer. The present invention relates to a retort food cooked rice characterized by being retorted after filling rice and water in a possible heat-resistant container and sealing it.

【0015】[0015]

【発明の実施の形態】以下、本発明を詳細に説明する。BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, the present invention will be described in detail.

【0016】本発明においてレトルト食品米飯類とは、
ご飯やお粥等をいう。ご飯は白飯に限らず、赤飯などの
まぜご飯も含む。また、お粥は通常の精米粥の他に玄米
粥を含み、更にこれらは白粥(白米だけの粥)に限られ
ず、調味料やさけ、梅、シソ、卵等の具材が加えられて
いるものも含む。お粥の場合、米と水の比率が米:水=
1:5〜8のものが好ましい。
In the present invention, the retort food cooked rice is
Rice and porridge. Rice includes not only white rice but also mixed rice such as red rice. In addition, porridge contains brown rice porridge in addition to normal rice porridge, and these are not limited to white porridge (porridge made of only white rice), but also include ingredients such as seasonings, salmon, plums, perilla, eggs, etc. Including things. In the case of porridge, the ratio of rice to water is rice: water =
1: 5 to 8 are preferred.

【0017】容器としては、容器の器壁全面が酸素バリ
ア層を含む多層構造からなり、少なくともその一部が該
酸素バリア層の内側に配した酸素吸収剤を含有する層を
有するレトルト処理可能な耐熱性容器、すなわち、耐熱
性及び遮光性を有すると共に酸素透過性のない酸素吸収
剤含有容器であれば特別の制限はない。例えば、容器の
器壁全面が酸素バリア層を含む多層構造からなり、か
つ、少なくともその一部が該酸素バリア層の内側に配し
た鉄粉を主成分とする酸素吸収剤を含有するポリプロピ
レンまたはプロピレン含量が70%以上であるポリプロ
ピレン共重合体からなる層及びポリプロピレンまたはプ
ロピレン含量が70%以上であるポリプロピレン共重合
体からなるシーラント層を有する多層構造よりなる耐熱
性容器(レトルトパウチ)を好ましいものとして挙げる
ことができる。
In the container, the entire surface of the container wall has a multilayer structure including an oxygen barrier layer, at least a part of which has a layer containing an oxygen absorbent disposed inside the oxygen barrier layer and capable of being retorted. There is no particular limitation on the heat-resistant container, that is, a container containing an oxygen absorbent having heat resistance and light-shielding properties and having no oxygen permeability. For example, polypropylene or propylene containing an oxygen absorber containing iron powder as a main component, the entire surface of the vessel wall having a multilayer structure including an oxygen barrier layer, at least a part of which is disposed inside the oxygen barrier layer. Preferred is a heat-resistant container (retort pouch) having a multilayer structure having a layer made of a polypropylene copolymer having a content of 70% or more and a sealant layer made of polypropylene or a polypropylene copolymer having a propylene content of 70% or more. Can be mentioned.

【0018】このようなレトルトパウチを使用してレト
ルト食品米飯類を作成する方法自体は、前掲特開平4−
320657号公報などに記載の方法によることができ
る。
The method of preparing retort food cooked rice using such a retort pouch is disclosed in Japanese Patent Laid-Open No.
The method described in JP-A-320657 can be used.

【0019】付言すると、本発明のレトルト食品米飯類
の作成に際しては、レトルト処理可能な耐熱性容器のレ
トルト処理条件下における酸素吸収可能量が、容器内の
米、水およびヘッドスペースに含まれる総酸素量より大
きくてレトルト処理後の該容器ヘッドスペース中に酸素
が実質的に含まれていないことが好ましく、また、水及
びヘッドスペースに含まれる総酸素量が米100gあた
り2〜10mgとなるように調整した後レトルト処理す
ることが好ましい。ここで、酸素が実質的に含まれてい
ないとは、酸素濃度が0.5%以下であることを示して
いる。
In addition, when preparing the retort food cooked rice of the present invention, the amount of oxygen that can be absorbed by the retortable heat-resistant container under the retort treatment conditions is determined by the total amount of rice, water and headspace contained in the container. It is preferable that substantially no oxygen is contained in the container headspace after the retort treatment because it is larger than the amount of oxygen, and the total amount of oxygen contained in the water and the headspace is 2 to 10 mg per 100 g of rice. It is preferable to perform retort treatment after adjusting to. Here, “substantially not containing oxygen” indicates that the oxygen concentration is 0.5% or less.

【0020】本発明のレトルト食品米飯類のレトルト処
理においては、殺菌のレベル、加熱調理としての食品品
質の保持、生産効率及び酸素吸収能力の効果的な発現等
を考えると、118℃以上の高温で加熱することが好ま
しい。
In the retort treatment of cooked cooked rice of the present invention, a high temperature of 118 ° C. or more is considered in consideration of the level of sterilization, the maintenance of food quality as cooking, the effective development of production efficiency and oxygen absorption capacity, and the like. It is preferred to heat with.

【0021】また、前記のように、本発明で好ましいも
のとして使用される、全面が酸素バリア層を含む多層構
造からなり、少なくともその一部が該酸素バリア層の内
側に配した酸素吸収剤を含有する層を有するレトルト処
理可能な耐熱性容器において、このような高温での加熱
に適したシーラント層の樹脂及び酸素吸収剤を含有する
層の樹脂の材質としては、酸素透過性があり耐熱性のあ
るポリプロピレンまたはプロピレン含量が70%以上の
ポリプロピレン共重合体が好ましい。そして、両者は全
く同じ物性の樹脂であってもよいし、また異なった物性
の樹脂であっても一向に構わない。
As described above, the oxygen absorbent used as a preferable material in the present invention has a multilayer structure including an oxygen barrier layer on the entire surface, at least a part of which is disposed inside the oxygen barrier layer. In a heat-resistant container that can be retorted and has a layer containing, as the material of the resin of the sealant layer and the resin of the layer containing the oxygen absorbent suitable for heating at such a high temperature, there is oxygen permeability and heat resistance Polypropylene having a propylene content or a polypropylene copolymer having a propylene content of 70% or more is preferred. Both may be resins having exactly the same physical properties, or resins having different physical properties may be used.

【0022】酸素吸収剤としては、従来知られているも
の全てが使用可能であるが、特に鉄粉を主剤とし、塩化
ナトリウム、塩化カルシウム等のハロゲン化アルカリ金
属又はハロゲン化アルカリ土類金属を酸化促進剤とする
ものが、衛生上及び酸素吸収能力の観点で好適である。
As the oxygen absorber, any of the conventionally known oxygen absorbers can be used. In particular, iron powder is used as the main agent, and alkali metal halides such as sodium chloride and calcium chloride or alkali earth metal halides are oxidized. What is used as an accelerator is suitable from a viewpoint of hygiene and oxygen absorption capacity.

【0023】[0023]

【実施例】以下、実施例により本発明をさらに説明す
る。
The present invention will be further described with reference to the following examples.

【0024】参考例1(パウチの作成) 平均粒径10μmの鉄粉に粒状無水塩化カルシウムを重
量換算で20%添加し、内部を不活性ガスで置換した振
動ミルを用いて無水塩化カルシウムの粉砕と鉄粉へのコ
ーティングを行い、酸素吸収剤を得た。次に、得られた
酸素吸収剤を、サイドフィード方式によりペント付き2
軸の押出混練機を用いて鉄粉含有量が重量換算で20%
になるようにポリプロピレンに混練し、次いで得られた
ストランドをペレタイザーでペレット化することによ
り、酸素吸収層形成用のマスターバッチを得た。
Reference Example 1 (Preparation of Pouch) Pulverization of anhydrous calcium chloride using a vibrating mill in which 20% by weight of granular anhydrous calcium chloride was added to iron powder having an average particle diameter of 10 μm and the inside was replaced with an inert gas. And iron powder were coated to obtain an oxygen absorber. Next, the obtained oxygen absorbent was added to a pent-coated 2
Using an extruder with a shaft, the iron powder content is 20% by weight
The resulting strands were kneaded with polypropylene and then pelletized with a pelletizer to obtain a master batch for forming an oxygen-absorbing layer.

【0025】アルミ箔フィルムと無延伸ポリプロピレン
フィルム(30μm)の間に、無水マレイン酸変性ポリ
プロピレン(10μm)及び酸素吸収層(30μm)を
共押出ラミネートし、この積層体のアルミ箔側がロール
面に接触するように200℃の熱ロールで1秒間処理
し、その後に25℃のチルロールを用いて冷却した。次
に、ポリエチレンテレフタレート[PET]フィルムを
ウレタン系接着剤を用いたドライラミネート法にてアル
ミ箔と貼り合わせた。次いで得られた多層ラミネートフ
ィルムを製袋機にて製袋することにより、酸素吸収剤を
含有する層を備えた酸素バリア性を有するレトルト処理
可能な耐熱性容器であるレトルトパウチを製造した。層
構成は、次のようになる。
A maleic anhydride-modified polypropylene (10 μm) and an oxygen absorbing layer (30 μm) are co-extruded and laminated between an aluminum foil film and a non-stretched polypropylene film (30 μm), and the aluminum foil side of this laminate contacts the roll surface. Then, the substrate was treated with a 200 ° C. hot roll for 1 second, and then cooled using a 25 ° C. chill roll. Next, a polyethylene terephthalate [PET] film was bonded to an aluminum foil by a dry lamination method using a urethane-based adhesive. Next, the obtained multilayer laminated film was formed into a bag by a bag making machine, thereby producing a retort pouch, which is a heat-resistant container having a layer containing an oxygen absorbent and capable of being retorted and having an oxygen barrier property. The layer configuration is as follows.

【0026】PET/アルミ箔/無水マレイン酸変性ポ
リプロピレン(10μm)/酸素吸収層(30μm)/
ポリプロピレン(30μm)。
PET / aluminum foil / maleic anhydride-modified polypropylene (10 μm) / oxygen absorbing layer (30 μm) /
Polypropylene (30 μm).

【0027】ここで、酸素吸収層中においては、上記で
得られたマスターバッチをポリプロピレンで適宜希釈す
ることにより、酸素吸収層中の鉄粉含有量として、それ
ぞれ、10%、5%そして3%の3種類のパウチを製造
した(容器1、2及び3)。
Here, in the oxygen-absorbing layer, the masterbatch obtained above is appropriately diluted with polypropylene, so that the iron powder content in the oxygen-absorbing layer is 10%, 5% and 3%, respectively. Were produced (containers 1, 2 and 3).

【0028】また、アルミ箔フィルムと無延伸ポリプロ
ピレンフィルム(60μm)の間に、無水マレイン酸変
性ポリプロピレン(15μm)を押出ラミネートし、こ
の積層体のアルミ箔側が、ロール面に接触するように2
00℃の熱ロールで1秒間処理し、その後に25℃のチ
ルロールを用いて冷却した。次に、PETフィルムをウ
レタン系接着剤を用いたドライラミネート法にてアルミ
箔と貼り合わせた。次いで得られた多層ラミネートフィ
ルムを上記と同様に製袋することにより、酸素吸収剤を
含有する層は備えないが酸素バリア性は有するレトルト
処理可能な耐熱性容器であるレトルトパウチを製造した
(容器4)。層構成は、次のようになる。
Further, a maleic anhydride-modified polypropylene (15 μm) was extrusion-laminated between the aluminum foil film and the unstretched polypropylene film (60 μm), and the laminate was placed so that the aluminum foil side of the laminate was in contact with the roll surface.
The substrate was treated with a hot roll at 00 ° C. for 1 second, and then cooled using a chill roll at 25 ° C. Next, the PET film was bonded to an aluminum foil by a dry lamination method using a urethane-based adhesive. Next, the obtained multilayer laminated film was formed into a bag in the same manner as described above, thereby producing a retort pouch which was a heat-resistant container capable of being retorted and not having a layer containing an oxygen absorbent but having an oxygen barrier property (container). 4). The layer configuration is as follows.

【0029】PET/アルミ箔/無水マレイン酸変性ポ
リプロピレン(15μm)/ポリプロピレン(60μ
m)。
PET / aluminum foil / maleic anhydride-modified polypropylene (15 μm) / polypropylene (60 μm)
m).

【0030】酸素吸収層中の鉄粉の量の異なった各々の
容器1、2及び3において、パウチに1gの水及びヘッ
ドスペースに50ccの空気を充填して密封した後、初
期品温(加熱開始)から121℃までの昇温時間を8〜
12分間とし、ついで121℃にて8分レトルト処理し
た際の酸素吸収量を下記第1表に示す。
In each of the containers 1, 2 and 3 having different amounts of iron powder in the oxygen absorbing layer, the pouch was filled with 1 g of water and the head space was filled with 50 cc of air, and the container was sealed. The heating time from start) to 121 ° C is 8 ~
Table 1 below shows the oxygen absorption when the retort treatment was performed for 12 minutes and then at 121 ° C. for 8 minutes.

【0031】[0031]

【表1】 [Table 1]

【0032】実施例1(白粥レトルトパウチ食品の製
造) 次に、以下に示す方法により、250g容量の白粥レト
ルトパウチ食品を製造した。すなわち、原料精米を丁寧
に3回洗米した後、30分間ざる上で自然脱水した。洗
米により吸水した精米は1.1倍に増加したので、増加
した重量分を水で調整することにした。水は溶存酸素量
を0〜1.0mg/lとなるように脱気水を調製した。
このように調製した米と水を米:水=1:8となるよう
に計量して容器へ充填し、ヘッドスペースが0ccとな
るように密封シールした。密封シール後容器の端を少し
切り取り、容器内へ空気などの気体が入らない様にシリ
ンジにて空気を20cc注入して再度密封シールした。
密封シール品は初期品温(加熱開始)から121℃まで
の昇温時間を8〜12分間とし、ついで121℃にて8
分間保持した。これにより米は適度に炊けて加熱調理さ
れ、同時に本殺菌された。殺菌終了後冷却してレトルト
パウチ製品を得た。
Example 1 (Production of White Porridge Retort Pouch Food) Next, a 250 g capacity white porridge retort pouch food was produced by the following method. That is, the raw rice was carefully washed three times, then sprinkled naturally for 30 minutes. Since the amount of polished rice absorbed by washing rice increased 1.1 times, the increased weight was adjusted with water. Water was prepared as degassed water so that the dissolved oxygen amount was 0 to 1.0 mg / l.
The thus prepared rice and water were weighed so that rice: water = 1: 8, filled into a container, and hermetically sealed so that the head space was 0 cc. After the hermetic sealing, the end of the container was slightly cut off, and 20 cc of air was injected with a syringe to prevent gas such as air from entering the container, and hermetically sealed again.
For the hermetically sealed product, the heating time from the initial product temperature (start of heating) to 121 ° C. was set to 8 to 12 minutes, and then 8 hours at 121 ° C.
Hold for minutes. As a result, the rice was cooked and cooked moderately, and at the same time, the rice was completely sterilized. After the sterilization was completed, the product was cooled to obtain a retort pouch product.

【0033】前記の酸素吸収剤を含有する層は備えない
が酸素バリア性を有するレトルト処理可能な耐熱性容器
(容器4)を使用したレトルトパウチ製品をKとした。
また、前記酸素吸収剤を含有する層を備えた酸素バリア
性を有するレトルト処理可能な耐熱性容器1及び2を使
用したレトルトパウチ製品をそれぞれL及びMとした。
各レトルトパウチ製品中の初期の酸素量は、6.0〜
6.2mgと算出された。L及びMのレトルト後のヘッ
ドスペースの酸素濃度を測定したところ、それぞれ、
0.1%及び0.4%であった。
K is a retort pouch product using a heat-resistant container (container 4) which does not have the above-mentioned layer containing an oxygen absorbent but has oxygen barrier properties and which can be retorted.
In addition, retort pouch products using heat-resistant containers 1 and 2 having oxygen barrier properties and having a layer containing the oxygen absorbent and capable of being retorted were designated as L and M, respectively.
The initial amount of oxygen in each retort pouch product is 6.0-6.0
It was calculated to be 6.2 mg. When the oxygen concentration of the headspace after the retort of L and M was measured, respectively,
0.1% and 0.4%.

【0034】このようにして得られたレトルトパウチ製
品につきKをスタンダードにL及びMを下記第2表の評
価項目と尺度により比較評価した。評価パネラーは10
名にて行い、ご飯の香りの強さ、ご飯風味の好ましさ、
および異風味はスタンダードを0点として、総合評価は
スタンダードを5点とした。
The retort pouch products thus obtained were evaluated by comparing L and M with the evaluation items and scale in Table 2 below, using K as a standard. Evaluation panel is 10
Performed by name, strength of rice aroma, taste of rice flavor,
In addition, the standard was set to 0 for the off-flavor and the standard was set to 5 for the overall evaluation.

【0035】[0035]

【表2】 [Table 2]

【0036】この結果を下記第3表に示す。なお、表中
の評点は、パネル10名の平均値である。L及びMは、
(前掲第1表に示されるように、レトルト処理条件下に
おけるそれらの酸素吸収可能量がレトルト前の容器内酸
素量より多く、)Kに比べて良好な官能評価結果を与え
た。
The results are shown in Table 3 below. The scores in the table are average values of 10 panelists. L and M are
(As shown in Table 1 above, their oxygen absorbable amount under retort treatment conditions was larger than the oxygen amount in the container before the retort treatment.)

【0037】[0037]

【表3】 [Table 3]

【0038】上記と同様にして、前記酸素吸収剤を含有
する層を備えた酸素バリア性を有するレトルト処理可能
な耐熱性容器3を使用したレトルトパウチ製品Nを評価
した。この結果も第3表に示した。容器3は、(前掲第
1表に示されるように、レトルト処理条件下におけるそ
の酸素吸収可能量がレトルト前の容器内酸素量より少な
く、)製品Nの製品Kに対する官能評価の優位性は僅か
であった。Nのレトルト後のヘッドスペース酸素濃度を
測定したところ、7.2%であった。
In the same manner as described above, a retort pouch product N using a heat-resistant container 3 having an oxygen barrier property and having a layer containing the oxygen absorbent and capable of being retorted was evaluated. The results are also shown in Table 3. The container 3 (as shown in Table 1 above) has a smaller oxygen absorption capacity under retort treatment conditions than the amount of oxygen in the container before the retort, and the superiority of the sensory evaluation of the product N with respect to the product K is slight. Met. The oxygen concentration in the headspace after the retort of N was measured and was 7.2%.

【0039】比較例1 前記容器1を使用し、初期品温(加熱開始)から112
℃までの昇温時間を8〜12分間とし、ついで112℃
で50分間保持することにより加熱調理され同時に本殺
菌された以外は実施例1と同様の操作で白粥レトルトパ
ウチ食品Xを製造した。得られた製品Xの官能評価結果
も第3表に示した。殺菌のレベルを考えるとこれ以上の
時間短縮は難しく、官能及び生産効率の両面からLより
も劣るものであった。
COMPARATIVE EXAMPLE 1 The container 1 was used and the initial product temperature (start of heating) was 112
Temperature to 8 ° C for 12 minutes, then 112 ° C
A white porridge retort pouch food X was produced in the same manner as in Example 1, except that the mixture was heated and cooked and then completely sterilized at the same time. Table 3 also shows the sensory evaluation results of the obtained product X. Considering the level of sterilization, it was difficult to further shorten the time, and it was inferior to L in terms of both sensory and production efficiency.

【0040】比較例2 実施例1で充填した米と水の代わりに、通常の土鍋を用
いて米:水=1:8となるように調理した白粥を用いた
以外は実施例1と同様の操作で白粥レトルトパウチ食品
Yを製造した。得られた製品Yの官能評価結果も第3表
に示した。レトルト処理前に調理工程を伴うため、官能
及び生産効率の両面からLよりも劣るものであった。
Comparative Example 2 The same procedure as in Example 1 was carried out except that the rice and water filled in Example 1 were replaced with white porridge cooked using a regular clay pot so that rice: water = 1: 8. The white porridge retort pouch food Y was manufactured by the operation. Table 3 also shows the sensory evaluation results of the obtained product Y. Since a cooking step was involved before the retort treatment, it was inferior to L in terms of both sensory and production efficiency.

【0041】検査例1(品質の経時変化) 以下に示す方法により、250g容量の白粥レトルトパ
ウチ食品を製造した。すなわち、原料精米を丁寧に3回
洗米した後、30分間ざる上で自然脱水した。洗米によ
り吸水した精米は1.1倍に増加したので、増加した重
量分を水で調整することにした。水は溶存酸素量を0〜
1.0mg/lとなるように脱気水を調製した。このよ
うに調製した米と水を米:水=1:8となるように計量
して容器へ充填し、ヘッドスペースが0ccとなるよう
に密封シールした。密封シール後容器の端を少し切り取
り、容器内へ空気などの気体が入らない様にシリンジに
て空気を3ccまたは7cc注入して再度密封シールし
た。密封シール品は初期品温(加熱開始)から121℃
までの昇温時間を8〜12分間とし、ついで121℃に
て8分間保持した。これにより米は適度に炊けて加熱調
理され、同時に本殺菌された。殺菌終了後冷却してレト
ルトパウチ製品を得た。
Inspection Example 1 (Change over time in quality) A white porridge retort pouch food having a capacity of 250 g was produced by the following method. That is, the raw rice was carefully washed three times, then sprinkled naturally for 30 minutes. Since the amount of polished rice absorbed by washing rice increased 1.1 times, the increased weight was adjusted with water. Water has a dissolved oxygen content of 0
Degassed water was prepared so as to be 1.0 mg / l. The thus prepared rice and water were weighed so that rice: water = 1: 8, filled into a container, and hermetically sealed so that the head space was 0 cc. After the hermetic sealing, the end of the container was slightly cut off, and 3 cc or 7 cc of air was injected with a syringe to prevent gas such as air from entering the container, and the container was hermetically sealed again. 121 ° C from the initial product temperature (start of heating) for hermetically sealed products
The heating time was set to 8 to 12 minutes, and then kept at 121 ° C. for 8 minutes. As a result, the rice was cooked and cooked moderately, and at the same time, the rice was completely sterilized. After the sterilization was completed, the product was cooled to obtain a retort pouch product.

【0042】詳述すると、従来の耐熱性及び遮光性を有
し、酸素透過性のない容器(既出の容器4)を使用して
空気3cc注入したレトルトパウチ製品をA、そして同
様に空気7cc注入したレトルトパウチ製品をBとし
た。また、耐熱性及び遮光性を有し、酸素透過性がな
く、酸素吸収剤含有の容器(既出の容器1)を使用して
空気3cc注入したレトルトパウチ製品をC、そして同
様に空気7cc注入したレトルトパウチ製品をDとし
た。レトルトパウチ製品AおよびCは、生米100g当
たりの酸素量は3.4〜4.3mg、そしてレトルトパ
ウチ製品BおよびDは生米100gあたりの酸素量は
7.9〜8.8mgと算出された。
More specifically, a retort pouch product in which 3 cc of air was injected using a conventional container having heat resistance and light-shielding properties and no oxygen permeability (existing container 4) was injected into A, and similarly, 7 cc of air was injected. The prepared retort pouch product was designated as B. In addition, a retort pouch product having heat resistance and light-shielding properties, having no oxygen permeability, and containing 3 cc of air using a container containing oxygen absorbent (existing container 1) was injected with C, and similarly, 7 cc of air. The retort pouch product was designated D. The retort pouch products A and C have an oxygen content of 3.4 to 4.3 mg per 100 g of raw rice, and the retort pouch products B and D have an oxygen content of 7.9 to 8.8 mg per 100 g of raw rice. Was.

【0043】このようにして得られた各製品を24℃の
恒温室に保存した。保存期間は製造後1日、14日、3
0日、60日、90日および120日とした。各保存製
品の経時的な食味変化を同一日に評価するために、その
日にあわせて各製品を製造した。即ち、製造後120日
目に食味評価をするためには保存期間製造後1日品はそ
の前日に製造するというように、保存された各製品が目
的とする保存期間を満足しているように製造した。
Each of the products thus obtained was stored in a constant temperature room at 24 ° C. Storage period is 1 day, 14 days, 3 days after production
0, 60, 90 and 120 days. In order to evaluate the change in taste over time of each stored product on the same day, each product was manufactured on that day. That is, in order to evaluate the taste on the 120th day after the production, the storage period is one day after the production. Manufactured.

【0044】経時的な食味変化は、前記第2表に示す評
価項目と尺度により、A、B、CおよびDの各製品の製
造後1日の製品をスタンダードにA、B、CおよびDの
各保存製品を比較評価した。評価パネラーは10名にて
行い、ご飯の香りの強さ、ご飯風味の好ましさ、および
異風味はスタンダードを0点として、そして総合評価は
スタンダード5点とした。この結果を図1A〜4Dに示
す。なお、図中の評点はパネル10名の平均値である。
The change in taste over time was evaluated according to the evaluation items and scales shown in Table 2 above, with the products of A, B, C, and D as the standard one day after the production of each product of A, B, C, and D. Each storage product was evaluated comparatively. The evaluation panelists performed the evaluation by ten persons. The standard of the standard was 0 for the intensity of the aroma of rice, the preference of the rice flavor, and the off-flavor, and the standard evaluation was 5 points. The results are shown in FIGS. The scores in the figure are the average values of 10 panelists.

【0045】更に、従来製品との食味への効果確認とし
て、同様に前記第2表の評価項目と尺度により、従来容
器を使用した各保存品をスタンダードに、酸素吸収剤含
有容器を使用しスタンダードと保存期間の対応した各保
存品を比較評価した。即ち、レトルトパウチ製品Aの各
保存品をスタンダードに、レトルトパウチ製品Cの各保
存品を比較評価し、そしてレトルトパウチ製品Bの各保
存品をスタンダードに、レトルトパウチ製品Dの各保存
品を比較評価した。前と同様に、評価パネラーは10名
にて行い、ご飯の香りの強さ、ご飯風味の好ましさ、そ
して異風味はスタンダードを0点とし、そして総合評価
はスタンダード5点とした。この結果を図5A〜Dに示
す。なお、図中の評点はパネル10名の平均値である。
In order to confirm the effect of the conventional product on the taste, similarly, according to the evaluation items and scales shown in Table 2 above, each stored product using the conventional container was used as a standard, and the oxygen-absorber-containing container was used as a standard. And the storage products corresponding to the storage periods were compared and evaluated. That is, each stored product of the retort pouch product A is used as a standard, and each stored product of the retort pouch product C is compared and evaluated. Each stored product of the retort pouch product B is used as a standard and each stored product of the retort pouch product D is compared. evaluated. As before, the evaluation panelists performed the evaluation with 10 people, and the standard of the standard was 0 for the intensity of the aroma of the rice, the preference of the rice flavor, and the off-flavor, and the standard evaluation was 5 points. The results are shown in FIGS. The scores in the figure are the average values of 10 panelists.

【0046】先ず、従来法による製品AおよびBについ
てみてみる。図1A〜Dはレトルトパウチ食品Aの経時
的食味変化を現しているが、前述したとおり経時的に食
味は直線的に低下することが認められる。即ち、ご飯の
香りは弱く、ご飯風味は低下し、更に製造直後品にはな
い異風味が強くなる。図2A〜Dはレトルトパウチ食品
Bの経時的食味変化を現しており、レトルトパウチ食品
Aの経時的食味変化と同様の傾向である。レトルトパウ
チ食品Bはレトルトパウチ食品Aより米100gあたり
の酸素量が多い分、食味低下の度合いは大きいことが認
められる。
First, products A and B according to the conventional method will be examined. 1A to 1D show changes in the taste over time of the retort pouch food A, and it is recognized that the taste decreases linearly with time as described above. That is, the aroma of the rice is weak, the flavor of the rice is reduced, and the off-flavor that is not found in the product immediately after production is increased. 2A to 2D show the change in taste of the retort pouch food B over time, and have the same tendency as the change of taste of the retort pouch food A over time. It can be recognized that the retort pouch food B has a larger degree of oxygen per 100 g of rice than the retort pouch food A, and the degree of taste reduction is large.

【0047】次に、本発明の製品CおよびDについてみ
てみる。図3A〜Dおよび図4A〜Dは、それぞれ、レ
トルトパウチ食品C及びDの経時的食味変化を現してい
るが、これらからレトルトパウチ食品A及びBの経時的
食味変化と異なる傾向が認められる。すなわち、製造後
30日目までは食味の低下が起こるが、その後はその食
味を維持する傾向である。また、経時的な異風味の発現
は認められなかった。レトルトパウチ食品Dはレトルト
パウチ食品Cより米100gあたりの酸素量は多いが、
酸素量が多く存在しても食味は維持されることが認めら
れ、従来の容器を使用するより食味低下を抑制すると考
えられる。
Next, the products C and D of the present invention will be examined. FIGS. 3A to 3D and FIGS. 4A to 4D show changes in taste over time of retort pouch foods C and D, respectively, from which a tendency different from that of retort pouch foods A and B over time is observed. That is, the taste decreases until the 30th day after the production, but thereafter, the taste tends to be maintained. In addition, the development of an unusual flavor over time was not observed. Retort pouch food D has more oxygen per 100 g of rice than retort pouch food C,
It is recognized that the taste is maintained even if the amount of oxygen is large, and it is considered that the decrease in taste is suppressed more than using a conventional container.

【0048】図5A〜Dはレトルトパウチ食品Cおよび
D(本発明品)の保存品の、それぞれ、レトルトパウチ
食品AおよびB(従来品)の保存品との比較評価の結果
であるが、レトルトパウチ食品CおよびDはレトルトパ
ウチ食品AおよびBよりご飯の香りは強く、ご飯風味も
好ましく、そして異風味もないことが認められる。即
ち、酸素吸収剤含有容器を使用した製品は、従来容器を
使用した製品より保存中の食味低下が抑制され、手作り
製品と同様の食味を有していると考えられた。
FIGS. 5A to 5D show the results of comparative evaluation of the preserved products of retort pouch foods C and D (products of the present invention) and retort pouch foods A and B (conventional products), respectively. It is recognized that the pouch foods C and D have a stronger aroma of rice than the retort pouch foods A and B, have a favorable rice flavor, and have no off-flavor. That is, it was considered that the product using the oxygen-absorbing agent-containing container had a lower taste reduction during storage than the product using the conventional container, and had the same taste as the handmade product.

【0049】参考例2(レトルト容器の作成) 参考例1記載の方法で調製した酸素吸収層形成用のマス
ターバッチを30μmの厚さになるように2枚の無延伸
ポリプロピレンフィルム(30μm)間に押出ラミネー
トしてトレー容器用酸素吸収性積層フィルムを得た。一
方、エチレン−ビニルアルコール共重合体(EVOH)
フィルム(30μm)の両面に2枚の無延伸ポリプロピ
レンフィルム(30μm)をドライラミネートしてトレ
ー容器用酸素バリア性積層フィルムを得た。次いで、タ
ルク25%を分散充填したポリプロピレンを600μm
の厚さになるように該酸素吸収性積層フィルムと該酸素
バリア性積層フィルムの間に押出ラミネートしてトレー
容器用積層シートを得た。該積層シートを該酸素吸収性
積層フィルムを容器内側になるように真空成形加工して
深さ30mm、満注容量300mlの酸素吸収性と酸素
バリア性とを具有するトレー容器を調製した(トレー容
器1)。層構成は、次のようになる。
Reference Example 2 (Preparation of Retort Container) A master batch for forming an oxygen-absorbing layer prepared by the method described in Reference Example 1 was placed between two unstretched polypropylene films (30 μm) so as to have a thickness of 30 μm. Extrusion lamination was performed to obtain an oxygen-absorbing laminated film for a tray container. On the other hand, ethylene-vinyl alcohol copolymer (EVOH)
Two unstretched polypropylene films (30 μm) were dry-laminated on both sides of the film (30 μm) to obtain an oxygen barrier laminate film for tray containers. Next, polypropylene having a dispersion-filled content of 25% of talc was 600 μm.
The laminate was extrusion-laminated between the oxygen-absorbing laminated film and the oxygen-barrier laminated film so as to have a thickness of, to obtain a laminated sheet for tray containers. The laminated sheet was vacuum-formed so that the oxygen-absorbing laminated film was on the inside of the container to prepare a tray container having a depth of 30 mm and a full capacity of 300 ml and having oxygen absorption and oxygen barrier properties (tray container). 1). The layer configuration is as follows.

【0050】無延伸ポリプロピレン(30μm)/酸素
吸収層(30μm)/無延伸ポリプロピレン(30μ
m)/タルク分散充填ポリプロピレン(600μm)/
無延伸ポリプロピレン(30μm)/EVOH(30μ
m)/無延伸ポリプロピレン(30μm)。
Unstretched polypropylene (30 μm) / oxygen absorbing layer (30 μm) / unstretched polypropylene (30 μm)
m) / talc dispersion-filled polypropylene (600 μm) /
Unstretched polypropylene (30 μm) / EVOH (30 μm
m) / Unstretched polypropylene (30 μm).

【0051】また、酸素吸収層形成用のマスターバッチ
の代わりにポリプロピレン単体を用いる他は容器5の調
製方法と全く同様にして酸素バリア性のみを有するトレ
ー容器を調製した(トレー容器2)。
A tray container having only oxygen barrier properties was prepared in exactly the same manner as in the preparation of the container 5 except that polypropylene alone was used instead of the master batch for forming the oxygen absorbing layer (tray container 2).

【0052】参考例1記載の方法で調製した酸素吸収層
形成用のマスターバッチを30μmの厚さになるように
トレー容器1の調製工程で得られたトレー容器用酸素バ
リア性積層フィルムと無延伸ポリプロピレンフィルム
(30μm)間に押出ラミネートしてトレーふた材用積
層フィルムを得た。該ふた材用積層フィルムは酸素吸収
性と酸素バリア性とを具有する(ふた材1)。層構成
は、次のようになる。
The oxygen-barrier laminated film for a tray container obtained in the process of preparing the tray container 1 was prepared so that the master batch for forming the oxygen-absorbing layer prepared by the method described in Reference Example 1 had a thickness of 30 μm. Extrusion lamination was performed between polypropylene films (30 μm) to obtain a laminated film for a tray lid material. The laminated film for a lid material has oxygen absorption and oxygen barrier properties (lid material 1). The layer configuration is as follows.

【0053】無延伸ポリプロピレン(30μm)/EV
OH(30μm)/無延伸ポリプロピレン(30μm)
/酸素吸収層(30μm)/無延伸ポリプロピレン(3
0μm)。
Unstretched polypropylene (30 μm) / EV
OH (30μm) / Unstretched polypropylene (30μm)
/ Oxygen absorbing layer (30 μm) / Unstretched polypropylene (3
0 μm).

【0054】また、酸素吸収層形成用のマスターバッチ
の代わりにポリプロピレン単体を用いる他はふた材1の
調製方法と全く同様にして酸素バリア性のみを有するト
レーふた材用積層フィルムを調製した(ふた材2)。
Further, a laminated film for a tray lid material having only an oxygen barrier property was prepared in exactly the same manner as the method of preparing the lid material 1 except that polypropylene alone was used instead of the master batch for forming the oxygen absorbing layer (lid). Material 2).

【0055】トレー容器1に水200mlを入れふた材
1を熱シールしたもの、トレー容器2に水200mlを
入れふた材1を熱シールしたもの、トレー容器1に水2
00mlを入れふた材2を熱シールしたものを調製し、
125℃で10分間レトルト加熱処理を行った。処理後
のヘッドスペース中の酸素濃度を測定した結果を第4表
に示す。
Tray container 1 containing 200 ml of water and heat-sealed lid material 1, Tray container 2 containing 200 ml of water and heat-sealed lid material 1, Tray container 1 containing water 2
Prepare a heat-sealed lid material 2 containing 00 ml,
A retort heat treatment was performed at 125 ° C. for 10 minutes. Table 4 shows the results of measuring the oxygen concentration in the headspace after the treatment.

【0056】[0056]

【表4】 [Table 4]

【0057】実施例2(レトルト赤飯の製造) 次に、以下に示す方法により、200gのレトルト赤飯
を製造した。すなわち、ささげ5gに20gの水を加
え、20分間100℃で加熱蒸煮し、水30g、洗米し
て水切りしたもち米140g、および食塩0.5gを加
えたものをトレー容器1に投入し、ふた材1をかぶせ、
ヘッドスペースが約20mlとなるようにふた材を押さ
えつけながらトレー容器とふた材を熱シール・密封し
た。密封後125℃で10分間レトルト加熱処理を行
い、赤飯Pを得た。
Example 2 (Production of retort red rice) Next, 200 g of retort red rice was produced by the following method. That is, 20 g of water was added to 5 g of the asparagus, and the mixture was heated and steamed at 100 ° C. for 20 minutes, and 30 g of water, 140 g of washed and drained glutinous rice, and 0.5 g of salt were added to the tray container 1, and the lid was placed thereon. Cover with wood 1
The tray container and the lid were heat-sealed and sealed while pressing the lid so that the head space was about 20 ml. After sealing, a retort heat treatment was performed at 125 ° C. for 10 minutes to obtain Sekihan P.

【0058】同様の方法で同内容物をトレー容器2とふ
た材1、トレー容器1とふた材2、およびトレー容器2
とふた材2の組合わせについて充填・密封・レトルト処
理を行い、それぞれ赤飯Q、赤飯R、赤飯Sを得た。ま
た、トレー容器2とふた材2の組合わせにつき、ふた材
1をかぶせる前に窒素ガスを流してヘッドスペースを窒
素ガスでほぼ完全に置換した状態で密封・レトルト処理
を行い赤飯Tを得た。
In the same manner, the same contents are put in the tray container 2 and the lid member 1, the tray container 1 and the lid member 2, and the tray container 2
Filling, sealing, and retorting were performed for the combination of the lid material 2 and red rice Q, red rice R, and red rice S, respectively. In addition, with respect to the combination of the tray container 2 and the lid member 2, before the lid member 1 was covered, the headspace was almost completely replaced with the nitrogen gas by flowing nitrogen gas, and the headspace was sealed and retorted to obtain a red rice T. .

【0059】このようにして得られたレトルト赤飯につ
き、赤飯Tをスタンダードとして第2表の評価項目と尺
度により比較評価した。評価パネラーは10名にて行っ
た。
The thus-obtained retort red rice was compared and evaluated using the evaluation items shown in Table 2 and the scale using red rice T as a standard. The evaluation panelists performed by 10 persons.

【0060】この結果を下記第5表に示す。なお、表中
の評点はパネル10人の平均値である。赤飯P、赤飯
R、赤飯Q、赤飯Tおよび赤飯Sの順に良好な結果を得
た。
The results are shown in Table 5 below. The scores in the table are average values of 10 panelists. Good results were obtained in the order of red rice P, red rice R, red rice Q, red rice T and red rice S.

【0061】[0061]

【表5】 [Table 5]

【0062】赤飯P、赤飯Q、赤飯R、赤飯S、および
赤飯Tを1年間室温・暗所保存した後、新たに製造した
赤飯Tをスタンダードとして全く同様の方法でパネル1
0人による評価を行った。この結果を下記第6表に示
す。なお、表中の評点はパネル10人の平均値である。
赤飯P、赤飯R、新品T、赤飯Q、赤飯Tおよび赤飯S
の順に良好な結果を得た。
After storing red rice P, red rice Q, red rice R, red rice S, and red rice T for one year at room temperature and in a dark place, panel 1 was prepared in exactly the same manner using newly manufactured red rice T as a standard.
Evaluation by 0 people was performed. The results are shown in Table 6 below. The scores in the table are average values of 10 panelists.
Sekihan P, Sekihan R, New T, Sekihan Q, Sekihan T and Sekihan S
In this order, good results were obtained.

【0063】[0063]

【表6】 [Table 6]

【0064】本発明による酸素吸収性と酸素バリア性を
具有した容器に充填・密封しレトルト加熱処理を行った
米飯類は、酸素バリア性容器を用いた場合との比較では
もちろん、充填・密封時に窒素ガス置換を実施したもの
と比較しても、ご飯の香りが強く、ご飯の風味が好まし
く、異風味がない上に、長期保存後も新品同様の香り、
風味を保つことが示された。
Rice cooked and sealed in a container having oxygen absorption and oxygen barrier properties according to the present invention and subjected to a retort heat treatment is not only compared with the case where an oxygen barrier container is used, but also when filled and sealed. Compared with the nitrogen gas replacement, the rice has a strong aroma, the flavor of the rice is preferable, there is no off-flavor, and even after long-term storage, it is similar to a new one,
It was shown to retain flavor.

【0065】[0065]

【発明の効果】本発明によれば、容器内の酸素量を調整
すると共に、耐熱性及び遮光性を有し、酸素透過のない
酸素吸収剤含有容器を使用するという簡単な方法によ
り、手作り製品と同様の食味を有し、数か月間常温保存
しても食味低下の抑制された、商品価値の高い風味の良
い、土なべを使ったときのように、米の表面を崩さない
ようにふっくら炊けたレトルト食品米飯類を容易に得る
ことができる。
According to the present invention, a hand-made product can be prepared by a simple method of adjusting the amount of oxygen in a container, using a container containing an oxygen absorbent which has heat resistance and light shielding properties and does not transmit oxygen. It has the same taste as that of the above, has a reduced taste even when stored at room temperature for several months, has a good flavor with high commercial value, and does not disintegrate the rice surface as when using a pot. Cooked retort food rice can be easily obtained.

【図面の簡単な説明】[Brief description of the drawings]

【図1A】従来品Aの品質の経時変化を示す(検査例
1)。
FIG. 1A shows a temporal change in quality of a conventional product A (inspection example 1).

【図1B】従来品Aの品質の経時変化を示す(検査例
1)。
FIG. 1B shows a temporal change in quality of a conventional product A (inspection example 1).

【図1C】従来品Aの品質の経時変化を示す(検査例
1)。
FIG. 1C shows a temporal change in quality of a conventional product A (inspection example 1).

【図1D】従来品Aの品質の経時変化を示す(検査例
1)。
FIG. 1D shows a temporal change in quality of a conventional product A (inspection example 1).

【図2A】従来品Bの品質の経時変化を示す(検査例
1)。
FIG. 2A shows a temporal change in quality of a conventional product B (inspection example 1).

【図2B】従来品Bの品質の経時変化を示す(検査例
1)。
FIG. 2B shows a temporal change in the quality of the conventional product B (inspection example 1).

【図2C】従来品Bの品質の経時変化を示す(検査例
1)。
FIG. 2C shows a temporal change in quality of the conventional product B (inspection example 1).

【図2D】従来品Bの品質の経時変化を示す(検査例
1)。
FIG. 2D shows a temporal change in the quality of conventional product B (inspection example 1).

【図3A】本発明品Cの品質の経時変化を示す(検査例
1)。
FIG. 3A shows a temporal change in the quality of the product C of the present invention (inspection example 1).

【図3B】本発明品Cの品質の経時変化を示す(検査例
1)。
FIG. 3B shows a temporal change in quality of the product C of the present invention (inspection example 1).

【図3C】本発明品Cの品質の経時変化を示す(検査例
1)。
FIG. 3C shows a temporal change in quality of the product C of the present invention (inspection example 1).

【図3D】本発明品Cの品質の経時変化を示す(検査例
1)。
FIG. 3D shows a temporal change in the quality of the product C of the present invention (inspection example 1).

【図4A】本発明品Dの品質の経時変化を示す(検査例
1)。
FIG. 4A shows the change over time in the quality of the product D of the present invention (inspection example 1).

【図4B】本発明品Dの品質の経時変化を示す(検査例
1)。
FIG. 4B shows a temporal change in quality of the product D of the present invention (inspection example 1).

【図4C】本発明品Dの品質の経時変化を示す(検査例
1)。
FIG. 4C shows the change over time in the quality of the product D of the present invention (inspection example 1).

【図4D】本発明品Dの品質の経時変化を示す(検査例
1)。
FIG. 4D shows a change over time in the quality of the product D of the present invention (inspection example 1).

【図5A】本発明品(CおよびD)と従来品(Aおよび
B)の、経時変化の比較を示す(検査例1)。
FIG. 5A shows a comparison of changes over time between a product of the present invention (C and D) and a conventional product (A and B) (Test Example 1).

【図5B】本発明品(CおよびD)と従来品(Aおよび
B)の、経時変化の比較を示す(検査例1)。
FIG. 5B shows a comparison of the change over time between the product of the present invention (C and D) and the conventional product (A and B) (Test Example 1).

【図5C】本発明品(CおよびD)と従来品(Aおよび
B)の、経時変化の比較を示す(検査例1)。
FIG. 5C shows a comparison of changes over time between a product of the present invention (C and D) and a conventional product (A and B) (Test Example 1).

【図5D】本発明品(CおよびD)と従来品(Aおよび
B)の、経時変化の比較を示す(検査例1)。
FIG. 5D shows a comparison of changes over time between the product of the present invention (C and D) and the conventional product (A and B) (Test Example 1).

───────────────────────────────────────────────────── フロントページの続き (72)発明者 林 智美 神奈川県川崎市高津区下野毛2丁目12番1 号 クノール食品株式会社内 (72)発明者 村上 わかば 神奈川県川崎市高津区下野毛2丁目12番1 号 クノール食品株式会社内 (72)発明者 松本 憲夫 神奈川県川崎市高津区下野毛2丁目12番1 号 クノール食品株式会社内 (72)発明者 小林 義浩 神奈川県川崎市川崎区鈴木町1番1号 味 の素株式会社生産技術研究所内 ──────────────────────────────────────────────────続 き Continuing on the front page (72) Tomomi Hayashi 2-12-1, Shimonoge, Takatsu-ku, Kawasaki City, Kanagawa Prefecture Inside Knorr Foods Co., Ltd. (72) Wakaba Murakami 2--12 Shimonoge, Takatsu-ku, Kawasaki City, Kanagawa Prefecture No. 1 Inside Knorr Foods Co., Ltd. (72) Norio Matsumoto 2-12-1, Shimonoge, Takatsu-ku, Kawasaki, Kanagawa Prefecture Inside Knorr Foods Co., Ltd. (72) Yoshihiro Kobayashi 1-1-1, Suzukicho, Kawasaki-ku, Kawasaki-shi, Kanagawa No. Ajinomoto Co., Ltd.

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】容器の器壁全面が酸素バリア層を含む多層
構造からなり、少なくともその一部が該酸素バリア層の
内側に配した酸素吸収剤を含有する層を有するレトルト
処理可能な耐熱性容器へ米と水を充填して密封した後、
118℃以上に加熱してレトルト処理することを特徴と
するレトルト食品米飯類。
1. A retort-processable heat-resistant material having a multilayer structure including an oxygen barrier layer on the entire wall surface of a container, at least a part of which has a layer containing an oxygen absorbent disposed inside the oxygen barrier layer. After filling the container with rice and water and sealing,
Retort food cooked rice, which is heated to 118 ° C. or more and retorted.
【請求項2】該レトルト処理可能な耐熱性容器のレトル
ト処理条件下における酸素吸収可能量が、容器内の米、
水およびヘッドスペースに含まれる総酸素量より大きく
てレトルト処理後の該容器ヘッドスペース中に酸素が実
質的に含まれていないことを特徴とする請求項1記載の
レトルト食品米飯類。
2. The retort-treatable heat-resistant container according to claim 1, wherein the amount of oxygen that can be absorbed under retort treatment conditions is rice,
The retort food cooked rice according to claim 1, wherein the amount of oxygen is larger than the total amount of oxygen contained in water and the headspace, and substantially no oxygen is contained in the container headspace after the retort treatment.
【請求項3】該レトルト処理可能な耐熱性容器が、容器
の器壁全面が酸素バリア層を含む多層構造からなり、か
つ、少なくともその一部が該酸素バリア層の内側に配し
た鉄粉を主成分とする酸素吸収剤を含有するポリプロピ
レンまたはプロピレン含量が70%以上であるポリプロ
ピレン共重合体からなる層及びポリプロピレンまたはプ
ロピレン含量が70%以上であるポリプロピレン共重合
体からなるシーラント層を有する多層構造よりなる耐熱
性容器であることを特徴とする請求項1または2に記載
のレトルト食品米飯類。
3. A heat-resistant container capable of being retorted, wherein the entire surface of the container wall has a multilayer structure including an oxygen barrier layer, and at least a part of the container has an iron powder disposed inside the oxygen barrier layer. Multilayer structure having a layer comprising polypropylene or a polypropylene copolymer having a propylene content of 70% or more containing an oxygen absorber as a main component and a sealant layer comprising a polypropylene or a polypropylene copolymer having a propylene content of 70% or more The retort food cooked rice according to claim 1 or 2, wherein the cooked rice is a heat-resistant container.
【請求項4】米と水の比率が1:5以上であることを特
徴とする請求項1〜3のいずれかに記載のレトルト食品
米飯類。
4. The retort food cooked rice according to claim 1, wherein the ratio of rice to water is 1: 5 or more.
【請求項5】水及びヘッドスペースに含まれる総酸素量
が米100gあたり2〜10mgとなるように調整した
後レトルト処理することを特徴とする請求項4記載のレ
トルト食品米飯類。
5. The retort food cooked rice according to claim 4, wherein the total amount of oxygen contained in water and headspace is adjusted to 2 to 10 mg per 100 g of rice and then retorted.
JP01389699A 1998-06-26 1999-01-22 Retort food cooked rice using oxygen absorbent container Expired - Lifetime JP3649429B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP01389699A JP3649429B2 (en) 1998-06-26 1999-01-22 Retort food cooked rice using oxygen absorbent container

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP18096298 1998-06-26
JP10-180962 1998-06-26
JP01389699A JP3649429B2 (en) 1998-06-26 1999-01-22 Retort food cooked rice using oxygen absorbent container

Related Child Applications (1)

Application Number Title Priority Date Filing Date
JP2000372747A Division JP3224806B2 (en) 1998-06-26 2000-12-07 Retort porridge food using a container containing oxygen absorber

Publications (2)

Publication Number Publication Date
JP2000078950A true JP2000078950A (en) 2000-03-21
JP3649429B2 JP3649429B2 (en) 2005-05-18

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ID=26349752

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Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
JP (1) JP3649429B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1525805A1 (en) * 2003-10-23 2005-04-27 Kagome Kabushiki Kaisha Sterilised cooked rice packaged in containers and method of producing same

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1525805A1 (en) * 2003-10-23 2005-04-27 Kagome Kabushiki Kaisha Sterilised cooked rice packaged in containers and method of producing same

Also Published As

Publication number Publication date
JP3649429B2 (en) 2005-05-18

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