JP2000070696A - Method for charging material in mixer - Google Patents

Method for charging material in mixer

Info

Publication number
JP2000070696A
JP2000070696A JP10247466A JP24746698A JP2000070696A JP 2000070696 A JP2000070696 A JP 2000070696A JP 10247466 A JP10247466 A JP 10247466A JP 24746698 A JP24746698 A JP 24746698A JP 2000070696 A JP2000070696 A JP 2000070696A
Authority
JP
Japan
Prior art keywords
measuring tank
tank
release
specific
discharge
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP10247466A
Other languages
Japanese (ja)
Other versions
JP4431204B2 (en
Inventor
Toshiaki Tanigawa
敏明 谷川
Takeshi Morishige
武志 盛重
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nikko Co Ltd
Nikko KK
Original Assignee
Nikko Co Ltd
Nikko KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nikko Co Ltd, Nikko KK filed Critical Nikko Co Ltd
Priority to JP24746698A priority Critical patent/JP4431204B2/en
Publication of JP2000070696A publication Critical patent/JP2000070696A/en
Application granted granted Critical
Publication of JP4431204B2 publication Critical patent/JP4431204B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Landscapes

  • Accessories For Mixers (AREA)
  • Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
  • Feedback Control In General (AREA)

Abstract

PROBLEM TO BE SOLVED: To allow the discharge completion periods of respective materials to almost coincide with each other while discharging the materials in the same ratio when the materials are discharged from a weighing tank to a mixer. SOLUTION: When various weighed materials are charged in a mixer 16 through a premix chute 14, the discharge completion times to the set weighed values of the materials in respective weighing tanks 7, 9, 8 are operated and the weighing tank becoming the max. discharge completion time is set to a specific weighing tank. A material discharge gate is fully opened in the specific weighing tank to discharge a material and the opening degrees of the material discharge gates of the weighing tanks other than the specific weighing tank are simultaneously adjusted so as to coincide with the discharge completion period of the material in the specific weighing tank to discharge materials and the discharge of the respective materials is completed at an almost same period while the respective materials of the weighing tanks are discharged in the ratio corresponding to the set weighed values.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、各種材料をプレミ
ックスシュート内で予備混合しながら下位のミキサに投
入する方法に関し、特に、各計量槽の材料放出ゲートの
開度を調整して各材料の放出完了を略一致させるように
したミキサへの投入方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method of introducing various materials into a lower mixer while premixing the materials in a premix chute, and more particularly, to adjusting the degree of opening of a material discharge gate of each measuring tank to adjust each material. To a mixer in which the completion of the release of the gas is substantially coincident.

【0002】[0002]

【従来の技術】例えば、生コンクリート製造プラントで
は、コンクリート材料である砂利、砂セメント、水、混
和剤をプラント上部に配設した材料貯蔵槽に一時貯蔵
し、出荷要請に基づいてその下位に配設した各計量槽に
て各種材料を所定量計量し、計量後、各計量槽下部の材
料放出ゲートを順次開放して各種材料を下位にミキサに
投入し、所定時間混練して生コンクリートを製造してい
る。このとき、ミキサへの材料の投入にあたって、予め
各材料の予備混合を行わせるプレミックスシュートを採
用し、材料の放出を同時期に行って材料の投入時間を短
縮し、かつプレミックスシュート内での予備混合(一時
混合)によってミキサ内での混練時間を長引かせること
なく、材料投入と混練時間のトータル時間を短縮して製
造能力を高めようとする生コンクリート製造プラントが
提案されている。
2. Description of the Related Art For example, in a ready-mixed concrete production plant, gravel, sand cement, water and an admixture, which are concrete materials, are temporarily stored in a material storage tank disposed at the top of the plant, and distributed to lower levels based on a shipping request. Predetermined amounts of various materials are weighed in each measuring tank installed, and after weighing, the material discharge gates at the bottom of each measuring tank are sequentially opened, and various materials are charged into the lower mixer, and kneaded for a predetermined time to produce ready-mixed concrete. are doing. At this time, when charging the materials into the mixer, a premix chute is used to preliminarily mix the respective materials, the materials are released at the same time to reduce the time for charging the materials, and the premix chute is used in the premix chute. There has been proposed a ready-mixed concrete production plant which aims to increase the production capacity by shortening the total time of material input and kneading time without increasing the kneading time in the mixer by premixing (temporary mixing).

【0003】[0003]

【発明が解決しようとする課題】しかしながら、プレミ
ックスシュートを採用して各種材料を同時期に放出させ
ても、各材料の配合量がそれぞれ異なるために放出完了
時期が一定にならない場合が多い。したがって、より均
一な予備混合を行わせるためには、材料が同比率で放出
されながら放出完了時期が略一致することが望まれる。
However, even when various materials are released at the same time using a premix chute, the release completion timing is often not constant because the amounts of the respective materials are different from each other. Therefore, in order to perform more uniform premixing, it is desired that the release completion timings be substantially the same while the materials are released at the same ratio.

【0004】本発明は上記の点に鑑み、材料を計量槽か
らミキサへ放出するにあたり、各材料を同比率で放出さ
せながら放出完了時期を略一致させるようにしたミキサ
への材料投入方法を提供することを課題とする。
In view of the above, the present invention provides a method for charging a material into a mixer in which the materials are discharged from the measuring tank to the mixer at the same ratio while the respective materials are discharged at the same ratio. The task is to

【0005】[0005]

【課題を解決するための手段】本発明は上記の課題を解
決するために、請求項1記載のミキサへの材料投入方法
にあっては、個別の計量槽により計量した各種材料をプ
レミックスシュートにおいて予備混合しながら下位のミ
キサに投入するときに、各計量槽における各材料の設定
計量値に対応した放出完了時間を演算し、その内で最大
の放出完了時間となる計量槽を特定して特定計量槽と
し、材料の放出開始時に特定計量槽では材料放出ゲート
を全開に、特定計量槽以外の計量槽ではそれぞれ材料の
放出完了時期が特定計量槽における材料の放出完了時期
に略一致するように材料放出ゲートの開度を調整して材
料を放出させるようにしたことを特徴としている。
In order to solve the above-mentioned problems, the present invention relates to a method for charging a material into a mixer according to the first aspect of the present invention. Calculate the discharge completion time corresponding to the set measurement value of each material in each measurement tank when charging the lower mixer while pre-mixing in pre-mixing, and specify the measurement tank with the maximum discharge completion time among them. At the start of material release, the material release gate is fully opened in the specific measurement tank, and in the measurement tanks other than the specific measurement tank, the release time of the material is approximately the same as the release time of the material in the specific measurement tank. The material is discharged by adjusting the opening of the material discharge gate.

【0006】また、請求項2記載のミキサへの材料投入
方法にあっては、前記材料放出時に、各計量槽の材料放
出速度を演算し、特定計量槽における放出速度が変化す
るとその変化度合いに応じて特定計量槽以外の計量槽の
材料放出ゲートの開度を変化させて材料放出速度を変化
させるようにしたことを特徴としている。
According to a second aspect of the present invention, in the method of charging a material into a mixer, the material discharging speed of each measuring tank is calculated at the time of discharging the material. The material discharge speed is changed by changing the opening degree of the material discharge gate of the measuring tank other than the specific measuring tank in response.

【0007】また、請求項3記載のミキサへの材料投入
方法にあっては、前記材料放出ゲートの開度の調整は、
各計量槽における最大秤量値に対する設定計量値の割合
と、特定計量槽の放出完了時間と各計量槽の設定計量値
に対する材料放出ゲート全開時の放出完了時間との割合
とをファジイ推論規則の前件部とし、特定計量槽の放出
完了時間に対する各計量槽の材料放出ゲートの開度を後
件部とし、各材料放出時の設定計量値と特定計量槽の放
出完了時間とよりファジイ推論によって各計量槽の材料
放出ゲートの開度を決定するようにしたことを特徴とし
ている。
According to a third aspect of the present invention, in the method of charging a material into a mixer, the opening of the material discharge gate is adjusted by:
Before the fuzzy inference rule, the ratio of the set weighing value to the maximum weighing value in each weighing tank, and the ratio of the release completion time of the specific weighing tank and the release completion time when the material discharge gate is fully opened to the set weighing value of each weighing tank are described. The opening of the material discharge gate of each measuring tank with respect to the discharge completion time of the specific measuring tank is defined as the consequent part. It is characterized in that the degree of opening of the material discharge gate of the measuring tank is determined.

【0008】また、請求項4記載のミキサへの材料投入
方法にあっては、前記材料放出速度の調整は、特定計量
槽における材料放出ゲート全開時の放出平均速度に対す
る放出速度の差値量をファジイ推論規則の前件部とする
と共に、特定計量槽以外の計量槽の適正放出速度を得る
材料放出ゲートの開度補正量を後件部とし、各材料の放
出と同時に各計量槽での計量速度を所定時間毎に演算
し、その度に特定計量槽における放出速度の変化度合い
に基づいてファジイ推論を行い、特定計量槽以外の計量
槽における適正な材料放出ゲートの開度補正量を決定し
て各計量槽の材料放出速度を調整するようにしたことを
特徴としている。
According to a fourth aspect of the present invention, in the method of charging a material into a mixer, the material discharge speed is adjusted by calculating a difference value of a discharge speed with respect to a discharge average speed when a material discharge gate is fully opened in a specific measuring tank. In addition to the antecedent part of the fuzzy inference rules, the amount of opening correction of the material discharge gate to obtain the appropriate release speed of the measuring tanks other than the specific measuring tank is defined as the consequent part. The speed is calculated at predetermined time intervals, and fuzzy inference is performed each time based on the degree of change of the release speed in the specific measuring tank, and an appropriate material discharge gate opening correction amount in the measuring tank other than the specific measuring tank is determined. In this case, the material discharge speed of each measuring tank is adjusted.

【0009】[0009]

【発明の実施の形態】本発明に係る請求項1記載のミキ
サへの材料投入方法にあっては、生コンクリート製造プ
ラントを例にとってみると、砂利、砂、セメント、水及
び混和剤を計量してミキサに投入する場合、水及び混和
剤は直接ミキサに投入し、砂利、砂、セメントはミキサ
に投入する前に予備混合をさせるために先ずプレミック
スシュートに放出する。このとき、各材料はほぼ同時期
に放出を開始すると共に、ほぼ同時期に放出を完了させ
るように放出速度を調整する。
DESCRIPTION OF THE PREFERRED EMBODIMENTS In the method for charging materials into a mixer according to claim 1 of the present invention, taking a ready-mixed concrete production plant as an example, gravel, sand, cement, water and an admixture are measured. When put into a mixer, water and admixture are put directly into the mixer, and gravel, sand and cement are first discharged into a premix chute for premixing before being put into the mixer. At this time, the release of each material is started almost at the same time, and the release speed is adjusted so that the release is completed at about the same time.

【0010】その方法は、先ず、砂利、砂、セメントの
設定計量値に対して各材料放出ゲートを全開させたとき
の放出完了時間を演算する。そしてこれらの各材料の計
量槽の内、放出時間が最大となる計量槽を特定してそれ
を特定計量槽をする。例えば、砂利の計量槽が放出に7
秒かかり一番時間がかかるとすると砂利の計量槽を特定
計量槽とする。そして特定計量槽では材料放出ゲートの
開度を全開に設定すると同時に、他の計量槽については
特定計量槽が材料放出ゲートを全開にして放出した場合
の放出完了時期に略一致するように材料放出ゲート開度
を設定する。各計量槽の材料放出ゲートの開度が設定さ
れると各計量槽の材料放出ゲートをほぼ同時期に開放し
て材料の放出を開始する。そして各材料はほぼ同時期に
放出完了させることができ、かつ各材料はほぼ同比率で
放出されるので、各材料の均一な予備混合を行える。
In the method, first, a discharge completion time when each material discharge gate is fully opened is calculated with respect to a set measurement value of gravel, sand, and cement. Then, among the measuring tanks of these materials, the measuring tank in which the release time is the maximum is specified, and the specified measuring tank is used. For example, a gravel weighing tank could
Assuming that it takes seconds and takes the longest time, the gravel measuring tank is set as the specific measuring tank. In the specific measuring tank, the opening of the material discharge gate is set to fully open, and at the same time, for the other measuring tanks, the material is released so that the discharge completion timing when the specific measuring tank discharges with the material discharging gate fully open is released. Set the gate opening. When the opening degree of the material discharge gate of each measuring tank is set, the material discharging gate of each measuring tank is opened almost at the same time to start discharging the material. Then, each material can be released almost at the same time, and each material is released at almost the same ratio, so that uniform premixing of each material can be performed.

【0011】また、請求項2記載のミキサへの材料投入
方法にあっては、各材料の放出と同時に所定の時間間隔
で材料放出速度を演算し、特定計量槽の材料放出速度に
変化を生じるとその変化の度合いに応じて特定計量槽以
外の各計量槽についても材料の放出速度を変化させて放
出完了がいずれも同時期に完了するようにし、各材料の
均一な予備混合を行う。
According to a second aspect of the present invention, in the method of charging a material into a mixer, the material discharge speed is calculated at predetermined time intervals simultaneously with the release of each material, and a change occurs in the material discharge speed of the specific measuring tank. The release speed of the material is also changed in each of the measuring tanks other than the specific measuring tank in accordance with the degree of the change and the degree of the change, so that the discharge completion is completed at the same time, and the respective materials are uniformly premixed.

【0012】また、請求項3記載のミキサへの材料投入
方法にあっては、各計量槽における設定計量値と材料放
出ゲート全開時の計量速度とより最大の放出時間及び特
定計量槽を特定すると共に、特定計量槽以外の計量槽で
は設定計量値の最大秤量との割合と、特定計量槽の放出
完了時間と設定計量値に対する材料放出ゲート全開時で
の放出完了時間との割合からファジイ推論規則に従って
各計量槽の材料放出ゲートの適正開度を決定し、この適
正開度に材料放出ゲートを調整することで各計量槽の材
料放出速度を調整する。これによって各材料をほぼ同比
率で放出させ、かつ同時期に放出完了させることができ
て均一な予備混合を行える。
According to a third aspect of the present invention, there is provided a method for charging a material into a mixer, wherein a set weighing value in each weighing tank, a weighing speed when the material discharge gate is fully opened, a maximum discharge time, and a specific weighing tank are specified. In addition, the fuzzy inference rules are based on the ratio of the set weighing value to the maximum weighing value in the weighing tanks other than the specific weighing tank, and the ratio of the release completion time of the specific weighing tank and the release completion time when the material discharge gate is fully opened to the set weighing value The appropriate opening of the material discharge gate of each measuring tank is determined in accordance with the above formula, and the material discharging gate of each measuring tank is adjusted by adjusting the material discharging gate to the appropriate opening. As a result, each material can be released at substantially the same ratio, and the release can be completed at the same time, so that uniform premixing can be performed.

【0013】また、請求項4記載のミキサへの材料投入
方法にあっては、材料の放出と同時に各計量槽より放出
される各材料の放出速度を所定時間毎に演算し、更にそ
の内の特定計量槽について材料放出ゲート全開時の材料
放出速度に対する材料放出速度の変化の度合いを演算
し、この材料放出速度の変化の度合いからファジイ推論
規則にしたがって特定計量槽以外の計量槽についての適
正な材料放出ゲートの開度を決定し、特定計量槽以外の
材料放出ゲートの開度をこの適正開度に調整することで
特定計量槽における材料放出速度の変化に対応させて特
定計量槽以外の計量槽についても材料放出速度を変化さ
せる。これによって、特定計量槽の材料放出速度の変化
があっても各材料を同時期に放出完了させることができ
て均一な予備混合を行える。
According to a fourth aspect of the present invention, in the method of charging a material into a mixer, the release speed of each material discharged from each measuring tank at the same time as the discharge of the material is calculated at predetermined time intervals. Calculate the degree of change of the material discharge rate with respect to the material discharge rate when the material discharge gate is fully opened for the specific measuring tank, and from the degree of change of the material discharge rate, use the fuzzy inference rules to determine the appropriate The opening of the material discharge gate is determined, and the opening of the material discharge gates other than the specific measuring tank is adjusted to this proper opening. The material release rate is also changed for the tank. Thus, even if there is a change in the material release rate of the specific measuring tank, the release of each material can be completed at the same time, and uniform premixing can be performed.

【0014】[0014]

【実施例】以下、本発明の実施例を図面に基づいて説明
する。
Embodiments of the present invention will be described below with reference to the drawings.

【0015】図1は生コンクリート製造プラントの構成
の一部を示したものであって、図中の1は砂利を貯蔵す
る砂利貯蔵槽、2は砂を貯蔵する砂貯蔵槽、3はセメン
トを貯蔵するセメント貯蔵槽であり、その下部にはそれ
ぞれ材料を払い出す材料払い出しゲート4、5、6を備
えている。
FIG. 1 shows a part of a configuration of a ready-mixed concrete production plant, wherein 1 is a gravel storage tank for storing gravel, 2 is a sand storage tank for storing sand, and 3 is a cement storage tank. This is a cement storage tank for storing the material, and the lower part thereof is provided with material discharge gates 4, 5, 6 for discharging the material.

【0016】これらの貯蔵槽の下位にはそれぞれ砂利を
計量する砂利計量槽7、砂を計量する砂計量槽8、セメ
ントを計量するセメント計量槽9を配設しており、これ
らの計量槽7、8、9の下部には材料を放出する材料放
出ゲート10、11、12を配設すると共に、各計量槽
7、8、9には計量する材料の重量を検出する重量検出
器13をそれぞれ備えている。
Below these storage tanks, a gravel measuring tank 7 for measuring gravel, a sand measuring tank 8 for measuring sand, and a cement measuring tank 9 for measuring cement are provided. , 8, and 9 are provided with material discharge gates 10, 11, and 12 for discharging the material, and each of the weighing tanks 7, 8, and 9 is provided with a weight detector 13 for detecting the weight of the material to be weighed. Have.

【0017】これらの計量槽の下位には計量槽より放出
する各材料を予め予備混合する略ロート状のプレミック
スシュート14を配設しており、その中央部にはセメン
トの放出を案内するセメント放出管15を備えている。
A substantially funnel-shaped premix chute 14 for preliminarily premixing each material discharged from the measuring tank is disposed below these measuring tanks, and a cement for guiding the release of cement is disposed in the center thereof. A discharge tube 15 is provided.

【0018】プレミックスシュート14の下位にはプレ
ミックスシュート14により予備混合した各材料を所定
時間混練するミキサ16を備えている。
Below the premix chute 14, there is provided a mixer 16 for kneading the materials premixed by the premix chute 14 for a predetermined time.

【0019】17は各計量槽からの材料の放出を制御す
る材料放出制御装置であって、後述するファジイ集合の
メンバーシップ関数とファジイ推論規則によりファジイ
推論を行うファジイ制御部18を備えると共に、入力さ
れる重量信号や設定計量値から材料放出時間を演算する
演算部19、入力されたファジイ推論規則の前件部とな
る諸データや推論のためのデータを記憶する記憶部20
を備えている。また、前記データや所定の設定データを
入力する設定入力部21や計量槽の放出ゲートの開閉信
号を出力したり重量信号を取り入れる入出力部22を備
えている。
Reference numeral 17 denotes a material release control device for controlling the release of material from each measuring tank. The material release control device 17 includes a fuzzy control unit 18 for performing fuzzy inference based on a fuzzy set membership function and fuzzy inference rules described later. A calculation unit 19 for calculating the material release time from the weight signal and the set weighing value to be input, and a storage unit 20 for storing various data serving as a prerequisite to the input fuzzy inference rule and data for inference.
It has. The apparatus also includes a setting input section 21 for inputting the data and predetermined setting data, and an input / output section 22 for outputting an opening / closing signal of the discharge gate of the weighing tank and receiving a weight signal.

【0020】そして、材料放出時、各計量槽における設
定計量値に対する材料放出ゲート全開時での材料の放出
完了時間を演算し、その内、最大の放出完了時間となる
計量槽を特定計量槽とする。そして、特定計量槽では材
料放出ゲートを全開させて放出する一方、特定計量槽以
外の計量槽では、特定計量槽の放出完了時期に一致させ
るように各計量槽の材料放出ゲートの開度を設定して材
料を放出させる。
Then, at the time of material discharge, the material discharge completion time when the material discharge gate is fully opened with respect to the set measurement value in each measuring tank is calculated, and the measuring tank having the maximum discharge completion time is designated as the specific measuring tank. I do. In the specific measuring tank, the material discharge gate is fully opened for discharging, while for measuring tanks other than the specific measuring tank, the opening of the material discharging gate of each measuring tank is set to match the release completion time of the specific measuring tank. To release the material.

【0021】また、材料放出中には各計量槽での材料放
出速度を演算し、特に、特定計量槽における材料放出速
度に変化があるとその変化の度合いに応じて他の計量槽
の材料放出速度を変化させるために材料放出ゲートの開
度を調整する。
During the material discharge, the material discharge speed in each measuring tank is calculated. In particular, if there is a change in the material discharge speed in a specific measuring tank, the material discharge rate in another measuring tank is changed according to the degree of the change. Adjust the opening of the material discharge gate to change the speed.

【0022】次に、これらの一連の操作をファジイ推論
規則によって制御する例をあげて説明する。
Next, an example in which a series of these operations are controlled by fuzzy inference rules will be described.

【0023】先ず、予め各計量槽について最大秤量時に
材料放出ゲートを全開して材料を放出したときの材料の
平均放出速度を測定して記憶させておく。次いで、製造
しようとする生コンクリートの配合値が選択されて砂
利、砂、セメント及び他の材料の設定計量値が設定され
ると、演算部19によって予め記憶させている各計量槽
での前記平均放出速度から各計量槽での材料の放出完了
時間を演算する。
First, the average discharge speed of the material when the material discharge gate is fully opened and the material is discharged at the time of maximum weighing of each measuring tank is measured and stored in advance. Next, when the blending value of the ready-mixed concrete to be manufactured is selected and the set measurement values of the gravel, sand, cement and other materials are set, the arithmetic unit 19 prestores the average in each measuring tank. The release completion time of the material in each measuring tank is calculated from the release speed.

【0024】そして、この放出完了時間の一番長い計量
槽を特定計量槽とする。例えば、砂利の放出が一番長く
かかるとするとこの砂利計量槽を特定計量槽とする。
The measuring tank having the longest discharge completion time is defined as a specific measuring tank. For example, if the release of gravel takes the longest, this gravel measuring tank is set as a specific measuring tank.

【0025】次に、特定計量槽以外の計量槽、即ち、砂
計量槽及びセメント計量槽について最大秤量に対する設
定計量値の割合と、特定計量槽での材料の放出完了時間
に対する各計量槽の平均放出速度での放出完了時間の割
合を演算する。そしてその結果をそれぞれファジイ制御
部18に入力する。
Next, for the measuring tanks other than the specific measuring tank, that is, for the sand measuring tank and the cement measuring tank, the ratio of the set measuring value to the maximum weighing, and the average of each measuring tank with respect to the completion time of material release in the specific measuring tank. Calculate the ratio of the release completion time at the release speed. Then, the results are input to the fuzzy controller 18.

【0026】ファジイ制御部18ではこれらのデータか
らファジイ集合のメンバーシップ関数とファジイ推論規
則に基づいて各計量槽における材料放出ゲートの適正開
度を推定する。各材料放出ゲートの適正開度が決定され
ると入出力部22を経て各材料放出ゲートにその適正開
度信号が送出されて各材料放出ゲートが開放される。
The fuzzy control unit 18 estimates the proper opening of the material discharge gate in each measuring tank based on these data based on the membership function of the fuzzy set and the fuzzy inference rules. When the proper opening of each material discharge gate is determined, the proper opening signal is sent to each material discharge gate via the input / output unit 22 to open each material discharge gate.

【0027】図2は、計量槽の最大秤量と設定計量値と
の割合Wの大きさを定性的に評価するためのメンバーシ
ップ関数である。図中のW(i)(i=0〜3)はメン
バーシップ関数の形を規定する定数であって適宜決定す
る。ZR、PS、PM、PBは設定計量値の割合Wの大
きさを定性的に評価するためにメンバーシップ関数に与
えた名称であり、それぞれ下記の意味を持つ。
FIG. 2 shows a membership function for qualitatively evaluating the ratio W between the maximum weighing capacity of the weighing tank and the set weighing value. W (i) (i = 0 to 3) in the figure is a constant that defines the form of the membership function and is determined as appropriate. ZR, PS, PM, and PB are names given to the membership function for qualitatively evaluating the magnitude of the ratio W of the set measurement value, and have the following meanings.

【0028】 ZR:Zero PS:Positive Small PM:Positive Medium PB:Positive Big また、図の縦軸はメンバーシップ値である。このメンバ
ーシップ関数を用いて今回設定した設定計量値の割合W
を定性的に評価する。
ZR: Zero PS: Positive Small PM: Positive Medium PB: Positive Big Also, the vertical axis in the figure is a membership value. The ratio W of the set weighing value set this time using this membership function
Is qualitatively evaluated.

【0029】図3は、放出完了時間の割合Tの大きさを
定性的に評価するためのメンバーシップ関数である。図
中のT(i)(i=0〜3)はメンバーシップ関数の形
を規定する定数であって適宜決定する。ZR、PS、P
M、PBは設定計量値の割合Wの大きさを定性的に評価
するためにメンバーシップ関数に与えた名称であり、そ
の意味は前記の通りである。
FIG. 3 shows a membership function for qualitatively evaluating the magnitude of the release completion time ratio T. T (i) (i = 0 to 3) in the figure is a constant that defines the form of the membership function and is determined as appropriate. ZR, PS, P
M and PB are names given to the membership function for qualitatively evaluating the magnitude of the ratio W of the set weighing value, and the meaning is as described above.

【0030】図4は、設定計量値の割合Wと放出完了時
間の割合Tの定性的関数から各計量槽の材料放出ゲート
の適正開度Sを定性的に決定するための推論規則であ
る。例えば右下隅の推論規則は、 IF(W is PB and T is PB) T
HEN S isPB という意味を表わす。これは「もし設定計量値の割合が
計量槽の最大秤量に対して非常に大きく、かつ、計量槽
の平均放出速度における放出完了時間が特定計量値の放
出完了時間に対して非常に大きいならば」(前件部)、
「計量槽の材料放出ゲートの開度を非常に大きくせよ」
(後件部)というルールを示している。
FIG. 4 is an inference rule for qualitatively determining the appropriate opening S of the material discharge gate of each measuring tank from a qualitative function of the ratio W of the set measured value and the ratio T of the discharge completion time. For example, the inference rule in the lower right corner is IF (Wis PB and Tis PB) T
HEN SisPB. This means that if the percentage of the set weighing value is very large relative to the maximum weighing capacity of the weighing tank and the time to release at the average release rate of the weighing tank is very large relative to the time to complete the release of the specific weighing value. ”(Antecedent),
"Make the material discharge gate of the measuring tank extremely open"
(Consequent part).

【0031】図5は、定性的に決定された材料放出ゲー
トの開度を定量的な値に変換するためのメンバーシップ
関数である。図中のS(i)(i=0〜3)はメンバー
シップ関数の形を規定する定数であって設定計量値及び
放出完了時間に対する放出ゲートの開度であって適宜決
定する。ZR、PS、PM、PBは設定計量値及び放出
完了時間に対する材料放出ゲートの開度Sの大きさを定
性的に評価するためにメンバーシップ関数に与えた名称
であり、図4の中で使用している名称に対応している。
また、図の縦軸はメンバーシップ値である。そして、適
用された推論規則により設定計量値及び放出完了時間に
対する材料放出ゲートの開度が定性的にどのメンバーシ
ップ関数に属するかが決定される。
FIG. 5 is a membership function for converting the qualitatively determined opening of the material discharge gate into a quantitative value. S (i) (i = 0 to 3) in the figure is a constant that defines the form of the membership function, and is an opening degree of the discharge gate with respect to the set weighing value and the discharge completion time, which is appropriately determined. ZR, PS, PM, and PB are names given to the membership function to qualitatively evaluate the magnitude of the opening S of the material discharge gate with respect to the set weighing value and the discharge completion time, and are used in FIG. Corresponding to the name.
The vertical axis in the figure is the membership value. The applied inference rules determine qualitatively which membership function the degree of opening of the material discharge gate with respect to the set metric value and the discharge completion time belongs to.

【0032】このようにして設定計量値及び放出完了時
間に対する材料放出ゲートの開度が決定されて放出が開
始されると、今度は、各計量槽での材料の減量値を所定
時間毎、例えば100ms程度のサンプリング周期で重
量検出器13により検出し、その値から材料の放出速度
を演算部19によって演算する。
When the opening of the material discharge gate with respect to the set weighing value and the discharge completion time is determined in this way and the discharge is started, the weight reduction value of the material in each weighing tank is determined at predetermined time intervals, for example, for example. The weight is detected by the weight detector 13 at a sampling cycle of about 100 ms, and the material release speed is calculated by the calculation unit 19 from the value.

【0033】特に、特定計量槽として特定された、例え
ば砂利計量槽7についての材料放出速度を逐次検出し、
その材料放出速度と予め材料放出ゲートを全開して得ら
れた平均放出速度との差値量△Vをファジイ制御部18
に入力する。ファジイ制御部18では入力されたデータ
からファジイ集合のメンバーシップ関数と推論規則に基
づいて特定計量槽での材料放出速度の変化に対する他の
計量槽の材料放出ゲートの開度補正量△Sを推定する。
そしてこの補正量に基づいて特定計量槽以外の材料放出
ゲートの開度を修正して特定計量槽での材料の放出速度
の変化に対応した放出速度を得るようにする。
In particular, the material release rate of the gravel measuring tank 7 specified as the specific measuring tank, for example, is sequentially detected,
The difference ΔV between the material release rate and the average release rate obtained by fully opening the material release gate in advance is determined by the fuzzy controller 18.
To enter. The fuzzy control unit 18 estimates the opening correction amount ΔS of the material discharge gate of another measuring tank with respect to the change of the material discharging speed in the specific measuring tank based on the membership function of the fuzzy set and the inference rule from the input data. I do.
Then, based on this correction amount, the degree of opening of the material discharge gate other than the specific measuring tank is corrected so as to obtain a discharging speed corresponding to the change in the material discharging speed in the specific measuring tank.

【0034】図6は、特定計量槽での材料放出速度の差
値量の大きさを定性的に評価するためのメンバーシップ
関数である。図中の△V(i)(i=1〜7)はメンバ
ーシップ関数の形を規定する定数であって適宜決定す
る。NB、NM、NS、ZR、PS、PM、PBは材料
放出速度の差値量の大きさを定性的に評価するためにメ
ンバーシップ関数に与えた名称であり、 NB:Negative Big NM:Negative Medium NS:Negative Small ZR:Zero PS:Positive Small PM:Positive Medium PB:Positive Big という意味を持つ。
FIG. 6 shows a membership function for qualitatively evaluating the magnitude of the difference value of the material release rate in the specific measuring tank. ΔV (i) (i = 1 to 7) in the figure is a constant that defines the form of the membership function and is determined as appropriate. NB, NM, NS, ZR, PS, PM, and PB are names given to the membership function to qualitatively evaluate the magnitude of the difference between the material release rates. NB: Negative Big NM: Negative Medium NS: Negative Small ZR: Zero PS: Positive Small PM: Positive Medium PB: Positive Big.

【0035】また、図の縦軸はメンバーシップ値であ
る。このメンバーシップ関数を用いて今回検出した材料
放出速度の差値量△Vの大きさを定性的に評価する。
The vertical axis in the figure is the membership value. Using this membership function, the magnitude of the difference ΔV of the material release rates detected this time is qualitatively evaluated.

【0036】図7は、材料放出速度の差値量△Vの定性
的関数から材料放出ゲートの開度補正量△Sを決定する
ための推論規則である。例えば、右下の推論規則は、 IF(△V is PB ) THEN △S is
PB という意味を表わす。これは「もし材料放出速度の差値
量△Vが非常に大きいならば」(前件部)、「材料放出
ゲートの開度補正量△Sを非常に大きくせよ」(後件
部)というルールを示している。
FIG. 7 is an inference rule for determining the opening correction amount ΔS of the material discharge gate from the qualitative function of the difference value ΔV of the material discharge speed. For example, the inference rule at the lower right is IF (△ VisPB) THEN △ Sis
Represents the meaning PB. This is based on the rule that “if the difference value ΔV of the material discharge speed is very large” (the antecedent part) and “Let the material discharge gate opening correction amount ΔS be very large” (the consequent part). Is shown.

【0037】図8は、定性的に決定された材料放出ゲー
トの開度補正量△Sを定量的な値に変換するためのメン
バーシップ関数である。図中の△S(i)(i=1〜
7)はメンバーシップ関数の形を規定する定数であり、
材料放出速度の差値量△Vに対する材料放出ゲートの開
度補正量△Sであって適宜決定する。NB、NM、N
S、ZR、PS、PM、PBは材料放出ゲートの開度補
正量△Sの大きさを定性的に評価するためにメンバーシ
ップ関数に与えた名称であり、図7の中で使用した名称
に対応している。また、図中の縦軸はメンバーシップ値
である。
FIG. 8 shows a membership function for converting the qualitatively determined opening correction amount ΔS of the material discharge gate into a quantitative value. △ S (i) in the figure (i = 1 to
7) is a constant that defines the form of the membership function,
The opening correction amount ΔS of the material discharge gate with respect to the difference value ΔV of the material discharge speed is appropriately determined. NB, NM, N
S, ZR, PS, PM, and PB are names given to the membership function to qualitatively evaluate the magnitude of the opening correction amount ΔS of the material discharge gate, and are the names used in FIG. Yes, it is. The vertical axis in the figure is the membership value.

【0038】そして、適用された推論規則により材料放
出速度の差値量△Vに対する放出ゲートの開度補正量△
Sが定性的にどのメンバーシップ関数に属するかが決定
される。
Then, according to the applied inference rule, the difference value of the material discharge speed {the correction amount of the opening degree of the discharge gate with respect to V}
Which membership function S belongs qualitatively is determined.

【0039】このように、各計量槽における設定計量値
及び特定計量槽の材料の放出完了時間に対応させて材料
放出ゲートの開度を決定して材料の放出を開始すること
で、各計量槽より各材料が設定計量値に基づく同比率で
プレミックスシュートに放出され、かつ放出完了もほぼ
同時期に完了してプレミックスシュートでの予備混合を
効果的に行うことができる。また、特定計量槽の材料放
出速度の変化を検出して特定計量槽以外の計量槽での材
料放出速度を適正に変化させることでより正確な予備混
合を行うことができる。
As described above, the opening of the material discharge gate is determined in accordance with the set weighing value in each weighing tank and the completion time of the release of the material in the specific weighing tank, and the discharge of the material is started. Further, each material is discharged to the premix chute at the same ratio based on the set weighing value, and the release is completed almost at the same time, so that the premix in the premix chute can be effectively performed. Further, by detecting a change in the material release speed of the specific measuring tank and appropriately changing the material releasing speed in the measuring tanks other than the specific measuring tank, more accurate premixing can be performed.

【0040】[0040]

【発明の効果】以上のように本発明に係る請求項1記載
のミキサへの材料投入方法によれば、個別の計量槽によ
り計量した各種材料をプレミックスシュートにおいて予
備混合しながら下位のミキサに投入するときに、各計量
槽に対する各材料の設定計量値を設定した段階で各計量
槽での放出完了時間を演算し、その内で最大の放出完了
時間となる計量槽を特定して特定計量槽とし、材料の放
出開始時に特定計量槽では材料放出ゲートを全開に、特
定計量槽以外の計量槽では各計量槽での材料の放出完了
時期が特定計量槽における材料の放出完了時期に略一致
するように材料放出ゲートの開度を調整して材料を放出
させるようにしたので、ミキサに投入する手前のプレミ
ックスシュートに各材料を同比率で放出し、かつほぼ同
時期に放出完了させることができてミキサ投入前のプレ
ミックスシュートでの予備混合を効果的に行える。
As described above, according to the method for charging a material into a mixer according to the first aspect of the present invention, various materials measured by individual measuring tanks are premixed in a premix chute while being premixed in a lower mixer. At the time of setting, when the set weighing value of each material for each weighing tank is set, the discharge completion time in each weighing tank is calculated, and the weighing tank with the longest release completion time is specified and specified weighing is performed. At the start of material release, the material discharge gate is fully opened in the specific measuring tank, and the release time of the material in each measuring tank almost coincides with the release time of the material in the specific measuring tank in the measuring tanks other than the specific measuring tank. The material is discharged by adjusting the opening of the material discharge gate so that each material is discharged at the same ratio into the premix chute before being charged into the mixer, and the discharge is completed almost at the same time. Effectively perform preliminary mixing in the premix chute before the mixer is turned on and be Rukoto.

【0041】また、請求項2記載のミキサへの材料投入
方法によれば、前記材料放出時に、各計量槽の材料放出
速度を演算し、特定計量槽における放出速度が変化する
とその変化度合いに応じて特定計量槽以外の計量槽の材
料放出ゲートの開度を変化させて材料放出速度を変化さ
せるようにしたので、特定計量槽における放出速度が変
化しても各材料を同比率で放出し、かつほぼ同時期に放
出完了させることができて予備混合を効果的に行える。
According to the method for charging a material into a mixer according to a second aspect of the present invention, at the time of discharging the material, the material releasing speed of each measuring tank is calculated, and when the discharging speed in a specific measuring tank changes, the material discharging speed is changed. Since the material release rate was changed by changing the opening of the material discharge gate of the measuring tank other than the specific measuring tank, each material was released at the same ratio even if the release rate in the specific measuring tank changed, In addition, the release can be completed almost at the same time, and the premixing can be effectively performed.

【0042】また、請求項3記載のミキサへの材料投入
方法によれば、前記材料放出ゲートの開度の調整は、各
計量槽における最大秤量値に対する設定計量値の割合
と、特定計量槽の放出完了時間と各計量槽の設定計量値
に対する材料放出ゲート全開時の放出完了時間との割合
とをファジイ推論規則の前件部とし、特定計量槽の放出
完了時間に対する各計量槽の材料放出ゲートの開度を後
件部とし、各材料放出時の設定計量値と特定計量槽の放
出完了時間とよりファジイ推論によって各計量槽の材料
放出ゲートの開度を決定するようにしたので、各計量槽
における材料放出ゲートの開度をファジイ推論で設定す
ることができ、各材料を同比率で放出し、かつほぼ同時
期に放出完了させることができて予備混合を効果的に行
える。
According to a third aspect of the present invention, the degree of opening of the material discharge gate is adjusted by adjusting the ratio of the set weighing value to the maximum weighing value in each weighing tank and the specific weighing tank. The discharge completion time and the ratio of the discharge completion time when the material discharge gate is fully opened to the set measurement value of each measuring tank are defined as the antecedent of the fuzzy inference rule, and the material discharge gate of each measuring tank with respect to the discharge completion time of the specific measuring tank. The opening of the material discharge gate of each measuring tank is determined by fuzzy inference based on the set weighing value at the time of each material release and the discharge completion time of the specific measuring tank, as the consequent part. The opening of the material discharge gate in the tank can be set by fuzzy inference, and the materials can be discharged at the same ratio and the discharge can be completed almost at the same time, so that premixing can be performed effectively.

【0043】また、請求項4記載のミキサへの材料投入
方法によれば、前記材料放出速度の調整は、特定計量槽
における材料放出ゲート全開時の放出平均速度に対する
放出速度の差値量をファジイ推論規則の前件部とすると
共に、特定計量槽以外の計量槽の適正放出速度を得る材
料放出ゲートの開度補正量を後件部とし、各材料の放出
と同時に各計量槽での計量速度を所定時間毎に演算し、
その度に特定計量槽における放出速度の変化度合いに基
づいてファジイ推論を行い、特定計量槽以外の計量槽に
おける適正な材料放出ゲートの開度補正量を決定して各
計量槽の材料放出速度を調整するようにしたので、特定
計量槽の材料放出速度の変化に応じて他の計量槽の材料
放出ゲートの開度をファジイ推論で設定することがで
き、各材料を同比率で放出し、かつほぼ同時期に放出完
了させることができて予備混合を効果的に行える。
According to a fourth aspect of the present invention, in the method of charging a material into a mixer, the material discharge speed is adjusted by fuzzily calculating a difference value of a discharge speed with respect to an average discharge speed when a material discharge gate is fully opened in a specific measuring tank. The antecedent part of the inference rules, and the consequent part is the amount of correction of the degree of opening of the material discharge gate that obtains the appropriate release speed of the measuring tanks other than the specific measuring tank. Is calculated every predetermined time,
In each case, fuzzy inference is performed based on the degree of change of the discharge rate in the specific measuring tank, the appropriate amount of opening correction of the material discharge gate in the measuring tank other than the specific measuring tank is determined, and the material discharging rate of each measuring tank is determined. Since the adjustment is made, the opening degree of the material discharge gate of another measuring tank can be set by fuzzy inference according to the change of the material discharging speed of the specific measuring tank, each material is discharged at the same ratio, and The release can be completed at about the same time, and premixing can be performed effectively.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明に係る材料放出方法を採用した生コンク
リート製造プラントの一実施例の構成を示す説明図であ
る。
FIG. 1 is an explanatory diagram showing a configuration of an embodiment of a ready-mixed concrete production plant employing a material discharging method according to the present invention.

【図2】計量槽の最大秤量と設定計量値との割合評価用
のメンバーシップ関数を示す図である
FIG. 2 is a diagram showing a membership function for evaluating a ratio between a maximum weighing capacity of a weighing tank and a set weighing value.

【図3】放出完了時間の割合評価用のメンバーシップ関
数を示す図である。
FIG. 3 is a diagram showing a membership function for evaluating the ratio of release completion time.

【図4】材料放出ゲートの適正開度を推定するルールの
一例を示す図である。
FIG. 4 is a diagram showing an example of a rule for estimating an appropriate opening of a material discharge gate.

【図5】材料放出ゲートの開度評価用のメンバーシップ
関数を示す図である。
FIG. 5 is a diagram showing a membership function for evaluating the degree of opening of a material discharge gate.

【図6】材料放出速度の差値量の大きさ評価用のメンバ
ーシップ関数を示す図である。
FIG. 6 is a diagram showing a membership function for evaluating the magnitude of the difference value of the material release rates.

【図7】材料放出ゲートの開度補正量を推定するルール
の一例を示す図である。
FIG. 7 is a diagram illustrating an example of a rule for estimating an opening correction amount of a material discharge gate.

【図8】材料放出ゲートの開度補正量の大きさ評価用の
メンバーシップ関数を示す図である。
FIG. 8 is a diagram showing a membership function for evaluating the magnitude of an opening correction amount of a material discharge gate.

【符号の説明】[Explanation of symbols]

1…砂利貯蔵槽 2…砂貯蔵槽 3…セメント貯蔵槽 7…砂利計量槽 8…砂計量槽 9…セメント計
量槽 10…材料放出ゲート 11…材料放出
ゲート 12…材料放出ゲート 13…重量検出
器 14…プレミックスシュート 16…ミキサ 17…材料放出制御装置 18…ファジイ
制御部
DESCRIPTION OF SYMBOLS 1 ... Gravel storage tank 2 ... Sand storage tank 3 ... Cement storage tank 7 ... Gravel measuring tank 8 ... Sand measuring tank 9 ... Cement measuring tank 10 ... Material discharge gate 11 ... Material discharge gate 12 ... Material discharge gate 13 ... Weight detector 14 Premix chute 16 Mixer 17 Material release control device 18 Fuzzy control unit

─────────────────────────────────────────────────────
────────────────────────────────────────────────── ───

【手続補正書】[Procedure amendment]

【提出日】平成10年9月9日(1998.9.9)[Submission date] September 9, 1998 (1998.9.9)

【手続補正1】[Procedure amendment 1]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】特許請求の範囲[Correction target item name] Claims

【補正方法】変更[Correction method] Change

【補正内容】[Correction contents]

【特許請求の範囲】[Claims]

【手続補正2】[Procedure amendment 2]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0008[Correction target item name] 0008

【補正方法】変更[Correction method] Change

【補正内容】[Correction contents]

【0008】また、請求項4記載のミキサへの材料投入
方法にあっては、前記材料放出速度の調整は、特定計量
槽における材料放出ゲート全開時の放出平均速度に対す
る放出速度の差値量をファジイ推論規則の前件部とする
と共に、特定計量槽以外の計量槽の適正放出速度を得る
材料放出ゲートの開度補正量を後件部とし、各材料の放
出と同時に各計量槽での放出速度を所定時間毎に演算
し、その度に特定計量槽における放出速度の変化度合い
に基づいてファジイ推論を行い、特定計量槽以外の計量
槽における適正な材料放出ゲートの開度補正量を決定し
て各計量槽の材料放出速度を調整するようにしたことを
特徴としている。
According to a fourth aspect of the present invention, in the method of charging a material into a mixer, the material discharge speed is adjusted by calculating a difference value of a discharge speed with respect to a discharge average speed when a material discharge gate is fully opened in a specific measuring tank. with the antecedent part of the fuzzy inference rules, the opening correction amount of the material discharge gate to obtain a proper release rate of the measuring tank other than the specified measuring tank and consequent release of the respective measuring tank simultaneously released for each material The speed is calculated at predetermined time intervals, and fuzzy inference is performed each time based on the degree of change of the release speed in the specific measuring tank, and an appropriate material discharge gate opening correction amount in the measuring tank other than the specific measuring tank is determined. In this case, the material discharge speed of each measuring tank is adjusted.

【手続補正3】[Procedure amendment 3]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0043[Correction target item name] 0043

【補正方法】変更[Correction method] Change

【補正内容】[Correction contents]

【0043】また、請求項4記載のミキサへの材料投入
方法によれば、前記材料放出速度の調整は、特定計量槽
における材料放出ゲート全開時の放出平均速度に対する
放出速度の差値量をファジイ推論規則の前件部とすると
共に、特定計量槽以外の計量槽の適正放出速度を得る材
料放出ゲートの開度補正量を後件部とし、各材料の放出
と同時に各計量槽での放出速度を所定時間毎に演算し、
その度に特定計量槽における放出速度の変化度合いに基
づいてファジイ推論を行い、特定計量槽以外の計量槽に
おける適正な材料放出ゲートの開度補正量を決定して各
計量槽の材料放出速度を調整するようにしたので、特定
計量槽の材料放出速度の変化に応じて他の計量槽の材料
放出ゲートの開度をファジイ推論で設定することがで
き、各材料を同比率で放出し、かつほぼ同時期に放出完
了させることができて予備混合を効果的に行える。
According to a fourth aspect of the present invention, in the method of charging a material into a mixer, the material discharge speed is adjusted by fuzzily calculating a difference value of a discharge speed with respect to an average discharge speed when a material discharge gate is fully opened in a specific measuring tank. with the antecedent of the inference rule, the opening correction amount of the material discharge gate to obtain a proper release rate of the measuring tank other than the specified measuring tank and consequent release rate at each measuring tank simultaneously released for each material Is calculated every predetermined time,
In each case, fuzzy inference is performed based on the degree of change of the discharge rate in the specific measuring tank, the appropriate amount of opening correction of the material discharge gate in the measuring tank other than the specific measuring tank is determined, and the material discharging rate of each measuring tank is determined. Since the adjustment is made, the opening degree of the material discharge gate of another measuring tank can be set by fuzzy inference according to the change of the material discharging speed of the specific measuring tank, each material is discharged at the same ratio, and The release can be completed almost at the same time, and premixing can be effectively performed.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) G05B 13/02 G05B 13/02 N Fターム(参考) 4G037 AA04 AA05 BA06 BB06 BB12 BB22 BB23 BC02 BC05 BD05 BD07 BD08 BE01 BE02 BE03 EA03 4G056 AA06 CB02 CB13 CC01 CC31 CC37 CD01 DA05 5H004 GA40 GB01 HA13 HB11 JA03 JA14 KD02 KD18 KD19 ──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 7 Identification symbol FI theme coat ゛ (Reference) G05B 13/02 G05B 13/02 NF term (Reference) 4G037 AA04 AA05 BA06 BB06 BB12 BB22 BB23 BC02 BC05 BD05 BD07 BD08 BE01 BE02 BE03 EA03 4G056 AA06 CB02 CB13 CC01 CC31 CC37 CD01 DA05 5H004 GA40 GB01 HA13 HB11 JA03 JA14 KD02 KD18 KD19

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】個別の計量槽により計量した各種材料をプ
レミックスシュートにおいて予備混合しながら下位のミ
キサに投入するときに、各計量槽における各材料の設定
計量値に対応した放出完了時間を演算し、その内で最大
の放出完了時間となる計量槽を特定して特定計量槽と
し、材料の放出開始時に特定計量槽では材料放出ゲート
を全開に、特定計量槽以外の計量槽ではそれぞれ材料の
放出完了時期が特定計量槽における材料の放出完了時期
に略一致するように材料放出ゲートの開度を調整して材
料を放出させるようにしたことを特徴とするミキサへの
材料投入方法。
1. A discharge completion time corresponding to a set measurement value of each material in each measuring tank when various materials measured by individual measuring tanks are charged into a lower mixer while being premixed in a premix chute. Among them, the measuring tank with the maximum release completion time is specified and specified as a specific measuring tank.At the start of material release, the material discharge gate is fully opened in the specific measuring tank, and the material is discharged in the measuring tanks other than the specific measuring tank. A method for charging a material into a mixer, wherein the material is discharged by adjusting the opening of a material discharge gate so that the discharge completion time substantially coincides with the material discharge completion time in a specific measuring tank.
【請求項2】前記材料放出時に、各計量槽の材料放出速
度を演算し、特定計量槽における放出速度が変化すると
その変化度合いに応じて特定計量槽以外の計量槽の材料
放出ゲートの開度を変化させて材料放出速度を変化させ
るようにしたことを特徴とする請求項1記載のミキサへ
の材料投入方法。
2. When the material is discharged, the material discharge speed of each measuring tank is calculated, and when the discharge speed in the specific measuring tank changes, the degree of opening of the material discharging gate of the measuring tank other than the specific measuring tank depends on the degree of the change. 2. The method according to claim 1, wherein the material discharge speed is varied by changing the material discharge speed.
【請求項3】前記材料放出ゲートの開度の調整は、各計
量槽における最大秤量値に対する設定計量値の割合と、
特定計量槽の放出完了時間と各計量槽の設定計量値に対
する材料放出ゲート全開時の放出完了時間との割合とを
ファジイ推論規則の前件部とし、特定計量槽の放出完了
時間に対する各計量槽の材料放出ゲートの開度を後件部
とし、各材料放出時の設定計量値と特定計量槽の放出完
了時間とよりファジイ推論によって各計量槽の材料放出
ゲートの開度を決定するようにしたことを特徴とする請
求項1記載のミキサへの材料投入方法。
3. The method according to claim 1, wherein the opening of the material discharge gate is adjusted by a ratio of a set weighing value to a maximum weighing value in each weighing tank.
The release completion time of the specific measurement tank and the ratio of the release completion time when the material discharge gate is fully opened to the set measurement value of each measurement tank are defined as the antecedent of the fuzzy inference rule, and each measurement tank relative to the release completion time of the specific measurement tank is used. The degree of opening of the material discharge gate of each measuring tank is determined by fuzzy inference from the set weighing value at the time of releasing each material, the discharge completion time of the specific measuring tank, and the opening degree of the material discharging gate of The method according to claim 1, wherein the material is charged into the mixer.
【請求項4】前記材料放出速度の調整は、特定計量槽に
おける材料放出ゲート全開時の放出平均速度に対する放
出速度の差値量をファジイ推論規則の前件部とすると共
に、特定計量槽以外の計量槽の適正放出速度を得る材料
放出ゲートの開度補正量を後件部とし、各材料の放出と
同時に各計量槽での計量速度を所定時間毎に演算し、そ
の度に特定計量槽における放出速度の変化度合いに基づ
いてファジイ推論を行い、特定計量槽以外の計量槽にお
ける適正な材料放出ゲートの開度補正量を決定して各計
量槽の材料放出速度を調整するようにしたことを特徴と
する請求項2記載のミキサへの材料投入方法。
4. The method according to claim 1, wherein the material release rate is adjusted by setting a difference value of a release rate to an average release rate when the material discharge gate is fully opened in the specific measuring tank as a prerequisite to the fuzzy inference rule. The opening correction amount of the material discharge gate that obtains the proper discharge rate of the measuring tank is taken as the consequent part, and the measuring speed in each measuring tank is calculated every predetermined time simultaneously with the release of each material, each time the specific measuring tank The fuzzy inference is performed based on the degree of change of the release speed, and the material release speed of each measurement tank is adjusted by determining the appropriate correction amount of the opening of the material release gate in the measurement tank other than the specific measurement tank. 3. The method according to claim 2, wherein the material is charged into the mixer.
JP24746698A 1998-09-01 1998-09-01 Material input method to mixer Expired - Fee Related JP4431204B2 (en)

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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP24746698A JP4431204B2 (en) 1998-09-01 1998-09-01 Material input method to mixer

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Publication Number Publication Date
JP2000070696A true JP2000070696A (en) 2000-03-07
JP4431204B2 JP4431204B2 (en) 2010-03-10

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Country Link
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003094422A (en) * 2001-09-27 2003-04-03 Nikko Co Ltd Gathering chute washing apparatus for ready-mixed concrete manufacturing plant
US7015269B1 (en) 1999-09-13 2006-03-21 Basf Aktiengesellschaft Biodegradable, thermoplastic molding materials
KR100773067B1 (en) 2007-03-02 2007-11-02 (주)이시엔네트 The blending method and the apparatus for auto-controlling ratio of size of recycling aggregate
KR100930202B1 (en) * 2008-05-27 2009-12-07 (주)청봉환경 Stone and stone powder mixing ratio adjustment device for recycling stone product line
KR101640910B1 (en) * 2016-03-16 2016-07-19 (주)삼성 Exhaust system for aggregate of Cold Bin

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107551948B (en) * 2017-08-30 2018-05-11 黄河科技学院 Experiment measures distribution regulating device with fluid material

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JPH0376607A (en) * 1989-08-19 1991-04-02 Nikko Co Ltd Method for correcting surface water rate preset value in ready-mixed concrete manufacturing plant
JPH04105907A (en) * 1990-08-27 1992-04-07 Nikko Co Ltd Mixing of ready-mixed concrete
JPH08332625A (en) * 1995-06-06 1996-12-17 Nikko Co Ltd Manufacture of ready mixed concrete
JPH08332626A (en) * 1995-06-07 1996-12-17 Nikko Co Ltd Ready mixed concrete manufacturing device

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Publication number Priority date Publication date Assignee Title
JPH0376607A (en) * 1989-08-19 1991-04-02 Nikko Co Ltd Method for correcting surface water rate preset value in ready-mixed concrete manufacturing plant
JPH04105907A (en) * 1990-08-27 1992-04-07 Nikko Co Ltd Mixing of ready-mixed concrete
JPH08332625A (en) * 1995-06-06 1996-12-17 Nikko Co Ltd Manufacture of ready mixed concrete
JPH08332626A (en) * 1995-06-07 1996-12-17 Nikko Co Ltd Ready mixed concrete manufacturing device

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7015269B1 (en) 1999-09-13 2006-03-21 Basf Aktiengesellschaft Biodegradable, thermoplastic molding materials
JP2003094422A (en) * 2001-09-27 2003-04-03 Nikko Co Ltd Gathering chute washing apparatus for ready-mixed concrete manufacturing plant
KR100773067B1 (en) 2007-03-02 2007-11-02 (주)이시엔네트 The blending method and the apparatus for auto-controlling ratio of size of recycling aggregate
KR100930202B1 (en) * 2008-05-27 2009-12-07 (주)청봉환경 Stone and stone powder mixing ratio adjustment device for recycling stone product line
KR101640910B1 (en) * 2016-03-16 2016-07-19 (주)삼성 Exhaust system for aggregate of Cold Bin

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