HRP930115A2 - Laminated metal sheets - Google Patents

Laminated metal sheets Download PDF

Info

Publication number
HRP930115A2
HRP930115A2 HR930115A HRP930115A HRP930115A2 HR P930115 A2 HRP930115 A2 HR P930115A2 HR 930115 A HR930115 A HR 930115A HR P930115 A HRP930115 A HR P930115A HR P930115 A2 HRP930115 A2 HR P930115A2
Authority
HR
Croatia
Prior art keywords
polyester
films
sheet
temperature
film
Prior art date
Application number
HR930115A
Other languages
Croatian (hr)
Inventor
Peter John Heyes
Nicholas John Middleton
Original Assignee
Metal Box Plc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from GB878724239A external-priority patent/GB8724239D0/en
Priority claimed from YU190988A external-priority patent/YU190988A/en
Application filed by Metal Box Plc filed Critical Metal Box Plc
Publication of HRP930115A2 publication Critical patent/HRP930115A2/en

Links

Landscapes

  • Laminated Bodies (AREA)

Description

Ovaj izum odnosi se na laminirani lim i na postupak proizvodnje takovih laminarnih limova. This invention relates to a laminated sheet and to the process of manufacturing such laminar sheets.

Laminiranje polimernih materijala u limove, kao što su metalne trake, predstavlja dobro poznatu i dobro dokumentiranu tehniku. Dobiveni laminati imaju mnoge primjene, uključiv primjenu za izradu izvlačnih posuda i posuda sa željeznim stijenkama (označenih kao DWI posude). The lamination of polymeric materials into sheets, such as metal strips, is a well-known and well-documented technique. The resulting laminates have many applications, including applications for making pull-out containers and containers with iron walls (designated as DWI containers).

Poznato je da se za proizvodnju DWI posuda kao materijal primjenjuju željezo ili aluminij prevučeni poliolefinskim prevlakama. Takovi materijali opisani su, na primjer, u U.S. patentu 4096815 i britanskom patentu 2003415 i, koliko nam je poznato, ovakav materijal još nije našao komercijalnu primjenu. It is known that iron or aluminum coated with polyolefin coatings are used as material for the production of DWI containers. Such materials are described, for example, in U.S. Pat. patent 4096815 and British patent 2003415 and, as far as we know, this material has not yet found commercial application.

Mi smo otkrili da se poliolefinske prevlake ne mogu oblikovati tako dobro kao termoplastični poliesteri. Laminiranje poliesterskih prevlaka na čelik i aluminij opisano je, na primjer, u britanskim patentima 2123746 i 2164899. Međutim, ovi patenti ističu da zadržavanje stanovite biaksijalne orijentiranosti u poliesterskoj prevlaci doprinosi odgovarajućem vijeku trajanja posude. Mi smo otkrili da se laminati, kao oni opisani u ovim patentima, ne mogu podvrgnuti postupcima oblikovanja kojima se proizvodi duboko izvlačno ili DWI posude, a da se ozbiljno ne ošteti postojeća poliesterska prevlaka. Zadržana orijentacija prevlaka, opisanih u britanskim patentima 2123746 ili 2164899, ograničava izduženje kod vrijednosti kidanja prevlake do relativno niskih vrijednosti, koje se nadilaze kod postupaka oblikovanja DWI posuda. Ovakovi laminati su zbog toga nepodesni za oblikovanje duboko izvlačnih ili DWI posuda. We have found that polyolefin coatings cannot be molded as well as thermoplastic polyesters. Lamination of polyester coatings on steel and aluminum is described, for example, in British Patents 2123746 and 2164899. However, these patents emphasize that maintaining a certain biaxial orientation in the polyester coating contributes to adequate pot life. We have discovered that laminates such as those described in these patents cannot be subjected to the molding processes used to produce deep draw or DWI containers without seriously damaging the existing polyester coating. The retained orientation of the coatings, described in British Patents 2123746 or 2164899, limits the elongation at break value of the coating to relatively low values, which are exceeded by DWI vessel forming procedures. This kind of laminates are therefore unsuitable for forming deep drawing or DWI vessels.

Opis rješenja tehničkog problema s Izvedbenim primjerima Description of the solution to the technical problem with Implementation examples

Sada smo pronašli da laminat lima na koji je pripijen termoplastični poliester, koji uglavnom ima nekristaliničan (ili amorfni) oblik, može podnijeti postupke DWI i zadržava prihvatljiv metalni pokrivač. Ovakove prevlake premašuju poliolefinske prevlake u oblikovanju DWI posuda i zadržavaju bolji kontinuitet i zaštitu. We have now found that a thermoplastic polyester-bonded sheet laminate, which is generally in a non-crystalline (or amorphous) form, can withstand DWI procedures and retain an acceptable metal coating. These coatings outperform polyolefin coatings in forming DWI containers and retain better continuity and protection.

Prema tome, s jednog stajališta, ovaj izum osigurava laminiranje lima, na čiju se jednu ili obje strane izravno nanosi film nekristaliničnog poliestera. Accordingly, from one point of view, the present invention provides for the lamination of a sheet, on one or both sides of which a film of non-crystalline polyester is directly applied.

Nekristaliničan poliester (također naznačen i kao amorfni poliester) može biti uglavnom bez orijentiranosti, što se određuje difrakcijom X zraka ili mjerenjem gustoće. Non-crystalline polyester (also referred to as amorphous polyester) can be largely unoriented, as determined by X-ray diffraction or density measurement.

Metoda za mjerenje kristaliničnost pomoću difrakcije X zraka opisana je u GB 1566422. Kristaliničnost se može mjeriti i mjerenjem gustoće i to na slijedeći način. Vc == (P – Pa) (Pc – Pa)-1 gdje The method for measuring crystallinity using X-ray diffraction is described in GB 1566422. Crystallinity can also be measured by measuring density in the following way. Vc == (P – Pa) (Pc – Pa)-1 where

Vc je kristaliničnost volumne frakcije, Vc is the crystallinity of the volume fraction,

P je gustoća uzorka, P is the density of the sample,

Pa je gustoća amorfnog materijala, So the density of the amorphous material is,

Pc je gustoća kristaliničnog materijala. Pc is the density of the crystalline material.

Gustoća se može izmjeriti u otopini cinkovog klorida i vode ili n-heptana/ugljik tetraklorida upotrebom kolone za gustoću. Density can be measured in a solution of zinc chloride and water or n-heptane/carbon tetrachloride using a density column.

Nekristaliničan poliester je obično polietilen-tereftalat (PET) ili polibutilentereftalat (PBT). PET materijali obično imaju unutrašnju viskoznost između 0,5 i 1,1 ako se mjeri u o-klorfenolu pri 25°C i koncentraciji od 5 g/l. Non-crystalline polyester is usually polyethylene terephthalate (PET) or polybutylene terephthalate (PBT). PET materials typically have an intrinsic viscosity between 0.5 and 1.1 when measured in o-chlorophenol at 25°C and a concentration of 5 g/l.

Nekristalinični poliesterski, film nanešen na lim, dobiva se laminiranjem filma koji sadrži poliester na lim, pod uvjetima u kojima se laminacija obavlja tako da su tijekom laminiranja poliesterski film ili filmovi u metal/polimer laminatu u nekristaliničnom (amorfnom obliku), ili ako nisu, treba ih prevesti u amorfni oblik. Non-crystalline polyester, a film applied to a sheet, is obtained by laminating a film containing polyester to a sheet, under conditions in which the lamination is carried out so that during lamination the polyester film or films in the metal/polymer laminate are in a non-crystalline (amorphous) form, or if they are not, they need to be translated into an amorphous form.

Najbolje je da svaka od glavnih površina lima nosi film nekristaliničnog poliestera, kao što je već opisano. Međutim, predmet izuma obuhvaća lim s nekristaliničnim poliesterom na jednoj od glavnih površina i sloj različitih termoplastičnih polimernih filmova na drugoj od glavnih strana lima. It is best if each of the main sheet surfaces carries a film of non-crystalline polyester, as already described. However, the subject of the invention includes a sheet with non-crystalline polyester on one of the main surfaces and a layer of different thermoplastic polymer films on the other of the main sides of the sheet.

Metalna podloga na koju se nanose polimerni filmovi obično ima oblik metalne trake i obično je od čelika ili aluminija ili njihovih legura i uglavnom se koristi za posude na osnovi čelika ili aluminija u industriji pakiranja. The metal substrate on which the polymer films are applied usually takes the form of a metal strip and is usually made of steel or aluminum or their alloys and is mainly used for steel or aluminum based containers in the packaging industry.

Opseg izmjera obično je 0,05 do 0,4 mm za čelik i 0,02 do 0,4 mm za aluminij; obično je 0,25 do 0,35 mm za čelične i aluminijske DWI posude. The measurement range is usually 0.05 to 0.4 mm for steel and 0.02 to 0.4 mm for aluminum; it is typically 0.25 to 0.35 mm for steel and aluminum DWI vessels.

Čelik može biti prevučen kositrom i, po mogućnosti, još i pasiviran uobičajenom kromnom obradom, ili alternativno, može biti u obliku čelika s galvanskim slojem nikla ili cinka, crnog željeznog lima ili fosfatiranog crnog željeznog lima, koji se mora isprati s kromatom nakon fosfatiranja. The steel may be tin-plated and, if possible, also passivated with the usual chrome treatment, or alternatively, it may be in the form of steel with a galvanic layer of nickel or zinc, black iron sheet or phosphated black iron sheet, which must be rinsed with chromate after phosphating.

Bolja završna obradba čelika je elektrolitički prevućin čelik kromom (ECCS) s dvostrukim slojem metalnog kroma i krom oksida. Kod takovih čelika sadržaji metalnog kroma i krom oksida mogu široko varirati. Obično je raspon sadržaja metalnog kroma od 0,01 do 0,20 g/m2, dok je raspon krom oksida od 0,005 do 0,05 g/m2. ECCS je obično izrađen iz taložnih sistema s katalizatorima koji sadrže ili sumpor ili fluor. A better steel finish is electrolytically chrome coated steel (ECCS) with a double layer of metallic chromium and chromium oxide. In such steels, the contents of metallic chromium and chromium oxide can vary widely. Typically, chromium metal content ranges from 0.01 to 0.20 g/m2, while chromium oxide ranges from 0.005 to 0.05 g/m2. ECCS are usually made from precipitation systems with catalysts containing either sulfur or fluorine.

Aluminij, koji se koristi, najbolji je u obliku legure tipa 3004 s obradbom ili valjanjem ("mlin"), ili očišćenom i obrađenom s uljem, ili očišćenom pa obrađenom s kromatom, ili kromat-fosfatom, a zatim s uljem. Na primjer, Alocrom A272 je zaštićen sistem obradbe s kromat-fosfatom za aluminijske trake. Aluminum, which is used, is best in the form of 3004 type alloy, machined or rolled ("milled"), or cleaned and oiled, or cleaned and then chromated, or chromate-phosphated and then oiled. For example, Alocrom A272 is a proprietary chromate-phosphate treatment system for aluminum strips.

Veći broj različitih tipova poliesterskog filma može se koristiti za pripremanje metal-polimernih laminata. Tipični poliesterski materijali za upotrebu kod pripremanja metal polimernih laminata ovog izuma jesu: A number of different types of polyester film can be used to prepare metal-polymer laminates. Typical polyester materials for use in preparing the metal polymer laminates of this invention are:

i) lijevani termoplastični poliester, kao što je polietilentereftalat ili polibutilentereftalat, i) cast thermoplastic polyester, such as polyethylene terephthalate or polybutylene terephthalate,

ii) biaksijalno orijentirani poliesterski filmovi koji imaju polukristaliničnu strukturu, obično.biaksijalno orijentirani polietilentereftalat, ii) biaxially oriented polyester films that have a semi-crystalline structure, usually biaxially oriented polyethylene terephthalate,

iii) lijevani koekstrudirani složeni poliesterski film, iii) cast coextruded composite polyester film,

iv) složeni koekstrudirani poliesterski film koji sadrži: iv) composite coextruded polyester film containing:

(A1) unutrašnji sloj uglavnom nekristaliničnog linearnog poliestera, čija temperatura omekšivanja je ispod 200°C i talište ispod 250°C, ali iznad 150°C i (A1) inner layer of mainly non-crystalline linear polyester, whose softening temperature is below 200°C and melting point below 250°C, but above 150°C and

(A2) vanjski sloj biaksijalno orijentiranog linearnog poliestera, čija kristaliničnost je veća od 30%. (A2) outer layer of biaxially oriented linear polyester, whose crystallinity is greater than 30%.

Kad se koristi koekstrudirani poliesterski film, bolje je koristiti film koji ima tanji unutrašnji sloj (A1), a deblji vanjski sloj (A2). When using a coextruded polyester film, it is better to use a film that has a thinner inner layer (A1) and a thicker outer layer (A2).

Obično je vanjski sloj (A2) PET homopolimer. Dobro je da njegova unutrašnja viskoznost bude između 0,5 i 1,1 ili još bolje od 0,6 do 0,7, a za biaksijalno orijentirani film i veća od 0,9 za lijevani film. Usually the outer layer (A2) is PET homopolymer. It is good that its internal viscosity is between 0.5 and 1.1 or even better from 0.6 to 0.7, and for biaxially oriented film and greater than 0.9 for cast film.

Tanji unutrašnji sloj (A1) obično je uglavnom nekrisliničan linearni kopoliester od 80% etilentere-ftalata i 20% etilenizoftalata. Alternativno, unutrašnji sloj je uglavnom nekristaliničan kopoliester proizveden od tereftalne kiseline i dva dvobazična alkohola, kao što je etilenglikol i cikloheksan-dimetanol. The thinner inner layer (A1) is usually a mostly non-cryslinic linear copolyester of 80% ethylene terephthalate and 20% ethylene isophthalate. Alternatively, the inner layer is a largely non-crystalline copolyester produced from terephthalic acid and two dibasic alcohols, such as ethylene glycol and cyclohexane-dimethanol.

Ako je potrebno, poliesterski slojevi se mogu obojiti, na primjer, s anti-blok sredstvima, kao što su sintetički silicijev dioksid ili pigmenti koji daju boju ili bijeli izgled, na primjer, titan dioksid. Posebno je pogodno obojiti sloj A2 s titanovim dioksidom na vanjskoj površini posude za napitke izrađene od laminata. If necessary, the polyester layers can be colored, for example, with anti-blocking agents, such as synthetic silica or pigments that give a color or white appearance, for example, titanium dioxide. It is particularly suitable to paint layer A2 with titanium dioxide on the outer surface of the beverage container made of laminate.

Poželjno je da vanjski sloj (A2) bude od koekstrudiranog polietilenterftalata. Poželjno je da unutrašnji amorfni sloj (A1) bude linearni kopoliester, na primjer, amorfni kopolimer od približno 80% etilen-tereftalata i pribl. 20% etilenizoftalata. Kopoliesteri tereftalne kiseline i dva alkohola, na primjer etilenglikola i cikloheksan-dimetanola, pogodni su za primjenu kao unutrašnji amorfni sloj (A1). It is preferable that the outer layer (A2) be made of co-extruded polyethylene terephthalate. Preferably, the inner amorphous layer (A1) is a linear copolyester, for example, an amorphous copolymer of approximately 80% ethylene terephthalate and approx. 20% ethylene isophthalate. Copolyesters of terephthalic acid and two alcohols, for example ethylene glycol and cyclohexane-dimethanol, are suitable for use as an internal amorphous layer (A1).

Kad je koekstrudirani film biaksijalno orijentiran, kristaliničnost vanjskog kristaliničnog sloja (A2) je obično 50%, ali može se smanjiti na 40% ili manje, ako se smanji biaksijalna orijentiranost kristaliničnog polimera. When the coextruded film is biaxially oriented, the crystallinity of the outer crystalline layer (A2) is usually 50%, but can be reduced to 40% or less if the biaxial orientation of the crystalline polymer is reduced.

Biaksijalno orijentirani film može se oblikovati rastezanjem amorfnog ekstrudiranog polimera u izravnom smjeru pri temperaturama oko temperature staklastog prijelaza polimera s faktorom od 2,2 do 3,8 i, slično, u poprečnom smjeru s faktorom od 2,2 do 4,2. A biaxially oriented film can be formed by stretching the amorphous extruded polymer in the direct direction at temperatures around the glass transition temperature of the polymer by a factor of 2.2 to 3.8 and, similarly, in the transverse direction by a factor of 2.2 to 4.2.

Laminarni lim ovog izuma priprema se postupkom koji obuhvaća spajanje filma, koji sadrži poliester, s jednom ili objema glavnim površinama lima, pri čemu su uvjeti laminiranja takovi da se tijekom laminiranja poliesterski film ili filmovi u metal/polimer laminatu prevode u nekristaliničan ili amorfni oblik. The laminar sheet of the present invention is prepared by a process which comprises bonding a film, containing polyester, to one or both main surfaces of the sheet, wherein the lamination conditions are such that during lamination the polyester film or films in the metal/polymer laminate are converted into a non-crystalline or amorphous form.

Kod pogodnijeg postupka za pripremanje metal/-polimernih laminata u skladu s ovim izumom poliesterski monoslojni film ili filmovi sljepljuju se na lim zagrijavanjem lima do temperature (T1) iznad tališta poliesterskih filmova, pri čemu je temperatura (T1) takova da, tijekom laminiranja poliesterskih filmova na lim vanjske površine poliesterskih filmova, ostaju ispod tališta uz laminiranja filma ili filmova na lim, ponovnim zagrijavanjem posrednim putem laminata do temperature (T2) iznad tališta poliesterskih filmova i, nakon držanja na ovim povišenim temperaturama, naglim hlađenjem metala prevučenog poliestrom do temperature ispod temperature staklastog prijelaza poliesterskih smola kao prevlaka. In a more convenient method for preparing metal/polymer laminates according to the present invention, a polyester monolayer film or films are glued to a sheet by heating the sheet to a temperature (T1) above the melting point of the polyester films, wherein the temperature (T1) is such that, during the lamination of the polyester films on the sheet the outer surfaces of the polyester films remain below the melting point by laminating the film or films onto the sheet, by reheating indirectly through the laminate to a temperature (T2) above the melting point of the polyester films and, after holding at these elevated temperatures, by rapidly cooling the polyester-coated metal to a temperature below glass transition of polyester resins as a coating.

Kod drugog, povoljnijeg postupka, poliesterski film ili filmovi predstavljaju složene filmove (A), koji se sastoje od unutrašnjeg sloja (A1) i vanjskog sloja (A2), i složeni poliesterski filmovi se simultano nanose na lim postupkom koji se sastoji od: In another, more favorable process, the polyester film or films are composite films (A), consisting of an inner layer (A1) and an outer layer (A2), and the composite polyester films are simultaneously applied to the sheet by a process consisting of:

i) zagrijavanja lima do temperature (T1) iznad temperature omekšivanja poliesterskog unutrašnjeg sloja (A1), ali ispod tališta vanjskog sloja (A2), i) heating the sheet to a temperature (T1) above the softening temperature of the polyester inner layer (A1), but below the melting point of the outer layer (A2),

ii) laminiranja filma ili filmova na lim, ii) lamination of the film or films on the sheet,

iii) ponovnog zagrijavanja posrednim putem laminata, tako da lim dosegne temperaturu iznad tališta jednog ili svakog poliesterskog filma i iii) reheating through the laminate, so that the sheet reaches a temperature above the melting point of one or each polyester film and

iv) nakon držanja iznad ove povišene temperature, naglog hlađenja metala prevučenog poliesterom do temperature ispod temperature staklastog prijelaza poliesterskih smola u prevlaci. iv) after keeping above this elevated temperature, sudden cooling of the metal coated with polyester to a temperature below the glass transition temperature of the polyester resins in the coating.

Najbolje je da su spomenuti složeni poliesterski filmovi koekstrudirani poliesterski filmovi, koji se sastoje od: Preferably, said composite polyester films are coextruded polyester films, consisting of:

(A1) unutrašnjeg sloja, uglavnorn nekristaliničnog linearnog poliestera, čija temperatura omekšivanja je ispod 200°C i talište ispod 250°C, ali iznad 150°C i (A1) of the inner layer, mainly non-crystalline linear polyester, whose softening temperature is below 200°C and melting point below 250°C, but above 150°C and

(A2) vanjskog sloja poliestera, čije talište je iznad 220°C, pri čemu poliesteri imaju unutrašnje viskoznosti od 0,5 do 1,1 mjereno u o-klorfenolu pri 25°C i koncentraciji od 5 g/l. (A2) of the outer layer of polyester, whose melting point is above 220°C, whereby polyesters have an internal viscosity of 0.5 to 1.1 measured in o-chlorophenol at 25°C and a concentration of 5 g/l.

Najbolje je da se laminat metal/polimer ponovno zagrije iza kupelji za laminiranje pomoću indukcijskih grijača, ali također se može primijeniti i infracrveno grijanje. It is best to reheat the metal/polymer laminate behind the lamination bath using induction heaters, but infrared heating can also be applied.

Temperatura, do koje se treba zagrijati lim prije laminiranja, ovisi o debljini filmova koji se laminiraju i o kemijskoj prirodi spomenutih filmova. Neprevučeni metal može se obraditi na izravan ili posredan način, na primjer, indukcijom, infracrvenim grijanjem, vrućim zrakom ili vrućim valjcima. The temperature to which the sheet should be heated before lamination depends on the thickness of the films to be laminated and on the chemical nature of said films. Uncoated metal can be processed directly or indirectly, for example by induction, infrared heating, hot air or hot rolling.

Temperature od 140 do 350°C pogodne su za koekstrudiranje biaksijalno orijentiranog PET filma, 130 do 250°C za lijevani koekstrudirani poliesterski film, 260 do 350°C za biaksijalno orijentirani PET monofilm velike kristaliničnosti ili 200 do 300°C za PET film male kristaliničnosti, a iznad 180°C za lijevani PET monofilm. Temperatures of 140 to 350°C are suitable for coextrusion of biaxially oriented PET film, 130 to 250°C for cast coextruded polyester film, 260 to 350°C for biaxially oriented PET monofilm of high crystallinity or 200 to 300°C for PET film of low crystallinity. , and above 180°C for cast PET monofilm.

Temperature, koje se primjenjuju za ponovo zagrijevanje laminata iza kupelji za laminiranje, obično su iznad 270°C za polietilentereftalat i 240°C za polibutilentereftalat. Komercijalni postupci obično zahtjevaju zadržavanje oko 2 sekunde između postupaka ponovnog zagrijavanja i hlađenja. Hlađenje je ravnomjerno i naglo, a može se provesti sa zavjesama hladne vode usmjerenim na traku. Da se spriječi kristalizacija poliestera laminat se mora ohladiti do temperature od pribl. 190°C. Da se spriječi stvaranje mjehura prevlaka se mora ohladiti do ispod tališta. The temperatures applied to reheat the laminate behind the lamination bath are typically above 270°C for polyethylene terephthalate and 240°C for polybutylene terephthalate. Commercial procedures usually require a delay of about 2 seconds between reheating and cooling procedures. Cooling is uniform and rapid, and can be carried out with curtains of cold water directed at the strip. To prevent crystallization of the polyester, the laminate must be cooled to a temperature of approx. 190°C. To prevent blistering, the coating must be cooled below the melting point.

Laminati ovog izuma posebno su pogodni za oblikovanje izvlačnih konzervi i konzervi sa željeznim stijenkama (DWI). Uobičajeni postupci izrade DWI konzervi od lima bez organskih prevlaka sadrže slijedeće stupnjeve: The laminates of this invention are particularly suitable for forming pull-out cans and iron-walled (DWI) cans. The usual processes for making DWI tin cans without organic coatings include the following stages:

1.- podmazivanje limova od kositra ili aluminija, 1.- lubrication of tin or aluminum sheets,

2.- izrezivanje diska iz lima, 2.- cutting a disc from sheet metal,

3.- postavljanje diska na kalup cirkulara i pričvršćivanje sa cilidričnim prstenom, 3.- placing the disc on the circular mold and fixing it with a cylindrical ring,

4.- uvlačenje probojca kroz kalup uz kontrolu kretanja lima s elastičnim držačem, 4.- pulling the punch through the mold while controlling the movement of the sheet with an elastic holder,

5.- oblikovanje uske čaše od metala uvlačenjem probojca kroz kalup dok sav metal prođe kroz kalup i uklanjanje probojca, 5.- forming a narrow cup from metal by inserting a punch through the mold until all the metal passes through the mold and removing the punch,

6.- prenošenje čaše do probojca čiji radius je jednak radiusu željene posude, 6.- transferring the glass to the punch whose radius is equal to the radius of the desired vessel,

7.- ponovno izvlačenje čaše i uvlačenje probojca i čaše kroz niz koncentričnih prstenova, pri čemu svaki ima progresivno manji unutrašnji promjer i tako da međuprostor između probojca i kalupa bude manji od debljine materijala čaše, 7.- pulling out the cup again and pulling the punch and the cup through a series of concentric rings, each having a progressively smaller inner diameter and so that the space between the punch and the mold is smaller than the thickness of the cup material,

8.- stijenka čaše se ojačava i izdužuje, 8.- the wall of the glass is strengthened and lengthened,

9.- zaustavljanje oblikovane konzerve i uklanjanje probojca, 9.- stopping the shaped can and removing the punch,

10.- odrezivanje viška materijala s vrha stijenke konzerve, 10.- cutting off excess material from the top of the can wall,

11.- ispiranje konzerve radi uklanjanja sredstva za podmazivanje i, kad je u pitanju aluminij, uklanjanje metalne naslage, 11.- rinsing the can to remove the lubricant and, in the case of aluminum, removing the metal deposit,

12.- ispiranje i sušenje konzerve. 12.- rinsing and drying the can.

Nakon ispiranja aluminijske konzerve za napitke obično se pristupa slijedećim postupcima: After rinsing the aluminum beverage can, the following procedures are usually followed:

13.- Kemijska obradba površine, 13.- Chemical treatment of the surface,

14.- ispiranje i sušenje transportne peći, 14.- rinsing and drying of the transport oven,

15.- nanošenje osnovne prevlake izvana, 15.- applying the basic coating from the outside,

16.- obradba osnovne prevlake, 16.- processing of the basic coating,

17.- nanošenje štampanih ukrasa, 17.- applying printed decorations,

18.- obradba štampanih ukrasa, 18.- processing of printed decorations,

19.- nanošenje unutrašnje prevlake (raspršivanjem), 19.- applying the inner coating (by spraying),

20.- obradba unutrašnje prevlake, 20.- treatment of the inner coating,

21.- stavljanje rukavca i prirubnice na konzervu, smanjujući promjer rukavca do vrijednosti koja se podudara s poklopcem i stavljanje prirubnice radi dvostrukog zatvaranja. 21.- putting the sleeve and flange on the can, reducing the diameter of the sleeve to a value that coincides with the lid and putting the flange for double closing.

Alternativno, ako se primijeni selektivna osnovna prevlaka, uobičajen postupak štampanja može se zamijeniti postupkom štampanja i sublimacijom boje, kao što je opisano u GB 2101530, 2145971, 2141382, 2010529 i 2147264. Budući da se osnovna prevlaka obradi, papirnata naljepnica, impregnirana bojom, može se sublimirati, obavije se oko konzerve i drži se za nju pomoću male količine ljepila na preklopima papira. Konzerva prolazi kroz peć, u kojoj je temperatura iznad temperature sublimacije boje, i štampanje se obavlja bez upotrebe otapala. Naljepnica se može skinuti sa zračnom mlaznicom, ostavljajući odštampanu konzervu s izvanrednom kvalitetom štampe. Ovo predstavlja postupak bez otapala i potpuno je bez emisija u atmosferu. Alternatively, if a selective base coat is applied, the conventional printing process can be replaced by a dye sublimation printing process, as described in GB 2101530, 2145971, 2141382, 2010529 and 2147264. As the base coat is processed, the dye-impregnated paper label, it can be sublimated, wrapped around the can and held to it by a small amount of glue on the paper folds. The can passes through an oven, where the temperature is above the dye sublimation temperature, and printing is done without the use of solvents. The label can be removed with an air nozzle, leaving a printed can with outstanding print quality. This is a solvent-free process and is completely emission-free to the atmosphere.

Izvlačne i ojačane konzerve (DWI konzerve), izrađene od laminiranog materijala prema ovom izumu, mogu se ukrasiti i štampati s uobičajenim tintama na osnovi otapala nakon oblikovanja DWI konzerve. Drawable and reinforced cans (DWI cans) made from the laminated material of this invention can be decorated and printed with conventional solvent based inks after forming the DWI can.

Toplinski reaktivna poliesterska prevlaka brzo će prihvatiti sublimiranu boju i postupak prenošenja boja s papirnatih naljepnica na DWI konzerve komercijalno se odvija. Mi smo otkrili da termoplastične poliesterske prevlake na limu primaju sublimiranu boju. Međutim, visoka kakvoća ukrasa s papirnate naljepnice postiže se jedino ako se zadrži orijentacija u PET prevlaci. Ako je prevlaka amorfna, bilo da je rastaljena u postupku laminiranja ili da je izrađena iz neorijentiranog filma, papirnata naljepnica lijepi se na prevlaku tijekom stupnja sublimacije i predstavlja ukras. The heat-reactive polyester coating will quickly accept the sublimated dye and the dye transfer process from paper labels to DWI cans is commercially viable. We have discovered that thermoplastic polyester coatings on sheet metal receive sublimated dye. However, the high quality of the decoration from the paper label is only achieved if the orientation in the PET coating is maintained. If the coating is amorphous, either melted in the lamination process or made from a non-oriented film, the paper label sticks to the coating during the sublimation step and is a decoration.

Sublimacija s papirnate naljepnice vrši se tijesnim dodirom papira i prevlake i zagrijevanjem do temperature iznad 160°C, a obično do 220°C. Pod ovim uvjetima neorijentirani PET je iznad svoje temperature staklastog prijelaza (Tg), i to relativno mek, i pričvršćuje se na papir. Ako vanjski dio zadrži biaksijalno orijentiranu prevlaku, papir se neće zaljepiti za poliester tijekom sublimacije boje. Vanjski orijentirani materijal u dodiru s papirom ima modificirano toplinsko ponašanje i njegov učinkovit staklasti prijelaz se ne događa tijekom sublimacije boje. Sublimation from a paper label is done by closely touching the paper and the coating and heating it to a temperature above 160°C, usually up to 220°C. Under these conditions, unoriented PET is above its glass transition temperature (Tg), relatively soft, and attaches to the paper. If the outer part retains the biaxially oriented coating, the paper will not stick to the polyester during dye sublimation. The outwardly oriented material in contact with the paper has a modified thermal behavior and its effective glass transition does not occur during dye sublimation.

Teškoće vezane s prijelazom boje u amorfne prevlake čine da sublimacija boje kod DWI konzervi prevučenih amorfnim poliesterom izgleda neugodno. Neočekivano, mi smo pronašli da se DWI konzerve, izrađene od laminata prevučenih amorfnim poliesterom, u skladu s ovim izumom, mogu uspješno ukrasiti sublimacijom boje primjenom standardnih naljepnica i uvjeta sublimacije. The difficulties associated with dye transfer to amorphous coatings make dye sublimation in DWI cans coated with amorphous polyester look awkward. Unexpectedly, we have found that DWI cans made from amorphous polyester coated laminates in accordance with the present invention can be successfully dye sublimated using standard labels and sublimation conditions.

Nanošenje naljepnice mora se malo modificirati da se izbjegne dodir naljepnice s pribl. 2 mm stijenke konzerve, što je označeno s "d" na slici 7a priloženih crteža. Ako se prati ovaj postupak papir se neće zaljepiti na prevlaku. Općenito govoreći, amorfna prevlaka poliestera će se zaljepiti za papir ako dođu u dodir iznad njegove Tg. Međutim postupci oblikovanja konzervi uvode orijentiranost u poliesterske prevlake laminata ovog izuma i zbog toga povisuju stvarnu Tg. Količina uvedene orijentiranosti relativno je mala na vrhu stijenke konzerve i vrlo je različita za unutrašnje i vanjske prevlake, tako da je iznenađujuće da se tako izaziva koristan učinak koji sprečava ljepljenje papira. The decal application must be slightly modified to avoid contact of the decal with approx. 2 mm of the can wall, which is marked with "d" in Figure 7a of the attached drawings. If this procedure is followed, the paper will not stick to the coating. Generally speaking, an amorphous polyester coating will stick to paper if they come into contact above its Tg. However, can forming processes introduce orientation into the polyester laminate coatings of this invention and therefore raise the actual Tg. The amount of orientation introduced is relatively small at the top of the can wall and is very different for the inner and outer coatings, so it is surprising that it produces the beneficial effect of preventing paper sticking.

Laminati opisani u ovom izumu mogu se koristiti za izradu DWI konzervi uz zadržavanje odlične cjelovitosti i adhezivnosti. Osim toga prevučene posude mogu se ukrasiti uobičajenim štampanjem ili postupkom sublimacije boje. The laminates described in this invention can be used to make DWI cans while maintaining excellent integrity and adhesiveness. In addition, the coated containers can be decorated by conventional printing or dye sublimation process.

Laminati ovog izuma mogu se također koristiti za izradu drugih dijelova pakiranja, posebno neretortiranih dijelova. Tipični primjeri ovih drugih dijelova jesu: The laminates of this invention can also be used to make other packaging parts, especially non-retorted parts. Typical examples of these other parts are:

- Izvlačenje ponovnim izvlačenjem konzervi za napitke promjera 54 mm i visine 70 mm izrađenih od 0,21 mm ECCS, 350 N/mm2. - Re-draw drawing of beverage cans 54 mm diameter and 70 mm high made of 0.21 mm ECCS, 350 N/mm2.

- Urezani poklopci konzervi za napitke koji se lako otvaraju od 65 mm čelika ili aluminija. - Notched lids for beverage cans that are easy to open, made of 65 mm steel or aluminum.

- Integralno grlo pravokutnih završetaka za pravokutne posude. - Integral neck of rectangular ends for rectangular vessels.

- Obojeni dijelovi konzervi, kao što su prstenovi, završeci i poklopci. - Colored parts of cans, such as rings, ends and lids.

- Dijelovi za aerosole, kao što su konusi i kupole. - Parts for aerosols, such as cones and domes.

Glavne prednosti ovog izuma jesu: The main advantages of this invention are:

- Praktički je postignuto uklanjanje svake emisije otapala i poboljšana je zaštita okoline. - The elimination of all solvent emissions was practically achieved and environmental protection was improved.

- Velike perionice konzervi mogu se zamijeniti manjim ispiralicama i time se postiže ušteda na troškovima kemikalija za ispiranje. - Large can washers can be replaced by smaller washers, and this saves on the costs of washing chemicals.

- Potrošnja energije je smanjena smanjenjem broja prolaza kroz peć, koji su potrebni za kompletiranje konzerve. - Energy consumption is reduced by reducing the number of passes through the furnace, which are required to complete the can.

- Poboljšana je vanjska zaštita osnove. - The external protection of the base has been improved.

- Poboljšana je unutrašnja zaštita profila kompleksne osnove. - The internal protection of the complex base profile has been improved.

- Može se izostaviti upotreba sredstava za podmazivanje pri izradi konzervi. - The use of lubricants can be omitted when making cans.

- Mogu se smanjiti veličina i troškovi instalacije tvornice, kao troškovi rada. - The size and installation costs of the factory can be reduced, as well as labor costs.

- Odlična kakvoća vanjskog štampanja. - Excellent quality of external printing.

Tijekom ove specifikacije unutrašnje viskoznosti mjerene su u o-klorfenolnim otopinama pri koncentraciji od 5 g/l. During this specification, internal viscosities were measured in o-chlorophenol solutions at a concentration of 5 g/l.

Sada će se ovaj izum opisati u pojedinostima, isključivo pomoću primjera i priloženih crteža od kojih: This invention will now be described in detail, exclusively by means of examples and attached drawings, of which:

slike 1 i 2 prikazuju sheme uređaja pogodnih za provedbu postupka prema ovom izumu, figures 1 and 2 show schematics of devices suitable for carrying out the process according to the present invention,

slika 3 prikazuje presjek laminata u skladu s ovim izumom, koji sadrži monoslojni polimerni film (A) nanešen na metalnu traku (M), Fig. 3 shows a cross-section of a laminate according to the present invention, comprising a monolayer polymer film (A) applied to a metal strip (M),

slika 4 prikazuje presjek laminata sličnog laminatu na slici 3, ali koji ima složeni višeslojni polimerni film (A) nanešen na metalnu traku (M), Fig. 4 shows a cross-section of a laminate similar to the laminate in Fig. 3, but having a complex multi-layer polymer film (A) applied to a metal strip (M),

slika 5 predstavlja presjek laminata sličnog laminatu sa slike 4, ali koji sadrži dodatni film (B) termoplastičnog polimera nanešenog na suprotne strane metalne trake (M), figure 5 represents a section of a laminate similar to the laminate of figure 4, but containing an additional film (B) of thermoplastic polymer applied to the opposite sides of the metal strip (M),

slika 6 prikazuje završetak konzerve oblikovan od laminata u skladu s ovim izumom i Figure 6 shows a can finish formed from a laminate in accordance with the present invention and

slike 7a i 7b prikazuju izvlačenje i ojačanje konzerve i izvlačenje ponovno izvlačene konzerve izrađene od laminata u skladu s ovim izumom. Figures 7a and 7b show the drawing and strengthening of the can and the drawing of a redrawn can made of laminate in accordance with the present invention.

Primjeri 1 do 13 Examples 1 to 13

Laminati polimer/metal/polimer pripremaju se postupkom laminiranja, koji se vrši u uređaju koji je shematski prikazan na slikama 1 ili 2 priloženih crteža. Lim se prethodno grije infracrvenim ili indukcijskim grijanjem do odgovarajuće temperature. T1 pomoću grijača 1. Temperatura T1 obično se nalazi u granicama od 140 do 350°C. Poliesterski filmovi A i B dovode se s dovodnim valjcima 2 i 4 i laminiraju na suprotne strane prethodno zagrijanog lima između valjaka za laminiranje 6 i 8, čiji promjer je obično 100 - 400 mm. Laminiranje se obično vrši primjenom sile pritezanja od 200 - 400 N/m između valjaka za laminiranje. Polymer/metal/polymer laminates are prepared by the lamination process, which is carried out in the device shown schematically in Figures 1 or 2 of the attached drawings. The sheet metal is pre-heated by infrared or induction heating to the appropriate temperature. T1 using heater 1. The temperature T1 is usually between 140 and 350°C. Polyester films A and B are fed with feed rollers 2 and 4 and laminated on opposite sides of the preheated sheet between laminating rollers 6 and 8, the diameter of which is usually 100 - 400 mm. Lamination is usually done by applying a tension force of 200 - 400 N/m between the laminating rollers.

Kod laminacijskog pritezanja uspostavlja se ujednačeni i tijesan dodir, bez nabiranja, između lima i polimernih filmova. Iza valjaka za laminiranje, dobiveni laminat ponovo se zagrijava, po mogućnosti primjenom indukcijskog grijača 10 ili infracrvenog, do temperature laminiranja T2 pri kojoj polimerni filmovi (A) reagiraju i stvaraju čvrstu vezu s limom. Temperatura T2 obično je u granicama od 220 do 270°C za PBT i 260 do 300°C za PET. Laminat metal/polimer drži se pri temperaturi T2 ili ispod temperature T2 kratko vrijeme, obično ne više od 2 sekunde, a zatim se naglo i ravnomjerno hladi s vodom do temperature ispod temperature staklastog prijelaza poliestera u filmovima, na primjer na pribl. 80°C za PET. Hlađenje se može provesti na uobičajen način, ali obično se provodi prolaskom laminata kroz spremnik 12 s vodom, prikazan na slici 1, ili prolazom laminata kroz zavjesu 14 rashladne vode, kao što je prikazano na slici 1 i 2. With lamination tightening, a uniform and tight contact is established, without wrinkling, between the sheet and the polymer films. Behind the laminating rollers, the resulting laminate is reheated, preferably using an induction heater 10 or infrared, to the lamination temperature T2 at which the polymer films (A) react and form a solid bond with the sheet. The T2 temperature is usually in the range of 220 to 270°C for PBT and 260 to 300°C for PET. The metal/polymer laminate is held at or below T2 temperature for a short time, typically no more than 2 seconds, and then rapidly and uniformly cooled with water to a temperature below the glass transition temperature of the polyester in the films, for example at approx. 80°C for PET. Cooling can be carried out in the usual way, but is usually carried out by passing the laminate through a tank 12 with water, shown in Figure 1, or by passing the laminate through a curtain 14 of cooling water, as shown in Figures 1 and 2.

Načelno, postupak prikazan na slici 1 s okomitim laminiranjem, predstavlja bolje rješenje. Okomito kretanje metalne trake kroz stupanj laminiranja doprinosi većoj brzini hlađenja i daje bolje i ravnomjernije hlađenje. In principle, the procedure shown in Figure 1 with vertical lamination is a better solution. The vertical movement of the metal strip through the lamination stage contributes to a faster cooling rate and provides better and more even cooling.

Slika 1 također shematski prikazuje dijagram tipičnog temperaturnog profila koji se može sresti u postupku i s uređajem prikazanim na slici 1. Figure 1 also schematically shows a diagram of a typical temperature profile that may be encountered in the process and with the device shown in Figure 1.

Tako, laminati se dobivaju od materijala navedenih u tablici I, prethodnim zagrijavanjem metalne trake pomoću infracrvenog ili indukcijskog grijanja, prolazom metalne trake i polimernih filmova kroz par valjaka za pritezanje i laminiranjem obaju glavnih metalnih površina istovremeno s polimernim filmovima. Dobiveni laminat ponovno se zagrije pomoću infracrvenih ili indukcijskih grijača, drži se iznad 200°C dvije sekunde i naglo i ravnomjerno se hladi s vodom. Thus, laminates are obtained from the materials listed in Table I by preheating the metal strip using infrared or induction heating, passing the metal strip and polymer films through a pair of tensioning rollers and laminating both main metal surfaces simultaneously with the polymer films. The resulting laminate is reheated using infrared or induction heaters, held above 200°C for two seconds, and rapidly and evenly cooled with water.

Tablica II prikazuje stanovit broj primjera s rezultatima dobivenim kad se ovi laminati proizvode primjenom različitih temperatura (T1) metala u stupnju prije laminiranja i različitih temperatura (T2) ponovnog zagrijavanja u stupnju nakon laminiranja. Table II shows a number of examples with results obtained when these laminates are produced using different metal temperatures (T1) in the pre-lamination stage and different reheat temperatures (T2) in the post-lamination stage.

Tablica I. Tipovi laminata. Table I. Laminate types.

[image] [image]

Oznake u tablici I Markings in table I

PET sastav - tip I: Koekstrudirani lijevani PET složeni film koji ima: PET composition - type I: Co-extruded cast PET composite film that has:

i) unutrašnji sloj koji je kopoliester tereftalne kiseline s etilenglikolom i cikloheksan-dimetanolom i i) the inner layer, which is a copolyester of terephthalic acid with ethylene glycol and cyclohexane-dimethanol i

ii) vanjski sloj, koji je PET homopolimer s unutrašnjom viskoznošću većom od 0,9. ii) the outer layer, which is a PET homopolymer with an internal viscosity greater than 0.9.

PET sastav - tip II: Kao i PET sastav - tip I, ali je dodatno uveden TiO2 pigment u vanjski sloj. PET composition - type II: Same as PET composition - type I, but TiO2 pigment was additionally introduced into the outer layer.

PET sastav - tip III: Koekstrudirani biaksijalno orijentirani PET složeni film koji ima: PET composition - type III: Coextruded biaxially oriented PET composite film that has:

i) unutrašnji sloj koji je kopoliester tereftalne kiseline i izoftalne kiseline s etilenglikolom i i) the inner layer which is a copolyester of terephthalic acid and isophthalic acid with ethylene glycol i

ii) vanjski sloj, koji je PET homopolimer s unutrašnjom viskoznošću od približno 0,6 do 0,7. ii) the outer layer, which is a PET homopolymer with an intrinsic viscosity of approximately 0.6 to 0.7.

PET monofilm: Monofilm koekstrudiranog biaksijalno orijentiranog PET-a koji ima unutrašnju viskoznost od pribl. 0,6 do 0, 7. PET monofilm: A monofilm of co-extruded biaxially oriented PET having an intrinsic viscosity of approx. 0.6 to 0.7.

PBT monofilm: Monofilm lijevanog polibutilentereftalata (PBT). PBT monofilm: Monofilm of cast polybutylene terephthalate (PBT).

PP sastav - tip I: Lijevani koekstrudirani polipropilenski složeni film koji ima: PP composition - type I: Cast co-extruded polypropylene composite film that has:

i) unutrašnji sloj od polipropilena modificiranog cijepljenjem s maleinskim anhidridom i i) inner layer of polypropylene modified by grafting with maleic anhydride i

ii) vanjski sloj od polipropilena. ii) outer layer of polypropylene.

PP sastav - tip II: Kao i PP sastav - tip I uz dodatak da ima vanjski sloj koji je obojen s TiO2 i sa sintetičkim silicijevim dioksidom. PP composition - type II: Same as PP composition - type I with the addition that it has an outer layer that is colored with TiO2 and with synthetic silicon dioxide.

Al 3004 legura: Aluminijeva legura 3004, čija je površina obrađena s kromat-fosfatom (Alocrom A272). Al 3004 alloy: Aluminum alloy 3004, whose surface is treated with chromate-phosphate (Alocrom A272).

Al 3004 legura Al 3004 alloy

obrađena u mlinu: Aluminijeva legura 3004 neočišćena i neobrađena nakon hladnog valjanja. milled: Aluminum alloy 3004 untreated and untreated after cold rolling.

Tablica II. Table II.

[image] [image]

Sposobnost oblikovanja laminata procjenjuje se pokrivanjem prevlakom nakon izvlačenja i ojačavanja stijenke laminata u dva stupnja: The molding ability of the laminate is assessed by covering it with a coating after drawing and strengthening the laminate wall in two stages:

Stupanj 1: Čaša (visine 35 mm i promjera 86 mm) izvlači se iz laminata, podmazanog na odgovarajući način. Stage 1: The glass (height 35 mm and diameter 86 mm) is pulled out of the laminate, lubricated in a suitable way.

Stupanj 2: Tijelo konzerve (promjera 65 mm i visine 130 mm) oblikovano je ponovnim izvlačenjem i ojačavanjem stijenke. Stage 2: The body of the can (diameter 65 mm and height 130 mm) is shaped by drawing again and strengthening the wall.

Nakon oblikovanja, konzerve su isprane u vodi i osušene. Prevlaka je provjerena potapanjem u zakiseljenu otopinu bakar-sulfata 2 minute i očnim pregledom taloženja bakra ili postupkom "procjenjivanja cakline" primjenom otopine natrij-klorida, napona od 6,3 V i mjerenjem struje u miliamperima. After molding, the cans were washed in water and dried. The coating was checked by immersion in an acidified copper sulfate solution for 2 minutes and visual inspection of copper deposition or the "enamel evaluation" procedure using a sodium chloride solution, voltage of 6.3 V and current measurement in milliamps.

Utjecaj temperatura laminiranja na strukturu poliesterske prevlake i sposobnost oblikovanja laminata provjerena je pomoću difrakcije X zraka. Prema tom postupku film ili laminat stavlja se u difraktometar sa X zrakama. Brzina odbrojavanja mjerena je kad je ravan uzorak postavljen u snop monokromatskih X zraka pomoću odgovarajućeg detektora. Uzorak i detektor rotiraju zajedno u odnosu prema snopu, održavajući takovu geometriju da kut između uzorka i snopa (0) i snopa i detektora ostane u omjeru 1:2, kao kod normalnog difrakcijskog snimanja praha. Ovi podaci daju informaciju na ravninama paralelnim s površinom uzorka. The influence of lamination temperatures on the structure of the polyester coating and the ability to shape the laminate was verified using X-ray diffraction. According to this procedure, the film or laminate is placed in an X-ray diffractometer. The count rate was measured when a flat sample was placed in a beam of monochromatic X-rays using a suitable detector. The sample and detector rotate together relative to the beam, maintaining a geometry such that the sample-to-beam (0) and beam-to-detector angles remain 1:2, as in normal powder diffraction imaging. These data provide information on planes parallel to the surface of the sample.

Kod biaksijalno orijentiranog filma ravnina (1,0,0) daje veliko odbrojavanje pri 0 = 13°, ali u amorfnom PET-u pik se ne pojavljuje. In the biaxially oriented film, the plane (1,0,0) gives a large count-off at 0 = 13°, but in amorphous PET the peak does not appear.

Odnos 0 = 13°, visina pika za laminat i film ovisi o količini zadržane orijentacije u laminatu. Naši rezultati su prikazani kao odnos visine pika i visine pika laminiranog PET-a. The relationship 0 = 13°, the height of the peak for the laminate and the film depends on the amount of retained orientation in the laminate. Our results are presented as the ratio of the peak height to the peak height of the laminated PET.

Laminirani materijal B, laminiran u skladu s GB 2123746, da bi zadržao orijentaciju (vidi primjer 4) ima malu sposobnost oblikovanja i za posljedicu ima izradu konzervi bez pucanja metala ili ozbiljnih oštećenja prevlake. Međutim, kad se laminirani materijal B izradi tako da se ukloni orijentaciju i kristaliničnost, kao u primjeru 3, tada ima odličnu sposobnost oblikovanja i još uvijek dobru zaštitu nakon oblikovanja. Laminate material B, laminated in accordance with GB 2123746, to retain orientation (see example 4) has little formability and results in making cans without cracking the metal or seriously damaging the coating. However, when laminate B is made to remove orientation and crystallinity, as in Example 3, then it has excellent formability and still good protection after forming.

Slično tome, biaksijalno orijentirani koekstrudirani laminirani materijali C i J također daju dobru sposobnost oblikovanja ako su amorfni, a malu sposobnost oblikovanja ako oni zadrže orijentaciju u laminatu (usporedi primjer 5 s primjerom 6 i primjer 13 s primjerom 14). Similarly, biaxially oriented coextruded laminates C and J also give good formability if they are amorphous and little formability if they retain their orientation in the laminate (compare Example 5 with Example 6 and Example 13 with Example 14).

Prevlake od lijevanog neorijentiranog PET-a ili PBT-a bile su učinkovite, pod uvjetom da su laminirane tako da dadu amorfnu, a ne kristaliničnu strukturu. Kristalinična struktura postiže se, na primjer, laganim hlađenjem nakon faze ponovnog zagrijavanja. Coatings of cast non-oriented PET or PBT were effective, provided they were laminated to give an amorphous rather than crystalline structure. The crystalline structure is achieved, for example, by a slight cooling after the reheating phase.

Primjeri 11 i 12 pokazuju da laminati oblikovani iz polipropilenskih materijala tipa opisanog u GB 2003415 ispoljavaju slabu sposobnost oblikovanja. Nađeno je da takovi materijali stvaraju oštećenja na metalu kad se oblikuje konzerva. Examples 11 and 12 show that laminates formed from polypropylene materials of the type described in GB 2003415 exhibit poor formability. Such materials have been found to cause damage to the metal when the can is being formed.

Stupanj ponovne orijentiranosti poliesterskih prevlaka provjeren je ispitivanjem izvlačnih i ojačanih konzervi izrađenih od laminata i pod uvjetima iz primjera 5. Dobiveni su slijedeći rezultati: The degree of reorientation of polyester coatings was checked by testing tensile and reinforced cans made of laminate under the conditions of example 5. The following results were obtained:

Mjesto uzorka XRD (0 =13°) pik Osnova konzerve - unutrašnja prevlaka <50 Sample location XRD (0 =13°) peak Can base - inner coating <50

Osnova konzerve - vanjska prevlaka <50 Base of the can - outer coating <50

Vrh stijenke konzerve - unutrašnja prevlaka 100 Top of can wall - inner coating 100

Vrh stijenke konzerve - vanjska prevlaka 450 Top of can wall - outer coating 450

Podaci XRD potvrduju da laminirani film ima amorfnu prevlaku i pokazuje da je gornja stijenka prevlake orijentirana i to više kod vanjske prevlake konzerve. The XRD data confirm that the laminated film has an amorphous coating and shows that the upper wall of the coating is oriented, more so at the outer coating of the can.

Donjih 2 mm prevlake na vanjskoj stijenci konzerve nije bilo značajno napadnuto tijekom oblikovanja konzerve i ostalo je uglavnom amorfno. The bottom 2 mm of the coating on the outer wall of the can was not significantly attacked during the forming of the can and remained mostly amorphous.

Vanjske stijenke DWI konzervi, oblikovanih od laminata iz primjera 1 do 13, ukrašene su uobičajenim postupkom sublimacije boje. Kakvoća prenesenog ukrasa bila je odlična, pod uvjetom da naljepnica nije bila u dodiru s donjih 2 mm stijenke konzerve, područje "d" sa slike 7a. The outer walls of the DWI cans, formed from the laminates of examples 1 to 13, are decorated with the usual dye sublimation process. The quality of the transferred decoration was excellent, provided that the label was not in contact with the bottom 2 mm of the can wall, area "d" of Figure 7a.

Claims (13)

1. Postupak za pripremanje laminiranog lima prema bilo kojem od prethodnih zahtjeva, naznačen time, da je to proces koji obuhvaća spajanje izravno s jednom ili obje glavne površine lima filma koji sadrži poliester, pri čemu su uvjeti laminiranja takovi da se tijekom laminiranja poliesterski film ili filmovi u laminatu metal/polimer prevode u nekristaliničan ili amorfan oblik.1. A process for preparing a laminated sheet according to any of the preceding claims, characterized in that it is a process that includes bonding directly to one or both main surfaces of a sheet of film containing polyester, wherein the lamination conditions are such that during lamination the polyester film or the films in the laminate transform the metal/polymer into a non-crystalline or amorphous form. 2. Postupak prema zahtjevu 1, naznačen time, da poliesterski film ili filmovi predstavljaju monofilmove, a koji se nanose na lim zagrijavanjem tog lima do temperature (T1) koja je iznad tališta poliesterskih filmova, pri čemu je temperatura (T1) takova da tijekom laminiranja poliesterskih filmova na lim vanjske površine poliesterkih filmova ostanu ispod njihovog tališta uz laminiranje filma ili filmova na lim, ponovnim grijanjem, posrednim putem, laminata do temperature (T2) iznad tališta poliesterskih filmova i nakon držanja pri ovim povišenim temperaturama, naglim hlađenjem poliesterom prevučenog metala do temperature ispod temperature staklastog prijelaza poliesterskih smola kao prevlaka.2. The method according to claim 1, characterized in that the polyester film or films are monofilms, which are applied to the sheet by heating the sheet to a temperature (T1) that is above the melting point of the polyester films, wherein the temperature (T1) is such that during lamination of polyester films on the sheet, the outer surfaces of the polyester films remain below their melting point with the lamination of the film or films on the sheet, by reheating, indirectly, the laminate to a temperature (T2) above the melting point of the polyester films and, after holding at these elevated temperatures, by rapidly cooling the polyester-coated metal to temperatures below the glass transition temperature of polyester resins as coatings. 3. Postupak prema zahtjevu 1, naznačen time, da poliesterski film ili filmovi predstavljaju zapravo složene filmove od unutrašnjeg sloja (A1) i vanjskog sloja (A2) i složeni poliesterski filmovi se istovremeno nanose na lim postupkom koji se sastoji od: i) zagrijavanja lima do temperature (T1) iznad temperature omekšivanja poliesterskog unutrašnjeg sloja (A1), ali ispod tališta vanjskog sloja (A2) , ii) laminiranja filma ili filmova na lim, iii) ponovnog zagrijavanja posrednim putem laminata, tako da lim dosegne temperaturu iznad tališta jednog ili svakog poliesterskog filma i iv) nakon držanja iznad ove povišene temperature, naglog hlađenja metala prevučenog poliesterom do temperature ispod temperature staklastog prijelaza poliesterskih smola u prevlaci.3. The method according to claim 1, indicated by the fact that the polyester film or films are actually composite films of the inner layer (A1) and the outer layer (A2) and the composite polyester films are simultaneously applied to the sheet by a process consisting of: i) heating the sheet to a temperature (T1) above the softening temperature of the polyester inner layer (A1), but below the melting point of the outer layer (A2), ii) lamination of the film or films on the sheet, iii) reheating through the laminate, so that the sheet reaches a temperature above the melting point of one or each polyester film and iv) after keeping above this elevated temperature, sudden cooling of the metal coated with polyester to a temperature below the glass transition temperature of the polyester resins in the coating. 4. Postupak prema zahtjevima 2 ili 3, naznačen time, da je temperatura do koje se laminat ponovno zagrijava nakon laminiranja od 220 do 300°C.4. The method according to claims 2 or 3, characterized in that the temperature to which the laminate is reheated after lamination is from 220 to 300°C. 5. Postupak prema zahtjevima 2, 3 ili 4, naznačen time, da je sredstvo za posredno grijanje laminata zapravo indukcijski grijač.5. The method according to claims 2, 3 or 4, characterized in that the means for indirectly heating the laminate is actually an induction heater. 6. Postupak prema bilo kojem od zahtjeva 1, 2, 4 i 5, naznačen time, da je jedan ili svaki poliesterski film zapravo lijevani termoplastični poliester.6. The method according to any one of claims 1, 2, 4 and 5, characterized in that one or each polyester film is actually cast thermoplastic polyester. 7. Postupak prema zahtjevu 6, naznačen time, da je lijevani termoplastični poliester zapravo polietilentereftalat ili polibutilentereftalat.7. The method according to claim 6, characterized in that the molded thermoplastic polyester is actually polyethylene terephthalate or polybutylene terephthalate. 8. Postupak prema bilo kojem od zahtjeva 1, 2, 4 ili 5, naznačen time, da je jedan ili svaki poliesterski film zapravo biaksijalno orijentirani poliester koji ima polukristaliničnu strukturu.8. The method according to any one of claims 1, 2, 4 or 5, characterized in that one or each polyester film is actually a biaxially oriented polyester having a semi-crystalline structure. 9. Postupak prema zahtjevu 8, naznačen time, da je biaksijalno orijentirani poliester polietilentereftalat.9. The method according to claim 8, characterized in that the biaxially oriented polyester is polyethylene terephthalate. 10. Postupak prema bilo kojem od zahtjeva 3 do 5, naznačen time, da je jedan ili svaki od poliesterskih filmova zapravo koekstrudirani lijevani sastav poliesterskog filma.10. The method according to any one of claims 3 to 5, characterized in that one or each of the polyester films is actually a coextruded cast polyester film composition. 11. Postupak prema bilo kojem od zahtjeva 3 do 5, naznačen time, da jedan ili svaki od poliesterskih filmova predstavlja složeni koekstrudirani lijevani poliesterski film koji se sastoji od: (A1) unutrašnjeg sloja, uglavnom ekristaliničnog linearnog poliestera, čija temperatura omekšivanja je ispod 200°C i talište ispod 250°C, ali iznad 150°C i (A2) vanjskog sloja biaksijalno orijentiranog linearnog poliestera koji ima kristaliničnost veću od 30%.11. The method according to any one of claims 3 to 5, characterized in that one or each of the polyester films is a complex co-extruded cast polyester film consisting of: (A1) inner layer, mainly e-crystalline linear polyester, whose softening temperature is below 200°C and melting point below 250°C, but above 150°C and (A2) of the outer layer of biaxially oriented linear polyester having a crystallinity greater than 30%. 12. Postupak prema zahtjevu 11, naznačen time, da je linearni poliester unutrašnjeg sloja (A1) zapravo amorfni kopolimer etilentereftalata i etilenizoftalata ili kopolimer dobiven od tereftalne kiseline i dva dvovalentna alkohola.12. The method according to claim 11, characterized in that the linear polyester of the inner layer (A1) is actually an amorphous copolymer of ethylene terephthalate and ethylene isophthalate or a copolymer obtained from terephthalic acid and two divalent alcohols. 13. Postupak prema zahtjevima 11 ili 12, naznačen time, da je vanjski sloj (A2) biaksijalno orijentirani polietilentereftalat.13. The method according to claims 11 or 12, characterized in that the outer layer (A2) is biaxially oriented polyethylene terephthalate.
HR930115A 1987-10-15 1993-02-04 Laminated metal sheets HRP930115A2 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GB878724239A GB8724239D0 (en) 1987-10-15 1987-10-15 Laminated metal sheet
YU190988A YU190988A (en) 1987-10-15 1988-10-13 Process for producing laminated metallic sheets

Publications (1)

Publication Number Publication Date
HRP930115A2 true HRP930115A2 (en) 1995-10-31

Family

ID=26292894

Family Applications (1)

Application Number Title Priority Date Filing Date
HR930115A HRP930115A2 (en) 1987-10-15 1993-02-04 Laminated metal sheets

Country Status (1)

Country Link
HR (1) HRP930115A2 (en)

Similar Documents

Publication Publication Date Title
RU2080265C1 (en) Laminated metal sheet coated with polyester film of noncrystalline structure and method of its production, can of laminated metal sheet coated with polyester film of noncrystalline structure and method of its manufacture
US5149389A (en) Laminated metal sheet
AU599520B2 (en) Laminated metal sheet
PL162006B1 (en) Method of obtaining a polymer-metal-polymer laminated sandwich structure and laminated sandwich structure obtained thereby
JPH07507525A (en) laminated metal plate
CA2982829C (en) Laminated metal sheet for container
JPH03101930A (en) Coated metallic sheet for drawn can and drawn can
EP1908583B1 (en) Resin-coated metal plate
JP4977875B2 (en) Resin-coated metal plate for containers
JPH01249331A (en) Manufacture of metallic sheet coated with polyester resin superior in processability
HRP930115A2 (en) Laminated metal sheets
GB2238507A (en) Copolyester resin film laminated metal sheet
JPH0387249A (en) Polyester resin coated metal plate excellent in processability and production thereof
JPH02269647A (en) Deep drawing can with thin thickness
JPH03212433A (en) Production of metal plate coated with polyester resin having excellent heat resistance
HRP930109A2 (en) Laminated metal sheet
HRP930114A2 (en) Laminated metal sheet
HRP930107A2 (en) Laminated metal sheets
JPS62225340A (en) Resin coated metallic plate for vessel cover

Legal Events

Date Code Title Description
A1OB Publication of a patent application
AIPI Request for the grant of a patent on the basis of a substantive examination of a patent application
PNAN Change of the applicant name, address/residence

Owner name: CARNAUDMETAL BOX PLC, GB

ODBC Application rejected