JPH01249331A - Manufacture of metallic sheet coated with polyester resin superior in processability - Google Patents
Manufacture of metallic sheet coated with polyester resin superior in processabilityInfo
- Publication number
- JPH01249331A JPH01249331A JP63075837A JP7583788A JPH01249331A JP H01249331 A JPH01249331 A JP H01249331A JP 63075837 A JP63075837 A JP 63075837A JP 7583788 A JP7583788 A JP 7583788A JP H01249331 A JPH01249331 A JP H01249331A
- Authority
- JP
- Japan
- Prior art keywords
- polyester film
- group
- temperature
- metal plate
- film
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229920001225 polyester resin Polymers 0.000 title claims description 24
- 239000004645 polyester resin Substances 0.000 title claims description 24
- 238000004519 manufacturing process Methods 0.000 title claims description 9
- 229920006267 polyester film Polymers 0.000 claims abstract description 73
- 239000000203 mixture Substances 0.000 claims abstract description 43
- 238000002844 melting Methods 0.000 claims abstract description 28
- 230000008018 melting Effects 0.000 claims abstract description 28
- 238000000034 method Methods 0.000 claims abstract description 27
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims abstract description 4
- 125000003277 amino group Chemical group 0.000 claims abstract description 4
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims abstract description 4
- 125000004185 ester group Chemical group 0.000 claims abstract description 4
- 150000002148 esters Chemical group 0.000 claims abstract description 4
- JOYRKODLDBILNP-UHFFFAOYSA-N urethane group Chemical group NC(=O)OCC JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 claims abstract description 4
- MMINFSMURORWKH-UHFFFAOYSA-N 3,6-dioxabicyclo[6.2.2]dodeca-1(10),8,11-triene-2,7-dione Chemical group O=C1OCCOC(=O)C2=CC=C1C=C2 MMINFSMURORWKH-UHFFFAOYSA-N 0.000 claims abstract description 3
- 125000003368 amide group Chemical group 0.000 claims abstract description 3
- 125000003700 epoxy group Chemical group 0.000 claims abstract description 3
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims abstract description 3
- 229910052751 metal Inorganic materials 0.000 claims description 66
- 239000002184 metal Substances 0.000 claims description 66
- 229920000642 polymer Polymers 0.000 claims description 42
- 239000013078 crystal Substances 0.000 claims description 14
- 230000001747 exhibiting effect Effects 0.000 claims description 2
- 239000000126 substance Substances 0.000 claims 1
- 238000012545 processing Methods 0.000 abstract description 14
- 238000005260 corrosion Methods 0.000 abstract description 7
- 230000007797 corrosion Effects 0.000 abstract description 7
- 239000011248 coating agent Substances 0.000 abstract description 6
- 238000000576 coating method Methods 0.000 abstract description 6
- 239000000463 material Substances 0.000 abstract description 6
- 239000011342 resin composition Substances 0.000 abstract description 2
- 239000010408 film Substances 0.000 description 36
- 238000003475 lamination Methods 0.000 description 27
- 229910000831 Steel Inorganic materials 0.000 description 22
- 239000010959 steel Substances 0.000 description 22
- 238000010438 heat treatment Methods 0.000 description 16
- -1 polyethylene terephthalate Polymers 0.000 description 15
- 238000010030 laminating Methods 0.000 description 14
- 238000001035 drying Methods 0.000 description 13
- 229920000139 polyethylene terephthalate Polymers 0.000 description 13
- 239000005020 polyethylene terephthalate Substances 0.000 description 13
- 239000003792 electrolyte Substances 0.000 description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 12
- 229910052782 aluminium Inorganic materials 0.000 description 11
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 11
- 230000008569 process Effects 0.000 description 11
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 10
- WGLPBDUCMAPZCE-UHFFFAOYSA-N Trioxochromium Chemical compound O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 description 10
- 239000000853 adhesive Substances 0.000 description 9
- 230000001070 adhesive effect Effects 0.000 description 9
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 8
- 238000001816 cooling Methods 0.000 description 8
- 230000007423 decrease Effects 0.000 description 8
- 239000000243 solution Substances 0.000 description 7
- 238000007747 plating Methods 0.000 description 6
- 229920000098 polyolefin Polymers 0.000 description 6
- 229920001296 polysiloxane Polymers 0.000 description 6
- 239000002904 solvent Substances 0.000 description 6
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 5
- 230000004888 barrier function Effects 0.000 description 5
- KRVSOGSZCMJSLX-UHFFFAOYSA-L chromic acid Substances O[Cr](O)(=O)=O KRVSOGSZCMJSLX-UHFFFAOYSA-L 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- AWJWCTOOIBYHON-UHFFFAOYSA-N furo[3,4-b]pyrazine-5,7-dione Chemical compound C1=CN=C2C(=O)OC(=O)C2=N1 AWJWCTOOIBYHON-UHFFFAOYSA-N 0.000 description 5
- 229920005989 resin Polymers 0.000 description 5
- 239000011347 resin Substances 0.000 description 5
- 229920002799 BoPET Polymers 0.000 description 4
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 4
- 229910052804 chromium Inorganic materials 0.000 description 4
- 239000011651 chromium Substances 0.000 description 4
- 239000010960 cold rolled steel Substances 0.000 description 4
- 238000005336 cracking Methods 0.000 description 4
- 229920001971 elastomer Polymers 0.000 description 4
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 4
- 239000005060 rubber Substances 0.000 description 4
- 238000010583 slow cooling Methods 0.000 description 4
- PUZPDOWCWNUUKD-UHFFFAOYSA-M sodium fluoride Chemical compound [F-].[Na+] PUZPDOWCWNUUKD-UHFFFAOYSA-M 0.000 description 4
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 3
- 238000007639 printing Methods 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 230000009257 reactivity Effects 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 239000010409 thin film Substances 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- WHOZNOZYMBRCBL-OUKQBFOZSA-N (2E)-2-Tetradecenal Chemical compound CCCCCCCCCCC\C=C\C=O WHOZNOZYMBRCBL-OUKQBFOZSA-N 0.000 description 2
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- ZCDOYSPFYFSLEW-UHFFFAOYSA-N chromate(2-) Chemical compound [O-][Cr]([O-])(=O)=O ZCDOYSPFYFSLEW-UHFFFAOYSA-N 0.000 description 2
- 229910000423 chromium oxide Inorganic materials 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000003822 epoxy resin Substances 0.000 description 2
- 238000009501 film coating Methods 0.000 description 2
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 229940044654 phenolsulfonic acid Drugs 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- YPFDHNVEDLHUCE-UHFFFAOYSA-N propane-1,3-diol Chemical compound OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- 239000011775 sodium fluoride Substances 0.000 description 2
- 235000013024 sodium fluoride Nutrition 0.000 description 2
- QFGCFKJIPBRJGM-UHFFFAOYSA-N 12-[(2-methylpropan-2-yl)oxy]-12-oxododecanoic acid Chemical compound CC(C)(C)OC(=O)CCCCCCCCCCC(O)=O QFGCFKJIPBRJGM-UHFFFAOYSA-N 0.000 description 1
- BXGYYDRIMBPOMN-UHFFFAOYSA-N 2-(hydroxymethoxy)ethoxymethanol Chemical compound OCOCCOCO BXGYYDRIMBPOMN-UHFFFAOYSA-N 0.000 description 1
- JHWIEAWILPSRMU-UHFFFAOYSA-N 2-methyl-3-pyrimidin-4-ylpropanoic acid Chemical compound OC(=O)C(C)CC1=CC=NC=N1 JHWIEAWILPSRMU-UHFFFAOYSA-N 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920008790 Amorphous Polyethylene terephthalate Polymers 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 1
- 229920001634 Copolyester Polymers 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- 229910001335 Galvanized steel Inorganic materials 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 235000019482 Palm oil Nutrition 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 1
- IDCBOTIENDVCBQ-UHFFFAOYSA-N TEPP Chemical compound CCOP(=O)(OCC)OP(=O)(OCC)OCC IDCBOTIENDVCBQ-UHFFFAOYSA-N 0.000 description 1
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 1
- 238000010306 acid treatment Methods 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 150000008064 anhydrides Chemical class 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 1
- 239000004327 boric acid Substances 0.000 description 1
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 1
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 1
- QHIWVLPBUQWDMQ-UHFFFAOYSA-N butyl prop-2-enoate;methyl 2-methylprop-2-enoate;prop-2-enoic acid Chemical compound OC(=O)C=C.COC(=O)C(C)=C.CCCCOC(=O)C=C QHIWVLPBUQWDMQ-UHFFFAOYSA-N 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- ABXXWVKOBZHNNF-UHFFFAOYSA-N chromium(3+);dioxido(dioxo)chromium Chemical compound [Cr+3].[Cr+3].[O-][Cr]([O-])(=O)=O.[O-][Cr]([O-])(=O)=O.[O-][Cr]([O-])(=O)=O ABXXWVKOBZHNNF-UHFFFAOYSA-N 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 239000012611 container material Substances 0.000 description 1
- 230000000593 degrading effect Effects 0.000 description 1
- 238000005238 degreasing Methods 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 238000005868 electrolysis reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 239000008397 galvanized steel Substances 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- 238000009998 heat setting Methods 0.000 description 1
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- LAIZPRYFQUWUBN-UHFFFAOYSA-L nickel chloride hexahydrate Chemical compound O.O.O.O.O.O.[Cl-].[Cl-].[Ni+2] LAIZPRYFQUWUBN-UHFFFAOYSA-L 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 239000002540 palm oil Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- FCJSHPDYVMKCHI-UHFFFAOYSA-N phenyl benzoate Chemical compound C=1C=CC=CC=1C(=O)OC1=CC=CC=C1 FCJSHPDYVMKCHI-UHFFFAOYSA-N 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- RCIVOBGSMSSVTR-UHFFFAOYSA-L stannous sulfate Chemical compound [SnH2+2].[O-]S([O-])(=O)=O RCIVOBGSMSSVTR-UHFFFAOYSA-L 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 238000009864 tensile test Methods 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 230000000930 thermomechanical effect Effects 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- FAKFSJNVVCGEEI-UHFFFAOYSA-J tin(4+);disulfate Chemical compound [Sn+4].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O FAKFSJNVVCGEEI-UHFFFAOYSA-J 0.000 description 1
- 229910000375 tin(II) sulfate Inorganic materials 0.000 description 1
- 239000005028 tinplate Substances 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
- B32B15/09—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising polyesters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/18—Layered products comprising a layer of metal comprising iron or steel
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/20—Layered products comprising a layer of metal comprising aluminium or copper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
- B32B27/20—Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2311/00—Metals, their alloys or their compounds
- B32B2311/24—Aluminium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2311/00—Metals, their alloys or their compounds
- B32B2311/30—Iron, e.g. steel
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2367/00—Polyesters, e.g. PET, i.e. polyethylene terephthalate
Landscapes
- Laminated Bodies (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は、加工性C1優れたポリエステル樹脂被覆金属
板の製造方法に関するものであり、更に詳しくは、片面
にエポキシ基、水酸基、アミド基、エステル基、カルボ
キシル基、ウレタン基、アクリル基、アミノ基の1種以
上を分子内に有する重合体組成物を塗布した特定のポリ
エステルフィルムを、ポリエステルフィルムの結晶融解
温度±50℃の温度に加熱された金属板の片面あるいは
両面にラミネートしたポリエステル樹脂被覆金属板に関
する。Detailed Description of the Invention [Field of Industrial Application] The present invention relates to a method for producing a polyester resin-coated metal plate with excellent processability C1. A specific polyester film coated with a polymer composition having one or more of ester groups, carboxyl groups, urethane groups, acrylic groups, and amino groups in the molecule is heated to a temperature of ±50°C the crystal melting temperature of the polyester film. This invention relates to a polyester resin-coated metal plate laminated on one or both sides of a metal plate.
従来、製缶工業(二おいては、ぶりき、電解クロム酸処
理鋼板、アルミニウムなどの金属板Cニー回あるいは複
数回にわたり塗装を行っていた。このように複数回の塗
装を施すことは、焼付工程が煩雑であるばかりではなく
、多大な焼付時間を必要としていた。また、塗膜形成時
に多量の溶剤を排出するため、公害面からも排出溶剤を
特別の焼却炉に導き焼却しなければならないという欠点
な有していた。これらの欠点を解決するために熱可塑性
樹脂フィルムを金属板に積1−シようとする試みがなさ
れてきた。Traditionally, in the can manufacturing industry, metal plates such as tinplate, electrolytic chromic acid treated steel sheets, and aluminum were coated once or multiple times. The baking process was not only complicated, but also required a long baking time.Also, since a large amount of solvent was emitted during coating film formation, the emitted solvent had to be led to a special incinerator and incinerated in order to prevent pollution. In order to solve these drawbacks, attempts have been made to laminate a thermoplastic resin film to a metal plate.
一例としては、ポリオレフィンフィルムを金属板に積層
したもの(特開昭53−141786)ポリエチレンテ
レフタレートフィルムを接着剤を用いることなく金属板
にラミネートしたもの(特公昭60−47103、特開
昭6O−168643)、あるいは、二軸延伸ポリエチ
レンテレフタレートフィルムを接着剤を用いて金属板に
ラミネートしたもの(特開昭61−20736、特開昭
6l−149341)などが開示されている。Examples include a polyolefin film laminated on a metal plate (JP-A-53-141786) and a polyethylene terephthalate film laminated on a metal plate without using an adhesive (JP-A-60-47103, JP-A-6O-168643). ), or those in which a biaxially stretched polyethylene terephthalate film is laminated onto a metal plate using an adhesive (JP-A-61-20736, JP-A-61-149341) have been disclosed.
しかし、ポリオレフィンフィルムをラミネートした金属
板を容器用材料として用いた場合、ポリオレフィンフィ
ルムは内容品に対してのバリヤー性がないため、容易に
腐食媒がポリオレフィンフィルム内を透過し金属板を腐
食させやすい欠点を有していた。また、ポリオレフィン
フィルムは、通常、融点が100〜170℃の範囲内に
あるため、製缶工程で外面印刷などの後加熱工程(通常
170〜210℃)を経た場合、ポリオレフィンフィル
ムは溶融状態となり製缶工具に軟化接着しやすくなり作
業性が著しく低下する。However, when a metal plate laminated with a polyolefin film is used as a container material, the polyolefin film has no barrier properties against the contents, so corrosive media easily permeate through the polyolefin film and corrode the metal plate. It had drawbacks. In addition, polyolefin film usually has a melting point within the range of 100 to 170°C, so when it undergoes a post-heating process (usually 170 to 210°C) such as external printing during the can manufacturing process, the polyolefin film becomes molten and cannot be manufactured. It tends to soften and adhere to can tools, significantly reducing workability.
特公昭60−47103、特開昭6O−168641=
開示されている接着剤を用いないでポリエチレンテレフ
タレートフィルムを金属板にラミネートしたものは、金
属板の界面近傍に生じた無定形、無配向ポリエチレンテ
レフタレート樹脂j−は金属板と良好な接着力を有して
いるものの、製缶工程で後加熱処理を施すと、無定形、
無配向ポリエチレンテレフタレート樹脂層は、ランダム
な球晶となり、金属板との加工密着性が大幅に低下する
ととも(二、長期に保存した場合、糸状腐食が出やすく
なり外観を著しく低下させる欠点を有している。JP 60-47103, JP 60-168641=
In the case where a polyethylene terephthalate film is laminated to a metal plate without using the disclosed adhesive, the amorphous, non-oriented polyethylene terephthalate resin j- generated near the interface of the metal plate has good adhesive strength with the metal plate. However, when post-heat treatment is applied during the can manufacturing process, it becomes amorphous and
The non-oriented polyethylene terephthalate resin layer forms random spherulites, which significantly reduces the adhesion to the metal plate (2. If stored for a long period of time, filamentous corrosion is likely to occur, significantly degrading the appearance). are doing.
特開昭61−20736、特開昭61−149341に
開示されている二軸延伸ポリエチレンテレフタレートフ
ィルムを特定の接着剤を用いて金属板にラミネートした
ものは、ポリエチレンテレフタレートフィルムを特定の
接着剤を用いて金属板にラミネートしたものは、ポリエ
チレンテレフタレートフィルムが二輪に延伸しているた
め、バリヤー性に優れ各種内容物に対して良好な防食効
果を示す。加えて、二軸延伸ポリエチレンテレフタレー
トフィルムと金属板の間には、良好な接着力を示す接着
剤が介在しているため、二軸延伸ポリエチレンテレフタ
レートフィルムは金属板に強固に接着している。JP-A-61-20736 and JP-A-61-149341 disclose biaxially oriented polyethylene terephthalate film laminated onto a metal plate using a specific adhesive. The polyethylene terephthalate film laminated on a metal plate has excellent barrier properties and exhibits good anticorrosion effects against various contents because the polyethylene terephthalate film is stretched into two wheels. In addition, since an adhesive exhibiting good adhesive strength is present between the biaxially stretched polyethylene terephthalate film and the metal plate, the biaxially stretched polyethylene terephthalate film is firmly adhered to the metal plate.
また、二軸延伸ポリエチレンテレフタレートフィルムの
融点以下の温度で金属板にラミネートしているため、特
公昭60−47103、特開昭60−16864にみら
れるような無配向、無定形ポリエチレンテレフタレート
樹脂が生成していないため、製缶工程で、種々の後加熱
工程を経ても、加工密着性、加工耐食性は低下しない。In addition, because the film is laminated to a metal plate at a temperature below the melting point of the biaxially stretched polyethylene terephthalate film, non-oriented, amorphous polyethylene terephthalate resin is produced, as seen in Japanese Patent Publication No. 60-47103 and Japanese Patent Application Publication No. 60-16864. Therefore, processing adhesion and processing corrosion resistance do not deteriorate even after various post-heating steps are performed in the can manufacturing process.
しかし、二軸延伸ポリエチレンテレフタレートフィルム
は、タイトな配向結晶を有しているため分子の自由運動
が配向結晶領域により束縛されているため、厳しい加工
が要求される深絞り加工やイージーオープンエンドに要
求されるリベットやスコアー加工を施した場合、二軸延
伸ポリエチレンテレフタレートフィルムにクラックが入
りやすくなり加工性に限界があった。However, since biaxially oriented polyethylene terephthalate film has tightly oriented crystals, the free movement of molecules is restricted by the oriented crystal regions, so it is required for deep drawing and easy open end processing, which require severe processing. When rivets or scoring are applied to the film, cracks tend to form in the biaxially stretched polyethylene terephthalate film, which limits processability.
本発明は、上記の問題点を解決すべ(種々検討した結果
、金属板の片面あるいは両面に、特定の樹脂組成物層を
有したポリエステルフィルムを連続的に高速でラミネー
トしたものであり、本発明の方法で得られたポリエステ
ル樹脂被覆金属板は加工密着性、加工耐食性、耐後加熱
性などの多くの優れた特性を有しているため、スコアー
加工、リベット加工などの厳しい加工を施した缶蓋、絞
り缶、2回あるいは3回の絞り缶、あるいは絞りおよび
軽しごきを施した背高臼、王冠、キャップ類の外面印刷
が要求される缶用素材として広く適用できるものである
。The present invention aims to solve the above-mentioned problems (as a result of various studies, the present invention is one in which a polyester film having a specific resin composition layer is laminated continuously at high speed on one or both sides of a metal plate. The polyester resin-coated metal sheet obtained by this method has many excellent properties such as processing adhesion, processing corrosion resistance, and post-heating resistance, so it can be used for cans that have undergone severe processing such as scoring and riveting. It can be widely applied as a material for cans that requires external printing of lids, squeezed cans, two- or three-time squeezed cans, high-back mortars, crowns, and caps that have been drawn and lightly ironed.
以下、本発明の内容について詳細に説明する。Hereinafter, the content of the present invention will be explained in detail.
まず、ポリエステルフィルムとしては、少くともエステ
ル反復単位の75〜999りがエチレンテレフタレート
単位からなり、残りの1〜2596の工ステル反復単位
は、フタール酸、イソフタール酸、テレフタール酸、コ
ハク酸、アゼライン酸、アジピン酸、セバシン酸、ドデ
カンジオン酸、ジフェニルカルボンfti、Z、6ナフ
タレンジカルボン酸、1.4シクロヘキサンジカルボン
酸、無水トリメット酸の1種あるいは2種以上の酸成分
と、エチレングリコール、1.4ブタンジオール、1.
5ベンタンジオ一ル%1.6ヘキサンジオール、プロピ
レングリコール、ポリテトラメチレングリコール、トリ
メチレングリコール、トリエチレングリコール、ネオペ
ンチルグリコール、1.4シクロへキナンジメタノール
、トリメチロールプロパン、ペンタエリスリトールの1
種あるいは2種以上の飽和多価アルコールが使用される
。First, as a polyester film, at least 75 to 999 of the ester repeating units consist of ethylene terephthalate units, and the remaining 1 to 2596 ester repeating units consist of phthalic acid, isophthalic acid, terephthalic acid, succinic acid, azelaic acid, etc. , adipic acid, sebacic acid, dodecanedioic acid, diphenylcarboxylic acid, Z, 6-naphthalene dicarboxylic acid, 1.4-cyclohexanedicarboxylic acid, and trimethic anhydride; and ethylene glycol, 1.4 Butanediol, 1.
5bentanediol% 1.6 hexanediol, propylene glycol, polytetramethylene glycol, trimethylene glycol, triethylene glycol, neopentyl glycol, 1.4 cyclohequinane dimethanol, trimethylolpropane, pentaerythritol
The species or two or more saturated polyhydric alcohols are used.
かかるポリエステル樹脂は、公知の押出機によりフィル
ム成型され、未延伸ポリエステルフィルムとしても供し
得るが、フィルム成型後、縦、横二方向に延伸した後、
熱固定工程を経たものの方が、ポリエステルフィルムの
バリヤー性を向上させるのでより好ましい。Such a polyester resin can be formed into a film using a known extruder and provided as an unstretched polyester film, but after the film is formed and stretched in both the longitudinal and lateral directions,
It is more preferable to use a polyester film that has been subjected to a heat setting process because it improves the barrier properties of the polyester film.
ポリエステルフィルムの厚みとしては、特に規制するも
のではないが、5〜50μmが好ましい。Although the thickness of the polyester film is not particularly limited, it is preferably 5 to 50 μm.
厚みが5μm以下になると、ラミネート作業性が著しく
低下するとともに、充分な加工耐食性が得られず、一方
、50μm以上になると、製缶分野で広く用いられてい
るエポキシ系塗料などと比較して経済的でない。If the thickness is less than 5 μm, the lamination workability will be significantly reduced and sufficient processing corrosion resistance will not be obtained. On the other hand, if the thickness is more than 50 μm, it will be less economical than epoxy paints widely used in the can manufacturing field. Not on point.
かかるポリエステルフィルムは、軟化開始温度が170
〜235℃の範囲内が好ましい。ここでいう軟化開始温
度とは、熱機械的分析装置(TMAloo セイコー
電子工業■製)を用いて、10”C/ rninの昇温
速度で昇温したときの針がポリエステルフィルムに侵入
開始する時の温度ないう。Such a polyester film has a softening start temperature of 170
The temperature is preferably within the range of ~235°C. The softening start temperature here refers to the temperature at which a needle starts penetrating the polyester film when the temperature is raised at a temperature increase rate of 10"C/rnin using a thermomechanical analyzer (TMAloo, manufactured by Seiko Electronics Co., Ltd.). temperature.
軟化開始温度が235℃以上になると、ポリエステルフ
ィルムの加工性が低下し深絞り加工を施すとクラックが
入りやすくなる。一方、軟化開始温度が170℃以下に
なると、製缶工程で通常の外面印刷を施し焼きつけた場
合、ポリエステルフィルムの軟化温度以上となり、作業
性が著しく低下するため実用的でない。When the softening start temperature is 235° C. or higher, the processability of the polyester film decreases and cracks are likely to occur when deep drawing is performed. On the other hand, if the softening start temperature is 170° C. or lower, when normal external printing is applied and baked in the can manufacturing process, the temperature will be higher than the softening temperature of the polyester film, and workability will be significantly reduced, which is not practical.
つぎ(=、ポリエステルフィルムの結晶融解温度も重要
で、210〜250℃の範囲内にあることが好ましい。Next (=, the crystal melting temperature of the polyester film is also important, and is preferably within the range of 210 to 250°C.
ここでいう結晶融解温度とは、示差走査熱量計(881
0、セイコー電子工業■製)(二より、10°C/ m
inの昇温速度で昇温した時、吸熱ピークが認められる
が、その吸熱ピークの最大ピーク深さを示す温度をいう
。The crystal melting temperature here refers to the differential scanning calorimeter (881
0, manufactured by Seiko Electronics Co., Ltd.) (from the second, 10°C/m
An endothermic peak is observed when the temperature is raised at a temperature increase rate of in. This is the temperature that indicates the maximum depth of the endothermic peak.
ポリエステルフィルムの結晶融解温度が250’(j2
を上になると、ポリエステルフィルム自体が非常に剛直
となり加工性が乏しくなる。The crystal melting temperature of polyester film is 250' (j2
If the polyester film itself becomes very rigid, processability becomes poor.
一方、結晶融解温度が210℃以下C=なるとポリエス
テルフィルム自体の耐熱性が低下し、製缶工程で後加熱
を施すと、機械的強度が大幅E;低下してくる。On the other hand, when the crystal melting temperature is C=210° C. or lower, the heat resistance of the polyester film itself decreases, and when post-heating is applied in the can-making process, the mechanical strength decreases significantly.
つぎに、ポリエステルフィルムの機械的性質も重要な要
因の一つで、特に、ポリエステルフィルムの破断伸びが
150〜40096の範囲内にあることが望ましい。Next, the mechanical properties of the polyester film are also one of the important factors, and it is particularly desirable that the elongation at break of the polyester film is within the range of 150 to 40,096.
ここで、ポリエステルフィルムの破断伸びは、通常の引
張り試験機により、25℃の一定温度下で引張り速度1
00mm/rninで引張り試験を行い求める。Here, the elongation at break of the polyester film is measured using a normal tensile tester at a tensile rate of 1 at a constant temperature of 25°C.
It is determined by performing a tensile test at 00 mm/rnin.
ポリエステルフィルムの破断伸びが15096Jl下に
なると、ポリエステルフィルムの加工性が乏しくなり、
深絞り加工、張り出し加工のような厳しい加工を施すと
、フィルムに延性がないためクラックが入りやすくなる
。一方、破断伸びが4005%J2を上になると、フィ
ルム成型時に厚みむらが生じやすくなり、特に、二軸延
伸工程などで破断しやすくなり実用的でない。When the elongation at break of the polyester film is below 15096 Jl, the processability of the polyester film becomes poor,
When subjected to severe processing such as deep drawing or stretching, the film is prone to cracking due to its lack of ductility. On the other hand, when the elongation at break exceeds 4005% J2, thickness unevenness tends to occur during film molding, and in particular, it tends to break during the biaxial stretching process, which is not practical.
つぎに、ポリエステルフィルムの片面に塗布される重合
体組成物としては、分子内にエポキシ基、水酸基、アミ
ド基、エステル基、カルボキシル基、ウレタン基、アク
リル基、アミノ基の1種以上を含んだものが好ましい。Next, the polymer composition applied to one side of the polyester film contains one or more of epoxy groups, hydroxyl groups, amide groups, ester groups, carboxyl groups, urethane groups, acrylic groups, and amino groups in the molecule. Preferably.
これらの重合体組成物は一例として、エポキシ樹脂、フ
ェノール樹脂、ナイロン樹脂、ポリエステル樹脂、変性
ビニル樹脂、フレタン樹脂、アクリル樹脂、ユリャ樹脂
などがあげられる。Examples of these polymer compositions include epoxy resins, phenol resins, nylon resins, polyester resins, modified vinyl resins, phletane resins, acrylic resins, and urethane resins.
かかる重合体組成物の形態は、特に規制するものではな
いが、ポリエステルフィルムの上に薄膜塗装するために
は、ロールコートあるいはスプレー塗装可能な溶液状態
が好ましい。また、重合体組成物を溶液状態で塗布後、
ドライヤーオープンで乾燥後、重合体組成物はタックフ
リーであることが好ましい。The form of such a polymer composition is not particularly limited, but in order to apply a thin film onto a polyester film, it is preferably in a solution state that can be roll coated or spray coated. In addition, after applying the polymer composition in a solution state,
After drying in an open dryer, the polymer composition is preferably tack-free.
重合体組成物のタックが大きい場合、フィルム巻取り作
業は可能であるが巻きほどく時に、重合体組成物がポリ
エステルフィルムの未塗布面に裏移りしやす(なり好ま
しくない。If the tack of the polymer composition is large, it is possible to wind the film, but when unwinding, the polymer composition tends to set off onto the uncoated surface of the polyester film, which is not preferable.
ドライヤーオーブンでの重合体組成物の乾燥温度も重要
で、乾燥温度が60〜150℃の範囲内が好ましい。乾
燥温度が60℃以下になると、溶剤離脱性が著しく低下
し、重合体組成物のタックが大きくなり実用的でない。The drying temperature of the polymer composition in the dryer oven is also important, and the drying temperature is preferably in the range of 60 to 150°C. If the drying temperature is lower than 60° C., the solvent releasability will be significantly reduced and the tack of the polymer composition will become large, making it impractical.
一方、乾燥温度が、150℃以上になると、重合体組成
物の化学反応が乾燥工程中に著しく進み、後述の金属板
への密着性が著しく低下するとともに、フィルムの形状
がくずれやすくなる。On the other hand, if the drying temperature is 150° C. or higher, the chemical reaction of the polymer composition will proceed significantly during the drying process, and the adhesion to the metal plate described below will be significantly reduced, and the shape of the film will easily collapse.
重合体組成物をポリエステルフィルムに塗布する場合の
稀釈溶剤としては、水あるいは有機溶剤かあ(デられる
が、ドライヤーオープンにおいての乾燥性を考慮すると
、低沸点溶剤の方が好ましい。When applying the polymer composition to a polyester film, the diluting solvent may be water or an organic solvent, but a low boiling point solvent is preferred in view of drying properties when the dryer is open.
重合体組成物をポリエステルフィルムへ塗布する工程は
、上述の内容で満足し得るものであるが本目的l:差支
えない範囲で、美観性を向上させるために顔料、染料を
重合体組成物に添加配合してもよい。Although the process of applying the polymer composition to the polyester film is satisfactory as described above, the present purpose is to add pigments and dyes to the polymer composition in order to improve the aesthetic appearance, to the extent that it is acceptable. May be blended.
つぎに、重合体組成物の塗布重量は特に重要で乾燥重量
として、0.1〜5.0 g 7m2が好ましく、さら
には、0.1〜1.0 g / m2が好ましい。ここ
で塗布重量が0.1 g 7m2以下になると、重合体
組成物の連続薄膜塗布性に難点が生じ均一塗布が困難と
なる。一方、塗布重量が5.0 si/mzB上になる
と、金属板とポリエステルフィルムとを加熱一体化させ
た後深絞り加工を施すと密着力は大幅に低下する。Next, the coating weight of the polymer composition is particularly important, and the dry weight is preferably 0.1 to 5.0 g/m2, more preferably 0.1 to 1.0 g/m2. If the coating weight is less than 0.1 g 7 m 2 , the continuous thin film coating of the polymer composition becomes difficult and uniform coating becomes difficult. On the other hand, when the coating weight exceeds 5.0 si/mzB, the adhesion strength decreases significantly when the metal plate and polyester film are heated and integrated and then subjected to deep drawing.
また、ポリエステルフィルム上の重合体組成物のドライ
ヤーオーブンにおける溶剤離脱性も著しく低下し作業性
が大きく低下する。Furthermore, the solvent releasability of the polymer composition on the polyester film in a dryer oven is also significantly reduced, resulting in a significant decrease in workability.
重合体組成物をポリエステルフィルム上に連続的に乾燥
重量が0.1〜5.0g/m2の範囲内に塗布すること
は比較的容易であるが、帯状金属板に連続的に均一塗布
することは非常に困難である。It is relatively easy to continuously apply a polymer composition onto a polyester film to a dry weight within the range of 0.1 to 5.0 g/m2, but it is difficult to apply it continuously and uniformly onto a strip metal plate. is extremely difficult.
その理由としては、帯状金属板はポリエステルフィルム
に比べて平坦性ζ:欠けるため、薄膜塗布性が著しく低
下するためと、プラスチックフィルムのコーターに比べ
て帯状金属板のコーターは、設備費が嵩む欠点を有して
いるためである。The reason for this is that strip-shaped metal plates lack flatness ζ compared to polyester film, resulting in a marked drop in thin film coating properties, and the disadvantage that coaters for strip-shaped metal plates require higher equipment costs compared to coaters for plastic films. This is because it has
つぎに、本発明に用いられる金属板としては、シート状
およびコイル状の鋼板、鋼箔およびアルミニウム板また
はそれらの金属板に表面処理を施したものがあげられる
。Next, examples of the metal plate used in the present invention include sheet-shaped and coil-shaped steel plates, steel foils, and aluminum plates, or those metal plates subjected to surface treatment.
特l:、下層が金属クロム、上層がクロム水和酸化物の
2層構造をもつ電解クロム酸処理鋼板あるいは極薄錫め
っき鋼板、ニッケルめっき鋼板、亜鉛めっき鋼板および
これらのめっき鋼板にクロム水和酸化物あるいは上層が
クロム水和酸化物、下層が金属クロム層からなる二層構
造をもつ表面処理を施したもの、あるいは、リン酸塩処
理、クロム酸塩処理、クロム−クロメート処理を施した
アルミニウム板が重合体組成物との接着性C1優れてい
る。Special features: Electrolytic chromic acid treated steel sheets or ultra-thin tin-plated steel sheets, nickel-plated steel sheets, galvanized steel sheets, and chromium hydrated steel sheets with a two-layer structure of metallic chromium on the bottom layer and hydrated chromium oxide on the top layer. Surface treated with an oxide or two-layer structure consisting of an upper layer of hydrated chromium oxide and a lower layer of metallic chromium, or phosphate-treated, chromate-treated, or chromium-chromate-treated aluminum. The board has excellent adhesion C1 to the polymer composition.
つぎに、片面に重合体組成物をあらかじめ塗布したポリ
エステルフィルムを金属板にラミネートする工程におい
ては、ポリエステルフィルムの(結晶融解温度−50)
’C〜(結晶融解温度+50)℃の範囲に加熱された
金属板の片面あるいは両面に重合体組成物の塗布面が金
属板表面に相接するようにラミネートし、ラミネート後
は急冷徐冷いずれのプロセスを経ても差支えない。Next, in the process of laminating the polyester film coated with the polymer composition on one side in advance to the metal plate, the (crystalline melting temperature -50) of the polyester film is
A metal plate heated in the range of 'C to (crystal melting temperature +50)C is laminated on one or both sides of the metal plate so that the coated side of the polymer composition is in contact with the surface of the metal plate, and after lamination, it is rapidly cooled and slowly cooled. There is no problem even if you go through this process.
本発明の特徴の1つとして、上記のプロセスを経て初め
てポリエステルフィルムは金属板と強固に接着し得るも
のであって、あらかじめ金属板に重合体組成物を塗布し
所定のラミネート温度に迄金属板を加熱してもポリエス
テルフィルムは金属板と全く接着性を示さない。One of the features of the present invention is that the polyester film can be firmly bonded to the metal plate only through the above process, and the polymer composition is applied to the metal plate in advance and the metal plate is heated to a predetermined lamination temperature. Even when heated, the polyester film shows no adhesion to the metal plate.
ここで、ラミネート温度がポリエステルフィルムのく結
晶融解温度+50 ’) ’C以上C二なれば、ポリエ
ステルフィルムは部分的に熱劣化しゃすくなリ、缶用素
材として適用した場合内容品に対してバリヤー性がなく
なり金属板が腐食しやすくなる。Here, if the lamination temperature is higher than the crystalline melting temperature of the polyester film + 50'C or more, the polyester film will not partially deteriorate due to heat, and when used as a material for cans, it will have a barrier property against the contents. The metal plate becomes more susceptible to corrosion.
本発明に用いられるポリエステルフィルムはポリエステ
ルフィルムの融点以上C二加熱された金属板にラミネー
トされた場合、無配向、無定形化したポリエステル層が
生成するが、本発明のポリエステルフィルムはポリエチ
レンテレフタレートフィルムなどに比べて後加熱処理を
施しても再結晶化しにくいため、バリヤー性の低下は少
なく、また、金属板への接着性もポリエステルフィルム
と金属板の間に介在する接着剤により低下は少ない。−
方、ラミネート温度がポリエステルフィルムの(結晶融
解温度−50)℃以下になると、ポリエステルフィルム
と金属板の加工密着力が低下する傾向にあり深絞り加工
を施すとポリエステルフィルムは金属板より剥離しやす
くなる。When the polyester film used in the present invention is laminated on a metal plate heated to C2 above the melting point of the polyester film, a non-oriented and amorphous polyester layer is produced. Compared to polyester film, it is difficult to recrystallize even when subjected to post-heat treatment, so there is little decrease in barrier properties, and there is also little decrease in adhesiveness to the metal plate due to the adhesive interposed between the polyester film and the metal plate. −
On the other hand, if the lamination temperature is below the (crystal melting temperature -50) of the polyester film, the adhesion between the polyester film and the metal plate tends to decrease, and when deep drawing is performed, the polyester film peels off more easily than the metal plate. Become.
金属板を加熱する方法としては、公知の熱風循環伝熱方
式、抵抗加熱方式、誘導加熱方式、ヒートロール伝熱方
式があげられ特に制限するものではないが、設備費、設
備の簡素化を考慮した場合ヒートロール伝熱方式が好ま
しい。Methods for heating the metal plate include the known hot air circulation heat transfer method, resistance heating method, induction heating method, and heat roll heat transfer method, and are not particularly limited, but equipment costs and equipment simplification should be taken into consideration. In this case, the heat roll heat transfer method is preferable.
つぎに、ポリエステルフィルムを金属板にラミネートす
る時のラミネートロールの表面温度も本発明における重
要な因子である。Next, the surface temperature of the laminating roll when laminating the polyester film onto the metal plate is also an important factor in the present invention.
すなわち、ラミネートロールの表面温度は80〜180
℃の範囲内にコントロールする必要がある。表面温度が
80℃以下になれば、ラミネート時(二気泡が入りやす
くなり、ひとたび気泡が入ると後加熱処理を施しても改
善されない。That is, the surface temperature of the laminating roll is 80 to 180
It is necessary to control the temperature within the range of ℃. If the surface temperature falls below 80°C, it becomes easy for bubbles to form during lamination, and once air bubbles form, there is no improvement even after post-heat treatment.
これは、ラミネート工程において、重合体組成物が金属
板表面あるいはポリエステルフィルム表面への反応性が
異なるためと考えられる。This is thought to be due to the fact that the polymer compositions have different reactivity towards the metal plate surface or the polyester film surface during the lamination process.
すなわち、重合体組成物は高温に加熱された金属板表面
とは容易に反応しやすくなる。一方、ポリエステルフィ
ルムと重合体組成物の反応性は、ポリエステルフィルム
と重合体組成物の界面の温度に支配され、ラミネートロ
ールの温度が低ければ低い程、フィルムと重合体組成物
の界面の温度は低下し反応性は小さくなる。That is, the polymer composition easily reacts with the surface of the metal plate heated to a high temperature. On the other hand, the reactivity between the polyester film and the polymer composition is controlled by the temperature at the interface between the polyester film and the polymer composition, and the lower the temperature of the laminating roll, the lower the temperature at the interface between the film and the polymer composition. and the reactivity becomes smaller.
従って、80℃以下のロール表面温度では、重合体組成
物は、高温加熱された金属板とのみよく反応するため重
合体組成物はポリエステルフィルム側より金属板へ転写
され、その結果、重合体組成物とポリエステルフィルム
間に気泡が入りやす(なる。Therefore, at a roll surface temperature of 80°C or less, the polymer composition reacts well only with the metal plate heated to a high temperature, so the polymer composition is transferred from the polyester film side to the metal plate, and as a result, the polymer composition Air bubbles can easily form between objects and the polyester film.
一方、ラミネートロールの表面温度が180℃以上にな
ると、ポリエステルフィルムの結晶融解温度に近づくた
め、ラミネートロールCコポリエステルフィルムが軟化
接着しやすくなり作業性が大幅に低下する。On the other hand, when the surface temperature of the laminate roll is 180° C. or higher, it approaches the crystal melting temperature of the polyester film, so the laminate roll C copolyester film tends to soften and adhere, significantly reducing workability.
ラミネートロールの材質は、クロムめりきロール、セラ
ミックロール、ゴムロールいずれも使用可能であるが、
高速で美麗にラミネートするためI:はゴムロールが好
ましい。The material of the laminating roll can be chrome plated roll, ceramic roll, or rubber roll.
In order to achieve beautiful lamination at high speed, a rubber roll is preferable for I:.
ゴムロールのゴムの材質については、特に制限するもの
ではないが、熱伝導性、耐熱性(;優れたシリコーンロ
ールが好マしい。The rubber material of the rubber roll is not particularly limited, but silicone rolls with excellent thermal conductivity and heat resistance are preferred.
以下、実施例にて詳細に説明する。 This will be explained in detail in Examples below.
実施例1
板厚0.21 mmの冷延鋼板を70 g/lの水酸化
ナトリウム溶液中で電解脱脂し、100 v’lの硫酸
溶液で酸洗し、水洗した後、無水クロム酸609/l
、フッ化ナトリウム3 v’lの溶液中で、電流密度2
0A7dm2、電解液温度50℃の条件下で陰極電解処
理を行い、ただちに80℃の温水を用いて湯洗し乾燥し
た。このよ56;処理された中300鐘の帯状電解クロ
ム酸処理鋼板の片面につぎに示す条件で処理されたポリ
エステルフィルムを、つぎに示す条件で連続的にラミネ
ートした。Example 1 A cold rolled steel plate with a thickness of 0.21 mm was electrolytically degreased in a 70 g/l sodium hydroxide solution, pickled with a 100 v'l sulfuric acid solution, washed with water, and then treated with chromic anhydride 609/l. l
, in a solution of 3 v'l of sodium fluoride at a current density of 2
Cathode electrolytic treatment was performed under the conditions of 0 A7 dm2 and an electrolyte temperature of 50° C., and immediately washed with hot water of 80° C. and dried. A polyester film treated under the conditions shown below was continuously laminated on one side of the electrolytically chromic acid treated steel plate having a medium size of 56 mm and 300 mm.
二軸配向ポリエステルフィルム 25μm軟化開始
温度 176℃
結晶融解温度 215℃
破断伸び 330%
重合体組成物の乾燥重量 0.2 g/m2重
合体組成物の乾燥温度 100’C鋼板の加熱
方法 ヒートロールラミネート直前の鋼板温度
185℃うtネ−)ロール シリコーン
ロールラミネートロールの表面温度 mail 154
℃ラミネート後の冷却方法 徐冷実施例2
実施例1と同様の冷延鋼板を実施例1と同様の前処理を
施した後、無水クロム酸120g/J、ホックフ化水素
酸0.8 v’! 、硫酸0.5 v’lの電解液を用
い、電流密度50 Vdrn2.電解液温度60℃の条
件でクロム酸処理を施した後、水洗した。Biaxially oriented polyester film 25 μm Softening start temperature 176°C Crystal melting temperature 215°C Breaking elongation 330% Dry weight of polymer composition 0.2 g/m2 Drying temperature of polymer composition Heating method for 100'C steel plate Heat roll lamination Temperature of steel plate immediately before: 185℃ Roll Silicone roll Laminating roll surface temperature Mail 154
Cooling method after lamination at °C Slow cooling Example 2 A cold-rolled steel sheet similar to that in Example 1 was pretreated in the same manner as in Example 1, and then treated with 120 g/J of chromic anhydride and 0.8 v' of hydrofluoric acid. ! , using an electrolyte of 0.5 v'l of sulfuric acid and a current density of 50 Vdrn2. After performing chromic acid treatment at an electrolyte temperature of 60° C., it was washed with water.
引き続いて、硫酸第一錫1011、フェノールスルフォ
ン酸(6096水溶液)20g/J、エトキシ化αカフ
トールスルフォン酸5 V’lの電解液を用い、電流密
度5 A7dm2、電解液温度40℃の条件で錫めっき
を施した後、水洗し、続いて無水クロム酸50 V/I
!、硫酸0.1 Jlの電解液を用いて、電流密度30
A/dm2、電解液温度55℃の条件で後処理を施した
後、80℃の温水で湯洗し乾燥した。得られた巾300
1!ll11の帯状橋薄りロムー錫めっき鋼板の片面1
;、つぎに示す条件で処理されたポリエステルフィルム
をつぎに示す条件で連続的にラミネートした。Subsequently, using an electrolyte containing 1011 stannous sulfate, 20 g/J of phenol sulfonic acid (6096 aqueous solution), and 5 V'l of ethoxylated α-caftol sulfonic acid, a current density of 5 A7 dm2 and an electrolyte temperature of 40°C were used. After tin plating, wash with water and then chromic anhydride 50 V/I
! , using an electrolyte of 0.1 Jl of sulfuric acid and a current density of 30
After post-treatment was carried out under the conditions of A/dm2 and electrolyte temperature of 55°C, it was washed with hot water of 80°C and dried. Obtained width 300
1! ll11 strip bridge thin Romu tin plated steel plate one side 1
; Polyester films treated under the following conditions were laminated continuously under the following conditions.
二軸配向ポリエステルフィルム 25μm軟化開始
温度 192℃
結晶融解温度 239°C破断伸び
210%
重合体組成物の乾燥重量 0.6 g/m2重
合体組成物の乾燥温度 120’C鋼板の加熱
方法 ヒートロールラミネート直前の鋼板温
度 219°Cうl−)ロール シリコ
ンロールラミネートロールの表面温度 max 175
℃ラミネート後の冷却方法 徐冷実施例3
実施例1と同様の冷延鋼板を実施例1と同様の前処理を
施した後、塩化ニッケル(6水塩)40vyt、硫酸=
y ケA/ (6水塩) 250 v/1!、ホウ酸
40 g/lからなるワクト浴を用いて電流密度10A
/dm2、浴温45℃の条件で0.6g/m2のニッケ
ルめっきを施し、水洗後、重クロム酸ソーダ30v’l
の溶液中で、電流密度10ψm2、電解液温度45℃の
条件でクロメート処理を施し、水洗し、乾燥した。得ら
れた巾300siの帯状ニッケルめっき鋼板の片面に、
つぎに示す条件で処理されたポリエステルフィルムをつ
ぎに示す条件で連続的にラミネートした。Biaxially oriented polyester film 25 μm Softening start temperature 192°C Crystal melting temperature 239°C Elongation at break
210% Dry weight of polymer composition 0.6 g/m2 Drying temperature of polymer composition 120'C Steel plate heating method Steel plate temperature just before heat roll lamination 219°C Roll Silicon roll Surface of laminating roll Temperature max 175
Cooling method after lamination at °C Slow cooling Example 3 A cold rolled steel sheet similar to that in Example 1 was pretreated in the same manner as in Example 1, and then 40 vyt of nickel chloride (hexahydrate) and sulfuric acid =
y KeA/ (hexahydrate salt) 250 v/1! , a current density of 10 A using a Wacht bath consisting of 40 g/l of boric acid.
/dm2, 0.6g/m2 nickel plating at a bath temperature of 45°C, and after washing with water, 30v'l of sodium dichromate.
Chromate treatment was carried out in a solution at a current density of 10 ψm2 and an electrolyte temperature of 45°C, washed with water, and dried. On one side of the obtained strip-shaped nickel-plated steel plate with a width of 300si,
The polyester films treated under the conditions shown below were laminated continuously under the conditions shown below.
二軸配向ポリエステルフィルム 16μm軟化開始
温度 212℃
結晶融解温度 241℃
破断伸び 17296重合体組成物の
乾燥重量 1.56/m2重合体組成物の乾
燥温度 120°C鋼板の加熱方法
ヒートロールラミネート直前の鋼板温度 25
5°Cラミネー )ロール シリコーンロール
ラミネートロールの表面温度 max 128°Cラミ
ネート後の冷却方法 徐冷実施例4
実施例1と同様の冷延鋼板を、実施例1と同様の前処理
を施した後、硫酸錫80 Jl、フェノールスルフォン
酸(6096水溶液)609/J、エトキシ化α−ナフ
トールスルフォン酸5 g/lの電解液を用い、電流密
度15 A、’dm2 、電解液温度40℃の条件で錫
めっき後、リフロー処理を施し水洗し、引き続き無水ク
ロム酸30 v’l、硫酸0.39/lの電解液を用い
て電流密度40 )y’dm2、電解液温度50℃の条
件下でクロム酸処理を施し、水洗し乾燥した。Biaxially oriented polyester film 16 μm Softening start temperature 212°C Crystal melting temperature 241°C Elongation at break 17296 Dry weight of polymer composition 1.56/m2 Drying temperature of polymer composition 120°C Steel plate heating method
Steel plate temperature just before heat roll lamination 25
5°C lamination) Roll Silicone roll Surface temperature of laminating roll max 128°C Cooling method after lamination Slow cooling example 4 A cold-rolled steel sheet similar to Example 1 was subjected to the same pretreatment as Example 1. , tin sulfate 80 Jl, phenolsulfonic acid (6096 aqueous solution) 609/J, ethoxylated α-naphtholsulfonic acid 5 g/l electrolyte under the conditions of current density 15 A, 'dm2 and electrolyte temperature 40°C. After tin plating, reflow treatment was performed and water was washed, followed by chromium plating using an electrolyte containing 30 v'l of chromic anhydride and 0.39/l of sulfuric acid at a current density of 40)y'dm2 and an electrolyte temperature of 50°C. It was treated with acid, washed with water, and dried.
得られた巾300mmの帯状銀めっき鋼板の片面に、つ
ぎに示す条件で処理されたポリエステルフィルムをつぎ
に示す条件で連続的にラミネートした。A polyester film treated under the following conditions was continuously laminated on one side of the obtained belt-shaped silver-plated steel plate having a width of 300 mm under the following conditions.
二軸配向ポリエステルフィルム 25μm軟化開始
温度 J、76℃結晶融解温度
215°C破断伸び 330%
重合体組成物の乾燥重量 2.09/m2重
合体練成物の乾燥温度 80°C鋼板の加熱
方法 ヒートロールラミネート直前の鋼板温
度 215℃ラミネートロール シリコ
ーンロールラミネートロールの表面温度 max 16
5℃ラミネート後の冷却方法 徐冷実施例5
板厚0,3IIII11のアルミニウム板を30 ’a
llの炭酸ソーダ溶液中で陰極電解脱脂し、水洗後、リ
ン酸60 tall、クロム酸10 v’l 、フッ化
ナトリウム5 Jlの浴を用いて、浴温25℃で浸漬処
理後水洗、乾燥した。Biaxially oriented polyester film 25μm softening start temperature J, 76℃ crystal melting temperature
215°C Breaking elongation 330% Dry weight of polymer composition 2.09/m2 Drying temperature of polymer kneaded product 80°C Heating method of steel plate Steel plate temperature immediately before heat roll lamination 215°C Laminating roll Silicone roll Laminating roll Surface temperature max 16
Cooling method after lamination at 5°C Slow cooling example 5 An aluminum plate with a thickness of 0.3III11 was heated to 30'a
After degreasing by cathode electrolysis in 1 liter of sodium carbonate solution, washing with water, immersion treatment in a bath containing 60 tall of phosphoric acid, 10 vol of chromic acid, and 5 Jl of sodium fluoride at a bath temperature of 25°C, washing with water, and drying. .
得られた巾300aaiの帯状アルミニウム板の片面に
、つぎに示す条件で処理されたポリエステルフィルムを
、つぎに示す条件で連続的にラミネートした。A polyester film treated under the following conditions was continuously laminated on one side of the obtained belt-shaped aluminum plate having a width of 300 aai under the following conditions.
ポリエステルフィルム 30μm軟化開始
温度 235℃
結晶融解温度 250’C破断伸び
155%
重合体組成物の乾燥型It 1.5 g/
m2重合体組成物の乾燥温度 135℃アルミ
ニウム板の加熱方法 ヒートロールラミネート直前のア
ルミニウム板の温度245℃
ラミネ−トロール シリコーンロールラミネー
トロールの表面温度 max l 50 ℃ラミネート
後の冷却方法 急冷比較例1
実施例1と同様の鋼板を用いて、ポリエステルフィルム
を除いて、他の条件は実施例1と同様の条件で連続的に
ラミネートした。Polyester film 30μm Softening start temperature 235℃ Crystal melting temperature 250'C elongation at break
155% Polymer Composition Dry It 1.5 g/
Drying temperature of m2 polymer composition 135℃ Aluminum plate heating method Heat roll Temperature of aluminum plate immediately before lamination 245℃ Lamination roll Silicone roll Lamination roll surface temperature max l 50℃ Cooling method after lamination Rapid cooling comparative example 1 Implementation Using the same steel plates as in Example 1, lamination was carried out continuously under the same conditions as in Example 1 except for the polyester film.
二軸配向ポリエチレンテレフタレート
フィルム(商品名ルミラー 東し■)25μm軟化開始
温度 240’C結晶融解温度
257℃
破断伸び 12596比校例2
実施例2と同様の鋼板を用いて、ポリエステルフィルム
を除いて、他の条件は実施例2と同様の条件で連続的に
ラミネートした。Biaxially oriented polyethylene terephthalate film (product name Lumirror Azuma) 25 μm Softening start temperature 240'C Crystal melting temperature
257° C. Breaking Elongation 12596 Ratio Example 2 Using the same steel plates as in Example 2, they were laminated continuously under the same conditions as in Example 2 except for the polyester film.
二軸配向ポリエチレンテレフタレート 25μmフィル
ム(商品名:エンブレット、ユニテカH)軟化開始温度
238℃
結晶融解温度 257℃
破断伸び 138%
比較例3
実施例5と同様のアルミニウム板を用いて、ボリエステ
ルフィルムを除いて、他の条件は実施例5と同様の条件
で連続的にラミネートした。Biaxially oriented polyethylene terephthalate 25 μm film (trade name: Emblet, Uniteca H) Softening start temperature 238°C Crystal melting temperature 257°C Elongation at break 138% Comparative example 3 Using the same aluminum plate as in Example 5, a polyester film was prepared. Except for this, lamination was carried out continuously under the same conditions as in Example 5 except for the following conditions.
無延伸ポリエチレンテンフタレート 30μmフィル
ム(商品名:テトロンシート 奇人■)軟化開始温度
242℃
結晶融解温度 254°C破断伸び
11096比較例4
実施例1と同様の鋼板を用いて、ポリエステルフィルム
および鋼板のラミネート直前の温度を除いて、他の条件
は実施例1と同等の条件で連続的にラミネートした。Unstretched polyethylene terephthalate 30 μm film (product name: Tetron Sheet Kijin ■) Softening start temperature
242°C Crystal melting temperature 254°C Breaking elongation
11096 Comparative Example 4 Using the same steel plate as in Example 1, lamination was carried out continuously under the same conditions as in Example 1 except for the temperature immediately before laminating the polyester film and the steel plate.
二軸配向ポリエステルフィルム 25μmポリエス
テル樹脂:エチレングリコールとテレフタール酸859
6/イソフタール酸の縮重合体
軟化開始温度 192°C結晶融解温度
239°C破断伸び
21096ラミネート直前の鋼板温度 175℃
比較例5
実施例5と同様のアルミニウム板を用いて、比較例1で
用いた厚み25μmの二軸延伸ポリエチレンテレフタレ
ートフィルムを接着剤を用いないでつぎに示す条件で片
面に連続的にラミネートした。Biaxially oriented polyester film 25μm polyester resin: ethylene glycol and terephthalic acid 859
6/Isophthalic acid condensation polymer softening onset temperature 192°C Crystal melting temperature
239°C elongation at break
21096 Steel plate temperature just before lamination: 175℃
Comparative Example 5 Using the same aluminum plate as in Example 5, the 25 μm thick biaxially stretched polyethylene terephthalate film used in Comparative Example 1 was laminated continuously on one side without using an adhesive under the following conditions.
アルミニウム板の加熱方法 ヒートロールラミネート
直前のアルミニウム板の
温度 280’Cラミネー
トロール シリコーンロールラミネートロール
の表面温度 max l Q 5℃ラミネート後の冷却
方法 急冷得られた片面のみにポリエステル
フィルムをラミネートした金属板の他の片面にエポキシ
樹脂系の塗料を乾燥重量で8 S QL/dm2になる
ように塗布した後、195℃で10分間焼きつけたポリ
エステル樹脂被覆金属板は、つぎに示す試験法で評価し
、その結果を第1表に示した。Heating method for aluminum plate Temperature of aluminum plate just before heat roll lamination 280'C laminating roll Silicone roll Surface temperature of laminating roll max l Q Cooling method after 5℃ lamination Metal plate laminated with polyester film only on one side after rapid cooling A polyester resin-coated metal plate was coated with an epoxy resin paint on the other side of the sheet to a dry weight of 8 SQL/dm2, and then baked at 195°C for 10 minutes.The metal plate was evaluated using the following test method. The results are shown in Table 1.
(1) 金属板のめっき量M(1定 螢光X線法でめっき量、皮膜量を測定した。(1) Metal plate plating amount M (1 constant The plating amount and film amount were measured using a fluorescent X-ray method.
(2)ポリエステル樹脂被覆金属板の伸び加工ポリエス
テル樹脂被覆金属板を10cm(巾)×30cm(長さ
)に切断後、パーム油を両面に塗布した後、ポリエステ
ル樹脂被覆金属板の圧延方向に直角に再圧延し、ポリエ
ステル樹脂フィルムにクラックが入る限界を限界リダク
ション率とした。(2) Stretching process of polyester resin-coated metal plate After cutting the polyester resin-coated metal plate into 10 cm (width) x 30 cm (length), apply palm oil to both sides, and then cut the polyester resin-coated metal plate at right angles to the rolling direction of the polyester resin-coated metal plate. The limit at which cracks appear in the polyester resin film was defined as the critical reduction rate.
限界リダクション率(ε)は、tO:再圧延前のポリエ
ステル樹脂被覆金属板の厚み、t:ポリエステル樹脂フ
ィルムにクラックが入り始めるポリエステル樹脂被覆金
属板の厚み としたとき 限界リダクション率(ε’)
= + (to−t)÷to ) X 100とし
て求めた。The limit reduction rate (ε) is calculated when tO is the thickness of the polyester resin-coated metal plate before re-rolling, and t is the thickness of the polyester resin-coated metal plate at which cracks begin to appear in the polyester resin film.The limit reduction rate (ε') is
It was calculated as = + (to-t)÷to)X100.
(3) ポリエステル樹脂被覆金属板の絞り加工ポリ
エステル樹脂被覆金属板を直径140mmの円板に打ち
抜きポリエステル樹脂は内面になるように、絞り比2.
55で円筒状カップに絞り加工を施し、ポリエステル樹
脂の割れ程度を、割れおよび剥離なしな5点とし4点、
3点、2点、1点になる(二つれて割れ、剥離の程度が
大になるように5段階に分けて評価した。(3) Drawing process of polyester resin-coated metal plate The polyester resin-coated metal plate was punched out into a disc with a diameter of 140 mm, and the drawing ratio was 2.
55, the cylindrical cup was drawn, and the degree of cracking of the polyester resin was evaluated as 5 points (no cracking or peeling), 4 points,
3 points, 2 points, 1 point (Evaluation was divided into 5 grades depending on the degree of cracking and peeling.
(4)ポリエステル樹脂被覆金属板のスコアー加工
ポリエステル樹脂被覆金属板を30aoX70mmに切
断後、ポリエステル樹脂被覆面の反対面から、刃幅25
pm 、刃角60’、長さ50mの直線スコアー工具
を600kgの荷重で金属板を切り込んでいき、ポリエ
ステル樹脂にクラックが入り始めた点の板厚を限界スコ
アー残厚とした。(4) Score processing of polyester resin-coated metal plate After cutting the polyester resin-coated metal plate into 30ao x 70mm, from the opposite side of the polyester resin-coated side, cut the blade width 25mm.
A straight score tool having a cutting edge angle of 60' and a length of 50 m was used to cut into a metal plate with a load of 600 kg, and the plate thickness at the point where cracks began to appear in the polyester resin was taken as the critical score residual thickness.
かくして得られた片面あるいは両面にポリエステルフィ
ルムをラミネートした金属板は、加工耐食性に優れるた
め、スコアー加工、リペッ[1工などの厳しい加工を施
したイージーオープン蓋、深絞り缶あるいは軽しごき缶
、王冠、キャップ類などの容器用素材として広く適用で
きるものである。The thus obtained metal plate laminated with a polyester film on one or both sides has excellent processing corrosion resistance, so it can be used for easy-open lids, deep-drawn cans or lightly ironed cans, crowns, etc., which have been subjected to severe processing such as scoring and re-petting. It can be widely applied as a material for containers such as caps.
Claims (1)
0〜250℃、破断伸びが150〜400%を示し、少
くともエステル反復単位の75〜99%がエチレンテレ
フタレート単位であるポリエステルフィルムの片面に、
エポキシ基、水酸基、アミド基、エステル基、カルボキ
シル基、ウレタン基、アクリル基、アミノ基の1種以上
を分子内に有する重合体組成物の単体あるいは混和体を
、乾燥重量で0.1〜5.0g/m^2塗布したポリエ
ステルフィルムを、ポリエステルフィルムの(結晶融解
温度+50)℃〜(結晶融解温度−50)℃の範囲内に
加熱された金属板の片面あるいは両面に相接するように
ラミネートしてなる加工性に優れたポリエステル樹脂被
覆金属板の製造方法。Softening start temperature is 170-235℃, crystal melting temperature is 21
On one side of a polyester film exhibiting an elongation at break of 150 to 400% at 0 to 250°C and in which at least 75 to 99% of the ester repeating units are ethylene terephthalate units,
A simple substance or a mixture of a polymer composition having one or more of epoxy group, hydroxyl group, amide group, ester group, carboxyl group, urethane group, acrylic group, and amino group in the molecule is 0.1 to 5% by dry weight. The polyester film coated with .0 g/m^2 is placed in contact with one or both sides of a metal plate heated within the range of (crystal melting temperature +50) °C to (crystal melting temperature -50) °C of the polyester film. A method for manufacturing a laminated polyester resin-coated metal plate with excellent workability.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP63075837A JPH01249331A (en) | 1988-03-31 | 1988-03-31 | Manufacture of metallic sheet coated with polyester resin superior in processability |
DE3934904A DE3934904C2 (en) | 1988-03-31 | 1989-10-19 | Metal sheets laminated with a copolyester resin film and process for producing them |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP63075837A JPH01249331A (en) | 1988-03-31 | 1988-03-31 | Manufacture of metallic sheet coated with polyester resin superior in processability |
DE3934904A DE3934904C2 (en) | 1988-03-31 | 1989-10-19 | Metal sheets laminated with a copolyester resin film and process for producing them |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH01249331A true JPH01249331A (en) | 1989-10-04 |
JPH0571035B2 JPH0571035B2 (en) | 1993-10-06 |
Family
ID=39522027
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP63075837A Granted JPH01249331A (en) | 1988-03-31 | 1988-03-31 | Manufacture of metallic sheet coated with polyester resin superior in processability |
Country Status (2)
Country | Link |
---|---|
JP (1) | JPH01249331A (en) |
DE (1) | DE3934904C2 (en) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH03212433A (en) * | 1990-01-17 | 1991-09-18 | Toyo Kohan Co Ltd | Production of metal plate coated with polyester resin having excellent heat resistance |
US5137762A (en) * | 1989-09-18 | 1992-08-11 | Toyo Seikan Kaisha, Ltd. | Laminated metal plate for drawn can, and drawn can prepared therefrom |
DE4403174A1 (en) * | 1994-01-19 | 1995-08-03 | Toyo Kohan Co Ltd | Metal sheet laminated with polyester film, useful for food or beverage container |
JP2000094577A (en) * | 1998-09-22 | 2000-04-04 | Mitsubishi Plastics Ind Ltd | Weather resistant resin-coated metal plate |
DE4447776C2 (en) * | 1994-02-02 | 2002-07-18 | Toyo Kohan Co Ltd | Metal sheet laminated with polyester film, useful for food or beverage container |
US6482526B2 (en) | 1996-04-10 | 2002-11-19 | Toyo Kohan Co., Ltd | Metallic sheet covered with polyester resin film and having high workability, and method of manufacturing same |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5389451A (en) * | 1992-03-25 | 1995-02-14 | Nkk Corporation | Laminated steel sheet for welded can |
GB2276347B (en) * | 1993-03-26 | 1997-01-29 | Toyo Kohan Co Ltd | Double layered thermoplastic resin laminated metal sheet |
NL9301373A (en) * | 1993-08-06 | 1995-03-01 | Toyo Kohan Co Ltd | Polyester laminated metal sheet. |
JP2611738B2 (en) * | 1994-02-04 | 1997-05-21 | 東洋製罐株式会社 | Polyester-metal laminate plate and seamless can using the same |
GB2286364B (en) * | 1994-02-14 | 1997-03-26 | Toyo Kohan Co Ltd | Resin laminated metal sheet |
EP0798110A3 (en) * | 1996-03-29 | 2000-05-24 | Mitsubishi Polyester Film Corporation | Polyester film for laminating metal can end substrate surface |
Family Cites Families (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4166147A (en) * | 1973-04-16 | 1979-08-28 | Minnesota Mining And Manufacturing Company | Shaped and fired articles of tio2 |
JPS53141786A (en) * | 1977-05-17 | 1978-12-09 | Yoshizaki Kozo | Polyolefin resin coated metal can and method of producing same |
US4296182A (en) * | 1978-05-08 | 1981-10-20 | Toyo Seikan Kaisha Limited | Can composed of electrolytically chromated steel |
FI62130C (en) * | 1980-07-18 | 1982-11-10 | Kemira Oy | DETERMINATION OF TITLE DIOXIDE PIGMENT FOR FRAME FRAMEWORK |
DE3113428A1 (en) * | 1980-08-18 | 1982-04-01 | Schweizerische Aluminium AG, 3965 Chippis | METHOD FOR PRODUCING A METAL-PLASTIC COMPOSITE FILM AND A COMPOSITE FILM PRODUCED BY THE METHOD |
DE3206183A1 (en) * | 1981-02-26 | 1982-09-09 | Basf Ag, 6700 Ludwigshafen | TiO2 pigment paste for the modification of aminoplastic resins for surface coatings |
SE446703B (en) * | 1982-01-20 | 1986-10-06 | Tetra Pak Finance & Trading | SET TO MAKE A DEPTH OR DRAWING LEMPAT LAMINATE MATERIAL, THROUGH THE SET LAMINATE MANUFACTURED AND ARTICLES MANUFACTURED |
DE3227282A1 (en) * | 1982-07-21 | 1984-01-26 | Toyo Kohan Co., Ltd., Tokyo | Metal sheet coated with polyester resin film and process for manufacture thereof |
JPS6047103A (en) * | 1983-08-24 | 1985-03-14 | 石川島播磨重工業株式会社 | Wide structure transport and anchoring method |
JPS60168643A (en) * | 1984-02-14 | 1985-09-02 | 東洋製罐株式会社 | Coated steel plate for drawing die can and drawing die can |
JPS6120736A (en) * | 1984-07-10 | 1986-01-29 | 東洋鋼鈑株式会社 | Resin coated steel plate |
DE3436412A1 (en) * | 1984-10-04 | 1986-04-17 | Toyo Kohan Co., Ltd., Tokio/Tokyo | Process for the lamination of metal sheeting with polyester film |
JPS61149341A (en) * | 1984-12-25 | 1986-07-08 | Toyo Kohan Co Ltd | Manufacture of polyester resin film-covered metal plate |
JPS6256580A (en) * | 1985-09-05 | 1987-03-12 | Nippon Parkerizing Co Ltd | Chromating solution for galvanized steel sheet |
JPS62124296A (en) * | 1985-11-25 | 1987-06-05 | Toyo Kohan Co Ltd | Surface treated steel sheet having excellent seam weldability and paint adhesiveness and its production |
JPS6375537A (en) * | 1986-09-18 | 1988-04-05 | Toshiba Corp | Automatic chemical analysis instrument |
JPS6422530A (en) * | 1987-07-17 | 1989-01-25 | Toray Industries | Polyester film for pasting to metal |
-
1988
- 1988-03-31 JP JP63075837A patent/JPH01249331A/en active Granted
-
1989
- 1989-10-19 DE DE3934904A patent/DE3934904C2/en not_active Expired - Lifetime
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5137762A (en) * | 1989-09-18 | 1992-08-11 | Toyo Seikan Kaisha, Ltd. | Laminated metal plate for drawn can, and drawn can prepared therefrom |
JPH03212433A (en) * | 1990-01-17 | 1991-09-18 | Toyo Kohan Co Ltd | Production of metal plate coated with polyester resin having excellent heat resistance |
DE4403174A1 (en) * | 1994-01-19 | 1995-08-03 | Toyo Kohan Co Ltd | Metal sheet laminated with polyester film, useful for food or beverage container |
DE4403174C2 (en) * | 1994-01-19 | 1999-02-11 | Toyo Kohan Co Ltd | Metal sheet coated with a polyester resin film |
DE4447776C2 (en) * | 1994-02-02 | 2002-07-18 | Toyo Kohan Co Ltd | Metal sheet laminated with polyester film, useful for food or beverage container |
US6482526B2 (en) | 1996-04-10 | 2002-11-19 | Toyo Kohan Co., Ltd | Metallic sheet covered with polyester resin film and having high workability, and method of manufacturing same |
JP2000094577A (en) * | 1998-09-22 | 2000-04-04 | Mitsubishi Plastics Ind Ltd | Weather resistant resin-coated metal plate |
Also Published As
Publication number | Publication date |
---|---|
DE3934904A1 (en) | 1991-05-02 |
JPH0571035B2 (en) | 1993-10-06 |
DE3934904C2 (en) | 1994-10-13 |
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