HRP20110929T1 - Method for producing a translucent multilayer composite component for facades and a component manufactured thereby - Google Patents

Method for producing a translucent multilayer composite component for facades and a component manufactured thereby Download PDF

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Publication number
HRP20110929T1
HRP20110929T1 HR20110929T HRP20110929T HRP20110929T1 HR P20110929 T1 HRP20110929 T1 HR P20110929T1 HR 20110929 T HR20110929 T HR 20110929T HR P20110929 T HRP20110929 T HR P20110929T HR P20110929 T1 HRP20110929 T1 HR P20110929T1
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Croatia
Prior art keywords
light
layer
component
concrete
insulating layer
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HR20110929T
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Croatian (hr)
Inventor
Fischer Oliver
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Lct Gesmbh
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Publication of HRP20110929T1 publication Critical patent/HRP20110929T1/en

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/0006—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects the reinforcement consisting of aligned, non-metal reinforcing elements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00—Producing shaped prefabricated articles from the material
    • B28B1/008—Producing shaped prefabricated articles from the material made from two or more materials having different characteristics or properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B19/00—Machines or methods for applying the material to surfaces to form a permanent layer thereon
    • B28B19/003—Machines or methods for applying the material to surfaces to form a permanent layer thereon to insulating material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/0037—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects with elements being able to conduct light, e.g. light conducting fibers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/54—Slab-like translucent elements
    • G—PHYSICS
    • G02—OPTICS
    • G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/0001—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
    • G02B6/0005—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being of the fibre type
    • G02B6/0008—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being of the fibre type the light being emitted at the end of the fibre

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Laminated Bodies (AREA)
  • Panels For Use In Building Construction (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)
  • Rod-Shaped Construction Members (AREA)
  • Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
  • Light Guides In General And Applications Therefor (AREA)

Abstract

The device has a translucent component made form a multi-layer composite component (10). A facing layer (1), made form a concrete material, is arranged on visible side. An insulating layer (2) is arranged at a distance behind the visible side. The insulating layer is connected with a back layer (3), made from concrete material, at its back side. The all three form of one or more light guidance bodies (4) are interspersed. The facing layer and the base layer has wood composite materials, mineral casting masses, concrete polymer, tone, lime, gypsum, loam, plastic masses and hard materials. An independent claim is also included for a method for producing translucent multi-layer composite components for facade and other construction.

Claims (18)

1. Višeslojna kompozitna komponenta za fasade i druge konstrukcije, pri čemu se komponenta sastoji od višeslojnog kompozitnog elementa (10), koji ima prednji sloj (1) na svojoj vidljivoj strani, iza koje se, barem s odmakom, nalazi izolacijski sloj (2) koji je zatim na svojoj stražnjoj strani povezan s potpornim slojem (3), naznačena time što prednja strana (1) i/ili potporni sloj (3) ima drvene kompozitne materijale, spojeve mineralnih odljeva, betonski polimer, gline, krede, gips, ilovaču, spojeve plastičnih materijala i slične materijale koji se mogu stvrdnuti i time što su tijela koja provode svjetlo smještena kao savitljive čvrste svjetlo-provodne šipke (4) ili ploče, koje se, kada se komponenta proizvodi, postavljaju uglavnom u međusobno paralelnom rasporedu u unutrašnjosti komponente i čine komponentu prozirnom, barem sva tri sloja (1, 2, 3) imaju jednu ili više svjetlo-provodnih šipki (4) ili ploča koje prolaze kroz njih i čvrste su, ali savitljive.1. A multi-layer composite component for facades and other constructions, wherein the component consists of a multi-layer composite element (10), which has a front layer (1) on its visible side, behind which, at least with a gap, there is an insulating layer (2) which is then connected to the support layer (3) on its back side, characterized by the fact that the front side (1) and/or the support layer (3) has wood composite materials, mineral cast compounds, concrete polymer, clay, chalk, gypsum, loam . and make the component transparent, at least all three layers (1, 2, 3) have one or more light-conducting rods (4) or plates passing through them and are rigid but flexible. 2. Komponenta prema zahtjevu 1, naznačena time što je komponenta napravljena kao samostojeći višeslojni kompozitni element (10) koji može podnijeti teret.2. A component according to claim 1, characterized in that the component is made as a self-standing multi-layered composite element (10) that can bear the load. 3. Komponenta prema bilo kojem od prethodnih zahtjeva 1 ili 2, naznačena time što je izolacijski sloj (2) višeslojnog kompozitnog elementa (10) oblikovan iz pločastog plastičnog materijala, koji ima poboljšana izolacijska svojstva i otporan je na tekućine.3. A component according to any of the previous claims 1 or 2, characterized in that the insulating layer (2) of the multi-layer composite element (10) is formed from a sheet plastic material, which has improved insulating properties and is resistant to liquids. 4. Komponenta prema bilo kojem od prethodnih zahtjeva 1 do 3, naznačena time što kroz izolacijski sloj (2) prolaze otvori (16) kroz koje pak prolaze svjetlo-provodne šipke (4) koje se pružaju preko gornje i donje strane izolacijskog sloja (2), pružene svjetlo-provodne šipke (4) iz prve strane izolacijskog sloja (2) prodiru u sloj betona (14) napravljen od SCC betona koji se još nije stvrdnuo, ulaze u oblogu (33), do baze, i formiraju prednji sloj (1), kroz koji može prolaziti potporna rešetka (21), površina betonskog sloja (14) okrenuta prema izolacijskom sloju (2) i ta površina izolacijskog sloja (2) su usko međusobno povezane.4. A component according to any of the preceding claims 1 to 3, characterized in that openings (16) pass through the insulating layer (2), through which the light-conducting rods (4) pass, extending across the upper and lower sides of the insulating layer (2) ), the provided light-conducting rods (4) from the first side of the insulating layer (2) penetrate into the concrete layer (14) made of SCC concrete that has not yet hardened, enter the cladding (33), to the base, and form the front layer ( 1), through which the support grid (21) can pass, the surface of the concrete layer (14) facing the insulation layer (2) and this surface of the insulation layer (2) are closely connected to each other. 5. Komponenta prema bilo kojem od prethodnih zahtjeva 1 do 4, naznačena time što druga površina izolacijskog sloja (2) s pruženim svjetlo-provodnim šipkama (4) ima na sebi odljev betonskog spoja koji okružuje pružene svjetlo-provodne šipke (4) i, u stvrdnutom stanju, čini potporni sloj (3) kroz koji može prolaziti potporna rešetka (21).5. The component according to any of the preceding claims 1 to 4, characterized in that the second surface of the insulating layer (2) with the provided light-conducting rods (4) has on it a casting of the concrete joint surrounding the provided light-conducting rods (4) and, in the hardened state, it forms a support layer (3) through which the support grid (21) can pass. 6. Komponenta prema bilo kojem od prethodnih zahtjeva 1 do 5, naznačena time što u izolacijski sloj (2) mogu biti umetnuti sidreni elementi, koji su poželjno oblikovani kao spojne igle (11), te su oblika slova U i formiraju vezu za prijenos tereta između prednjeg sloja (1) kroz povezane otvore (16) izolacijskog sloja (2) u smjeru potpornog sloja (3).6. A component according to any of the preceding claims 1 to 5, characterized in that anchoring elements can be inserted into the insulating layer (2), which are preferably shaped as connecting pins (11), and are U-shaped and form a load transfer connection between the front layer (1) through the connected openings (16) of the insulating layer (2) in the direction of the support layer (3). 7. Komponenta prema zahtjevu 6, naznačena time što spojna igla (11) ima bazni krak (12) spojen na bočne krakove (13) na način da su zapravo izrađeni integralno od istog materijala, bočni krakovi (13) imaju valovitu i/ili zupčastu vanjsku površinu čime daju poboljšanu povezanost u betonskim slojevima (1, 3).7. The component according to claim 6, characterized in that the connecting pin (11) has a base arm (12) connected to the side arms (13) in such a way that they are actually made integrally from the same material, the side arms (13) have a wavy and/or toothed outer surface, thus providing improved connection in concrete layers (1, 3). 8. Komponenta prema bilo kojem od prethodnih zahtjeva 1 do 7, naznačena time što su svjetlo-provodne šipke (22, 25, 26, 27) formirane iz snopova svjetlo-provodnih vlakana (24, 31) koji su odgovarajuće savitljive stabilnosti i apsorbiraju nužne poprečne sile.8. A component according to any of the preceding claims 1 to 7, characterized in that the light-conducting rods (22, 25, 26, 27) are formed from bundles of light-conducting fibers (24, 31) which are of appropriate bending stability and absorb the necessary transverse forces. 9. Komponenta prema bilo kojem od prethodnih zahtjeva 1 do 8, naznačena time što svjetlo-provodne ploče (28) imaju pravokutni, kvadratni, okrugli, ovalni ili višestrani oblik u poprečnom presjeku, te se može dobiti oblik svjetlo-apsorbirajućeg kraja svjetlo-provodne ploče (28) drugačiji od oblika svjetlo-emitirajućeg kraja svjetlo-provodnih ploča (28).9. A component according to any of the preceding claims 1 to 8, characterized in that the light-conducting plates (28) have a rectangular, square, round, oval or multi-sided shape in cross-section, and the shape of the light-absorbing end of the light-conducting can be obtained plates (28) different from the shape of the light-emitting end of the light-conducting plates (28). 10. Komponenta prema bilo kojem od prethodnih zahtjeva 1 do 9, naznačena time što su svjetlo-provodne šipke (4) oblikovane kao svjetlo-provodna vlakna (31) sadržana u tekstilnim vezama, pletenim ili tkanim kompozitima i formiraju tekstilnu tkaninu (32) koja se uvodi u izolacijski sloj (2), u snopu i/ili valovita i/ili namotana kao okrugli svjetlo-provodni otirač (30).10. A component according to any of the preceding claims 1 to 9, characterized in that the light-conducting rods (4) are shaped as light-conducting fibers (31) contained in textile bonds, knitted or woven composites and form a textile fabric (32) which is introduced into the insulating layer (2), bundled and/or corrugated and/or wound as a round light-conducting mat (30). 11. Komponenta prema bilo kojem od prethodnih zahtjeva 1 do 10, naznačena time što je kompozitni element (10) baza na svojim krajevima (17, 18) i izlaže svjetlo-apsorbirajuće krajeve svjetlo-provodne šipke ili ploča (4) na strani kraja (17), ti krajevi apsorbiraju svjetlo i vode ga svojim tijelom kroz cijeli višeslojni kompozit slojeva (1, 2, 3) te ga ponovo emitiraju na obrađenim krajevima (18).11. A component according to any of the preceding claims 1 to 10, characterized in that the composite element (10) is a base at its ends (17, 18) and exposes the light-absorbing ends of the light-conducting rod or plate (4) on the end side ( 17), these ends absorb the light and guide it through the entire multi-layered composite of layers (1, 2, 3) and re-emit it at the treated ends (18). 12. Komponenta prema bilo kojem od prethodnih zahtjeva 1 do 11, naznačena time što kraj (18) ima prianjajući sloj (7) osmišljen za adhezivno pričvršćivanje difuzora (8), koji apsorbiraju svjetlo pomoću totalne refleksije i odašilju ga u nepromijenjenom obliku.12. A component according to any of the preceding claims 1 to 11, characterized in that the end (18) has an adhesive layer (7) designed for the adhesive attachment of diffusers (8), which absorb light by means of total reflection and emit it unchanged. 13. Komponenta prema bilo kojem od prethodnih zahtjeva 1 do 12, naznačena time što se svjetlo-provodne šipke ili ploče koriste samo selektivno u vrlo specifičnim točkama, na primjer u obliku logo znakova ili slova, tako da se svjetlo može probiti kroz komponentu samo na tim točkama. 13. A component according to any of the preceding claims 1 to 12, characterized in that the light-conducting rods or plates are used only selectively at very specific points, for example in the form of logos or letters, so that light can penetrate the component only at those points. 14. Komponenta prema bilo kojem od prethodnih zahtjeva 1 do 13, naznačena time što su svjetlo-provodne šipke ili ploče opremljene filtrima različitih boja tako da učine vidljivima obojene obrasce ili slike.14. A component according to any of the preceding claims 1 to 13, characterized in that the light-conducting rods or plates are equipped with filters of different colors so as to make visible colored patterns or images. 15. Komponenta prema bilo kojem od prethodnih zahtjeva 1 do 14, naznačena time što se svjetlo-provodne šipke ili ploče također mogu umetnuti u komponentu u nepravocrtnoj liniji.15. A component according to any of the preceding claims 1 to 14, characterized in that the light-conducting rods or plates can also be inserted into the component in a non-straight line. 16. Postupak proizvodnje prozirne višeslojne kompozitne komponente za fasade i druge konstrukcije, pri čemu komponenta uglavnom ima strukturu materijala vezanu iz betona sa svjetlo-provodljivim tijelima koja su, za vrijeme proizvodnje komponente, smještena uglavnom tako da su međusobno paralelna u unutrašnjosti komponente i čine komponentu prozirnom, a postupak je naznačen sljedećim koracima: - proizvodnja izolacijskog sloja (2) sa svjetlo-provodnim šipkama (4) ili pločama koje prolaze kroz njega i spojnim iglama (11), koje su čvrste, ali savitljive; - proizvodnja prednjeg sloja (1) pomoću izolacijskog sloja (2) i betonskog sloja (14); - spuštanje izolacijskog sloja (2) u oblogu (33), čija se baza puni betonskim slojem (14) načinjenim od SCC betona koji se još nije stvrdnuo; - pritiskanje savitljivo čvrstih svjetlo-provodnih šipki (4) ili ploča u betonski sloj (14) do bazne strane obloge (33), površine betonskog sloja (14) i izolacijskog sloja (2) međusobno okrenute jedna prema drugoj formiraju kompozit; - proizvodnja potpornog sloja (3) pomoću oblikovanja betonskog materijala na daljnju površinu izolacijskog sloja (2) koja je udaljenija od prednjeg sloja (1); - uklanjanje stvrdnutog višeslojnog kompozitnog elementa (10) iz obloge (33); - brušenje krajeva (17, 18) višeslojnog kompozitnog elementa (10) i izlaganje svjetlo-apsorbirajućih i svjetlo-emitirajućih krajeva svjetlo-provodnih šipki (4) ili ploča.16. Process for the production of a transparent multi-layer composite component for facades and other constructions, wherein the component mainly has a material structure bound from concrete with light-conducting bodies which, during the production of the component, are placed mainly so that they are parallel to each other in the interior of the component and form the component transparent, and the procedure is indicated by the following steps: - production of an insulating layer (2) with light-conducting rods (4) or plates passing through it and connecting pins (11), which are solid but flexible; - production of the front layer (1) using an insulating layer (2) and a concrete layer (14); - lowering the insulating layer (2) in the lining (33), the base of which is filled with a concrete layer (14) made of SCC concrete that has not yet hardened; - pressing the flexible solid light-conducting rods (4) or plates into the concrete layer (14) to the base side of the lining (33), the surface of the concrete layer (14) and the insulating layer (2) facing each other form a composite; - production of the support layer (3) by molding the concrete material on the further surface of the insulating layer (2), which is further away from the front layer (1); - removing the hardened multi-layer composite element (10) from the lining (33); - grinding the ends (17, 18) of the multilayer composite element (10) and exposing the light-absorbing and light-emitting ends of the light-conducting rods (4) or plates. 17. Postupak proizvodnje prozirne višeslojne kompozitne komponente za fasade i druge konstrukcije, pri čemu komponenta uglavnom ima strukturu materijala vezanu iz betona sa svjetlo-provodljivim tijelima koja su, za vrijeme proizvodnje komponente, smještena uglavnom tako da su međusobno paralelna u unutrašnjosti komponente i čine komponentu prozirnom, a postupak je naznačen sljedećim koracima: - proizvodnja izolacijskog sloja sa svjetlo-provodnim šipkama ili pločama koje prolaze kroz njega i spojnim iglama, koje su čvrste, ali savitljive; - spuštanje izolacijskog sloja u okomitu oblogu; - lijevanje betona, drvenih kompozitnih materijala, spojeva mineralnih odljeva, betonskog polimera, gline, krede, gipsa, ilovače, spojeva plastičnih materijala ili sličnih materijala koji se mogu stvrdnuti u šupljine između obloge i izolacijskog sloja; - uklanjanje stvrdnutog višeslojnog kompozitnog elementa iz obloge; - brušenje krajeva višeslojnog kompozitnog elementa i izlaganje svjetlo-apsorbirajućih i svjetlo-emitirajućih krajeva svjetlo-provodnih šipki ili ploča. 17. Process for the production of a transparent multi-layer composite component for facades and other constructions, wherein the component mainly has a material structure bound from concrete with light-conducting bodies which, during the production of the component, are located mainly so that they are parallel to each other in the interior of the component and form the component transparent, and the procedure is indicated by the following steps: - production of an insulating layer with light-conducting rods or plates passing through it and connecting pins, which are firm but flexible; - lowering the insulating layer in the vertical lining; - casting of concrete, wood composite materials, mineral cast compounds, concrete polymer, clay, chalk, gypsum, loam, plastic material compounds or similar materials that can harden into cavities between the lining and the insulating layer; - removing the hardened multi-layer composite element from the cladding; - sanding the ends of the multi-layer composite element and exposing the light-absorbing and light-emitting ends of the light-conducting rods or plates. 18. Postupak prema zahtjevu 16 ili 17, naznačen time što se koriste elementi uređaja prema zahtjevima 1 do 15 potrebni za primjenu postupka i proizvodnju naprave.18. The method according to claim 16 or 17, characterized in that the elements of the device according to claims 1 to 15 necessary for the application of the method and the production of the device are used.
HR20110929T 2007-03-15 2011-12-12 Method for producing a translucent multilayer composite component for facades and a component manufactured thereby HRP20110929T1 (en)

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DE102007013199A DE102007013199A1 (en) 2007-03-15 2007-03-15 Method and device for producing a translucent multi-layer composite component for facades

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AT (1) ATE524284T1 (en)
DE (2) DE102007013199A1 (en)
DK (1) DK1970179T3 (en)
ES (1) ES2373474T3 (en)
HR (1) HRP20110929T1 (en)
PL (1) PL1970179T3 (en)
PT (1) PT1970179E (en)
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