HRP20000417A2 - Biodegradable filter for cigarettes - Google Patents

Biodegradable filter for cigarettes Download PDF

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Publication number
HRP20000417A2
HRP20000417A2 HR20000417A HRP20000417A HRP20000417A2 HR P20000417 A2 HRP20000417 A2 HR P20000417A2 HR 20000417 A HR20000417 A HR 20000417A HR P20000417 A HRP20000417 A HR P20000417A HR P20000417 A2 HRP20000417 A2 HR P20000417A2
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HR
Croatia
Prior art keywords
filter according
binder
filter
cellulose non
woven mass
Prior art date
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HR20000417A
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Croatian (hr)
Inventor
Edgar Mentzel
Original Assignee
Reemtsma H F & Ph
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Application filed by Reemtsma H F & Ph filed Critical Reemtsma H F & Ph
Publication of HRP20000417A2 publication Critical patent/HRP20000417A2/en
Publication of HRP20000417B1 publication Critical patent/HRP20000417B1/en

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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24DCIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D3/00Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
    • A24D3/06Use of materials for tobacco smoke filters
    • A24D3/08Use of materials for tobacco smoke filters of organic materials as carrier or major constituent
    • A24D3/10Use of materials for tobacco smoke filters of organic materials as carrier or major constituent of cellulose or cellulose derivatives

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Cigarettes, Filters, And Manufacturing Of Filters (AREA)
  • Nonwoven Fabrics (AREA)
  • Polysaccharides And Polysaccharide Derivatives (AREA)
  • Biological Depolymerization Polymers (AREA)
  • Paper (AREA)
  • Filtering Materials (AREA)

Abstract

A filter for tobacco products, in particular cigarettes, is made of a cellulose nonwoven fabric produced by an air-laid process and spirally rolled.

Description

Ovaj izum odnosi se na biorazgradivi filtar dan preambulom prvog patentnog zahtjeva. This invention relates to the biodegradable filter given in the preamble of the first patent claim.

S ekološkog gledišta, papirni filtri predstavljaju optimalno rješenje za cigarete. Nažalost, mali uspjeh čistih papirnih filtra proizlazi iz nekoliko svojstava materijala tipičnih za papir. From an ecological point of view, paper filters are the optimal solution for cigarettes. Unfortunately, the limited success of pure paper filters stems from several material properties typical of paper.

Glavni problem papirnih filtra je razlika u okusu dima u usporedbi sa konvencionalnim filtrima za cigarete od celuloznog acetata. Daljnji problemi proizlaze iz različitog zadržavanja, kvarenja u čvrstoći za isto zadržavanje, granulasto-porozna strukura odrezane površine presjeka filtra u usporedi sa filtrom od celuloznog acetata. The main problem with paper filters is the difference in smoke flavor compared to conventional cellulose acetate cigarette filters. Further problems arise from different retention, deterioration in strength for the same retention, granular-porous structure of the cut cross-sectional area of the filter compared to a cellulose acetate filter.

Ti problemi dovode da pušači odbacuju cigarete sa papirnim filtrom na bazi okusa, pojave i dodira. These problems lead smokers to reject cigarettes with a paper filter based on taste, appearance and touch.

Glavna posljedica toga svega vidi se u različitoj formi korištenih materijala. Papir se pojavljuje u obliku vunaste mase ili listova, a celulozni acetat u formi vlakana. Svi pokušaji da se drugačijim procesnim postupcima, primjerice, formiranjem ili pletenjem vunaste mase za veći ili manji stupanj kako bi se postigla optička i taktilna svojstva kao kod celuloznog acetata su popala. Na isti način, do danas nije iznađen postupak kako bi se izmijenila kemijska svojstva zadržavanja papira tako da korespondira sa acetatom. The main consequence of all this can be seen in the different form of the materials used. Paper appears in the form of woolly mass or sheets, and cellulose acetate in the form of fibers. All attempts to achieve the same optical and tactile properties as cellulose acetate by different process procedures, for example, by forming or knitting the wool mass to a greater or lesser degree, have failed. Likewise, to date no process has been invented to alter the chemical retention properties of the paper to match that of acetate.

Kao posljedica tog neriješenog problema, cigarete na način kako se konstruiraju danas sadrže filtere sa papirom i celuloznim segmentom. As a consequence of this unsolved problem, cigarettes as they are constructed today contain filters with paper and a cellulose segment.

Takova verzija je skupa zbog kompliciranih tehnika izrade, i nije još uvijek optimalna sa ekološkog stanovišta. Such a version is expensive due to complicated production techniques, and is still not optimal from an environmental point of view.

Postupak poznat iz EP 0 032 044 B1 za izradu vlaknastog tkanja od nevezano pakiranih vlakana u kojem se suha vlakna uvode u zračnu struju u sito koje zadržava tkanje. Nakon što prođu kroz glavu za oblikovanje i napuste je, vlakna nisu podvrgnuta nikakvoj sili toka, rezultat čega je uglavnom konstantna osnovna težina koja je sačuvana u presjeku samog vlaknastog tkanja. To znači da vlaknasta posteljica može biti izrađena sa jediničom težinom i većom od 70g/m2. Taj postupak je također poznat i pod imenom “air-laid” postupak. Zbog “vunaste mekoće” jasno je da se iz toga ne može izraditi sam cigaretni filtar. The process known from EP 0 032 044 B1 for the production of fibrous webs from loosely packed fibers in which dry fibers are introduced into the air current in a screen that retains the web. After passing through and leaving the forming head, the fibers are not subjected to any flow force, resulting in a generally constant basis weight that is preserved in the cross-section of the fiber weave itself. This means that fiber bedding can be made with a unit weight of more than 70g/m2. This procedure is also known as the "air-laid" procedure. Due to its "woolly softness", it is clear that the cigarette filter itself cannot be made from it.

Dokument EP-A-0 711 512 otkiva cigaretni filtar koji se sastoji uglavnom od celuloznog estera. Tu filterski materijal, kao i celulozni ester mogu sadržavati supstance koje su opisane kao sekundarne ili drugog ranga. Uz te druge supstance koje mogu također biti prisutne, sve pripadaju inter alia prirodnim celulozama. Document EP-A-0 711 512 discloses a cigarette filter consisting mainly of cellulose ester. Here, the filter material, as well as the cellulose ester, may contain substances that are described as secondary or of second rank. In addition to those other substances that may also be present, they all belong inter alia to natural celluloses.

Izum je usmjeren na razvoj monofiltra koji je nesumnjivo bolje biorazgradiv nego onaj od celuloznog acetata, i kao takav bitno je da zadržava utisak ukusa, pojave, tvrdoće i svojstva zadržavanja na način da potrošač ne može isti razlikovati od celuloznog acetata. The invention is aimed at the development of a monofilter that is undoubtedly better biodegradable than that of cellulose acetate, and as such it is important that it retains the impression of taste, appearance, hardness and retention properties in such a way that the consumer cannot distinguish it from cellulose acetate.

Sam izum je dan svojstvima navedenim u karakterističnom dijelu prvog patentnog zahtjeva. The invention itself is given the properties listed in the characteristic part of the first patent claim.

Iznenađujuće, pokazalo se da papir koji je izrađen upotrebom tzv. “air-laid” postupka i dalje procesiran kako bi se napravio filtar na pokazani način odgovara željenom objektu izuma. Surprisingly, it turned out that paper made using the so-called "air-laid" process and further processed to make a filter in the manner shown corresponds to the desired object of the invention.

U tzv. “air-laid” postupku, priređena celulozna vlakna nisu suspendirana u vodi kao u standardnom postupku proizvodnje papira gdje iste prolaze do ploča koje formiraju porozna sita na kojima se celulozna vlakna kondicioniraju tresanjem i mlaćenjem čime se postiže njihovo međusobno mehaničko povezivanje, nego za razliku od opisanog prolaze maksimalno razdvojena u struju zraka koja prenosi iste na polupropusna kontinuirana sita i na kojem se talože na slučajan način. To vodi do dobivanja gotovo pamučaste voluminozne vunaste materije koja ne pokazuje nikakvu mehaničku čvrstoću ni međusobno povezivanje vlakana. Mehanička veza koja je neophodna kako bi se isto dalje procesiralo dobiva se dodavanjem veziva kao što su primjerice polivinil alkohol, polivinil acetat, polimerizirani škrob, dekstrin ili lateks u samu zračnu struju. Gustoća (g/cm3) a time i voluminoznost ili debljina postavlja se naknadnim valjanjem. Površinska gustoća (g/m2) se kontrolira preko brzine kontinuiranih sita ili brzinom uvođenja vlakna u zračnu struju. In the so-called in the "air-laid" process, the prepared cellulose fibers are not suspended in water as in the standard paper production process, where they pass to the plates that form porous screens on which the cellulose fibers are conditioned by shaking and beating, which achieves their mutual mechanical connection, but unlike as described, they are maximally separated in the air current that transfers them to semi-permeable continuous sieves and where they are deposited in a random manner. This leads to obtaining an almost cotton-like voluminous woolen material that does not show any mechanical strength or interconnection of fibers. The mechanical bond that is necessary to process it further is obtained by adding binders such as polyvinyl alcohol, polyvinyl acetate, polymerized starch, dextrin or latex to the air stream itself. The density (g/cm3) and thus the voluminousness or thickness is set by subsequent rolling. The surface density (g/m2) is controlled by the speed of the continuous screens or by the speed of introducing the fiber into the air stream.

Sam izum je objašnjen referencama u opisu i crtežima koji pokazuju: The invention itself is explained with references in the description and drawings showing:

Crtež 1: prikazuje izradu vlaknastog tkanja prema “air-laid” postupku sa linijama rezanja koje se pružaju u uzdužnom smjeru; Drawing 1: shows the production of fibrous weaving according to the "air-laid" process with cutting lines extending in the longitudinal direction;

Crtež 2: prikazuje način savijanja zračnih paučinastih vlaknastih traka; Drawing 2: shows the method of folding air web fiber strips;

Crtež 3: prikazuje spiralno namatanje vlaknastih paučinastih traka sa crteža 2. Drawing 3: shows the spiral winding of fibrous cobweb strips from drawing 2.

Crtež 1 prikazuje vlaknastu paučinu 10 dobivenu upotrebom “air-laid” postupka sa dužinskom težinom od približno 40-50 g/cm2 koja se siječe u n vlaknastih paučinastih traka počevši od linije A-A, sa n=5 u ovom primjeru. Treba naglasiti, da n može biti i drugi broj, 4 ili 6 primjerice, gdje ako je n=4 preferirani broj tada on ne može biti dobro prikazan na crtežu 3 gdje je prikazan spiralni namotaj istih 5 traka. Drawing 1 shows a fibrous web 10 obtained using the air-laid process with a length weight of approximately 40-50 g/cm 2 which is cut into n fibrous web strips starting from line A-A, with n=5 in this example. It should be emphasized that n can be another number, 4 or 6 for example, where if n=4 is the preferred number then it cannot be well shown in drawing 3 where the spiral winding of the same 5 strips is shown.

Pet spomenutih traka 1-5 koje su dobivene uzdužnim zasijecanjem vlaknaste paučine 10 na crtežu 2 su, a prema ovom izumu, prvo savinute u V oblik odgovarajućim uređajem na način kako je pokazano na crtežu 2. Slobodni krajevi savinutih traka u V obliku se polegnu jedan pored drugog i trake se zajedno pridrže odgovarajućim uređajem tako da se vrhovi 14 vlaknastih traka savinutih u V postave u područje oko centralne osi cigaretnog filtra koji se treba izraditi, i tada se smotaju u cilindrično kučište kako je to shematski prikazano na crtežu 3. U stvarnosti, poradi početne kompresije, individualne vlaknaste trake 1-5 leže tako čvrsto stisnute zajedno nakon što se izvede spiralno namatanje prema crtežu 3 tako da se stječe utisak da je dobiveno napravljeno od homogenog materijala, tako da zatvoreni filtar izglede na usnoj strani kao i kraj napravljen kod acetatnog filtra. Drugim riječima, zbog “vunaste mekoće” materijala, na istom nije moguće zapaziti da je napravljen od nekoliko slojeva vlaknastih paučinastih traka koje su smotane zajedno u spiralu prikazanu kao na crtežu 3. The five aforementioned strips 1-5 obtained by longitudinally cutting the fibrous web 10 in drawing 2 are, according to the present invention, first folded into a V shape by a suitable device in the manner shown in drawing 2. The free ends of the folded strips in a V shape are laid one by one next to each other and the strips are held together by a suitable device so that the tips of the 14 V-bent fiber strips are placed in the area around the central axis of the cigarette filter to be made, and then rolled into a cylindrical housing as shown schematically in Figure 3. In reality , due to the initial compression, the individual fiber strips 1-5 lie so firmly pressed together after the spiral winding according to drawing 3 is carried out that it gives the impression of being made of a homogeneous material, so that the closed filter looks on the lip side like the end made at the acetate filter. In other words, due to the "woolly softness" of the material, it is not possible to notice on the same that it is made of several layers of fibrous cobweb strips that are rolled together in a spiral shown as in drawing 3.

Omotane vlaknaste trake 1-5 će se prema crtežu 3 držati zajedno na uobičajen način sa filtarskim pokrivnim papirom 12 na način da papirni filtar u skladu sa ovim izumom podražava pojavu kao kod onoga od celuloznog acetata kad je takav filtar zgotovljen. The wrapped fiber strips 1-5 will be held together in the usual manner with the filter cover paper 12 according to drawing 3 so that the paper filter in accordance with the present invention mimics the appearance of that of cellulose acetate when such a filter is made.

Primjeri: Examples:

Cigaretni primjeri prikazani u slijedećoj tablici napravljeni su radi usporedbe: The cigarette examples shown in the following table are made for comparison:

[image] [image]

AB = American Blend (smjesa) AB = American Blend

ET = ekspandirani duhan ET = expanded tobacco

Slijedeće specifikacije korištene su za filtarski materijal: The following specifications were used for the filter material:

Acetat 3.0 y/35000 HC sa 7% triacetinskim otpuštanjem Acetate 3.0 y/35000 HC with 7% triacetin release

Acetat 2,1 y/36000 SSC sa /% triacetinskim otpuštanjem Acetate 2.1 y/36000 SSC with /% triacetin release

Air-laid B+D 48 g/m2, sa lateks vezivom i približno 0,8 mm debljine Air-laid B+D 48 g/m2, with latex binder and approximately 0.8 mm thick

E 70 g/m2, sa lateks vezivom i približno 1,1 mm debljine E 70 g/m2, with latex binder and approximately 1.1 mm thick

U ovoj specifikaciji HC stoji za eng. high crimp, a SSC za eng. superstrong crimp, odnosno HC za jako stegnuto, a SSC za vrlo jako stegnuto. In this specification, HC stands for Eng. high crimp, and SSC for Eng. superstrong crimp, i.e. HC for strongly crimped, and SSC for very strongly crimped.

Rezultati: The results:

Analitički i fizikalno određeni parametri dobiveni su prema važećim DIN/ISO normama i ne pokazuju razlike unutar okvira mjerne greške. Evaluacija okusa izvršena je uz pomoć 15 treniranih pušača i nije dala bitnije razlike u postupku usporedbe parova. Analytical and physically determined parameters were obtained according to valid DIN/ISO standards and do not show differences within the measurement error. The taste evaluation was carried out with the help of 15 trained smokers and did not show significant differences in the pairwise comparison procedure.

Biorazgradivost cigaretnog filtarskog materijala izrađenog prema izumu na vremenskoj skali u usporedbi prema običom cigaretnom celuloznom filtru je neusporediva. Industrijska evaluacija biorazgradivosti vrši se prema tzv. “Sturm testu” i opisana je u R. N. Sturm u J. Americ. Oil Chemists’ Soc. 50 (1973) Svibanj, str. 159-167 u članku “Biorazgradivost neionskih surfaktanata: probni test za predviđanje brzine i konačne razgradivosti.” The biodegradability of the cigarette filter material made according to the invention on a time scale compared to a regular cigarette cellulose filter is incomparable. The industrial evaluation of biodegradability is carried out according to the so-called "Sturm test" and is described in R. N. Sturm in J. Americ. Oil Chemists' Soc. 50 (1973) May, p. 159-167 in the article "Biodegradability of nonionic surfactants: a pilot test to predict rate and ultimate degradability."

Claims (14)

1. Filtar za duhanske proizvode, naročito cigarete, naznačen time, da je izrađen iz celulozne netkane mase proizveden tzv. “air-laid” postupkom.1. A filter for tobacco products, especially cigarettes, characterized by the fact that it is made of cellulose non-woven mass produced by the so-called "air-laid" process. 2. Filtar prema zahtjevu 1, naznačen time, da je površinska gustoća celulozne netkane mase između 20 i 100g/m2.2. Filter according to claim 1, characterized in that the surface density of the cellulose non-woven mass is between 20 and 100 g/m2. 3. Filtar prema zahtjevu 2, naznačen time, da je površinska gustoća celulozne netkane mase između 40 i 70g/m2.3. Filter according to claim 2, characterized in that the surface density of the cellulose non-woven mass is between 40 and 70 g/m2. 4. Filtar prema jednom od zahtjeva 1-3, naznačen time, da je debljina celulozne netkane mase između 0,5 i 1,5 mm.4. Filter according to one of claims 1-3, characterized in that the thickness of the cellulose non-woven mass is between 0.5 and 1.5 mm. 5. Filtar prema zahtjevu 4, naznačen time, da je debljina celulozne netkane mase između 0,7 i 1,2 mm.5. Filter according to claim 4, characterized in that the thickness of the cellulose non-woven mass is between 0.7 and 1.2 mm. 6. Filtar prema jednom od zahtjeva 1-5, naznačen time, da se dodaje 5-30% veziva samoj celuloznoj netkanoj masi.6. A filter according to one of claims 1-5, characterized in that 5-30% of the binder is added to the cellulose non-woven mass itself. 7. Filtar prema zahtjevu 6, naznačen time, da celulozna netkana masa sadrži 20 % veziva.7. Filter according to claim 6, characterized in that the cellulose non-woven mass contains 20% binder. 8. Filtar prema zahtjevu 6 ili 7, naznačen time, da je vezivo lateks.8. Filter according to claim 6 or 7, characterized in that the binder is latex. 9. Filtar prema zahtjevu 6 ili 7, naznačen time, da je vezivo polivinil alkohol.9. Filter according to claim 6 or 7, characterized in that the binder is polyvinyl alcohol. 10. Filtar prema zahtjevu 6 ili 7, naznačen time, da je vezivo polivinil acetat.10. Filter according to claim 6 or 7, characterized in that the binder is polyvinyl acetate. 11. Filtar prema zahtjevu 6 ili 7 naznačen time, da je vezivo kopolimer vinil acetata i etilena.11. Filter according to claim 6 or 7, characterized in that the binder is a copolymer of vinyl acetate and ethylene. 12. Filtar prema zahtjevu 6 ili 7, naznačen time, da je vezivo u vodi topivo.12. Filter according to claim 6 or 7, characterized in that the binder is soluble in water. 13. Filtar prema zahtjevu 12, naznačen time, da je vezivo u vodi topiv polimer.13. Filter according to claim 12, characterized in that the binder is a water-soluble polymer. 14. Filtar prema zahtjevu 13, naznačen time, da je vezivo dekstrin.14. Filter according to claim 13, characterized in that the binder is dextrin.
HR20000417A 1997-11-21 2000-06-21 Biodegradable filter for cigarettes HRP20000417B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE19753195A DE19753195A1 (en) 1997-11-21 1997-11-21 Biologically decomposable filter for cigarettes
PCT/EP1998/007121 WO1999026496A2 (en) 1997-11-21 1998-11-10 Biodegradable filter for cigarettes

Publications (2)

Publication Number Publication Date
HRP20000417A2 true HRP20000417A2 (en) 2001-12-31
HRP20000417B1 HRP20000417B1 (en) 2006-06-30

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EP (1) EP1032282B1 (en)
JP (1) JP2001523478A (en)
KR (1) KR20010015833A (en)
CN (1) CN1287697C (en)
AT (1) ATE243949T1 (en)
AU (1) AU2152599A (en)
BG (1) BG64687B1 (en)
CZ (1) CZ297655B6 (en)
DE (2) DE19753195A1 (en)
EA (1) EA001848B1 (en)
EE (1) EE200000269A (en)
ES (1) ES2201570T3 (en)
HK (1) HK1033247A1 (en)
HR (1) HRP20000417B1 (en)
HU (1) HU224871B1 (en)
NO (1) NO20002553L (en)
OA (1) OA11413A (en)
PL (1) PL187199B1 (en)
PT (1) PT1032282E (en)
SK (1) SK284074B6 (en)
TR (1) TR200001450T2 (en)
TW (1) TW575405B (en)
UA (1) UA70934C2 (en)
WO (1) WO1999026496A2 (en)
YU (1) YU49401B (en)

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PT1032282E (en) 2003-11-28
HRP20000417B1 (en) 2006-06-30
CZ20001828A3 (en) 2001-11-14
BG64687B1 (en) 2005-12-30
EP1032282B1 (en) 2003-07-02
EA001848B1 (en) 2001-08-27
PL187199B1 (en) 2004-05-31
NO20002553D0 (en) 2000-05-18
TW575405B (en) 2004-02-11
BG104548A (en) 2001-02-28
HUP0004346A3 (en) 2001-05-28
AU2152599A (en) 1999-06-15
OA11413A (en) 2004-04-20
EP1032282A2 (en) 2000-09-06
DE19753195A1 (en) 1999-05-27
JP2001523478A (en) 2001-11-27
TR200001450T2 (en) 2001-07-23
SK284074B6 (en) 2004-09-08
NO20002553L (en) 2000-05-18
CN1287697C (en) 2006-12-06
KR20010015833A (en) 2001-02-26
CN1279586A (en) 2001-01-10
WO1999026496A2 (en) 1999-06-03
ATE243949T1 (en) 2003-07-15
YU49401B (en) 2005-11-28
SK7412000A3 (en) 2000-10-09
HU224871B1 (en) 2006-03-28
EA200000550A1 (en) 2000-10-30
ES2201570T3 (en) 2004-03-16
YU30800A (en) 2002-09-19
DE59808927D1 (en) 2003-08-07
CZ297655B6 (en) 2007-02-21
UA70934C2 (en) 2004-11-15
PL341089A1 (en) 2001-03-26
WO1999026496A3 (en) 1999-08-12
HK1033247A1 (en) 2001-08-24
EE200000269A (en) 2001-08-15
HUP0004346A2 (en) 2001-04-28

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