GB2604394A - Method of making wooden board assembly - Google Patents

Method of making wooden board assembly Download PDF

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Publication number
GB2604394A
GB2604394A GB2103098.6A GB202103098A GB2604394A GB 2604394 A GB2604394 A GB 2604394A GB 202103098 A GB202103098 A GB 202103098A GB 2604394 A GB2604394 A GB 2604394A
Authority
GB
United Kingdom
Prior art keywords
boards
wide
trunk
scrap portion
cut
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
GB2103098.6A
Other versions
GB202103098D0 (en
Inventor
Huang Yu-Che
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Juan Wood Building Mat Co Ltd
Original Assignee
Juan Wood Building Mat Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Juan Wood Building Mat Co Ltd filed Critical Juan Wood Building Mat Co Ltd
Priority to GB2103098.6A priority Critical patent/GB2604394A/en
Publication of GB202103098D0 publication Critical patent/GB202103098D0/en
Publication of GB2604394A publication Critical patent/GB2604394A/en
Pending legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27D—WORKING VENEER OR PLYWOOD
    • B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
    • B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
    • B27B1/00—Methods for subdividing trunks or logs essentially involving sawing
    • B27B1/002—Methods for subdividing trunks or logs essentially involving sawing by cross-cutting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
    • B27B1/00—Methods for subdividing trunks or logs essentially involving sawing
    • B27B1/005—Methods for subdividing trunks or logs essentially involving sawing including the step of dividing the log into sector-shaped segments
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27D—WORKING VENEER OR PLYWOOD
    • B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
    • B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
    • B27D1/06—Manufacture of central layers; Form of central layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27D—WORKING VENEER OR PLYWOOD
    • B27D3/00—Veneer presses; Press plates; Plywood presses
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27L—REMOVING BARK OR VESTIGES OF BRANCHES; SPLITTING WOOD; MANUFACTURE OF VENEER, WOODEN STICKS, WOOD SHAVINGS, WOOD FIBRES OR WOOD POWDER
    • B27L5/00—Manufacture of veneer ; Preparatory processing therefor
    • B27L5/08—Severing sheets or segments from veneer strips; Shearing devices therefor; Making veneer blanks, e.g. trimming to size

Landscapes

  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Laminated Bodies (AREA)

Abstract

A method of making a wooden board assembly comprising determining a scrap portion on a centre of a trunk, wherein the scrap portion is rectangular or circular, the trunk includes two wide board areas located on an upper end and a lower end of the scrap portion. The trunk includes two narrow board areas located on opposite sides of the scrap portion. The trunk is cut horizontally in a predetermined thickness to form multiple boards including the wide boards and narrow scraps. Multiple narrow scraps and two trimmed sections of the multiple boards are removed to obtain multiple wide boards. A part of the scrap portion and two trimmed sections are removed from a respective peripheral board of multiple peripheral boards. A substrate is formed from the wide and peripheral boards which are of the same length but different widths. Two straps are adhered on two ends of the substrate to produce a wood pattern assembly and this assembly is cut horizontally to form multiple cut films. These cut films are adhered with a nonwoven fabric using a transparent adhesive and connected on a fixing lamination which is then cut to a desired length and width.

Description

METHOD OF MAKING WOODEN BOARD ASSEMBLY
FIELD OF THE INVENTION
The present invention relates to a method of making a 5 wooden board assembly which is capable of enhancing an aesthetic appearance of the wooden board assembly.
BACKGROUND OF THE INVENTION
Wooden materials or boards for wall panels or furniture in 10 a building can not only bring warm color texture but also have the natural fragrance of woody fragrance. Thus, wooden materials or boards are the most advanced and expensive decoration material.
However, the growth rate of trees is slow. If a large amount of solid wood (such as fir, pine, etc.) is used, excessive felling will damage the earth's environment. Because solid wood with sufficient area and thickness is not easy to obtain, the price is relatively expensive and will be difficult to obtain the solid wood. Also, cutting trees excessively will cause nature damage. Therefore, there are many alternative products on the market to replace solid wooden material or board, such as plywood or foam board.
The outer layer of the plywood or foamed board is pasted with a wooden texture veneer, but aforementioned veneer is printed by a printing machine, and the repeatability of the texture is high, which is quite unnatural when used in decoration. Moreover, the printed lamination lacks the multiple functions of the log material that can absorb infrared rays, ultraviolet rays, and emit natural warm colors and natural log aroma.
In order to solve this problem, some manufacturers have developed wooden board assembly to obtain natural veneer through string cutting, rotary cutting, diameter cutting or slitting, and then through the laminating process, the plywood or the outer layer of the foam board or the top layer of non-woven fabric is made into a paste, thus obtaining wooden board assembly.
But, the traditional veneer cutting technology fails to take the material for the growth of the tree material, which leads to the scattered and fragmented natural wood grain visual effects of the composite whole surface of the wood grain board, especially when it encounters large size and large size. When laying a large area of the board or wall, aforementioned manufacturing method will have high repeatability of the texture, or the texture of the veneer will be extremely unnatural, and the installation effect of the natural wood will be lost.
It is possible to adhere the technical veneer on a plywood or stiff material, but this technical veneer requires pre-treatment before lamination. Not only is the procedure cumbersome and the cost is higher. Also, it is also thicker and heavier than natural veneer, and it is more labor-intensive and labor-intensive during paving and construction.
The present invention has arisen to mitigate and/or obviate 25 the afore-described disadvantages.
SUMMARY OF THE INVENTION
The primary objective of the present invention is to provide a method of making a wooden board assembly which is 5 capable of enhancing an aesthetic appearance of the wooden board assembly.
Secondary objective of the present invention is to provide a method of making a wooden board assembly which is capable of enhancing using efficiency of a trunk and simplifying manufacture 10 process of the wooden board assembly.
Further objective of the present invention is to provide a method of making a wooden board assembly which is capable of enhancing productivity of the wooden board assembly.
Another objective of the present invention is to provide a 15 method of making a wooden board assembly which is capable of expanding usage of the wooden board assembly to a wall, a curtain, furniture, or equipment.
To obtain above-mentioned objective, a method of making a wooden board assembly provided by the present invention contains steps of: A) determining a scrap portion on a center of a trunk, wherein the scrap portion is rectangular or circular, the trunk includes two wide board areas located on an upper end and a lower end of the scrap portion, and the trunk includes two narrow board areas located on a left side and a right side of the scrap portion; B) cutting the trunk horizontally in a predetermined thickness to form multiple boards, wherein the multiple boards includes multiple wide boards, multiple narrow scraps; C) removing multiple narrow scraps and two trimmed 5 sections of the multiple boards of the trunk to obtain the multiple wide boards; D) removing a part of the scrap portion and two trimmed sections from a respective peripheral board of multiple peripheral boards; E) connecting the multiple wide boards and the multiple peripheral boards to form a substrate, wherein a respective wide board and the multiple peripheral boards are cut in a same length and different widths; F) adhering two straps on two ends of the substrate to 15 produce a wood pattern assembly; G) cutting the wood pattern assembly in a horizontal cutting manner to form multiple cut films; H) adhering a respective cut film with a nonwoven fabric by using a transparent adhesive and connecting the multiple cut 20 films on a fixing lamination; and I) cutting the fixing lamination in a desired length and a desired width.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG 1 is a flow chart of a method of making a wooden board assembly according to a preferred embodiment of the present invention.
FIG. 2 is a perspective view of showing a step of making the wooden board assembly according to the preferred embodiment 5 of the present invention.
FIG. 3 is another perspective view of showing a step of making the wooden board assembly according to the preferred embodiment of the present invention.
FIG. 4 is also another perspective view of showing a step 10 of making the wooden board assembly according to the preferred embodiment of the present invention FIG. 5 is still another perspective view of showing a step of making the wooden board assembly according to the preferred embodiment of the present invention.
FIG. 6 is another perspective view of showing a step of making the wooden board assembly according to the preferred embodiment of the present invention FIG. 7 is also another perspective view of showing a step of making the wooden board assembly according to the preferred 20 embodiment of the present invention.
FIG. 8 is still another perspective view of showing a step of making the wooden board assembly according to the preferred embodiment of the present invention.
FIG. 9 is another perspective view of showing a step of 25 making the wooden board assembly according to the preferred embodiment of the present invention.
FIG. 10 is also another perspective view of showing a step of making the wooden board assembly according to the preferred embodiment of the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
With reference to FIG. 1, a method of making a wooden board assembly according to a preferred embodiment of the present 10 invention comprises steps of: A) determining a scrap portion on a center of a trunk; B) cutting the trunk horizontally in a predetermined thickness to form multiple boards, wherein the multiple boards includes multiple wide boards and multiple narrow scraps; C) removing multiple narrow scraps and two trimmed sections of the multiple boards of the trunk to obtain the multiple wide boards; D) removing a part of the scrap portion and two trimmed sections from a respective peripheral board of multiple peripheral 20 boards; E) connecting the multiple wide boards and the multiple peripheral boards to form a substrate; F) adhering two straps on two ends of the substrate to produce a wood pattern assembly; G) connecting multiple cut films onto the wood pattern assembly; H) adhering a respective cut film with a nonwoven fabric 5 by using a transparent adhesive and connecting the multiple cut films on a fixing lamination; and I) cutting the fixing lamination in a desired length and a desired width.
Preferably, a simulated pattern film 7 is adhered on the fixing lamination 6 to obtain various patterns, thus enhancing aesthetic appearance.
Referring to FIGS. 2-4, a rectangular or circular scrap portion 21 is determined along a center of a tree ring of the trunk 2 which is placed horizontally, wherein the trunk 2 includes two wide board areas 2A located on an tipper end and a lower end of the scrap portion 21, and the trunk 2 includes two narrow board areas 2B located on a left side and a right side of the scrap portion 21.
The trunk 2 is cut in the predetermined thickness to form multiple boards in a cutting horizontal manner Si, the two wide board areas 2A are removed from multiple narrow scraps 2C, and two trimmed sections 2D of the multiple boards of the trunk 2 are trimmed, thus obtaining multiple wide boards 22. A respective wide board 22 has two planes formed on two side walls thereof.
The scrap portion 21 is cut in a longitudinal cutting manner S2 from a respective narrow board area 2B, and the left side and the right side of the scrap portion 21 are trimmed straightly to 25 form multiple peripheral boards 23.
As shown in FIG. 2, the rectangular scrap portion 21 is cut in the longitudinal cutting manner S1 to simplify a cutting process but produce less peripheral boards 23. As illustrated in FIG. 3, the circular scrap portion 21 is cut in a longitudinal cutting manner S3, wherein the circular scrap portion 21 is cut to produce more peripheral boards 23 with a wider width in a complicate cutting process With reference to FIG. 5, a respective wide board 22 and the multiple peripheral boards 23 are cut in a same length (such as 8 feet, i.e. 245 cm) and different widths, wherein a total width of the respective wide board 22 and the multiple peripheral boards 23 is 4 feet (i.e. 122 cm), then the respective wide board 22 and the multiple peripheral boards 23 are connected so as to produce a substrate 3, wherein a width of the substrate 3 is 4 feet, and a length of the substrate 3 is 8 feet.
Since diameters of various trunks 2 are not equal, widths of multiple scrap portions 21 of the various trunks 2 are not determined accurately, thus producing the multiple wide boards 22 and the multiple peripheral boards 23 with different widths. To solve such a problem, the various trunks 2 of a same species are chosen so that the total length and the total width of the respective wide board 22 and the multiple peripheral boards 23 are more than those of the wood pattern assembly after connecting the respective wide board 22 and the multiple peripheral boards 23.
Preferably, one or multiple wide boards 22 and one or more peripheral boards 23 are connected to form multiple vertical connection patterns.
Furthermore the multiple wide boards 22 or the multiple peripheral boards 23 are connected to obtain different connection patterns.
Referring to FIG. 6, two straps 31 are adhered on two ends of the substrate 3 to produce the wood pattern assembly 4, wherein a thickness of the two straps 31 is equal to a thickness of the substrate 3.
As shown in FIG. 7, the wood pattern assembly 4 is cut in a horizontal cutting manner S4 to form multiple cut films 41, wherein two coupling sections 411 correspond to and are connected with the two straps 31.
As illustrated in FIG. 8, the multiple cut films 41 are 15 stacked and then are pressed by a heavy object W. With reference to FIG. 9, a transparent adhesive P is coated on a bottom of a respective cut film 41 so as to adhere with a nonwoven fabric 5, and the multiple cut films 41 are connected on a fixing lamination 6.
Referring to FIG. 10, after producing the fixing lamination 6, a simulated pattern film 7 is adhered on the fixing lamination 6 to obtaining various patterns.
The nonwoven fabric 5 is connected on the simulated pattern film 7 so that the simulated pattern film 7 is adhered on a 25 wall, a curtain, furniture, or equipment vividly.
the preferred embodiments of the invention have been set forth for the purpose of disclosure, modifications of the disclosed embodiments of the invention as well as other embodiments thereof may occur to those skilled in the art.
Accordingly, the appended claims are intended to cover all embodiments which do not depart from the spirit and scope of the invention

Claims (1)

  1. WHAT IS CLAIMED IS: I. A method of making a wooden board assembly comprising steps of A) determining a scrap portion on a center of a trunk, wherein the scrap portion is rectangular or circular, the trunk includes two wide board areas located on an upper end and a lower end of the scrap portion, and the trunk includes two narrow board areas located on a left side and a right side of the scrap portion; B) cutting the trunk horizontally in a predetermined 10 thickness to form multiple boards, wherein the multiple boards includes multiple wide boards, multiple narrow scraps; C) removing multiple narrow scraps and two trimmed sections of the multiple boards of the trunk to obtain the multiple wide boards; D) removing a part of the scrap portion and two trimmed sections from a respective peripheral board of multiple peripheral boards; E) connecting the multiple wide boards and the multiple peripheral boards to form a substrate, wherein a respective wide 20 board and the multiple peripheral boards are cut in a same length and different widths; F) adhering two straps on two ends of the substrate to produce a wood pattern assembly; G) cutting the wood pattern assembly in a horizontal 25 cutting manner to form multiple cut films; H) adhering a respective cut film with a nonwoven fabric by using a transparent adhesive and connecting the multiple cut films on a fixing lamination; and I) cutting the fixing lamination in a desired length and a 5 desired width.
GB2103098.6A 2021-03-05 2021-03-05 Method of making wooden board assembly Pending GB2604394A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
GB2103098.6A GB2604394A (en) 2021-03-05 2021-03-05 Method of making wooden board assembly

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GB2103098.6A GB2604394A (en) 2021-03-05 2021-03-05 Method of making wooden board assembly

Publications (2)

Publication Number Publication Date
GB202103098D0 GB202103098D0 (en) 2021-04-21
GB2604394A true GB2604394A (en) 2022-09-07

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Family Applications (1)

Application Number Title Priority Date Filing Date
GB2103098.6A Pending GB2604394A (en) 2021-03-05 2021-03-05 Method of making wooden board assembly

Country Status (1)

Country Link
GB (1) GB2604394A (en)

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3969558A (en) * 1972-07-18 1976-07-13 Dantani Plywood Co., Ltd. Veneer sheet of a plurality of thin flat sections of wood
GB1469276A (en) * 1973-09-17 1977-04-06 Sadashige Fancy Plywood Ind Co Process for producing sliced veneer

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3969558A (en) * 1972-07-18 1976-07-13 Dantani Plywood Co., Ltd. Veneer sheet of a plurality of thin flat sections of wood
GB1469276A (en) * 1973-09-17 1977-04-06 Sadashige Fancy Plywood Ind Co Process for producing sliced veneer

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Publication number Publication date
GB202103098D0 (en) 2021-04-21

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